Manual coating equipment OptiFlex 2 C
Contents
1. Powder lying on the floor around the powder spraying equipment is a potentially dangerous source of slipping Booths may be entered only in the places designed for this purpose Static charges Static charges can have the following consequences Charges to people electric shocks sparking Proper grounding must be in place to prevent objects from becoming charged Grounding All electrically conductive parts found within 5 meters around each booth opening and in particularly the objects to be coated must be grounded The grounding resistance of each object must amount to maximally 1 MOhm This resistance must be checked tested regularly when starting work The condition of the work piece attachments as well as the hangers must guarantee that the work pieces remain grounded The appropriate measuring devices must be kept ready in the workplace in order to check the grounding The floor of the coating area must conduct electricity normal concrete is generally conductive The supplied grounding cable green yellow must be connected to the grounding screw of the electrostatic manual powder coating equipment The grounding cable must have a good metallic connection with the coating booth the recovery unit and the conveyor chain respectively with the suspension arrangement of the objects Smoking and igniting fire are forbidden in the entire vicinity of the system No work that could potentially produce sparks is allowed2. OptiStar on off 5 UD Select the desired brightness Color change General information When a color change takes place the individual components of the manual coating equipment must be cleaned carefully All powder particles of the former color must be removed during this process 1 Clean the application cup see therefore the application cup user manual 2 Dismantle and clean the powder gun see therefore the user manual of the Manual powder gun 3 Prepare the manual coating equipment with new powder for start up 26 Initial start up OptiFlex 2 C V 08 15 Gema Shutdown 1 Release gun trigger 2 Switch off the control unit o NOTE 1 The adjustments for high voltage powder output electrode rinsing air and fluidizing remain stored If in disuse for several days 1 Separate from power mains 2 Clean coating apparatus see Chapter on Cleaning and maintenance 3 Turn off the compressed air main supply OptiFlex 2 C Initial start up e 27 V 08 15 Gema Cleaning and maintenance e NOTE Regular and conscientious maintenance increases the service life of the OptiFlex 2 C manual coating equipment and provides for a longer continuous coating quality gt The parts which are to be replaced during maintenance work are available as spare parts These parts will be found in the corresponding spare parts list Daily maintenance Weekly maintenance Clean the application cup see therefore th
3. Clean the cup Pull out the dip tube and clean it aD a Oo If necessary activate the den PowerClean mode see also the gun operating instructions N Clean the cup with compressed air Clean the fluidizing plate with compressed air free of oil and water Cleaning the OptiSelect GMO3 manual powder gun Frequent cleaning of the gun helps to guarantee the coating quality r NOTE Before cleaning the powder gun switch off the control unit The compressed air used for cleaning must be free of oil and water 30 e Cleaning and maintenance OptiFlex 2 C V 08 15 Gema Daily 1 Blow off the outside of the gun and wipe clean etc Weekly 2 Remove the powder hose from the connection 3 Remove the spray nozzle from the gun and clean it 4 Blow out the gun from the connection in flow direction with compressed air Clean the integrated gun tube with the provided gun brush 5 6 Blow through the gun with compressed air again 7 Clean the powder hose 8 Reassemble the gun and connect it d NOTE 1 Please also review the user manual for the OptiSelect GM03 manual powder gun Maintenance and cleaning of the filter unit The filter unit on the OptiFlex 2 C manual coating equipment measures and cleans the compressed air This is where the equipment s main compressed air connection is located Replacing the filter element Procedure 1 Unscrew the filter glass on the filter unit 2 Remove the complete filter eleme
4. Electrical data re eet e rende perenne e enn 13 Prieumatic data ier deter fetten ttp es 13 DIMENSIONS x iot ore rn redet tre toda e RAE ea 13 Processible powders ceccccececeeeceeeeeaeeeceeeeeesaeneaeeeeeeeeesesceneeeeeeeees 13 Design and functlon act eer Ut eer tna 14 General VIGW fer cin a eR ere ce ERE De Mee ARIETE CERE Ld 14 SCOPE OF dellVery is dtt reap its iste 15 OptiF lex 2 C is c ns eevee avert ews It te eU 15 Typical properties Characteristics of the functions nn 15 Processing the powder from the application cup sn 15 Start up 17 Preparation for start UP t aaeei a oaaae tada aaa ARREA a eari EIEEE SARTE 17 B siG COridltiofis 4 orti es ort casal aa pale ERR eE eiae E EAREN 17 imm rS 17 Mounting Instr ctioris 3er PvP seis hah ERREUR 18 Connection inStrUCtiONS ooooccinononocccnnononocnnononncnncnnnnnnnnnnonnnnnnnnnnannn nn eren enin 18 Initial start up 21 Setting the device type 2440400snnnnennnnnnnnnnnnnnnnnnnnnnnnennannnnnnnnnnnnnnnnnnenn nn 22 Operation zio iom E reti CEA ati eee tac 23 Seu ER 23 Setting the background illumination 26 Golor change io tH een 26 General information sssssssssssseseeseeeeeeneen nennen 26 ShufdoWLID OT O 27 Cleaning and maintenance 29 Dally maintenance a aii dere ties 29 OptiFlex 2 C Table of contents e 1 Gema V 08 15 Weekly Maintenance uste it de 29
5. If in disuse for several days nre een 29 GIG IM 30 Cleaning the application cup ssssssssee 30 Cleaning the OptiSelect GMO3 manual powder gun 30 Maintenance and cleaning of the filter unit seen 31 Replacing the filter element sssssse em 31 Troubleshooting 33 General IOMA ss it etae le evt nun nee 33 Spare parts list 35 Ordering Spare Parts ocio ee EH E e pet n ea 35 OptiFlex 2 C manual coating equipment Spare Parts List 36 OptiFlex 2 C manual coating equipment Spare Parts nen 37 OptiFlex 2 C Pneumatic group sssssssssseeeeenenem enne 38 2 e Table of contents OptiFlex 2 C V 08 15 Gema General safety regulations This chapter sets out the fundamental safety regulations that must be followed by the user and third parties using OptiFlex 2 C manual coating equipment These safety regulations must be read and understood in full before the OptiFlex 2 C is put into operation Safety symbols pictograms OptiFlex 2 C The following warnings with their meanings can be found in the Gema operating instructions The general safety precautions must also be followed as well as the regulations in the operating instructions DANGER danger due to live electricity or moving parts Possible consequences death or serious injury WARNING improper use
6. OptiFlex 2 C The stay for persons with cardiac pacemakers is forbidden Photographing with flashlight is forbidden V 08 15 Gema As a general rule for all powder spraying installations persons with pacemakers should never enter high voltage areas or areas with electromagnetic fields Persons with pacemakers should not enter areas with powder spraying installations Photographing with flashlight can lead to unnecessary releases and or disconnections by safety devices Disconnect from mains before maintenance works take place oe Disconnect the plugs before the machines are opened for maintenance or repair The plug connections between the powder spraying equipment and the mains should only be removed when the power supply is switched off As far as it is necessary the operating firm must ensure that the operating personnel wear protective clothing e g facemasks A dust mask corresponding to filter class FFP2 at minimum must be worn during any cleaning work The operating personnel must wear electrically conductive steel toe footwear e g leather soles The operating personnel should hold the gun with bare hands If gloves are worn these must also conduct electricity These general safety regulations must be read and understood in all cases prior to OptiFlex 2 C start up General safety regulations e 7 Gema Conformity of use V 08 15 The
7. and wired according to the EU guidelines for machinery Unauthorized modifications to the OptiFlex 2 C Manual coating equipment exempt the manufacturer from any liability from resulting damages or accidents The operator must ensure that all users have received appropriate training for powder spraying equipment and are aware of the possible Sources of danger Any operating method which will negatively influence the technical safety of the powder spraying equipment is to be avoided OptiFlex 2 C V 08 15 Gema For your own safety only use accessories and attachments listed in the operating instructions The use of other parts can lead to risk of injury Only original Gema spare parts should be used Repairs must only be carried out by specialists or by authorized Gema service centers Unauthorized conversions and modifications can lead to injuries and damage to the equipment and invalidate the Gema Switzerland GmbH guarantee The connecting cables between the control unit and the spray gun must be installed so as to eliminate the possibility of damage during the operation Please observe the local safety regulations The plug connections between the powder spraying equipment and the mains should only be removed when the power supply is switched off All maintenance activities must take place when the powder spraying Electrical equipment is switched off danger E The powder coating equipment may not be switched on unti
8. content of the compressed 1 3 g m Max oil vapor content of the compressed air 0 1 mg m Max compressed air consumption 11 Nm h Dimensions OptiFlex 2 C Width 444 mm Depth 310 mm Height 428 mm Weight 12 kg Processible powders OptiFlex 2 C Plastic powder yes Metallic powder yes Enamel powder no Product description e 13 Gema T Design and function General view 11 4 MB SO OptiFlex 2 C manual coating equipment Setup 1 OptiStar CG13 control unit 10 Filter unit 2 OptiSelect GMO3 manual powder gun 11 Gun holder 3 Application cup 14 Shelf 4 Base OptiSelect GM03 manual powder gun All information about the OptiSelect GMO3 manual powder gun can be found in the documentation for that equipment enclosed with this manual OptiStar CG13 control unit All information about the OptiStar CG13 manual gun control unit can found in the documentation for that equipment enclosed with this manual Application cup All information about the application cup will be found in the corresponding enclosed documentation 14 e Product description OptiFlex 2 C V 08 15 Gema Scope of delivery OptiFlex 2 C OptiStar CG13 control unit in a metal case with power supply cable Base with column and filter unit Application cup complete with pneumatic connection to the control unit OptiSelect GMO3 manual powder gun with gun cable powder hose rinsing air hose and standard nozzle set For more on this
9. manual coating equipment must be connected in accordance with the setup and connection instructions Please also review the operating instructions for the OptiStar CG13 manual gun control unit 18 e Start up OptiFlex 2 C V 08 15 e NOTE Use clamp to connect grounding cable to the cabin or the suspension arrangement Check ground connections with Ohm meter and ensure 1 MOhm or less gt NOTE 1 The compressed air must be free of oil and water OptiFlex 2 C Start up e 19 V 08 15 Gema Initial start up ER 1 NOTE If a malfunction occurs see the troubleshooting guide as well as the gun control unit operating manual 110 V 230 V Y Y Y Y 4 on NOTE e The remainder of the start up procedure for the OptiSelect GMO3 1 manual powder gun is explicitly described in the operating instructions for the OptiStar CG13 manual powder gun control unit chapter Initial start up and Daily start up OptiFlex 2 C Initial start up e 21 Gema V 08 15 Setting the device type NOTE If the control unit is delivered as a integral component of an OptiFlex apparatus then the system parameters will have been factory preconfigured for optimal use For more on this please also see the operating instructions for the OptiStar CG13 manual gun control unit e NOTE 1 The manual gun control unit always starts up to the last configured settings 22 e Initial start u
10. with kink protection M12x1 mm 8 mm 201 316 4 3 Plastic tube O 8 6 mm red 103 500 5 Pneumatic connection for supplementary air complete incl Pos 5 1 5 2 and 5 3 5 1 Quick release connection NW5 8 mm black 261 637 5 2 Nut with kink protection M12x1 mm Y 8 mm 201 316 5 3 Plastic tube 8 6 mm black 1008 038 6 Nut M10x1 O 6 mm 263 052 7 Screw cap Y 6 mm 263 044 10 Pneumatic group complete see corresponding spare parts list 11 Quick release connection NW7 8 13 mm 243 647 13 Grounding cable complete 301 140 15 Short instructions 1007 143 16 OptiFlex 2 C Operating instructions 1008 221 Please indicate length Wearing part 36 e Spare parts list OptiFlex 2 C V 08 15 Gema OptiFlex 2 C manual coating equipment Spare Parts 15 F O N x OptiFlex 2 C manual coating equipment Spare Parts OptiFlex 2 C Spare parts list e 37 Gema OR OptiFlex 2 C Pneumatic group Pneumatic group complete 1008 235 1 Filter cartridge 20 um 1008 239 2 Plug 8mm 238 023 Wearing part 4 gt OptiFlex 2 C Pneumatic group 38 e Spare parts list OptiFlex 2 C V 08 15 Gema OptiFlex 2 C Spare parts list e 39
11. En Operating instructions and spare parts list Manual coating equipment OptiFlex 2 C Translation of the original operating instructions Gema Gema Documentation OptiFlex 2 C Copyright 2010 Gema Switzerland GmbH All rights reserved This publication is protected by copyright Unauthorized copying is prohibited by law No part of this publication may be reproduced photocopied translated stored on a retrieval system or transmitted in any form or by any means for any purpose neither as a whole nor partially without the express written consent of Gema Switzerland GmbH MagicCompact MagicCylinder MagicPlus MagicControl OptiFlex OptiControl OptiGun OptiSelect OptiStar and SuperCorona are registered trademarks of Gema Switzerland GmbH OptiFlow OptiCenter OptiMove OptiSpeeder OptiFeed OptiSpray OptiSieve OptiAir OptiPlus OptiMaster MultiTronic EquiFlow Precise Charge Control PCC Smart Inline Technology SIT and Digital Valve Control DVC are trademarks of Gema Switzerland GmbH All other product names are trademarks or registered trademarks of their respective holders Reference is made in this manual to different trademarks or registered trademarks Such references do not mean that the manufacturers concerned approve of or are bound in any form by this manual We have endeavored to retain the preferred spelling of the trademarks and registered trademarks of the copyright holders To th
12. OptiFlex 2 C manual coating equipment is state of the art equipment that conforms to the recognized technical safety regulations and is designed for normal powder coating applications Any other use is considered non compliant The manufacturer shall not be liable for damage resulting from such use the user bears sole responsibility for such actions Gema Switzerland GmbH must be consulted before OptiFlex 2 C manual coating equipment is used for any other purposes or substances beyond those indicated here Observance of the operating service and maintenance instructions specified by the manufacturer is also part of conformity of use The OptiFlex 2 C manual coating equipment should only be used maintained and started up by trained personnel informed and familiar with the possible hazards involved Start up i e operation of its intended use is not allowed until it has been established that the OptiFlex 2 C manual coating equipment has been installed and wired according to the EU Machinery Directive 2006 42 EC EN 60204 1 machine safety must also be observed Unauthorized modifications to the OptiFlex 2 C manual coating equipment exempt the manufacturer from any liability from resulting damage The relevant accident prevention regulations as well as other generally recognized safety regulations occupational health and structural regulations are to be observed Furthermore the country specific safety regulations also must be o
13. bserved Product specific safety measures Installation work performed by the customer must be carried out according to local regulations All components must be grounded according to the local regulations before start up OptiFlex 2 C Manual coating equipment The OptiFlex 2 C manual coating equipment is a constituent part of the equipment and is therefore integrated in the system s safety concept If it is to be used in a manner outside the scope of the safety concept then corresponding measures must be taken e NOTE 1 For further security information see the more detailed Gema safety regulations 8 e General safety regulations OptiFlex 2 C V 08 15 Gema About this manual General information This operating manual contains all important information required to work with the OptiFlex 2 C manual coating equipment It will safely guide you through the start up process and give you references and tips for the optimal use of your new powder coating system Information about the functionality of the individual system components booth gun control unit manual gun or powder injector should be referenced to their enclosed corresponding documents DANGER A Working without operating instructions Working without operating instructions or with individual pages from the operating instructions may result in damage to property and personal injury if relevant safety information is not observed Before working w
14. e application cup user manual Clean the powder gun For more on this please also review the user manual for the OptiSelect GMO3 manual powder gun Clean the gun and the application cup Check the control unit grounding connections to the coating booth the suspension devices of the work pieces or the conveyor chain If in disuse for several days 1 2 3 4 OptiFlex 2 C Separate from power mains Clean the coating equipment Clean the application cup Turn off the compressed air main supply Cleaning and maintenance e 29 Gema V 08 15 Cleaning WARNING If no dust mask or one of an insufficient filter class is worn when cleaning the manual equipment then the dust that is stirred up from the coating powder can cause respiratory problems gt The ventilation system must be turned on for all cleaning work gt A dust mask corresponding to filter class FFP2 at minimum must be worn during any cleaning work Cleaning the application cup NOTE 1 Before cleaning the application cup switch off the control unit The compressed air used for cleaning must be free of oil and water WARNING It is not permitted to clean the application cup with solvents N Do not clean the fluidizing plate with solvents or other fluidities 1 Empty any powder out of the application cup Clean the gun and the outside of the application cup by blowing off wiping etc Release the bayonet closure between cup cover and cup
15. e best of our knowledge and belief the information contained in this publication was correct and valid on the date of publication Gema Switzerland GmbH makes no representations or warranties with respect to the contents or use of this publication and reserves the right to revise this publication and make changes to its content without prior notice For the latest information about Gema products visit www gemapowdercoating com For patent information see www gemapowdercoating com patents or www gemapowdercoating us patents Printed in Switzerland Gema Switzerland GmbH M venstrasse 17 9015 St Gallen Switzerland Phone 41 71 313 83 00 Fax 41 71 313 83 83 E Mail info gema eu com nen Gema Table of contents General safety regulations 3 Safety symbols piCtOYTAMS ooononcccnnnoccccnnnonccccononcncnononcccnn nn cnn nono A nano nc nc naar nennen 3 Gontormityl0 USG os ote tite te dee iia REL dla 8 Product specific safety measures ssssssesse eee eene 8 OptiFlex 2 C Manual coating equipment ssssssssssseee 8 About this manual 9 General information tft cera er dd p vnde ee KA aed 9 Product description 11 Field of application ede eee epe d Perdre 11 UJtiliZatiOri s c hi rode eee eti netiis 11 Reasonably foreseeable misuse sse 12 Technical data iie ee re o ores m ee e eios 12 Gonn ctable gris oraninin ds 12 Air floW rates 3 rn Rt t ede reca Heinen 12
16. e guns OptiFlex 2 C connectable OptiSelect GM03 yes WARNING The OptiFlex 2 C manual coating equipment can only be used with the specified gun type Air flow rates The total air consists of conveying air and supplementary air in relation to the selected powder quantity in 96 As a result the total air volume is maintained constant Factor OptiFlex 2C Range on Flow rate fluidizing air OptiFlex 2 C 0 5 0 Nm h 1 0 Nm h Electrode rinsing air flow rate 0 3 0 Nm h 0 1 Nm h Flow rate total air at 5 5 bar 1 8 6 5 Nm h NOTE The total air consumption for the device is determined based on the 3 configured air values These values apply for an internal control pressure of 5 5 bar OptiFlex 2 C V 08 15 Electrical data Gema OptiFlex 2 C Nominal input voltage 100 240 VAC Frequency 50 60 Hz Connected load 40 VA Nominal output voltage to the gun eff 10 V Nominal output current to the gun max 1 2A Connection for rinsing function valve iA 0 C 40 C Temperature range 32 F 104 F Max surface temperature 100 C 212 F Approvals Cc Ex 11 3 p iP54 100 C Pneumatic data OptiFlex 2 C Max input pressure 10 bar Min input pressure 6 bar Input pressure Dynamic based on pressure 5 5 bar 80 psi regulator setting idi water vapor
17. en ordering spare parts for powder coating equipment please indicate the following specifications Type and serial number of your powder coating equipment Order number quantity and description of each spare part Example Type OptiFlex 2 C Serial number 1234 5678 Order no 203 386 1 piece Clamp Y 18 15 mm When ordering cable or hose material the required length must also be given The spare part numbers of this bulk stock is always marked with an Wearing parts are always marked with a All dimensions of plastic hoses are specified with the external and internal diameter Example Y 8 6 mm 8 mm outside diameter o d 6 mm inside diameter i d WARNING Only original Gema spare parts should be used because the explosion protection will also be preserved that way The use of spare parts from other manufacturers will invalidate the Gema guarantee conditions OptiFlex 2 C Spare parts list e 35 Gema V 08 15 OptiFlex 2 C manual coating equipment Spare Parts List 1 G13 gun control unit complete see corresponding operating manual 1009 971 2 GMO03 manual powder gun complete see corresponding user manual 1008 070 3 Application cup 500 ml complete see corresponding user manual 1002 069 4 Pneumatic connection for conveying air complete incl Pos 4 1 4 2 4 3 4 1 Quick release connection NW5 8 mm red 261 645 4 2 Nut
18. ith the device organize the required documents and read the section Safety regulations gt Work should only be carried out in accordance with the instructions of the relevant documents gt Always work with the complete original document OptiFlex 2 C About this manual e 9 V 08 15 Gema Product description Field of application The OptiFlex 2 C with application cup manual coating equipment is exclusively intended for electrostatic coating using organic powders For more on this please also review chapter Technical Data Any other use is considered non compliant The manufacturer is not responsible for any incorrect use and the risks associated with such actions are assumed by the user alone For a better understanding of the interrelationships in powder coating it is recommended that the operating instructions for all other components be read as well so as to be familiar with their functions too OptiFlex 2 C Manual coating equipment Utilization The electrostatic OptiFlex 2 C manual coating equipment with the OptiSelect GMO3 manual powder gun is ideally suited for manual coating of objects OptiFlex 2 C Product description e 11 Gema Technical data A 12 e Product description V 08 15 Reasonably foreseeable misuse Operation without the proper training Use with insufficient compressed air quality and grounding Usein connection with unauthorized coating devices or components Connectabl
19. l the booth is in operation If the booth stops the powder coating device must switch off too The control units for the spray guns must be installed and used in zone 22 Spray guns are allowed in zone 21 Only original Gema OEM parts are guaranteed to maintain the explosion protection rating If damages occur related to the use of spare parts from other manufacturers all relevant warranty or compensation claims are void Conditions leading to dangerous levels of dust concentration in the powder spraying booths or in the powder spraying areas must be avoided There must be sufficient technical ventilation available to prevent a dust concentration of greater than 50 of the lower explosion limit UEG max permissible powder air concentration If the UEG is not known then a value of 10 g m should be considered see EN 50177 All unauthorized conversions and modifications to the electrostatic spraying equipment are forbidden for safety reasons Explosion hazard The safety devices may not be dismantled or put out of operation Mandatory operational and workplace notices from the operating company must be written in a comprehensible manner in the language of equipment operators and posted in a suitable place OptiFlex 2 C General safety regulations e 5 Gema Slip hazard Observe the grounding regulations Fire and smoke prohibition 6 General safety regulations V 08 15
20. m correct powder cloud too little total air e NOTE A total air volume of 4 Nm h and a 5096 powder share are recommended as the base values 9 Adjust the powder output volume e g according to the desired coating thickness 0000 a Gi much powder little powder 24 Initial start up OptiFlex 2 C V 08 15 Gema NOTE o 1 To achieve maximum efficiency we recommend avoided an overly high powder volume where possible gt The standard setting of 50 and a total air volume of 4 Nm h is recommended at the start The total air volume is thereby kept constant automatically by the control unit gt If values are entered that the equipment cannot implement then the operator is informed of this by a blinking in the relevant display and a temporary error message 10 Setting the electrode rinsing air sel a Press the key The second display level will be shown rt i ui BB approx 0 1 Nm h 7 approx 0 5 Nm h too much electrode rinsing air 11 Point the gun into the booth not at the object to be coated press the gun trigger and visually check the powder output 12 Check whether everything is functioning correctly 13 Coating 14 Adjust the coating parameters as necessary OptiFlex 2 C Initial start up e 25 Gema ms Setting the background illumination sel 1 Press key The display switches to the following level
21. nt 3 Replace the filter element 4 Clean the filter glass on the inside and install it again OptiFlex 2 C Cleaning and maintenance e 31 V 08 15 Troubleshooting General information OptiFlex 2 C NOTE Gema Prior to any troubleshooting measures always check whether the equipment parameters P00 as configured in the control unit are correct See operating instructions for the OptiStar CG13 manual gun control unit Chapter Initial Start up Setting Equipment Type Fault Causes Troubleshooting Control unit displays remain dark although Control unit is not connected to the mains Connect the equipment with the mains cable the control unit is switched on Power pack fuse defective Replace the fuse Power pack defective Contact local Gema representative The gun does not spray powder Compressed air not present Connect the equipment to the compressed air although the control unit is switched on and the gun trigger is pressed Throttle motor or powder gun are clogged The application cup is not correctly or not connected at all to the control unit Clean the corresponding part Check the pneumatic connections and if necessary connect them see connecting guide Injector nozzle clogged Dismantle the application cup completely and clean it Dip tube clogged Blow through the dip tube with compressed air and place it in the powder ca
22. of the equipment could damage the machine or cause it to malfunction Possible consequences minor injuries or damage to equipment INFORMATION Useful tips and other information General safety regulations e 3 Gema General information General dangers 4 e General safety regulations V 08 15 The OptiFlex 2 C manual coating equipment is state of the art equipment that conforms to the recognized technical safety regulations and is designed for normal powder coating applications Any other use is considered non compliant The manufacturer shall not be liable for damage resulting from such use the user bears sole responsibility for such actions Gema Switzerland GmbH must be consulted before OptiFlex 2 C manual coating equipment is used for any other purposes or substances beyond those indicated here Observance of the operating service and maintenance instructions specified by the manufacturer is also part of conformity of use The relevant accident prevention regulations as well as other generally recognized safety regulations occupational health and structural regulations are to be observed Furthermore the country specific safety regulations also must be observed Additional safety and operation notices can be found on the accompanying CD or on the homepage www gemapowdercoating com Start up is forbidden until it has been established that the OptiFlex 2 C manual coating equipment has been set up
23. p OptiFlex 2 C V 08 15 Gema Operation Coating WARNING N If the manual equipment is not being used for coating in conjunction with a sufficiently powerful suction unit then the stirred up dust from the coating powder can cause respiratory issues or cause a slippage falling hazard gt The manual equipment may only be operated in conjunction with a sufficiently powerful suction unit such as Gema Classic Open booth 1 Turn on the gun control unit with the ON key The displays illuminate and the control unit is ready for operation Fill in the desired powder quantity in the application cup Carefully place the dip tube into the powder in order to avoid the clogging of the dip tube Lock the bayonet closure Set coating parameters Press the application button for the appropriate preset mode flat parts complicated parts E overcoat o The arrow above the desired button lights up OR 7 Press gan program key a Select desired program 01 20 b Change coating parameters as required e NOTE 1 Programs 01 20 are preset at the factory but can be modified at any time after which they are automatically stored OptiFlex 2 C Initial start up e 23 Gema o Description Presetting Powder output 0 96 Total air 0 Nm h High voltage kV O0 kV Spray current HA 0 pA Electrode rinsing air 0 1 Nm h Fluidizing air 0 0 Nm h for OptiFlex C 8 Setting the total air volume u
24. refully Total air incorrectly configured Set total air correctly Default value 4 Nm h Main valve defective Replace main valve Troubleshooting 33 Gema 34 e Troubleshooting V 08 15 Fault Causes Troubleshooting Gun LED remains dark although the gun Gun not connected Connect the gun is triggered Gun plug gun cable or gun cable connection defective Contact local Gema representative Remote control on Contact local Gema powder gun defective representative Powder does not The objects are Check grounding adhere to object improperly or reground at better although the gun is insufficiently grounded quality triggered and sprays powder High voltage and current deactivated Press the selection key application key High voltage cascade defective Contact local Gema representative Irregular powder output Poor closure Dismantle the application cup completely check the O rings and replace them if necessary Pneumatic hoses not correctly connected Check the connections and connect correctly if necessary Powder fluidization insufficient or not available Dismantle and clean the fluidizing plate replace if necessary No electrode rinsing air Rinsing air throttle motor defective Contact local Gema representative OptiFlex 2 C V 08 15 Gema Spare parts list Ordering spare parts Wh
25. see the operating manual for the OptiSelect GMO3 manual powder gun Operating manual Short instructions Typical properties Characteristics of the functions _ Processing the powder from the application cup The OptiFlex 2 C manual coating equipment processes powder from the application cup OptiFlex 2 C Product description e 15 V 08 15 Gema Start up Preparation for start up Basic conditions When starting up the OptiFlex 2 C manual coating unit the following general conditions impacting the coating results must be taken into consideration Manual coating equipment is set up properly Gun control unit correctly connected Gun correctly connected Corresponding power and compressed air supply available Powder preparation and powder quality Set up The OptiFlex 2 C manual coating equipment should always be set up vertically on a flat surface WARNING The manual coating equipment must not under any circumstances be set up near a heat source such as an enameling furnace or an electromagnetic source such as a control cabinet OptiFlex 2 C Start up e 17 Gema tae Mounting instructions The OptiFlex 2 C manual coating equipment must be set up in accordance with the setup and connecting instructions included with delivery OptiFlex 2 C Manual coating equipment Connection instructions Filter unit Connection instructions overview The OptiFlex 2 C
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