Two cylinder diesel engine specifications
Contents
1. P 2 Main parts P 3 Preparations for operation P 4 Starting the engine P 5 Suction and spraying P 7 Stop the machine P 8 Cautions during Operation P 8 Cautions after Operation P9 Cautions under low temperatures P 9 Use accessories P 10 Maintenance P 11 Periodical inspection P 11 Fault handling P 12 Tools and accessories P 13 Performance curves P 13 Remote connection to water supply system diagram2. P 14 User instructions P 15 02 WWW zj woq cn CHARACTERISTICS AND USE WOQ portable fire pump sets are equipped with high performance 4 stroke air cooled engine and centrifugal pump with light weight compact structure easy start quick water low fuel consumption high pressure large flow high lift work stable and reliable characteristics It is flexible on narrow road lane and places where fire truck could not reach It is suitable for city fire brigade professional fire brigade forest fire brigade volunteer fire brigade inflammable and explosive enterprises cultural properties large warehouses oil depots stations ports ships temples goods yards forest etc It is also the ideal equipment for flood drainage drought remote water supply site washing etc SPECIFICATIONS 1300L min 0 2Mpa 1500L min 0 3Mpa Normal 019mm 019mm nozzle 22mm 22mm Horizontal single cylinder electric Horizontal single cylinder electric start air cooled 4 stroke Diesel start air cooled 4 stroke diesel Max 22HP Max 25HP 3300rpm min 3300rpm min Fuel Tank 6 5L 5L H 6 SLi SE H Oil lubrication Oil lubrication Fuel straight injection Fuel straight injection Starting system Starter motor Starter motor Volume mm 650x610x650 650x610x650 About 105 kg About 110 kg Storage battery 12V36AH 12V36AH Secur
3. Electrode loose Tighten Engine 5 Fuse blowing Replace In starting box system Wire loose Tighten The air into the compression cylinder Clear the air Fuel tank empty Refill it with 93 unleaded gasoline Oil switch with filter closed Open Starting z T Leaded gasoline overtime or dirty Change and clean with new gasoline Fuel system Blockage in fuel pipeline Cylinder blocked Insufficient choke Clean replace Clean replace Check and correct Cylinder compression pressure not enough Adjust air throttle Others Oil pressure sensor start Check oil level Engine speed control handle not in right position Check and correct End of suction hose not in water Put into water Suction hose joints loose tighten Suction hose washer break Replace Suction hose break or damage Replace Vacuum gauge hose break Replace Discharge valve open close No vacuum Vacuum pump hose loose tighten Beside the pump V belt worn or break Replace 0 Suction Vacuum pump handle could not be pulled down Check V belt Rotor or shaft locked repair 0 Outlet valve could not be closed Clean or replace Seal dirty or damaged Replace 0 No oil in vacuum oil cup Refill the cup Suction head too high Lower the height Filter blocked clean vacuum s i 3 Flat the hose Vacuum from time to time End of the hos
4. close the oil valve F Close the handle of outlet valve stick the anti freeze on the valve directly G The battery will freeze in low gravity and the performance will drop in low temperature Remember to keep the battery in proper gravity and full charged USE ACCESSORIES H Battery charger manual type Connect the charger positive and negative cable to the battery pole red stigma black stigma A Check the electrolytic liquid clean and tighten the wire B Plug the charger to battery terminals C Power the charger to 220AC current Input light red begin to charge D The light is off when the battery is full Turn of the power switch off pull out the charge plug Note It takes 12 hours to charge a 50 battery to full CAUTION Place the battery charger on non flammable table or fix it on the tall Do not put on the ground e Connect the charger positive or negative correctly otherwise it will damage battery and charger Keep the battery surface clean at any time e Battery life is normally 2 years Replace the battery every 2 year and check its performance e Connect the battery positive cable BEFORE the negative and disconnect the negative BEFORE the positive The electrolytic liquid is highly corrosive which damage skin and clothes WARNING e Charge the battery in good ventilation not in bad ventilations e Batteries produce EXPLOSIVE GASES so keep sparks flame
5. pump drain valve open or closed makes sure it is closed before starting 4 Check Position 07 pump outlet valve open or closed make sure it is closed before starting suction depth gt 3m 5 Check Position 13 storage battery connect with engine or not make sure it is connected 6 Check Position 24 Oil tank switch open or not the fuel directly enter into the combustion chamber 7 Check Position 02 starting controller choke is open or not turn the ignition key to on Notes When the ignition is on Position 21 Operating indicator should be shiny If it is not bright please check the battery the fuse in the starting control box or contact WOQ customer service 8 Check Position 16 inlet wrench tighten or not install the inlet pipe 9 Check Position 05 outlet valve connected with hose nozzles or not 05 06 Security guaranteed with my presence STARTING THE ENGINE PLACE THE PUMP 1 The pump should be placed on the ground near water easy to carry and operate 2 Connect the suction hose and fire hose safety Put the other head of the suction hose to the water Suction hose must be with filters and put in baskets 3 Water will be spray out from the hose nozzle Recommend to use the right nozzle size Nozzle diameter mm om cm STARTING THE ENGINE 1 Pull down the handle to open the oil switch as Pic1 WWW zj woq cn 2 Turn the throttle to 1 3 of Min Max as
6. HUA IU WOO PORTABLE FIRE PUMP SET SER MANUA BJ20B BJ22B BY WOQ gt gt gt HuUASIU USER MANUAL INTRODUCTION Thanks for purchasing a WOQ fire pump This manual will guide you to operate the pumps in good running high performance and safe We suggest each customer should read the Operating Instructions carefully before operation Only after comprehensive understanding of the pump it will be in good running The pump is used for fire fighting drainage drought resistance etc It is essential that the pumps are operated ONLY by TRAINED PERSONNEL The performance and appearance of the pumps may be changed at any time without Notice Requirements for maintenance and periodical inspection should be carried out by WOQ authorized dealers Any further questions please contact with WOQ customer service 86 575 87068368 NOTICE User Manual read the manual carefully and set it free for everyone to handle Please attach this manual if pump is resent Regular maintenance and periodical inspection ensure the machine in good situation for emergency Warning Read the manual before operation Understand the operation steps correctly including dangers warning caution attention which are very important 01 Security guaranteed with my presence CONTENTS Characteristics and use P 2 Specification
7. Pic 2 Pic 2 Pic 3 4 Turn the main switch to start loose it once the engine start SUGGESTIONS Wil Redundant operation with the starter will run out of the battery Max time for running the engine is 5seconds Please restart the engine after 10s HI 2 Once the engine start DO NOT RESTART the engine H3 Check the battery is connected firmly and sufficient if the engine is not in idle running 07 Security guaranteed with my presence SUCTION AND SPAY OUT W After starting the engine pull down the vacuum pump handle As Pic 6 W2 Check the water comes out from the drainage pipe or not the pressure gauge point to the positive range W3 Return the vacuum pump handle to original position NOTICE No water come out after 30seconds check the relevant items on Fault handling table Water should not be lower than 9m otherwise the pump could not suction Put the suction pipe on uneven or rough place air will accumulate If water do not spray out fluently after open the outlet valve Please re operate the vacuum pump If suction hose accumulate air open the outlet valve run the vacuum pump every 3 5seconds till the water flow fluently Inspect the height of the water frequently when spraying The hose filter should be 30cm below the water If there is much sediment in the water use dense mats or meshes to keep it away W4 Open the outlet valve As Pic 7 Notify the nozzle operator b
8. after sea water or sewage Clean the pump with clean fresh water after sea water or sewage 2 Check the suction performance Make sure the water is completely discharged Close all valves and suction hose capes Set the throttle to MIN position open the vacuum pump without water for a while Check the vacuum gauge normal and stable to confirm the suction is ok Stop the machine and open the discharge valve close it after the vacuum turn to position 0 3 Charge the battery Charge the battery regularly ensure enough electricity for next use 4 Refill fuel oil Check fuel and oil Refill them for use at any time 5 Discharge the oil Ensure all oil discharged from carburetor before putting the pump in warehouse for a long time Turn off the oil tank switch before stopping the engine close the starting key after the engine stopped CAUTIONS UNDER LOW TEMPERATURE 1 Start the engine which become warmer and in normal operating 2 Use anti freeze 10 WWW zj woq cn OPERATIONS A Open the outlet valve close the suction hose cap B Open the pump discharge valve As Pic 21 connect the Vinyl tube optional to outlet valve C Put the other head of Vinyl tube to the anti freeze about 200ml D Set the throttle to position start let the anti freeze to enter pump body through vacuum pump Let air enter the vacuum pump after 30s running ensure the anti freeze reach the whole pump E Stop the machine and
9. asy to light it Clean it if needed 03 Do not bend or squeeze the suction hose during working which may cause injury 04 DO NOT START the engine when the outlet valve is open 05 Engine must be in idle running when open or close the outlet valve 06 MUST NOTIFY the nozzle operator if the engine speed or the position of the outlet changes which cause injury 07 Nozzle operator should adapt shoulder leather hose to control it it need 2 persons to control it if too much pressure 08 Do not spray to people directly at any case 09 Do not look into the hose when open the outlet at any case 09 Security guaranteed with my presence 10 Cover head of the suction hose when the pump is in no use 11 Do not put the hand or finger to the mouth of the nozzle 12 Be careful when moving lifting or putting the pump as the fire pump is heavy 13 Comply with the operating instructions to clean the spilled fuel 14 Battery gasoline oil and other harmful elements should be treated through AUTHORISED waste disposal contractors to licensed waste disposal sites 15 This type of fire pumps do not recommend in building projects cleaning irrigation etc 16 This type of fire pump is designed for pump water use not for flammable liquid chemical liquid or corrosive liquid 17 DO NOT run the engine without water for a long time no more than 3 minutes to avoid damaging the seals CAUTIONS AFTER OPERATION 1 Pump maintenance
10. e near the water Suction height too high Lower the height Suction hose too long shorten Filter or hose blocked Clean Pump Suction hose break Check and repair Water Inlet cap break Replace 0 flow Out let valve half open Full open Impeller obstruction Clean 0 Nozzle diameter not proper correct Engine Throttle open not enough Open 13 14 Ly Security guaranteed with my presence Wi TOOLS AND ACCESSORIES Name Size Quantity Remarks User manual Engine operating instructions Warranty card Suction hose accessories 680x7M rubber Suction hose washer D100x 76 Fire hose 65 20 Fire nozzle QZ19 Screw driver 6 two head Wrench 8 10 Wrench 12 14 Wrench 13 Battery charger 12V 6V V belt A838 PERFORMANCE CURVING Performance OUT PRESSURE MPa Performance curving WWW Zzj woq cn REMOTE CONNECTION TO WATER SUPPLY SYSTEM DIAGRAM REMOTE CONNECTION TO WATER SUPPLY SYSTEM DIAGRAM 15 Security guaranteed with my presence USER INSTRUCTIONS Hil The portable fire pump is made by WOO Company if customer uses it according the user manual the defective or damage caused by design or manufacture the company is responsible for three guarantees warranty period is one year from the shipping date W2 Customer should provide quality certification original or copy invoice and relevant informatio
11. efore open the outlet valve The outlet could be rotated about 90 degrees stop the engine and open the valve when rotating NOTE Suction hose will accumulate air if some parts is higher the outlet Water does not flow to the outlet when the outlet valve is open Reopen the vacuum if such thing happens W5 Use throttle to adjust water outflow and pressure 08 WWW zj woq cn STOP THE MACHINE 1 Pull the throttle to low speed position W2 Close the outlet valve W3 Turn on the main switch to off W4 Close the oil tank switch W5 Open the drain valve make sure all water is out of the pump then close it ATTENTIONS DURING OPERATIONS To avoid improper operation of fire pumps read and comply with the following attentions Warning DO NOT run the engine in an enclosed area as poisonous gases are given off which can cause injury Warning DO NOT touch pulley belt or other moving parts which can lead to serious injury when the engine is running Caution DO NOT touch the spark plug ignition wires which are with high voltage and can lead to serious injury Caution DO NOT touch the exhaust system and muffler when the engine is running or stopped within 10 minutes as they are very hot and can cause injury CAUTION 01 DO NOT OPERATE the fire pump close to flammable materials or structures distance should be more than 3m 02 DO NOT OPERATE the fire pumps on dry grass ground The exhaust system is very hot and e
12. ity MAIN PARTS 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 04 Engine Starting controller governor Air filter device Fuel tank cap Fuel tank Outlet valve handle Outlet valve Operating indicator Pressure indicator Vacuum gauge Pressure gauge Storage battery Hand lifting frame Suction handle Exhaust valve Vacuum pump Oil cup Muffler Inlet wrench Pump drain valve Drainage pipe Centrifugal pump guaranteed with my presence WWW Zzj woq cn PREPARATIONS FOR OPERATION 1 Check diesel and oil position as shown in Picture 2 0 or above unleaded diesel and 19 4 stroke oil CF20W50 Diesel is extremely flammable and MUST be HANDLED WITH CARE Flammable materials or structures smoking heating spark and static electricity will cause explosion DANGERS Flame spark static electricity will cause explosion and fire when smell the smell of petrol No smoking Stop the machine before refueling Be careful NOT TO SPILL fuel DO NOT OVERFILL the fuel tank CAUTION Diesel smoke is toxic Avoid breathing the gas DO NOT REFUEL until the engine is cold Tighten the fuel tank cap Open only when refueling Clean the spilled oil BEFORE starting the engine Note Use 0 or below diesel will shorten the engine life cause starting problems or other problems 2 Check Position 18 Vacuum pump oil cup oil is full or not 3 Check Position 21
13. n for use and damage to contact WOQ customer service for three guarantees We will provide three guarantees after investigation 3 Our company is responsible for three guarantees for pump parts and authorized engine dealers are responsible for engine parts W4 Customer should check the fire pump sets when they buy it from any company or dealers and clear the quality responsibility Our company does not provide three guarantee services if pumps including accessories are opened or damaged by others H5 Our company will provide paid services according to following situations which do not belong to three guarantees 5 1 Damaged by incorrect maintenance or use 5 2 Opened or refitted without authorization 5 3 No quality certifications or invoice 5 4 Quality certification invoice are not accordance with the model item no engine no with the product need repairing 5 5 Refit and affect the pump performance without authorization 16 HuUASIU www zj woq cn ZHEJIANG WOQ MACHINERY MANUFACTURE CO LTD Add No 357 Zhongyang Road Diankou Zhuji City Zhejiang Tel 86 575 87068368 86 575 87062288 Fax 86 0575 87061430 E mail hajxzz 163 com WEB http www zj wog cn http www zj woq en alibaba com http woq manufacturer globalsources com
14. s and cigarettes away e Do not charge the battery for long time which cause explosion 11 Security guaranteed with my presence MAINTENANCE W Place the fire pump on dry ground high humidity will harm the steel parts which is easy to get rust Wi2 Keep the fire pump clean and dry HH 3 Kcep the fuel and oil tanks full HI 4 Kcep the vacuum oil cup in proper level H5 Run the pump at least once per month H6 Check the battery once per month H7 Discharge the carburetor oil completely if the pump will be in warehouse for more than one month HS Replace the V type belt when it is broken or worn Size A 838 PERIODIC INSPECTION AND MAINTENANCE Periodic inspection and maintenance as following ret O Ateis Fact ee _ AT Tiem Onesie Real Dirty filter leakage replace Pomp Replace when Pump necessary Replace when necessary Every 100 hours or every year Worn or brea Replace All other Every 300 hours or every 3 Replace when accessories years necessary NOTICE 1 Contact WOO customer service if 0 or happens Every month Every month Every 50 hours or every month Running situation Every 50 100 hours Vacuum leak Check thoroughly 2 Check time and frequency base on above table 12 FAULT HANDLING WWwW Zzj woq cn Typical faults as following Type position Reason Remedy Remarks No or low electricity Charge the battery handstarting device
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