Owner`s Manual B-SC-R-FL Series Controller
Contents
1. 2 5mm cable section you should refer to chart If the cable assembling contains only 2 5mm section you should refer to chart Those chartS have been calculated according to EN 60 204 with a maximum voltage drop of 5 2004 07 GB 15 Rte ks UIPMENT STAGEMAKER CONTROLLERS 7 CABLE CONNECTION DATA Version A and B single motor cable with Version B2 single control cable with CEE plugs for power CEE plug for control Wires Color Pin n Wires Color Function Pin n L1 U1 brown 1 1 brown 48Vac 1 L2 V1 blue 2 2 blue up M 2 L3 W1 black 3 3 black down 3 PE yellow green PE PE yellow green PE Version A and B splitter fan in and fan Version A and B multi cable out extension cable for 4 motors Wires Color Pin n Wires Wire n Pin n L1 brown 1 L1 1 1 L2 blue 2 L2 2 L3 black 2 L3 3 2 GND yellow green 4 GND 4 4 L1 brown 5 L1 5 5 L2 blue 6 L2 6 6 L3 black 7 L3 7 7 GND yellow green 8 GND 8 8 L1 brown 9 L1 9 9 L2 blue 10 L2 10 10 L3 black 11 L3 11 11 GND yellow green 12 GND 12 12 L1 brown 13 L1 13 13 L2 blue 14 L2 14 14 L3 black 15 L3 15 15 GND yellow green 16 PE GND 16 16 PE 2004 07 GB 16 LIFTING EQUIPMENT td VERLINDE STAGEMAKER CONTROLLERS Controllers FL single cable with Control and motor cable for version D Harting plugs for power amp control BGV C1 controller B RxPRMLV C1 Wires Pin n Plug Hoist L1 1 Pin n Color Function Terminal L2 2 1 brown L1 L1 L3 3 2 blue L2 L2 Co2. STAGEMAKER CONTROLLERS INSTALLATION MAINTENANCE CONTROLLERS SERIES B SC R amp FL FOR STAGEMAKER SM Version A direct control Version B low voltage control Version D low voltage control BGV C1 ENGLISH tdv VERLINDE LIFTING EQUIPMENT VERLINDE se r serve le droit de modifier ou changer les informations ci des 07 2004 VESEGBSMC1 A1 tq VERLIND STAGEMAKER CONTROLLERS UIPMENT Herewith we VERLINDE SA 2 bd de l Industrie BP 59 F 28501 VERNOUILLET Cedex Frankrijk Declare that the product STAGEMAKER CONTROLLER Configuration BGV C1 Type B2 PRMLV C1 Date 12 2003 This equipment is to be used in corporation with other machines It cannot be put into operation until the systems of which it is a part has been declared as conforming to the provisions of the directive Machines 89 392 EEG 91 368 EEG 93 44 EEG 93 68 EEG Electric machines 73 23 EEG Electromagnetic compatibility 89 336 EEG 91 263 EEG 92 31EEG 93 68 EEG As well as harmonised norms in particular EN292 chapter 1 and 2 safety of machines Applied technical standards and specifications in particular IEC 34 1 Rotating electrical machines IEC 34 5 Rotating electrical machines IEC 947 5 1 Low voltage switchgear and control gear IEC 364 Electrical installations of buildings EN 60204 Safety of Machines Din 56925 BGV C1 The party carrying out the integration will state th
3. a Version D controllers BGV C1 do have an indicator for overload If this signal is activated a reset needs to made by pushing and re leasing the RED E stop button b BGV C1 hoist do have emergency limit switches If for some reason these are activated the main contactor will disconnect the power to the hoist and intervention on the hoist is required 2004 07 GB 9 td VERLIND STAGEMAKER CONTROLLERS UIPMENT Master slave function not available on version D controllers A set up of 2x4 or 2x8 or more hoist could be controlled simultaneous from one position using two or more STAGEMAKER controllers Warning Master slave connections can be made between SC models and R4P R8P and R12P controllers or R8PRM and R12PRM controllers Controllers with and without remote may not be mixed this will cause internal damage For the interconnection of the controllers are special cables required Contact us for information e Interconnect the O START plugs of two controllers using a special cable option e Set the pre selector switches of both controllers in the required mode e Push the RUN button of one of the two controllers This one will be the master the second one the slave The emergency button on the master controller is effective on the slave as well 0 0 0 9 0000 Connection cable erm tt 0000 2 x Model R8P Special applications With the use of a special box option connected t
4. able For larger applications STAGEMAKER CONTROLLERS can be interconnected to serve a system of more controlers AI pre selected motors are activated simultaneously through one single RUN button as standard Other interconnections are available on request STAGEMAKER CONTROLLERS fully meet the latest European electrical standards IEC EMC and have been approved by the official APAVE institute They offer a maximum flexibility durability and safety There are three series of controllers version A Economical units with direct selection with or without remote version B Contactor controlled units with or without remote And version D for hoists that comply to BGV C1 former VBG 70 Controllers with remote PRM models have LED indicators next to the toggle switches on the handheld box The connection cable length is 10m Version A controllers for direct controlled hoist without remote e Combination of power switching and low voltage control in one housing e Main contactor e Mushroom emergency button with mechanical interlock e Individual up down selectors per motor e Short circuit protection in main circuit by means of automatic fuses e Phase reverse facility on incoming CE socket e Facility to connect a second controller master slave function e LED indicators for incoming phases e n and outputs on CE on models SC and multi connectors on other models e Single cable connections between controller and hoists e Thermal protect
5. ch Front n a Front Power indicators Front rear Front Emergence stop with mechanical interlock Front front Front Up Down selector switches Front front Front Plug for interconnection with second unit Front rear Front Green RUN button Front front Front Main amp secondary fuses Front front Front Thermal protection per group of four n a front Front Auxiliary output 16Amp CE 4 pole not switched n a n a Front Main power entry 16 amp CE 5p amp 0 5 m cable Front SC4P rear R4 n a Main power entry 32 amp CE 5p amp 0 5 m cable Front SC8P rear R8 R12 Front Multi connectors for chain hoists output n a rear Front CE plug for hoist output Front n a Front Multi connector for remote button box PRM models n a rear Front 2004 07 GB 4 VERLINDE STAGEMAKER CONTROLLERS LIFTING EQUIPMENT FUNCTIONAL DESCRIPTION Cable connections e Connect an external power source with the main CE power plug Be sure that the nature of this source corresponds to the supplied equipment such as mentioned aside of the plug e Connect the chain hoists through single cables splitters and or multi cables with the controller s outlets Note Controllers SC4P and SC8P have individual CE outlets each to support one chain hoist controllers FL PLV have two CE connectors per channel one for power and one for controls or optional a 6 pin multi connector for combined power and control All other models have 16p multi connector outlets each to supp
6. e is being operating the system Do not use the controller for a purpose or in an area for which it is not intended Do not expose the controller to an aggressive atmosphere temperature acidity Do not use the safety components as operation components emergency button main tuse switch etc Do not use the controls needlessly avoid inching stop start operation of the buttons This can cause overheating and even damage to the hoist Do not change the hoisting direction whilst the RUIN button is pressed hoist under power If hoist direction doesn t match with the indications on the controller don t change phases inside the controller but exchange two phases on the hoist motor or the interconnecting cables Never use hoists who are running in the opposite direction of the selected motion Do not connect the controller to an unknown power supply check if power source matches the specification of the controller and the hoists under voltage or over voltage 5 absence of phase etc 2004 07 GB ta VERLINDE LIFTING EQUIPMENT 3 GUARANTEE Our STAGEMAKER controllers are guaranteed for one year from the date of delivery If for a reason outside the control of the vendor the delivery is delayed the time lag cannot exceed three months If the use installation of the controller is delayed the corresponding extension of the guarantee a single extension limited to three months must be requested and written con
7. ed as well as possible against bad weather conditions ne 2004 07GB 5 WHAT NOT TO DO Never connect a STAGEMAKER controller to a power source other than specified on the unit Do not set down the controller without having an adapted support to avoid damaging the components on the rear Never modify the controller unless the constructor has studied and authorised the modification Never modify the values and adjustments of the safety components outside the limits provided for in the manual or without the approval of the constructor Never try to repair or intervene on the controller without the authorisation of the constructor or a qualified electrician Do not let an unqualified person use the controller Never connect more hoists than the available number of outlets channels or number of selector switches available Do not use additional splitters to connect more than one hoist per channel Avoid shocks or accidental collision with other objects Never open the controller as long as the system is under power Never block or lock the RUN button in order to continue a movement without manual interference Do not operate the controller if your physical condition does not allow it Never use the controller if it is in bad condition Never use suspected spare parts or parts whose origin is not known Do not subject the controller to brutal shocks Never distract the operator s attention while h
8. ese passages in declaration of conformity of the machines the party will add the regulations and standards to the final installation machine and has to comply with the party carrying out the integration will draw up the corresponding technical file ep VERLINDE SA VERNOUILLET 10 14 2003 2004 07GB UIPMENT tq VERLIND STAGEMAKER CONTROLLERS CONTENT chapter description page 1 Introduction 4 2 What to do What not to do 6 3 Guarantee 8 4 Identification 9 5 Functional description 11 6 Cable selection table 17 7 Cable connection tables 18 8 Trouble shooting 19 9 Specifications 20 2004 07GB tq VERLIND STAGEMAKER CONTROLLERS UIPMENT INTRODUCTION The STAGEMAKER CONTROLLER has been developed specifically for the control of VERLINDE STAGEMAKER chain hoists motors series SM5 and SM10 The controllers are available with 4 8 or 12 channels and built into a compact suitcase 19 rack casing or vertical flightcase The STAGEMAKER CONTROLLER allows you to control the chain hoists individually or simultaneously with one single button Pre selection facilities for all units PRM models with remote button box incorporate red and green LED indicators which indicate the selected hoisting direction Even STAGEMAKER hoists equipped with optional features such as low voltage circuitry adjustable limit switches and thermal motor protection can be controlled with this controller still using only the power c
9. firmation obtained The vendor undertakes to eliminate all operating errors originating from the concept the execution the components or the materials themselves The guarantee does not cover normal wear or the failures resulting from abnormal use It does not cover damage due to a lack of supervision to false operation or to a bad utilisation of the controller particularly due to overload inching under voltage or over voltage or connecting errors The guarantee does not apply when there is disassembly modification or replacement of parts mechanical or electrical by an unauthorised party or without our prior agreement 2004 07 GB STAGEMAKER CONTROLLERS The guarantee only applies for original factory installed spare parts For the duration of the guarantee the vendor undertakes to replace or repair free of charge the parts in his workshop that are acknowledged to be damaged following examination by a qualified and authorised technical service The guarantee excludes any other services or indemnities The repairs covered by the guarantee are carried out as a rule in the workshops of the vendor or authorised agent When servicing of the equipment is done outside these workshops the labour costs for disassembly or assembly of these parts are borne by the vendor when these are done exclusively by his staff or by an authorised agent The replaced parts become the property of the vendor and must be returned to the
10. ion per group of 4 hoists except models SC Version A controllers for direct controlled hoist with remote have in addition e Remote control by means of toggle switches on a control box with flexible cable and multi connector e All functions with LED indicators allows safe operation even in the dark e Manual On Off amp phase reverse switch 2004 07GB 3 4 VERLINDE STAGEMAKER CONTROLLERS E Version e J Version e e Version J e ING EQUIPMENT B controllers for low voltage controlled hoist without remote Combination of power switching and contactor control in one housing Main contactor Mushroom emergency button with mechanical interlock Individual set of contactors per motor Short circuit protection in main and control circuit by means of automatic fuses Phase reverse facility on incoming CE socket Output through CE connectors one red and one yellow per channel Twin cable connections between controller and hoists multy connector on request LED indicators for incoming phases Thermal protection per group of 4 hoists Individual up down selectors per motor Facility to connect a second controller master slave function B controllers for low voltage controlled hoist with remote have in addition Remote control by means of toggle switches on a control box with flexible cable and multi connector All functions with LED indicators allows safe operation even in the dark Manual On Off amp phase reverse sw
11. itch D controllers for low voltage controlled BGV C1 hoist with remote Combination of power switching and contactor control in one housing Main contactor Mushroom emergency button with mechanical interlock Individual set of contactors per motor Short circuit protection in main and control circuit by means of automatic fuses Phase reverse facility on incoming CE socket Output through Harting 16p one per channel Single multi cable connections between controller and hoists LED indicators for incoming phases Thermal protection per group of 4 hoists Individual up down selectors per motor Remote control by means of toggle switches on a control box with flexible cable and multi connector All functions with LED indicators allows safe operation even in the dark Overload indicator 2004 07GB 4 4 VERLINDE STAGEMAKER CONTROLLERS LIFTING EQUIPMENT 2 WHAT TO DO e Mount the controller in a protective casing if standard casing is not supplied e Handle the controller by its grips at the front or at side e Store the controller in its normal operating position away from aggressive atmospheres dust humidity e Make sure that the controller is always clean and protected from corrosion e technician should install the controller with the necessary competence e Make sure that connecting cables are in good condition and connectors are fitted properly e Make sure that connecting cables are always symmetrical fitted e f o
12. les 10 or 20 M code No 5229261 or 5229969 gt CET ET Power input Ex Controller RSPRMLV C1 2004 07 GB 13 td VERLINDE STAGEMAKER CONTROLLERS UIPMENT B model CONTROLLERS version D m OO N aM De 1 Multy cables 10 or 20 M code No 5229261 or 5229962 CEL Power input Controller B2PRMLV C1 9004 07 GB 14 LIFTING EQUIPMENT td VERLINDE STAGEMAKER CONTROLLERS 6 CABLE SELECTION TABLE The table hereunder gives an indication of the maximum length of cables between controller and hoist motor They are calculated in accordance to NE 60 204 and worse case consideration DO 1 5mm or 1 52mm 2 5mm sections 400V 50Hz 230V 50Hz L max m In Max L max m In Max A A l l l l l l SMi 230 115 1 4 75 35 2 5 SM5 100 50 3 2 40 20 4 5 SM10 65 1 75 25 7 SM25 40 7 75 14 2 5mm sections 400V 50Hz 230V 50Hz L max m In Max L max m In Max A A i l l l l SMi 255 125 1 4 80 40 2 5 SM5 110 55 3 2 45 20 4 5 SM10 75 35 1 75 25 7 SM25 45 7 75 14 Limitations Cable with different section i e 1 5mm and 2 5mm2 can be connected together But maximum length of cable depends of the smallest section That is why if a cable assembling contains both 1 5mm and
13. mmon 4 3 black L3 L3 Motion Up 5 4 white 48Vac 1 Motion Down 6 5 yellow A U 5 PE yellow green PE 6 transparent 7 orange signal M 8 8 pink action 2 9 purple by pass 4 10 red signal 8 11 grey action 3 12 grey white 13 brown white OVolt 9 14 blue white 15 red white 16 black white PE yellow green Earth PE Note These tables should be respected at any time to avoid damage to the hoists or controllers 2004 07 GB 8 td VERLINDE TROUBLE SHOOTING If your controller doesn t work e the power source e the main switch PRM series only e the fuses e thermal protection e if the emergency button is pressed e pre selection switch settings output cables STAGEMAKER CONTROLLERS check all three lamps should blink in AV or AR mode switchbar in upper mode black button in down mode turn anticlockwise and pull up or down mode connected Warning Before going in the panel it self or removing the top plate first disconnect the main power entry plug 9 SPECIFICATIONS e Power supply e Controls direct switching models e Controls remote switching models e Maximum switching capacity 2004 07 GB 3 x 400 V 50 Hz or 3 x230 V 50Hz 230 Vac 24 Vac 1 75 kW per channel at 400 V 0 9 kW per channel at 230 V 18
14. ne hoist direction doesn t match with the Up Down indicators on the controller check intermediary cabling and change two phases e f all hoists do not match with the indicators change phases by means of phase reverse facility in the CE plug or with the reverse switch e Use only original parts in case of replacements e Always be ready during the operation to press the emergency stop button This makes all functions inactive e Before operation check that the load is correctly fastened and installed on the hook The hook safety catches should be closed correctly e Make sure that the load is correctly balanced before moving it e Make sure that each hoist is vertical to the load and hanging free on its load chain before starting a simultaneous operation e f used out door use sufficient protection against bad weather conditions e Use the material under normal working conditions ambient temperature atmosphere e Moving a single load or truss system requires experienced operators e All the necessary precautions should be taken to ensure a correct the distribution of the load and to avoid overloading a single hoist in set of multiple use The hoists should be carefully checked individually before such an operation e Notify the responsible and competent person after a dangerous operation or if the hoist seems problematic Abnormal noise abnormal behaviour il i BI nil HRI h Material used outdoors should be protect
15. o the I O START outlets of more controllers it is possible to run up to 40 motors at the same time under one button 5 x 4 channel or 8 channel controllers any type without remote 5 x Model SC4P e Interconnect the O START plugs of all controllers using the connection cable option e Set the pre selector switches of all controllers in the required mode e Push the RUN button of one of the controllers This one will be the master the others are the slaves The emergency button on the master controller is effective on the slaves as well 2004 07 GB 10 td VERLINDE STAGEMAKER CONTROLLERS R model CONTROLLERS version A 9 Motor cables 10 or 20 M code No 5229263 or 5299964 3 Splitter fan out CE p M code No 52999667 4 Multy cables 10 or 20 M code No 5229261 or 5229969 0000 Oe R8P rear side Power input 2004 07 GB 11 tq VERLINDE STAGEMAKER CONTROLLERS FL model CONTROLLERS version B 1 Motor cables 10 or 20 M code No 52292663 or 52299664 9 Control cables 10 or 20 M pe code No 5229853 or 5299854 pre ery EL EL Controller FLEPRMLV Rear side with CE connecotors Optional Harting 6 pin available for combined power and control FL8PRMLVH Power input 2004 07 GB 12 uIPM ENT tq VERLINDE STAGEMAKER CONTROLLERS R model CONTROLLERS version D 1 Multy cab
16. olid state Yes radio 19 6U rack in flight case A Harting 16p FL4PLV 4 Low voltage 48Vac No Vertical flight case B1 B2 2x CEE plug 4p FL8PLV 8 Low voltage 48Vac No Vertical flight case B1 B2 2 x CEE plug 4p FL12PLV 12 Low voltage 48Vac No Vertical flight case B1 B2 2 x CEE plug 4p FL8PRMLV 8 Low voltage 48Vac Yes Vertical flight case B1 B2 2 x CEE plug 4p FL12PRMLV 12 Low voltage 48Vac Yes Vertical flight case B1 B2 2 x CEE plug 4p R8CPU C1 8 Low voltage 48Vac No 19 6U rack C amp D Harting 16p R4PRMLV C1 4 Low voltage 48Vac Yes 19 6U rack in flight case D Harting 16p R8PRMLV C1 8 Low voltage 48Vac Yes 19 6U rack in flight case D Harting 16p R12PRMLV C1 12 Low voltage 48Vac Yes 19 O rack in flight case D Harting 16p B2PRMLV C1 9 Low voltage 48Vac Yes Wall mounted cubical D Harting 16p B4PRMLV C1 4 Low voltage 48Vac Yes Wall mounted cubical D Harting 16p B8PRMLV C1 8 Low voltage 48Vac Yes Wall mounted cubical D Harting 16p B12PRMLV C1 12 Low voltage 48Vac Yes Wall mounted cubical D Harting 16p Note on request the version B controllers low voltage could be supplied with a Harting 6 pole output per channel for combined power and control rather than separate CEE connectors for power and control 2004 07 GB td VERLIND UIPMENT Location of controls and connections STAGEMAKER CONTROLLERS SC models R models FL models Main swit
17. ort 4 hoists BGV C1 controllers have a single 16p multi cable connection per hoist Warning Use only cables and connectors who are in good condition inferior connections might cause severe damage of the equipment and electric motors Connecting more than one SM10 or two SM5 hoists per channel might cause severe damage of the equipment Operation e Set the main switch to AV on controllers with remote only e Use the selector switches to set the hoists in the upper or lower mode e Release the emergency switch by turning anti clockwise e Push the RUN button to activate the pre selected hoists e Check if the hoist direction matches the selected mode If not reverse phases on the incoming power or by means of the main switch if setting to AR on controllers with remote only Note a Phase sequence could also be reversed by means of changing two phase pins fitted on a satellite inside the 32Amp CE connector Push and turn the satellite with a screwdriver 180 degrees b There are three pre selection modes upper lower or zero modes Only pre selected hoists in upper or lower mode will come in to the corresponding operation c Don t change the hoist direction whilst motors are under power Release first the RUN button make your changes and push the RUN button again e f circumstances require doing so push the RED button in order to stop all hoists immediately e Release this button by turning it anti clockwise Note
18. vendor at his expense For components of a relative particular importance that are not manufactured by the vendor and which carry the brand name of specialised manufacturers the manufacturer s guarantee which can vary according to the manufacturer is applicable The guarantee does not apply for expendable parts defined by the manufacturer Fuses 2 Contactor contacts 4 td VERLIND UIPMENT STAGEMAKER CONTROLLERS IDENTIFICATION Type codes Type Number of Control Remote Housing For hoist Hoist channels Yes No configuration connection SC4P 4 Direct No ABS Hand case A CEE plug 4p SC8P 8 Direct No ABS Hand case A CEE plug 4p R4P 4 Direct No 19 3U rack in flight case A Harting 16p R8P 8 Direct No 19 3U rack in flight case A Harting 16p R192P 19 Direct No 19 6U rack in flight case A Harting 16p R4PRM 4 Direct Yes 19 3U tack in flight case A Harting 16p R8PRM 8 Direct Yes 19 3U rack in flight case A Harting 16p R12PRM 12 Direct Yes 19 6U tack in flight case A Harting 16p R4PRMR 4 Solid state Option 19 3U rack in flight case A Harting 16p R8PRMR 8 Solid state Option 19 3U rack in flight case A Harting 16p R12PRMR 12 Solid state Option 19 6U rack in flight case A Harting 16p R4PRMRS 4 Solid state Yes radio 19 3U rack in flight case A Harting 16p R8PRMRS 8 Solid state Yes radio 19 3U rack in flight case A Harting 16p R12PRMRS 12 S
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