Talon 10 - A&C Green Energy
Contents
1. 8 2 Maintenance After the First 1 000 Hours 8 2 1 Check all nuts and bolts and tighten them in accordance with the stipulated torque Checking emphasis is as follows Tower foundation base bolts Linkup flange bolts of tower rods Bolts between the vertical shaft flange and the tower top Rotor hub nuts Blade bolts Air flow diversion cover bolts Bolts between the generator and nacelle Round nut on the vertical shaft bearing Main tail pin bolts 8 2 2 Check welding positions of the tower rod to ensure that there are no cracks of flaws e Root part e Linkup flanges e Tower top flange e Rotor hub 8 2 3 Check hand turning and winch driving tail folding action tail fold to 45 60 to see whether there are any blocking phenomena Check whether the tail vane can retract easily after releasing If there are any unusual conditions please ascertain the reasons and eliminate the breakdowns 8 2 4 Check whether the blade bolts are loose or missing Check whether the bolts to the air flow diversion cover are loose or missing Tighten if necessary 8 2 5 Generator output cable check e Check to see if the three power output cable has been fixed firmly inside the nacelle if the sheath has been damaged e Check if the wire has been connected firmly with the brush and had good conductivity e Check if the contact of six electric brushes with slip ring is firm and smooth Replace if there is any damage from overheating e Check to ensure balanced vo2. INSTALLATION MANUAL Talon10 featuring VARIABLE PITCH Contents Foundation Construction for a Free standing Tower 5 1 1 Assembly of a Hydraulic Tower 1 5 2 Wind Turbine Body Installation 1 5 2 2 Rotor Assembly 1 5 2 4 Winch Installation 1 Crane Installation of a Free Standing Tower 6 System Electric Wiring 1 6 2 Off Grid Supply System 1 Operation Manual 7 2 Checking the Generator Output Line 7 4 Checking the Electric System 2 Normal Operation Appendix 3 Free Standing Tower Foundation Specs Appendix 6 Off Grid Wiring 29 Warranty Information and Registration Card Prior to installation and operation it is important that you thoroughly read this manual to ensure proper performance and safety 1 Statement from A amp C Green Energy For contents described in this specification A amp C Green Energy can not ensure its completeness and accuracy For the any installations which lay beyond normal installation sites A amp C Green Energy will not make any instruction or guarantee A amp C Green Energy is not responsible for any damage and or injury caused under the following situations Damage caused by any inappropriate operation Damage caused by lightning typhoon and other force majeure Damage occurred after the warranty has expired Notice All installation instructions amp drawings are valid only within the warranty period Note Proper installation depends on
3. Excess Vibration pivoting is hindered Abnormal Noise The rotation speed of the rotor is reduced noticably The output voltage of the generator is low There is no output electric current in the AC circuit of the generator AC output is normal but there is no DC output current Output capacity of the batteries is insufficient 4 Blade lost balance because of the ice accumulation on the blade 1 There is too much oil sludge and dirt in the vertical shaft and bearing 2 Rotating part is deformed by external force 3 There is little or even no gap between vertical shaft and sleeve 1 Fixed parts are loose 2 Generator bearing is loose from its seat 3 Generator bearing is damaged Wind rotor is rubbing with another part 1 Variable Pitch system is ineffective 1 Tighten the steel wire rope appropriately 2 Tighten the loosen parts 3 Replace a new one and adjust the blade balance 4 Remove the ice Clean and remove the dirt lubricate it Recover and correct the deformation Repair it to meet the requirement 1 Lower turbine and tighten loose parts 2 Detect and repair the loose part 3 Replace the damaged bearing 4 Detect and elliminate the trouble 1 Check and elliminate the trouble Lubrication and maintenance 2 Stator winding is short circuited or output circuit 2 Detect the short circuit split the lines and is short pass 3 Brake disk is rubbing 4 S
4. 1 Affix the attached wiring disk to the top of the tower Wire the three tower cables onto the three terminals of the wiring disk Connect the output cable of the turbine with the terminal end Then connect the tower cable with controller Fix the vibration absorber onto the tower top flange by 8 X M16 X 60 bolts and washers Lift the turbine and connect the vertical shaft flange with the vibration absorber by 8 X M16 X 60 external bolts 13 5 2 2 Turbine Assembly 1 Once the turbine body has been connected to the tower rod lift the turbine body so that the blade hub 15 facing upward see figures below 2 Short connect the three output cables to lock the rotation of the blade hub 3 Assemble the three blades onto their respective positions of the blade hub by 12 M16x110 hex bolts with big washer spring washer and nuts The blades should match the hub so follow the A B amp C that are on these pieces The torque of the bolts should be 180 210Nm Ay WARNING Short connect the cables to prevent hub rotation 14 5 2 3 Assembly of the Centrifugal Hammers Hold the centrifugal hammer downward Affix each centrifugal hammer onto each blade hub using the four included M12x20 hexagon bolts and spring washers as shown below 15 5 2 4 Winch Installation Install the winch at the tower bottom with the provided bolts Connect it with the steel wire from the turbine main body see below There 15 a hand winc
5. J MRRRRP RR SARE RAR JESEETIE Raus 6 BRPRSA RANE EIS SAREMA LER BALE RAS AS 1 85 RATA Limited Warranty Information A amp C GREEN ENERGY 5 YEAR LIMITED WARRANTY Talon wind turbines electronics and associated equipment manufactured by for A amp C Green Energy Inc are warranted against defects in design material and workmanship under normal use for which intended for five years after installation and as set forth below Parts For a period of Five 5 Years from the original date of purchase of product Parts Warranty A amp C Green Energy will supply replacement parts in exchange for parts determined to be defective Labor For a period of Five 5 Years from the original date of purchase of product Labor Warranty A amp C Green Energy will at its option repair or replace this Product should it be deemed defective Proper Registration Your registration must be completed within 30 calendar days of your dated receipt in order to validate this Limited Warranty You may complete registration by filing out the online registration form online at http www acgreennergy com registerwarranty or by completing the mail in registration card as stated on the A amp C Green Energy Registration Form and mailing it to A amp C Green Energy P O Box 941122 Plano TX 75094 Upon your registration you shall receive a confirmation via email to inform you that your produc
6. Technology Hand Electric Winch 1102 Ibs 15 years MONTHLY ENERGY OUTPUT 10000 9000 8000 1 7000 6000 5000 4000 3000 2000 1000 0 9 11 13 15 18 20 22 24 27 29 31 34 36 38 40 Average Wind Speed mph e Variable Pitch Technology allows the Talon series of wind turbine generators to maintain a peak power output up to the maximum working speed of 56 mph 2 7 Wind Turbine Features 2 7 1 Blades With a tip speed ratio exceeding 0 4 and a noise lower than 65db the blades have been aerodynamically optimized for better performance The blades have passed extensive wind tunnel tests Made of special purpose gel coat resin and reinforced FRP each Talon blade set 15 highly durable and will guarantee safe operation under a wind speed of up to 2 times the rated wind speed 2 7 2 Generator Made of strong magnet material and a good quality shaft the generator housing has adopted the F grade insulation and IP54 protection as well as a maintenance free design All this has contributed to over a 30 000 hour lifespan The motor shell has been aluminum coated with power generating efficiency of over 90 2 7 3 Variable Pitch Technology t Centrifugal e Hammer X Wind Md C IX12B i Z IX B en ZO RUM Wind round side Ca Tryp T When the wind speed is below 7 mph 3m s the turbine blade angle remains static and the angle formed between t
7. by upper and lower hole plates at a stipulated depth Pour the concrete Wait around 100 hours to allow the foundation to set During this period do not touch it or attempt to install the wind turbine Refill the soil and stone Tamp it 4 2 Foundation Construction for a Freestanding Tower or Monopole as shown in Appendix 3 Dig a 2 6m x 2 6m square pit that is 1 2m deep Construct a steel frame grid basket The proper construction of this reinforcement is crucial to the strength of the tower base Follow the construction layout in Appendix 3 Concrete mixing ratio 15 1 2 2 3 5 cement sand pebble Fill the hole with a 100mm concrete base and put the steel frame grid basket into the bottom Fix two layers of boxed boards into the pit and put the steel frame in fix the position of ground bolts by upper and lower hole plates at a stipulated depth Pour the concrete Wait around 100 hours to allow the foundation to set During this period do not touch it or attempt to install the wind turbine Refill the soil and stone Tamp it 4 3 Installation Preparation l 2 Check the components with the packing list If you encounter any packaging discrepancies contact your Talon reseller immediately After battery purchase fill the batteries with water and carry out the initial charge according to the technical regulations specified by the battery manufacturer To protect against wind and rain place the charge controller and inverter i
8. the safety precautions and attention of the installer Please follow common sense guidelines for correct operation technique and installation A amp C Green Energy will not be responsible for any inappropriate operation which may cause any property damage or personal injury All risks will be assumed by the end user and his designated installer Please note the annual electricity output from the wind generator is determined by the local wind resources and other factors such as the installation elevation of wind generator environmental temperature maintenance terrain and density of periphery buildings A amp C Green Energy can not make any guarantee for the actual power output and energy generated by the wind generator This product specification is a general installation guide only and cannot be used as a special maintenance guide 2 Summary 2 1 Information We have improved this product specification but at the same time A amp C is improving its products unremittingly There may be some undocumented differences between the product you received and this specification Please use original Talon parts Do not refit the original assembled wind generator otherwise it may void the repair warranty 2 2 Mark Illustrations Within this guide please pay close attention to the following tips and warnings Warning means there are risks that may cause personal injury or perhaps death Caution means there are risks that may cause wind
9. turbine equipment or property damage Advice helpful installation amp maintenance hints from the manufacturer 2 3 Applications for Use Off grid application The electricity generated by the wind turbine can be stored into batteries Through an off grid inverter the DC can be changed into stable AC for off grid power supply On grid application The electricity generated by the wind turbine can be rectified into DC Through an on grid inverter the DC can be converted into stable AC and feed the local utility grid 2 4 Structure and Main Property This turbine is composed of pitch blade permanent magnet generator rotary body including the slip ring and mechanical braking device tower braking switch electric controller battery bank inverter cable etc a 5 Part name Centrifugal hammer Outer hexagonal bolt M16 110 Outer hexagonal bolt M16 55 Inner hexagonal bolt M16 55 2 5 Technical Specifications TECHNICAL SPECIFICATIONS Blade Diameter Blade Material Quantit Rated Power i Survival Wind Rated Rotation Speed Working Voltage Output Voltage Generator Type Speed Regulation Shut Down Method POWER CURVE 9 11 13 15 18 20 22 24 27 29 31 34 36 38 40 Instantaneous Wind Speed mph Monthly Energy Output KWh 25 feet FRP 3 10 000 W 12 500 W 24 6 mph 6 7 mph 5 6 56 mph 112 mph 200 rpm Bex Un AC220V 3 phase AC Permanent Magnet Variable Pitch
10. wiring diagram for different types of turbines may vary The wiring diagrams attached in appendices 6 and 7 are only valid for the turbines controllers and inverters from A amp C Green Energy 6 1 Battery Bank Connection 1 Connect the batteries into the battery bank the pole and pole on both end of the battery bank is marked by red and black color respectively The battery lines and guide cables should be 6mm 9 gauge copper wiring in cross section area All connection points should use wire connecting clips to ensure firm connection and proper conductivity Connecting wire between batteries and the input output wires of the battery group should be 6mm 9 gauge pole is marked by red color pole is marked by black or yellow or blue color In order to prevent acid corrosion put a layer of protective grease on the connecting clips Connect the three phase output wires of the generator to the connectors of the electric controller amp inverter box respectively Connect the controller with the battery bank note the Connect the controller with dump load box using 10mm 7 gauge cable if necessary Connect the braking signal terminal of controller with the K I K2 of the braking controller using 2 5 12 gauge cable 6 22 Connect the pole of the charger for the braking battery with either live wire of the inverter connect pole with the output zero line of the inverter
11. 5 40 10 9 Grade J C M 8 15 16 5 18 30 36 68 16 2 167 250 M24 300 460 580 650 Appendix 2 Hydraulic Tower Foundation 105 150 D 10 4 ES m 519 Easy 090 019 T WW NICE N unu z AJ GezadH 99 Appendix 3 Free Standing Tower Foundation E H RA i He RY 0 Al E pue x F WOL SaA OL UOJEL Appendix 4 Free Standing Tower Specifications lt Sy 8 Q e Ay i lt 57 ON SN ix 5 Off Grid Wiring Append Talon10 Off Grid BATTERIES 12V 22 Talon10 EX KE CONTROL BOX BRAKE 10kW 22 12V 200AH DC300V DC300V DC310V DC230V DC320V AC340 AC420 50Hz ing 6 Grid Tie Wiri IX Append Talon10 Grid Tie CHARGER WE L 20K Talon10 EKERRAAESRERIERPMAUREE 3 CHD aas FERRE HAE SERRE DC200V CWEL 20K FARREA DC300V HARER DC310V HAM 47 51 5Hz 57 61 5Hz HERER DC330V AC340 AC420 380V UTILITY GRID Ans RRP RRS SEAM 1 BRAS SR JUN EP UR HUE MEE EI 7 8414 BU 8 APSE BER TARTAR KML TREAFE ATURE C Ra ALARE TRAE RRR paqa 8 EUER EEAXIEEBAR MAE RRA
12. ICABLE LAW ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ON THIS PRODUCT IS LIMITED TO THE DURATION OF THIS WARRANTY INSURANCE Mailing Address Shipping Address A amp C Green Energy A amp C Green Energy PO Box 941122 1108 Summit Ave Ste 8 Plano TX 75094 Plano TX 75024 972 516 0692 This Agreement is not a contract of insurance however the obligations hereunder are fully insured by A amp C Green Energy s insurance company Some states do not allow the exclusion or limitation of incidental or consequential damages or allow limitations on how long an implied warranty lasts so the above limitation or exclusions may not apply to you This Limited Warranty gives you legal rights and you may have other rights which vary from state to state 1 Talon Warranty Registration Card Talon Model Talon10O Serial Number Where was this unit purchased Purchase Date Purchaser Information Name Address City Phone Keep this half for your personal records Talon Model Talon10O Serial Number Where was this unit purchased Purchase Date Purchaser Information Name Address City Phone Mail or fax this half to A amp C Green Energy at faxit 972 516 0697
13. Keep the battery far away from heat or fire e All harmful gas emitted during the charging process should be discharged outdoors e To prevent a short circuit please use a well insulated tool to wire the batteries e Talon wind turbine must be assembled by a qualified person with relevant training and equipment Non qualified personnel should not perform any aspect of turbine installation or operation e Refer to this manual for site selection installation and maintenance e Installation should not occur under extreme weather conditions thunderstorm heavy rain heavy mist sand storm gusting wind etc 4 Preparation 4 1 Foundation Construction for a Hydraulic Tower as shown in Appendix 2 1 2 A e Dig a 2 6m x 2 6m square pit that is 1 2m deep Construct a steel frame grid basket The proper construction of this reinforcement is crucial to the strength of the tower base Pay attention to align the position of hydraulic pump with the turbine tilt up direction Make sure to let the orientation of the turbine foundation fixing plate and those of the hydraulic pump accord with the construction layout even minimal deviation may cause the failure of turbine installation Concrete mixing ratio 15 1 2 2 3 5 cement sand pebble Fill the hole with a 4 concrete base and put the steel frame grid basket into the bottom Fix two layers of boxed boards into the pit and put the steel frame in fix the position of ground bolts
14. anually shut down the wind turbine If there is an unprecedented vibration or strange noise being detected during turbine operation stop the wind turbine for inspection e Wire the wind turbine separately and do not mix with any other cable power the lights by DC and other household appliance by inverted AC the refrigerator should be connected with a switch on delay socket e When wiring the wind turbine system connect the battery bank first then the output cable of the generator in disassembling the turbine system please disconnect the output cable of the generator before cutting off the battery line See appendix 5 Set the switch of the electric box at off Only switch on as the battery is nearly charged fully or a strong wind is approaching Do not touch this switch under high RPM switch it off only during light winds e The battery bank should be kept away from fire heat and direct sunlight Any harmful gasses from the battery charging and discharging should be exhausted on a timely basis e Keep the rotor balanced to eliminate any vibration In the case that the blades become unbalanced the wind generator must be shut down for a check Once the trouble has been eliminated the unbalanced torque should be no larger than 0 02N m e Do not touch the breaker panel off switch when the wind turbine is rotating fast e The electric breaker can only be turned off when the turbine is stopped or rotating slowly e
15. be a slightly higher during the first several startups becoming gradually normal 4 During the trial running period the turbine should remain stable with little vibration The voltage of the three output cables should be identical The blade will change its position when the wind speed has exceeded the rated speed The peak output power of the turbine should be no larger than 1 5 times that of the rated power 5 During the trial running of the turbine maintain and operate the turbine following the depiction of the operating manual the controller batteries inverter should be able to power the load or feed the grid normally 6 If the turbine has passed the above trial run it is ready normal operation 20 7 6 Normal Operation 1 2 The turbine system should be put into service only after all of all its components have passed the trial test The turbine should be serviced only by an authorized professional Call your Talon reseller should you need help finding a technician 7 7 Shut Down Methods 1 4 Automatic shut down The controller will detect the signal from the turbine system including the output voltage of generator and working time of the dump load box If either of the two signals exceeds the normal range the controller will shut down the turbine automatically Manual shut down The turbine can be shut down by the braking switch on either the controller or the electric manual winch if necessary for maintenan
16. ce approaching storm etc After the braking switch has been triggered the turbine blades will change angles gradually slowing the rotation of the turbine During the normal shut down of the turbine there 15 no need to turn off the turbine controller and inverter When the turbine 1s being shut down for a long time the controller and inverter should be turned off in order to save the power of the batteries and protect the turbine Restart and System Shut Down Recovery e the case of manual shut down please press the manual dump load and then loosen the steel rope of the electric winch manually before the restarting the wind turbine e In the case of the electric shut down just engage the turbine system by controlling the electric winch by hand For any shut down reason the inverter must be switched off before the controller For the start up of the electric system follow the same procedure 21 8 Maintenance 8 1 Routine Check If there is abnormal vibration or noise shut down the turbine for further inspection Check the flexibility of the Variable Pitch mechanism the strong winds Check that the voltage balance of the 3 phase output is even Check the working status of the controller and inverter Check if the batteries have been fully charged Open the nacelle window check if the spline shaft has been well lubricated and clean Open the nose cone check if the joint bearing is clean and has been lubricated
17. h attached at the bottom of thee tower whichis connected with the pitch mechanism by a steel pitch mechanism can be triggered by pressing the hand winch Brake handle Positioning pine Manual winch Fig 9 Fisz 10 16 5 3 Erecting the Wind Turbine 5 3 1 Crane Installation of a Free Standing Tower 1 Screw two positioning pins into the feet bolts diagonally 2 Lift the rotary body and the tower top by a flexible hanging belt aiming at the positioning pin move the belt to let the tower sit onto the foundation accurately put on the flat washer and spring washer screw on the M24 nuts Screw off the positioning pin put the flat washer spring washer and screw onto the nuts 4 Adjust the perpendicularity of the tower against the ground into 0 002xheight m by screwing the 24 nuts of the tower base flange keep this perpendicularity and tighten all the nuts diagonally with each upper and lower nuts of the same pair being tightened simultaneously see figures below gt Ay WARNING During the installation please short connect the three output cables first in order to prevent the rotation of blades fix the turbine by rope 5 3 2 Gin Pole Installation of a Free Standing Tower If a crane is not available for the tower installation a gin pole or holding rod method should be considered For detail please refer to a tower consultant in your area 17 6 System Electric Wiring The
18. he batteries should match those of the wind turbine The inverter output voltage level should also be consistent with that of the wind turbine s voltage The inverter capacity should satisfy the peak power of the load 6 3 Grid Tie Supply System 6 3 1 System Diagram wiring diagram see appendix 7 6 3 2 System Brief State grid 220V 380V An on grid turbine system consists of a wind turbine grid tie controller dump load box inverter and utility electric system the The turbine will convert the kinetic power of wind into unstable AC which is then rectified into DC by the grid tie inverter It will be converted into stable AC Then it can either be used by the load appliances and household electronics or fed back into the power grid 6 3 3 Wiring of an Grid Tie Wind Turbine System l 2 D Wire the turbine system based on the turbine grid tie controller and inverter manuals The on grid inverter efficiently feeds the AC220V AC380 grid but it needs a dump load a power off automatic shut down etc For safety the capacity of the controller s dump load should be 2 3 times that of the rated capacity of the turbine and load 19 7 Operation Manual 7 1 Testing Examination 1 Check the tightness of the blades turbine rotor nose cone generator rotary body and centrifugal hammers 2 Check to see if the installation angle of each blade and centrifugal hammer is proper 3 Check the connection and to
19. he blade and turbine plane 15 B X1 B This is the ideal angle for the blades to begin their rotation As long as the wind speed reaches 7 mph the blades will begin to rotate While rotating the outermost edge of the blade will be driven by the centrifugal force generated by the rotation of the blade to tilt toward the turbine plane As the wind speed increases the blade angle X1 will then decrease to O so that the blade 15 parallel with the turbine plane At this angle the turbine has nearly reached its rated output power When the wind speed is between 20 mph 55 mph 9m s 25m s the blade angle X1 will stay near 0 with slight fluctuations in order to maintain it s rated power When the wind speed is between 55 mph 112 mph 25m s 50m s the wind will draw the blade by the centrifugal force so the angle X1 will continue to decrease to a negative angle X1 B B and are not the same Under this negative angle the blade angle will produce a resistance on the rotation of turbine blades to slow down the turbine thus protecting it from over speed operation The maximum rotation of the turbine will be no more than 300 RPM VARIABLE PITCH 3 Safety Rules Do not allow the turbine to run without a load or at continual high speeds If applicable check the guyed tower and guy wires regularly to ensure proper tension Do not stand under a wind turbine during high winds When the wind speed is over 24m s m
20. ic piston 10 Connect the hydraulic piston to the hydraulic pump 1 11 Start the hydraulic pump and SLOWLY raise the tower 12 Once the tower is in position tightly bolt the tower base into place using the included fasteners 13 Shut off the hydraulic pump disconnect the hydraulic pushing rod and level the tower A CAUTION Tower should be tilted up around 30 before switching on the hydraulic pump 5 1 2 Installation and Assembly of a Free Standing Tower oS See Dig a hole to the drawing specifications found in Appendix 3 of this manual Lay out the rebar frame Align the foundation screw bolts with the positioning disk After the concrete has been poured and allowed to set for at least 100 hours place the tower base and onto the exposed bolts emerging from the concrete Place the included nuts and washers and then tighten Connect the upper and lower tower rods together by plug in or butt joint Tighten the flange bolts Lay the tower down with the base near the foundation Put a bracket beneath the tower about 1 feet from the tower top to support it Insert the cable and steel rope of the winch into the tower bottom and draw at least 18 inches of them out from the tower top by using a steel wire Z 2 3 mm 10 Free standing tower specifications can be found in Appendix 4 of this manual 12 5 2 Wind Turbine Body Installation 5 2 1 Assembly of a Generator with a Rotary Body
21. ltage on the three phase cable 8 2 6 Lubricate the Key Position e Open the nacelle window clean and lubricate the spline shaft e Open the nose cone clean and lubricate the joint bearing 22 8 3 Checking After Heavy Winds After strong wind gt 25m s repeat the procedures in 8 2 1 8 2 2 8 2 3 8 2 4 8 2 5 8 4 Routine Maintenance every 3 000 hours 1 Repeat every check and maintenance process detailed in section 8 2 2 Check the technical conditions of the rotor 2 Checking the contour of the blades with emphasis on the tips and front edges to see whether there are any cracks or damage Check the blades to detect any changes which can result in unbalanced deformation translocation or change of setting angle Clean the electricity conveying slip ring and electric brushes polishing the conducting contact face Any worn electric brush should be replaced by a new one The contact area between the brush and slip ring should reach 95 or more 8 5 Maintenance l Lubricate the blade hub joint bearing and spline hub every year 2 The spring position inside the rotary body should be checked every year replacing any damaged springs Check the fasteners and brushes regularly Check the steel rope regularly replacing any damaged rope 9 Troubleshooting Possible Reasons Possible Solutions 1 Pull rope of steel wire is loosen 2 Blade fixing bolts are loosen 3 Blade is defective caused by external force
22. nto a weather resistant box Prepare a suitably long cable that is 6m in cross section with a current intensity of around 4A m mr If the cable is rather long enlarge the cross section properly Select an open site with no obvious wind barriers trees buildings etc and the air can flow freely without turbulence The distance between the turbine and controller inverter and battery bank should be no longer than 50m The turbine should be installed when the wind is not strong below grade 2 10 5 Installation 5 1 Tower Installation 5 1 1 Installation and Assembly of a Hydraulic Tower N ere Dig a hole to the drawing specifications found in Appendix 2 of this manual Lay out the rebar frame Align the foundation screw bolts with the positioning disk Attention The center lines of the tower positioning disk and the hydraulic top plate need to be aligned before the concrete 15 poured After the concrete has been poured and allowed to set for at least 100 hours place both the tower base and hydraulic pushing rod base onto the exposed bolts emerging from the concrete Place the included nuts and washers and then tighten Connect the pushing rod of the hydraulic tower to the base of the pushing rod Attention Place the adjusting nuts before installing the base Align the center of the tower the center of the base hinge and the center of the hydraulic base 9 Connect the hydraulic hose to the hydraul
23. rque of the tower and foundation bolts 4 Try to turn the turbine to see if there is any generator shaft resistance The blades should be free to spin without friction 7 2 Checking the Generator Output Line 1 Open the nacelle window to see if the output cable and brush have a good connection 2 Using a multimeter check for good conductivity between the terminals and slip ring 3 Check the tightness between the three turbine output cables and power cable to see if the terminal has been fixed or whether the cables or steel wires have become twisted 7 3 Check the Inner Braking Mechanism 1 Check the connection of the steel rope with the winch Ensure the limiting disk and stroke switch assemblies are correct 2 Start the system and release the brake agitate the winch by hand in a counter clockwise direction to loosen the steel rope to see if the turbine is about to spin 7 4 Checking the Electric System Check all electrical equipment including controller battery bank inverter and dump load Make sure they have been properly connected and are in good working order 7 5 Trial Operating 1 The turbine should be static before the trial test Start the turbine and check the flexibility of how the turbine tracks the wind direction when the wind speed reaches 4m s the turbine should be able to track the wind direction 3 The turbine will begin to rotate when the wind speed has exceeded 4m s the rotation speed of the turbine will
24. t has been properly registered Both proper registration and a dated proof of purchase are required prior to obtaining warranty service Instructions To obtain warranty service simply call 800 963 7973 When calling ensure to have all proof of purchase documentation and service material available including all serial and part numbers to help us quickly assist you Repair Replacement Warranty This Limited Warranty shall apply to any repair replacement part or replacement product for the remainder of the original Limited Warranty period or for Five 5 years whichever is longer Any parts or product replaced under this Limited Warranty will become the property of A amp C Green Energy This limited warranty covers only the hardware components packaged with the Product It does not cover technical assistance for hardware or software usage and it does not cover any software products whether or not contained in the Product any such software is provided AS IS unless expressly provided for in any enclosed software Limited Warranty Please refer to the End User License Agreements included with the product for your rights and obligations with respect to the software This Limited Warranty only covers product issues caused by defects in material or workmanship during ordinary consumer use it does not cover product issues caused by any other reason or use This includes but is not limited to acts of God misuse limitations of technology or modifica
25. the cable should be 4 mm 11 gauge in cross section Connect the push rod terminal of the braking controller with the input terminal of the push rod at the bottom of the tower using 2 5 mm 12 gauge cable 6 2 Off Grid Supply System 6 2 1 System Diagram see appendix 6 6 2 2 System Brief The off grid wind generator powers the load through a battery bank and the electricity will be stored in the batteries after being converted into stable DC by the controller ACZ2U0Yor 38 Y z gt Controller Battery Inverter Load ke EUN Wind turbine 18 Wire the turbine controller battery bank and dump load following the depiction in Section 6 1 Connect the input terminal of the inverter with the of battery bank Connect the load with the output AC220V terminal of the inverter For details refer to the controller and inverter users manuals The off grid turbine system can be used upon the completion of all wiring and connections based on the user manual of the turbine controller and inverter Only after reaching a certain level of charge from the controller will the batteries begin to power the load through the inverter Much of the electricity from the off grid turbine will be stored into the batteries Periodically refill the batteries to maintain their lifespan Adjust the load consumption based on the local wind condition and power generation status The voltage level of t
26. tion of any part of the product This Limited 10 Warranty does not cover products sold AS IS or WITH ALL FAULTS or consumables such as fuses or batteries This Limited Warranty is invalid if the factory applied serial number has been altered or removed from the product This Limited Warranty is valid only in the United States This limited warranty does not cover 1 Towers equipment materials or supplies not manufactured by for A amp C Green Energy 2 A amp C Green Energy equipment that has been modified or altered without prior factory approval 3 Damage or loss of function sustained during periods with wind speeds exceeding 50 m s 110 mph 4 Repairs performed by other than authorized A amp C Green Energy service personnel 5 Acts of God or 6 Incidental or consequential damages Pursuant to this Limited Warranty A amp C Green Energy will at its option 1 repair the product using new or refurbished parts or 2 replace this product with a new or refurbished product For the purposes of this Limited Warranty refurbished means a product or part that has been restored to its original specification In the event of a defect the above represents your exclusive remedies LIMITATIONS ON DAMAGES A amp C GREEN ENERGY SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THIS PRODUCT DURATION OF IMPLIED WARRANTIES EXCEPT TO THE EXTENT PROHIBITED BY APPL
27. witch is set at close 1 Rotation of the generator is too low 2 Permananet magnet rotor has lost its magnet 3 The conductivity of connect point between slip ring and output circuit is weak 4 There is a short circuit in the rectifier 5 Circuit line of low voltage electricity transmit is too long or the diameter of wire is too thin 1 There is a circuit break in the AC lines of the generator 2 Fuse is blown 3 Stator winding is burnt circuit is broken 1 DC fuse is blown 2 Output circuit is broken 3 Rectifier is damaged 1 Output voltage of the generator is too low or no electricity is being generated at all 2 The connector of the battery is corroded by acid resulting in weak conductivity 3 Battery failure isolate them 3 Readjust the brake gap 4 Set switch to open 1 Upon detection restore to normal rotation rpm 2 Change magnet or generator rotor 3 Clean slip ring and contact point to reduce resistance 4 Replace this equipment 5 Shorten the circuit line or decrease the diameter of the wires to reduce electricity loss 1 Detect and reconnect the wires 1 Replace the fuse 2 Detect the breaking point and reconnect the 1 Check and elliminate the trouble 2 Clean the connectors Tighten and coat with anti corrosive grease 3 Replace the damaged batte Appendix 1 Bolt Torque Nm 35 45 HB101 207 16MnVB 45 40Cr 40MnB 5 6 HB285 3218 8 HRC3
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