Eagle 2000 B User Manual
Contents
1. The factory set password is 1 2 3 4 WARNI NG Accidental change of the password without remembering the new password will cause total lockout of the screen menu The only means of fixing the machine is a factory site visit or exchange of PLC all at extra cost to the customer To Make a New Password e Press escape ESC until you get to Main Menu Press 5 to go to password e Press SET the new field will be selected with a black outline around the number 7 23 2013 sudes Copyright 2011 Type in your new password Press Enter a random number will appear for security The black outline around the number should go to the old password above Type in the old password or if you have not put in a password before use the factory password 1234 as old password Press enter random number will appear for security WARNI NG Never enter a new password unless you write it down first e After both have been entered press ALM Alarm if there is a problem at the top of the screen after the words Set password ERR the circle will turn black e f everything is OK the circle will stay clear in the center and the old and new passwords will show 0 The password that you created is now set 7 23 2013 3508s Copyright 2011 To Use the Password 1 Use ESC to get to main menu Example pressing 1 for parameter calls up password page To enter password pr2. to configure different hold functions Print Press the Print key to print to pnnter connected to R5232 Please remember to configure parameter settings CI8 and C30 Counting Function To perform counting function follow the procedure below At weighing mode load the weight to count and press the Count key Indicator will show PCS 0 Use the up and down arrow key to change the quantity that represents the load weight Press the return Print key to confirm Press Count key to return to weig ing mode Repeat the above steps for counting of different goods Accumulation Function tn w After the weight is at zero mode zero light on load weight and wait for the stable light to turn on Press Total key and the Total light should turn on The indicator will display n 001 anc then the loaded weight Unload the weight and load the 2nd weight until stable light on Press the Tota key and the indicator will display O02 and then the loaded weight Repeat steps 4 and 5 to continue to accumulate max 999 times After accumulation is finished press the Total and ON OFF key at the same time The display will show the number of accumulation n first 4 digits and then tne total weight last 4 digits After the indicator shows all 8 digits press and hold Total key and the indicator will show clr n Press the up or down key to change from n don t clea
3. 1 ZEE HIT 01 HU OL Ere SHIT OL Hee OL Ooo DL HII OL 3H11 OL 3M1 OL EFE HIT Hl 3M1 OL Dll HT Di ZE SHIT OL OL EBE BE SCE PTE Copyright 2011 7 23 2013 TRL Bii us oW Copyright 2011 m cu nl h 8 FEE ES zz gs yx fma Lm E tez 73444430 FK ON H11 OL e erc V JIHL3313ULLEHd mh Tra LEM H2L34L 34d rz w PN ai 1353H umm m n N m Oad NAOH TE rz 2 7 23 2013 Tare When the indicator is in gross mode Gross status light pressing the Tare key will tare the current weight The indicator will then go into Net weight mode Net status light on When the indicator is already in net mode Net status light on pressing the Tare key will clear the tare weight and go back to gross mode Gross status light on Changing Units Press the kg lo key to change between the following units eke Status light kg on b Status light Ib on Hold e Set configuration setting C
4. Lower Rear Panel Fig 2 10 7 Fasten the lower rear panel into the corresponding position on the post using the pin Fig 2 10 6 Make sure to tighten every screw After confirmation turn on the power Then check to see if the power indicator is on and there is text on the display 2 1 4 Operation Environment Conditions Machine should be far from smoke preferably in a dry well ventilated area Normal environment temperature should be within 32 104 No special requirements for electromagnetic radiation 7 23 2013 2610s Copyright 2011 3 Operation 3 1 Operation Steps 1 Before starting press the emergency stop button and turn the power switch to the off position Fig 3 1 1 Loosen fastening screw A take off roll holder B 2 Center the film core over the film shaft and lower onto the lower orientation plate C of the film shelf 3 Mount roll holder B and tighten fastening screw A Fig 3 2 Fig 3 3 4 Push down handle E to open the cover then pass the film through in the direction of the arrow Fig 3 3 then close the cover Pass the film behind and around the first roller then between the first and second roller Fig 3 4 7 23 2013 Copyright 2011 Adjusting Film Load Force 5 Adjust the turntable speed and the load force knobs to achieve the desired film tension The speed and load force work in conjunction If the table speed is turned up the load force will need to be tur
5. parameters the turntable will stop and the carriage will travel back down to the bottom Job Mode 4 Top Wait Mode This mode is used when a cover will be placed on the top of the package Press the Start button on the front panel or the 0 key to start cycle The machine will wrap around package once at bottom the carriage will travel up to the top of the package and stop waiting for the operator to place the cover on the package then press the Start button or the 0 key The machine will wrap number of times set in the top cycle parameters the carriage will travel back down to the bottom and wrap the number of times set in the bottom cycle parameters Job Mode 5 Slow Wrap Mode This mode is used when you have a tall unstable load Press the start button on the front panel or the 0 key to start cycle The machine will wrap around package very slow once on way to top of the load When the machine reaches the top of the package it will shift to a normal tension cycle based on your preset parameters and continue wrapping to the bottom of the package 7 23 2013 16 Copyright 2011 Yield This screen displays the current number of cycles and the total number of cycles of the machine To reset the current yield press the gt 4 Parameter Show This screen is used to view the current parameters of the machine New Machine Password as of 4 20 11
6. EAGLE 2000 EAGLE 2000BE EAGLE 2000EBT MUST READ MANUAL PRIOR TO INSTALLING MACHINE Contents I Machine Safety Information 3 1 5 Safety Precautions Prior to Operating Machine 6 2 Machine Installation 7 2 1 2 Transportation 7 2 1 3 Installation 9 3 11 3 1 Operation Steps Film Loading 11 3 2 Text Screen Operation 12 Using the Controller 13 Password Settings 17 4 Maintenance and Troubleshooting 20 5 Debug 25 Main Parts Illustrations and Parts Lists 24 Wiring Schematics 20 7 23 2013 ee Copyright 2011 1 Machine Safety Information 1 2 Specifications 20 standard or 30 option Ue Max Package Height W 2 Overlap go Machine Dimensions 07 5 X 59 X 99 Shipping Weight 1295 Ibs Environment Humidity lt 98 Temperature 32 104 F Please note black product requires custom photo eye installation for an additional fee Factory ramp is for hand pallet jacks only with a total pallet jack product max weight under 1300155 See page 5 for details Custom heavy duty ramps are available for an additional fee 7 23 2013 ee Copyright 2011 20 standard or 30 option x O Max Package Height W 2 Overlap 108 Machine Dimensions 09 X 59 X 120 5 Please note black product requires custom photo eye installation for an additional fee Factory ramp is for hand pallet jacks only with total pallet jack product max weight under 1300155 See pa
7. arriage will travel up and down the height of the package press ENT The new settings are now saved Job Mode From this menu you can select the different types of modes the machine has 2 Job Mode 1 Auto Mode This mode is used to automatically wrap packages Press the Start button on the front panel of the 0 to start cycle The machine will wrap around package once at the bottom carriage will travel up to the top of the package wrap the number of times set in the top cycle parameters travel back down to the bottom and wrap the number of times set in the bottom cycle parameters Job Mode 2 Manual Mode This mode is used when you need to wrap goods by hand or use the machine as a turntable Press Table The turntable will start to rotate Press 5 Table again to stop turntable To raise the carriage press 9 Up stop carriage press 9 Up again To lower the carriage press 3 down To stop the carriage press 3 Down again To stop all items can be pressed at any time The front panel buttons are disabled with this function 7 23 2013 ssl Copyright 2011 Job Mode B Single Wrap Mode This mode is used when only one wrap going up the package is desired Press the Start button on the front panel or the 0 key to start cycle The machine will wrap around package once at the bottom carriage will travel up to the top of the package wrap the number of times set in the top cycle
8. e machine is turned on it defaults to the Auto operation screen Press twice to get to the Menu screen From the Menu screen you can navigate to these screens 1 Parameter Setting 2 Job Mode 3 Yield Parameter Show 5 Password and 6 Language Parameter Settings From the Parameter Settings screen you can navigate to 1 Top Cycle 2 Bottom Cycle and 3 Up amp Down Number Parameter Settings 1 Top Cycle From this menu you can set the number of wraps there will be on the top of the package and how far past the top of the package the film will go To change the settings Press SET enter the amount of time in tenths of a second 15 1 5 seconds the carriage will continue upwards after the photo eye ceases to see the package press SET enter the number of times the turntable will rotate at the top of the package press ENT The new settings are now saved Parameter Settings 2 Bottom Cycle From this menu you can set the number of wraps there will be on the bottom of the package To change the settings Press SET enter the number of times the turntable will rotate at the bottom of the package press ENT The new settings are now saved Adjustment of positioning time is not recommended 7 23 2013 sedes Copyright 2011 Parameter Settings 3 Up and Down Number From this menu you can set the number of times the carriage will go up and down during one cycle To change the settings Press SET enter the number of times the c
9. ess SET first The black outline will disappear enter your password R or use factory default 1234 gt Press Enter 5 IF you make a mistake press Escape ESC and repeat your step beginning with 1 under To Use the Password section 5 Language This screen is used to change the language of the display To change the language press the 0 key for English or press the key for Spanish 7 23 2013 seus Copyright 2011 4 Maintenance and Troubleshooting sure to disconnect all power to the machine prior to any maintenance work Fig 4 1 Fig 4 2 WARNING Always follow OSHA forklift procedures 4 1 Remove the 6 M10 Flat head cap screws in the turn table Screw in one M10 eyebolts rated for lifting into the tapped hole in the turn plate Lift the turn table using a hoist and chain rated for 500 Ib load Fig 4 1 Lift the turntable just clear of the frame and use the forklift to remove the table For safety reasons keep the disk low to the ground Lubricate the chain and gears Inspect the items and clean out any debris Do this every 3 months Fig 4 2 Fig 4 3 4 3 Lubricate the drive chain of the carriage on a monthly basis Fig 4 3 7 23 2013 spes Copyright 2011 Fig 4 4 4 4 Remove the 24 idler wheels supporting the turntable rotation if there is excessive bearing play If the diameter is less than 53mm or the rotation noise is abnormal change the bad contact rollers Pull the contact r
10. fy the power supply for the machine This machine uses 110V 6 single phase power Do not plug into an extension cord Do not step on the machine when it 15 running Do not install this machine on soft ground Install on a level surface Do not put the object to be wrapped on the edge of the turntable Turn off the power after done using the machine In an emergency press the emergency stop button This will cease movement of the machine pe 2222 dw e cm gt Xi Clean the machine once a day 10 Only a Qualified Technician should change or test the wiring and or electrical components 7 23 2013 sapan Copyright 2011 2 Machine Installation 2 1 Assembly Installation Transportation and Storage 2 1 1 Machine Structure and Main Components Illustration Fig 2 1 Mast 2 Turntable 3 Base Frame 4 Carriage Fig m 2 1 2 Transportation WARNING Always use OSHA handling procedures for handling the stretch wrapper You must have at least 4 ft fork tubes or tube extensions fully inserted into the machine and a forklift rated at 3 000 Lbs to transport the machine safely Do not raise the load more than 6 off of the ground See Figure 2 2 Fig 2 2 ALWAYS pick up machine at turntable end eee NT VER pick up the machine on the mast end 7 23 2013 oe os Copyright 2011 2 1 3 Installation 7 23 2013 Place the machine in the desired location with a tow motor or crane capable
11. ge 5 for details Custom heavy duty ramps are available for an additional fee 7 23 2013 Copyright 2011 20 standard or 30 option Max Package Height W 2 Overlap 108 Machine Dimensions 137 25 X 78 5 X 120 5 Shipping Weight 2125 Ibs Environment Humidity lt 98 Temperature 32 104 F Please note black product requires custom photo eye installation for an additional fee Factory ramp is for hand pallet jacks only with total pallet jack product max weight under 1300155 See page 5 for details Custom heavy duty ramps are available for an additional fee 7 23 2013 ue Copyright 2011 1 3 Outline and Application Field This machine uses PLC control The electric subassembly uses world famous products such as OMRON LG and TE components This provides a reasonable high reliability and convenient use for the machine It can advance production efficiency and prevent goods from being damaged during transportation This machine has a wide range of applications and is used in the following industries chemical fiber tobacco pharmaceutical publishing refrigeration etc 14 Position of Operation Fig 1 The operator must stand in front of the operating screen away from the turntable and carriage The operator must insure that no other individual or devices such as the forklift are at risk during operation Operating Screen Fig 1 1 5 Safety Precautions Prior to Operating Machine Veri
12. ge chain for obstructions wear or damage Adjusting the table chain Loosen four holding screws of turntable motor using 6mm Allen Wrench A Turn the chain tension screw using an 8mm Allen Wrench B clockwise adjustment will tighten the chain and counter clockwise will loosen the chain After adjusting to an appropriate position tighten the turntable motor holding screws 7 23 2013 250 dus Copyright 2011 6 Main Parts Illustrations and Parts List 6 1 Base Frame Base Frame 7 23 2013 Copyright 2011 6 1 1 Idler wheel Part Qty Idler Wheel Bracket FG 01 A 25 12 1 Idler Wheel Axle FG 01A 24 Idler Ring 01 23 4 24 Idler Bearing Idler Wheel FG 01A 21 6 Idler Wheel Snap Ring 98455A137 LION CI LE 7 23 2013 Copyright 2011 6 2 Mast Up Down Motor NMRV040 80 YS6344 Motor Axis FG 12 06 C a LY BLSEE L 7 10 12 Sprocket Bracket FG 12 06 1 7 23 2013 259655 Copyright 2011 6 3 Carriage 7 23 2013 220 x Copyright 2011 i ewe wem 3 Gem 3 D wem 000 _ 3 meme f xm wwe pr 5 wes 0 0 s 1 O 3 0 ema me 2 Roller Bearing 5972 168 12 Large Ca
13. her setting 4 7 4 Film breaks 1 Check for cuts in film 2 Move dancer bar without film to see if motor turned on 3 Pre stretch chain 15 broken or jammed reinstall chain or refasten chain wheel 4 Speed is not set well between load force and turntable speed adjust the settings 4 8 Items Repaired or Changed by Maintenance Staff Shrink Ring FG 03A 20 Core Holder Washer FG 03A 21 Film Tension Switch FG 03 11 Idler Wheel FG 01 A 20 Core Holder FG 03A 19 4 7 23 2013 sees Copyright 2011 5 Debug 5 1 Check List Prior to Operation 1 Make sure all nuts and bolts are properly fastened 2 Make sure the motor and electrical equipment are dry and well ventilated 3 Make sure the external power 15 correct for the power supply of the machine 5 2 Test Operation For Turntable Turn on the power From the main Menu Press 2 for Job Mode then 2 for Manual Mode Press key to turn the turntable Press 5 key again to stop the turntable Verify there 15 no play in the turntable and that the fasteners are tight The chain tension controls the amount of play in the turntable The chain should have no more than 1 4 of play If greater than 1 4 tighten the chain using the chain adjustment screw located at the back of the base frame For Carriage Press the 9 key to raise the carriage then the 3 key to lower the carriage Look and listen for smooth and consistent operation If the action 1s not smooth check the carria
14. in the initial zero tolerance indicator will show zero automatically This tolerance can be set in configuration C20 and C2 I Basic VVeighing After the scale has been properly calibrated tre scale is now ready for use Here are the available keys as shown in the following overlays wa
15. ned down to maintain the same amount of tension If the table speed is turned down the load force will need to be turned up to maintain the same amount of tension 3 2 Text Screen Operation 1 6 2 3 4 8 5 9 1 Screen Controller 6 Load Force 2 Table Speed 7 Reset Button 3 Carriage Speed 6 Emergency Stop Button 4 Power Indicator 9 On Off 5 Start Button 7 23 2013 salle Copyright 2011 Screen Controller c gt 1 IRO BRO C co 5 lt p SET ENT Using the Controller The screen displays the information used to control the machine and make changes Keys that are currently active are shown with a circle or square around them Pressing the corresponding key will execute the function Press the ESC key to go back to the previous menu To change a setting you must press the button Use the lt B left and right arrows to move the cursor to the place to be changed Press the number desired or you can use the arrows to scroll through the numbers Use the left and right arrow keys to move the cursor to the next position if needed When desired number has been entered press the ENT key to save the changes Pressing SET at this point will not save the changes 7 23 2013 Copyright 2011 Navigating the Screens When th
16. of handling a load of 3 000 Ibs WARNING MUST FOLLOW THE INSTALLATION INSTRUCTIONS ON PGS 4 7 IN THE MACHINE MANUAL FAILURE TO DO SO COULD CAUSE DAMAGE AND VOID WARRANTY THIS PANEL MUST BE REMOVED PRIOR TO STANDING UP THE MACHINE WARNING Fig 2 4 Fig 2 4a Remove lower rear panel prior to lifting mast This panel 15 located on the end of the machine next to the turntable motor Fig 2 4 The panel has a sticker on it Fig 2 4a Fig 2 5 Lift the mast using hoisting tools A tow motor or hoist rated for at least 3 000 Ibs Once the machine 15 fully upright one person needs to stand on the side in front of screen of the machine and hold the mast in place while another person fastens the four M10 bolts 30 ft lbs torque into the corresponding positions on the base Fig 2 5 sedes Copyright 2011 D Fig 2 6 4 Din Fig 2 6 is the ramp shoulder bolt If there is a ramp insert the slot in the ramp over the ramp shoulder bolt It is recommended to anchor both the machine and the ramp to the floor Fig 2 7 Fig 2 8 5 Fix the carriage onto the corresponding position on the mast and fasten with four M8 bolts Fig 2 7 Insert the connector plugs on the front of the carriage into the correct receptacles shown in Fig 2 8 Do not force the connectors together Fig 2 9 6 Insert the connector plug inside the bottom of the mast into the correct receptacles Fig 2 9 7 23 2013 Copyright 2011
17. ollers from roller shelf Fig 4 4 4 5 Safety Warning on Maintenance 1 Be sure to turn off the main power supply 4 6 Regular Maintenance and Cleaning 1 Regularly check for loose screws 2 Lubricate the moving parts of the machine on a regular basis 3 Clean the surface of the machine on a daily basis 4 7 Frequent Trouble and Troubleshooting 4 7 Indicator Light 1 The power is not on check to see if machine is plugged in check volt meter is 110 at wall 4 7 2 Turn table does not run 1 Is the power connected check the power check breakers 2 Check if the chain is broken or disconnected 3 Check for loose wires on control button 4 Check to see if PLC lights are on 5 Check to see if the turntable speed knob is at minimum position if so turn turntable speed knob to a higher setting 6 Is the Emergency stop switch depressed if so release emergency stop switch and reset the machine 7 Make sure the carriage safety switch is not made if pushed in it acts as an E stop Make sure guard is moving freely 6 Film door must be completely closed for switch to be made 4 7 3 Carriage does not run 1 Check to see if the machine is plugged in 7 23 2013 aa Copyright 2011 2 Check to see if the chain 15 broken or disconnected 3 Carriage sliding block is jammed realign slide block 4 Check if PLC lights are 5 Check carriage speed knob is at minimum position if so turn carriage speed knob to a hig
18. r total and clr y clear total Press the Print key to accept and exit accumulation mode Troubleshooting Q What are the different error codes A The following table shows the error codes and explanations ERROR SOLUTION 1 reduce the weight UUUUUU During calibration no input the weights or the eight is overload REASON checking load check nput and output resistance toj udge it is good or not check the connection is correct check load cell is no problem recalibration if still wrong change the PCB During calibration signal is unstable Key name Key function 1 work with ZERO TARE ON OFF key to perform many functions 2 Print Zero the weight within tolerance G W mode get the tare weight At N clear the tare get the G W N W mode check the G W after 3 seconds ross weight back to N W automatically ounling operation convert Covert between kg and Ib 1 Accumulation 2 work together with Print to perform ccumulation he accumulation function and check the accumulation result Press 2 seconds to power on or power off Power On Off Press the ON OFF key for about 2 seconds to power on off the indicator After self inspection the indicator will go into weighing mode Zero When the indicator is powered if the weight on the scale 15 with
19. rriage Gear FG 03 14 1 00000 CR ew 00 DW C r Xr DW tasas mmm 0000 e X umasa remem LO T LL Dome T 3 mee mmu r X 3 mesas D r L x man 0 x mmm 3 mem ms r S m w 1 7 23 2013 ho ens Copyright 2011 tC JI FH A CGT 204 rz 3 gm OL 1 11 HET OL 40 31 Vl n m 3I 0 4 EFT att HET i CADET HA 2 3HI1 OL ii js eaa duds Tu Tl INT ddl OMI SET EET El I1 01 en c JIA x4 1 WEI Copyright 2011 7 23 2013 N A o JA01 P ow E 3 N pd a 0833895 3 a M E j 2 i 9601 i 1 vn i a y 133d 31891 MII 01 E OL HE 3HI1 Hl OL 3H11 OL SIE DL Sie I1 01 HL EFE ETE FFE DEE TA TA Tri JHII OL 3H 1 3M1 HI pp
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