MH USER MANUAL REV R.2 11-3-05.indd
Contents
1. OFF ON 1 Ti MOTOR e E 45 MAIN CB bor 45 2 6252447 3 Ls F 65 i5 Fo 66 45 4 61 TB8 22 2811 Ly 30 32 9 WE 1 9 150 4 n 54 55 5 63 1 1PR HEAT 2 8 TB10 RODS 7 62 4 2 E 31 2 2p 55 ES 6 POLY 37 2 Ts 33 BB 55 cis a BINA 55 64 10 2 2558 heat FG P 11 e 63 254 4 a keg 36 2 55 12 OSE 5 3558 55 T 13 61 42 44 52 Bs 75 79 S 63 x 45 45 192 51 19v 54 N m 14 z nz I POLY 79 17 18 1 19 34 20 21 51 48 21 20 22 25 24 i TB1 8 25 3 9 Th 1CR 26 8 10 1 1 2 9 26 28 29 30 27 8 5 RESET 31 32 1 28 e poo e 26 11 2 29 my 12 i 5072 11 26 9756 2 26 8 ME 11 31 3CRX 20 26 32 ACR 2 ae Goen Uh 14 1 33 11 xig 9 5 2CR 13 ae 14 11 2 9 5 35 37 38 39 82 RESET 40 41 44 015 35 OT6 15 22 re 35 1 sore 55 tant 7 35 35 67 15 3 STARTER MOTOR STOP 35 OVERLOAD 1752 22 ANA G o 24 1 2 3 ACREOIL 12 RELAY 19 272. lt lt e i NS i DESCRIPTION SWIVEL HOSE FITTING REVISION J 40 Typical System Layout Diagram SS p TRANSFER PUMP AIRLINE FROM SYSTEM MANIFOLD N A ASIDE MATERIAL HOSE B SIDE SIDE BSIDE MATERALHOSE MATERIAL HOSE MATERIAL HOSE MAIN AIR TRANSFER PUMP AIRLINE TRANSFER PUMP AIRLINE TOP VIEW 41 Typical System Hose Connection 50 Ft Application 18006 01 HEATED WHIP HOSE ASSY 18006 00 UNHEATED WHIP HOSE ASSY 22094 00 JUMPER ASSY NOT NEEDED WITH 18006 01 HOSE ASSY 7 42 Typical System Hose Connection 100 300 Ft Applications 10ft 310 TOTAL 18006 01 HEATED WHIP HOSE ASSY 22094 00 JUMPER ASSY NOT NEEDED WITH 18006 01 6ft 306 TOTAL 18006 00 UNHEATED WHIP HOSE ASSY 43 Safety Safe Handling And Use Of Urethane Foam Equipment Introduction Any tool if used improperly can be dangerous Safety is ultimately the responsibility of those using the tool In like manner safe operation of polyester processes is the responsibility of tho
3. p 22130 00 E 1486 13 1134 06 20188 28C fre Eee DETAIL E REVISION R 13 22100 XX MH System Assembly 20659 05 REMOTE PRESSURE VALVE INCLUDED WITH POWER PAC P N 22145 01 bt me gun FITTING SUPPLIED WITH POWER PAC P N 22145 01 X FITTING SUPPLIED WITH T T 22175 01 POWER PAC P N 22145 01 PRESSURE VALVE 22156 01 DRAIN FROM VANE PUMP HOUSING CASE 22156 01 REF PAS SUPPLIED WITH POWER PAC P N 22145 01 REMOVE EXISTING PLUG 21 1 boong 3 22175 02 j 22175 04 N 22145 01 22107 01 REF SUPPLIED WITH POWER P N 22145 01 REVISION R 14 22100 XX MH System Assembly 4342 04 20732 03 NE 20796 02
4. Manufacturers of Fiberglass Fabrication Systems with High Transfer Efficiency and Low Emissions Systems for Low or High Production and Systems to Improve Quality and Profitability INDy Series Internal Mix Non Atomized Dispense Systems featuring INDy Nozzle Wet Out Chopper amp Pressure Fed Roller Systems and Equipment APD Spartan ADHESIVE DISPENSING SYSTEM RESIN TRANSFER MOLDING SYSTEM Micro II Maxi Il Super Maxi SPRAY POUR amp INJECT Mini Ill MX MX MH amp MH Il FIXED amp VARIABLE RATIO SYSTEMS and featuring the patented Probler Spray Pour Gun EQUIPMENT FOR POLYURETHANE FOAMS COATINGS and POLYUREAS For more information concerning any of these GlasCraft products contact your local authorized GlasCraft distributor or Glasrcr rft DISPENSING EXCELLENCE Quality and Performance GENUINE GLASCRAFT Glascrsft DISPENSING EXCELLENCE S 5845 WEST 82nd STREET ADVANCED DISPENSE INDIANAPOLIS INDIANA 46278 www glascraft com U S A GC 1239 Phone 317 875 5592 REVISION R 2 Fax 317 875 5456 E Mail sales glascraft com
5. System Shut Down 1 Flip retract switch from run position Operation 2 Trigger gun to send pumps into full downstroke 3 Turn off hydraulic power pack 57 5 Turn main power switch off 6 Refer to gun manual for proper Gun maintenance T Reduce Hydraulic Pressure Knob setting to ZERO 8 Visually inspect entire system for leaks 9 Turn OFF System Leave 200 500 psi on the materail circuit CAUTION Storing The Hose Coil the hose with a minimum diameter of 4 To avoid kink ing and subsequent damage to the internal wiring of the hose assembly System Daily Start Up 1 Uncoil hose T Once the hose temperature reaches desired set point It s ok to turn on the primary heaters and set tempera 2 Check desiccant dryer beads to insure they are ture to material suppliers specifications still purple and have not changed to pink Power on 3 Check and lub top of the fluid section Wipe off residual material and add a tablespoon of DBP or material supplier s reccommended lubricant 8 Depress yellow slide valve to open main air to gun and transfer pumps 4 Check material screens at the gun and transfer pumps 5 Start the drum mixer and it run to material suppliers specifications 6 Turn on the hose controller and set the temperature according to material supplier s specifications For Programing Use Only 9 Flip retract switch to run Up
6. 5 22138 00 22291 00 N E 5 T c Zein 01 ef SE Ee 77 1966 10 ss 8560 03 21881 00 cpi 8 Cu S III 2 55 ZZ 222222 SE 2 III 22 1966 11 SSE 3 SS SSS Z Ss 20 4342 23 5 REVISION 22100 XX MH System Assembly N 8156 32C 28 1134 0 k _ 20188 28C 22125 00 E 22131 00 1134 06 DM 9955 40C 1486 05 N 1134 10 9616 00 1486 04 22118 00 ED 22126 00 1486 07 4 9944 40 7 lt 22121 00 ge E Neff Et P 22128 00 N 22124 00 1133 42 1134 10 5301 02 1486 14 22125 00 2 7486 14 _ i 8155 80 1951 40 1486 10 9955 72C 1134 12 EP 22173 00 22543 00 21192 01 8560 11 5 d x 2 Detail REVISION R 22100 XX MH System Assembly 20053 24C 1486 01 lt gt lt gt lt gt e 22106 16 8 141 02 9301 01 1 4 1134 06 1133 25 1486 13 1958 32C 22501 00 L Detail G REVISION R 22100 XX MH System Assembly 8560 05 22151 00 d 22134 00 22111 01 x 9955 64C by 27 1134 1
7. 55 55 lt 55 lt N N NET ie vi 1 EN cr 23 14638 02 21823 00 dd T I N i 2 Ed E 1 7 Siaa Ses mn REVISION W 20 22140 XX MH Control Box Assembly Se 00 17122 82 9871 60 8697 1 7 00 2812 N ES zw 2 62 6291 4 0 27 NE 0 evt rv er 20 55902 21 6611 90 7811 60 9871 VENTED SEE 1080 221 6561 b N 00 209 12 71 10 1055 20 11 98 00 61122 10 97122 10 10222 10 1056 ios 20 17 1 88 1 90 88812 v8 N 00 2122 00009 x suslsvzl2239 00 2622 WR M 00 82622 550 00 12522 e 00 82522 00 12522 00 82622 60550866 00 12522 00 82422 20 90122 nie 0 88812 00 52812 00 82600 REVISION W 21 22140 XX MH Control Box Assembly 3390 0 034 V3 01 00 12522 10 82622 4015 1983 3 133815 3SOH 1102
8. 35 ap dz L PEE 55 64 10 pe 2SSR BERT d 11 N 24 4 4 36 21 55 o H1 7FU E 57 HOSE 150 is 63 p 42 44 75 52 55 fo 75 79 288 45V 12 FLUID 15 N 43 15 12 51 19 4 E 15 m L2 H2 1 s POLY 79 1T EMERG 17 Hi Sc 3FU STOP ig 1 3 5 12 7 1A 2 8 18 54 boa 4 2x 6 p 28 9 ez 2FU 0 20 tes SCR 21 51 48 3CR 21 20 6 6 25 8 8 24 et dos x1 9 A 25 1CR 26 Fea e 198 10 17 2 9 26 28 29 30 27 for RESET 31 32 28 1 11 OT by eng 26 A 7 Tara 11 26 31 ICR o 20 26 32 TER 2 SCR 26 47 11 33 34 7 13 13 208 14 1 gt 12015 9 35 37 38 39 35 81 5 RESET 7 40 41 44 2 41 1 37 4 4 015 55 ss 2115 mg 15 fu 150176 154 35 39 19167 35 40 19 159 35 41 89 ig SR 35 67 42 MOTOR START 9 44 cR MOTOR STOP STARTER 35 E E 24 22 eas OVERLOAD 9 a 18 2 2 1 2 5 3 4 gt 17 1 COIL RELAY 46 IO 18 57 ACR 23 9 47 AR e 32 48 1CONT 20 49 3CR EE 50 ED 5 1PB 52 18 NE 52 4FU 26 de WHT Uu 53 24 A 1 A0 29 2 8i 4d 4B 3B Ag 5 55 TJ ella 5 7 9 11 56 2 1558 25 25 57 58 9 9 59 WHT d 21 60 2CONT RED Ej 2c 61 POLY 1 25 4 62 19 65 39 38 64
9. 2 4 8 10 112 AT A2 9 26 28 29 30 27 8 jor 31 32 28 res 11 FRE XO Un 25 29 12 gt 75012 26 013 30 T 200031 26 sc gota 11 20 26 7 32 NCR 2 Ke Im 26 47 1 33 X2 9 A 2CR 13 13 288 14 gt 9 35 37 38 39 T Ch RESET P 40 41 44 1 OT5 S 20 55 38 fres 15 SH 1010076 35 39 poe 35 40 19 e 35 5CR Si 16 ig 35 67 42 MOTOR START 9 43 44 X 2 2 MOTOR STOP STARTER OVERLOAD 35 p i 18 o 21 lp 22 oaz 1 2 5 uc 17 out RELAY 47 4 19 27 Ale Ai 9 32 48 x 1CONT 20 s sonji see 50 51 1PB 1T C 52 18 x 26 28 tH 53 se 40 29 D Ha 5 H 5 4B 3B 55 al ly 5 7 9 11 56 1558 25 57 9 9 58 A 59 WHT 50 2cont ggg ai 61 POLY 1 2 5 4 H 62 19 63 59 38 64 L ES 9 65 66 Eu 5CR 41 9 41 68 e 19 49 9 79 69 BLUE SCH 70 RED U 3CONT HOSE 1 23 43 84541 72 4 ini 73 56 74 55 75 13 76 3588 2PB 78 SCR 5 A2 79 X2 X1 46 13 15 19 sdk 48 Lo 68 81 47 47 52 4B 3B 9 9 25 REVISION W 22140 02 MH System 220 Volt 3 Phase Schematic MOTOR STARTER
10. 4342 04 20750 03 MANIFOLD ASSEMBLY AT REAR OF CONTROL BOX 64 00 21660 00 20755 04 20752 05 20849 01 22212 02 22152 00 20752 05 T J 20655 02 20735 01 C 035010 N3HM 3015 Q31N3A MAIN AIR on 9704 03 20796 01 POINTS TOWARD FRONT SPOOL VALVE INCLUDED WITH OF UNIT P N 22145 01 I AIR PURGE GUN REVISION R 15 22100 XX MH System Assembly Parts List PART PART NUMBER DESCRIPTION NUMBER DESCRIPTION 1625 23 22114 01 NUT 21287 01 NUT 22148 00 21433 02 22160 01 CAP 16 22100 XX MH System Assembly Parts List PART PART 17 gt a E lt x m o N N 1241 54 00 9 9421 54 20 49814 10 59810 00 0122 00 798 00 99912 00 99812 00 19612 VV 10 99812 0 19912 60 19912 00 75812 21 53 721 594 611 53 811 58 1 o 350 AYVN Yd 1041800 2 7 150 NI VA 1104 051 7 20 59910 00 29812 g
11. will be illuminated after the monitoring sensor engages indi cating where the problem is located ISO or Poly 15 If one side registers considerably more pressure than the other side go to the high pres sure side and bleed off some pressure by slightly opening the manual material valve on the side block over the container Bleed pressure until both sides are approximately the same pressure Over Pressure Resets WARNING Material will dispense at high pressure follow all safety precautions 55 In an over pressure situation the system will remain shut down until it is manually reset At this point it is necessary to determine if the problem is an over pressure situation When the sensor engages the system will be frozen giving you the pressure readings at the time the problem was detected Inspect the fluid pressure gauges in an over pressure situation one of the fluid pressure gauges will be significantly higher than the other gauge WARNING When main power to unit is on the console will have wires that are live Disconnect or turn off main power source before opening console to make any repairs WARNING Before performing any repairs on the system ALL AIR and FLUID PRESSURES SHOULD BE RELIEVED TO ZERO BLEED OFF Over Pressure Problem Correction 1 Determine if the problem is high pressure related 2 Relieve system hydraulic pressure 3 Turn off main power 4 Fix the
12. 9 65 66 alla 5CR 2SSR 25 41 9 41 68 4 19 49 1 2 9 A 79 69 BLUE 6CR 70 77 71 noer 25 VIE BEER 72 75 56 74 55 44 75 LE 13 76 3558 77 78 258 6CR 2 PR di NA 48 ipi 46 As 15 15 19 3 48 OU 50 80 SS e 7 43 iL 68 4B 82 9 3 REVISION W 22120 00 Fluid Section Assembly 67 5511 EE ML 96 1982 80 7511 2 00 9212 n 00 692 2225 1 00 02 00 66612 gt T 00 95512 96 1992 00 09212 I 1 lt gt 1 nos 00 87702 2 00 16112 LT 00 19818 80 7511 00 69212 E lt 0 16812 9087 78704 0 96912 7 WD 92 8001 00 85212 1 um 08 19851 E 00 1921c gt o 20 16512 REVISION C 28 REPAIR KIT 21277 00 22120 00 Fluid Section Assembly Parts List PART NUMBER DESCRIPTION QTY 7733 43 NUT REVISION C 29 22105 00 ISO Heat Exchanger Assembly RS 118 150 Y Y 22105 20 SS 00 6 21819 00 22105 20 21081 02 21011 00 REVISION J 30 22105 00 ISO Heat Exchanger Assembly REVISION J 2902 8961 00 91012 60 75291 60 9871 00 28012 291 59012 a TA Es
13. AT A2 9 52 1CONT 20 150 2 DEER 1 26 WHT amp 28 SFU 40 29 1 PR Bra 55 4B 3B Ai 5 SE 7 al ly 5 7 9 11 25 E 25 1SSR 57 2 9 58 22 WHT rp 60 2cont sen I 2 61 POLY 2 5 4 5 6 894 or ef 62 19 63 kg 38 s 9 65 25224 56 5CR 2558 67 41 AR 9 41 9 68 19 49 1 A2 79 69 BLUE ry 6CR 70 RED 71 3CONT HOSE 1 2 5 4 5 6 8924 72 org or 73 Si 74 55 zx 2 1 13 76 3558 z 2PB 78 6CR 79 28 46 CS 13 15 6FU rtd 418 48 195 50 Lo 68 81 o o 47 47 82 4B 3B 9 9 REVISION W 22140 03 MH System 380 Volt 3 Phase Schematic MOTOR STARTER 1 61 oFF JON MOTOR 45 1 62 2 en 65 5 o Fe 45 x 63 15 ond 66 2 4 m va 150 n 30 32 5 1 i ISO T 54 55 6 1PR 1558 HEAT RODS 7 2444 2 31 2 2 55 Ho POLY 35 ll 37 9
14. Remove cap to fill tank with recommended hydraulic oil POLY DUMP VALVE Removes pressure and material from POLY side ISO DUMP VALVE Removes pressure and material from ISO side ISO PRESSURE GAUGE Indicates material pressure HOSE THERMOCOUPLE OUTLET Power outlet for hose thermocouple ON PUSH BUTTON Powers the controller It requires 10 seconds for the Controller to respond ISO TEMPERATURE CONTROLLER Controls temperature of liquid inside ISO heater To set desired temperature press the up or down button until you reach desired temperature From this point the temperature control is completely automatic 17 POLY TEMPERATURE CONTROLLER OVER PRESSURE RESET BUTTONS Controls temperature of liquid inside the poly heater To set desired temperature Press the up or down button until you reach desired temperature From this point the temperature control is completely automatic When over pressure is detected the hydraulic power pack will be shut down and will remain off until pressure is reduced and the push button is reset 18 ON PUSH BUTTON Powers the hydraulic power pack 19 OFF PUSH BUTTON Removes power to the hydraulic power pack 20 COUNTER Counts pumps cycles 079x pump cycles us gallons 238x pump cycles liters 22100 XX MH System Assembly Due 1 21129 01 1133 12 21819 00
15. amp Down Buttons Green Power On Button 58 System Daily Start Up 10 Increase Hydraulic pressure to desired pressure Balance pressures if necessary Pressure Knob 11 Perform probler probler P2 side block seal integrity test 12 Perform probler probler P2 high pressure ball valve test 13 READY TO SPRAY 59 Limited Warranty Policy GLASCRAFT INC warrants to the original Purchaser of GlasCraft manufactured equipment and parts that all GlasCraft manufactured equipment and parts will conform to their published written specifications and be free of defects in workmanship and material for a period of one 1 year from the original date of installation GlasCraft makes no warranty to anyone other than the original Purchaser If any GlasCraft manufactured part or equipment is found to be defective in workmanship or material within the one year period from the date of installation as determined solely by GlasCraft GlasCraft in its sole discretion will either repair or replace the defective part or equipment at GlasCraft s cost including freight charges both ways or credit or refund the purchase price for the defective equipment or part A warranty claim will be honored only when 1 GlasCraft has been informed in writing of any such defect in workmanship or material within ten 10 days after discovery by the original Purchaser 2 An official of GlasCraft has issued a return autho
16. ob SENS I 00 65012 00 96012 ES 00 21012 1 5 SCH 5Y 10 8012 2 7 5 lt lt 1 2227 98 88 18 c 07 dWILYIAO 1921812313 lt 403 133HS 115 2 12011 M EA d 10 5 De We 4 F 00 80122 i 4 SCH 5 gt 22 5 290 89012 20 6511 Sy E 5 D Lx Sag r00 61012 PUE 00 85012 4 00 21012 70 9871 7 2 72 12011 291 59012 20 79012 SS A 2 5 RD 60 9871 10 16012 IG 10 gt i 90 7511 121812313 27 a acd A 804 13385 335 e 202 8561 s 2 lt 290 99012 gt d 25 Fi pU 4 gt 00 68012 Z S T v2 12011 DE 23 00 80122 2 10 11012 10 15012 2 7 226 965012 0 9871 22105 00 ISO Heat Exchanger Assembly 705 404 133HS 335 LYVd 3945 10 790I uyysvia 443183 0 1v21U12313 133HS 335 10 00 68014 7438 00 80122 290 89012 REVISION J 32 22105 00 ISO Heat Exchanger Assembly Parts List PART NUMBER 11021 23 11021 24 16254 05 21038 00 21056 32C 21057 01 21058 00 21059 00 21064 01 21064 02 21065 16C 21068 06C 21071 01 PART DESCRIPTION QTY NUMBER DESCRIPTION QTY O RING CAINS 748603 FLATWASHER 2 SCREW WASHR 2 SORAW 748605 WASHER 4 MBER WASH
17. the con taminated area If Tincture of Green Soap is not immedi ately available wash the exposed area repeatedly with soap and water Soap and water is not as desirable as using Tincture of Green Soap because many isocyanate components are not easily dissolved in water In addition soap and water does not form a barrier to the isocya nate After approximately two to four minutes wash off the Tincture of Green Soap with water If there is still an indi cation of isocyanate present repeat the application If the isocyanate contamination is on the facial area care must be taken to avoid getting the Tincture of Green Soap in the eyes If the person develops breathing difficulties oxygen should be administered Quite often the exposed person will experience residual effects such as coughing spells CONTACT PHYSICIAN IMMEDIATELY WARNING Contact a doctor immediately in the event of an injury and give him the information you have collected If your information includes first aid instructions administer first aid immediately while you are contacting the doctor Safety If person accidentally swallows isocyanate large amounts of water should be swallowed immediately Vomiting should then be induced by patient sticking his finger down his throat or by swallowing large quantities of warm salt water or warm soapy water After vomiting more water should be taken to dilute isocyanate further CONTACT PHYSICIAN IMMEDIAT
18. 0 22122 00 Pn 1466 14 1486 14 1129 04 ie 1134 10 NUTS INCLUDED WITH s MeL P N 22151 00 22131 00 ET RCM 41 22114 01 22120 00 1129 04 8560 07 22129 00 9869 13 ee 5 1486 14 1134 10 8 9955 64C 8155 48C SOME PARTS HAVE BEEN REMOVED FOR CLARITY REVISION R 22100 XX MH System Assembly 20188 20C 1134 06 1486 05 22083 00 22112 00 22084 00 21819 00 22115 00 ET stt 1134 10 22122 00 22151 00 le 21329 05 gt A UND 21433 02 SOME PARTS HAVE BEEN REMOVED FOR CLARITY REVISION R 10 22100 XX MH System Assembly 20135 04 21283 00 21284 40 8301 40C 4 1734 03 20135 04 22164 00 5307 01 22139 00 22132 00 20750 03 L RS 141 01 22212 02 20135 01 nenn D REVISION R 22168 00 22169 00 DETAIL C 7486 13 gt a E Vu lt E 7 gt gt gt lt N N 20188 20C 22161 00 REVISION R 12 22100 XX MH System Assembly 85 118 at m 1134 06 20188 20 M in d 111 M We 1 1 nd
19. 0 Psi 425 Liters 6 8 Bar 310 X 3 8 1 4 Hose Includes 10 X 1 4 l d Heated Whip Hose 1000 Lbs 34 2 22100 XX MH System Console 22 22 Si 222 22222222222 2227 0 22 2222 222 2222225 22222232 22 772722 2222222 7772 22222 D 22100 XX MH System Console MAIN POWER SWITCH Controls power and door handle must point 1 to energize power handle must point to 0 to open control box door White pilot indicates when lighted that the main power is on EMERGENCY STOP PUSH BUTTON AMMETER To stop all functions push down on red button To reset turn handle on push button All functions will remain off until main power switch is turned off and back on An instrument for measuring amperes to the primary side of the hose s transformer HOSE TEMPERATURE CONTROLLER Controls temperature of liquid inside the heated hoses To set desired temperature press the up or down button until you reach desired temperature From this point the temperature control is completely automatic WHITE PILOT LIGHT Indicates power on POLY PRESSURE GAUGE Indicates material pressure HYDRAULIC PRESSURE GAUGE Indicates hydraulic pump pressure HYDRAULIC PRESSURE KNOB Increases or decreases hydraulic pressure Turn clockwise to increase pressure Turn counter clockwise to decrease pressure HYDRAULIC OIL FILL PORT
20. 12 gt CraFft DISPENSING EXCELLENCE Dispensing System 192 gt CraFft DISPENSING EXCELLENCE lt us Z lt gt 22 Ge 2 5845 WEST 82ND STREET INDIANAPOLIS INDIANA 46278 U S A Phone 317 875 5592 Fax 317 875 5456 Email gcisales glascraft com An ISO 9001 Approved Web www glascraft com Company Table Of Contents Introduction About This Manual d ii c 1 Parts amp Illustrations MH System List Options Repair Parts Kits 9 2 System 5 3 22100 System Console u x 4 22100 XX MH System Assembly eto ukya 6 22140 XX MH Control Box Assembly a 18 22100 XX MH En LTE 25 22120 00 Fluid Section Assembly t uu 28 22105 00 Heat Exchanger Assembly u uu r s been e ted ee oa 30 22110 00 Poly Heat Exchanger Assembly 35 22023 01 Manual Hose ASSembly rtt eae 40 Typical System Layout Diagralii rte Peta eeu In i Pa karte x Ere KR RU IIR EIE 41 Typical system Hose Connections For 50 Ft oet ate lt e ae dera een ee a add 42 Typical System Connections For 100 300 Ft uu edet nd kun 43 Safety Ureth
21. 3SOH REVISION W LT 0011235 C438 0 038 01 00 1248224 0 038 1 101 7118 0 038 01 10 82622 YILNNODd 4015 YOLOW 19 18 YOLOW 22 11538 1104 11538 081 118 4 018 V3 GEN 00 12522 10 82522 22140 XX MH Control Box Assembly Parts List PART PART 23 22140 XX MH Control Box Assembly Parts List PART NUMBER DESCRIPTION RS 118 ISO DECAL RS 119 POLY DECAL RS 121 HOSE DECAL 24 22140 XX MH System Generic Ladder Schematic 1 2 3 4 33 30 32 5 i3 Th hi 54 55 TSSR 150 6 HEAT 2 z 31 RODS 2 2 55 5 37 9 35 sav 55 64 10 2SSR D 7 T 36 2 12 55 12 7FU 55 57 Iso 13 44 32 dk 75 79 2PR 45V 12 C FLUID 14 1AMP 2T 30v BLOCKS 15 d 43 45 51 2 54 pis i 12 14 H2 1 POLY 17 a STOP 18 1 i 3 ES 5 12 bs 2A 8 19 54 4 K 28 1B 9 20 3515 4 20 21 31 48 21 k 20 22 6 6 23 24 8 8 25 E s 9 e 21 13 1CR 26
22. AL REAR END PLATE MOUNTING BRACKET SWIVELLOK CONNECTOR MOUNTING BRACKET FITTING THERMOSTAT PAD LIVER WIRE DECAL OVERTEMP SWITCH SH ELBOW FITTING FLAT WASHER me mm rem tommer 2 7734 06 LOCK WASHER 4 o mes owner Z sme wem o 1 38 22110 00 POLY Heat Exchanger Assembly Schematic 21074 00 THERMOCOUPLE 21093 01 TUBE FITTING 21058 00 TUBE SENSOR ASSEMBLY 21091 01 TUBULATOR SPRING 2 2 2 2 2 2 5 gy W 22108 00 V OVERTEMP SWITCH 21083 00 HEATER ELEMENT 21061 01 LEFT SIDE POLY SIDE BOTTOM TUBE q YELLOW W RE REAR END 2 PLATE UNIVERSAL 21019 00 P m aa VIEWING WIRE DIRECTION TERMINATION FACING POINT MACHINE QUE CONTROL DE BOX V ca 21086 00 RIGHT SIDE TOP TUBE 4 OT 2 RIGHT SIDE BOTTOM TUBE Note When replacing thermocouple p n 21074 00 use kit p n 21214 01 Besure thermocouple is touching heater element before tightening REVISION J 39 22023 01 MH Manual Hose Assembly 22021 01 15424 05 1 11745 10 L 22022 01 21341 01 15998 02 18012 03 19506 01
23. C solvents are very desirable in many respects WARNING If you are now using Halogenated Hydrocarbon solvents in pressurized fluid systems having aluminum or galva nized wetted parts IMMEDIATELY TAKE THE FOLLOWING STEPS Empty system shut off completely depressur ize in accordance with equipment service instructions P Remove equipment from service disassemble in accordance with equipment servicing instructions P Inspect all parts for corrosion and or wear Re place any damaged parts P Thoroughly clean all parts of the equipment with a non halogenated solvent and reassemble in accor dance with equipment servicing instructions P Flush equipment with non halogenated solvent e Do NOT reuse equipment with HHC solvents or with materials containing such solvents P Material suppliers and or container labels should be consulted to ensure that the solvents used are com patible with your equipment NOTE GlasCraft is aware of NO stabilizers available to prevent Halogenated Hydrocarbon solvents from reaction under all conditions with aluminum components in a closed fluid system TAKE IMMEDIATE ACTION Halogenated Hydrocarbon solvents are dangerous when used with aluminum components in a closed fluid system Consult your material supplier to determine whether your solvent or coating contains Halogenated Hydrocarbon Solvents GlasCraft recommends that you contact your solvent supplier regarding
24. ELY Ventilation WARNING Hazardous concentrations of some chemical vapors ex ist before they can be smelled Chemical component suppliers should be contacted to determine at what concentrations the vapors of the chemicals they supply become dangerous and the procedures and equipment needed to detect such dangerous concentrations Such equipment should be obtained Adequate ventilation must be provided in any area where foam chemicals are sprayed or poured and wherever the material containers are opened In industrial applications foaming operations should be restricted to specific areas and proper ventilation should be provided in these areas to prevent chemical vapors from spreading Spray foaming operations MUST be re stricted to a spray booth where a minimum exhaust of 100 feet per minute at the face of the booth is provided Special care should be taken to prevent unsuspecting personnel both inside and outside of the plant from be ing exposed to chemical vapors The chemical vapors should be exhausted to atmosphere in such a manner and at a sufficiently low concentration that personnel outside the plant are not exposed to dangerous concen trations of chemical vapors Refer to OSHA Standards sub part G 1910 107 and particularly sub section m for Federal standards State and local authorities may have applicable statutes or regulations concerning ven tilation In contractor applications for example at a constructi
25. ER me 2 21072 00 INSULATOR PAD 779404 LOCKWASHER 2 21074 00 EE 779406 _ LOCKWASHER 4 21076 00 ISO FRONT END PLATE 7 130 LOCKWASHER 2 21077 00 79582002 ScREW 4 21078 00 96 208 BANDCLAMP 4 21079 00 UNIVERSAL REAR END PLATE peu ISODECAL 2 21080 00 MOUNTING BRACKET SWIVELLOK CONNECTOR MOUNTING BRACKET FITTING HEATER ELEMENT 1 1 21081 02 21082 00 21083 01 21089 00 REVISION 33 22105 00 ISO Heat Exchanger Schematic 21074 00 1 7 21093 01 Anm TUBE FITTING 21058 00 TUBULATOR SPRING TUBE SENSOR ASSEMBLY gt NOS NN Uo 2 2 E LT mms lt Z k 22108 00 21089 00 OVERTEMP SWITCH HEATER ELEMENT 2 1 5 ORANGE WIRE 2 0T FRONT pg REAR END END PLATE PLATE UNIVERSAL 21019 00 VIEWING GER Ke DIRECTION WIRE TERMINATION a FACING POIN MACHINE CONTROL 52 2 1 BOX D RIGHT SIDE TOP TUBE 40 2 CL RIGHT SIDE BOTTOM TUBE Note When replacing thermocouple p n 21074 00 use kit p n 21214 01 Besure thermocouple is touching heater element before tightening REVISION J 34 22110 00 POLY Heat Ex
26. Purchaser the original manufacturer s warranties to all such equipment and parts to the full extent permitted THE AFORESAID WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED SPECIFI CALLY THERE ARE NO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH WARRANTIES ARE SPECIFICALLY DISCLAIMED GlasCraft shall not be liable for any loss or expense resulting from damage or accidents caused by improper use or ap plication of materials manufactured or sold by GlasCraft or its distributors or agents UNDER NO CIRCUMSTANCES SHALL GLASCRAFT S LIABILITY EXCEED THE AMOUNT PURCHASER PAID FOR THE CLAIMED DEFECTIVE EQUIPMENT OR PART UNDER NO CIRCUMSTANCES SHALL GLASCRAFT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OR FOR LOST PROFITS No action arising from or relating to any goods manufactured by or purchased from GlasCraft may be brought more than one 1 year after the cause of action accrues 60 61 62 63 If You Have An Equipment Problem If you have a problem that requires Distributor or GlasCraft Service Department help gather the following information BEFORE you pick up the telephone ax Lu SPRAY GUN TYPE OF MATERIAL BEING SPRAYED SYSTEM GAUGE PRESSURES Have a general equipment or operation question You can contact the GlasCraft Service Department via E Mail at service glascraft com 64 For Your Reference DATE PURCHASED DISTRIBUTOR CONTACT PHONE
27. TIONS REGARDING THE ABOVE PRECAUTIONS OR ANY SERVICE OR OP ERATION PROCEDURES CALL YOUR GLASCRAFT DISTRIBUTOR OR GLASCRAFT INC NOTICE All statements information and data given herein are believed to be accurate and reliable but are presented without guaranty warranty or responsibility of any kind expressed or implied The user should not assume that all safety measures are indicated or that other measures are not required Craft DISPENSING EXCELLENCE 5845 WEST 82nd STREET SUITE 102 INDIANAPOLIS INDIANA 46278 U S A PHONE 317 875 5592 FAX 317 875 5456 Installation Assembly Instructions NOTE The GlasCraft MH System is factory assembled If any N LZZ questions arise concerning air or electrical connections 555252505 55555550 OOOO please refer to illustrations located in the forward portion of this User Manual or contact your GlasCraft distribu tor Fluid Line Connection The material hoses that bring Isocyanate and Poly ol chemicals and the air from the machine to the gun should be connected as follows Required Tools Opened end wrenches 5 8 3 4 13 16 2 0 pp 1 Lay hoses out straight 4 2 Couple hoses together with supplied union fittings and tighten finger tight 3 a Hold crimp fitting hex 3 4 and union fitting together allowing t
28. aining to ventilation 1910 106 Pertaining to flammable liquids 1910 107 Pertaining to spray finishing opera tions particularly Paragraph m 44 4 Organic Peroxides and Dual Component Coatings Local codes and authorities also have standards to be followed in the operation of your spraying equipment Chemical manufacturer s recommendations should be obtained and considered Your insurance carrier will be helpful in answering questions that arise in your development of safe procedures Personnel Safety Equipment GlasCraft recommends the following Personal Safety Equipment for conducting safe operations of the Polyes ter Systems EYE HEARING BREATHING GlasCraft recommends that the user consult the state PROTECTION PROTECTION PROTECTION and local regulations established for all Safety equipment listed GLOVE REQUIRED 11 Ri ws Operating Safely In operating urethane foam equipment safely user should make every effort to 1 Handle chemicals safely 2 Provide adequate ventilation 3 Provide adequate safety equipment gloves res pirators safety glasses protective clothing etc for op erators and all others working in areas where they may be exposed to the chemicals or their vapors Avoid operating equipment which has given any indication of malfunction 5 Become fully acquainted with the equipment and chemicals used Handling Chemicals Safely Storage of polyisocyanates diamin
29. ane Safe Handling and Use of Foam Equipment 44 Installation M 48 Optional Transfer Pump Installation Air Dryer 50 Electrical Connecti Ssss AEN 51 EM 51 Operation Initial Start Up Procedures 1 stir RR 52 Over Pressure System Protection uere u prre a CORE RUD Ret eer Sec Ru rra CU EM VORNE 55 Over Pressure Problem Correction icc nne Eder o 56 System Shut Down 2 242468 ERE 57 System Daily Start Ups e citet e avete 58 Limited Warranty Policy E 60 NE ee 61 If You Have An Equipment Problem lt 64 For Your Reference 222 2 INSIDE BACK COVER Introduction About This Manual Before operating maintaining or servicing any GlasCraft system read and understand all of the technical and safety literature provided with GlasCraft products If you do not have the proper or related manuals and safety literature for your GlasCraft sys tem contact your GlasCraft distributor or GlasCraft Inc In this GlasCraft technical and safety publication the following advisories will be provided where appropriate NOTE Is information about the procedure in progress CAUTION Is imperative informat
30. ate clean containers under each indi vidual side block Slowly open material valves black arrow forward on each side block to allow trapped air to escape the hose and material to flow into the containers until all air is purged from the 53 Operation 9 Turn on hose control a Push in the green button b Press either up or down arrow buttons on the controller until desired temperature setting is achieved For Programing Use Only Up amp Down Buttons Green Power On Button NOTE Turn transfer pump air regulator on slowly Pumps should cycle slowly until hoses are full of material WARNING Straighten hose out flat to avoid uneven heating and damage to internal wiring of the hose assembly 11 Turn on Hydraulic Power Pack NOTE Allow enough time for hose to warm up approximately 30 minutes Remember that the heated hose does not have a delta rating The heated hose s function is to main tain the heat generated by the primary heaters during sys tem operation and preheat material during initial start up The hose should be set to maintain a temperature close to the set point of the primary heaters NOTE To see the actual temperature of the liquid in the hose push the blue button once and release The actual temperature will then be displayed for 10 seconds 12 Adjust temperature to desired setting ISO and POLY controllers function exactly the same as the hose controll
31. changer Assembly 60 70691 000000000000000000000000000000 00 71015 10 76010 10 6010 1 00 88012 H POLY i m 0 08 6014 012 1101 REVISION 35 22110 00 POLY Heat Exchanger Assembly dN31lH3AO 1 21412113 226 9450124 70 7511 0 98v1 80 2198 00 6S01c NYYSVIG 404 1335 335 10 11014 20 18012 10 16014 391 5901 N ENS N 5 00 98012 N 00 2101 1874 3945 20 79012 or Nee 12 12011 10 801c WYYOVIG 41318430 1V21812313 303 133 5 335 REVISION J 36 22110 00 POLY Heat Exchanger Assembly 80 2198 REVISION J 37 22110 00 POLY Heat Exchanger Assembly Parts List PART NUMBER 11021 23 11021 24 16254 05 21038 00 21056 32C 21057 01 21058 00 21059 00 21064 01 21064 02 21065 16C 21068 06C 21071 01 21072 00 21074 00 21077 00 21079 00 21080 00 21081 02 21082 00 21083 01 DESCRIPTION PART QTY NUMBER DESCRIPTION QTY POLY FRONT END PLATE POLY HEATER COVER HEATER ELEMENT TURBULATOR SPRING HEATER TIE ROD THERMOCOUPLE FITTING ELBOW FITTING PLUG PLUG FITTING FIBER WASHER SCREW FIBER WASHER TUBE SENSOR ASSEMBLY HEATER TUBE ASSEMBLY O RING O RING SCREW SCREW FIBER WASHER INSULATOR PAD THERMOCOUPLE DANGER DECAL UNIVERS
32. er NOTE Allow enough time for the material to be heated approximately 3 5 minutes 13 Slowly adjust Hydraulic PRESSURE KNOB clockwise on the system to desired pressure Pressure Knob 14 Turn purge air and material valves ON at the gun 16 Relieve any excess pressure by triggering the gun NOTE The Emergency Stop Switch is located on the top right side of the Box Panel when depressed it will shut down the pow er to the system To reset turn handle on push button 17 The system is now ready for operation Over Pressure System Protection 5 The system incorporates monitors for high pressure monitoring These monitoring devices will prevent the system from continued operation if high pressure situations develop There are pressure sensors located each side the hose mounting block The high pressure sensor is located at the outbound of the fluid section 1 NS lt The high pressure monitoring sensor will engage if fluid pres sure increases above 3200 psi If a high pressure situation develops the sensor will detect this and immediately engage the hold in circuit This will disengage power to the machine and it will stop ON OFF cycling It will also turn the heater off On the control box panel there are two yellow lighted push buttons marked over pressure One of these push buttons
33. er assemblies to transfer pumps Note Replacment filter p n 17975 01 Replacment gasket p n 294 Connect air lines 1 Manifold unit to bottom regulator port on ISO drum 2 Side regulator port on ISO drum to air port on POLY drum Connect material hoses to material pump inlet fittings on the unit and to the outlet fittings at filter assemblies Installation Electrical Connections Hydraulic Power Pack The hydraulic pack tank is empty when shipped from GlasCraft The tank MUST be filled before operation NOTE Electrical connections must be checked on a periodic basis Tank Capacity 20 GAL 75 5 Liter 1 200 240 volt three phase L1L2L3 GROUND Recommended Hydraulic Fluid ISO grade 32 46 68 If the rotation is not correct switch any two lead Fluids containing anti wear additives wires are recommended for optimum service life 2 380 volt three phase L1L2 L3 N GROUND Fill Cap If the rotation is not correct switch any two lead wires 3 The transformer can now be set for proper hose length 100 FILL LINE TRANSFORMER ll PRIMARY 75V 60V 45V 30V 15V COM TO HOSE CONNECTIONS HOSE LENGTH 15V 50 FT 30V 100 FT 45V 150 FT 200 250 75V 300 FT 51 WARNING Never leave machine unattended while system power is If the transfer pumps can not move material adequately on o
34. es and organic sol vents should be isolated and restricted to specially con structed storage rooms Store chemicals in original con tainers and according to manufacturer s recommendations listed on the container Maximum ambient temperatures to which such chemicals should be exposed are specified by the manufacturer and MUST NOT be exceeded either in the storage area or in the spraying or pouring area Safety To avoid moisture contamination do not open contain ers until ready for use After use the remaining material should be re sealed in the original container and stored in areas away from moisture During clean up of spilled isocyanate component respira tors gloves and eye protection must be worn Isocyanates which have been spilled can be controlled by covering them with dry sawdust and or other absorbent inert mate rials Care should be taken to avoid skin contact The ab sorbent material and the absorbed isocyanate should be collected promptly placed in an open top container and treated with dilute solutions of ammonium hydroxide and or alcohol While being treated in this manner the material should be in an adequately ventilated area Clothing on which any material has been spilled should be removed immediately and cleaned before being worn again Clean Up Solvents WARNING A hazardous situation may be present in your pressurized fluid system Halogenated Hydrocarbon Solvents can cause an explo sion w
35. he hose to hold it s natural line b Using the appropriate wrench A side 3 4 B side 13 16 tighten swivel fitting to union not allowing crimp fitting or union to turn Repeat on opposite side of union This practice is required on all connection points 1 Hose machine 2 Hose gun 3 Adding additional hose sections 4 Plug hoses together The TRU FLOW hose plugs are a twist lock design a Push plugs together b Twist to lock position Once connections are made tape connections well enough to keep plugs from coming undone damaged etc 48 Installation 5 Install thermocouple at tee fitting a Feed 12 line through hose b Nut amp Ferrules will lock into fitting c Tighten nut 1 1 4 turns past finger tight d Plug thermocouple into control box Note When replacing thermocouple use kit p n 21214 01 TO AIR MANIFOLD t Connect hose assembly p n 22023 01 to the front of the unit The fittings are sized differently and will attach only one way match like sized fittings T Connect supplied trigger air line to the air line on the hose assembly B va 8 Connect whip hose p n 18006 00 to hose assembly pn 22023 01 9 Connect jumper p n 22094 00 to plugs on ho
36. hen used with aluminum or galvanized components in a closed pressurized fluid system pumps heaters fil ters valves spray guns tanks etc The explosion could cause serious injury death and or substantial property damage Cleaning agents coatings paints etc may contain Halo genated Hydrocarbon Solvents Some GlasCraft spray equipment includes aluminum or galvanized components and will be affected by Halogenated Hydrocarbon Solvents There are three key elements to the Halogenated Hydro carbon HHC solvent hazard 1 The presence of HHC solvents 1 1 1 Trichloro ethane and Methylene Chloride are the most common of these solvents However other HHC solvents are suspect if used either as part of paint or adhesives formulation or for clean up or flushing 2 Aluminum or Galvanized Parts Most handling equipment contains these elements In contact with these metals HHC solvents could generate a corrosive reaction of a catalytic nature 45 3 Equipment capable of withstanding pres sure When HHC solvents contact aluminum or galva nized parts inside a closed container such as a pump spray gun or fluid handling system the chemical reac tion can over time result in a build up of heat and pres sure which can reach explosive proportions When all three elements are present the result can be an extremely violent explosion The reaction can be sustained with very little aluminum or galvanized metal a
37. ion about equipment protection WARNING Is imperative information about personal safety The information in this document is intended only to indicate the components and their normal working relationship typical use Each assembly should be directed by a GlasCraft distributor or made from the GlasCraft assembly instructions pro vided This manual provides information for the assembly operation maintenance and service of this GlasCraft product as used in a typical configuration While it lists standard specifications and procedures some deviations may be found In order to provide our users with the most up to date technology possible we are constantly seeking to im prove products If technological change occurs after a product is on the market we will implement that technology in future production and if practical make it available to current users as a retrofit up date or supplement If you find some discrepancy between your unit and the available documentation contact your GlasCraft distributor to resolve the difference GlasCraft Inc reserves the right to change or modify this product as it deems necessary Careful study and continued use of this manual will provide a better understanding of the equipment and process resulting in more efficient operation longer trouble free service and faster easier troubleshoot ing Parts amp Illustrations MH Dispensing System 45lbs 21kg min Spray or Pour Dispensi
38. ng System Includes 22100 XX MH Dispencing System 22023 01 High Pressure Heated Hose Assembly 18006 01 Whip Hose Assembly 17254 XX Probler Gun Assembly W Round Spray Mixing Chamber 17661 XX Gun Service Kit 59934 04 Dioctyl Phthalate 1 Qt 17798 25 Air Hose Assembly 18101 01 1 4 X 1 4 Fitting 1017 00 1 4 X 1 4 Hose Adapter GC 1239 System User Manual Options 22023 01 High Pressure Hose Assy 50 Ft 22094 00 Required To Complete Hose Electrical Circuit 100 Ft Minimum Hose Length 1 22023 01 High Pressure Hose Recommended Service Kits 17661 XX Gun Service Kit 21063 00 Heat Exchanger Kit 21277 00 Pump Fluid Section Repair Kit 22190 00 Hydraulic Fluid Pump System Specifications Material Ratio Material Viscosity Output Operating Temperatures Operating Psi Hydraulic Psi To Pumps Purging Electrical Requirements Compressed Air Requirements Max Hose Length Shipping Weight Overall Dimensions 34 1 4 1 1 200 2000 Centipoise Cps At Operating Temperatures GPS 021 GPC 042 329 F 0 C 190 88 C 3000 Psi Max Over Psi Switches Set 2 1 Ratio 1000 PSI Hydraulic PSI 2000 PSI Fluid PSI Per Side Automatic Pneumatic Solvent free Constant Probler Probler P2 63 Amps 208 240 Vac 50 60 Hz Three Phase 63 Amps 380 Vac 50 60 Hz Three Phase 15 Cfm 10
39. ny amount of aluminum is too much The reaction is unpredictable Prior use of an HHC solvent without incident corrosion or explosion does NOT mean that such use is safe These solvents can be dangerous alone as a clean up or flushing agent or when used as a component of a coating material There is no known inhibitor that is effective under all circum stances Furthermore the mixing of HHC solvents with other materials or solvents such as MEK alcohol and toluene may render the inhibitors ineffective The use of reclaimed solvents is particularly hazardous Reclaimers may not add any inhibitors or may add incorrect amounts of inhibitors or may add improper types of inhibitors Also the possible presence of water in reclaimed solvents could feed the reaction Anodized or other oxide coatings cannot be relied upon to prevent the explosive reaction Such coatings can be worn cracked scratched or too thin to prevent contact There is no known way to make oxide coatings or to employ aluminum alloys which will safely prevent the chemical reaction under all circumstances Several solvent suppliers have recently begun pro moting HHC solvents for use in coating systems The increasing use of HHC solvents is increasing the risk Because of their exemption from many State Implemen tation Plans as Volatile Organic Compounds VOC s their low flammability hazard and their not being classi fied as toxic or carcinogenic substances HH
40. on site inside building or other enclosed space the forced ventilation normally provided is likely to be inadequate These applications therefore usually REQUIRE the use of forced fresh air respirators for all persons in the areas where foaming operations are conducted or where the chemical vapors are likely to spread 47 In industrial and contractor applications it is advisable to run frequent tests to determine the exact concentra tion of isocyanate vapor in the air Industrial equipment is available for making such determinations Your chemi cal supplier can recommend such equipment and pro cedures Proper Safety Equipment All persons spraying or working is areas where forced air ventilation is not adequate to remove isocyanate va pors from the air MUST use an approved U S Bureau of Mines fresh air supplied respirator Respirators should be regularly inspected cleaned and disinfected according to good practices Records must be kept of the inspections The user MUST have a medi cal clearance indicating that he can safely use a respira tor Respirators must fit securely beards prevent a tight seal around the face Eye glasses have to be given special attention and contact lenses are prohibited Safety goggles gloves and other protective devices are suggested for operators of foaming equipment Refer to OSHA Standards sub part 1 1910 132 1910 133 and 1910 134 for Federal standards IF YOU HAVE ANY QUES
41. problem area a Potential high pressure causes Restriction Overheating material in static position SO filter at gun 5 Re start system for operation 6 Once the power has been turned off and problem solved and the main power is turned on again the over pressure lighted buttons will automatically be reset NOTE For additional diagnostics refer to trouble shooting guide GC 1256 CAUTION If you do not understand the electrical hook up described above consult your local GlasCraft distributor OR a quali fied electrician It is recommended that a qualified licensed electrician should install power to the supply disconnect You should always follow all local or national electrical codes CAUTION Disconnect power source BEFORE attempting any repairs or opening the Control Boxes Access to internal parts is limited to qualified personnel ONLY Place Main Power Breaker in OFF position BEFORE dis connecting power cables This equipment is not approved for use in hazardous locations as set forth in the National Electrical Code Article 500 and Sub Part S of the OSHA Standards Fluid Sections The wiper lubrication cup at the top of each fluid section is designed to keep piston shaft clean and lubricate throat seal This special design requires very little maintenance Each week 1 Wipe any residue from the mouth of the lubrication cup 2 Add 1 teaspoon of a suitable lubricating solution 56
42. r system is running enough to properly prime the system it may be System running is defined as preheat cycle of the hose necessary to start the hydraulic power pack heat primary heaters or any pump operation Machine operators must be familiar with the component a Ensure hydraulic pressure knob is turned com functions and operation of the machine pletly counter clockwise Pre Operation Check List A Check that all fittings are securely tight Pressure B Check electrical hook up qualified electrician Mob no recommended C Main power switch on Control Box should be switched to OFF position WARNING Do not place any part of the body in the path of the mate rial spray Do not point the gun at or near other personnel Do not look into the Mixing Chamber orifice at any time Because of the hazardous materials used in this equip ment it is recommended that the operator use an air mask goggles protective clothing and other safety equipment as prescribed by current regulations recom mendations of the chemical suppliers and the laws in the area where the equipment is being used c Turn on hydraulic power pack ON Initial Start Up Procedure OFF With all material and air lines connected and power cable attached the system is now ready for start up NOTE Refer to VR system user manual GC 1152 for pump placement and adjustment Filling The System d Flip retract switch to run posi
43. rization number and 3 The claimed defective equipment or part has been returned to GlasCraft by the original Purchaser freight prepaid with proper return authorization number s attached to GlasCraft Inc 5845 West 82nd Street Suite 102 Indianapolis IN 46278 U S A This warranty shall not apply to any equipment or parts that have been altered or repaired by anyone other than GlasCraft or to defects or damage resulting from improper installation misuse negligence accident or use not speci fied by GlasCraft This warranty shall not apply to any equipment where any parts or components were replaced by any parts or components not manufactured or supplied by GlasCraft The decision by GlasCraft shall be conclusive and binding on Purchaser GlasCraft does not warrant that any equipment or parts sold to Purchaser meet or comply with any local state federal or other jurisdiction s regulations or codes GlasCraft does not warrant that any equipment or part sold to Purchaser when used individually or in concert with any other part equipment device component or process does not infringe on any patent rights of any third party GlasCraft only warrants that it has no specific knowledge of any such infringe ment GlasCraft makes no warranty as to any parts or equipment manufactured by others Purchaser shall look solely and only to the manufacturer of such parts or equipment with respect to any warranty claims GlasCraft hereby assigns to
44. se assembly to complete circuit Note Jumper not needed with 18006 01 heated whip hose 10 a Connect whip hose assembly to gun The fittings are sized differently and will attach only one way b Connect the air hose to gun 11 The hose connections between the unit and gun should now be complete ALL FITTINGS SHOULD NOW BE TIGHT CAUTION Hose assemblies are constructed of durable rugged materials however they are not indestructible To provide precisely controlled heated material the hoses have electri cal wiring wrapped between layers Avoid dragging hoses over or around sharp abrasive edges and corners Exercis ing caution and common sense will give long and reliable service from the hoses 49 Installation Optional Transfer Pump Installation P n 17666 01 Optional Desiccant Dryer Kit P n 23410 00 should be installed on the ISO material drum Replacment cartridge pn 23409 00 50 1 Remove large drum bunghole cover and install material transfer pump bung adapt er Carefully lower the transfer pump into the drum until it touches the bottom of the drum Raise the pump 1 4 to 1 2 inch and tighten bung adapter securely Connect regulator assemblies to trans fer pumps Connect filt
45. se who use such processes and those who operate the equipment This manual outlines procedures to be followed in conducting polyester op erations safely All personnel involved in dispensing operations should read and understand this manual It is most important that equipment operators maintenance and supervi Sory personnel understand the requirements for safe operation This manual cannot answer every circumstance each user should examine his own operation develop his own safety program and be assured that his equipment operators follow correct procedures GlasCraft hopes that this manual is helpful to the user and recommends that the precautions in this manual be included in any such program Urethane foam systems are comprised of several differ ent chemical compounds some of which may be haz ardous if improperly used CAUTION Particular caution must be taken with respect to the vapors released during the use of urethane foam sys tems Isocyanate compounds are used in urethane foaming operations The medical history of persons who may be exposed to such isocyanates should be examined It is recommended that individuals with a history of chronic respiratory ailments should avoid exposure to all iso cyanates In addition to the manual GlasCraft recommends that the user consult the regulations established under the Occupational Safety amp Health Act OSHA particularly the following sections 1910 94 Pert
46. t 2 N O O 00 99814 a 0 19912 dN3LYIAO 1805538483 0 0 188 4 PT em JSOH 22 00 SL22 00 17122 33804 21 TAVYGAH 70 19812 20 18812 1 00 66122 2 00 81122 00 98812 10 59812 00 29812 20 59812 00 1961 00 99812 00 21112 20 19812 00 75122 00 9812 REVISION W 18 22140 XX MH Control Box Assembly 00 2612 W IEE 20 19012 20 18012 H x 1 11 7 TE N Ej Ej 7 s QI ES LJ CO E s G 8 lt gt 00 20111 00 55612 00 98812 00 5 lt 612 P f 00 99812 5 20 06122 421 0918 00 9220 N 00 29122 90 19 122 60 7611 OO N 11 9801 i I 1 SE I REVISION W 19 22140 XX MH Control Box Assembly pa S DD mw 5 55 2 S IF e II Tu 3 lt S 2 om pe KR 3 EG AE 2 oo es 2o 25 e RSS lt s gt Ei a l 2 55 com
47. the best non flammable clean up sol vent with the heat toxicity for your application If however you find it necessary to use flammable solvents they must be kept in approved electrically grounded containers Bulk solvent should be stored in a well ventilated sepa rate building 50 feet away from your main plant You should allow only enough solvent for one day s use in your laminating area NO SMOKING signs must be posted and observed in all areas of storage or where solvents and other flammable materials are used 46 Adequate ventilation as covered in OSHA Section 1910 94 and NFPA No 91 is important wherever sol vents are stored or used to minimize confine and ex haust the solvent vapors Solvents should be handled in accordance with OSHA Section 1910 106 and 1910 107 Toxicity of Chemicals GlasCraft recommends that you consult OSHA Sections 1910 94 1910 106 1910 107 and No 33 Chapter 14 and NFPA No 91 Contact your chemical supplier s and determine the tox icity of the various chemicals used as well as the best methods to prevent injury irritation and danger to per sonnel Also determine the best methods of first aid treatment for each chemical used in your plan First Aid If chemicals containing isocyanate are splashed on the skin they can produce ill effects Steps to counteract such effects should be started immediately Apply Tincture of Green Soap full strength to
48. tion 1 The system is now ready to be filled with material With transfer pumps in place adjust regulators on transfer pumps to 30 50 psi or until the pumps begin cycling once the pumps begin loading up cycle rate slows or stops increase transfer pump air pressure to to 100 psi to fill the system The pumps will begin cycling to completely prime the system 52 2 Remove ISO amp POLY side blocks from gun NOTE MAKE SURE VALVES ARE OFF Remember to dispense one to two gallons of material to clear the system of grease and plasticizer that was used during factory testing 4 Close manual material valves Material pressure gauges should now register approximately equal pressure 5 Dispose of waste material properly and in accor dance with chemical suppliers instructions and local state and federal regulations NOTE Before re assembling Side Blocks lubrication can be applied by dabbing a white lithium grease into holes in side of Gun Front Housing and wiping grease over Side Block Seals Grease will purge itself when air valve is turned on at Gun and Gun is triggered 6 Clean and lubricate Side Blocks and Seals thor oughly and re assemble on Gun Make certain that Side Block Screws are tighten securely T Refer to material manufacturers operating instruc tions for proper preparation of material i e mixers etc 8 Turn main power Switch to ON position PROBLER P2 3 Place separ
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