Fuel Hydrocarbon Monitoring
Contents
1. Freephone 00800 27 27 5374 from AT BE CH CZ DE EE ES FI FR IE IT PT SE SK UK filtrationinfo parker com www parker com hfde Product Features e Assembled in an approved and certified stainless steel enclosure to comply with ATEX Directive 94 9 EC e Can be used in explosive and hazardous areas including offshore and mining applications e ATEX Zone ll 478 Certified to CE Ex Il 3 G Ex nR nL IIC T6 A Class product defined for the Aviation market ATEX approved Handset and keypad Suitable for use with mineral oil and petroleum based fluid as per ACM20 LCM20 particle counters Parker Hannifin Hydraulic Filter Division Europe FDHBS00UK icountACM20 Z2 icountACM20 Z2 ATEX Approved Portable Particle Counter Features amp Benefits Test Time Re calibration 2 minutes Every 12 months by a dedicated Parker Service Centre Consult Repeat Test Time Parker Every 2 minutes Manual testing Every 6 minutes Automatic Max working pressure Principle of Operation 420 bar Optical scanning analysis and measurement of actual particles and Operating Temperature inference to water presence 5 C to 80 C Primary Output Memory store gt 4u c gt 6y c gt 14u c gt 21u c gt 25u c gt 30u c counts per ml 300 test Scrolling memory capacity Secondary Diagnostic Output Computer compatibility Volume Distribution via graphical display on handset Interface2. the Energy Institute El Method IP 564 In addition the ACM can also be used to monitor various fuels from existing sampling points in locations from refineries pipelines distribution terminals airoort fuel Supply systems all the way through to the point of uplift into aircraft Hot works permit required for online sampling ATEX Zone 2 unit available Page 478 e Fuel Testing Laboratories DEFSTAN 91 91 Issue 6 IN order to better understand dispersed contamination in jet fuel particle counting is now included alongside existing laboratory techniques Bottle Sampling Energy Institute El IP 564 Laboratory determination of the level of dispersed contamination in aviation kerosine using an Automatic Particle Counter APC e Replace Clear amp Bright and Gravimetric With the introduction of the icount ACM20 all subjectivity Surrounding Clear amp Bright and Gravimetric methods can be removed e Also for use on petroleum based hydraulic applications Skydrol compatible available Suitable for use with mineral oil and petroleum based fluid as per standard hydraulic particle counter reporting fluid cleanliness to ISO 4406 1999 Parker Hannifin Hydraulic Filter Division Europe FDHB500UK icountACM20 Specification Construction Coincidence ABS structural foam and injection moulded case 40 000 particles per ml Hand held display ABS Keypad flurosilicone rubber Viscosity Range 1 100 centistok
3. ICOUNtACM2O auni Aviation Fuel Contamination Monitoring Note For information on icountPD for aviation fuels see page 436 A unique product with pedigree DEFSTAN 91 91 Issue 6 Jet A 1Fuel Specification adopts particle counting Development work carried out by the CMC engineers in conjunction with Exxon Mobil Aviation highlighted the need for an alternative test method to determine the levels of dispersed contamination in Jet fuel 5 years of field testing and development of the already established and successful icountLCM20 Hydraulic Laser Particle Counter saw the introduction of the Parker icountACM20 with enhanced software providing the user with a better understanding of the contamination present in a sample As the benchmark particle counter for use in measuring the levels of contamination in fuels the icountACM20 as per the UK s Energy Institute Test Method IP564 has now been included in the DEFSTAN 91 91 Issue 6 Jet Fuel Specification as a report only test alongside the current Gravimetric test method IP423 or ASTM D5452 and Clear amp Bright Visual test method IP216 or ASTM D2276 Contact Information Parker Hannifin Hydraulic Filter Division Europe European Product Information Centre Freephone 00800 27 27 5374 from AT BE CH CZ DE EE ES FI FR IE IT PT SE SK UK filtrationinfo parker com www parker com hfde Product Features e jcountACM20 monitors aviation fuel
4. Ta lt 60 C WARIH BN iew Refer to opera ark ee 2 OS at renee agya m Une Parmi R e ai vw manaamaan Dees Warning limit relay outputs for low medium and high contamination levels Continuous performance for prolonged analysis Self diagnostic software Full PC PLC integration technology such as R8232 and 0 5Volt 4 20mA CAN J1939 Contact Parker for other options Set up and Data logging support software included Parker Hannifin Hydraulic Filter Division Europe FDHB500UK icountPD Z2 icountPD Z2 ATEX Approved Online Particle Detector Features amp Benefits Diagnostic Self Check Start up Time Customer selectable 5 900 seconds Measurement Period 5 to 180 seconds Reporting interval through RS232 O to 3600 seconds Limit Relay Output Changes occur 1 ISO code at set limit Hysteresis ON or customer set Hysteresis OFF Particle RH Output Signal Continuous Principle of operation Laser diode optical detection of actual particulates Reporting Codes ISO 7 21 NAS 0 12 AS 00 12 Contact Parker Icount will also report less than ISO 7 subject to the statistical uncertainty defined in SO4406 1999 which is shown in the RS222 reporting results as appropriate e g gt 6 Calibration By recognised on line methods confirmed by the relevant International Standard Organisation procedures Calibration Recommendation 24 months Perform
5. ance 1 ISO Code Dependant on stability of flow Reproducibility Repeatability Better than 1 ISO Code Power Requirement Regulated 9 to 40Vdc Maximum Current Draw 150mA Hydraulic Connection Size 066 Connection EO 24 cone end Ordering Information Product Configurator EF Ta a OR Trek ort j ce Set an ae e Be f 3 ated te geen Se SD pes Ste SS ee Se a ae a ae See eet a Required Flow Range through the icountPD 40 to 140 ml min Optimum Flow 60ml min Online Flow Range via System 20 Inline Sensors Hydraulic systems only Size 0 6 to 25 l min Optimum Flow 15 l min Size 1 24 to 100 l min Optimum Flow 70 min Size 2 170 to 380 l min Optimum Flow 250 l min Required Differential Pressure across Inline Sensors 0 4 bar Minimum Viscosity Range 1 500 cSt Temperature Operating Environment 30 C to 60 C 22 F to 140 F Storage 40 C to 80 C 40 F to 176 F Operating Fluid 5 C to 80 C 41 F to 176 F Working pressure 2 to 420 bar 30 6000 PSI Moisture sensor calibration Not offered with the fuel version 5 RH over compensated temperature range of 10 C to 80 C 50 F to 176 F Operating humidity range 5 RH to 100 RH Moisture sensor stability 0 2 RH typical at 50 RH in one year Certification IP69K rating EMC RFI EN61000 6 3 2007 EN61000 6 2 2005 Materials Stainless Steel case construction Stainless St
6. contamination to DEFSTAN 91 91 Issue 6 Jet A 1 fuel specification e Energy Institute Test Method IP 564 e 2 minute test procedure e Fully manufactured by Parker with 20 years experience in the Particle Counter Measuring market 472 Laser optical scanning analysis Multi standard ISO cleanliness reporting On board rear mounted pump enables monitoring possibilities For example Fuel storage vehicle tanks and fuel storage drums Latest averaging software as standard Downloader software Parker Hannifin Hydraulic Filter Division Europe FDHB500UK icountACM20 ICOUNtACM2O auni Aviation Fuel Contamination Monitoring Features amp Benefits Test Time 2 minutes Repeat Test Time Every 2 minutes Manual testing every 6 minutes automatic Principle of Operation Optical scanning analysis and measurement of actual particles and inference to water presence Primary Output gt 4u c 26u c 14u c 221u c 25u c 80u c counts per ml Secondary Diagnostic Output Volume Distribution via graphical display on handset and printout International codes ISO 7 22 in accordance with ISO 4406 1999 Data entry 32 character two line dot matrix LCD Full aloha numeric entry facility on keypad Data retrieval Memory access gives test search facility for up to 300 saved tests Calibration In accordance with Parker Calibration Procedure CM20 N which complies to SO11171 1999 Clause 6 Omit
7. d as a fluid contamination monitor that crews are using and trusting in such hazardous and demanding environments e Certified to CE Ex Il 3 G Ex nR nL IIC T6 e Can be used in explosive and hazardous areas including Offshore and Mining e Primary Output Six cumulative particle size channels ranging from gt 4um c to gt 30um c and numbers per ml in accordance with ISO4406 1999 REFINERIES icountACM20 Z2 operational in oil refineries and fuel fields Already operational in oil refineries and designed to be used inside commercial airfield fuel locations and at the point of upload of fuel into the aircraft icountACM20 Z2 has an impressive success record in this approval sensitive area of operation With a number of safety features designed in as operational standards the icountACM20Z2 can be taken to the point of use connected in moments and reporting in little more than 2 minutes to ISO approved standards e Assembled in an approved and certified stainless steel enclosure to comply with ATEX Directive 94 9 EC and EN50 021 requirements e A Class product defined for the aviation market e Designed for on line operation connecting to the process line via existing Millipore fittings already in use for other industry equipment QUARRYING Applications in other hazardous environments e Railroad equipment manufacturer Warranty protection e Power generation stations Preventative maintenance e Mobile equi
8. eel hydraulic block Dimensions 260mm x 114mm x 110mm Weight 2 6kg Seals Fluorocarbon seals IPDZ 1 Mineral 2 MTD 1 None 2 Yes 2 RS232 4 20mA 1 No 30 M12 8 pin plug connector Aviation Fuel RS232 CANBUS 3 4 channel J1939 Ai NES Standard Products Table IPDZ12122230 Mineral MTD None YES RS232 4 20mA YES M12 8 pin plug connector IPDZ32122130 Aviation Fuel MTD None YES RS232 4 20mA NO M12 8 pin plug connector 4 channel Accessory Part Numbers Single Point Sampler SPS2021 External flow device S840074 Power supply ACC6NNO13 2 x 10 metre M12 8 pin plug and socket Ultrat cable kit ACC6NNO21 RS232 to USB converter ACC6NNO17 Note For System 20 Sensor part numbers see page 428 Parker Hannifin Hydraulic Filter Division Europe AST FDHB500UK icountPD Z2 icountACM20 Z2 ATEX Approved Portable Particle Counter For use in explosive and hazardous areas icountACM20 Z2 is designed to be used to monitor various fuels from existing sampling points in hazardous locations such as refineries pipelines distribution terminals airport fuel supply systems all the way through to the point of uplift into aircraft With Zone 2 classification the icount ACM20 Z2 is the worlds only ATEX approved particle counter Contact Information Parker Hannifin Hydraulic Filter Division Europe European Product Information Centre
9. er process cable ACC6NE006 B84816 Parsmart downloader software ACC6NE019 P843855 icountACM20 transit Case ACC6NW003 B84746 Vapour waste bottle assembly ACC6NE029 B84745 Throttle kit ACC6NE001 B84645 Millipore adaptor kit ACC6NE013 B84609 Re chargeable battery pack ACC6NE008 B84817 UK power supply ACC6NE010 B84830 US power supply ACC6NE009 B84831 Euro power supply Field Monitoring ACC6NE020 UK Offline kit A ACC6NE021 B84832 Euro Offline kit ICou ntACM202022 ACCENE022 ae ni For use in non hazardous areas the 500ml verification flui N ae Printer reel x5 icountACM202022 is designed for online sampling ACC6NEO14 P843702 Printer ribbon x1 of hydrocarbon fuels and hydraulic systems utilising existing quick connect sampling points Such as Note 1 Part numbers featured with bold highlighted codes will ensure a standard product selection the Miillpore Adaptor Note 2 Alternate displayed part number selection will require you to contact Parker Filtration for availability Note 3 Selected spare parts for a full list contact Parker Hot works permit required for online sampling Parker Hannifin Hydraulic Filter Division Europe 474 FDHB500UK icountACM20 ICOUNtACM2O Lab unit Aviation Fuel Contamination Monitoring DEFSTAN 91 91 Issue 6 Defence Standard 91 91 is the specification for aviation turbine fuel which the United Kingdom Civil Aviation Authority CAA has agreed is under the technical authority of
10. es Mechanical Components Brass plated steel stainless steel and aluminium icountACM20 Weight 8 kg Seals Fluorocarbon Monitor Carrying Case Astra Board case Hoses Nylon Kevlar braided microbore St steel armoured ends Carrying Case Weight 5 kg Flow Rate 25 28ml min dictated by CMP 100ml min with additional flush button N icountACM20 rear view Fluid Compatability Hydrocarbon Fuel Mineral Oil For other fluids consult Parker beram Poets Paan iam ee mia Input Power Socket note that you rr will have to remove the plastic Fuse dust cap to access the 12Vdc 1 25 amp fast blow fuse included for overload protection spare power socket supplied A fast blow 1 25A fuse and the RS232 connection are located icountACM20 Technology behind the removable cover plate The RS282 interface is provided to download all test data stored in the instrument See the ParSmart Downloader software for more information Flow cell light obscuration Repeatability Accuracy As per or better than ISO 11171 Ordering Information Standard products table icount ACM20 ACM202022UK N A icountACM20 UK ACM202022US N A icountACM20 US ACM202022EUR N A icounthCM20 EURO N A icountACM20 with lab kit UK DEFSTAN 9191 N A icountACM20 with lab kit US DEFSTAN 9191 N A icountACM20 with lab kit EURO DEFSTAN 9191 ACC6NDO00 B84794 1 met
11. he direction indicated Perform a further 3 tests 4 In total 475 Parker Hannifin Hydraulic Filter Division Europe FDHB500UK icountACM20 icountPD Z2 ATEX Approved Online Particle Detector For use in explosive and hazardous areas The icountPD Particle Detector from Parker represents the most up to date technology in solid particle contamination analysis This compact permanently mounted laser based ATEX approved particle detector module is designed for use in Zone 2 areas and is housed in a robust Stainless Steel IP69K approved enclosure that provides a cost effective solution to fluid management and contamination control Contact Information Parker Hannifin Hydraulic Filter Division Europe European Product Information Centre Freephone 00800 27 27 5374 from AT BE CH CZ DE EE ES FI FR IE IT PT SE SK UK filtrationinfo parker com www parker com hfde pon x cE Product Features Independent monitoring of system contamination trends Assembled in an approved and certified Stainless Steel enclosure to comply with ATEX Directive 94 9 EC Can be used in explosive and hazardous areas ATEX Zone 2 Certified to CE Ex Il 3GD Ex nA IIC T4 Gc Ex te IIIC Dc SIRA O9ATEX4340X and IECEx SIR 09 0137X 30 C lt Ta lt 60 C Moisture amp RH indicator optional 476 Pan i A atactanred eye rarer e w mA NC T4 Ge Ex te WC De a Ena ENER TERABAOX ECE SA 09 00 Taoce
12. igh Count High Count Code gt 4u c 100 14 gt 6y c 10 10 gt 14 c 1 7 High Count High Count Code gt 4u c 100 14 gt 6y c 10 10 gt 14u c 1 7 Parker Hannifin Hydraulic Filter Division Europe FDHB500UK icountACM20 Z2
13. nliness and quality of delivered product Parker Hannifin Hydraulic Filter Division Europe 480 FDHB500UK icountACM20 Z2 icountACM20 Z2 ATEX Approved Portable Particle Counter Installation Details Ordering Information Standard products table icountACM20 Z2 icountACM20 Z2 online kit amp UK battery charger N A icountACM20 Z2 online kit amp US battery charger M202 E na icountACM20 Z2 online kit amp Euro battery charger ACC6NE023 B84647 UK battery charger ACC6NE025 B84652 US battery charger ACC6NE024 B84653 Euro battery charger ACC6NE027 B84650 2m process cable assembly ACC6NE006 B84816 Parsmart downloader software ACC6NE028 P843066 Carry case ACC6NWO003 B84746 Bottle assembly ACC6NE029 B84745 Throttle kit ACC6NEO001 B84645 Millipore adaptor assy Parker Hannifin Hydraulic Filter Division Europe 481 FDHB500UK icountACM20 Z2 Applications in hydraulics OFFSHORE Solutions in the offshore industry In addition the icountACM20 Z2 can be used in many hydraulic system applications as detailed below In many industries worker awareness needs to be maintained at a high level to ensure the safety of their operation This is particularly relevant to offshore oil drilling and gas drilling crews given the interactive and hazardous nature of their work The Zone Il ACM portable particle analyser is a tried and tested technology designed proven and approve
14. pment Roll off cleanliness testing e Mining operations Service tool e Steel mills Preventative maintenance Parker Hannifin Hydraulic Filter Division Europe 482 FDHBS00UK icountACM20 Z2 icountACM20 Z2 ATEX Approved Portable Particle Counter Average Particle Counts in AV System The table below gives estimated counts found in a typical aviation fuel distribution system and is given as guidance in which API EI filtration equipment is installed Receipt into Microfilter Expect 2 500 counts per ml or cleaner 4u c Receipt into FWS After MF Expect 500 counts per ml or cleaner 4u c Receipt into Storage After FWS MF Expect 100 counts per ml or cleaner 4u c FWS out of storage Expect 500 counts per ml or cleaner 4u c After FWS into Hydrant Expect 100 counts per ml or cleaner 4u c After Monitor Into Aircraft Expect 100 counts per ml or cleaner 4u c A i Note Figures will vary from location to location Key MF Microfilter API EI 1590 FWS Filter Water Separator API El 1581 483 High Count High Count Code gt 4y c 2 500 18 gt 6y c 350 15 214u c 10 10 High Count High Count Code gt 4p c 500 16 gt 6u c 50 13 214p c 5 9 High Count High Count Code gt 4u c 100 14 gt 6y c 10 10 gt 14u c 1 7 High Count High Count Code gt 4u c 500 16 gt 6y c 50 13 214p c 5 9 H
15. the Director of the Defence Fuels Group IP 564 Laboratory determination of the level of dispersed contamination in aviation kerosene using an Automatic Particle Counter APC This standard describes a method for determining the level of dispersed contamination in aviation kerosene fuels specifically dirt particles and water droplets in the range from gt 4u Cc to 2000 This method relates specifically to Aviation fuels but the equipment can be used on all fuels petroleum and mineral based fluids Note The mandatory implementation date for IP 564 test method Determination of the level of cleanliness of aviation turbine fuel laboratory automatic particle counter was July 1st 2009 It Is the specification authorities intention to replace current test methods with particle counting at the earliest opportunity IP 564 Procedure Step 1 The apparatus shall be set up IN accordance with Parker s operating instructions Step 2 Test Portion Preparation Decant a minimum of 450m of the field sample into a clean test portion container Step 3 Prior to starting a test tumble the test portion end over end for 60 seconds to ensure any settled particles are redistributed Step 4 Turn on the Case Mounted Pump and flush for 60 seconds Do not press the fast flush button While flushing enter the test identifier See manual Step 5 Following the flush start a test by turning the blue valve in t
16. ting Annex F Re calibration Every 12 months by a dedicated Parker Service Centre Consult Parker as required under strict El methods Max working pressure 420 bar Operating Temperature 5 C to 80 C Memory store 300 test capacity Computer compatibility Interface via RS 232 connection 9600 baud rate USB serial cable to RS232 option available Laboratory sampling Utilizes on board rear mounted pump Portability Only 8 kg icount ACM20 has its own battery pack and carry case with wheels 13kg total weight Power requirement 12vDC input 6 x D Cell batteries or rechargeable battery pack Printer facility Integral 16 column printer for hard copy data Certification Complies with all relevant EC declarations of conformity icount ACM20 Case Mounted Pump Integrated Pump assembly incorporated onto the ACM20 unit e Powered directly from ACM20 unit LED power indication with no additional power supplies required e Direct sampling from fuel sample bottles or tank via 3 metre inlet suction tube Incoporated double speed flush and test sequence Managed flow rate correct volume sample as per IP 564 test method FACT icountACM20 is fully compliant with the El Energy Institute test method Applications The Parker icountACM20 Portable Particle Counter has been developed from existing technology for monitoring contamination in Av Tur and other hydrocarbon fuels in accordance with
17. via RS 232 connection 9600 baud rate International codes Portability ISO 7 22 in accordance with ISO 4406 1999 15 kg ACM20 has its own battery pack and carry case with wheels Data entry Power requirement 32 character two line dot matrix LCD Full aloha numeric entry facility Rechargeable battery powered or via the 12vDC input on keypad System connection Data retrieval Via Millipore adaptor with flow restriction through supplied needle valve Memory access gives test search facility for up to 300 saved tests Certification Calibration Complies with all relevant EC declarations of conformity In accordance with Parker Calibration Procedure CM20 N which Printer facility complies to 1S011171 1999 Clause 6 Omitting Annex F No printer Data download only Online Commission Kit a icountACM20 Zone II Particle Counter b Battery Charger c Process Cable d User Manual e Downloader Software f Throttle Kit g Millipore Adaptor Assembly h Aluminium Case Bottle Assembly Parker Hannifin Hydraulic Filter Division Europe 479 FDHBS00UK icountACM20 Z2 Specification Using icountACM20 Z2 T lnen aust oes icountACM20 Z2 is designed to be used to NIT ofainieSs otee ats Carrying case ABS monitor various fuels from existing sampling points Hand held display ABS in hazardous locations from refineries pipelines e nee memarane distribution terminals airport fuel supply s
18. ystems all ecnanical components ee i Brass plated steel stainless steel and aluminium the way through to the point of uplift into aircraft Seals Fluorocarbon With Zone Il classification the icountACM20 Z2 is Hoses Nylon Kevlar braided microbore the worlds only ATEX approved particle counter Fluid compatibility All fuels For other fluids consult Parker Internal rechargeable battery Note ONLY to be charged outside of the hazardous area with the unit switched off Fuse 1 25A fast blow fuse included for overload protection Return to Parker Hannifin if fuse is blown icountACM20 2032 technology Unique optical scanning system Applications in Fuels e Oil Refinery o To count and verify the levels of dispersed contamination in accordance with specification limits Consult Parker CMC e Distribution Terminals Hubs o For use on receipt and outbound supply Also to provide filtration performance tank cleanliness and product quality checks e Storage o Settling times can be reduced by monitoring with the ACM by ensuring that levels of dispersed contamination are below acceptable levels e Airport Fuel Farm o Monitoring of fuels into storage through the fuel farm hydrant system and during uplift into wing e Pipeline Commissioning o Fast real time monitoring of pipelines following pigging and cleaning processes e Oil and Gas Platforms o Used to monitor the filtration performance system clea
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