AVANTI - Hytorc
Contents
1. USER MANUAL AVANTI Torque with reaction arm Tension without reaction Torque Tension without arm reaction arm INDEX 1 WELCOME AF HYTORO a S nx Ex De a aE 3 2 GENERAL INFORMATION RR RR SR DR RRRR SR RR RR SR s RO uan uas 3 3 SAFETY n enun nhe n unu su IRR RRRR RR RRRR SR RR RR RR s RO REN RIA 3 4 INTRODUCTION P 6 5 BEFORE USE 7 6 CONNECTING THE HYDRAULIC PUMP UNIT 7 6 1 BEFORE USE CHECK PUMPS ccccccccccecececececececececececucacacacccacaecuauauaeauauauaeauaunenenenenenenenenenenensneneners 7 6 2 HOSE itus 7 8 SETTING OF TORQUE VALUE BOLT LOAD een nnn nennen enun nnn nnus 9 USE OF SOCKET WRENCH nesbesvses sees s iaaii 10 8 1 SETTING ROTATION DIRECTION csseeeeenen enne em en nenemeecsisemese ssa sese eas AAEE ese sara sese sss esee rana 10 8 2 REACTION 10 8 3 TO TIGHTEN A BOLTED CONNECTION cccccececececcecececccececucceeuececucuuaenecscacauaenecseauun2. AV 10 40 AV 05 41 AV 08 41 AV 10 41 AV 05 27 AV 08 27 AV 10 27 AV 05 02 AV 08 02 AV 10 02 AV 05 59 AV 08 59 AV 10 59 AV 05 58 AV 08 58 AV 10 58 AV 05 39 AV 08 39 AV 10 39 AV 05 32 AV 08 32 AV 10 32 AV 05 65 AV 08 65 AV 10 65 AV 05 43 AV 08 43 AV 10 43 090155 1 4 090155 1 4 090155 1 4 90156 90156 90156 AV 05 62 AV 08 62 AV 10 62 AV 03 00 AV 03 00 AV 10 00 5 MK AV8 MK AV10 Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl www hytorc benelux be AV 10 16 AV20 AVS 80 AV I20 iN 17 N BEEN e E NN OA LE EIN om NN YN EUM EM EN EXER ie ib EM EM EM 8 EZN EN EM 26 NO EM EM 8 32 8 EN 35 NNI o ls l 0 0l 0l 0l Il lt 2 4 d Housing Piston Assembly End Cup Disengagement Lever R L Disengagement Lever Pivot Shaft Disengagement Lever Assembly Reaction Pawl Push Pin Spring Reaction Pawl Assembly Reaction Pawl Push Pin Square Drive Assembly Ratchet Drive Plates Left Right Drive Pawl Assembly Shroud Uniswivel Assembly Rod Pin Drive Retainer Assembly Drive Spline Sleeve Assembly Reaction Arm Uniswivel Cap Drive Plate Retaining Ring Backup Ring Drive
3. NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG Usermanual Avanti docx Version 2 5 feb 14 14 11 PART LIST AVANTI SERIE fe x FC oy oo 9 E 1 T 4 e 1 IPM m 4 28 FOR SIZE 01 THROUGH 35 THE POST IS BUILT IN WITH HOUSING ITEM 1 FOR SIZE 50 AND ABOVE THE POST IS AN INDIVIDUAL PART WITHIN UNISWIVEL ASSEMBLY ITEM 12 FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 ENG Usermanual Avanti docx www hytorc benelux be Version 2 5 feb 14 15 ITEM 21 NM NEN a OA EUN EA EUM LE NN MN 8 Lie 16 ie 20 Pa 22 23 EZN OM 25 EM 28 29 30 32 33 34 35 36 2 ee 0l 0 Il PROT MN EB POT T Housing Piston Assembly End Cup Disengagement Lever R L Disengagement Lever Pivot Shaft Disengagement Lever Assembly Reaction Pawl Push Pin Spring Reaction Pawl Assembly Reaction Pawl Push Pin
4. Square Drive Assembly Ratchet Drive Plates Left Right Drive Pawl Assembly Shroud Uniswivel Assembly Rod Pin Drive Retainer Assembly Drive Spline Sleeve Assembly Reaction Arm Uniswivel Cap Drive Plate Retaining Ring Backup Ring Drive Plate Retaining Ring Sq Drive Set Screw Reaction Arm Set Screw Uniswivel Cover Screw Drive Pawl Spring Pin Drive Plate Dowl Pin Drive Pawl Spring Access Plug with O Ring Shroud Spring Shroud Spring Screw Disengagement Lever Screw Shroud Screw Reaction Pawl Pin Set Screw Reaction Pawl Pin Male Coupler Female Coupler Housing Seal Kit Not Shown Uniswivel Seal Kit Not Shown MAINTENANCE KIT Not Shown FOR MORE INFORMATION HYTORC Nederland BV AV 7 01 AV 7 25 MXT 7 26 AV 7 15A AV 7 15B AV 7 15 AV 7 18 AV 7 10 AV 7 42 AV 7 05 AV 7 06 AV 7 OAL R AV 7 63 AV 7 31 AV 001CL AV 7 19 AV 7 11 AV 7 07 AV 7 03 AV 7 20 AV 7 30 AV 7 5A AV 7 22 AV 01 13 AV 7 40 AV 7 41 AV 7 27 AV 7 02 AV 7 59 AV 7 58 AV 7 39 AV 7 32 AV 7 65 AV 7 43 090155 1 8 090156 1 AV 7 62 AV 01 00 MK AV 7 AV 01 01 AV 01 25 MXT 01 26 AV 01 15A AV 01 15B AV 01 15 AV 01 18 AV 01 10 AV 01 42 AV 01 05 AV 01 06 AV 01 OAL R AV 01 63 AV 01 31 AV 001CL AV 01 19 AV 01 11 AV 01 07 AV 01 03 AV 01 20 AV 01 30 AV 01 5A AV 01 22 AV 01 13 AV 01 40 AV 01 41 AV 01 27 AV 01 02 AV 01 59 AV 01 58 AV 01 39 AV 01 32 AV 01
5. around the midpoint The Avanti can be used in the following situations As a torque tensioner to tighten on bolt load with a LoadDISC With the HYTORC NUT the AVANTI changes in a precision tensioner To tighten by torque with a reaction arm against a solid point or against an adjacent nut HYTORC has different low clearance tool to tighten or loosen nuts with limited clearance such as the Stealth XLCT and Versa FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG Usermanual Avanti docx Version 2 5 feb 14 6 5 BEFORE USE All HYTORC products have been tested and are ready for use at delivery In some cases you need to fill the supplied hydraulic oil in the pump unit before use The system accuracy of your HYTORC tool is within 3 This accuracy can be certified through calibration by our own calibration system All new tools are delivered with a calibration certificate A HYTORC torque tool is only complete with a hydraulic pump and a high pressure twin hose To assure a safe and good operation of your equipment it is necessary to operate correctly and maintain regularly 6 CONNECTING THE HYDRAULIC PUMP UNIT Important Before use you have to fill the HYTORC pump units with separate deliv
6. power or remote cords as means of moving the equipment Maintain your HYTORC equipment with care For top performance inspect tools power pack and accessories for visual damage frequently and always prior to use Always follow instruction for proper tool and pump maintenance Refer to the Operations Maintenance Section in chapter 10 for further clarification Stay alert Watch what you are doing Use Common sense Do not use power equipment under the influence of any mood altering substances Prior to operation Ensure that all hydraulic connections are securely connected and there is no leakage Verify that the hydraulic hoses are not kinked or otherwise damaged Ensure the square drive and its retainer are fully and securely engaged Be certain that all connectors elbows fitting and swivels are not bent loose or damaged Prior to use Check sockets for size quality and flaws do not use if questionable Cycle tool to ensure proper function Locate a solid secure reaction point sure the reaction arm retaining clamp is fully engaged sure the hydraulic hoses are free of the reaction point Pressurize the system momentarily if the tool tends to ride up or to creep stop and re adjust the reaction arm to a more solid and secure position FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BV
7. produces no pressure gt check rotating direction Motor runs to slow or stops automatically after starting gt voltage drop in the power Usually too thin or too long extension cable is used Check pump unit with the main plug directly in the electric point Motor runs but does not switch from forward to reverse gt rupture in the remote control cable valve block defect Motor does not run gt no electrical power or rupture in supply cable FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG Usermanual Avanti docx Version 2 5 feb 14 13 10 10 1 Inspection before each use Check if both oil levels of the pump unit are sufficient Check power supply air pressure minimum 5 BAR or the right E voltage Check if the cables and air hose supply of the remote control not damaged Unreel the hose of the remote control at air pumps completely Bending of the small air hose can cause failures Check if supply cables are not damaged Check if the hydraulic hoses not damaged The working pressure is 700 BAR Adjust pump pressure at 200 BAR Check if the needle returns repeatable Resume at 400 BAR and 700 BAR Drain if there is water in the separator Oi
8. 1 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG Usermanual Avanti docx Version 2 5 feb 14 7 We have three different types of couplers rotating couplers rotating couplers with locking devices and quick couplers The different types cannot be connected between each other IMPORTANT You cannot connect 2 or 4 hoses to each other If necessary you can connect 3 or 5 hoses Use always an odd number of hoses RIGHT pump ee TOOL C O l Push the hose parts and couplers to each other Screw the couplers hand tight Do not use locking pliers f you want to detach disconnect the return hose first If impossible press briefly once on the remote control push button Attention During operation the couplers can become loose unnoticed what makes oil flow impossible The tool operates no longer ASSURE YOURSELF THAT ALL COUPLERS ON THE PUMP AS WELL AS ON THE TOOL ARE TIGHTENED PROPERLY THIS IS THE MOST COMMON OPERATION FAILURE 6 3 After use the hoses Protect the couplers against dirt and damage by connecting the end parts of the hose to each other FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0
9. 38 705 220 www hytorc benelux be ENG Usermanual Avanti docx Version 2 5 feb 14 8 7 SETTING OF TORQUE VALUE BOLT LOAD The HYTORC hydraulic pump unit has a working range of 20 BAR until maximum 700 BAR Within this range the pressure is infinitely adjustable Follow the next steps to adjust the right torque 1 Every tool type has his own pressure torque chart supplied with your HYTORC tool Search for the right torque in the preferable column Nm kgm or ft lbs in the chart and read the right pressure to adjust the DRUK HAALMOME NT IN DRUK pump in BAR right or PSI left PRESSURE PRESSURE 2 Turn the wing nut on the tank cover of the pomp unit completely leftwards upwards If a locking knob exists please release this one first 3 Put the torque tool somewhere on the ground or another safe place without placing on a nut 4 Pick up the remote control and push the start run button The pump starts running and the tool makes one stroke Repeat twice and check if the tool turns fine 5 NEXT AS FROM NOW KEEP THE START BUTTON PRESSED 6 Turn the wing nut to the right until the pressure gauge presents the desirable pressure After setting you can release the start button 7 Push the button after several seconds again and check the pressure Fix the locking if adjustment is fine Finally check the pressure again 4 Important 4 lt 2 To change the pressur
10. 55 1 4 090155 1 4 90156 90156 90156 AV 20 62 AV 35 62 AV 50 62 AV 10 00 AV 10 00 AV 10 00 MK AV20 MK AV35 MK AV50 HYTORC AV 80 01 AV 80 25 AV 80 34 AV 80 15A N A AV 80 15 AV 80 18 AV 80 10 N A AV 80 05 AV 80 06 AV 80 OAL R AV 80 63 AV 80 31 MXT 010A AV 80 19 AV 80 11 AV 80 07 AV 80 03 N A AV 80 20 AV 80 30 AV 80 5A AV 80 22 N A AV 80 40 AV 80 41 AV 80 27 AV 80 02 AV 80 59 AV 80 58 AV 80 39 AV 80 32 AV 80 65 AV 80 43 090155 1 4 90156 AV 80 62 MXT 010 00 MK AV80 AV 130 01 AV 130 25 AV 130 34 AV 130 15A AV 130 15B AV 130 15 AV 130 18 AV 130 10 AV 130 42 AV 130 05 AV 130 06 AV 130 04L R AV 130 63 AV 130 31 AV 130 001 AV 130 19 AV 130 11 AV 130 07 AV 130 03 AV 10 001P AV 130 20 AV 130 30 AV 130 5A AV 130 22 AV 10 13 AV 130 40 AV 130 41 AV 130 27 AV 130 02 AV 130 59 AV 130 58 AV 130 39 AV 130 32 AV 130 65 AV 130 43 090155 1 4 90156 AV 130 62 AV 10 00 MK AV130 HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGIE ENG Usermanual Avanti docx Version 2 5 feb 14 Tel 32 0 38 705 220 www hytorc benelux be 17
11. 65 AV 01 43 090155 1 8 090156 1 AV 01 62 AV 01 00 MK AV1 HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGIE ENG Usermanual Avanti docx Version 2 5 feb 14 AV 03 01 AV 03 25 MXT 03 26 AV 03 15A AV 03 15B AV 03 15 AV 03 18 AV 03 10 AV 03 42 AV 03 05 AV 03 06 AV 03 OAL R AV 03 63 AV 03 31 AV 003CL AV 03 19 AV 03 11 AV 03 07 AV 03 03 AV 03 20 AV 03 30 AV 03 5A AV 03 22 AV 03 13 AV 03 40 AV 03 41 AV 03 27 AV 03 02 AV 03 59 AV 03 58 AV 03 39 AV 03 32 AV 03 65 AV 03 43 090155 1 4 90156 AV 03 62 AV 03 00 Tel 32 0 38 705 220 HYTORC AV 01 001P AV 01 001P AV 03 001P AV 03 001P AV 03 001P AV 05 01 AV 08 01 AV 10 01 AV 05 25 AV 08 25 AV 10 25 MXT 05 26 AV 08 34 AV 10 34 AV 05 15A AV 08 15A AV 10 15A AV 05 15B AV 08 15B AV 10 15B AV 05 15 AV 08 15 AV 10 15 AV 05 18 AV 08 18 AV 10 18 AV 05 10 AV 08 10 AV 10 10 AV 05 42 AV 08 42 AV 10 42 AV 05 05 AV 08 05 AV 10 05 AV 05 06 AV 08 06 AV 10 06 AUR AUR AV 10 04 R AV 05 53 AV 18 63 AV 10 63 AV 05 31 AV 08 31 AV 10 31 AV 0038CL AV 003CL AV 010CL AV 05 19 AV 08 19 AV 10 19 AV 05 11 AV 08 11 10 11 AV 05 07 AV 08 07 AV 10 07 AV 05 03 AV 08 03 AV 10 03 AV 10 001P AV 05 20 AV 08 90 AV 10 20 AV 05 30 AV 08 30 AV 10 30 AV 05 5A AV 08 5A AV 10 5A AV 05 22 AV 08 22 AV 10 22 03 13 AV 03313 AV 10 13 AV 05 40 AV 08 40
12. BA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG Usermanual Avanti docx Version 2 5 feb 14 4 Stay away of the reaction points Remain clear of the reaction arm during operation and never punt body parts between reaction arm and reaction surfaces Always use quality accessories Always use top quality impact sockets in good condition that are the correct size and fully engage the nut Hidden flaws however remain a possibility that could cause breakage so stay clear of sockets during operation Do not use other equipment to enhance performance For example a hammer on the Socket or tool Comment HYTORC pumps are designed to operate HYTORC tools only and otherwise Damage may occur to the pump or the product that is being operated due to misuse You can find a version of the instructions on the reverse side of the torque charts STORE THESE SAFETY INSTRUCTIONS WITH YOUR HYTORC TOOL FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG Usermanual Avanti docx Version 2 5 feb 14 5 4 INTRODUCTION The AVANTI series is an advanced torque tool developed in the way that the tool and the reaction arm can be positioned separately
13. Plate Retaining Ring Sq Drive Set Screw Reaction Arm Set Screw Uniswivel Cover Screw Drive Pawl Spring Pin Drive Plate Dowl Pin Drive Pawl Spring Access Plug with O Ring Shroud Spring Shroud Spring Screw Disengagement Lever Screw Shroud Screw Reaction Pawl Pin Set Screw Reaction Pawl Pin Male Coupler Female Coupler Housing Seal Kit Not Shown Uniswivel Seal Kit Not Shown MAINTENANCE KIT Not Shown FOR MORE INFORMATION AV 20 01 AV 35 01 AV 50 01 AV 20 25 AV 35 25 AV 50 25 MXT 20 26 MXT 35 26 AV 50 34 AV 20 15A AV 35 15A AV 50 15A AM 20 15B AV 35 15B AV 50 15B AV 20 15 AV 35 15 AV 50 15 AV 20 18 AV 35 18 AV 50 18 AV 20 10 AV 35 10 AV 50 10 AV 20 42 AV 35 42 AV 50 42 AV 20 05 AV 35 05 AV 50 05 AV 20 06 AV 35 06 AV 50 06 AV 20 AV 35 AV 50 OAL R OAL R OAL R AV 20 63 AV 35 63 AV 50 63 AV 20 31 AV 35 31 AV 50 31 AV 010CL AV 010CL AV 010CL AV 20 19 AV 35 19 AV 50 19 AV 20 11 AV 35 11 AV 50 11 AV 20 07 AV 35 07 AV 50 07 AV 20 03 AV 35 03 AV 50 03 AV 10 001P AV 10 001P AV 10 001P AV 20 20 AV 35 20 AV 50 20 AV 20 30 AV 35 30 AV 50 30 AV 20 5A AV 35 5A AV 50 5A AV 20 22 AV 35 22 AV 50 22 AV 10 13 AV 10 13 AV 10 13 AV 20 40 AV 35 40 AV 50 40 AV 20 41 AV 35 41 AV 50 41 AV 20 27 AV 35 27 AV 50 27 AV 20 02 AV 35 02 AV 50 02 AV 20 59 AV 35 59 AV 50 59 AV 20 58 AV 35 58 AV 50 58 AV 20 39 AV 35 39 AV 50 39 AV 20 32 AV 35 32 AV 50 32 AV 20 65 AV 35 65 AV 50 65 AV 20 43 AV 35 43 AV 50 43 090155 1 4 0901
14. e you first have to turn the wing nut back to lower pressure 0 Next you can set the desired pressure like explained in this chapter FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG Usermanual Avanti docx Version 2 5 feb 14 9 8 USE OF SOCKET WRENCH Secure the socket with the locking pin to the torque tool Place tool and socket on the nut and be aware that the socket covers the nut as far as possible Even so when rust and paint are covering the nut Never use a socket with extension piece Never use a 12 points socket when not required Never use any thin wall or turned off socket In above mentioned cases it is possible something brakes or causes injury 8 1 Setting rotation direction Push the button of the drive retainer which fixes the square drive to the tool Pull the square drive axle out of the tool and place it back on the other side of the tool Place the fixation retainer oome HYTORC types have the possibility to push the square drive through the tool to the other side Tighten Loosening 8 2 Reaction arm All HYTORC torque tools have an universal changeable reaction arm This reaction arm bears the reaction forces that have been generated by the tool The reactio
15. ea environment Electrical Pumps should never be used in an atmosphere that can be considered potentially volatile If there is any doubt use an air pump Note Metal to metal contact can cause sparks precautions should be taken Avoid premature tool starting The Pump Remote Control is for the TOOL OPERATOR only Stay clear during operation In most cases the tool will allow hands free operation If the tool must be held or steadied during operation use alternative means of securing the tool to the application FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG Usermanual Avanti docx Version 2 5 feb 14 3 Guard against electric shock Ensure the pump is properly grounded and the proper voltage is being used Store equipment properly When not in use tools and accessories should be properly stored to avoid deterioration Use right tool Do not force small tools or attachments to do the job of a larger tool Do not use a tool for purposes not intended Proper safety attire When handling operation hydraulic equipment use work gloves hard hats safety shoes and other applicable clothing Use safety glasses with side covers Moving equipment Do not use hydraulic hoses uni swivels pump
16. enscseauaenecenacass 11 8 4 THE REACTION PAWL cceccccececcccccececccuccececucceneuececaeuuuenecsccuaunecscsecuaunecstauauaenerseauaunenscseauaenenscecass 12 8 5 TOLOOSEN A BOLTED CONNECTION cccecececececccecccccceceneneneneneneueueueueneueneuetecsuetetatstacatacenenenenenanas 12 9 MALFUNCTIONS AND SOLUTIONS ash nasus suenan uas 13 ORO VRC 13 S EP ELT si E E OE E E E EE 13 ATAT PNPN a E E E O 13 A ICC ICA PUND UNNS EEE n 13 10 MAINTENANCE hehe hana hh RR RR RR RERRSR RR RRRR RR RERR RR Resa nnmnnn 14 10 1 INSPECTION BEFORE EACH USE eccccecececcccecececuccececececececscueuenececauuaesecseauaenetscseaeaenstscauaeuensreeass 14 10 2 SMALL MAINTENANCE cccccececcecececccececececcececucucuuaececseceuenecscauaeuecsuauuaenscscauaunecscsuauaenerseauaenensnenass 14 10 3 MAINTENANCE AT HY TORC ccccccccccecececececececececececucecucecacucucacacacueueaeaeauauauauauauaueaususesenenenenenes 14 11 _ 2 e uou E A CUEEMES EIE EUN 15 FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG Userman
17. ered hydraulic oil if not done prior to delivery f you operate your HYTORC torque tool with another pump brand please note the restricted pressure of 700 BAR maximum 6 1 Before use Check pumps Air driven pump units Use as minimum 74 air hose and 72 couplers The working pressure is 6 10 BAR During running the air pressure is not allowed to drop under the 4 5 BAR Check the water separator by opening the drain Check if the oil level in the lubricator is sufficient And check during running if the lubricator drops the subscribed drops of oil approximately 4 6 drops per minute for most pumps Electrical driven pump units Assure yourself of using the right voltage according the pump specifications You find these on the pump cover or electrical box Beware of overvoltage and undervoltage too long or too thin extension cable will cause a voltage decrease Use the hydraulic pomp only if the green yellow grounding cables are connected f needed use 2 5 mm electrical extension cable unreel the cable wince completely 6 2 Hose connection A twin hose connects the torque wrench and the hydraulic pump unit Each hose has couplers at each end One hose has female couplers at both ends and the other hose has male couplers at both ends To avoid tool malfunction do not reverse connectors PUMP TOOL FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 3
18. he spline connection Choose a better position for supporting the arm and place the light metal leg back Keep the button pushed Ensure if the connection is secured by pulling the metal leg If the chosen position is incorrect because the tool tends to ride up or to creep stop and re adjust the reaction arm to a more solid and secure position Alongside an Avanti tool with an ideal reaction arm position 8 3 To tighten a bolted connection By pushing down on the remote control button in the advance position the tool starts turning until the reaction arm will contact its reaction point That is why you have to place the reaction arm to the reaction point first ensuring reaction arm and reaction point are free of any obstacles Continue to hold down the advance button as the nut turns until you hear a click which will signify the hydraulic cylinder inside the tool is fully extended and will not turn the nut further Continuing to hold down the remote control button will result in a rapid build up of pressure to the point of where the gauge reads what was pre set prior to applying the wrench FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG Usermanual Avanti docx Version 2 5 feb 14 11 Attention The ri
19. l pressure gauges are filled with glycerine If glycerine level drops you have a leakage and repair is needed When gauge is getting filled with hydraulic oil this is also an indication of internal leakage After each time the tool is used clean it and check the grease inside the tool 10 2 Small maintenance Hydraulic oil Change the oil after 40 operation hours completely or at least 2 times a year Use only High grade oil ISO VG 46 or 32 Filter at the pump This filter must be changed 3 times a year at normal use and more often if the unit is used each day Quick couplers hoses Clean dirty or rigid couplers or replace them Coal brush assembly electrical unit Check and if necessary renew 10 3 Maintenance at HYTORC Torque wrench Depending of the usage but at least once a year disassemble the complete tool clean inspect change small springs and lubricate again Inspection on capacity at 100 200 300 and 700 BAR Pump unit Calibrate pump pressure gauge 1 time a year and fill glycerine level Motor electrical and air driven The rotor axle and bearings 1 time a year cleaning and lubrication Remote control air driven unit Check the air hoses at flow obstructions and if necessary repair The operation buttons are supplied with a small spring and have to open and close easily Clean the control valves FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen
20. n arm needs to be retracted in the same direction as the square drive and if necessary changed of placement when the square drive changes of direction if the reaction arm is fixed to the square drive this will happen simultaneously Place the tool on the bolted connection and place the reaction arm to a reaction point by hand Check if hoses and tool are free of obstacles Ensure if the steel endpoint of the reaction arm abuts solidly to the chosen reaction point Stay clear of the tool and reaction point with your fingers or other body parts Push the start button for one second to find out if everything is working properly FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG Usermanual Avanti docx Version 2 5 feb 14 10 Optional we have a special 360 degrees reaction arm which is developed special for the Avanti tool This reaction arm makes sure that the reaction forces do not go through the tool housing Adjusting the reaction arm into every angle is possible However the most ideal way is to support the reaction arm at the same height as the socket on the nut To adjust as follows c Push the button at the back of the reaction arm and at the same time pull the light metal leg out of t
21. sing of the oil pressure till the pre set value does not mean that the desired torque value is reached It only indicates that the cylinder is fully extended and cannot turn the nut further until the tool automatically resets itself Release the remote control button and the cylinder will retract The tool will automatically reset itself and the operator will hear a click Push the button again for the next stroke Repeat this step till the nut stops turning Successive cycles are made until the tool stalls at the desired torque value with accuracy within 3 8 4 The reaction pawl The reaction pawl is a blocking system for the driving ratchet It can happen that the reaction pawl while reaching the desired torque value gets stuck in the in the sprocket wheel The tool is under pressure and cannot be taken from the nut The built in reaction pawl is doing its job by intercepting the torsion and tolerance Press again the start button of the remote control and keep it pressed till the oil pressure is build up to adjusted maximum Move the little lever attached to the reaction pawl upwards Release the remote control button Move the button on the reaction pawl downwards The tool is loose and can be taken of the nut 85 To loosen a bolted connection Adjust the pressure of the pomp to its maximum of 700 BAR or 10 000 PSI Check the rotating direction of the hexagon or square drive and change if necessary Check the po
22. sition of the reaction arm and change if necessary Ensure that the reaction arm is secured Place the tool on the bolted connection Press the button of the remote control and keep it pressed till the socket or ratchet turns and stops again As the cylinder extends fully you will hear a click Release the remote control button and wait till the cylinder automatically retracts you again will hear a click Press the button again till the click and repeat this as long as necessary till the connection is loose Comment If the bolted connection does not loosen it is an indication that you may require the next larger size tool to loosen the bolt If you do not have this in your possession please contact HYTORC to find a good solution FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG Usermanual Avanti docx Version 2 5 feb 14 12 9 MALFUNCTIONS AND SOLUTIONS 9 1 Torque wrench tool does not operate anymore gt check if all couplers as well on tool as on the pump are tightened properly The coupling nut of the female coupler has to be tightened completely to the collar of the male coupler 9 2 Pumps pump pressure at a fixed adjustment repeats inaccurately gt pump pre
23. ssure adjusting valve is dirty or damaged loose the valve and cover the hole with a towel start the motor for 2 seconds clean valve and assemble it again gt renew the valve if the problem is not solved Pump runs and produces pressure but the tool does not turn gt check coupler connections tool turns in the wrong direction gt probably two or an even number of hoses is connected to each other or the male and female couplers are interchanged he tool is running slower than usually gt adjust pump pressure to 700 BAR and shut off the pump when the start button is pressed the pressure drops quickly to about 100 BAR but has to remain there If the pressure drops to zero it indicates an internal leakage Please contact HYTORC Nederland B V 31 0 24 3660660 9 2 1 Air pump units Pump motor does not start gt kink in the air hose of the remote control gt unreel the hose completely Pump motor does not start gt starter valve position 21 is defect gt press small knob of the starter valve while ON OFF handle position 9 stands at ON Pump runs slowly or irregular gt too low air pressure gt minimum of 4 BAR with running motor gt clean dirty filter gt dirt in the air motor motor does not run or switch gt this indicates a defect of the control valve in the pump unit If necessary contact HYTORC Nederland B V at 31 0 24 3660660 9 2 2 Electrical pump units Motor makes strange noise and
24. ual Avanti docx Version 2 5 feb 14 2 1 WELCOME HYTORC Thank you for buying HYTORC equipment This user manual and safety instructions is designed to provide you with the basic knowledge required to operate and maintain your new HYTORC equipment Please read this manual carefully and follow the instructions provided If you still have any questions regarding HYTORC bolting equipment please do not hesitate and call us at 31 0 24 3660 660 or contact us at info hytorc nl You also find more information on our website www hytorc nl 2 GENERAL INFORMATION Your purchase of HYTORC equipment entitles you to the following HYTORC services Instructions to your employees within your organization by a HYTORC specialist Free annual inspection of your HYTORC equipment 24 hour service When you need help abroad No problem We help you HYTORC equipment according to the newest technology A full year complete warranty In case of failure under warranty of standard tools substitutional rental equipment can be supplied at request Qualified work force employable for solutions at difficult challenges 3 SAFETY INSTRUCTIONS Warning Your HYTORC torque machine is a power tool and as with any power tool certain safety precautions should be observed to avoid accidents or personal injury The following instructions will assist you Read all instructions Keep work area clean and well lit Consider work ar
Download Pdf Manuals
Related Search