Manual BOSS Kit Pro Farina
Contents
1. b 7 N hl U Y K d ds u N N Ll O N KL AN Na m rus N N Ll LT f AN ns Iu N Nuss a Ll U IN EN k y N h Ll O E i FR ae N 4 hl y j AN cad fe N N p a S Ll j dl a N M KON ey j S 8 4 ae Ini T X e P d NN PA LS S j A Use nylon cable ties to fix the cable in the structure Phaesun GmbH Br hlweg 9 87700 Memmingen Germany Telefon 49 8331 990 42 O Telefax 49 8331 990 42 12 info phaesun com www phaesun com 380100 p 11 7 General Wiring Sketch STONE MILL STONE MILL x5m x25m CONTROL PANEL PHOTOVOLTAIC ARRAY E 7 u PHOTOVOLTAIC ARRAY Phaesun GmbH Br hlweg 9 87700 Memmingen Germany Telefon 49 8331 990 42 0 Telefax 49 8331 990 42 12 info phaesun com www phaesun com 380100 p 12 8 Stone Mill start operation 8 1 Placement Place indoors Level the soil surface 8 22. Parts Security Switch E Up Down E A stone positioner m mn SE Auto stop device Hopper empty Grain drop m e e lever un Motor AC 230 400VAC CIEN A Squirrel cage 7 N Phaesun GmbH Br hlweg 9 87700 Memmingen Germany Telefon 49 8331 990 42 0 Telefax 49 8331 990 42 12 info phaesun com www phaesun com 380100 p 13 8 3 Milling Operation Lift the stopper device Fill the hopper with grain Down the stopper device above the grain Press the security switch On mA A PF e Up the stone using the stone positioner Starting up 6 Select Solar mode in Control Panel switch 7 When the stone rotate lower the stone by the stone positioner 8 Regulate the fineness of the flour desired by the dropping cereal ramp and stone position J Phaesun GmbH Br hlweg 9 87700 Memmingen Germany Telefon 49 8331 990 42 0 Telefax 49 8331 990 42 12 info phaesun com www phaesu
3. radiation conditions o choose electrical Mains Phaesun GmbH Br hlweg 9 87700 Memmingen Germany Telefon 49 8331 990 42 0 Telefax 49 8331 990 42 12 info phaesun com www phaesun com 380100 p 17 11 Milling operation trouble chart DEFECT Will not turn MAY BE CAUSED BY No power supply Too much fixed load Mill will not turn fast enough Not enough power Over feeding Noisy operation Worn bearing Low output Caking blockageing in the mill Stones polished Coarse grinding Stones polished Inappropriate feeding REMEDY Check supply ensure source of power is working correctly Disconnect power check to see if over feeding has caused a jam Check if power source is working correctly Reduce grain feed rate Check bearing and replace or lubricate as required Dry grain it too wet Remove for resurfacing Remove for resurfacing Adjust feeding device smaller quantity Phaesun GmbH Br hlweg 9 87700 Memmingen Germany Telefon 49 8331 990 42 0 Telefax 49 8331 990 42 12 info phaesun com www phaesun com
4. units Phaesun GmbH Br hlweg 9 87700 Memmingen Germany Telefon 49 8331 990 42 O Telefax 49 8331 990 42 12 info phaesun com www phaesun com 380100 p 5 4 2 Assembly General View Tools required e Metric tape e Allen key n 6 and n 8 e Wrench key n 13 and n 17 e Compass STEP 1 Determine the orientation of the structure north or south Use compass FOOTER YTEYETTXENYYTFVEEFEEFYEEYYVEYYTYEFFXYPHCOOPOONYPOOODOO ee ni een DE IDEM gqttttttte e e v e nnne E BEHEBNEBNEHEHNEHNEHNEHNEHNENEHNHEHEHHEHNEHHEHBHEENHI North hemisphere If you are here face the structure to wards SOUTH South hemisphere If you are here face the structure to wards NORTH Phaesun GmbH Br hlweg 9 87700 Memmingen Germany Telefon 49 8331 990 42 0 Telefax 49 8331 990 42 12 info phaesun com www phaesun com 380100 p 6 STEP 2 puc DiM c e Place the triangles NOTE choose a according to the flat and levelled place NOTE Piace the triangle with the electrical box in the right side sketch here below to install the structure STEP 3 Tight the screws of the 8 jointed adjusta ble supports Side view Use wrench key n 17 Phaesun GmbH Br hlweg 9 87700 Memmingen Germany Telefon 49 8331 990 42 O Telefax 49 8331 990 42 12 info phaesun com www phaesun com 380100 p 7 STEP 4 Join
5. 2 sets of 5 hori zontal rails by unions 4 unions per set Use wrench key n 13 x5 rail 1 5 m 7 5 m total length STEP 5 Place 2 horizontal rails on the vertical triangle rails ee VM Mm Mm MP Mm eM Mm eM MK SK 0 45m es 0 45m Use metric tape Phaesun GmbH Br hlweg 9 87700 Memmingen Germany Telefon 49 8331 990 42 O Telefax 49 8331 990 42 12 info phaesun com www phaesun com 380100 p 8 o Upper horizontal rail we Use allen key n 8 Bottom horizontal rail x8 Phaesun GmbH Br hlweg 9 87700 Memmingen Germany Telefon 49 8331 990 42 O Telefax 49 8331 990 42 12 info phaesun com www phaesun com 380100 e p 9 5 Solar Panels placement Place the solar panels using the clamps NOTE Start the operation placing the first solar panel in one of the sides vertical position Before placing the solar panels be aware to insert the solar panel with the label upside Intermediate panel clamps End panel clamps Use allen key n 6 Upper Side Bo ttom Side Phaesun GmbH Br hlweg 9 87700 Memmingen Germany Telefon 49 8331 990 42 O Telefax 49 8331 990 42 12 info phaesun com www phaesun com 380100 p 10 6 Photovoltaic Array wiring sketch
6. Manual BOSS Kit Pro Farina Phaesun a 380100 05 2014 INDEX L IF OIC BOTE seen EE A E EEA sis NEU soU Re aiU M 1 Gc TT 2 2 lmpornant NOU E 3 2 UCC UNS SS ONION esse catenin canaataseeeueeenacen cesses oiatelatetaeeneodanadenccet 4 A ER 1 0110 15 SPERREN EEE EEE RTERGNAEEENSEEHEUERSUL TIER NER PEEERRRHEERE 4 AY DPS 0 e J Dis Solar panels Placement 20er 9 6 Photovoltaic array wiring Sskelen nuse een 10 7 General A uos ae 11 8 Stone Mill start opera hoM seen 12 Bus PIIEBITISINE see ee 12 GNU IQ MT P 12 8 3 INNO Beta ION NE DE oos 13 8 4 Alternative energy source operation cccceeeecceceeeeeeeaeaeeeeeees 15 9 General Mainienante un un 16 10 720 een 16 11 Milling operation trouble chart 000eenenennnneeenn 17 1 INTRODUCTION This solar milling system is a complete equipment It offers an affordable system based on solar energy to facilitate an appropriate cereal food processing technology for the benefit of smallholder farms rural communities cooperatives or projects in places where there is not electrical grid The solar mill guarantees the possibility to obtain flour from different kinds of most common cereals maize wheat barley teff millet rice directly from the sun energy so not electric or fuel bills are involved anymore The equipment as a whole can be described as follows 1 the sto
7. Panel clamps for structure 8 Mien sew win narran torsa D TOTAL WEIGHT 475 Kgs TOTAL VOLUME 2 16 m Total kits per dry 20 container 10 units Total kits per dry 40 container 20 units Phaesun GmbH Br hlweg 9 87700 Memmingen Germany Telefon 49 8331 990 42 0 Telefax 49 8331 990 42 12 info phaesun com www phaesun com 380100 p 3 3 Important Notice 1 Heavy equipment The stone mill is heavy Take the considerations to its placement 2 Solar panels are sensible handle with care 3 Note that solar panels produces electrical energy For your safety All the equipment is protected against the following situations e Short circuits e Lightings e Over under current e Over under voltage e Empty running mill stone e It has emergency STOP in the mill e All the equipment is connected to earth Phaesun GmbH Br hlweg 9 87700 Memmingen Germany Telefon 49 8331 990 42 0 Telefax 49 8331 990 42 12 info phaesun com www phaesun com 380100 p 4 4 Structure assembly 4 1 Elements Horizontal rail 41 41x1 500mm Ref 444242 10 units Rail unions Ref 444139 8 units de a Panel Clamps Ref 756001 12 units Vertical rail triangle Pre mounted 20 tilt Ref 446451 2 units Vertical rail triangle with electrical box Ref 446452 End Clamps Ref 756004 Allen screw With nut rail Ref 756005 8 units 4
8. e system will start operating Switch OFF Always Switch OFF the switch in Control panel then stop the generator OPERATION SELECTION F N SOLAR 7w2 GENSET or a P e MAINS PA S N L N aN Control Panel side VIEW MAINS GENERATOR SINGLE PHASE 230 VAC INPUT Phaesun GmbH Br hlweg 9 87700 Memmingen Germany Telefon 49 8331 990 42 0 Telefax 49 8331 990 42 12 info phaesun com www phaesun com 380100 p 16 9 General Maintenance The installation requires no maintenance except regular array cleaning gt gt DO 22 Q A Q A Photovoltaic Array e Cleaning the surface of solar panels and visual inspection e Try to locate the Photovoltaic Array in a place where shadows have the lowest possible e Recommended fence the Photovoltaic Array for more security Stone Mill e Locate the Control Panel indoors e Check the stone inside the mill if you detected low flour fineness e Check the belt below the motor If it is loose turn the handle up to tension it FAQ Frequently Asked Questions Can the buyer install himself the system Yes the equipment is supplied pre mounted and can be set up easily within 1H 30m just following this user manual provided What is the lifespan of the solar modules The solar modules are high quality brand and as per manufacturer specifications 9096 of power peak performance are
9. guaranteed at 25 years What is the lifespan of the mill machine Due its free maintenance the mill is a very long lasting machine The mill itself is a very basic ma chine equipped with standard tripahse motor can be adapted and found in any market What about the stones The stones are made from pure granite and most probably you ll never have to replace it The ma chine has a stopper device to avoid useless stones friction without grain Its recommended to work with the stopper device operating In case of need to rough the stone faces special masonry hammer is provided Are the spare parts available Yes all spare parts are available from the solar milling company although some can be locally in any country At night time which kind of electrical source can be used Single phase 230 V 50 Hz capable to supply 750 W is there any risk of electrical shock No all the connectors are isolated You ll never be in touch with live electrical parts The earth rod provided is highly recommended to be installed before the operation to keep the entire equipment safe Which kind of cereals can be grinded All dry cereals can be grinded in this mill Wet grains can clog the stones and be not effective What happens when there is not enough solar radiation The machine could not work at full performance or even stop due lack of enough power from the solar modules In this case it would be better to wait for better
10. n com 380100 p 14 6 OPERATION SELECTION SOLAR GENSET MAINS The stone full down and slow grain dropping results in fine flour To get coarser flour lift the stone or increase the amount of grain entering the mill ing chamber When the hopper is almost empty the stopper device will switch off automatically This is to avoid stones useless friction without grain IMPORTANT NOTICE TO RE START THE SYSTEM 1 Switch position to O control panel Lift the stone Press On mill owitch to solar or mains Operate the mill Phaesun GmbH Br hlweg 9 87700 Memmingen Germany Telefon 49 8331 990 42 0 Telefax 49 8331 990 42 12 info phaesun com www phaesun com 380100 p 15 8 4 Alternative energy source operation In some cases you might need to grind after daylight time or very dark clouds can reduce the perfor mance of the system A single phase 230 VAC 1 KW can be connected to the Control Panel e Electrical Grid Just plug in 230 VAC and turn the Switch to MAINS GENERATOR mode The system will start operating e Generator A generator with 230 VAC outlet Minimum 2 KVA can be plugged in the Con trol Panel Suggested procedure Turn the Control Panel Switch to 0 mode Start the generator and keep run ning till choke is removed petrol engines Then turn the Control Panel Switch to MAINS GENERA TOR mode Th
11. ne mill 2 photovoltaic array and 3 control panel With our electrical stone mill flour can be easily obtained from raw cereals The stone mill is based on pure granite 500 mm stones and equipped with standard triphase asyn chronous motor 230 400 V 50 Hz This machine made in the EU is CE certified The photovoltaic array supplies the necessary energy to run the stone mill It consists of 7 solar panels 128 W each with a total power of 896 W A hot dip galvanized structure holds the solar panels The control panel links the photovoltaic array to the stone mill The equipment works without batteries However during sunless hours the equipment is capable to work directly through single phase 230 V source i e a generator 2 KVA minimum not included You will need little time to set up all the elements to start milling Please follow step by step this user s manual Phaesun GmbH Br hlweg 9 87700 Memmingen Germany Telefon 49 8331 990 42 0 Telefax 49 8331 990 42 12 info phaesun com www phaesun com 380100 p 2 2 Items Supplied Packing List BOX 1 of 2 Measures 960 x 780 x 1365 mm Volume 1 m Weight 223 kgs Horizontal stone Mill 1HP 3 x 230 400 VAC 50 Hz 50 mm stone diameter Control panel solar generator mains input Ref SMCP11 Wooden box measures 960 x 780 x 1365 mm BOX 2 of 2 Measures 1635 x 1072 x 665 mm Volume 1 16 m Weight 252 kgs 08 Rail unions for structure
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