Operator Station Hardware Manual
Contents
1. aaa anan 47 10 2 2 Removing SmartStack 47 CH 2 HE500TIU050 31 MAR 02 PAGE 9 0356 02 CHAPTER 1 INTRODUCTION 1 1 Scope The Operator Station HE500TIU050 10X 11X 20X is an Operator Station OS that provides extensive monitoring and control in an extremely small package The Operator Station OS product line offers four distinct categories of products as described in Table 1 1 Table 1 1 Operator Station OS Product Line Model Description 0050 Text Only HE500TIU050 001 HE500TIU050 002 2 lines x 20 characters 2 lines x 20 characters with Real Time Clock TIU10x Text Semi Graphics HE500TIU100 01 HE500TIU100 02 500 0100 03 HE500TIU100 04 HE500TIU100 05 HE500TIU100 06 HE500TIU100 07 HE500TIU100 09 8 Lines x 20 Characters plus 128 x 64 pixels 8 Lines x 20 Characters plus 128 x 64 pixels with Real Time Clock 8 Lines x 20 Characters plus 128 x 64 pixels with Current Loop 8 Lines x 20 Characters plus 128 x 64 pixels with Current Loop and Real Time Clock 8 Lines x 20 Characters plus 128 x 64 pixels with Stud Type Metalwork 8 Lines x 20 Characters plus 128 x 64 pixels with wide temperature display 8 Lines x 20 Characters plus 128 x 64 pixels with Bezel 8 Lines x 20 Characters plus 128 x 64 pixels with no metal and dill connectors2. n 41 9 2 1 GAN FO ature ii aa aca ara anaa a ERR ARES a i i a i a A S RR a a a MSN PE aaa an 41 9 3 CsCAN Network aana anaa a nennen aaa aaa aaa Aaaa 41 9 3 1 CsCAN Network 41 9 3 2 5 Network 0 41 9 4 DeviceNet OVOIVIOW uuu usun u RR eina SERE a aa Waaa a i De MA SERE ERR 42 9 4 1 DeviceNet F at res u a a a a 42 9 4 2 DeviceNet Protocol isto Remate u nha SERE a o A SERE XR ERR S S ee a ij 43 9 4 3 DeviceNet aa aaa aaa aaa aja a aaa aa a aja aja aaa aa a a A a a a aaa a a a aja a a a a ga aa aja a a a a ajara a aaa aa 43 95 CAN Wiring RULES kai aa i i Laa apa i i a a D apa apara a i a PPP apara aja a i 44 9 6 ProflIDbUS tu ss Susan ai a abaan naa aa aa nin aaa ai aa lain ina aa ios li a aa ias ni ia 45 9 6 1 Protibus Wiriguma qq aso Oy na a aaa D aaa Na NN aaa NNN ANN aaa aa Na aa aa ODD 45 GHAPTER 10 9MARTSTAQGK M asian ii ra aa ara ar a ara a i i a ara i ii ara arat i ara aaa EA 47 10 1 SCOP ONEA A S S Pa Panes Ba D mI MU E 47 10 2 Installing and Removing a SmartStack 47 10 2 1 Installing SmartStack
3. 31 MAR 02 PAGE 3 0356 02 HORNER APG User Manual for the 500 0050 HE500TIU1XX HE500TIU20X HE500TIU3XX And SmartStack Modules Operator Station Hardware Manual Second Edition 31 March 2002 0356 02 4 31 MAR 02 PREFACE 0356 02 This manual explains how to use the Horner APG Operator Station Hardware Modules HE500TIU050 HE500TIU10X HE500TIU11X HE500TIU20X HE500TIU3XX and SmartStack Modules Copyright 2000 Horner APG LLC 640 North Sherman Drive Indianapolis Indiana 46201 3899 All rights reserved No part of this publication may be reproduced transmitted transcribed stored in a retrieval system or translated into any language or computer language in any form by any means electronic mechanical magnetic optical chemical manual or otherwise without the prior agreement and written permission of Horner APG LLC Information in this document is subject to change without notice and does not represent a commitment on the part of Horner APG LLC Windows 95 Windows 98 and Windows NT O are registered trademarks of Microsoft Corporation DeviceNet is a trademark of Open DeviceNet Vendors Association ODVA Profibus is a trademark of Siemens Cscape CsCAN and SmartStack are trademarks of Horner APG LLC For user manual updates contact Horner APG Technical Support Division at 317 916 4274 USA or 353 21 4321266 Europe or
4. HE500TIU101 01 HE500TIU101 02 8 Lines x 20 Characters plus 128 x 64 pixels with CsCAN Network 8 Lines x 20 Characters plus 128 x 64 pixels with CsCAN Network and Real Time Clock HE500TIU102 01 HE500TIU102 02 8 Lines x 20 Characters plus 128 x 64 pixels with Profibus Network 8 Lines x 20 Characters plus 128 x 64 pixels with Profibus Network and Real Time Clock HE500TIU103 01 500 0103 02 8 Lines x 20 Characters plus 128 x 64 pixels with DeviceNet Network 8 Lines x 20 Characters plus 128 x 64 pixels with DeviceNet Network and Real Time Clock TIU11X Text Semi Graph ics with Numeric Keypad HE500TIU110 01 HE500TIU110 02 HE500TIU110 03 HE500TIU110 04 HE500TIU110 05 HE500TIU110 06 HE500TIU110 07 HE500TIU110 09 8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad 8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with Real Time Clock 8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with Current Loop 8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with Current Loop and Real Time Clock 8 Lines x 20 Characters plus 128 x 64 pixels with Stud Type Metalwork 8 Lines x 20 Characters plus 128 x 64 pixels with wide temperature display 8 Lines x 20 Characters plus 128 x 64 pixels with Bezel 8 Lines x 20 Characters plus 128 x 64 pixels with no metal and dill connectors HE500TIU111 01 HE500TIU111 02 8
5. 0356 02 of the Tiu Range hardware manual contains the following revisions additions or deletions Corrected Imperial measurements for Tiu20X panel cutout Added Section 6 Tiu3xx Hardware Guide Added Tiu3xx specific information to Section 7 Communications 31 MAR 02 PAGE 7 0356 02 TABLE 5 Hs 4 LIMITED WARRANTY AND LIMITATION OF 0 4 ABOUT PROGRAMMING EXAMPLES eee aaa Aaaa 5 DECLARATION OF EMC CONFORMITY 5 REVISIONS TO THIS MANUAL Ba ah ia ee ab a REPRE 6 CHAPTER 1 INTRODUGT QN rrt toti esse apu ii ia a aa aa dans 9 TS SCOD PEE Era i i t mE a IPSE lease astaga 9 1 Equipment IRE DEI MEME E PEDE 12 1 953 Technical SpecifIGatigDs ada aira aaa repe REPRE UP EUER UE ss UR RE epar 13 1 4 Upgrade Revision Software amp 14 1 4 1 MES 14 1 42 SoftWare Upgrade ase irr eve reds i a a o i ai 14 154527 Tin Wale Upgrades sott I 14 GHAPTER 2 5 R LLL 15 2 1 SCOD D 15 2 2 500 050 Button Selectio
6. HESO00 TIU20X Back Cover Figure 10 1 Installing a SmartStack Module in a TIU 48 31 MAR 02 CH 10 SMARTSTACK MANO356 02 NOTES
7. 3 Select Update TIU Protocol from the File menu 4 Select the folder of the terminal you have connected to the PC The correct file will appear for the terminal type selected and the Automation Equipment selected Select that file and click OK A status bar appears indicating download progress After the transfer the HE500TIUO50 10X 11X 20X resets itself The correct PLC type is displayed on the HE500TIU050 10X 11X 20X 7 Next the project loaded runs oon 3 Updating the Operating System Select Update Operating System from the File menu Choose the updated file with the BIN extension Click OK A status bar appears indicating download progress During the download process HE500TIU050 10X 11X 20X displays the message SYSTEM SHUTDOWN BON CH 9 NETWORKS 31 MAR 02 PAGE 41 0356 02 CHAPTER 9 NETWORKS 9 1 Scope This chapter gives a brief introduction into the networking hardware available on the Operator Station range The part numbers of the various options are available in the Introduction Chapter of this manual For information on programming the various network options see 0023 User Manual for the CBREEZE Software 9 2 Controller Area Network CAN Overview The controller area network or CAN bus is a serial communications bus that was originally developed in the late 1980 s by a German company Robert Bosch for use in the automotive industry CAN is an ISO International Standards Organisat
8. 12 31 MAR 02 CH 2 HE500TIU050 0356 02 Operating 0 to 50 0 to 50 0 to 50 0 to 50 0 to 50 Temperature C Storage 10 to 70 10 to 70 10 to 70 10 to 70 10 to 70 Temperature C Humidity Non 10 90 10 90 10 90 10 90 10 90 Condensing Storage Environmental Yes Yes Yes Yes Yes NEMAA IP65 Y2K Certified Yes Yes Yes Yes Yes CE Approved Size Width 180X120X60 121X105 X38 172X105 X38 281 X192 X58 182 5 X 138 8 X Height Depth mm 57 3 Cut out Width 151 X 89 100 X 85 153 X 85 242 X 158 174 X 131 Height mm Screen 80X 17 70 X 38 70 X 38 130 X 75 115 X 86 dimensions mm Input Voltage 9 35 Vdc 9 35 Vdc 9 35 Vdc 9 35 Vdc 21 6 26 4 Vdc Range Weight grams 325 370 450 1855 800 Network No Optional Optional Optional Optional DeviceNet CsCan Profibus Data xfer from No Optional Optional Optional Optional Automated device via network System keys can be programmed to be function keys at specific times in the project See Function keys in CBREEZE Software Manual 0023 The HE500TIU100 110 is available with two non standard features 20mA current loop communication and a real time clock RTC Both can be ordered at the time of purchase The current loop can be re fit by the user later The RTC requires factor re fit The HE500TIU050 is only available with the real time clock option The 500 2 provides for the display of both text and full
9. Automation Equipment Serial Port CH 4 HE500TIU110 111 112 113 31 MAR 02 PAGE 25 MANO356 02 Rx Rx T Serial Port PC Port Figure 4 4 Automation Equipment Port Figure 4 5 PC Port Receive amp Receive amp Transmit LEDs Transmit LEDs The LED s flash when the HE500TIU100 110 is The LED s flash when the PC is communicating communicating with the HE500TIU100 110 L Q B OFF 2 HOGG ON 4 3 2 1 SW1 Figure 4 7 Configuration Bank Figure 4 6 Power Connector Powered by 24VDC and Ground 4 5 1 HE500TIU11X Configuration of the RS 485 Port The configuration bank shown in Figure 4 8 sets the parameters of the RS 485 port as described in Table 4 1 Table 4 1 Configuration Bank Switch 1 ON Pull up must be used together with switch 3 OFF no Pull up Switch 2 ON 120Q termination OFF no termination Switch 3 ON Pull down must be used together with switch 1 OFF no Pull down Switch 4 Reserved for future use NOTE Switch 1 and 3 must be used together Either both pull up and pull down are used or neither is used Pull up and Pull down switches are used to increase the signal level on the RS 485 bus This is useful if there is a long bus and a significant amount of attenuation is anticipated 26 31 MAR 02 CH 4 HE500T1U110 111 0356 02 Termination resistance of 1200 must be placed across each end of the RS 485 bus Wit
10. 101 102 103 3 1 Scope The HE500TIU10X 128 x 64 pixel display which allows for some graphics and various fonts to be displayed The hardware description is detailed in this chapter PAUSE Key ENTER Key UP Key DOWN Key 2 500 1 Figure 3 1 Front View of HE500TIU100 PAUSE key seleuis tur euiurig UM exiis Uata euturig PAUSE amp DOWN keys pressed together enters sub menu pages PAUSE amp UP keys pressed together exits sub menus to the parent menu pages UP key selects the previous menu page sub menu page alarms and increments data DOWN key selects the next menu page sub menu page alarms and also decrements data f ENTER key sends data to the automation equipment accepts alarms and displays accepted alarms 3 b 2 wre a 3 3 HE500TIU10X Contrast Adjustment On menu page 1 after the start up screen hold the ENTER key and press the UP or DOWN key to adjust the contrast The contrast setting is stored and not lost after removing power CONTRAST BAND allows the user to set the lower and upper limits of contrast Adjust the lower limit using the UP or DOWN key and press Enter when done Do the same for the upper limit WARNING Changes to the lower or upper limits may allow the user to set the contrast to a setting where the display may appear blank It is recommended that the factory setting are used Min 8A Max FE 20 0356 02 3 4 HE500TIUX Rear View
11. Bytes Upgrade Words SRam 32 K Bytes 128 K Bytes 128 K Bytes 128 K Bytes 2Mbyte DRam Memory No No No 512 K Bytes 512 K Bytes Upgrade Total Pages 300 300 300 300 300 Characters per 2x20 8x20 8x20 16x40 30x52 Page Graphics pixels Text Only 128 x 64 128 x 64 240 x 128 320 x 240 Data fields page 8 8 8 24 24 No of Text 249 249 249 249 249 tables Text table size No No No 256 256 Rows amp Columns Recipe Memory 0 64K 64K 64K 64K Recipes No Standard Standard Standard Standard Editable Fonts No Standard Standard Standard Standard Scaling Range Standard Standard Standard Standard Standard checking Trending No Standard Standard Standard Standard Graphing No Standard Standard Standard Standard Editable No No No Standard Standard Graphics Animated No No No Standard Standard Bitmaps Alarms and Standard Standard Standard Standard Standard Status pages Numeric keys Standard No Standard Standard None System keys 4 4 4 4 1 Function keys 10 No 12 18 5 LED s No No No 10 No Touch Screen No No No No Standard SmartStack No No No Standard Future Option option Battery Back Optional Optional Optional Standard Optional Ram Real Time Clock Comprehensive No 1024 lines 1024 lines 1024 lines 1024 lines Math s Facilities Day amp Time No Standard Standard Standard Standard Scheduling Background Task Internal No 240 R 240 R 1200 R 1200 R Registers
12. HE500TIU100 110 OFF Hoop 4 32 1 SWI Figure 5 7 Configuration Bank ON 30 31 MAR 02 CH 5 HE500T1U200 201 202 203 0356 02 5 5 1 HES500TIU20X Configuration of the RS 485 Port The configuration bank shown in Figure 2 23 sets the parameters of the RS 485 port as described in Table 5 1 Table 5 1 Configuration Bank Switch 1 ON Pull up must be used together with switch 3 OFF no Pull up Switch 2 ON 120Q termination OFF no termination Switch 3 ON Pull down must be used together with switch 1 OFF no Pull down Switch 4 Reserved for future use NOTE Switch 1 and 3 must be used together Either both pull up and pull down are used or neither is used Pull up and Pull down switches are used to increase the signal level on the RS 485 bus This is useful if there is a long bus and a significant amount of attenuation is anticipated Termination resistance of 1200 must be placed across each end of the RS 485 bus With switch 2 ON a 1200 resistance is placed across the bus This should only be used if the HE500TIU050 10X 1 1X 20X is the last device at either end of the bus 5 6 HE500TIU20X Dimensions 0 0 i 9 72 247 mm gt 0 00 0 0 0 02 0 5 6 2 157mm 0 00 0 0 Figure 5 8 HE500TIU20X Cutout UP TO 0 04 Comer Radius Is Acceptable 1mm TOLERANCES ARE 0 01 0 3mm UNLESS STATED OT
13. WITHIN THE BOUNDARIES OF THE CONTINENTAL UNITED STATES In no event whether as a result of breach of contract warranty tort including negligence or otherwise shall HE APG or its suppliers be liable of any special consequential incidental or penal damages including but not limited to loss of profit or revenues loss of use of the products or any associated equipment damage to associated equipment cost of capital cost of substitute products facilities services or replacement power down time costs or claims of original purchaser s customers for such damages To obtain warranty service return the product to your distributor with a description of the problem proof of purchase post paid insured and in a suitable package 31 MAR 02 PAGE 5 MANO356 02 ABOUT PROGRAMMING EXAMPLES Any example programs and program segments in this manual or provided on accompanying diskettes are included solely for illustrative purposes Due to the many variables and requirements associated with any particular installation Horner APG LLC cannot assume responsibility or liability for actual use based on the examples and diagrams It is the sole responsibility of the system designer utilising the Operator Station to appropriately design the end system to appropriately integrate the Operator Station and to make safety provisions for the end equipment as is usual and customary in industrial applications as defined in any codes or standards whi
14. are in a range from 0 to 63 The controller is able to observe network responses polled connections from any slave to the DeviceNet Master The first 16 words of these observed responses are made available for mapping on the Network Input Assignments page These correspond to the available nodes 0 to 63 and registers AQG1 to AQG16 Node 64 is used for a special case When data is sent to a controller from a DeviceNet Master via the polled connection this data is mapped to node 64 Relative addressing is limited to 64 to 64 44 31 MAR 02 CH 9 NETWORKS MANO356 02 9 5 CAN Wiring Rules a a a a AT 2 Z VUE Z ZTZ Z ZZ gt O 0 O gt gt gt gt gt gt gt OOOOO O OO O O OOOOO P NANA 1210 1210 gt C L DCC o 12 25VDC 1 DO DO gt a a a a p zh SE zn zu i Z Z Z z z 4 z z z z 20002 20002 20002 20002 6 6 6 6 66606 06 66 C BLK BLU Saree m Gm WHT m m 1G RED SHIELD 12 25VDC Figure 9 1 CAN Network Cabling 1 Wire the CAN network in a daisy chained fashion such that
15. graphics and has Numeric Function Keypad It also allows the use of a wide range of SmartStack I O options 1 2 Equipment Needed 1 The current version of CBREEZE software install on a PC running Windows 95 Windows 98 or Windows NT 2 HE500TIU050 10X 11X 20X Interface Unit 3 PC to TIU Programming Cable HE693CBL232 or equivalent See Chapter on Communications CH 2 HE500TIU050 31 MAR 02 1 3 Technical Specifications PAGE 13 0356 02 Table 1 2 Technical Specifications Parameter Conditions Min Typical Max Units Input voltage Vi Not Tiu3XX 10 24 32 VDC Input voltage Vi Tiu3XX 22 6 26 4 Typical power consumption HE500TIU050 Vi 24VDC 130 HE500TIU10X V 24VDC 130 mA HE500TIU11X Vi 24VDG 130 HE500TIU20X Vi 24VDG 350 HE500TIU3XX Vi 24VDG 400 Inrush input current Vi 24VDC for 4ms 260 mA Operating temperature HE500TIU050 0 50 HE500TIU10X 0 50 HE500TIU10X 6 10 60 HE500TIU11X 0 50 HE500TIU11X 6 10 60 HE500TIU20XA 0 45 HE500TIU20XB or higher 0 50 HE500TIU3XX 0 50 Storage temperature 20 70 C Relative Humidity non condensing 10 90 Weight HE500TIU050 320 350 HE500TIU10X 370 400 HE500TIU11X 470 500 g HE500TIU20X 1870 1900 HE500TIU3XX 800 Dimensions HE500TIU050 179 x 111 x 60 HE500TIU10X 121 x 105 x 38 HE500TIU11X 172 x 105 x 38 mm HE500TIU20X 282 x 194 x 62 HE500TIU3XX 182 5 x 138 8 x 57 3 Cable Lengths T RS
16. must have power to them to insure proper operation of the network The following diagram illustrates the correct connection for the termination resistors VP 6 Line termination 390 Ohm A Line 3 220 Ohm B Line 8 390 Ohm GND 5 Figure 9 4 Profibus termination resistors CH 10 SMARTSTACK 31 MAR 02 PAGE 47 0356 02 CHAPTER 10 SMARTSTACK 10 1 Scope Horner has now added the SmartStack modules from the OCS Range to the HE500TIU20X range The SmartStack system is a method of allowing I O expansion on an HMI A wide range of modules is available including Digital and Analogue 10 2 Installing and Removing a SmartStack Module The following section describes how to install and remove a SmartStack Module Caution To function properly and avoid possible damage do not install more than four Smart Stack Modules per HE500TIU20X 10 2 1 Installing SmartStack Modules 1 Hook the tabs Each SmartStack Module has two tabs that fit into slots located on the HE500TIU20X The slots on the HE500TIU20X are located on the back cover 2 Press the SmartStack Module into the locked position making sure to align the SmartStack Module fasteners with the SmartStack receptacles on the HE500TIU20X 10 2 2 Removing SmartStack Modules 1 Using a Flathead screwdriver pry up the end of the SmartStack Module opposite of tabs and swing the module out 2 Liftout the tabs of the module Feterer
17. required to purchase hardware software or licensing rights to connect devices to a system 9 4 1 DeviceNet Features DeviceNet is a low cost communications link to connect industrial devices It allows the interchangeability of simple devices while making interconnectivity of more complex devices possible DeviceNet is based on CAN It is an application layer protocol ISO layer 7 and is defined in terms of an abstract object model which represents the available communication services and the external visible behaviour of a DeviceNet node The DeviceNet Model is application independent DeviceNet provides the communication services needed by various types of applications Many of today s lower level industrial control devices must retain their low cost low resource characteristics even when directly connected to a network DeviceNet takes this into consideration by defining a specific instance of the DeviceNet Model for communications typically seen in a Master Slave application This is referred to as the Predefined Master Slave Connection Set Some of the features and functionality of the DeviceNet network are described Table 8 1 Table 9 1 DeviceNet Features and Functionality Network Size Up to 64 Nodes Network Length Selectable end to end network distance varies with speed Baud Rate Distance 125 Kbps 500m 1 640 feet 250 Kbps 250m 820 feet 500 Kbps 100m 328 feet Data Packets 0 8 bytes Bus Topology Linear trunklin
18. there are exactly two physical end points on the network 2 The two nodes at the physical end points need to have 121 ohm 1 terminating resistors connected across the CN_L and CN_H terminals 3 Use data conductors CN_L and CN_H that are 24 AWG shielded twisted pair for thin cable and 22 AWG shielded twisted pair for thick cable They must also have 120 ohm characteristic impedance In typical industrial environments use a Belden wire 3084A thin Use 3082A thick for environments where noise is a concern 4 Use power conductors V and V that are 18 AWG twisted pair for thin cable and 15 AWG twisted pair for thick cable 5 Connect the V power conductor to a good earth ground at one place only on the network preferably physical endpoints 6 Fora section of cable between two nodes the cable shield is connected to the cable shield input at one end of the cable only 7 ACAN network without repeaters is limited to 64 nodes with 63 cable segments with a maximum cable length of 1500 ft 8 Upto four CAN network segments which adhere to the above rules may be connected together using three CAN repeaters In this manner a CAN network may be extended to 253 nodes with a total cable distance of 6000 ft CH 9 NETWORKS 31 MAR 02 PAGE 45 MANO356 02 9 6 Profibus Profibus utilises a Master Slave type of communication with the HE500TIUXX2 functioning as a slave device Decentralised Peripherals Sl
19. together exits sub menus to the parent menu pages UP key selects the previous menu page sub menu page alarms and increments data DOWN key selects the next menu page sub menu page alarms and also decrements data ENTER key sends data to the automation equipment accepts alarms and displays accepted alarms ALPHANUMERIC KEYPAD and FUNCTION KEYS can be used to enter data or can be used to preform some pre programmed action c 9o2020gmw 2 3 500 0050 Contrast Adjustment On menu page 1 after the start up screen hold the ENTER key and press the UP or DOWN key to adjust the contrast The contrast setting is stored and not lost after removing power CONTRAST BAND allows the user to set the lower and upper limits of contrast Adjust the lower limit using the UP or DOWN key and press Enter when done Do the same for the upper limit WARNING Changes to the lower or upper limits may allow the user to set the contrast to a setting where the display may appear blank It is recommended that the factory setting are used Min 8A Max FE 16 31 MAR 02 2 HE500TIU050 0356 02 2 4 500 0050 1 HE500TIU050 8 pin Terminal Block Pin 8 ne ne pe RS422 485 Figure 2 2 Automation Equipment Serial Port 2 4 4 HES500TIUO50 Configuration of the RS 485 Port Ji 432 1 SW1 Figure 2 4 Configuration Bank Figure 2 3 Power Connecto
20. visit our web site at www horner apg com LIMITED WARRANTY AND LIMITATION OF LIABILITY Horner APG LLC HE APG warrants to the original purchaser that the Operator Station manufactured by HE is free from defects in material and workmanship under normal use and service The obligation of HE APG under this warranty shall be limited to the repair or exchange of any part or parts which may prove defective under normal use and service within two 2 years from the date of manufacture or eighteen 18 months from the date of installation by the original purchaser whichever occurs first such defect to be disclosed to the satisfaction of HE APG after examination by HE APG of the allegedly defective part or parts THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE AND OF ALL OTHER OBLIGATIONS OR LIABILITIES AND HE APG NEITHER ASSUMES NOR AUTHORIZES ANY OTHER PERSON TO ASSUME FOR HE APG ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THE Operator Station THIS WARRANTY SHALL NOT APPLY TO THE Operator Station OR ANY PART THEREOF WHICH HAS BEEN SUBJECT TO ACCIDENT NEGLIGENCE ALTERATION ABUSE OR MISUSE HE MAKES NO WARRANTY WHATSOEVER IN RESPECT TO ACCESSORIES OR PARTS NOT SUPPLIED BY HE THE TERM ORIGINAL PURCHASER AS USED IN THIS WARRANTY SHALL BE DEEMED TO MEAN THAT PERSON FOR WHOM THE Operator Station IS ORIGINALLY INSTALLED THIS WARRANTY SHALL APPLY ONLY
21. with DeviceNet Network The front panel of the OS has a bright and clear display LCD with adjustable back lit and easy to use push buttons On the back panel are communication ports for connection to automation equipment programmable logic controller drive weighing equipment or other equipment and a PC IBM or compatible computer Also located on the back panel or end of the back panel depending on the model the OS has clearly displayed features such as power input PC and PLC port Tx and Rx LEDs Also depending on the model a network port is provided for connection to whichever OS network you have chosen The OS supports a variety of protocols Various protocols can be downloaded through the PC port and stored in the unit s flash memory The operating system can also be downloaded through the PC port The OS range supports 3 network options CsCAN and Device with the HEBOOTIUXX1 range and Profibus with the HE500TIUXX2 range CH 2 HE500TIUO50 31 MAR 02 PAGE 11 0356 02 500 050 HE500TIU10X HE500TIU11X HES00TIU20X HE500TIU3XX Software Included Included Included Included Included Cbreeze Programming Standard Standard Standard Standard Standard Port RS232 Communication 1 1 1 1 1 Port 232 485 Flash Ram 64 K Words 256 K Words 256 K Words 512 K Words 1 M Words Memory No No No 1 Meg 512 K
22. 232 15 m RS 485 1 1500 IP rating NEMA 4 12 IP65 EN 55 022 Radiated and Conducted Emissions EMC Conformance EN 61000 4 3 Radiated and Conducted RF Immunity ENV 50144 Cables beyond the maximum recommended length may create communication problems Both ends of an RS 485 network must be properly terminated at 1200 and grounded 14 31 MAR 02 2 HE500TIU050 0356 02 1 4 Upgrade Revision Software amp Firmware 1 4 1 Scope To make use of any new features that are included in this new release on units that were purchased previous to this release both software and firmware require updating by the user Any new unit will be set up for the latest version released 1 4 2 Software Upgrade To update the software requires that the user install the new version of software from the installation CD You may install the new software over any previous version installed See section 1 4 Software Installation Instructions To update existing projects simple open the project from the newly installed version of the software Once the project is saved to disk the update is complete For backup reasons we recommend that you save the new version of your project in a different location or under a different file name 1 4 3 Firmware Upgrade The following steps assume that a project or configuration is loaded to the Operator Station and that the user is running the latest version of software Upload the project configuration from the u
23. 5 9807 or 9832 General Purpose Belden No 8165 Heavy Noise Environment 7 3 RS 232 Connection HE500TIU110 100 Section of 13 pin Terminal Block HE500TIU050 200 Section of 8 pin Terminal Block AE Figure 7 2 RS232 Connections 36 31 MAR 02 CH 7 COMMUNICATIONS MANO356 02 7 4 RS 422 485 Four Wire HESOOTIU1 10 100 Section of 13 pin Terminal Block Automated Equipment RS422 485 Connections See Note Below RS422 485 4 wire Automated Equipment RS422 485 Connections See Note Below RS422 485 4 wire Note The descriptions used by different manufacturers for RS 422 485 connections vary Please refer to the automation equipment manufacturers own manuals for connection details Note Horner produces application notes explaining the connection to each of the different automated equipment manufactures These application notes are ongoing see your installation CD for any released documentation Figure 7 3 RS 422 485 Four Wire CH 7 COMMUNICATIONS 31 MAR 02 PAGE 37 MANO356 02 7 5 RS 485 Two Wire HE500TIU110 100 Section of 13 pin AE Terminal Block Tx Rx Tx Rx RS485 2 wire COM HE500TIU050 200 Tx Rx Tx Rx RS485 2 wire COM Figure 7 4 RS 485 Two Wire 38 31 MAR 02 CH 7 COMMUNICATIONS 0356 02 7 6 Current Loop The following diagram shows the connection to a device with an active 20mA current loop The current loop o
24. CAN Port Pin 1 INPUT POWER 9 35Vdc Figure 3 2 Rear View of HE500T1U100 101 102 3 5 500 0100 Ports 31 MAR 02 PROFIBUS Port Pin 1 J3 PLC Port HE500TIU100 13 pin Terminal Block Pin 1 CH 3 HE500T1U100 101 102 103 To PC Rx Pin 2 Tx Pin 3 OV Pin 5 Pin 13 oe uds RS422 485 Figure 3 3 Automation Equipment Serial Port CH 3 HE500T1U100 101 102 103 Rx Tx Serial Port Figure 3 4 Automation Equipment Port Receive amp Transmit LEDs The LED s flash when the HE500TIU100 110 is communicating 31 MAR 02 PAGE 21 0356 02 Rx Tx PC Port Figure 3 5 PC Port Receive amp Transmit LEDs The LED s flash when the PC is communicating with the HE500TIU100 110 3 5 1 HE500TIU10X Configuration of the RS 485 Port The configuration bank shown in Figure 3 8 sets the parameters of the RS 485 port as described in Table 3 1 Table 3 1 Configuration Bank Switch 1 ON Pull up must be used together with switch 3 OFF no Pull up Switch 2 ON 120Q termination OFF no termination Switch 3 ON Pull down must be used together with switch 1 OFF no Pull down Switch 4 Reserved for future use NOTE Switch 1 and 3 must be used together Either both pull up and pull down are used or neither is used Pull up and Pull down switches are used to increase the signal level on the RS 485 bus This is useful if there is a lon
25. Connected 12 SD RS 422 RS 485 Send Data 13 SD RS 422 RS 485 Send Data 14 RTS RS 422 Request To Send 15 Not Connected 16 Not Connected 17 RTS RS 422 Request To Send 18 CTS RS 422 Clear To Send 19 CTS RS 422 Clear Send 20 Not Connected 21 Not Connected 22 Not Connected 23 Not Connected 24 RD RS 422 RS 485 Receive Data 25 RD RS 422 RS 485 Receive Data Figure 6 3 Automation Equipment Serial Port CH 6 HE500TIU30X 31X 32X 31 MAR 02 PAGE 33 MANO356 02 Figure 6 4 Power Connector Powered by 24VDC and Ground 6 6 HE500TIU3XX Dimensions 40 0 4 6 85 174mm y 0 00 0 0 0 02 0 5 5 2 131mm 0 0 0 00 UP TO 0 04 Comer Radius Is Acceptable 1mm TOLERANCES ARE 0 01 0 3mm UNLESS STATED OTHERWISE Figure 6 5 HE500TIU3XX Cutout Details 34 31 MAR 02 CH 6 HEB00TIUSOX 31X 32X MANO356 02 NOTES CH 7 COMMUNICATIONS 31 MAR 02 PAGE 35 0356 02 CHAPTER 7 COMMUNICATIONS 7 1 PC to Operator Station Communications The serial pin connections for transmit Tx receive Rx and ground are displayed below Figure 7 1 Tiu PC Connection 7 2 Automation Equipment AE Communications Connections 7 2 4 Recommended Automation Equipment Communication Cables Horner Electric recommends the following cables for automation equipment communication Belden No 810
26. HERWISE CH 6 HE500TIU30X 31X 32X 31 MAR 02 PAGE 31 MANO356 02 CHAPTER 6 HE500T1U300 301 302 303 310 311 312 313 320 321 322 323 6 1 Scope The HE500TIU3XX has a 320 x 240 pixel display which allows for full graphic screen The screen technology is indicated by the part number as follows HE500TIU30X 16 Grey scale screen HE500TIU31X 16 Colour STN screen HE500TIU32X 16 Colour TFT screen The hardware description is covered under the following chapter Figure 6 1 Front View of HE500TIU3XX 6 2 HE500TIU3XX Touch Key Pad The Tiu3XX has a touch keypad that can be assigned to perform a variety of key macro operations from within the CBreeze configuration package 6 3 HE500TIU20X Contrast Adjustment On menu page 1 after the start up screen hold the SYSTEM key and press the F1 or F2 key to adjust the contrast The contrast setting is stored and not lost after removing power 32 31 MAR 02 CH 6 HE500TIU30X 31X 32X 0356 02 6 4 HE500TIU3XX Rear View j Figure 6 2 HE500TIU3XX Rear View 6 5 HE500TIU3XX Serial Ports Pin No Signal Function 1 FG Frame Ground 2 TXD RS 232 C Send Data 3 RXD RS 232 C Receive Data 4 RTS RS 232 C Request To Send 5 CTS RS 232 C Clear To Send 6 Not Connected 7 SG Signal Ground 8 Not Connected 9 5V Internal Use Only Do Not Use 10 OV Internal Use Only Do Not Use 11 Not
27. Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with CsCAN Network 8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with CsCAN Network and Real Time Clock HE500TIU112 01 HE500TIU112 02 8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with Profibus Network 8 Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with Profibus Network and Real Time Clock HE500TIU113 01 HE500TIU113 02 8 Lines x 20 Characters plus 128 x 64 pixels with DeviceNet Network 8 Lines x 20 Characters plus 128 x 64 pixels with DeviceNet Network and Real Time Clock 10 0356 02 31 02 TIU20X Text Full Graphics with Numeric Function Keypad 2 HE500TIU050 500 10200 16 Lines x 40 Characters plus 240 x 128 pixels plus a Numeric keypad Function keypad Optional SmartStack I O HE500T1U201 16 Lines x 40 Characters plus 240 x 128 pixels plus a Numeric keypad Function keypad Optional SmartStack I O Can be used with CSCAN Network HE500TIU202 16 Lines x 40 Characters plus 240 x 128 pixels plus a Numeric keypad Function keypad Optional SmartStack I O Can be used in a Profibus Network HE500TIU203 16 Lines x 40 Characters plus 240 x 128 pixels plus a Numeric keypad Function keypad Optional SmartStack I O Can be used with DeviceNet Network TIUSOX Text Full Graphi cs with Nume
28. aga eaaa 35 7 1 PC to Operator Station 35 8 31 MAR 02 PREFACE MANO356 02 7 2 Automation Equipment AE Communications Connections a nee 35 7 2 1 Recommended Automation Equipment Communication Cables 35 7295 29 292 COnnectone oer de o m ea ser A re ecco ua 35 7 4 RS 422 485 36 TD 3RS2485 TWO W 37 FG Curent LOO 38 CHAPTER 8 GETTING STARTED n nra 39 OPER ua aasan i a bai watuq q aa aska 39 8 1 1 Go trast Ban0 kakak anak kakak qa aqata ga aa quta na ala Na Ba a a e aaa la A Kana alaa a pa Ka pi 39 SR Display Lan aapa naban Ra 39 81 3 Keyboard 39 81 4 otas ii os T 39 8 1 5 Serial Loop back 39 2 Updating the 40 8 3 Updating the Operating 40 CHAPTER NETWORKS aa aa ao a a ka a k a a a aa a aa a ai aa 41 noon 41 9 2 Controller Area Network CAN
29. ave Baud rates of up to 12 MBd can be obtained through Profibus Up to 32 devices 9master or slaves can be connected in one segment without using repeaters or up to 64 devices can be connected using repeaters Master devices are used to determine the data communication on the bus One master can service several slaves Several Masters can participate on the bus simultaneously but only one Master can write outputs to a slave The slave devices are peripheral devices Slaves do not have bus access rights and can only acknowledge received messages or send messages to the master when requested to do so Any master can read data from the slave devices All connected Slaves have the same priority For further information on the Profibus Network visit their website at www profibus com 9 6 1 Profibus Wiring The HE500TIUXX2 uses a 9 pin D sub plug connector for its Profibus port The pin assignment of the plug connector and the wiring are show below Station 1 Station 2 Rxd TxD P 3 Q V 6O DGnd 5 O O 5 RxD TxD N 8 O Os oa Protective Ground Figure 9 2 Profibus Port Pinout 46 31 MAR 02 CH 9 NETWORKS MANO356 02 2 x x x x Jg m x x Dm ac I P que 20 Q Zo Z O c c A Figure 9 3 Profibus Network Cabling It is necessary to terminate both ends of the network Both terminations
30. ch apply NOTE The programming examples shown in this manual are illustrative only Proper machine operation is the sole responsibility of the system integrator DECLARATION OF EMC CONFORMITY Manufacturer s Name Horner Ireland Ltd Manufacturer s Address Unit 1 Centrepoint Centre Park Road Cork Ireland Declares that the products Models HE500TIU050 HE500TIU100 HE500TIU101 HE500TIU102 HE500TIU110 HE500TIU111 HE500TIU200 HE500TIU201 and HEB5OOTIU202 Conforms to the following EMC standards EMC EN 55 022 Radiated and Conducted Emissions EN 50 082 1 RF EFT EFB ESD Immunity Supplementary Information The above conformity only relates to the products in a stand alone capacity The products are used as part of a system and are therefore classified as a component As a component the products are prohibited by EC regulations to carry a CE Mark for EMC conformity Static discharge tests only apply to normal operation of the keyboards via the front panel We would stress that the use of our products within your system while helping to ensure compliance of your system to the same directives do not necessarily guarantee that compliance will be achieved We would also like to point out that the interpretation of the law concerning CE marking and its application to sub assemblies and components is open to interpretation Date 31 Mar 1999 6 31 MAR 02 PREFACE 0356 02 REVISION TO THIS MANUAL This version
31. d on standard models as such a standard model will fail the current loop back test Current Loop is not an option on the HE500TIU050 20X 3XX After starting the test the OK counter begins to count up Exit this test by selecting DONE 40 31 MAR 02 CH 8 GETTING STARTED 0356 02 8 2 Updating the Protocol When the software is installed the user decides where the main CBREEZE folder resides During installation the following folders are created E Released J Fonts C Manual 71 Os C Projects p EI Protocol J Tiudsx 1 J Tiu2xx In the protocol directory 3 folders are created TIUOxx TIU1xx and TIU2xx The protocol files for the different terminal is loaded into these folders The protocol files for the HE500TIU050 are loaded into TiuOxx the protocol files for the HE500TIU10X are loaded into Tiu10x and the protocol files for the HE500TIU20X are loaded into Tiu20x Protocol Name Software Revision a Terminal Type The name of the protocol file is broken up into three section the protocol the main software revsion and the terminal type that protocol file is for Example snp R4 1xx This is the protocol file for release 4 software for the GE FANUC PLC for the HE500TIU10X df1 R4 2xx This is the protocol file for release 4 software for Allen Bradley PLC for the HE500TIU20X To Update Protocol File 1 Set Terminal Type 2 Setthe required Automation Equipment in Communications Settings
32. e dropline power and signal on the same network cable Bus Addressing Peer to Peer with Multi Cast one to many Multi Master and Master Slave special case polled or change of state exception based System Removal and replacement of devices from the network under power Features CH 9 NETWORKS 31 MAR 02 PAGE 43 0356 02 9 4 2 DeviceNet Protocol Some of the communication protocol features of DeviceNet consist of the following 1 A DeviceNet product can behave as a Client a Server or both 2 Master Slave operation 3 Capable of Peer to Peer exchange capability exists in which any DeviceNet product can produce and consume messages 4 Capable of supporting 64 node addresses 5 Each node can support an unlimited number of I O 9 4 3 DeviceNet Operation The following restrictions are placed on operations when using an OS that is configured as a DeviceNet slave 1 Currently communication between the PC and the controller is only possible to the device physically connected to the PCs serial port Project downloads uploads monitoring and configuration cannot currently take place over a DeviceNet network 2 HE200CGM40x gateway card can not currently be used with DeviceNet communications Horner Electric is providing a special Gateway device that is based on the OCS hardware The Gateway device makes it possible to connect the PC serial port with the DeviceNet network 3 DeviceNet network nodes
33. formation on the network at the same time the 42 31 MAR 02 CH 9 NETWORKS 0356 02 self arbitration causes the controller with the greater Network ID number to cease broadcasting without affecting the message in progress of the other controller In applications with a large number of networked controllers better results may be achieved by assigning lower Network IDs to controllers that have more critical network data than other controllers By assigning higher Network IDs to controllers that provide numerous network updates the controllers are prevented from monopolising the bus time Each controller is capable of broadcasting Global Digital Output bits QG and Global Analog Output bits AQG which are periodically broadcasted to the other controllers on the network The coil representations QG and may be used in CBREEZE like any other coil or internal register reference All digital global outputs are broadcast to the network each time one of them has a state change In addition if a controller has not transmitted its global data for specific time period the controller s programmable network timer may expire which in turn results in a global data broadcast Finally as part of its power up initialisation sequence another controller can explicitly request a controller to broadcast its global data 9 4 DeviceNet Overview DeviceNet is an open network The specification and the protocol are open Vendors are not
34. g bus and a significant amount of attenuation is anticipated 22 31 MAR 02 CH 3 HE500T1U100 101 102 103 0356 02 iH OFF dado 4 3 2 1 SW1 o ON J1 Figure 3 6 Power Connector Figure 3 7 Configuration Bank Powered by 24VDC and Ground Termination resistance of 1200 must be placed across each end of the RS 485 bus With switch 2 ON 1200 resistance is placed across the bus This should only be used if the HE500TIU050 100 1 10 is the last device at either end of the bus 3 6 HE500TIU10X Dimensions 3 94709 11000 mm gt 27 2 63 omm UP TO CORNER RADIUS IS ACC HE500TIULOX CUTOUT DETAILS TOLERANCES 0 01 0 3mm UNLESS STATED OTHERWISE Figure 3 8 HE500TIU10X Cutout CH 4 HE500TIU110 111 112 113 31 MAR 02 PAGE 23 0356 02 CHAPTER 4 HE500TIU110 111 112 113 4 1 Scope The HE500TIU1 1X 128 x 64 pixel display which allows for some graphics and various fonts to be displayed The hardware description is detailed in this chapter Numeric Keypad Programmable Function Keys Figure 4 1 Front View of 500 0110 4 2 HE500TIU11X Button Selection Actions PAUSE key selects data for editing OR exits from data editing PAUSE amp DOWN keys pressed together enters sub menu pages PAUSE amp UP keys pressed together exits sub menus to the parent menu pages UP key select
35. h switch 2 ON 1200 resistance is placed across the bus This should only be used if the HE500TIU050 100 1 10 is the last device at either end of the bus 4 6 HE500TIU11X Dimensions 5 95 151mm 3 2770 83 mm HE500TIU11X CUTOUT DETAILS TOLERANCES ARE 0 01 0 3mm UNLESS STATED OTHERWISE Figure 4 8 HE500TIU11X Cutout CH 5 HE500T1U200 201 202 203 31 MAR 02 PAGE 27 0356 02 CHAPTER 5 HE500T1U200 201 202 203 5 1 Scope The HE500TIU20X is 240 x 128 pixel display which allows for full graphic screen The hardware description is cover under the following chapter Figure 5 1 Front View of HE500TIU20X 5 2 HE500TIU20X Button Selection Actions PAUSE key selects data for editing OR exits from data editing PAUSE amp DOWN keys pressed together enters sub menu pages PAUSE amp UP keys pressed together exits sub menus to the parent menu pages UP key selects the previous menu page sub menu page alarms and increments data DOWN key selects the next menu page sub menu page alarms and also decrements data ENTER key sends data to the automation equipment accepts alarms and displays accepted alarms ALPHANUMERIC KEYPAD can be used to enter data PROGRAMMABLE KEYS can be used to preform some pre programmed action zoco2o0ogm za 28 31 MAR 02 CH 5 HE500T1U200 201 202 203 0356 02 5 3 HE500TIU20X Contrast Adjustment On menu page 1 after the start up screen h
36. ion defined serial communications bus for real time applications Established in 1947 the International Standards Organisation ISO is a multinational body dedicated to worldwide agreement on international standards Specifically CAN is documented in ISO 11898 for high speed applications and ISO 11519 for lower speed applications 9 2 1 CAN Features CAN based open automation technology successfully competes on the market of distributed automation systems because of the special features of the CAN protocol The special features are CAN s producer consumer oriented or peer to peer principle of data transmission and its multi master capability The general design of CAN originally specified a high bit rate high immunity to electrical interference and an ability to detect any errors produced CAN networks have the following general attributes Automatic error detection Easily configurable Cost effective to design and implement Capable of operating in harsh environments 9 3 CsCAN Network Overview The CsCAN Network was first developed in 1993 by Horner Electric It was developed for use in a project that Horner Electric completed for the United States Post Office Horner Electric developed its own network because it needed a network that had a specific set of powerful peer to peer and host to node capabilities The CsCAN Network has a pass through feature whereby PC based programs access other nodes connected to a network by passi
37. n 15 2 3 500 050 Contrast 15 2 44 500 050 oj Rr 16 2 4 1 HE500TIU050 Configuration of the RS 485 16 25 HEB5OOTIUO5O Dimensions nennen nenne nnne aaa aaa aaa 17 CHAPTER 3 500 0100 101 102 19 C M CODES Ara ak Ir dict E 19 3 2 HE500TIU10X Button Selection 19 3 8 HES500TIU10X Contrast nennen nennen nnns 19 3 4 HE500TIUX Rear nnns ntn nnns nsns 20 3 5 HEBOOGTIU TOO POLES tete te trece rne he uu eee e hee eh a ee Ga Ba A 20 3 5 1 HE500TIU10X Configuration of the RS 485 21 3 6 HE500TIU10X Dimensions rss 22 OHAPTER4 zHE500TIUTTO TT1 112 rene eee a ede ease hee 23 4 11 VSCOM i a aka 23 4 2 HE500TIU11X Button Selection 23 4 3 HEBOOTIU11X Contrast Adjustmentl 23 4 4 HE500TIU11X Rear nennen 24 45 HEBOOTIUTTO POLIS 5 Ii eec eee a ttt ete 24 4 5 1 HE500TIU11X Configu
38. n the HE500TIU100 110 is passive Either the PLC must provide the 20mA source or an external current source must be supplied 20mA Loop Figure 7 5 Current Loop Note Current Loop is not a standard option on the HE500TIU100 110 Current loop must be ordered specifically or can be re fit into a standard unit Contact a Horner Electric dealer for more information Note Current Loop is not an option with the HE500TIUO50 101 111 20X CH 8 GETTING STARTED 31 MAR 02 PAGE 39 MANO356 02 CHAPTER 8 GETTING STARTED 8 1 Self Test Power up the unit with the UP and ENTER keys pressed at the same time The unit enters a self test mode The self test consists of the following four checks 8 1 1 Contrast Band This test allows the user to set the lower and upper limits of contrast Adjust the lower limit using the UP or DOWN key and press Enter when done Do the same for the upper limit WARNING Changes to the lower or upper limits may allow the user to set the contrast to a setting where the display may appear blank It is recommended that the factory setting are used Min 8A Max FE 8 1 2 Display Test The display test continuously blinks all pixels on black to off Look for any pixels stuck on or off Exit this test by pressing and holding any key for approximately two seconds 8 1 3 Keyboard Test As each key is pressed an indication 257 appears above that key In the case of units with a numeric keypad press the key and a me
39. ng the programming command through the serial port to the network port For a more detailed description see below Horner Electric found that by developing its own network it satisfied several important needs Horner Electric continues CSCAN Network development to satisfy the requirements of today and the requirements of the future 9 3 1 CsCAN Network Features The CsCAN Network is based on CAN which has many desirable features such as ruggedness ease of configuration etc With Horner Electric Controllers data is passed at 125Kbps using a differential pair of wires plus a ground It is important to note that the data rate is not limited to 125Kbps The maximum data rate is 1Mbps limited by the speed of light The CAN implementation in the CsCAN controller allows up to 64 controllers to be networked with no additional hardware and up to 253 controllers with three CAN repeaters For the programmer little knowledge of networking procedures is needed However for troubleshooting and optimizing the following information is helpful Instead of using master slave or token passing the hardware self arbitrates based on the Network ID Controllers with lower Network ID numbers are given a higher priority than controllers with higher Network ID numbers 9 3 2 CsCAN Network Operation When controller needs to send data over the network it first waits for the network to be idle currently a maximum of 900uS If two controllers start broadcasting in
40. nit If a customised character set is loaded to the unit then upload the character set also Choose Automation Device from main menu Configure Communication Settings From File menu choose Update TIU Operating System See Updating Operating System for more details e From File menu choose Update TIU Protocol If you are updating from firmware version 2 00 or later then you just have to update to the latest protocol file However if you are updating from firmware version 1 24 or earlier you most update to a Upgrade 1xx protocol file first then update to the latest firmware revision See Note See updating protocol for further information f Choose Download Character Sets to TIU from File menu g Choose Download Project to TIU from File menu Note When updating the protocol file the screen go blank after the protocol is complete Continue with the procedure as described and the display will recover CH 2 HE500TIU050 31 MAR 02 PAGE 15 0356 02 CHAPTER 2 HE500TIU050 2 1 Scope The 500 0050 is a 2 line text only display terminal The hardware description is detailed in this chapter Alphanumeric Programmable Function Keys UP Key DOWN Key ENTER Key Figure 2 1 Front View of HE500TIU050 2 500 0050 Button Selection Actions PAUSE key selects data for editing OR exits from data editing PAUSE amp DOWN keys pressed together enters sub menu pages PAUSE amp UP keys pressed
41. old the ENTER key and press the UP or DOWN key to adjust the contrast The contrast setting is stored and not lost after removing power CONTRAST BAND allows the user to set the lower and upper limits of contrast Adjust the lower limit using the UP or DOWN key and press Enter when done Do the same for the upper limit WARNING Changes to the lower or upper limits may allow the user to set the contrast to a setting where the display may appear blank It is recommended that the factory setting are used Min 8A Max FE 5 4 HE500TIU20X Rear View PLC RX PORT TX SERIAL SMART STACK PORT x B RX Serial No Model No OFF ON 1 5 2 Cc 3 4 IL wal Figure 5 2 Rear View of HE500T1U200 201 202 5 5 500 020 Ports Pin 1 HE500TIU20X 8 pin Terminal Block Pin 8 mere pe RS422 485 Figure 5 3 Automated Equipment Serial Port CH 5 HE500T1U200 201 202 203 Rx Tx Serial Port Figure 5 4 Automation Equipment Port Receive amp Transmit LEDs The LED s flash when the HE500TIU100 110 is communicating IF Figure 5 6 Power Connector Powered by 24VDC and Ground 31 MAR 02 PAGE 29 MAN0356 02 Rx Tx PC Port Figure 5 5 PC Port Receive amp Transmit LEDs The LED s flash when the PC is communicating with the
42. r Powered by 24 and Ground The configuration bank shown in Figure 2 5 sets the parameters of the RS 485 port as described in Table 2 1 Table 2 1 Configuration Bank Switch 1 ON Pull up must be used together with switch 3 OFF no Pull up Switch 2 ON 120Q termination OFF no termination Switch 3 ON Pull down must be used together with switch 1 OFF no Pull down Switch 4 Reserved for future use NOTE Switch 1 and 3 must be used together Either both pull up and pull down are used or neither is used 2 500 0050 31 02 17 0356 02 Pull up and Pull down switches are used to increase the signal level on the RS 485 bus This is useful if there is a long bus and a significant amount of attenuation is anticipated Termination resistance of 1200 must be placed across each end of the RS 485 bus With switch 2 ON 1200 resistance is placed across the bus This is only used if the HE500TIU050 100 110 is the last device at either end of the bus 2 5 HE500TIU050 Dimensions 5 95 151mm 3 27799 8320 mm UP TO 0 04 LH REEL MR dii CEPTABLE Y HE500TIU050 CUTOUT DETAILS TOLERANCES ARE 0 01 0 3mm UNLESS STATED OTHERWISE Figure 2 5 HE500TIU050 Cutout 18 31 MAR 02 2 500 0050 0356 02 5 CH 3 HE500T1U100 101 102 103 31 MAR 02 PAGE 19 0356 02 CHAPTER 3 HE500T1U100
43. ration of the RS 485 25 4 6 HE5BOOTIU11X Dimensions aaa 26 CHAPTER 5 500 1 200 201 202 44 2 10 000000 aa aa aa naa a pa aga 27 o Eee a a E a TM 27 5 2 HE500TIU20X Button Selection aaa 27 5 3 HE500TIU20X Contrast 28 5 4 HE500TIU20X Rear View 2 28 5 5 00 20 Ports apada eee 28 5 5 1 HE500TIU20X Configuration of the RS 485 30 5 6 HE500TIU20X 30 CHAPTER 6 500 10300 301 302 303 310 311 312 313 320 321 322 323 31 aa 560 Eae ECTS 31 6 2 HE500TIU3XX Touch Key Pad n 31 6 3 HE500TIU20X Contrast 31 6 4 HE500TIU3XX Rear 022 00 n 32 6 5 HE500TIU3XX Serial 00000001 aaa Aaaa aaa Aaaa aa aaa aaa nsns nnn trennen sse 32 6 6 HE500TIU3XX Dimensions eee eee eee aa Aaaa Aaaa aaa aaa 33 CHAPTER 7 6 1 0000110 0 000000 awan aa aaa n
44. ric Function Keypad HE500TIU300 30 Lines x 52 Characters plus 320 x 240 pixels 16 greyscale touch screen HE500T1IU301 30 Lines x 52 Characters plus 320 x 240 pixels 16 greyscale touch screen with CSCAN Network HE500TIU302 30 Lines x 52 Characters plus 320 x 240 pixels 16 greyscale touch screen with Profibus Network HE500TIU303 30 Lines x 52 Characters plus 320 x 240 pixels 16 greyscale touch screen with DeviceNet Network TIU31X Text Full Graphi cs with Numeric Function Keypad HE500TIU310 30 Lines x 52 Characters plus 320 x 240 pixels 16 colour STN touch screen HE500TIU311 30 Lines x 52 Characters plus 320 x 240 pixels 16 colour STN touch screen with CsCAN Network HE500TIU312 30 Lines x 52 Characters plus 320 x 240 pixels 16 colour STN touch screen with Profibus Network HE500TIU313 30 Lines x 52 Characters plus 320 x 240 pixels 16 colour STN touch screen with DeviceNet Network TIU32X Text Full Graphi cs with Numeric Function Keypad HE500TIU320 30 Lines x 52 Characters plus 320 x 240 pixels 16 colour TFT touch screen HE500TIU321 30 Lines x 52 Characters plus 320 x 240 pixels 16 colour TFT touch screen with CsCAN Network HE500TIU322 30 Lines x 52 Characters plus 320 x 240 pixels 16 colour TFT touch screen with Profibus Network HE500TIU323 30 Lines x 52 Characters plus 320 x 240 pixels 16 colour TFT touch screen
45. s the previous menu page sub menu page alarms and increments data DOWN key selects the next menu page sub menu page alarms and also decrements data ENTER key sends data to the automation equipment accepts alarms and displays accepted alarms ALPHANUMERIC KEYPAD and PROGRAMMABLE KEYS can be used to enter data or can be used to preform some pre programmed action e gt a 4 3 HE500TIU11X Contrast Adjustment On menu page 1 after the start up screen hold the ENTER key and press the UP or DOWN key to adjust the contrast The contrast setting is stored and not lost after removing power CONTRAST BAND allows the user to set the lower and upper limits of contrast Adjust the lower limit using the UP or DOWN key and press Enter when done Do the same for the upper limit WARNING Changes to the lower or upper limits may allow the user to set the contrast to a setting where the display may appear blank It is recommended that the factory setting are used Min 8A Max FE 24 31 MAR 02 CH 4 HE500T1U110 111 112 113 MANO356 02 4 4 HE500TIU11X Rear View CAN Port Pin 1 PROFIBUS Port Pin 1 To PC Rx Pin 2 Tx Pin 3 OV Pin 5 RX J3 PLC Port PC INPUT PORT TX Rs232 RS422 485 POWER n BE z p se Figure 4 2 Rear View of HE500TIU110 111 112 4 5 HE500TIU110 Ports HE500TIU110 13 pin Terminal Block Pin 1 Pin 13 Aka ika a ak ads RS422 485 Figure 4 3
46. ssage appears indicating the key press Check for keys indicating multiple presses or not reporting presses Exit this test by pressing and holding any key for approximately two seconds 8 1 4 RAM Test Test either segment 0000 or segment 1000 on the HE500TIU100 110 of the RAM The segment 1000 test performs a base 3 repeating test This test detects shorted address lines and damaged memory bits The segment 0000 test performs a Read Modify Write test on each byte of RAM detecting damaged memory bits Exit this test by selecting DONE 8 1 5 Serial Loop back Tests Tests the PC port and the Serial Port in each of it s three modes for serial loop back Pre made plugs are required to link the pins of a particular port This takes the following form Table 8 1 Loop back Test Plugs Port Tested Product Type of Connector Pins to Short PC J2 HE500TIU100 110 Pin male D link connector pin 2 to pin 3 RS 232 J3 HE500TIU100 110 13 pin phoenix connection pin 6 to pin 8 RS 422 485 J3 HE500TIU100 110 13 pin phoenix connection pin 2 to pin 4 and pin 3 to pin 5 Current Loop HE500TIU100 110 13 pin phoenix connection pin 1 to 9 pin 10 to 11 and pin 12 to 7 PC HE500TIU050 Pin male D link connector pin 2 to pin 3 RS 232 HE500TIU050 8 pin phoenix connection Pin 5 to pin 7 RS 422 485 HE500TIU050 8 pin phoenix connection Pin 1 to pin 3 Pin 2 to pin 4 NOTE current loop in not installe
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