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Moisture Image Series 1 Startup Guide

1. Figure 18 OXYGEN Terminal Block Moisture Image Series 1 Startup Guide 25 Chapter 1 Installation 1 9 5a Standard Delta F Oxygen Cells Figure 19 shows the standard oxygen cell and identifies the sensing and secondary electrodes Make oxygen cell connections from the electrodes on the oxygen cell to the OXYGEN terminal block on the back of the electronics unit Use Table 6 to make oxygen cell connections IMPORTANT 7o maintain good contact at each terminal block and to avoid damaging the pins on the connector pull the connector straight off not at an angle make cable connections while the connector is away from the unit and push the connector straight on not at an angle when the wiring is complete 26 Table 6 Standard Delta F Oxygen Cell Connections red wire To Delta F Oxygen Cell sensing electrode To Series 1 OXYGEN Terminal Block green wire sensing electrode white wire secondary electrode black wire secondary electrode shield Secondary 3 Electrodes Sensing Electrodes D Figure 19 Standard Delta F Oxygen Cell Moisture Image Series 1 Startup Guide Chapter 1 Installation 1 95b Weatherproof Delta F Oxygen Cells Figure 20 shows the weather
2. Figure 4 A Typical Oxygen Cell Sample System Note The actual sample system design is dependent on the application requirements Moisture Image Series 1 Startup Guide Chapter 1 Installation 1 7 Mounting the System Mounting the hygrometer system consists of mounting the electronics unit the probes and the sample system s 1 7 1 Mounting the Electronics Unit Use the outline and dimension drawings at the end of this chapter to mount the Series 1 These drawings provide clearance and other mounting dimensions needed to prepare the site for mounting IMPORTANT 7o comply with the Low Voltage Directive you must install a switch or circuit breaker on the input power line For greatest safety locate the circuit breaker or power switch near the electronics console Be sure to follow the guidelines outlined in Choosing a Site on page 4 before mounting the enclosure Note You may want to make probe Delta F Oxygen Cell recorder and alarm connections before mounting the enclosure if the installation location does not provide enough room for these connections to be made easily after installation 1 7 2 Mounting the Sample System The sample system is normally fastened to a metal plate that has four mounting holes GE also provides the sample system in an enclosure if requested In either case fasten the sample system plate or enc
3. 15 a 1413 358 9 110 lel l Va N MOISTURE IMAGE SERIES 1 M J 53 564 6 m 5 i o CS 060 e O O ong s OO O0 EY F NOT TO SCALE NOTES 1 ALL DIMENSIONS IN HES MM Figure 26 Moisture Image Series 1 Weatherproof Version Outline and Installation Dwg 712 1064 8 ALL DIMENSIONS ARE REFERENCE ONLY LBS 2 WEIGHT 453 115 0 Moisture Image Series 1 Startup Guide 34 Chapter 1 Installation 584 OOODOO O S J ooooooc0oco NN 23 21 9 16 548 To wire the power line to the disconnect device 1 Make sure the d
4. Figure 11 STD TF Terminal Block Location 18 Moisture Image Series 1 Startup Guide Chapter 1 Installation 1 9 4b TF Series Probes Using the special GE cable connect the TF Series Probe to the designated terminal blocks on the back panel of the Series 1 You can locate the TF Series probes up to 600 meters 2000 feet from the meter if you are measuring moisture and temperature only If you are using pressure the cable length should not exceed 152 meters 500 feet Before making electrical connections connect the cable to the probe by inserting the connector onto the probe and securing it If you are not using a GE supplied cable refer to Figure 12 to make proper pin connections to a bayonet type connector IMPORTANT Refer to the Calibration Data Sheets to connect the probes to their corresponding channels If a probe is connected to the wrong channel the meter will display incorrect data IMPORTANT To maintain good contact at each terminal block and to avoid damaging the pins on the connector pull the connector straight off not at an angle make cable connections while the connector is away from the unit and push the connector straight on not at an angle when the wiring is complete Use Table 3 on page 20 to connect the remaining end of the cable to the terminal block labeled STD TF PROBE on the back of the electronics unit See Figure 13 on page 20 for terminal block locatio
5. Figure 16 MIS PRB Terminal Block Location 22 Moisture Image Series 1 Startup Guide Chapter 1 Installation 1 9 4c Moisture Image Series Probes cont After you make the back panel connections connect the remaining end of the probe cable to the probe electronics module by inserting the bayonet type connector onto the module and twisting the shell clockwise until it snaps into a locked position approximately 1 8 inch of a turn If you are not using a GE supplied cable see Figure 17 to make proper pin connections to a bayonet type connector Once you complete connecting the Moisture Image Series Probe s you must activate the probe on the installed channel as described in Activating and Changing Probes in Chapter 2 Electronics Unit Probe MIS PRB Twisted Pair 22 AWG Terminal Block sia 5 White A g Nea MIS Probe E2 2 Black Black g RTN Bendix Connector Pins Figure 17 MIS Probe Cable Wiring Diagram Moisture Image Series 1 Startup Guide 23 Chapter 1 Installation 1 9 5 Connecting the Delta F Oxygen Cell The Delta F Oxygen Cell is available in a general purpose model with standard or VCR9 fittings The oxygen cell can also be mounted in a weatherproof enclosure R4 for outdoor applications or an explosion proof enclosure R7 for hazardous areas CAUTION Do not power up a Series 1 without establishin
6. Moisture Image Series 1 Startup Guide Appendix A Program Information List User Constants Compound Compound Compound Programming Manual X Channel Channel Channel press Tm 6 Teme 8 Temp co 1 1 OPTIONS USER Compound Compound Compound Channel Channel Channel Em 6 temp 9 temp co 1 1 Error Processing Programming Manual Press Error Processing Configuration SETTINGS SYSTEM Low Range High Range High Alarm Low Alarm CONFIG Recorder A ERRORS Recorder B Moisture Image Series 1 Startup Guide 83 84 no content intended for this page Moisture Image Series 1 Startup Guide A Activating and Changing Probes 45 Arrow Keys tatu Dau ee A eos 43 Auxiliary Inputs ACHATS Lev s oup x TRU RD 45 C Cable Por rs eat 24 Cables Installation Restrictions 5 Cables Acceptable Lengths for 24 Calibration Data y ves e ew Bare 50 54 Osveenm Colles ov wee vk Sa DERE 32 System Calibration Menu 49 Calibration Data Sheets 49 Configuration lg MP PET ee ee ee Re E 45 D Data Calibration Data ees kei ak RUE 49 Enterimni ex 4 44 1 Displaying Measurements 59 60 Document
7. 1 SENSING ELECTRODE O J5E 2 ocn sevsine Eucmeoe He Le D seleno sseconnany fen p ELECTRODES cmope amp pue CECI seconbany NDARY ELECTRODE J 5j seconpa sump B ene 3 THE OUTPUT SELECTOR SWITCH ON THE PROPER CHANNEL CARD MOST Be THE POSITION FOR CURRENT OUTPUT OK THE POSITION FOR THE VOLTAGE OUTPUT 4 20 MA TRANSMITTER SELF POWERED OUTPUTS VOLTAGE OUTPUT SIGNAL TYPICAL AUXILIARY INPUT CONNECTION THE PROPER INPUT S ON THE PROPER CHANNEL C MUST BE IN THE IF THE VOLTAGE SIONAL LECTOR SWITCH RD POSITION FOR THESE USES THE PROPER INPUT SELECTOR SWITCH ON THE PROPER CHANNEL CARD MUST BE THE V POSITION FOR THESE USES OVER 2 VDC OF THE PROPER VALUE MUST ON THE PROPER CHANNEL CARD UNE POWER Goa GN
8. 1 E Electrical Connections 3454 vss dervrberstbews 14 Moisture Image Series Probe 21 zin veu e dn rei n X In Pe aes 24 TF Series Probe Rr RS URS 19 Electrolyte Adding to Oxygen Cell etch err AES 12 Electronics Unit 4 E 9 Setting Up xod bead ie ad EX LAS 44 F F hcliols d cover ua b dese VERI 43 Moisture Image Series 1 Startup Guide Index G Gas Flow Establishing for Oxygen Cell LLL 29 Indicator Definition 60 Inputs Spec ace RIS wee 70 Installation Electrical Connections asl iR UA 14 Electronics Units Bene ae 9 Establishing a Gas Flow Through the Oxygen Cell 29 Moisture Probe Considerations 5 Probes into Sample 10 Sample System RR 7 9 Site Selectiony os OUO ER E aes 4 K Key Functions sown sieves tee ee ts Gave 43 Arrow 45 YES and NO Keys isis E Ro bie ed 43 M M Series Probe CONNECT Site oso ata bia E AM 16 Installing into Sample System 10 Specifications ie hee LEGG 75 Measurement Mode Definitions reran Dent 60 Menu Options Main Menu 41 Probe Configuration Menu 04 45 Reference sin va vex DUREE da 54 System Calibration Menu 0
9. 22 F to 158 F Accuracy 0 5 C overall Response Time 1 second in well stirred oil 10 seconds in still air for a 63 step change in increasing or decreasing temperatures Moisture Image Series 1 Startup Guide 71 Chapter 3 Specifications 3 9 1 Moisture Image Series Probe cont Built in Pressure Sensor optional Type Solid state piezoresistive Available Ranges 30 to 300 PSIG 50 to 500 PSIG 100 to 1000 PSIG 300 to 3000 PSIG 500 to 5000 PSIG Accuracy 1 of span 3 9 2 TF Series Probe Type Aluminum oxide moisture sensor probe patented Input voltage 1 VAC Impedance Range 50 KQ to 2 MQ at 77 Hz depending on water vapor pressure Calibration Each sensor is individually computer calibrated against known moisture concentrations traceable to National Institute of Standards and Technology NIST or National Physical Lab U K NPL as accredited by Irish National Accreditation Board INAB Operating Temperature 110 C to 70 C 166 F to 158 F Storage Temperature 70 C 158 F maximum Operating Pressure 5 microns Hg to 5000 PSIG 72 Moisture Image Series 1 Startup Guide Chapter 3 Specifications 3 9 2 TFSeries Probe cont Flow Range Gases Static to 10 000 cm sec linear velocity at 1 atm Liquids Static to 10 cm sec linear velocity at 1 g cc Response Time 5 seconds for 63 step change in moisture content in either wet up or dry down cycle TF Probe Analyzer Separation
10. Display up to six channel parameter combinations simultaneously using text and or graphics Operating Temperature 0 C to 60 C 32 F to 140 F Storage Temperature 30 C to 70 C 22 F to 158 F Memory Retention Moisture temperature and pressure calibration data is stored in a 512 KB battery backed SRAM Auto Calibration Occurs on power up and at user selectable time intervals Warm up Time Meets specified accuracy within 5 minutes of turn on Data Logging Up to six simultaneous logs per storage device with up to 12 parameters each Stored in 512 K B battery backed SRAM 64kB or on optional PCMCIA card Modem Board Optional 68 Moisture Image Series 1 Startup Guide Chapter 3 Specifications 3 7 Output Specifications Analog Two per channel Internally optically isolated 12 bit 0 025 Resolution Standard Switch Selectable Outputs e 0to2 V 10K ohm minimum load resistance e Oto 20 mA 400 ohm maximum series resistance e 4to20 mA 400 ohm maximum series resistance Each output can correspond to any one parameter on that channel Zero and span are user programmable within the range of the instrument and the corresponding sensor Digital Outputs Choice of RS232 serial communications port or PanaLink packet protocol information is transmitted as ASCII characters at these baud rates e 300 1200 2400 4800 9600 19 200 e 38 400 e 57 600 Alarm Relays 2 Optional Form C relays p
11. The selected probe type displays 5 Repeat Steps 1 through 4 for each channel 6 To exit press the DONE menu key until Main Menu appears on the message line Note You can only select probes for an installed channel If you are only using Moisture Image Series probes proceed to Displaying Measurements on page 59 If you are using any other type of input device proceed to Entering Calibration Data on page 49 Moisture Image Series 1 Startup Guide 47 Chapter 2 Initial Setup 2 3 1b Entering or Changing Probe Configuration Data cont Table 10 Probe Types Measurement Mode Probe Type OXY Oxygen None 96 Percent ppM Parts per Million ppB Parts per Billion HYG Hygrometry None MIS MIS Probe TF Three Function Probe Mxx M Series Probe Kh Constant Dew Point T Temperature None MIS MIS probe TF Three Function probe Mxx M Series probe Kt Constant Temperature P Pressure None MIS MIS probe TF Three Function probe Au1 Auxiliary 1 Au2 Auxiliary 2 Kp Constant Pressure Aux1 Auxiliary 1 None Current V Voltage Aux Auxiliary 2 48 None Current V Voltage Moisture Image Series 1 Startup Guide Chapter 2 Initial Setup 2 3 2 Entering Calibration Data The Series 1 needs calibration data for moisture and oxygen probes GE has already entered calibration data for probes however you shou
12. pin 3 black wire temperature T2 pin 4 shield pin 9 IMPORTANT 7o maintain good contact at each terminal block and to avoid damaging the pins on the connector pull the connector straight off not at an angle make cable connections while the connector is away from the unit and push the connector straight on not at an angle when the wiring is complete When you have connected the probe s perform a calibration test as described in Performing an MH Calibration Test Adjustment in Chapter 1 of the Service Manual to check for small electrical offsets in the cable 1 STD TFProbe Terminal Block US AREAw CONNECTIONS we o OY On gt _ 4 Y HAZARD L S SIDIE ALMA Al nof de NO C NC RIN OXYGEN fi fi STDITE OXYGEN STDI PROR STDITF OXYGEN PROBE CHANNEL 3 PROBE CHANNEL 2 rAMA AMB 5 r AMA v 6 wm lo ce vc LM B AMA t c aelaw IX REC AU ame PROBE CHANNEL 1 2 aud ALMB Mo c nel X REC AUX REC AU Req TATEM aw GASB My awl GAS
13. Clo NOx 50 etc Moisture Image Series 1 Startup Guide 75 Chapter 3 Specifications 3 9 4 Delta F Oxygen Cell cont Sample Requirements Temperature 18 to 66 C Inlet Pressure 0 5 psig use compressor 0 5 psig to 0 2 psig use pump 0 2 to 1 0 psig standard range 1 0 to 60 psig use valve or regulator 260 psig use pressure regulator Flow Rate 0 5 to 1 5 liters per minute Moisture No limits avoid condensation Oil Solvent Mist 0 5 mg feet standard range 20 5 mg feet use filter Solid Particles 2 0 mg feet standard range 22 0 mg feet use filter Note STAB EL cell is a registered trademark of the Delta F Corporation 76 Moisture Image Series 1 Startup Guide Chapter 3 Specifications 3 9 5 External Pressure Transmitter optional P40 General purpose P40X For Class I Group D Division 1 locations Transducer P40 solid state piezoresistive silicon sensor in stainless steel housing on board zero and span trim P40X capacitive sensor in explosion proof housing on board zero and span trim Range Choice of 0 100 PSIG 0 300 PSIG 0 1000 PSIG 0 3000 PSIG Accuracy P40 1 096 of span P40X 0 25 of span Operating Temperature P40 18 to 100 C P40X 40 to 85 C Pressure Connection P40 1 8 27 NPTM P40X 1 2 14 NPTF Over pressure Limits P40 150 of maximum span P40X 200 of maximum span Moisture Image Series 1
14. Main Menu 11 35 01 22 2000 pg 1 HELP SELECT SETTINGS PTIONS Figure 31 Screen Matrix Format After Power Up 40 Moisture Image Series 1 Startup Guide Chapter 2 Initial Setup 2 2 2 Entering Data into the User Program The Series 1 has a user program that enables you to enter data to set up alarms recorders and probes as well as its other features This program consists of the following four main menus refer to Figure 43 on page 63 and Figure 44 on page 64 for menu maps of the user program e HELP provides on line help for the various menus of the user program e SELECT lets you select the type of measurement and units to display e SETTINGS enables you to set up recorders and alarms as well as enter probe data for basic operation To enter this menu you must enter the passcode See page 43 e OPTIONS enables you to set up the screen to display measurements in text or graphical form It is also used to perform advanced functions You can use the screen four menu keys and the keypad to enter data into the meter see Figure 32 Screen Keypad MOISTURE IMAGE SERIES 1 Menu Keys Figure 32 The Moisture Image Series 1 Front Panel Moisture Image Series 1 Startup Guide 41 Chapter 2 Initial Setup 2 2 5 Screen and Key Functions The screen displays measurements up to four menu options system messages and a pointer The pointer acts as a measurement indicator as well as a guide
15. Press MOISTURE REFERENCE TABLE CH HIGH LOW gt PRESSURE REFERENCE TABLE CH HIGH LOW SERVICE REFS PROBE OXYGEN CELL REFERENCE TABLE CH HIGH LOW 80 Moisture Image Series 1 Startup Guide Appendix A Program Information List Auto Cal Interval Automatic calibration should be performed at least every eight hours 480 minutes Programming Manual Enter an Auto Cal Interval between 0 and 1440 minutes 0 to 1 day Press SETTINGS The Auto Cal Interval is set at the following SERVICE REFS INTERVAL D D Q o e Q D WN D c c O RECORDER OUTPUT SETTINGS Programming Manual CH RECORDER A RECORDER B Press 1 Mode Mode Range Range M Zero Zero Span Span 2 Mode Mode Range Range Zero Zero Span Span Mode Mode Range Range Zero Zero Span Span 4 Mode Mode Range Range Zero Zero Span Span Mode Mode Range Range Zero Zero Span Span Mode Mode Range Range Zero Zero Span Span Moisture Image Series 1 Startup Guide 81 Appendix A Program Information List Alarm Setup Programming Manual Press SETTINGS OUTPUTS ALARMS User Constants Programming Manual Press OPTIONS USER 82 ALARM SETPOINT TABLE UNITS LOW CH SER CONSTANT TABLE
16. Up to 600 meters 2000 feet for moisture and temperature Consult GE for distances up to 1200 meters Up to 152 meters 500 feet for pressure Consult GE about longer lengths Probe Analyzer Cable 8 Conductor individually shielded conductors Built in Temperature Sensor optional Type Thermistor network Operating Range 30 to 70 C 22 to 158 F Accuracy 0 5 C overall Response Time 1 second in well stirred oil 10 seconds in still air for a 63 step change in increasing or decreasing temperatures Built in Pressure Sensor optional Type Solid state piezoresistive Available Ranges 30 to 300 PSIG 50 to 500 PSIG 100 to 1000 PSIG 300 to 3000 PSIG 500 to 5000 PSIG Accuracy 1 of span Moisture Image Series 1 Startup Guide 73 Chapter 3 Specifications 3 9 3 M Series Probe Type Aluminum oxide moisture sensor probe patented Impedance Range 50 kO to 2 MQ at 77 Hz depending on vapor pressure of water Calibration Each sensor is individually computer calibrated against known moisture concentrations Calibrations are traceable to the National Institute of Standards and Technology NIST Operating Temperature 110 to 70 C 166 to 158 F Storage Temperature Maximum of 70 C 158 F Operating Pressure depends on mount 5 microns Hg to 75 PSIG M2 5 microns Hg to 5000 PSIG Flow Range Gases From static to 10 000 cm sec linear velocity at 1 atm Liquids From st
17. Vb 67 34 Temperature Measurement ice teg b eic n EN EN ce c OL a rr c sods aes 67 5 5 Oxygen Measurement rro tee tert bte RR HER o relie e e Ra hacked Pena d es 67 So Electronic Specia onsa eO Oe 68 S es Ets IAE hoo 69 3 9 PUL SDOCIHEPOHODS utes pesi anas AR 70 Probe vesc fai Use in oe cep PIS 72 5 9 T TMoIStare mate Seres PFODB s oras umet ber tatc 72 GC c AU ct Ci ud ce at 75 5 05 M Seres PROS 75 5 9 EEE NE E E E Ia UM EN ET 76 3 9 5 External Pressure Transmitter optione o e cs eere ecd EE CA eto D PRO decns 78 Appendix A Program Information List iv Moisture Image Series 1 Startup Guide Preface Information Paragraphs Note paragraphs provide information that provides a deeper understanding of the situation but is not essential to the proper completion of the instructions Important paragraphs provide information that emphasizes instructions that are essential to proper setup of the equipment Failure to follow these instructions carefully may cause unreliable performance Caution paragraphs provide information that alerts the operator to a hazardous situation that can cause damage to property or equipment e Warning paragraphs provide info
18. ico e i o Ce oH Du uS D 16 1 9 5 Connecting the Delta F Oxygen Cell ss cetur e POET debe Rs 24 1 10 Establishing a Gas Flow Through the Oxygen Cell 0 0 ccc 29 Moisture Image Series 1 Startup Guide iii Contents Chapter 2 Initial Setup 2v BELOGUCIBEI S E Lob tm Eod dcus usc Ucet EU TE 39 2 2 Using the Front Panel to ACCESS DOIG gene ae AUCH NO EE 39 2 2 T POWERING rb et tee NR etum dtu eu DAR dit dtes dor per dune 40 2 2 2 Entering Data into the User PEOOFOTIsq 5 doe ten S wid ecce us o doli e erro db dile doen 41 225 SCE GIA Grea oi A MA Ste hae 42 Li Enteng the a tebe Len EA 45 237 Vening and Entering Setup DO sor o cai ate a cate ned Mer dH cal okt Seat tale ee Bats 44 2 5 d Actvaudgcna Changing Probe Seriese oa eme d d EE ia 45 25 2 Entering Calibration Delta so x oso pev be Bebe debe IPM PIE 49 2 3 3 Entering High and Low Reference narun onnur ee eee 54 2 4 Displaying Measurements suus S2 OB RP LORS Bs 59 Chapter 3 Specifications 3 1 Gps pejor Tot Ic 910 S iis EET EE EU DE 65 32 Moisture MedSUFBHieit ee cae ei eee emacs pen S o e Mon aca Ac AR OES 66 5 5 Press re Meds re ment EE eee SE
19. measure any of the following parameters with appropriate probes moisture temperature pressure and oxygen European Compliance This unit complies with EMC Directive 2004 108 EC and Low Voltage Directive 2006 95 EC Installation Category II Pollution Degree 2 Moisture Image Series 1 Startup Guide 65 Chapter 3 Specifications 3 2 Moisture Measurement Sensor Type Thin film aluminum oxide moisture sensor probe Moisture Probe Compatibility Compatible with all GE aluminum oxide moisture probes Traceability All moisture probe calibrations are traceable to National Institute of Standards and Technology NIST standards or National Physical Lab U K NPL as accredited by Irish National Accreditation Board INAB Dew Frost Point Temperature Overall Calibration Range Capability 110 to 60 C 166 to 140 F Available Calibration Range Options Standard 80 to 20 C 112 to 68 F with data to 110 C 166 F Ultra Low 110 to 50 C 166 to 58 F Extended High 80 to 60 C 112 to 140 F with data to 110 C 166 F Accuracy 2 C from 65 to 60 C 85 to 140 F 3 C from 110 to 66 C 166 to 87 F Repeatability 0 5 C from 65 to 60 C 85 to 140 F 1 0 C from 110 to 66 C 166 to 87 F Note All dew frost point outputs are available in C F or K Other Moisture Parameters Calculated using moisture and temperature or pressure inputs Relative Humi
20. or Moisture Image Series probe pressure option is not used you can connect a separate pressure transmitter to an auxiliary input The Series 1 uses any type of 0 4 to 20 mA or 0 to 2 V pressure transducer or transmitter GE offers two types of pressure transmitters the P40 and P40X The P40 has a 1 4 inch threaded NPTM fitting and the P40X has a 1 2 inch threaded NPTF fitting for mounting directly into the process line or into a sample system CAUTION If you are mounting the pressure transmitters directly into the process line you must consult GE for proper installation instructions and precautions Always mount the pressure transmitter directly downstream of the moisture probe in order to measure the pressure at the point of the moisture measurement 1 8 5 Delta F Oxygen Cell Although the Series 1 accepts other oxygen devices as auxiliary inputs it is designed to accept oxygen inputs directly from the Delta F Oxygen Cell There are three steps for installing the Delta F Oxygen Cell preparing the oxygen cell for operation calibrating the oxygen cell and then connecting the cell to the gas line The Delta F Oxygen Cell is available mounted in various types of enclosures however the cell itself will look like either of the cells shown in Figure 6 The oxygen cell may have both a bottom and top drain or only a top drain It is important to know which drain the cell has before you install it Use Figure 6 to identify the type of cell you ar
21. other probes refer to the following sections To exit press the DONE menu key until Main Menu appears on the message line Then refer to Entering High and Low Reference Values on page 54 Moisture Image Series 1 Startup Guide 51 Chapter 2 Initial Setup 2 5 20 Entering Delta F Oxygen Cell Calibration Data Note The information in this section applies to Delta F oxygen cells only If you are using some other type of oxygen input refer to Entering Auxiliary Input Calibration Data in Chapter 2 of the Programming Manual Your Delta F cell has been factory calibrated using nitrogen as the reference background gas If you want to use the oxygen cell with a different background gas than the cell was calibrated for refer to the section Background Gas Correction Factors for the Delta F Oxygen Cell in Chapter 2 of the Service Manual to determine the correct oxygen current multiplier Use the procedure below to enter the following data the probe serial number e the zero and span range in microamps UA e the zero and span range in parts per million by volume ppm ppb or percent Note Oxygen cells can be ordered to measure in ppm ppb or percent Select the proper oxygen cell units in the Probe Configuration Menu The units you select will automatically appear in the second column Procedure for Entering Delta F Cell Calibration Data Referring to the Calibration Data Sheets enter calibration data separately for each probe on the
22. recommendations based on the following general guidelines 1 6 1 Moisture Sample Systems Typically sample systems should be kept very simple They should contain as few components as possible and all or most of those components should be located downstream of the measurement probe Figure 3 shows an example of a basic sample system consisting of an explosion proof housing with a sample cell a filter a flowmeter a vent valve and two shut off valves one at the inlet and one at the outlet The sample system components should not be made of any material that will affect measurements A sample system may include a filter to remove particulates from the sample stream or a pressure regulator to reduce or control the pressure of the stream However most common filters and pressure regulators are not suitable for sample systems because they have wetted parts that may absorb or release components such as moisture into the sample stream They may also allow ambient contamination to enter the sample stream In general you should use stainless steel material for all wetted parts Contact GE for further instructions amp Figure 3 A Typical Moisture Sample System Note The actual sample system design is dependen
23. shielded cable You can locate the M and TF probes up to 600 meters 2000 feet from the unit If you are measuring pressure with a TF probe the cable length should not exceed 152 meters 500 feet 15 Moisture Temperature Probe Considerations The M Series TF Series and Moisture Image Series probes consist of an aluminum oxide sensor mounted on a connector head Standard probe mounts include a protective stainless steel shield The probe sensor materials and housing maximize durability and insure a minimum of water absorbing surfaces in the vicinity of the aluminum oxide surface A sintered stainless steel shield is used to protect the sensor from high flow rates and particulate matter The end cap should not be removed except upon advice from GE The sensor has been designed to withstand normal shock and vibration You should make sure that the active sensor surface is never touched or allowed to come into direct contact with foreign objects since this may adversely affect performance Observing these few simple precautions will result in a long and useful probe life GE recommends that probe calibration be checked routinely at 12 month intervals or as recommended by our applications engineers for your particular application The probe will measure the water vapor pressure in its immediate vicinity therefore readings will be influenced by its proximity to the system walls materials of construction and other environmental factors The sens
24. 00 Entering Moisture Probe Calibration Data You need to enter calibration data only for M and TF Series probes It is not necessary to enter calibration data for the Moisture Image Series Probe unless you send the probe back to GE for calibration without its electronics module If this is the case enter the calibration data for the recalibrated probe as described in this section The Series 1 will automatically download the new calibration data into the Moisture Image Series Probe electronics module Note You do not need to enter calibration data for the Moisture Image Series Probe because it is stored in the probe s electronics module The Moisture Image Series Probe uploads the calibration data into the Series 1 memory when needed CAUTION Theelectronics module does not detach from the MISP2 Probe Do not attempt to disconnect the module from the probe Use the procedure below to enter the following data the probe serial number the number of data points the dew point and MH or FH depending on the probe reading for each data point Procedure for Entering Moisture Probe Calibration Data Referring to the Calibration Data Sheets enter calibration data separately for each probe on the designated channel as described below See Figure 44 on page 64 for a menu map Note Ifyou want to enter a constant value refer to Entering Constants and User Functions in Chapter 3 of the Programming Manual It is not necessary to enter the cal
25. 1 Installation 1 4 4 General Guidelines for Choosing a Site e Choose an installation site for the probes and sample systems that is as close to the process line as possible Avoid long lengths of connecting tubing If long distances are unavoidable a fast sampling by pass loop is recommended Do not install any other components such as filters ahead of the probes or sample system unless instructed to do so by GE e Observe all normal safety precautions Use the probes within their maximum pressure and temperature ratings e Although the Series 1 may not need to be accessed during normal operation install the electronics unit at a convenient location for programming testing and servicing A control room or instrument shed are typical locations Locate the electronics unit away from high temperatures strong electrical transients mechanical vibrations corrosive atmospheres and any other conditions that could damage or interfere with the meter operation See Chapter 3 Specifications for limits Protect the probe cables from excessive physical strain bending pulling twisting etc In addition do not subject the cables to temperatures above 65 C 149 F or below 50 C 58 F Observe the proper cable restrictions for the probes You can locate the Moisture Image Series probe up to 915 meters 3000 feet away from the electronics unit with unshielded twisted pair cable The M Series and TF Series probes require specially
26. 4 49 Moisture Image Series Specifications eo eue mq urs Gps was CR RA P ES 12 Moisture Image Series Probe Connecting vicos o REA RU HAWKS DP ER 21 85 Index M cont Moisture PROBES Aou A Eoo eu Ope e FR 50 ROUX e dote teme TRE 45 Calibration Data Entering 50 Considerations for Installation 5 Installing into Sample 10 Installing into the Sample System 10 Sample System uev Yeux eX eos 7 Mounting Electronics Units ces ae ees HEX Taur iude 9 Sample System iv neus pe VE epa eh e RAS RUE 9 N NO Key Four ots 43 Output Specifications ouod vr ytd ENS ahe CR 69 Oxygen Cell Adding Blecttolyiess cob so odi sete 12 Calibration Data Entering 52 Connecting s css eii Lec aeree 24 Connecting to the Gas Line 13 Establishing a Gas 29 Initial CHECKOUT iu sse S ne EvLtseXererertses 2 Intrinsic Safety Requirements 24 Preparing for 12 Sample Systems xi ox qu saves Re URN RE 7 Oxygen Cells pb erm n wn RH 45 P Passcod ayes 45 Powering Una oue ute rex 40 Piossuie Sensors eu sex LER X CE eR RR 54 Pressure Transducers prora PU S b E 45 Pressure Transmitter Specifications as walk ra acies pce Y MISI 78 Pres
27. D Dwg 702 190 iagram D ion 1 Interconnecti les Moisture Image Seri igure 29 Moisture Image Series 1 Startup Guide 37 Chapter 1 Installation JARNING EXPLOSION HAZARD DO NOT REPLACE FUSE UNLESS POWER HAS BEEN ITCHED OFF OR THE AREA IS KNOWN TO BE NON HAZARDOUS and AVERTISSEMENT E D EXPLI COUPER LE COURANT OU JRER QUE L EMPLACEMENT DESIGNE NON DANGEREUX AVANT DE REPLACER LE FUSE WARNING EXPLOSION HAZARD DO NOT DI BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON HAZARDOUS and AVERTISSEMENT RISQUE D EXPLOSION AVANT DE DEC LE COURANT OU S ASSURER QUE L EMPI SCONNECT EQUIPMENT UNLESS POWER HAS NNECTER L E E NON DAN JIPEMENT COUPER EREUX MENT EST DES HAZARDOUS LOCATION NON HAZARDOUS OR HAZARDOUS NON HAZARDOUS LOCATION pus LASS DIVISION 2 M A QUIPM SOCIATED EQUIPMENT 3 UT SEE NOTE 1 NOTE pd P Me a L APPARATUS WHICH IS UNSPECIFIED EXCEPT THAT IT MUST NOT USE MR GENERATE MORE THAN 250VRMS is ES MIS 1 OR 250VDC FOR DIVISION 2 APPLICATIONS POWER TO THE MIS 1 MIS 2 OR MIS 3 MUST BE SUPPLIED IN ACCORDANCE WITH DIVISION 2 WIRING METHODS AS DOCUMENTED IN CEC FOR CLEARITY PURPOSES ONE OUT
28. GE Measurement amp Control Solutions Moisture Moisture Image Series 1 Startup Guide inati t k 910 108U Rev E Imagination at wor October 2010 Moisture Image Series 1 Startup Guide 910 108U Rev E October 2010 GESensingInspection com 2010 General Electric Company All rights reserved Technical content subject to change without notice no content intended for this page Contents Chapter 1 Installation VI Atd NO Tet eoo meten omi acetate osque utatur t Ed EE 1 12 Unpacking TNE SETS et Cbr epu dE 1 1 3 Checking the Delta F Oxygen Cell for Ledkage ssi rco eet EE Reb eC leave 2 TAS 3ChODSIDG A SIE seii ed fehlen eere lade 4 TT Four Voltage euo m or eut cta 4 M 4 AN 4 1 4 4 General Guidelines for Choosing d Site cessio estes vi oo Ttt A ERR He tute dcdit ua 5 15 Moisture Temperature Probe Considerations 0 ccc cence eee e een 5 15 1 TEMPCrature Ranges uu ee one aes tu deca she BY IP ead pierre ee ERO ta debis 6 1 52 Moisture Condelisdtlalls ac usum ewig Ve RIP a mace t nien 6 15 3 Static r Dynamic Se coe to oU E Re UOI eo EU gn Pel e de eus 6 155 A PreSSUTOU secte mes ADU MEE E IM MI res 6 1 5 5 Long Term Storage amp Operational Stability s ad esce Dt
29. GE Infrastructure Sensing Inc 1100 Technology Park Drive Billerica MA 01821 4111 U S A as the manufacturer declare under our sole responsibility that the product Moisture Image Series 1 Analyzer to which this document relates in accordance with the provisions of ATEX Directive 94 9 EC Annex II meets the following specifications C Ex Il 1 G EEx ia IIC 20 C to 50 C 1180 BASO1ATEX7097 Furthermore the following additional requirements and specifications apply to the product e Having been designed in accordance with EN 50014 and 50020 the product meets the fault tolerance requirements of electrical apparatus for category ia The product is an electrical apparatus and must be installed in the hazardous area in accordance with the requirements of the EC Type Examination Certificate The installation must be carried out in accordance with all appropriate international national and local standard codes and practices and site regulations for flameproof apparatus and in accordance with the instructions contained in the manual Access to the circuitry must not be made during operation Only trained competent personnel may install operate and maintain the equipment The product has been designed so that the protection afforded will not be reduced due to the effects of corrosion of materials electrical conductivity impact strength aging resistance or the effects of temperature variations The product cannot be r
30. IMPORTANT Leave the O2 Current Multiplier at 1 00 unless you are using a background gas other than nitrogen See the section Background Gas Correction Factors for the Delta F Oxygen Cell in Chapter 2 Troubleshooting and Maintenance of the Service Manual Repeat Steps 1 through 9 to enter oxygen calibration data for the remaining channels To enter calibration data for moisture probes refer to A Entering Moisture Probe Calibration Data page 50 For other types of probes see Chapter 2 of the Programming Manual To exit press the DONE menu key until Main Menu appears on the message line Then refer to Entering High and Low Reference Values on page 54 Oxygen Probe Calibration S N pA ppm 2 Zero Span O2 Current Multiplier 1 00 System Calibration Menu HELP CHANNEL PROBE DONE Figure 37 System Calibration Menu for Oxygen Cell Moisture Image Series 1 Startup Guide 53 Chapter 2 Initial Setup 2 3 3 Entering High and Low Reference Values The last step in setup is entering high and low reference values The Series 1 requires reference values for its measurement circuitry for moisture and oxygen inputs The references are factory calibration values that are specific to each channel card Reference values are located on a label placed on the side or front of the unit Note Ifyou receive a channel card replacement or change the instrument program you need to re enter the reference data for th
31. NT To maintain good contact at each terminal block and to avoid damaging the pins on the connector pull the connector straight off not at an angle make cable connections while the connector is away from the unit and push the connector straight on not at an angle when the wiring is complete Once you connect the probe s perform a calibration test as described in Performing an MH Calibration Test Adjustment in Chapter 1 of the Service Manual to check for small electrical offsets in the cable QM 1 STD TF Probe i Terminal Block US AREA x CONNECTIDNS 0 O HAZARDO S SUE a PROBE CHANNEL 1 ALMA ho wlan i i OXYGEN STDITF OXYGEN ALMB ALMA I ol fino acam AUX ALMB Le Ir 4 NOC NURI REC 4A ko 48 NL AUX PROBE CHANNEL 2 1 REC TETI ae RN 1 2 24V REC CB n Figure 13 STD TF Probe Terminal Block Location 20 Moisture Image Series 1 Startup Guide Chapter 1 Installation 1 94c Moisture Image Series Probes Connect the Moisture Image Series pr
32. PUT CHANNEL IS SHOWN MIS 1 HAS THE OPTION FOR CONNECTION OF 6 E A UTPUT OPTIONS AS DESCRIBED 5 perma F oxvcen ceu A Nikes NGLE TF PROBE MAY BE CONNECTED TO EACH OF THE MIS PROBE SOCKETS z x NGLE MIS PROBE MAY BE CONNECTED TO EACH OF THE 6 MIS PROBE TERMINALS OF THE MIS 1 E PE EE F OXYGEN SENSOR MAY BE CONNECTED TO EACH OF THE OXYGEN TERMINALS OF THE MIS 1 5 5 SINGLE TF OR M SERIES PROBE BE CONNECTED TO EACH OF THE STD TF TERMINALS OF THE MIS 1 o ote ores s a amp 7 REFER TO CANADIAN ELECTRICAL CODE FOR ALLOWABLE CABLE PARAMETERS AND LENGTHS AND ALL 5 INSTALLATIONS MUST BE IN ACCORDANCE 1 o ARNIN JBSTITUTION OF COMPONENT C 2 AVERTISEMENT LA SUBSTITUTION DE COMPOSANTS PEUT COMPROMETTRE LA SECURITE INTI amp 9 TF M 5 PROBE MIS PROBE AND THE DELTA F OXYGEN SENSOR ARE INTRINSICALLY SAFE FOR l gt CLASS DIVISION 1 GROUP A B C D HAZARDOUS w TA CM 10 OPERATING AMBIENTS TF M SERIES PROBES T4 2 X a gem MIS PROBE TA E Seas ROBE i 5 DELTA F OXYGEN SEN T5 t i T 4 M 2 MMS T 11 DO NOT CONNECT OR E FUSE UNLESS POWER HAS BEEN 5 ED OFF a T a OR IF AREA IS KN 2 8 COMPONENTS M SEE NOTES 6 9 amp 10 12 N OF COMPONENTS MAY IMPAIR 5 SUITABILITY FOR TISSEMENT RISQUE D EXPLOSION a D SANTS PEUT RENDRE CE MATERIAL INACCEPTABLE 2 LES EMPACEMENTS DE CLASSE DIVISION 2 o E o g 3 B un o 7 a e 2 o g 5 Sv Moisture Im
33. Pounds per Square Inch Gauge default Pressure Bars Bars Pressure mbs Millibars Pressure mm Hg Millimeters of Mercury Pressure Pa g Pascal gauge Pressure kPas g KiloPascal gauge Pressure P mV Pressure in millivolts Pressure P DVM Digital Voltmeter Diagnostic Mode Pressure DVM FP FP Diagnostic Mode MIS Probe Auxiliary 1 Aux1 V Volts default Aux1 Aux1 l Milliamps Aux1 Aux1 User Function Displays Aux Label Aux1 Aux Label Auxiliary 2 Aux2 V Volts default AuxX Aux2 l Milliamps Aux2 Aux2 User Function Displays Aux Label Aux2 Aux Label Volt Reference Vref Volts default Diagnostic Mode Voltage Reference Signal Ground User Vgnd Volts default Diagnostic Mode Signal Ground The MH and FH values are the moisture sensors response values and are the values that are recorded during calibration The FP value is the MIS Probe s response value for pressure and is the value recorded during calibration Moisture Image Series 1 Startup Guide 61 Chapter 2 Initial Setup Your passcode is 2719 Please remove this page and put it in a safe place for future reference 62 Moisture Image Series 1 Startup Guide Chapter 2 Initial Setlup Main Menu HELP SELECT SETTINGS OPTIONS MIS 1 Help System Display S
34. Startup Guide 77 Chapter 3 Specifications no content intended for this page 78 Moisture Image Series 1 Startup Guide Appendix A Program Information List Appendix A Program Information List This list provides a space to enter program data that is stored in the Moisture Image Series 1 memory If for any reason data is lost use this list to re program your unit Store this sheet and any other related documents in a safe place for future reference Notes Date Serial Number Application Description Location Step Data Activating or Changing PROBE CONFIGURATION TABLE Probes page 45 OXY HYG T P Press SETTINGS SYSTEM CONFIG Calibration Data Refer to the Calibration Data Sheets for the following page 49 Moisture Probes Press Oxygen Cells Pressure Transmitters SETTINGS Enter the calibration data for each probe on the corresponding channels If you make changes to the calibration data make sure you record the changes on the Calibration SYSTEM Data Sheet CALIB Note norder to keep all programming data together you should staple the Calibration Data Sheets for all probes to the back of this page Moisture Image Series 1 Startup Guide 79 Appendix A Program Information List Reference Values Reference values are printed on a sticker on the side of Series 1 chassis Record these page 54 reference values in the spaces provided below
35. T a Eas M N o o 1 49 38 0 D m 54 a 5 8 S B q b 9 2 E c o o 18 60 4 15 70 398 8 40 10 21 14 90 378 5 E 17 03 432 5 wis E S E 2 3 PERR TIE 2 3 c I o a a 1 i v N o A a i b 9 ul T 7 i amp E 5 z amp 128 3 2 E oet sog 50 20 3 IN E 25 6 4 DIA E PLS 2 PANEL MOUNTING DETAIL 40 10 21 A NOTES o 1 DIMENSIONS INCHES MM 3 95 6 4 DIA 2 GHT 20 1 LB 9 1 MOISTURE IMAGE 4 PLS E 1 SERES T 7 45 189 2 3 40 10 2 Moisture Image Series 1 Startup Guide 32 Chapter 1 Installation Ls BCI ss Figure 25 Moisture Image Series 1 Bench Mount Outline and Installation Dwg 712 235 m SERIES 1 NOTES pz 1 DIMENSIONS INCHES MM COL OCHC 2 WEIGHT 16 8 LB 7 6 KG Moisture Image Series 1 Startup Guide 33 Chapter 1 Installation
36. TEX Directive 94 9 EC using earlier harmonized standards a subsequent review has determined that technical knowledge is unaffected by the current harmonized standards listed above The units listed above and any ancillary equipment supplied with them do not bear CE marking for the Pressure Equipment Directive as they are supplied in accordance with Article 3 Section 3 sound engineering practices and codes of good workmanship of the Pressure Equipment Directive 97 23 EC for DN 25 A A Pf guid Billerica August 2010 Issued Mr Gary Kozinski Certification amp Standards Lead Engineer TA TV Customer Support Centers U S A The Boston Center 1100 Technology Park Drive Billerica MA 01821 U S A Tel 800 833 9438 toll free 978 437 1000 E mail sensing ge com Ireland Sensing House Shannon Free Zone East Shannon County Clare Ireland Tel 353 0 61 470291 E mail gesensingsnnservices ge com An ISO 9001 2000 Certified Company www gesensinginspection com en about_us quality html 910 108U Rev E www gesensinginspection com 2010 General Electric Company All rights reserved Technical content subject to change without notice
37. a Gas Flow Through the Oxygen Cell CAUTION Establish a gas sample flow before you power up or damage may occur to the oxygen cell If you are using an oxygen cell you must establish a gas flow through the cell before powering up If you are not using an oxygen cell proceed to Chapter 2 Initial Setup The oxygen cell requires a flow rate of 2 to 2 5 SCFH through the cell Oxygen cell inlet pressure should be between 0 2 and 1 0 PSIG Refer to Figure 22 on page 30 when establishing a gas sample flow CAUTION Do not operate the Delta F oxygen cell for extended periods of time at oxygen concentrations that are over range Trace and low percent range sensors may be damaged if exposed to high levels of oxygen such as air for long periods gt 1 hour while the Series 1 is on If exposure is unavoidable either disconnect the oxygen cell from the Series 1 or equip the sample system with a valve that allows the cell to be switched to purge gas Close the flow control valve and adjust the upstream pressure as required GE recommends about 2 to 10 PSIG upstream of the flow control valve depending on which valve is installed in the sample system To safeguard against over pressurizing the oxygen cell install a relief valve rated at 10 PSIG into the gas flow system If the pressure exceeds 10 PSIG the relief valve will open therefore there should be no restrictions downstream of the oxygen cell Use 1 4 inch tubing or larger on the oxygen cell outle
38. ability Sensors are not affected by continuous abrupt humidity changes or damaged by exposure to saturation conditions even when stored However you should store probes in their original shipping containers in a clean dry location If the probe is saturated during storage refer to Moisture Condensation on page 6 before installing the probe For best performance do not store probes longer than one to two years from their calibration date 1 5 6 Freedom from Interference The sensor is completely unaffected by the presence of a wide variety of gases or organic liquids Large concentrations of hydrocarbon gases Freon ozone carbon dioxide carbon monoxide and hydrogen have no effect on sensor water vapor indications The sensor will operate properly in a multitude of gaseous or non conductive liquid environments 1 5 7 Corrosive Materials Avoid all materials that are corrosive or otherwise damaging to aluminum or aluminum oxide These include strongly acidic or basic materials and primary amines 6 Moisture Image Series 1 Startup Guide Chapter 1 Installation 1 6 Sample System Guidelines A sample system is required for oxygen measurement and although not mandatory is highly recommended for moisture measurement The purpose of a sample system is to condition or control a sample stream to within the specifications of a probe The application requirements determine the design of the sample system GE applications engineers will make
39. age Series 1 Startup Guide 38 Chapter 2 Initial Setup Chapter 2 Initial Setup 2 1 Introduction The Moisture Image Series 1 is a highly advanced and versatile instrument Because of this operation ranges from basic to advanced functions This chapter is designed to provide a step by step guide to getting the meter up and running as quickly as possible Additional programming options provide access to the more advanced features of the meter but this information is not required to begin taking measurements Note See the Programming Manual for information on those User Program options not covered in this chapter 2 2 Using the Front Panel to Access Data This section explains how to use the front panel for viewing and entering data It includes the following powering up the unit entering data into the user program screen and key functions entering the passcode Read the following sections carefully to properly set up and operate your instrument WARNING TO ENSURE THE SAFE OPERATION OF THIS UNIT YOU MUST INSTALL AND OPERATE THE SERIES 1 AS DESCRIBED IN THIS STARTUP GUIDE IN ADDITION BE SURE TO FOLLOW ALL APPLICABLE SAFETY CODES AND REGULATIONS FOR INSTALLING ELECTRICAL EQUIPMENT IN YOUR AREA IMPORTANT You must install a switch or circuit breaker on the input power line For greatest safety locate the circuit breaker or power switch near the electronics console To comply with the Low Voltage Directive you must i
40. ainer called the sample cell that is included as part of your sample system The sample cell is labeled on the sample system plate To install a moisture probe that has a 3 4 inch 16 straight thread insert it into the sample cell so it is perpendicular to the sample inlet Screw the probe in making sure not to cross thread it Tighten down securely Figure 1 5 below shows a typical moisture probe orientation with the probe mounted in a GE sample cell Install moisture probes with different fittings in the appropriate manner Sample Cell Outlet Figure 5 Moisture Probe Installed in a Sample Cell Note Standard moisture probes have a sintered stainless steel shield that protects the aluminum oxide sensor Leave the shield in place for maximum protection It is important to eliminate all leaks whether in gas or liquid applications for safety reasons and to be sure that measurements are not affected by ambient contamination For gas applications you should check for leaks using a soap bubble solution IMPORTANT Refer to the Calibration Data Sheets to connect the probes to their corresponding channels If a probe is connected to the wrong channel the meter will display incorrect data 10 Moisture Image Series 1 Startup Guide Chapter 1 Installation 1 8 2 Pressure Sensors If a pressure measurement is required and for some reason the TF
41. al Electric Code for proper installation requirements The analyzer must be configured in a suitable equipment enclosure and installed per the National Electric Code Article 500 applicable sections which pertain to the hazardous environment classification in which the electronics will be used 1 4 2 BASEEFA Certification Rack bench and panel Series 1 units s n 2000 and above and WPF Series 1 units s n 2300 and above are BASEEFA certified to supply intrinsically safe levels Installation requires that the Series 1 be mounted in a general purpose area only M Series TF Series and Moisture Image Series probes and Delta F oxygen cells are intrinsically safe when connected to the Series 1 allowing for sensor installation in IEC CENELEC zone 0 areas 1 4 5 CSACertification Newer versions of rack bench panel and WPF Series 1 units are CSA NRTL certified intrinsically safe Installation requires that the Series 1 be mounted in either a NEC CL 1 Div 2 Group B C or D hazardous area or a general purpose area M Series TF Series and Moisture Image Series probes and Delta F oxygen cells are intrinsically safe when connected to the Series 1 allowing for sensor installation in NEC CL 1 Div 1 Groups A B C and D hazardous areas Note Refer to certification labels on your instrument and installation drawing 4752 158 to determine the applicable level of certification that your meter carries 4 Moisture Image Series 1 Startup Guide Chapter
42. as part of the user program sequence Intrinsic Safety Built in intrinsic safety provided for all inputs per drawing 752 138 excluding auxiliary inputs BASEEFA and CS A NRTL approved Note GE does not provide power supply cords with CSA Div 2 hygrometers 70 Moisture Image Series 1 Startup Guide Chapter 3 Specifications 3 9 Probe Specifications 3 9 1 Moisture Image Series Probe Type Aluminum oxide moisture sensor probe and electronics module Calibration Each sensor is individually computer calibrated against known moisture concentrations traceable to National Institute of Standards and Technology NIST or National Physical Lab U K NPL as accredited by Irish National Accreditation Board INAB Process Temperature 110 C to 70 C 166 F to 158 F dew frost point temperature Storage Temperature 70 C 158 F maximum Operating Pressure 5 microns of Hg to 5000 PSIG Flow Range Gases Static to 10 000 cm sec linear velocity at 1 atm Liquids Static to 10 cm sec linear velocity at 1 g cc Response Time lt 5 seconds for 63 step change in moisture content in either wet up or dry down cycle Moisture Image Series Probe Analyzer Separation 915 meters 3000 feet with AWG 22 twisted pair cable Moisture Image Series Probe Analyzer Cable Unshielded twisted pair maximum loop resistance of 100 ohms Built in Temperature Sensor optional Type Thermistor network Operating Range 30 C to 70 C
43. at channel Table 12 shows the key sequences for entering the Reference Menu See Figure 44 on page 64 for a menu map Table 12 Entering the Reference Menu Press the Main Menu key To enter the SETTINGS Settings Menu SERVICE System Service Menu REFS Reference Menu The Settings Menu will prompt for a passcode see page 43 Use the appropriate section that follows to verify or enter reference values for the probes Once you verify and or enter reference data for each input refer to Displaying Measurements on page 59 IMPORTANT You should record this data on the Program Information List in Appendix A or on a separate sheet of paper and keep it in a safe place 54 Moisture Image Series 1 Startup Guide Chapter 2 Initial Setup 2 3 3a Entering Moisture Reference Values Use the steps below to change the reference values for moisture inputs See Figure 44 on page 64 for a menu map CAUTION If you modified the supplied cables or are not using GE supplied cables for moisture probes you may be required to adjust the moisture reference data as described in Performing an MH Calibration Adjustment Test in Chapter 1 of the Service Manual IMPORTANT You should record reference data on the Program Information List supplied in Appendix A or on a separate sheet of paper and keep it in a safe place 1 Atthe Reference Menu see Table 12 on page 54 press the PROBE menu key until the Moisture Reference Table appea
44. atic to 10 cm sec linear velocity at density of 1 gm cc Response Time Less than 5 seconds for 6396 of a step change in moisture content in either wet up or dry down cycle Built in Temperature Sensor Type Non linear thermistor Range 30 to 70 C 22 to 158 F Accuracy 0 5 C 0 33F overall Response Time Maximum 1 second in well stirred oil 10 seconds in still air for a 63 step change in increasing or decreasing temperature 74 Moisture Image Series 1 Startup Guide Chapter 3 Specifications 3 9 4 Delta F Oxygen Cell Type Non depleting electrolytic oxygen sensing cell Available Cells PPB 2 Range L 0 to 500 ppb 5 ppm 50 ppm Ranges for each cell are software selectable in GE analyzers PPM O Ranges A 0 to 1 10 100 ppm B 0 to 10 100 1000 ppm C 0 to 100 1000 10 000 ppm D 0 to 50 500 5000 ppm Ranges for each cell are software selectable in GE analyzers Percent O Ranges A 0 to 596 B 0 to 1046 C 0 to 2596 Accuracy 1 full scale ranges gt 0 to 2 5 ppm 5 full scale ranges lt 0 to 2 5 ppm Sensitivity lt 5 ppb 0 to 500 ppb range Response Time Sensor responds instantaneously to O change Equilibrium time is application specific Ambient Temperature 0 to 49 C 32 to 120 F Background Gas Compatibility Standard Cell Ultra pure inert gases STAB EL Cell All gas compositions including those containing acid gases such as CO2 H2S
45. ation data refer to Entering Calibration Data on page 49 2 5 18 Verifying Probe Configuration Data IMPORTANT You should record this data on the Program Information List supplied in Appendix A or on a separate sheet of paper and keep it in a safe place 1 Enter the Probe Configuration Menu See Figure 44 on page 64 for a menu map A screen similar to Figure 34 appears Table 9 Entering the Probe Configuration Menu Press the Main Menu key To enter the SETTINGS Settings Menu SYSTEM System Settings Menu CONFIG Probe Configuration Menu The Settings Menu will prompt for a passcode see page 43 EM CONFIGURATION O2 HYG Probe Configuration Menu Figure 34 Probe Configuration Menu Moisture Image Series 1 Startup Guide 45 Chapter 2 Initial Setup 2 5 18 Verifying Probe Configuration Data cont 2 Verify that the correct probe types have been activated for each channel To do this make sure a probe is activated for each measurement it is capable of taking For example if a Moisture Image Series Probe with the temperature and pressure functions is connected to channel 1 MIS must be selected in the hygrometry temperature and pressure columns as shown in Figure 35 EM CONFIGURATION O2 HYG T MIS MIS Probe Configuration Menu CHELP T6 Figure 35 MIS Probe Configuration on Channel 1 If the optional auxiliary inputs are installed and active you only need to selec
46. d in the table even if you do not have the temperature option IMPORTANT To maintain good contact at each terminal block and to avoid damaging the pins on the connector pull the connector straight off not at an angle make cable connections while the connector is away from the unit and push the connector straight on not at an angle when the wiring is complete IMPORTANT See the Calibration Data Sheets shipped with the probes to connect the probes to their corresponding channels If a probe is connected to the wrong channel the meter will display incorrect data Moisture Image Series 1 Startup Guide 17 Chapter 1 Installation 1 9 4a M Series Probes cont If you connect a probe to the wrong channel you can either reconnect the probe to the assigned channel or reconfigure the current channel as described in Verifying and Entering Setup Data in Chapter 2 The M Series probe may not be capable of withstanding the 500 V insulation test required by clause 5 7 of EN50 020 when installed in the process media This must be taken into account in any installation in which it is used See Cert EX95C2002X in its entirety Copies of official BASEEFA documentation certificates of compliance licenses etc are to be made in their entirety WARNING Table 2 M Series Probe Connections Connect To STD TF PROBE TB red wire moisture H1 pin 1 green wire moisture H2 pin 2 white wire temperature T1
47. d personnel cannot gain access to the operation of the equipment Moisture Image Series 1 Startup Guide V Preface Environmental Compliance Waste Electrical and Electronic Equipment WEEE Directive GE Measurement amp Control Solutions is an active participant in Europe s Waste Electrical and Electronic Equipment WEEE take back initiative directive 2002 96 EC The equipment that you bought has required the extraction and use of natural resources for its production It may contain hazardous substances that could impact health and the environment In order to avoid the dissemination of those substances in our environment and to diminish the pressure on the natural resources we encourage you to use the appropriate take back systems Those systems will reuse or recycle most of the materials of your end life equipment in a sound way The crossed out wheeled bin symbol invites you to use those systems If you need more information on the collection reuse and recycling systems please contact your local or regional waste administration Visit http www gesensing com environment weee htm for take back instructions and more information about this initiative vi Moisture Image Series 1 Startup Guide Chapter 1 Installation Chapter 1 Installation 1 1 Introduction Users typically install the Moisture Image Series 1 as part of a complex process system which includes components such as filters pumps and pressure regulat
48. designated channel as described below See Figure 44 on page 64 for a menu map IMPORTANT Staple Calibration Data Sheets to the Program Information List Appendix A and store them in a safe place If they are lost contact GE for a duplicate If you alter any of the calibration data make sure you make the change on the Calibration Data Sheet 1 Atthe System Calibration Menu see Table 11 on page 49 press the PROBE menu key until the Oxygen Probe Calibration screen appears See Figure 37 on page 53 2 Usethe CHANNEL menu key to cycle to the desired channel The channel number is indicated in the top right hand corner of the screen The screen will only display installed channels 3 Move the pointer to the S N line and press YES 4 Enter the probe serial number from the Calibration Data Sheet and press YES The serial number is also on the side of the oxygen cell 52 Moisture Image Series 1 Startup Guide Chapter 2 Initial Setup 2 5 20 Entering Delta F Cell Calibration Data cont 5 6 7 8 9 Move the pointer to the Zero uA line and press YES Enter the microamp uA value and press YES Move the pointer to the Zero ppm or 96 line and press YES Enter the zero range value and press YES The range units will be either ppm ppb or depending on the cell type model selected in the Probe Configuration Menu Repeat Steps 5 through 8 to enter the microamp and range value for the span line
49. dity RH Parts per Million by Volume PPM in a gas Parts per Billion by Volume PPB in a gas Parts per Million by Weight PPM in a liquid Pounds per Million Standard Cubic Feet of Natural Gas or Ideal Gas MMSCF Vapor Pressure mmHg Vapor Pressure Pascals Contact GE for the availability of other special measuring modes 66 Moisture Image Series 1 Startup Guide Chapter 3 Specifications 3 5 Pressure Measurement Type Optional transducer built into TF or Moisture Image Series moisture probes Range 30 to 300 PSIG 50 to 500 PSIG 100 to 1000 PSIG 300 to 3000 PSIG 500 to 5000 PSIG Accuracy 1 of span 3 4 Temperature Measurement Type Optional thermistor built into M TF or Moisture Image Series moisture probes Range 30 to 70 C 22 to 158 F Accuracy 0 5 C at 30 C 0 9 F at 22 F Note All temperature outputs available in C or F 3 5 Oxygen Measurement Type Delta F non depleting electrochemical cell optional Also compatible with other GE oxygen analyzers such as TMO2 TMO2D and Series 350 Range 0 500 PPB 0 10 000 PPM in four ranges 0 25 in three ranges Accuracy 1 full scale ranges gt 0 2 5 PPM 5 full scale ranges 0 2 5 PPM Moisture Image Series 1 Startup Guide 67 Chapter 3 Specifications 3 6 Electronic Specifications Display Graphic text Liquid Crystal Display LCD with backlight 256 x 128 pixels Display Functions
50. during data entry While the meter displays measurements in the matrix format the pointer moves sequentially from box to box to indicate measurement updates However while in the user program you can use the arrow keys to move the pointer to the desired location for data entry The menu options appear at the bottom of the screen Below the screen are the corresponding menu keys refer to Figure 33 Each menu key corresponds to each of the menu options in the user program Up to four new menu options appear each time you enter a menu The line above the menu options is the message line see Figure 33 The message line displays the menu title the time and the date The message line also displays a list of selections depending on the menu option you enter The page indicator is located in between the message line and the menu keys Since the meter is capable of displaying up to six pages of data the page indicator displays the currently selected page Message Line Page Indicator Main ed 11 35 01 22 2800 1 pg HELP SELECT GETTINGS OPTIONS Menu Options Menu Keys Figure 33 Screen Components 42 Moisture Image Series 1 Startup Guide Chapter 2 Initial Setup 2 2 5 Screen and Key Functions cont The keypad to the side of the screen consists of 16 keys including the and 7 symbols two arrow keys and two response keys YES and NO The numeric keys are for numeric entry on
51. e Manual See the sections which follow for specific connections AERE REESE EST g 4 e E e I e E FS E Le L L L L L E L L SIDTF OXYGEN SIDTF OXYGEN STOF OXYGEN SIDIF OXYGEN OXYGEN OXYGEN R PROBE PROBE CHANNEL PROBEG gi 3 PROBE CHANNEL 4 CHANNELS CHANNELS TAMAL AMB AMAL LAMB AMAL AMB ALMA AMB rAMA L AMB REG AUX REG AUX REG AUX RI AUX REG AUX REC AUX A Cae CAR ae EIL 59 9 oo CHANNEL 1 Figure 8 Series 1 Back Panel 14 Moisture Image Series 1 Startup Guide Chapter 1 Installation 1 9 2 Connecting
52. e Series 1 Startup Guide Chapter 1 Installation 1 3 Checking the Delta F Oxygen Cell for Leakage cont 4 Letthe oxygen cell stand for about 6 hours then check for any leakage 5 If there is no leakage drain the cell completely If the cell leaks see the warranty information at the beginning of this manual Min Max Window Water Level Figure 2 Delta F Oxygen Cell Water Level Window Moisture Image Series 1 Startup Guide 3 Chapter 1 Installation 1 4 Choosing a Site You should have discussed environmental and installation factors with a GE applications engineer or field sales person by the time you receive the meter The equipment should be suited to the application and installation site The Series 1 is available in rack bench or panel mounts that are suitable for most indoor installations GE also provides weatherproof and explosion proof housings for outdoor and hazardous area locations See the drawings at the end of this chapter for an example of each enclosure Before installing the unit read the guidelines below to verify that you have selected the best installation site 1 4 1 Low Voltage Directive To comply with the Low Voltage Directive you must install a switch or circuit breaker on the input power line For greatest safety locate the circuit breaker or power switch near the electronics console WARNING Division 2 applications may require special installation Consult the Nation
53. e meter IMPORTANT To maintain good contact at each terminal block and to avoid damaging the pins on the connector pull the connector straight off not at an angle make cable connections while the connector is away from the unit and push the connector straight on not at an angle when the wiring is complete You can connect the Moisture Image Series Probe to any channel However if you are also using other sensors such as the M and or TF Series probes be sure to connect the Moisture Image Series Probe to an open channel IMPORTANT Check the Calibration Data Sheets of all the sensors to determine which channels already have probe assignments Table 4 Moisture Image Series Probe Connections 189 o i 5 512 512 22 o 22 3 3 l 4 PS 5 DIE o 2 6 2 6 x 3 47 is 17 3 4 8 4 8 MIS PRB 1 d PUE 1 PUE t STDITF OXYGEN STDITF OXYGEN STD TF Oxy Terminal Block wie PROBE CHANNEL 1 PROBE CHANNEL 2 PROBE CHANN d Ac fone d e e Tao ee e eem CARO al UA REC es t
54. e using il jl 7 p ALT Bottom Drain Top Drain Figure 6 Delta F Oxygen Cell Drains Moisture Image Series 1 Startup Guide 11 Chapter 1 Installation 1 83a Preparing the Oxygen Cell To prepare the oxygen cell for operation you must fill it with the electrolyte that has been supplied in a plastic bottle WARNING The electrolyte contains potassium hydroxide that is harmful if it comes in contact with eyes or skin Consult your company safety personnel for proper procedures for handling the electrolyte 1 Unscrew the top on the oxygen cell s reservoir If you are using an explosion proof cell make sure its electrolyte discharge valve is in the vertical closed position see Figure 7 ji Electrolyte Level Electrolyte Discharge Valve di in vertical closed position Figure 7 Delta F Oxygen Cell Electrolyte 2 Slowly add the entire contents of the bottle approximately three ounces 90 ml making sure not to spill any on the outside of the cell Be especially careful that the electrolyte does not come in contact with any of the cell s electrical connections 3 Using the min max window on the oxygen cell check the electrolyte level The electrolyte should cover about 60 of the window see Figure 7 The cell is now ready to be connected to the gas line 4 Replace the top of the oxygen cell Note Once you add the electrolyte DO NOT add additional electrolyte to the reservo
55. ef Valve should vent to atmosphere Moisture Image Series 1 Startup Guide Chapter 1 Installation 9 472 8 Figure 23 Moisture Image Series 1 Rack Mount Outline and Installation Dwg 712 233 NOTES 1 DIMENSIONS INCHES MM 2 WEIGHT 19 9 LB 9 0 KG 5 22 132 6 i e SERESPT 10 4 x 270 6 9 SLOT 2 25 57 2 te af 1 49 377 LOU JU UC epe 7 Moisture Image Series 1 Startup Guide 31 Chapter 1 Installation F
56. elect Menu Settings Menu Option Menu ABOUT NEXT PREV DONE HELP MODE PAGE DONE see Figure 2 14 SCREEN USER LOGGER _DONE Display Page Scrolling Mode Selection User Constant Menu HELP UNITS PLACE DONE HELP TABLE PAGE DONE or key toggles Data Logger Menu ON OFF HELP STORAGE FILE DONE SETTINGS REMOVE view DONE If you are displaying data in Matrix Format or Set Data Logger Menu Figure 43 Help Select and Options Menu Line Graph HELP START MODE DONE or Matrix Screen Menu Graph Screen Menu GRAPHS CYCLE CONTRAST DONE MATRIX SCALE CONTRAST DONE Contrast Adjust Menu Contrast Adjust Menu HELP DECR INCR DONE HELP DECR INCR DONE Graph Scale Menu HELP x axis Y xis DONE Moisture Image Series 1 Startup Guide 63 Chapter 2 Initial Setlup Main Menu HELP SELECT SETTINGS OPTIONS Help System Display Select Menu Settings Menu Option Menu See Figure 2 13 See Figure 2 13 See Figure 2 13 ele Em ue DONE Output Settings Menu System Settings Menu System Service Menu ALARMS RECORDER g PORT DONE amp HELP 0418 CONFIG DONE HELP REFS CLOCK DONE z Alar
57. epaired by the user it must be replaced by an equivalent certified product Repairs should only be carried out by the manufacturer or by an approved repairer The product must not be subjected to mechanical or thermal stresses in excess of those permitted in the certification documentation and the instruction manual The product contains no exposed parts which produce surface temperature infrared electromagnetic ionizing or non electrical dangers E CERT ATEX D Rev August 2004 GE DECLARATION Sensing OF CONFORMITY DOC 0020 Rev A We GE Sensing 1100 Technology Park Drive Billerica MA 01821 USA declare under our sole responsibility that the Moisture Image Series 1 Moisture Analyzer Moisture Monitor Series 3 Moisture Analyzer to which this declaration relates are in conformity with the following standards EN 60079 0 2007 EN 60079 11 2007 EN50281 1 1 1998 1 GD EEx ia IIC Baseefa01ATEX7097 Baseefa Buxton Derbyshire UK NoBo 1180 N 61326 1 2006 Class A Table 2 Industrial Locations N 61326 2 3 2006 N 61010 1 2001 Overvoltage Category II Pollution Degree 2 Other standards Used EN 50014 1997 A1 A2 1997 EN 50020 2002 e rm m m following the provisions of the 2004 108 EC EMC 2006 95 EC Low Voltage and 94 9 EC ATEX Directives Where products were initially assessed for compliance with the Essential Health and Safety Requirements of the A
58. er channel SPDT rated for 2 amps at 28 VDC 28 VAC Available for high and low limits on each channel The relay contacts can be set to trip at any numerical level within the range of the instrument Optional hermetically sealed relays are available for applications in Division 2 hazardous areas Output Updating The microprocessor samples processes data and calculates values for each channel sequentially The minimum update time is 0 5 seconds depending on configuration and mode Channels are updated sequentially Computer Enhanced Response Standard Moisture Image Series 1 Startup Guide 69 Chapter 3 Specifications 3 8 Input Specifications Capability to 6 channels moisture 1 to 6 channels temperature 1 to 6 channels pressure 1 to 6 channels oxygen 2 auxiliary inputs per installed channel May be used for 0 4 to 20 mA and 0 2 V devices such as Oxygen Analyzers Thermal Conductivity Analyzers Flowmeters Pressure Transmitters Temperature Transmitters etc Note Contact the factory for a higher voltage input Resolution 16 bits Moisture Sensor Probes GE types M Series TF Series and Moisture Image Series Temperature Sensor Thermistor optionally supplied as part of the moisture probe assembly Pressure Transmitter A pressure transducer is optionally available for TF and Moisture Image Series probes GE P40 P40X or equivalent 4 20 mA current transmitting pressure transducer scale factors are entered
59. for more information To enter reference values for oxygen cell inputs refer to the following section To exit press the DONE menu key until Main Menu appears on the message line Then refer to Displaying Measurements on page 59 When you exit the Series automatically calibrates each channel 56 Moisture Image Series 1 Startup Guide Chapter 2 Initial Setup 2 5 8b Entering the Delta F Oxygen Cell Reference Values IMPORTANT The instructions in this section apply to entering reference data for the Delta F oxygen cell only Use the steps below to change the reference values for oxygen cell inputs See Figure 44 on page 64 for a menu map CAUTION Do not adjust oxygen cell reference data unless instructed to do so by the factory IMPORTANT You should record this data on the Program Information List supplied in Appendix A or on a separate sheet of paper and keep it in a safe place 1 Atthe Reference Menu see Table 12 on page 54 press the PROBE menu key until the Oxygen Cell Reference Table appears See Figure 39 ENCE HIGH LOW Zero Span Zero Span AutoCal Interval HH MM 01 00 Reference Menu 11 15 6 2 00 CHELP INTERVAL PROBE DONE Figure 39 Reference Menu for the Delta F Cell 2 Compare the data on the screen to the reference data printed on the label placed on the side or front of the unit If the data is incorrect use the following procedure to co
60. g a flow through the Delta F Oxygen Cell see page 29 Each model of the oxygen cell has a set of sensing and secondary electrodes Make connections from the electrodes on the cell to the terminal block labeled OXYGEN on the back of the electronics unit see Figure 18 on page 25 For proper operation make connections to each set of electrodes using a four wire shielded cable GE provides the O type cable with 22 AWG leads for the Delta F oxygen cells IMPORTANT 7o maintain good contact at each terminal block and to avoid damaging the pins on the connector pull the connector straight off not at an angle make cable connections while the connector is away from the unit and push the connector straight on not at an angle when the wiring is complete Cable error is a function of cable resistance foot length of cable and maximum sensor current output Since higher range sensors have a greater current output they have lower acceptable cable lengths Larger gauge cable yields longer acceptable cable lengths Use Table 5 to determine acceptable installation lengths Table 5 Acceptable Cable Lengths for Delta F Ranges Delta F Sensor Range Cable Gauge Max Length 0 50 ppm and 0 100 ppm 1300 ft 0 1000 ppm 400 ft 0 10 000 ppm and greater 100 ft 0 50 ppm and 0 100 ppm 2100 ft 0 1000 ppm 630 ft 0 10 000 ppm and greater 160 ft 0 50 ppm and 0 100 ppm 3300 ft 0 1000 ppm 1000 ft 0 10 000 ppm and greater 250 ft 0 50 ppm and 0 100
61. ibed on page 45 Verify that calibration data for all necessary probes is properly entered in the System Calibration Menu as described on page 49 Verify that applicable high and low reference values for the Series 1 measurement circuitry are properly entered into the Reference Menu as described on page 54 CAUTION All high and low reference values are factory set and normally do not need adjustment However the factory may instruct you to adjust the high and low moisture reference values If necessary you should do so as described in Performing an MH Calibration Adjustment Test in Chapter 1 of the Service Manual Use the following sections to properly verify and enter setup data IMPORTANT While you are reviewing data you should take the time to record it on the Program Information List supplied in Appendix A or on a separate sheet of paper 44 Moisture Image Series 1 Startup Guide Chapter 2 Initial Setup 2 3 1 Activating and Changing Probes Although the probes are physically connected to the back of the electronics unit you must tell the electronics what type of measurements the probe is capable of making In addition if you want to use a constant value rather than a live input you must tell the electronics that you are using a constant value If you do not activate probes or if you activate them incorrectly the meter will display No Probe or other error messages Once you verify and or change configur
62. ibration data if you are using a constant 50 Moisture Image Series 1 Startup Guide Chapter 2 Initial Setup 2 5 00 Entering Moisture Probe Calibration Data cont 1 7 8 At the System Calibration Menu see Table 11 on page 49 press the PROBE menu key until the Moisture Probe Calibration screen appears See Figure 36 Use the CHANNEL menu key to cycle to the desired channel The channel number is indicated in the top right hand corner of the screen The screen will only display installed channels Moisture Probe Calibration S N ND MH DP C MH System Calibration Menu Screen 1 of 1 PROBE DONE Figure 36 System Calibration Menu for Moisture Move the pointer to S N and press YES Enter the probe serial number from the Calibration Data Sheet and press YES The serial number is also scribed on the hex nut of the moisture probe The pointer automatically jumps to ND Press YES again Enter the number of data points indicated on the Calibration Data Sheet and press YES There are typically 2 16 data points for each probe The pointer automatically jumps to the first data point Move the pointer to 1 and enter the MH or FH values and dew point in C for each data point Make sure you press YES after you enter each value Repeat Step 6 for each data point Repeat Steps 2 through 7 to enter moisture probe calibration data for the remaining channels To enter calibration data for
63. ir If the level falls below the minimum level refer to Checking and Replenishing the Electrolyte in the Delta F Oxygen Cell in Chapter 2 of the Service Manual to replenish the cell 5 Calibrate the oxygen cell as described in Calibrating the Delta F Oxygen Cell in Chapter 2 of the Service Manual After you calibrate the cell connect it to the gas line as described in the following section 12 Moisture Image Series 1 Startup Guide Chapter 1 Installation 1 83b Connecting the Oxygen Sample System to the Gas Line To connect the oxygen sample system to the process line attach a 1 8 inch O D outside diameter tube to the 1 8 inch sample gas inlet fitting using a Swagelok or equivalent mating connector Avoid using plastic and rubber in any tubings or fittings that are included in the inlet gas lines CAUTION Do not connect the oxygen cell outlet to flow restricting devices pressure lines or vacuum lines Pressure differentials across the cell sensor in excess of 1 psig could be harmful or damage the cell If the gas being monitored does not create a safety hazard vent it to atmosphere at the sample system outlet If venting the gas to atmosphere causes a safety hazard vent the gas to a safe location Make sure the venting system does not create a back pressure to the oxygen cell The vented sample will not be corrosive if you install and operate the cell properly Moisture Image Series 1 Startup Guide 13 Chapter 1 In
64. isconnect device is not energized by placing the switch in the OFF position and cutting the main power source 2 Run the appropriate cable between the disconnect device and the electronics enclosure 3 Wire the cable end at the disconnect device as described in the instructions provided with that device 4 Plug the socketed end of the cable into the appropriate Socket inside the Series 1 enclosure Figure 27 Moisture Image Series 1 Explosion proof Version Outline and Installation from Dwg 705 874 Moisture Image Series 1 Startup Guide 35 Chapter 1 Installation Inforr contained an this lab is not ratified by BASEEF A NOTES L OXYGEN CELL IS MANUFACTURED BY DELTA F CORP MODEL NO SF OR SP DIMENSIONS INCHES MM ENCLOSURE MATERIAL 15 PLASTIC ALL EXPOSED METALWORK CONTAINS LESS THAN 6 MAGNESIUM EY WEIGHT CERTIFICATION LABEL MATERIAL IS ULTRA DESTRUCTIBLE TYPE Electralyte level window iru approx as show
65. isture Image Series 1 Startup Guide 15 Chapter 1 Installation 1 9 4 Connecting Moisture Probes GE manufactures a variety of moisture probes for the Series 1 The most commonly used are the M Series TF Series and Moisture Image Series probes If you ordered an M and or TF Series probe s GE has entered the necessary probe setup data on a preassigned channel IMPORTANT See the Calibration Data Sheets shipped with the probes to connect the probes to their corresponding channels If a probe is connected to the wrong channel the meter will display incorrect data Probes are identified on the Calibration Data Sheet by a serial number The serial number is also engraved on the hex nut of the probe Figure 9 shows a probe with the serial number on the hex nut Probe Serial Number Figure 9 Moisture Probe Serial Number The Moisture Image Series Probe does not require any preprogramming because it stores all the necessary setup data in its electronics module Therefore you can install the Moisture Image Series probe on any available channel Once you install the probe you must activate the probe on the installed channel as described in Activating and Changing Probes in Chapter 2 If you are using a combination of moisture probes you should connect them in the following order e M Series probes e Series probes e Moisture Image Series probes Use the f
66. its for the Series 1 Description of Units O2 Percent Oxygen default Displayed Meas Mode Oxygen Displayed Units Parts Per Million Oxygen Os ppB Parts Per Billion Oxygen 2 Microamps Diagnostic Mode Oxygen 2 Digital Voltmeter Diagnostic Mode Oxygen DVM Hygrometry DP C Dew Frost Point default Dew Point DP F Dew Frost Point F Dew Point DP K Dew Frost Point K Kelvin Dew Point R H Relative Humidity Rel Humidity H ppMv Parts per Million of Water by Volume H20 H ppMw Parts per Million of Water by Weight for liquids only H20 H ppBv Parts per Billion of Water by Volume H20 MCF IG Pounds of Water per Million Std Cubic Feet in Ideal Gas NG MCF NG Pounds of Water per Million Std Cubic Feet in Natural Gas H2O MMSCF NG ppMv NG Parts Per Million by Volume in Natural Gas H2O Nat Gas mmHg Vapor Pressure Vapor Pressure Pas Vapor Pressure Vapor Pressure MH MH Diagnostic Mode H20 H DVM Digital Voltmeter Diagnostic Mode Moisture DVM FH FH Diagnostic Mode MIS Probe Temperature T C Degrees Celsius default Temperature T F Degrees Fahrenheit Temperature T K Kelvin Temperature T DVM Digital Voltmeter Diagnostic Mode Temp DVM Pressure PSlg
67. ld verify this data before startup You will need to enter this data if you sent the probes back to the factory for calibration use a different probe e use a non GE input To enter verify or change calibration data for any probe type you must enter the System Calibration Menu as described in Table 11 See Figure 44 on page 64 for a menu map Table 11 Entering the System Calibration Menu Press the Main Menu key To enter the SETTINGS Settings Menu SYSTEM System Settings Menu CALIB System Calibration Menu The Settings Menu will prompt for a passcode see page 43 Refer to the appropriate section that follows to verify or enter calibration data for e Moisture Probes page 50 Delta F Oxygen Cell page 52 Be sure you have the Calibration Data Sheets that are supplied with each GE probe Each Calibration Data Sheet consists of a list of data points that you will need to enter or verify Each Calibration Data Sheet lists its corresponding probe serial number as well as the preassigned channel number Calibration Data Sheets are usually packed inside the probe cases IMPORTANT Staple Calibration Data Sheets to the Program Information List Appendix A and store them in a safe place If they are lost contact GE for a duplicate If you alter any of the calibration data make sure you make the change on the Calibration Data Sheet Moisture Image Series 1 Startup Guide 49 Chapter 2 Initial Setup 2 5
68. lling into Sample System Specifications 0 0 Unpacking Instructions User Program Entering Data Verifying Setup Data Mattanty mes area Moisture Image Series 1 Startup Guide Index 87 Index no content intended for this page 88 Moisture Image Series 1 Startup Guide Warranty Warranty Each instrument manufactured by GE Sensing is warranted to be free from defects in material and workmanship Liability under this warranty is limited to restoring the instrument to normal operation or replacing the instrument at the sole discretion of GE Sensing Fuses and batteries are specifically excluded from any liability This warranty is effective from the date of delivery to the original purchaser If GE Sensing determines that the equipment was defective the warranty period is one year from delivery for electronic or mechanical failures one year from delivery for sensor shelf life If GE Sensing determines that the equipment was damaged by misuse improper installation the use of unauthorized replacement parts or operating conditions outside the guidelines specified by GE Sensing the repairs are not covered under this warranty The warranties set forth herein are exclusive and are in lieu of all other warranties whether statutory express or implied including warranties or merchantability and fitness for a particular purpose and warrantie
69. losure with four bolts one in each corner If you ordered sample system outline and dimension drawings they will be included in your shipment Connect the sample system inlet and outlet to the process and return using the appropriate fittings or an appropriate NPT adapter CAUTION Do not start a flow through the system until all probes and transmitters are properly installed 1 7 3 Mounting the Oxygen Cell Assembly If your oxygen cell is not mounted into a sample system refer to Figure 28 on page 36 for dimensions to mount the cell Moisture Image Series 1 Startup Guide 9 Chapter 1 Installation 18 Installing the Probes After you mount the sample system you must insert moisture probes into the sample cells In addition you must check prepare and connect the oxygen cells if used to the gas line 1 8 1 Moisture Probes GE Moisture Image Series M Series and TF Series moisture probes have 3 4 inch 16 straight threads with an O ring to secure probes into the sample system or directly into the process line Other fittings are available for special applications CAUTION If mounting the moisture probes directly into the process line you must consult GE for proper installation instructions and precautions Moisture probes are usually installed into a sample system The sample system protects the probes from coming into contact with damaging elements in the process Moisture probes are installed into a cylindrical shaped cont
70. ly however the arrow and response keys have more than one function The arrow keys perform two functions e Use either arrow key to move the screen pointer to the desired location for data entry Use the left arrow key as a backspace during number entry The response keys perform three functions Use either the VES or NO key to respond to questions e Use the NO key to erase data Press YES to confirm a number entry or after erasing data to retrieve the previous number 2 2 4 Entering the Passcode The Settings Menu is the only menu that requires a passcode The passcode is a four digit number that enables only authorized users to enter setup data The Series 1 prompts you to enter the passcode when you enter the Settings Menu See the end of this chapter for your default passcode Moisture Image Series 1 Startup Guide 43 Chapter 2 Initial Setup 2 3 Verifying and Entering Setup Data Before the meter can make measurements it must have the proper setup data entered into its memory GE has entered all or most of the setup data for each probe before delivery however you should verify that all the data is correct and entered into your unit Note Ifyou want to switch a probe from one channel to another you must re enter some or all of the setup data as described in this section Verifying setup data consists of three steps e Verify that probes are properly activated in the Probe Configuration Menu as descr
71. m Setting Menu Port Settings Menu System Calibration Menu Reference Menu 2 C SET CHANNEL TEST DONE FUNCTION BAUD INTERVAL DONE HELP CHANNEL PROBE DONE C HELP INTERVAL PROBE DONE 2 c printer z or NODE ID prs Configuration Menu trip MODE DONE PanaLink HELP T ERRORS pone 5 5 2 Recorder Settings Menu C SET CHANNEL C TEST one Label Entry Menu Error Processing Menu HELP NEXT ROW PREV Row DONE HELP CHANNEL ACTION DONE S Set Recorder Recorder Test Menu RANGE MODE A xB DONE HELP TRIM I En DONE Recorder Trim Menu ZRO SPAN TRIM UP TRIM DN DONE Moisture Image Series 1 Startup Guide 64 Chapter 3 Specifications Chapter 3 Specifications 3 1 Overall Specifications General Motorola 68332 based one to six channel aluminum oxide absolute humidity oxygen analyzer system Power Universal power supply adjusts automatically from 100 to 240 VAC 50 60 Hz 50 Watts maximum power Note Power cord is the main disconnect device Fuses 1 2 Amp Slo Blo 340 Configuration Rack Bench Panel Type 4 Weatherproof and Type 7 Explosion proof Dimensions Rack Mount 5 22 H x 19 W x 17 03 D Bench Mount 5 85 H x 13 9 W x 17 03 D Panel Mount 8 25 H x 16 5 W x 17 03 D Parameters Up to six channels may be programmed to
72. n 1 50 38 1 CHANGES TO THIS DRAWING REQUIRE PRIOR AUTHORIZATION FROM BASEEFA 1 05 26 7 PN imei fage vicam 2 80 714 Figure 28 Delta F Oxygen Cell Dwg 752 064 Moisture Image Series 1 Startup Guide 36 Chapter 1 Installation STD TF PROBE RED uo C Lente glm Black HELD Oe Or OW Qe Qs OF RTN STD TF PROBE RED EN ware BLACK jouer ORANGE l euow BLUE sump STD TF M PROBE fa TO moisture b NSOR 8 eue LA Jf SENSOR CONNECTIO TO TF PROBE fe l Loo V SENSOR a ad BONA 1 fray SENSOR 5 PRESSURE RANSDUGER E CONNECTI TO TF PROBE pia Orb amp war Pi PRESSURE mm A TRANSDUCER n REEN PENES NNECTIONS TO PRES poutrur JRE TRANSDUCER MIS PRB sic GE RT OXYGEN 4 20 TRANSMITTER LOOP POWERED
73. ned Value Unassigned Box Figure 41 Assigned and Unassigned Boxes The channel number is from 1 to 6 depending on how many channel cards are installed in the unit Additional channel cards can be purchased separately and installed later see Installing a Channel Card in Chapter 2 of the Service Manual The measurement mode is the parameter currently being measured by the Series 1 There are a variety of units for each measurement mode Table 13 on page 61 shows a list of the measurement modes and a description of the units for each The table also shows the measurement modes and units as they are displayed on the screen An example of a measurement is shown in Figure 42 The shaded area in Figure 41 represents the indicator area When you program the meter with constants or use Enhanced Response a symbol appears in this area A K indicates a constant is being used in the measurement and an E indicates the Series 1 is using Enhanced Response to determine the measurement An example of a measurement using a constant and Enhanced Response activated is shown in Figure 42 The value is expressed in the units selected for a desired measurement mode Measurement Indicators Channel Mode Number 5 H50 EK 123 45 PPMw Figure 42 Example of a Displayed Measurement 60 Moisture Image Series 1 Startup Guide Chapter 2 Initial Setup Selected Meas Mode Table 13 Measurement Modes and Un
74. ns STD TF Probe TF Probe Terminal Block H1o Red 6 H1 To Moisture H2 Sensor H21 5 Green gt White Ti To Temp Sensor 7 Black Violet Orange gt Excitation To Pressure Transducer gt Output Yellow Blue Shield Figure 12 TF Series Probe Cable Wiring Diagram Moisture Image Series 1 Startup Guide 19 Chapter 1 Installation 1 9 4b TF Series Probes cont If you do connect a probe to the wrong channel you can either reconnect the probe to the assigned channel or reconfigure the channel where the probe is connected as described in Verifying and Entering Setup Data in Chapter 2 of this manual WARNING The TF Series probe may not be capable of withstanding the 500 V insulation test required by clause 5 7 of EN50 020 when installed in the process media This must be taken into account in any installation in which it is used See Cert Ex95C2002x in its entirety Copies of official BASEEFA documentation certificates of compliance licenses etc are to be made in their entirety Table 3 TF Series Probe Connections Connect To STD TF PROBE TB red wire moisture H1 Connect orange wire IN To STD TF Probe TB green wire moisture H2 yellow wire OUT white wire temperature T1 blue wire OUT black wire temperature T2 shield violet wire IN IMPORTA
75. nstall an external current protection device Moisture Image Series 1 Startup Guide 39 Chapter 2 Initial Setup 2 2 1 Powering Up The Series 1 has a universal power supply that automatically adjusts to line voltages from 90 to 260 VAC After making electrical connections including grounding as described in Chapter 1 Installation press the power switch to power up the meter Note The AC power cord is the main disconnect device IMPORTANT For compliance with the EU s Low Voltage Directive IEC 1010 this unit requires an external power disconnect device such as a switch or circuit breaker The disconnect device must be marked as such clearly visible directly accessible and located within 1 8 m 6 ft of the unit CAUTION Do not operate the Delta F oxygen cell for extended periods of time at oxygen concentrations that are over range Trace and low percent range sensors may be damaged if exposed to high levels of oxygen such as air for long periods 1 hour while the Series 1 is on If exposure is unavoidable either disconnect the oxygen cell from the Series 1 or equip the sample system with a valve that allows the cell to be switched to purge gas If the unit passes its self test the screen begins displaying measurements in a matrix format similar to the one shown in Figure 31 1 Dew Point 4 Oxygen 18 0 C 48 3 ppb 2 Temperature 5 Pressure 35 9 C 27 10 PSlg 2 X Unassigned 0 595 ppm
76. o Sn o o o E ERU Rs 6 1 555 Freedom TOM Interference Se eo cda rece eR e 6 TS COMMS ive inter iate ta its Mist an cat Lice ipit 6 1G Sampe System GUIS sea se cries gah ah a tr er alan De eat 7 1 6 1 Moisture Sample Systems cer oR Su crc net tus ta ad hss eh als 7 16 2 OM Systems s be rccte tud De DA HL ca lla 8 du Mounting Theo VESTI ee icr De Di On REDE edat n rs E bete rp id O 9 iy Le Mong te EG CUR RICO IRE secs ia ta oe Qui cue o od c PT eb PO Pe orna du be edet 9 1 7 2 Mounting the Sample Systelm aoc us ec xeu id eie pui WS 9 1 7 3 Mounting the Oxygen Cell Assembly iae io EAS AR dante pw AR EUR AE ES 9 1 9 Installing the PIODSS sos enit OC eb o Me oM bre el eee 10 1 9 1M OIStUEe NODES o a Tos m a n NC M xA M D OT Le E 10 1 8 2 Pr ss remSersots petes certe as e eere terra vene Eih 11 ettet redu s sd ees oa stt STU Ed 11 L9 Making Electrical Connections ocio deck ch chen ins Pasce eie ence dot 14 1 92 Making Channel etaient tute ctos e ut utu eu mut e sce ay aUe 14 192 Connecting the POWER So ces sos aacra educi 15 1 9 3 Installation Instructions for CE Mark CoODTOFFRIDOS s eos Pt Le Pho erat erneut 15 1 9 4 Connecting Mestre PrOBSS ET CD HE
77. obes to the Series 1 using a standard twisted pair cable with a bayonet type connector You can locate the Moisture Image Series Probe up to 915 meters 3000 feet from the electronics unit Before making any electrical connections you must assemble the probe The Moisture Image Series probes may be shipped in two parts a probe and an electronics module each of which has a serial number Match the appropriate probe to the matching electronics module using the serial numbers that are listed on the Calibration Data Sheet Insert the probe into the probe connector on the electronics module and turn counterclockwise see Figure 14 Connector Figure 14 Moisture Image Series Probe Assembly CAUTION The MISP2 probe has an integral set of electronics that are permanently attached see Figure 15 Do not attempt to separate the probe from the electronics Figure 15 MISP2 Probe Moisture Image Series 1 Startup Guide 21 Chapter 1 Installation 1 9 4c Moisture Image Series Probes cont If the Moisture Image Series probe required assembly once the probe is assembled connect the cable to the terminal block labeled MIS PRB on the back panel of the electronics unit refer to Figure 16 and Table 4 IMPORTANT DO NOT connect the cable to the Moisture Image Series Probe until you make the proper connections to the back of th
78. ollowing sections to properly connect probes 16 Moisture Image Series 1 Startup Guide Chapter 1 Installation 1 9 4a M Series Probes M Series probes are primarily used for moisture measurement but can be ordered to measure temperature as well If ordered an optional temperature thermistor is included in the moisture probe and requires an additional connection Use a four wire shielded cable with a bayonet type connector to connect an M Series Probe to the electronics unit The M Series Probe may be located up to 600 meters 2000 feet from the Series 1 Before making electrical connections connect the cable to the probe by inserting the bayonet type connector onto the probe and twisting the shell clockwise until it snaps into a locked position approximately 1 8 inch of a turn If you are not using a GE supplied cable refer to Figure 10 to make proper pin connections to a bayonet type connector STD TF Probe M Probe Terminal Block H1 c Red H1 To gt gt Moisture H2 Green H2 Sensor 5 Black To Temp i White l T2 Sensor Bayonet Connector Pins Shield Figure 10 M Series Probe Cable Wiring Diagram Use Table 2 on page 18 to connect the remaining end of the cable to the terminal block labeled STD TF PROBE on the back of the electronics unit See Figure 11 on page 18 for the terminal block location You must make all the connections liste
79. or can be operated under vacuum or pressure flowing or static conditions Observe the following environmental precautions Moisture Image Series 1 Startup Guide 5 Chapter 1 Installation 15 1 Temperature Range The standard probe is operable from 110 C to 70 C 166 F to 158 F 1 5 2 Moisture Condensation Be sure the temperature is at least 10 C higher than the dew frost point temperature If this condition is not maintained moisture condensation could occur on the sensor or in the sample system which will cause reading errors If this happens dry out the probe following the procedures outlined in document 916 064 Basic GE Sensing Hygrometry Principles 1 5 3 Static or Dynamic Use The sensor performs equally well in still air or where considerable flow occurs Its small size makes it ideal for measuring moisture conditions within completely sealed containers or dry boxes It will also perform well under gas flow conditions as high as 10 000 cm sec and liquid flow conditions to 10 cm sec Refer to document 916 064 Basic GE Sensing Hygrometry Principles for maximum flow rates in gases and liquids 1 5 4 Pressure The moisture probe always senses the correct water vapor pressure regardless of the total ambient pressure The moisture sensor measures water vapor under vacuum or high pressure conditions from as little as a few microns Hg to as high as 5000 psi total pressure 1 5 5 Long Term Storage amp Operational St
80. ors In such an environment probes and other parts of the system may be subjected to environmental hazards such as high temperature pressure extremes corrosive elements and mechanical vibrations This section contains information and instructions for installing the Series 1 into a process system taking into account all of the above factors The following section describes how to set up and connect it If you have questions about applications or installation call an applications engineer See the rear cover for contact information WARNING To ensure the safe operation of this unit you must install and operate the Series 1 as described in this user s manual In addition be sure to follow all applicable safety codes and regulations for installing electrical equipment in your area 1 2 Unpacking the Series 1 Before beginning the installation unpack the unit and make sure all the parts and documentation listed on the packing slip are included The packing slip may not list the Calibration Data Sheet s which are usually packed in the plastic storage case with the moisture oxygen and pressure probes You may also find the Calibration Data Sheet s in an envelope taped to the Series 1 There should be one Calibration Data Sheet for each probe Staple the Calibration Data Sheets to the Program Information List supplied in Appendix A and store them in a safe place Be sure to inspect each piece of equipment including the sample system for e
81. ppm 6600 ft 0 1000 ppm 2000 ft 0 10 000 ppm and greater 500 ft 24 Moisture Image Series 1 Startup Guide Chapter 1 Installation 1 9 5 Connecting the Delta F Oxygen Cell cont Note Cable with 16 AWG wire is the largest cable size that can be easily installed into the instrument terminal blocks and the Delta F sensor terminal posts Instructions for connecting each type of cell are described in the following sections If you are installing the oxygen cell in an intrinsically safe area you should refer to the following section for special installation requirements WARNING The Delta F Oxygen Cell is BASEEFA approved for use in intrinsically safe areas when connected to a BASEEFA approved Series 1 Hygrometer Install the apparatus so that the terminals are protected to at least the requirements of IP20 Copies of official BASEEFA documentation certificates of compliance licenses etc are to be made in their entirety 1 NOOR WD x ZARDOUS AREA 7 CONNECTIONS ILT Oxygen Terminal Block o 0 100 RoNAO Y H i STD TF OXYGEN STDITF OXYGEN ae PROBE CHANNEL 1 PROBE CHANNEL 2 ALMA ALMB ALMA ALM B Tho C nel RIN Tyo C nol Tho C ncl RTN Tho C nol F7 REC Br AUX 34 r7 REC 39 U A 4B RN 1 2 W A 4B RIN 1
82. proof oxygen cell The oxygen cell has a set of sensing and secondary electrodes that are wired to a terminal strip in the weatherproof enclosure Connect the weatherproof oxygen cell using a four wire shielded cable with a mating bayonet type connector Fasten the bayonet type connector to the mating connector on the bottom of the weatherproof enclosure Connect the other end of the cable to the OXYGEN terminal block on the back of the electronics unit as shown in Table 7 IMPORTANT 7o maintain good contact at each terminal block and to avoid damaging the pins on the connector pull the connector straight off not at an angle make cable connections while the connector is away from the unit and push the connector straight on not at an angle when the wiring is complete Table 7 Weatherproof Delta F Oxygen Cell Connections To Delta F Enclosure To Series 1 OXYGEN Connect Terminal Block Terminal Block red wire pin 1 pin 1 green wire pin 3 pin 2 white wire pin 4 pin 3 black wire pin 5 pin 4 shield pin 2 pin 5 Enclosure Terminal Block Figure 20 Weatherproof Delta F Oxygen Cell Moisture Image Serie
83. rmation that alerts the operator to a hazardous situation that can cause injury to personnel Cautionary information is also included when applicable Safety Issues WARNING Itis the responsibility of the user to make sure all local county state and national codes regulations rules and laws related to safety and safe operating conditions are met for each installation Auxiliary Equipment Local Safety Standards The user must make sure that he operates all auxiliary equipment in accordance with local codes standards regulations or laws applicable to safety Working Area WARNING Auxiliary equipment may have both manual and automatic modes of operation As equipment can move suddenly and without warning do not enter the work cell of this equipment during automatic operation and do not enter the work envelope of this equipment during manual operation If you do serious injury can result WARNING Make sure that power to the auxiliary equipment is turned OFF and locked out before you perform maintenance procedures on the equipment Qualification of Personnel Make sure that all personnel have manufacturer approved training applicable to the auxiliary equipment Personal Safety Equipment Make sure that operators and maintenance personnel have all safety equipment applicable to the auxiliary equipment Examples include safety glasses protective headgear safety shoes etc Unauthorized Operation Make sure that unauthorize
84. rrect it If the data is correct do one of the following continue to enter reference values for moisture inputs as described in A Entering Moisture Reference Values page 55 For other types of probes see Chapter 2 of the Programming Manual press the DONE menu key until Main Menu appears on the message line then refer to Displaying Measurements on page 59 When you exit the Series 1 automatically calibrates each channel Moisture Image Series 1 Startup Guide 57 Chapter 2 Initial Setup 2 5 8b Entering Delta F Oxygen Cell Reference Values cont 1 Move the pointer to the Zero line for the high reference for the desired channel and press YES 2 Enter the zero value for the high reference for that channel and press YES The pointer automatically proceeds to the Span line for the high reference for the same channel Press YES again Enter the span value for the high reference for that channel and press YES Move the pointer to the Zero line for the low reference for the desired channel and press YES Enter the zero value for the low reference for that channel and press YES Move the pointer to the Span line for the low reference for the desired channel and press YES ow oc Enter the span value for the low reference for that channel and press VES Repeat steps 1 through 7 to enter the high and low reference values for the remaining channels To enter reference values for moisture inputs refer
85. rs See Figure 38 toCal Interval HH MM 01 00 Reference Menu HELP INTERVAL PROBE DONE Figure 38 Reference Menu for Moisture 2 Compare the data on the screen to the reference data printed on the label placed on the side or front of the unit or supplied with a replacement channel card If the data is incorrect use the procedure below to correct it If the data is correct do one of the following continue to enter reference values for oxygen cell and pressure inputs as described in the following sections press the DONE menu key until Main Menu appears on the message line then refer to Displaying Measurements on page 59 When you exit the Series 1 automatically calibrates each channel Moisture Image Series 1 Startup Guide 55 Chapter 2 Initial Setup 2 5 80 Entering Moisture Reference Values cont 1 Move the pointer to HIGH for the desired channel and press YES 2 Enter the high reference value for that channel and press YES 3 The pointer automatically moves to LOW for the same channel Press VES 4 Enter the low reference value for that channel and press YES 5 Repeatsteps 1 through 4 to enter the high and low reference values for the remaining channels Note You may also enter the Auto Cal Interval while in the Reference Menu Simply press the INTERVAL menu key and enter the desired interval See Chapter 3 of the Programming Manual
86. s 1 Startup Guide 27 Chapter 1 Installation 19 5c Explosion proof Delta F Oxygen Cells Figure 21 shows the explosion proof oxygen cell The oxygen cell has a set of sensing and secondary electrodes that are wired to a terminal strip in the explosion proof enclosure Connect the explosion proof oxygen cell using a four wire shielded cable Connect one end of the cable to the OXYGEN terminal block on the back of the electronics unit and the other end to the terminal strip in the oxygen cell enclosure Feed cable wires through an opening in the side of the explosion proof enclosure Use Table 8 to make oxygen cell connections IMPORTANT 7o maintain good contact at each terminal block and to avoid damaging the pins on the connector pull the connector straight off not at an angle make cable connections while the connector is away from the unit and push the connector straight on not at an angle when the wiring is complete Table 8 Explosion proof Oxygen Cell Connections To Series 1 OKYGEN Terminal Block To Oxygen Cell Connect Terminal Block red wire shield green wire white wire black wire Figure 21 Explosion proof Delta F Oxygen Cell 28 Moisture Image Series 1 Startup Guide Chapter 1 Installation 1 10 Establishing
87. s arising from course of dealing or usage or trade Return Policy If a GE Sensing instrument malfunctions within the warranty period the following procedure must be completed 1 Notify GE Sensing giving full details of the problem and provide the model number and serial number of the instrument If the nature of the problem indicates the need for factory service GE Sensing will issue a RETURN AUTHORIZATION NUMBER RAN and shipping instructions for the return of the instrument to a service center will be provided 2 If GE Sensing instructs you to send your instrument to a service center it must be shipped prepaid to the authorized repair station indicated in the shipping instructions 3 Uponreceipt GE Sensing will evaluate the instrument to determine the cause of the malfunction Then one of the following courses of action will then be taken e Ifthe damage is covered under the terms of the warranty the instrument will be repaired at no cost to the owner and returned e If GE Sensing determines that the damage is not covered under the terms of the warranty or if the warranty has expired an estimate for the cost of the repairs at standard rates will be provided Upon receipt of the owner s approval to proceed the instrument will be repaired and returned Moisture Image Series 1 Startup Guide 89 Warranty no content intended for this page 90 Moisture Image Series 1 Startup Guide ATEX COMPLIANCE Sensing We
88. stallation 1 9 Making Electrical Connections WARNING To ensure the safe operation of this unit you must install and operate the Series 1 as described in this user s manual In addition be sure to follow all applicable safety codes and regulations for installing electrical equipment in your area WARNING Turn off the Series 1 before making any connections Make all connections to the back of the meter see Figure 8 below The larger panel is separated into six sections one for each channel 1 9 1 Making Channel Connections Make connections by placing the press lock lever into the desired terminal One press lock lever is supplied with each terminal block Press and hold the lever against the terminal block and insert the stripped and tinned portion of the wire into the terminal Release the lever to secure the connection IMPORTANT 7o maintain good contact at each terminal block and to avoid damaging the pins on the connector pull the connector straight off not at an angle make cable connections while the connector is away from the unit and push the connector straight on not at an angle when the wiring is complete Proper connections and cabling are extremely important to accurate measurement Use the correct cable type for each probe and make sure the cables are not damaged during installation If the cable being used is not a GE supplied cable or is a modified cable see Installing Optional Features in Chapter 1 of the Servic
89. sure Transmitters PICU AUNTS RN 45 Calibration Data Entering 54 86 P cont Probe Sp cifications Sa soos aude dene we 72 45 Probes Activating Changing User Program 45 Calibration Data 5 49 Calibration Data 49 R Reference Ment 54 Response Keys aseo e ORIS 43 obe te Ee amp PE ERA 43 Return Polioy cete koe take eR Geek oda 89 S Safety Initial Checkout RERO ee 2 Sample System Connecting to Gas Line for Oxygen 13 Description Of ous Mite cii bua CMS AL Le 7 Mounting 1 9 Probes Installing 24s Riese RE A ea 10 Screen Displaying Measurements 59 60 Setting Up Activating and Changing Probes 45 Calibration Data 49 High and Low Reference Values 54 NerilVing cg RE E 44 Settings Menu eeu 43 Probe Configuration Menu 04 45 Reference ae Ruta 54 System Calibration Menu 04 49 Site eoe eee oe 4 Moisture Image Series 1 Startup Guide S cont Specifications Electr nicas a an ea ada Oxygen Measurement Pressure Measurement TF Series Probe Insta
90. t and relief valve outlet Both outlets should vent to atmosphere if possible CAUTION Do nottie the relief valve and oxygen cell outlet to a common outlet line smaller than 1 4 inch This pressure restriction will damage the oxygen cell In addition a relief valve should be installed in the oxygen sample system If either of these conditions are not met the Delta F Oxygen Cell warranty will be voided Moisture Image Series 1 Startup Guide 29 Chapter 1 Installation 1 10 Establishing a Gas Flow Through the Oxygen Cell cont Slowly open the flow control valve until the recommended flow of 2 to 2 5 SCFH is established on the flow meter When the proper flow is achieved make sure the relief valve is closed by placing an object e g your finger if the gas is non corrosive over the relief valve vent Cover and uncover the relief valve vent and verify that the flow meter shows no change in the flow rate Keep the relief valve closed during operation to minimize leakage in the sample system Optimum Inlet Pressure Limits 0 2 1 0 psig Flow Control Valve Sample Gas In e jj x Tee Electrolyte Reservoir Oxygen Cell Relief Valve Assembly Optimum Sample Flow Range 2 0 2 5 SCFH Figure 22 Gas Flow Schematic 30 I Sample Gas Out Flowmeter Sample Gas Outlet and Reli
91. t on the application requirements Moisture Image Series 1 Startup Guide 7 Chapter 1 Installation 1 6 2 Oxygen Sample Systems Oxygen sample systems are required and can be ordered from GE for bench or wall mounting You can also build your own sample system by using the following guidelines IMPORTANT The GE warranty will be voided if the sample system does not have a relief valve The basic sample system requirements are as follows see Figure 4 1 2 6 7 The oxygen cell requires a sample gas flow of 2 0 to 2 5 SCFH The sample gas pressure in the cell must be between 0 0 and 1 0 psig The pressure must not exceed 1 0 psig A 10 psig pressure relief valve installed upstream of the oxygen cell is required to prevent over pressure A flow meter is required to measure the flow A pressure gage is required to measure the pressure A flow regulating or needle valve is required to regulate flow and should be located upstream of the cell A pressure regulator is required for sample gas supplies of 50 psig or greater If a sample pump is required to draw a sample to the oxygen cell the pump should be installed downstream of the oxygen cell This will also require you to install a vacuum relief valve set at 1 0 psig between the oxygen cell and the pump Sample Outlet
92. t whether the input is current or voltage If you do not select current or voltage the meter defaults to current Note Ifyou are using an auxiliary input to measure pressure activate Aul or Au2 depending on which input you are using in the pressure column for the desired channel then activate current or voltage in the Aux l or Aux 2 column In addition if you connect a pressure transducer to the STD TF PROBE terminal block you must activate the TF probe in the pressure column for that channel If you need to change any data in the Probe Configuration Menu refer to the following section Entering or Changing Probe Configuration Data on page 47 46 Moisture Image Series 1 Startup Guide Chapter 2 Initial Setup 2 3 16 Entering or Changing Probe Configuration Data See Figure 44 on page 64 for a menu map 1 From the Probe Configuration Menu Table 9 on page 45 move the pointer to the channel and probe you want to select The arrow will only move to installed channels 2 Press YES 3 The possible probe types appear on the message line at the bottom of the screen Table 10 on page 48 shows the available probe types If you choose to enter a constant for moisture Kh temperature Kt or pressure Kp you must enter a constant value in the User Constant Menu See Entering Constants and User Functions in Chapter 3 of the Programming Manual for instructions 4 Move the brackets to the correct probe type then press VES
93. the Power WARNING Division 2 applications may require special installation Consult the National Electric Code for proper installation requirements The analyzer must be configured in a suitable equipment enclosure and installed per the National Electric Code Article 500 applicable sections which pertain to the hazardous environment classification in which the electronics will be used Note The power line is the main disconnect device However GE does not provide power supply cords with CSA Div 2 hygrometers IMPORTANT For compliance with the EU s Low Voltage Directive IEC 1010 this unit requires an external power disconnect device such as a switch or circuit breaker The disconnect device must be marked as such clearly visible directly accessible and located within 1 8 m 6 ft of the unit 1 9 3 Installation Instructions for CE Mark Conformity CAUTION In order to meet CE Mark requirements you must install electrical cables as described below Note CE Mark compliance is required only for units used in EEC countries To meet CE Mark compliance shield and ground the electrical connections as shown in Table 1 Table 1 Wiring Modifications for CE Compliance Termination Modification Connect the shields to the nearest chassis ground Input Output using the shortest run of wire possible After all necessary electrical connections are made seal the unused cable entry holes with standard conduit plugs or equivalent Mo
94. to A Entering Moisture Reference Values page 55 To enter reference values for other inputs refer to Chapter 2 of the Programming Manual To exit press the DONE menu key until Main Menu appears on the message line Then refer to Displaying Measurements on page 59 When you exit the Series 1 automatically calibrates each channel 58 Moisture Image Series 1 Startup Guide Chapter 2 Initial Setup 2 4 Displaying Measurements The Series 1 can display measurements in a matrix format or a line graph The first time you power it up the screen will display measurements in the matrix format The matrix format has six pages and each page consists of six boxes as shown in Figure 40 You can program each box to display any measurement for any channel 1 Dew Point 4 Oxygen 18 0 C 48 3 ppb 2 Temperature 5 Pressure 435 9 C 27 10 PSIG 3 H20 X Unassigned 0 595 ppm Main Menu 1135 01 22 2000 pg 1 SELECT Figure 40 Series 1 Matrix Format Screen Each box in the matrix format is either assigned or unassigned An assigned box displays a channel number measurement mode units and a value An unassigned box displays no data See Figure 41 on page 60 for examples of each type of box Moisture Image Series 1 Startup Guide 59 Chapter 2 Initial Setup 2 4 Displaying Measurements cont Channel Measurement Number Mode Units Y 5 Um rd al 27 10 PSIG seas X Unassig
95. vidence of mishandling If anything has been damaged report this to the carrier and to GE immediately You should leave the plastic caps on the probes and the pressure transmitters when they are not installed in the process stream If anything is missing contact GE immediately Moisture Image Series 1 Startup Guide 1 Chapter 1 Installation 1 3 Checking the Delta F Oxygen Cell for Leakage Before connecting the Delta F oxygen cell s you must check it for damage and or leakage Depending on the application the oxygen cell may have a top drain or both a top and bottom drain for the electrolyte reservoir It is important to identify which type of cell you have for the following procedure Use Figure 1 below to identify your cell To check the cell for leakage 1 Remove the top of the electrolyte reservoir IMPORTANT Jf your cell also has a bottom drain make sure that the electrolyte discharge valve mounted on the rear of the oxygen cell is closed in the vertical position See Figure 1 below 2 Add approximately three ounces 100 ml of distilled water to the reservoir and replace the top 3 Using the min max window on the oxygen cell check the water level see Figure 2 on page 3 The water should cover about 6046 of the window S Top Drain ji li d 1 ash Bottom Drain Electrolyte Discharge Valve in vertical closed position Figure 1 Delta F Oxygen Cell Drains 2 Moisture Imag

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