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ETH ATEX Operating / Mounting instructions

1. 34 2 3 2 2 Parallel mounting ETHO32 ETHO80 with Ex Motor 35 2 3 2 3 Parallel mounting ETH100 amp ETH125 uuss204uusonennnnennennne nennen 37 2 3 2 4 Re apply toothed belt pre tension reinsert the same toothed belt 39 2 3 2 5 Resetting the toothed belt pre tension new toothed belt 39 2 3 32 IP65 MOO MOU RA una ee 40 2 3 3 1 Motor MOUNTING TOF IPOS INNING nase eee rene 40 2 3 92 1IP65 Motor mount Parallelen 41 32Maintlenancesand service ii nee 42 3 1 Maintenance SCNEGUIGC wasissciccsidase sont dastscctanccasovsgcccervaaswesswaanecasdasecosesonuus 43 3 2 Lubricating intervals and amount of lubricant for ATEX ETH Electro Cylinder peer trees eer eer sears eer ees et era ie ee de EE NNE 43 3 2 1 Greasing via central lubrication port Standard csssseeseeseeeseeenees 44 3 2 2 Relubrication via central lubrication port option scener 44 33 WOOGINEG DOIG u 45 3 34 Checking the 100thedibell u ar aan 45 3 32 Toothed beltexchange es 46 3 3 3 Exchanging the toothed belt ETHO32 080 uu220 02a200000nnn00nnnnnen 46 3 3 4 Exchanging the toothed belt ETH100 amp 125 uuauu000nn2nan00nonnnnnnnnnnnn 47 34 Bent DEI iensions ns 48 2 R R mt 57 0 Fe sre A E veneers ccutenaet ces renter teesterimeceecmenmecremerse 48 er 49 A 192 550003N4_ETH ATEX Operating Mounting instructions Par
2. ATEX cylinder 000 Standard ATEX Cylinder tested with the force velocity diagrams 001 ATEX Applications Identification number 1 A No with unambiguous allocation to ATEX application data Order Customer Order Number confirmation No Date Delivery date 192 550003N4_ETH ATEX Operating Mounting instructions 5 Introduction ETH ATEX Operating Mounting instructions 1 3 Mounting explanation Parker Hannifin Manufacturing Germany GmbH amp Co KG Pl rker Robert Bosch Stra e 22 Tel 49 0 781 509 0 D 77656 Offenburg Fax 49 0 781 509 98176 wwwparker comleme EINBAUERKL RUNG DECLARATION OF INCORPORATION ACCORDING TO EC DIRECTIVE 2006 42 EC ANNEX Il PART 1 SECTION B FOR PARTLY COMPLETED MACHINERIES Dokumenten Nr DolI001 R 3 0 Deciaration No Firma Manufacturer Parker Hannifin GmbH amp Co KG Bevollmachtigter Authorized person J rgen Killius Anschrift Robert Bosch Stra e 22 Address 77656 Offenburg Deutschland Produkt Seren Typenbezeichnung ETHOS2 ETH050 ETH080 ETH100 ETH125 Model Type Seriennummer ETHOS bis 125 Ab 35410387 0001 Serial Mo ETHOS ti 125 As of 354103787 0001 Baujahr ETHOS bis 125 Ab Juli 2014 rear of manufacture E7H052 ti 125 As of July 2014 Der oben genannte Hersteller Bevallm chtigte erkl rt dass das Produkt den folgenden grundlegenden Anforderungen der Richtlinie Maschinen 2006 42 EG entspricht The above mentioned Manufacturer
3. 0 No additional thermal effect due to a mechanical connection of the thrust rod with a workpiece fixture or such which might lead to a heating of the screw nut The product is designed for professional use and is not intended for private use Operational safety of the ETH is only guaranteed with intended use When installing the ETX ATEX please make sure that the ambient temperature of 40 C is not exceeded enough convection The heat input by the drive motor gearhead shall not exceed 135 C We recommend to use a motor or gearhead with temperature class T4 or higher 1 2 192 550003N4 ETH ATEX Operating Mounting instructions Parker EME Operator s obligations 1 7 1 Applications not in accordance with the intended use For risks of applications not in accordance with the intended use the user shall bear the sole responsibility Parker Hannifin does not accept any liability for damages caused by applications not in accordance with the intended use of the product 1 8 Operator s obligations Legal requirements for the operator are directive 99 92 EC ATEX 137 as well as the implementation of the industrial safety regulation which is supported by the technical rules BG 104 BG 134 and TRBS 2152 and others The most important topics for explosion protection on the operator side are Grading and classification of explosive areas Criteria for the selection of devices and protective systems Explosion prot
4. 40 Mounting 23 Mounting Fixing of accessories Rear clevis with force sensor 27 Mounting explanation 6 Mounting notes 27 Mounting of force sensors 26 Mounting of the payload 27 Mounting with mounting accessories 23 Mounting with mounting threads on the cylinder 23 O Operator s obligations 13 p Packaging storage transport 17 Parallel mounting ETHO32 ETHO80 Standard 34 Parallel mounting ETHO32 ETHO080 with Ex Motor 35 Parallel mounting ETH100 amp ETH125 37 Product specific safety instructions 16 R Re apply toothed belt pre tension reinsert the same toothed belt 39 Relubrication via central lubrication port option 44 Repair 48 Resetting the toothed belt pre tension new toothed belt 39 S Safety instructions 14 Safety Instructions for Operating Personnel 15 Safety Instructions for the Company Using the System 15 Screw tightening torques for the mounting of the ETH cylinder by the customer 24 sensor mounting 29 Sensors 28 Setting the end limits 29 Set up 23 Side Load 27 Special notes on transport 18 192 550003N4_ETH ATEX Operating Mounting instructions 49 Index T Temperature classes 10 Terms of guarantee warranty 21 Toothed belt 45 Toothed belt exchange 46 Type of explosion protection 9 Type specification plate 5 W Wartungsplan 43 Working safely 14 Z ETH
5. Make sure to transport the linear module always in a safe manner and with the aid of suitable lifting equipment Means of transport Storage The linear module must be stored evenly and without any mechanical load 192 550003N4_ETH ATEX Operating Mounting instructions 1 7 Introduction ETH ATEX Operating Mounting instructions The stated storage temperature must be adhered to Details please refer to ETH catalogue www parker com eme eth see product support of one ETH side Disposal We recommend to dispose of the respective materials in accordance with the respectively valid environmental laws The following table states the materials suitable for recycling and the materials which have to be disposed of separately 1 10 1 Special notes on transport Special notes on transport Use only transport equipment with sufficient lifting capacity When using ropes make certain they are not twisted or knotted If you are using more than one rope all the ropes should be equally taut When transporting the cylinder with a forklift establish a condition of equilibrium and secure the load if necessary AWARNING Never step under overhead loads danger of being injured Use only transport equipment with sufficient lifting capacity Take care of structural safety when using lifting equipment Moving parts must always be secured against slipping or moving Maximum weight of the ETH Electro Thrust Cylinder with Parker drive The
6. When fixing the load on the thrust rod end do always apply counter pressure on the respective flat KV SW with an appropriate tool Otherwise the internal anti rotation protection might be damaged KV SW Dimensions see in the catalog section following the mounting instructions Connect the payload always with the end of the thrust rod so that occurring lateral forces are minimized If the payload is separately guided even minimal deviations between this guiding system and the cylinder length axis can generate high lateral forces and reduce the service life of the electro cylinder considerably The possibilities to avoid this problem Use a flexible coupling at the thrust rod end This coupling can compensate up to 3 mm axial offset and up to 10 angular offset Use other thrust rod connection elements accessories which are able to compensate certain deviations such as rod clevis or spherical rod eye Use a flexible cylinder fixing device accessories such as rear clevis or center trunnion Do only use the rod ends supplied by Parker Only use the nut delivered with the rod end option M as counter screw The connection provided from the customer is always screwed in the thread of option M Thrust rod version see in the catalog section following the mounting instructions Electric installation Direction of the motor during extension of the cylinder Sensors All electro cylinders feature a permanent
7. Parker Hannifin GmbH Bevollm chtigter Authorized person J rgen Killius Anschrift Address Robert Bosch Stra e 22 77656 Offenburg Deutschland Produkt Ger t Product Equipment ETH Parker High Force Electro Thrust Cylinder Baugr en Frame sizes ETH032 ETH050 ETH080 ETH100 ETH125 Ausf hrungen Alle im Bestellschl ssel aufgef hrten Optionen Options All options which are specified in the order code Der oben genannte Hersteller Bevollm chtigte erkl rt dass das Produkt den folgenden grundlegenden Anforderungen der Richtlinie 94 9 EC entspricht The above mentioned Manufacturer authorized person declare that the product is complying with the following essential requirements of the directive 94 9 EC Kennzeichnung Designation ETH032 amp ETHOSO Ex IT 2G c IIC TA ETH080 amp ETH100 amp ETH125 Ex II 2G c IIB T4 Das Konformit tsbewertungsverfahren wurde in Anlehnung an die Richtlinie 94 9 EG ATEX durchgef hrt Die entsprechenden Unterlagen sind bei folgender benannten Stelle Nr 2004 hinterlegt The conformity assessment procedure has been carried out in accordance with Directive 94 9 EC ATEX The relevant documents are deposited at the notified body No 2004 Bureau Veritas Consumer Products Services Germany Businesspark A96 86842 T rkheim Germany Normen Standards Titel Title Ausgabe Edition EN 1127 1 2011 Explosive atmospheres Explosion prevention and protection
8. Setting the toothed belt pre tension For the same toothed belt see on page 39 For a new toothed belt see on page 39 Mount lid Figure 1 Pos 6 with screws Figure 1 Pos 9 Mount lid Figure 1 Pos 4 with screws Figure 1 Pos 11 2 3 2 2 Parallel mounting ETHO32 ETHO80 with Ex Motor Figure 5 Figure 6 192 550003N4_ETH ATEX Operating Mounting instructions 35 Set up ETH ATEX Operating Mounting instructions Dismantle EX motor ETHO32 ETH080 The ETH032 050 and 080 Electro cylinders for parallel mounting of the EX motor ETHO032 motor flange option K1B ETHO50 motor flange option K1D ETHO080 motor flange option K1J are furnished with tensioned belt When dismantling the motor the belt must NOT be detensioned Remove connectors from motor Remove lid figure 5 pos 3 and loosen screws figure 5 pos 4 The internal ballscrew is not self locking Always take care especially in vertical position of the ETH cylinder that the piston rod must be safeguarded Secure motor gearbox against dropping Eye bolts must be used with suitable lifting devices for motors and gearboxes with eyes bolts Loosen motor fixing screws figure 5 pos 5 Remove motor from the hollow shaft ATTENTION Secure motorx against dropping Dismantle EX motor ETHO32 ETHO80 The ETH032 050 and 080 Electro cylinders for parallel mounting of the EX motor ETHO32 motor flange option K1B ETH050 motor flange o
9. 125 Dismantling the motor see on page 31 DANG ER The internal ballscrew is not self locking u Always take care especially in vertical position of the ETH cylinder that the piston rod must be safeguarded Toothed belt detensioning Slightly loosen 4 screws Figure 3 Pos 7 by 1 or 2 turns ATTENTION Do not remove the screws entirely Loosen central toothed belt tensioning screw Figure 3 Pos 12 The drive unit must lower slightly when the tensioning screw is loosened Loosen tightening screw Figure 3 Pos 12 until the drive unit is not lowered any further Loosen 5 screws Figure 3 Pos 1 and remove lid Figure 3 Pos 3 If the lid cannot be removed easily try to remove it with a slightly pivoting movement Remove middle bar Figure 3 Pos 5 with seal Loosen 4 screws Figure 3 Pos 8 of the upper bearing flange Figure 3 Pos 16 don t remove them completely Loosen 4 screws Figure 3 Pos 7 and remove motor flange Figure 3 Pos 17 ACAUTION Make sure not to insert your fingers between motor gearbox and electro cylinder We recommend to place a support pad between motor and cylinder profile Loosen and remove completely central toothed belt tensioning screw Figure 3 Pos 12 ATTENTION Secure upper bearing unit Figure 3 Pos 18 against falling CAUTION Danger of crushing Do not place your hands or fingers between upper bearing unit and parallel housing Remove upper bearing unit Figure 3 Pos 18 with
10. 160 a Er i 3 3 4 12 12 25 M6 12 9 M8 12 9 M12 12 9 160 160 nn i 3 3 4 12 12 25 192 550003N4 ETH ATEX Operating Mounting instructions If these specifications are not adhered to the screw joint might fail The failure of screw joint may lead to severe injuries Screw Screw tightening torque 1 Nm Minimum screw in depth mm Screw Screw tightening torque 1 Nm Minimum screw in depth mm Screw Screw tightening torque 1 Nm Minimum screw in depth mm Screw Screw tightening torque 1 Nm Minimum screw in depth 2 mm Screw Screw tightening torque 1 Nm Minimum screw in depth 2 mm Screw Screw tightening torque 1 Nm Minimum screw in depth 2 mm Screw Screw tightening torque 1 Nm Minimum screw in depth 2 mm Screw Screw tightening torque 1 Nm Minimum screw in depth 2 mm Screw Screw tightening torque 1 Nm Minimum screw in depth 2 mm Parker EME Option F ER mor SE Option F Option E Option C Option E Option C Option H Option J Option N Option H Option J Option N Option B Option G i H AWARNING Mounting ETH100 ETH125 M10 M20 M10 M20 not possible not possible Screw not possible not possible Screw tightening torque 1 Nm not possible not possible Minimum screw in depth mm M16 8 8 M20 8 8 Screw 80 180 Screw tightening torque 1 Nm 15 25 Minimum screw in depth mm M16 A2 70 M2
11. 26 192 550003N4_ETH ATEX Operating Mounting instructions Parker EME Mounting 21 25 Mounting Fixing of accessories Rear clevis with force sensor Customer s screw tightening torques for the force sensor with rear clevis torque controlled tightening when screwing into S235 JRG1 grade steel or N x x Boundary conditions Provide suitable washer under the screw head Joint area must be dry and free of grease We recommend to secure the screws with a liquid bolt retaining compound e g Loctite 242 2 1 3 Mounting notes 2 1 3 1 Side Load Please observe that with ATEX certified ETH cylinders no lateral forces are being applied to the cylinder rod Use suitable guiding units e g the rod guiding option R see in the catalog section following the mounting instructions or external guiding units 2 1 3 2 Mounting of the payload When mounting the payload please make sure that no torque is applied to the thrust rod Use the flat on the thrust rod to apply counter pressure see indication SW Thrust rod version see in the catalog section following the mounting instructions 192 550003N4_ETH ATEX Operating Mounting instructions 27 Set up 2 2 2 2 1 NOTICE 2 2 2 28 de Figure 1 Figure 2 With parallel drive Figure 2 the turning direction of the motor is reversed in comparison with the direct drive configuration ETH ATEX Operating Mounting instructions A CAUTION
12. ATEX Operating Mounting instructions Zone classification device categories 9 50 192 550003N4 ETH ATEX Operating Mounting instructions Parker EME Belt belt tensions 192 550003N4 ETH ATEX Operating Mounting instructions 51 Index Parker Worldwide Europe Middle East Africa AE United Arab Emirates Dubai Tel 971 4 8127100 parker me amp parker com AT Austria Wiener Neustadt Tel 43 0 2622 23501 0 parker austria parker com HU Hungary Buda rs Tel 36 23 885 470 parker hungary parker com IE Ireland Dublin Tel 353 0 1 466 6370 parker ireland parker com IT Italy Corsico MI Tel 39 02 45 19 21 parker italy parker com KZ Kazakhstan Almaty Tel 7 7273 561 000 parker easteurope parker com NL The Netherlands Oldenzaal Tel 31 0 541 585 000 parker nl parker com AT Eastern Europe Wiener Neustadt Tel 43 0 2622 23501 900 parker easteurope parker com AZ Azerbaijan Baku Tel 994 50 2233 458 parker azerbaijan parker com BE LU Belgium Nivelles Tel 32 0167 280 900 parker belgium parker com BG Bulgaria Sofia Tel 359 2 980 1344 parker bulgaria parker com BY Belarus Minsk Tel 48 0 22 573 24 00 parker poland parker com CH Switzerland Etoy Tel 41 0 21 821 87 00 parker switzerland parker com NO Norway Asker Tel 47 66 75 34 00 parker norway parker com PL Poland Warsaw Tel 48 0 22 573 24 00 parker poland
13. a stable pipe no hose Insert the nozzle into the hole in the cylinder profile and place it orthogonally onto the lubricating port Use the defined amount of lubricant The amount of lubricant applied can be defined by the number of pump strokes Pump the stated amount of grease onto a balance while counting the pump strokes 3 3 Toothed belt 3 3 1 Checking the toothed belt In general the high performance toothed belts used in the ETH are maintenance free Visual inspection of the timing belt is however required Please check the toothed belt for the following aspects Wear at the teeth Cracks in the tooth root surface Fractures in the belt back If you find signs of wear the toothed belt must be exchanged see on page 46 For visual inspection you must only remove the upper lid with the four screws Figure 1 Pos 4 11 ATTENTION Do not remove the screws of Pos 11 entirely A WARNING Do not forget to refix the lid after the inspection 192 550003N4_ETH ATEX Operating Mounting instructions 45 Maintenance and service ETH ATEX Operating Mounting instructions 3 3 2 Toothed belt exchange Under good operating conditions the toothed belt may run for 6000 hours of operation After this time the belt must be exchanged Good operating conditions are no negative environmental influences perfect alignment of the shafts approved and correct geometry of the pulleys correct mounting permi
14. ndigen Maschine einzelstaatlichen Stellen auf Verlangen re zu bermitteln Die gewerblichen Schutzrechte des Herstellers der unvollst ndigen Maschine bleiben hiervon unber hrt The manufacturer commits to transmit in response fo a reasoned request by the market surveillance authorities relevant documents on the partiy completed machinery electronically by our documentation department The intelectual rights of the manufacturer of the incomplete machine are not affected Offenburg 23 5 2014 J rgen Killius Operations Manager Parker Hannifin GmbH Commerzbank Offenburg Gesch ftsf hrung Sat Bielefeld HRA 35439 BLZ 564 20 fa Dr Gerd Schellel G ner Schrank Ellen Raahede Kees Veran LSL Kihr DE LII BE G22 Konm Nr 45010 12 00 Yoraitarader des Auf sichteraies Hansgeorg Greuner Stcucmumomner 3449 3747 1343 BI Swi ade COBADEFF IBAN DESS 6044 HIRA 1450 1917 00 6 192 550003N4_ETH ATEX Operating Mounting instructions Parker EME ATEX declaration of conformity 1 4 ATEX declaration of conformity Parker Hannifin Manufacturing Germany GmbH amp Co KG Robert Bosch Stra e 22 Tel 49 0 781 509 0 D 77656 Offenburg Fax 49 0 781 509 98 www parker eme com CE KONFORMIT TSERKL RUNG CE DECLARATION OF CONFORMITY ACCORDING TO EC DIRECTIVE 94 9 EC CONCERNING EQUIPMENT AND PROTECTIVE SYSTEMS INTENDED FOR USE IN POTENTIALLY EXPLOSIVE ATMOSPHERES Dokumenten Nr Declaration No DoC014 R 1 1 Firma Manufacturer
15. normal operating conditions the given lubrication intervals apply If the total travel per year is shorter than the given intervals the cylinder must be relubricated at least once per year 42 192 550003N4_ETH ATEX Operating Mounting instructions Parker EME Maintenance schedule 3 1 Maintenance schedule WHEN WHAT ACTION After commissioning Lead screw The cylinder is furnished completely lubricated lf the cylinder was held on stock at your premises for more than 1 year it must be relubricated before commissioning see lubricating intervals and amount of lubricant Depending on the mileage Leas screw Relubricating the screw see table Lubricating intervals and amount of lubricant see lubricating intervals and amount of lubricant Annually Electro Cylinder Visual inspection for external damages of the actuator If externally caused damages are visible on the thrust rod or on the profile please contact Parker Annually Fixings provided Check screw tightening torque by the customer see mounting tightening torques ETH see on page 24 In general the high performance toothed belts used in the ETH are maintenance free Visual inspection of the timing belt is however required Please check the toothed belt for the following aspects Wear at the teeth Cracks in the tooth root surface Fractures in the belt back If you find signs of wear the toothed belt must be exchanged see on page 46 Annually or every 6000 hours of Too
16. spider element requires an axial mounting force This force can be reduced by cleaning and lightly greasing the spider element and the contact Surfaces ATTENTION Oils and greases containing molybdenum disulfide or other high pressure additives as well as sliding grease paste Place motor gearbox on the mounted flange so that the coupling halves intermesh ACAUTION Secure motor gearbox against dropping Eye bolts must be used with suitable lifting devices for motors and gearboxes with eyes bolts Equip screw with washer and tighten Figure 1 Pos 6 Pos 7 Figure 6 ightening torques for motor gearbox mounting ETH All clamping screws of the coupling halves must be secured medium strength by a screw lock 192 550003N4 ETH ATEX Operating Mounting instructions 33 Set up ETH ATEX Operating Mounting instructions 2 3 2 Motor gearbox mounting with parallel motor configuration In this chapter you can read about Parallel mounting ETHOS2 ETH08U Sandalen ai 34 Parallel mounting ETHO32 ETHO80 with Ex Motor 22uuuuueeeesessnnnnnnnnnnnnnnneneeeennnn 35 Parallel mounting ETHID 6 EIN TI FE En 37 Re apply toothed belt pre tension reinsert the same toothed belt gt 39 Resetting the toothed belt pre tension new toothed belt u 2u00424200080nn nennen 39 2 3 2 1 Parallel mounting ETHO32 ETHO80 Standard ETHO32 ETHO80 ETHO32 ETH
17. temperature class T4 The rule for this is always the lowest ATEX Classification of the EX devices used DANG ER If the customer installs and operates the ETH ATEX with e g motor gearbox sensors etc the user must ensure that no new sources of ignition are created by assembling and operating the ETH ATEX with other EX devices Please observe the proper use of the individual EX devices NOTIC E Depending on the data operating the ETH ATEX and the ambient temperature the surface of the electro cylinder can heat up to maximum 80 C due to its inside losses Please consider this when dimensioning the drive options motors resp motor gearhead combination 1 10 Packaging storage transport First check Check the packaging for damages Remove the packaging Do not discard the packaging it is strongly recommended to use the original packaging material for return deliveries Depending on the storage location metal surfaces may have a temperature of 0 C or below Please provide appropriate worker protection e g protective gloves Please ensure that the consignment does correspond to your order Check the product for damages Do never use a device which seems damaged Please read the installation manual carefully before installing or commissioning the device Packaging material A WARNING The packaging material is inflammable if it is disposed of improperly by burning lethal fumes may develop Transport
18. toothed belt Loosen four screws Figure 3 Pos 8 of the upper bearing flange Figure 3 Pos 16 and remove bearing flange from bearing Figure 3 Pos 19 Remove hollow shaft with the two bearings Figure 3 Pos 19 from the bearing housing Figure 3 Pos 18 Now the toothed belt can be removed and the new belt can be inserted ACAUTION Please make sure that the toothed belt is correctly geared in the pulley toothing ACAUTION Do only use the toothed belt specified by Parker Do only use the toothed belts with mentioned part number 192 550003N4 ETH ATEX Operating Mounting instructions 47 Repair ETH ATEX Operating Mounting instructions Mounting in reverse order Figure 3 Pos 2 3 and 4 must be sealed with Atomsit Re seal middle bar Figure 3 Pos 5 with the seal or with Atomsit AWARNING Please respect the screw tightening torques Setting the toothed belt pre tension see on page 39 Tightening torques Toothed belt change ETH100 amp 125 3 4 Belt belt tensions 4 Repair In the event of a damage or a mechanical defect the entire unit must be returned for repair Parker Hannifin see on page 2 The repair must be made by trained Parker personnel User Conversions and Changes are Not Permitted The linear actuator must not be changed in its design or in terms of safety without our approval Any change as defined here made by the user excludes any liability on our part 48 192 550003N4
19. weights mentioned are max values They contain the max stroke the heaviest options and the largest drives The following threads on the cylinder can be used to fix transport or mounting appliances e g eye bolts Motor inline ETHO32 ETH080 1 8 192 550003N4 ETH ATEX Operating Mounting instructions Parker EME Packaging storage transport Motor parallel ETH032 ETH080 Thread DD available with mounting method F Note the following points Please make sure that at least two eye bolts are used and that the load on all eye bolts is evenly distributed Full load of the eye bolts in a maximum angle of 45 see Figure 1 Don t use lateral traction see Figure 2 Before use the eyes bolts must be checked that they are firmly seated and not damaged The eye bolts are level and grid with the surface Deformed eye bolts should not be used and screwed anymore Supplied eye bolts are not made of stainless material and must therefore be removed after installation of IP65 or VA option In case the cylinder is dismounted from the machine at a later time new eye bolts must be used due to safety reasons Figure 1 Figure 2 Motor inline ETH100 amp 125 192 550003N4_ETH ATEX Operating Mounting instructions 1 9 Introduction ETH ATEX Operating Mounting instructions Figure 1 Transport instructions ETH100 amp 125 Area A Front cap rea B Inline coupling housi
20. 0 A2 70 Screw 80 180 Screw tightening torque 1 Nm 15 25 Minimum screw in depth mm M16 8 8 M20 8 8 Screw 80 180 Screw tightening torque 1 Nm 15 25 Minimum screw in depth 2 mm M16 A2 70 M20 A2 70 Screw 80 180 Screw tightening torque 1 Nm 15 25 Minimum screw in depth 2 mm M16 8 8 M20 8 8 Screw 80 180 Screw tightening torque 1 Nm 15 25 Minimum screw in depth 2 mm M16 A2 70 M20 A2 70 Screw 80 180 Screw tightening torque 1 Nm 15 25 Minimum screw in depth 2 mm M16 10 9 M20 8 8 Screw 270 330 Screw tightening torque 1 Nm 20 25 Minimum screw in depth 2 mm M16 10 9 M20 8 8 Screw 270 330 Screw tightening torque 1 Nm 20 25 Minimum screw in depth 2 mm For protection classes B and C we recommend for instance a GEOMET coated screw thin layer corrosion protection which must be in strength class 12 9 For the ETH100 amp 125 no GEOMET coated screw is required as the bracket is not available in stainless steel 1 Torque controlled tightening 2 When screwing into S235 JRG1 grade steel 3 Provide suitable washer under the screw head 4 Safety factor against slipping is 1 6 in this case Otherwise at least 1 8 For all mounting options applies Joint area must be dry and free of grease We recommend to secure the screws with a liquid bolt retaining compound e g Loctite 242 With mounting option F H and J don t mount the cylinder horizontally on one s
21. 5374 US Product Information Centre Toll free number 1 800 27 27 537 www parker com 52 192 550003N4_ETH ATEX Operating Mounting instructions ETH ATEX Operating Mounting instructions ZA South Africa Kempton Park Tel 27 0111 961 0700 parker southafrica parker com North America CA Canada Milton Ontario Tel 1 905 693 3000 US USA Cleveland Tel 1 216 896 3000 Asia Pacific AU Australia Castle Hill Tel 61 0 2 9634 7777 CN China Shanghai Tel 86 21 2899 5000 HK Hong Kong Tel 852 2423 8008 IN India Mumbai Tel 91 22 6513 7031 85 JP Japan Tokyo Tel 81 0 3 6408 3901 KR South Korea Seoul Tel 82 2 559 0400 MY Malaysia Shah Alam Tel 60 3 7849 0800 NZ New Zealand Mt Wellington Tel 64 9 574 1744 SG Singapore Tel 65 6887 6300 TH Thailand Bangkok Tel 662 186 7000 TW Taiwan Taipei Tel 886 2 2298 8987 South America AR Argentina Buenos Aires Tel 54 3327 44 4129 BR Brazil Sao Jose dos Campos Tel 55 800 727 5374 CL Chile Santiago Tel 56 2 623 1216 MX Mexico Toluca Tel 52 72 2275 4200 from AT BE CH CZ DE DK EE ES FI FR IE IL IS IT LU MT NL NO PL PT RU SE SK UK ZA Your local authorized Parker distributor
22. ETH ATEX Operating Mounting instructions Electromechanical Automation Operating Mounting instructions Ex ETH Electro Cylinder with ATEX Parker High Force Electro Ihrust Cylinder 192 550003N4 ETH ATEX November 2015 Technische nderungen vorbehalten 29 10 15 14 08 192 550003N4_ETH ATEX Operating Mounting instructions Darker Daten entsprechen dem technischen Stand zum Zeitpunkt der Drucklegung Introduction ETH ATEX Operating Mounting instructions Production site Parker Hannifin Manufacturing Germany GmbH amp Co KG Electromechanical Automation Europe EME ISO 9001 2008 Robert Bosch Strasse 22 77656 Offenburg Germany Tel 49 0781 509 0 Fax 49 0781 509 98176 Internet www parker com eme http www parker com eme E mail sales automation parker com mailto EM Motion parker com DIN V Parker Hannifin GmbH registered office Bielefeld HRB 35489 Management Board Ellen Raahede Secher Dr Ing Hans J rgen Haas G nter Schrank Kees Veraart Chairman of the board Hansgeorg Greuner Certified Company Italy Parker Hannifin Manufacturing Srl Electromechanical Automation Europe EME Via C Gounod 1 20092 Cinisello Balsamo Milano Italy Tel 39 0 2 361081 Fax 39 0 2 36108400 Internet www parker com eme http www parker com eme E mail parker italy parker com mailto parker italy parker com Non warranty clause We checked the contents of this publ
23. O aaa calcein een 28 Motor and feedback MOUNN sisiesecnscccnsearcsdacca acto ancaseterecsssiaanenasiccncaatinasenssedaaieacieaseesstexers 31 Read safety instructions see on page 14 before taking into operation The product is furnished completely mounted and mechanically ready to operate If no Parker drive is provided attach your motor gearbox combination according to the instructions of the respective supplier The technical data must be respected Technical data See in the catalog section following the mounting instructions DAN G R Depending on the application the operating company must provide for a suitable separating safety fence The access to the motion area of the ballscrew and piston rod should be prevented during operation NOTIC E Before commissoning Safety instructions see on page 14 must be read The sound may vary from cylinder to cylinder It depends on the motor gearbox different drive options or on the production series due to different production lots Different sounds do not provide any hint as to the lifetime of the cylinder A CAUTION Depending on the operating conditions rotation speed load etc increased surface temperature in the area of the drive may occur When touching it during operation slight injuries from burning may occur Don t touch the product during operation 2 1 Mounting ZA WARNING Do only use the appropriate mounting parts offered in the Parker product catalog for the respecti
24. O80 valid for all mounting options nt not valid fro mounting Parker EX motors Figure 1 parallel housing Figure 2 parallel drive Motor gearbox dismantling ETHO32 ETHO80 valid for all mounting options Remove connectors from motor Remove lid Figure 1 Pos 6 and screws Figure 1 Pos 9 Remove lid Figure 1 Pos 4 and screws Figure 1 Pos 11 ATTENTION Keep all screws and lids for later mounting Release toothed belt tension Slightly loosen 4 screws Figure 2 Pos 7 by 1 or 2 turns see figure 3 ATTENTION Do not remove the screws entirely Loosen central toothed belt tensioning screw Figure 1 Pos 12 The drive unit must lower slightly when the tensioning screw is loosened Loosen tightening screw Figure 1 Pos 12 until the drive unit is not lowered any further i Figure 3 4 screws Figure 2 Pos 7 remove screws completely First at the bottom then at the top AWARNING The internal ballscrew is not self locking Always take care especially in vertical position of the ETH cylinder that the piston rod Must be safeguarded 34 192 550003N4 ETH ATEX Operating Mounting instructions Parker EME Motor and feedback mounting A CAUTION Make sure not to insert your fingers between motor gearbox and electro cylinder We recommend to place a support pad between motor and cylinder profile A R
25. Part 1 Basic concepts and methodology Non electrical equipment for use in potentially explosive atmospheres Part 1 Basic method and EN 13463 1 2009 requi ar EN 13463 5 2011 Non electrical equipment intended for use in potentially explosive atmospheres Part 5 Protection by constructional safety c Weitere einschlagige Bestimmungen Maschinenrichtlinie 2006 42 EG More relevant purposes Machinery directive 2006 42 EC Der in der Betriebsanleitung beschriebenen bestimmungsgem en Verwendung und den Sicherheits Installations und Bedienungshinweisen muss Folge geleistet werden The intended use must be secured These products must be installed and operated with reference to the instructions in the Product Manual All instructions warnings and safety information of the Product Manual must be adhered to nderungen an den genannten Ger ten sind nicht zul ssig Modifications on the named equipment are not permitted Werden die genannten Ger te in eine bergeordnete Maschine eingebaut so m ssen die durch den Einbau entstehenden neuen Risiken durch den Hersteller der neuen Maschine beurteilt werden If the above named products are installed in a higher ranking machine the new risks arising from their installation must be assessed by the manufacturer of the new machine Offenburg 08 05 2015 J rgen Killius Operations Manager Parker Hannifin GmbH Commerzbank Offenburg Gesch ftsf hrung Sitz Bielefeld H
26. RB 35489 BLZ 664 400 84 Dr Gerd Scheffel G nter Schrank Ellen Raahede Kees Veraart USt IdNr DE 122 802 922 Konto Nr 45 0 19 12 00 Vorsitzender des Aufsichtsrates Hansgeorg Greuner Steuernummer 5349 5747 1543 BIC Swift Code COBADEFF IBAN DE95 6644 0084 0450 1912 00 192 550003N4_ETH ATEX Operating Mounting instructions 7 Introduction ETH ATEX Operating Mounting instructions 1 5 Introduction to ATEX In this chapter you can read about EDGE NE BIM DD een era 8 Harmonized European ATEX Standard anna 8 zone Classification dvico catego een 8 Typo Or GROG OU sicc eie aae 9 EO SION SUI OUI esera E Ret 10 Tempera CI eee eet een eer tre centre herent eae etre ether ete rer erre a enter ree crete 10 ATEX and machinery BEN ee 10 ATEX ATmosph re EXplosible Introduction to the European ATEX directive 1 5 1 Explosive atmospheres Directive 94 9 EC defines an explosive atmosphere as a mixture of a flammable substances gases vapors mists or dusts b and air c under defined atmospheric conditions d in which after ignition has occurred combustion spreads to the entire unburned mixture NOTE dust may not burn entirely after ignition A potentially explosive atmosphere is an atmosphere which could become explosive due to local and operational conditions Devices concerned by directive 94 9 EC are defined as designed for the use in potentially explosive atmospheres 1 5 2 Harmonized European ATEX
27. SS SEER EFTER STENET RES SEES FREE SRER 23 2 1 1 Mounting with mounting threads on the Cylinder ccccsssseseseeeeeeeeeees 23 2 1 2 Mounting with mounting accessories nnuusunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnn 23 2 1 2 1 Cylinder mounting with mounting plates or foot mounting brackets 24 2 1 2 2 Screw tightening torques for the mounting of the ETH cylinder by INS EUSIO MET na 24 2 1 2 3 Accessory mounting bearing DIOCK cccccecccseseeeeeeseeeeeeeesseeeeeeeeeeas 26 2 1 2 4 Mounting of force SENSOSS ccccccsseseeccseseecceeeeeecseeeeeccsaueeeesanseesseaes 26 2 1 2 5 Mounting Fixing of accessories Rear clevis with force sensor 27 2 1 3 Mounting Noles sssini 27 2 1 3 1 SIDS HL OAC niea ee EN en BAR nen dets 27 2 1 3 2 Mounting of the Payload n aenis aa u a 27 2 2 Electric installation scene 28 2 2 1 Direction of the motor during extension of the cylinder 1 28 2 2 2 SSENSOFS nannten 28 22 2 Sensor molNiNge esse ee eet tock ee 29 192 550003N4_ETH ATEX Operating Mounting instructions 3 Introduction ETH ATEX Operating Mounting instructions 2 23 selling TNE Slr UMS unseren 29 2 3 Motor and feedback mounting css ELERS 31 2 3 1 Motor gearbox mounting with inline motor configuration 0 32 2 3 2 Motor gearbox mounting with parallel motor configuration 34 2 3 2 1 Parallel mounting ETH032 ETHO80 Standard
28. Standard The EU accepted two harmonized directives for health and safety Requirements for machinery and equipment Directive 94 9 EC ATEX 95a defines the minimum safety requirements in EU member states for products used in potentially explosive atmospheres Requirements for OEM user ATEX directive 99 92 EC ATEX 137 sets out the minimum requirements for improving the health and safety protection of workers potentially at risk from explosive atmospheres with regard to workplace working conditions and the handling of products and materials This directive classifies the workplace into zones and defines criteria for categorizing the products within the zones 8 192 550003N4_ETH ATEX Operating Mounting instructions Parker EME Introduction to ATEX 1 5 3 Zone classification device categories The table below describes the zones of an installation where potentially explosive atmospheres may occur The proprietor must analyze and assess the area where explosive gas dust mixes may occur and if necessary subdivide them into individual zones This zone classification permits to select suitable machinery and equipment which can be used in this area Presence of potentially Equipment Equipment Area of application explosive atmospheres Group Category not mining oe 4 Permanently often for a I 1G Gases mist vapor long period gt approx gt 1000h year t ER ad occasionally the event of an error Equi
29. Type D1a4 DIN3405 Beaked nozzle Place the pipe orthogonally onto the lubricating nipple and press Use the defined amount of lubricant The amount of lubricant applied can be defined by the number of pump strokes Pump the stated amount of grease onto a balance while counting the pump strokes 3 2 2 Relubrication via central lubrication port option 1 Central lubrication 2 Central lubrication standard Option Pm SEP nt Location of lubrication port Depending on the cylinder size and the selected stroke the relubrication hole is located in the mid of the profile or in the mid of the stroke Stroke gt Stroke limit La L 2 Stroke lt Stroke limit L stroke 2 Offset 44 192 550003N4_ETH ATEX Operating Mounting instructions Parker EME Toothed belt The distances of the rear stop on the motor side mentioned in the following table to the central lubrication port in the profile are only approximate values Start up position of relubrication port Assumption Position 0 at the rear buffer lead screw completely retracted Loosen lubrication port screw Move the cylinder slowly to the lubricating position until the lubricating port becomes visible With frame sizes ETHO32 ETHO50 and ETH080 the lubrication ports have a diameter of 2 5 mm With frame sizes ETH100 and ETH125 the lubrication nipple is integrated For all sizes you need a beaked nozzle for your grease gun Use
30. _ETH ATEX Operating Mounting instructions Parker EME 5 Index A Accessory mounting bearing bloc 26 Applications not in accordance with the intended use 13 ATEX and machinery directive 10 ATEX declaration of conformity 7 ATEX specific safety instructions 16 B Belt belt tensions 48 C Checking the toothed belt 45 Conditions of utilization 21 Cylinder mounting with mounting plates or foot mounting brackets 24 D Device assignment 5 Direction of the motor during extension of the cylinder 28 E Electric installation 28 ETH ATEX marking 11 Exchanging the toothed belt ETHO32 080 46 Exchanging the toothed belt ETH100 amp 125 47 Explosion subgroup 10 Explosive atmospheres 8 G General hazards 14 General safety instructions ATEX 16 Greasing via central lubrication port standard 44 H Harmonized European ATEX Standard 8 Identifying Residual Dangers and Hazardous reas 14 Intended use 12 Introduction 5 Introduction to ATEX 8 IP65 motor mount 40 IP65 motor mount parallel 41 L Lubricating intervals and amount of lubricant for ATEX ETH Electro Cylinder 43 Belt belt tensions Maintenance and service 42 Motor gearbox mounting with inline motor configuration 32 Motor gearbox mounting with parallel motor configuration 34 Motor and feedback mounting 31 Motor mounting for IP65 inline
31. al relationships have been authorized by the officer responsible for the safety of the system to perform the required task and in the process are capable of recognizing potential hazards and avoiding them definition of skilled persons in accordance with VDE015 or IEC364 Persons who have a knowledge of first aid techniques and the local emergency rescue services Persons who have read and will observe the safety instructions Instructions for Special Hazards DANG ER The linear module must be fixed or supported in accordance with the indications in this manual The operator must ensure that operation of the linear module does not cause any danger lf the linear module moves in hazardous areas these areas must be safeguarded with safety transmitter switches 1 9 4 Safety Instructions for the Company Using the System A WARNING Supervisors must also become familiar with the entire chapter entitled Safety and handling required on the linear actuator Supervisors must ensure that installation and operating personnel have read and understand the chapter entitled Safety and the description of how to work with the machine and that they observe the instructions The manual must be available close to the linear module during the performance of all tasks It is impermissible to operate the liner module if it is not in perfectly functional condition Depending on the application the operating company must provide for a suitable sep
32. arating safety fence Access to the motion range during operation must be prevented The user must make sure that the work area is protected by appropriate safety devices 1 9 5 Safety Instructions for Operating Personnel A WARNING Any work step that has a negative effect on the operating safety of the linear motor module must be omitted Operating and supervisory personnel are required to check the linear actuator or machine at least once per shift for externally visible damage or defects Changes that have occurred including the operating behavior that could have a negative effect on the operating safety must be reported immediately Components and accessories are designed especially for this product When purchasing spare and wearing parts use only original Parker parts We note here explicitly that we are unable to check or release spare parts or accessories that were not provided by us Installing and or using such products may cause negative changes in the required design properties in some circumstances which in turn could negatively effect the active and or passive operating safety of the product Depending on the operating conditions rotation speed load etc increased surface temperature in the area of the drive may occur When touching it during operation slight injuries from burning may occur Don t touch the product during operation At maintenance service and repair always take care that the product is cooled off before s
33. authorized person declare that the product is complying with the following essential requirements of fe machinery directive 2006 42 EC Anhang I Artikel Annex I Article 1 1 1 1 1 2 1 1 3 1 1 5 1 3 1 1 3 2 1 3 3 1 3 4 1 3 7 1 4 1 1 5 4 1 5 8 amp 1 6 1 Norm Standard Titel Title Sicherheit von Maschinen Allgemeine Gestaltungsleits tze Risikobeurteilung und i Riskomirnirmlerung ARE EINER EHEN Safety af Machinery General principles for design risk assessment and risk 2011 03 Den im Produkthandbuch beschriebenen Sicherheits Installations und Bedienungshinweisen muss Folge geleistet werden All instructions wernings and safety information of the Product Manual must be adhered to Die unvollst ndige Maschine darf erst dann In Betrieb genommen werden wenn festgestellt wurde dass die Maschine in die die unvollst ndige Maschine eingebaut werden soll den Bestimmungen der Richtlinie Maschine 2006 42 EG entspricht The partly completed machinery must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with the provisions of directive 2006 42 6C on machinery Die zur Maschine geh renden speziellen technischen Unterlagen nach Anhang VII Teil B wurden erstellt The machinery related special technical documentation according annex VII B has been created Der Hersteller verpflichtet sich die speziellen Unterlagen zur unvollst
34. chanical limits A CAUTION Please add the respective safety travels to the mentioned values Stroke Usable Stroke and Safety Travel see ETH catalogue www parker com eme eth see product support of one ETH side Sensors and limit switches see ETH catalogue www parker com eme eth see product support of one ETH side Adjusting the machine reference initiator The correct position for the home switch machine zero switch depends on the application It is recommended to set the machine zero at or near the end of the travel This saves time as it minimizes the chance that the machine zero is searched for in the wrong direction In some cases it is possible to use one of the limit switches as machine zero This method provides however a reduced precision as the resulting position can normally not be and linked with the encoder index pulse 30 192 550003N4_ETH ATEX Operating Mounting instructions Parker EME Motor and feedback mounting 2 3 Motor and feedback mounting Notes on motor wiring In order to adhere to the EMC directive it is necessary to mount the motor if ever possible unchanged If you require a longer cable the entire line should be replaced with the same or a similar cable If you mount a connector on the new cable please make sure that the 360 motor cable shielding is maintained and that there is no connection to earth via the connector housing DAN G E R Improper wiring may lead to severe injuries or d
35. ctro Cylinder with the ATEX supplement complies with the requirements of the EC directive 94 9 EC ATEX 95 Below you can find an explanation of the features and areas of usage resulting from the ATEX marking ETHO32 amp ETHO50 Il 2 c IIC T4 Il Equipment group Il all areas except underground mining 2G Zone 1 2 gas explosion category 2G 3G C constructional safety in accordance with DIN EN 13463 5 IIC suitable for explosive region IIA IIB and IIC Typical gases Hydrogen Ignition energy gt 45 uJoule T4 Temperature class 4 Ignition temperature of flammable substances gt 135 C ETH080 ETH100 ETH125 Il 2G c IIB T4 Il Equipment group Il all areas except underground mining 2G Zone 1 2 gas explosion category 2G 3G Cc constructional safety in accordance with DIN EN 13463 5 IIB suitable for explosion region IIA and IIB Typical gases Ethylene Ignition energy gt 160 uJoule T4 Temperature class 4 Ignition temperature of flammable substances gt 135 C Classification d p g Mines Underground 1D Area 20 21 22 h mining 2D Area 21 22 a E US 3D Area 22 T6 lt 85 C _ ETH ATEX can be used in these areas 192 550003N4 ETH ATEX Operating Mounting instructions 1 Introduction ETH ATEX Operating Mounting instructions 1 7 Intended use The incomplete machine can only be set in operation if it is sure that the machine in which the incomplete machine shall be mounted is conf
36. e NOTIC Even if the limit switches were already mounted at our premises they must be adapted according to suitable values before operation Thrust and traction force in the effective direction Lateral force e g as a component of the effective force but also due to own weight on horizontal mounting especially with parallel motor mounting and long travel strokes Speed Acceleration Environmental conditions e g temperature contamination Please do take possible pulses caused by moved masses into consideration for the operating data Even small abrupt loads can cause damage especially if they occur rather often at the same place The limit values for the thrust and traction force lateral force speed and acceleration are partly influenced by several factors and can change depending on The size of the electro cylinder Screw lead Direct or parallel drive via toothed belt transmission Mounting method Mounting orientation vertical or horizontal resp inclined Travel Stroke Note on cylinder mounting DAN G E Do always use all available mounting possibilities and respect the requirements listed in chapter Screw tightening torques for the mounting of the ETH cylinder by the customer see on page 24 If the motor used with the electro cylinder should be able to exceed individual limit values of the cylinder the respective values for the motor must be limited in the control by appropriate paramete
37. eath A wiring must always be made from a skilled electrician The motor must be grounded with a separate PE protective lead green yellow cross section at least 2 5 mm This cable must be connected to the available motor ground connector or ifthere is non available with a mounting screw In the latter case the coloring under the head of the screw must be removed The internal ballscrew is not self locking Always take care especially in vertical position of the ETH cylinder that the piston rod must be safeguarded In case of non respect severe injuries may occur In this chapter you can read about Motor gearbox mounting with inline motor CONFIQUIATION cccccseeeeeseeeeeseeeesneeeeseaees 32 Motor gearbox mounting with parallel motor configuration ccceeeeeeeeeeeeeeeeeeeeeeeeeees 34 Usa EI TAIN een ee ee 40 192 550003N4_ETH ATEX Operating Mounting instructions 31 Set up ETH ATEX Operating Mounting instructions 2 3 1 Motor gearbox mounting with inline motor configuration ETH032 ETH080 Figure 1 ETH100 amp 125 ANN Wi nvr _ Figure 2 Motor gearbox dismantling Remove motor connector If you use a gearbox we recommend to dismount the motor from the gearbox first for reasons of weight Remove screws Figure 1 Pos 6 Remove motor gearbox including mounted coupling half with caution 32 192 550003N4_ETH ATEX Operating Moun
38. ection document with risk assessment measures taken zone classification requirements for equipment plant must be designed operated and maintained safely Minimum requirements for increased safety and health protection of the employees who might be in danger due to explosive atmospheres Furthermore the following responsibilities of the operator apply for the use of the ETH ATEX cylinder Making sure that the the intended use is observed The operator of the entire system Must ensure that the ETH is mounted by authorized and qualified personnel only Authorized personnel means trained specialized employees of the customer the manufacturer or of a service partner who work in accordance with the specifications for explosion protection Regular instruction of the operating personnel Taking dangers of ignition resulting from the installation of equipment into a system into consideration Do NOT try to make unauthorized repairs In this case please do contact Parker 192 550003N4_ETH ATEX Operating Mounting instructions 1 3 Introduction ETH ATEX Operating Mounting instructions 1 9 Safety instructions In this chapter you can read about General Raza ae ee ee 14 Identifying Residual Dangers and Hazardous Areas 0 cccccsseeeeeecaeeeeeeeaeeeeeeeueeeeeeeaees 14 ae STE 6 gt 5 NN rte reenter een SE ESS REESE SEES 14 Safety Instructions for the Company Using the SySteM ccccccssseeeeeeeeeeeseeee
39. eeeeeeeeaeees 15 Safety Instructions for Operating PersOnnell cccccccccececeseseeeeeeeeeeeeeeeeeesaeeeeeeeeeeeaaeees 15 ATEX Specific saloty NS ECG een 16 1 9 1 General hazards General Hazards on Non Compliance with the Safety Instructions The subsystem has been designed in accordance with state of the art technical developments and is operationally reliable If it is not operated by qualified or at least trained personnel or if it is operated improperly or not in accordance with the operating instructions however the unit may bear the risk of hazards Electronic moving and rotating components can represent a danger for life and limb of the operator or third persons and or cause material damage If the linear actuator is installed in a machine plant the safety requirements noted in the operating instructions for that machine must be combined with those described in this manual 1 9 2 Identifying Residual Dangers and Hazardous Areas lf there are still residual dangers present to persons or property from the linear actuator in spite of operating it in a safe manner the user must make reference to these residual dangers through signs and written rules requiring appropriate procedures The following safety signal words are used DAN G E R Indicates that an imminent hazardous situation may lead to death or serious bodily harm if not prevented using appropriate safety measures Indicates a potentially hazardous situation
40. emove drive unit with mounted toothed pulley from the parallel housing with caution ATTENTION Make sure that the toothed belt is not stuck in the parallel housing Dismount motor gearbox flange Figure 2 Pos 3 by loosening the screws figure 2 Pos 6 Measure and note depth A from toothed pulley to motor gearbox shaft before dismounting the toothed pulley see Figure 4 Remove threaded pin s from the toothed pulley Pull off toothed pulley with the aid of a pull off tool Figure 4 Motor gearbox mounting ETHO32 ETHO80 not valid for mounting Parker EX motors Fit toothed pulley and set dimension A Dimension A is provided by Parker If the drive was exchanged please set the dimension A noted before Screw in the toothed pulley threaded pin s and secure medium strength by screw lock Mount motor gearbox flange Figure 2 Pos 3 with the screws Figure 2 Pos 6 and Pos 8 Insert drive unit with mounted toothed pulley into the parallel housing with caution We recommend to place a support pad between motor and cylinder profile ATTENTION Please make sure that the toothed belt is correctly geared in the pulley toothing Screw in 4 screws Figure 2 Pos 7 until the motor flange fits Do not yet tighten A CAUTION Make sure not to insert your fingers between motor gearbox and electro cylinder We recommend to place a support pad between moior and cylinder profile
41. g Mounting instructions Parker EME Packaging storage transport Furthermore it applies for the intended use The ETH can be used in defined explosive atmospheres see on page 11 The shortened lubrication intervals applicable for ATEX are mandatory In short stroke applications stroke shorter than 2 5 times the screw lead the specified lubricating runs must be performed as described in the operating mounting instructions The cylinders must be replaced after 90 of the attainable service life The permitted maximum side load on the thrust rod 0 No additional thermal effect due to a mechanical connection of the thrust rod with a workpiece fixture or such which might lead to a heating of the screw nut The product is designed for professional use and is not intended for private use Operational safety of the ETH is only guaranteed with intended use When installing the ETX ATEX please make sure that the ambient temperature of 40 C is not exceeded enough convection The heat input by the drive motor gearhead shall not exceed 135 C We recommend to use a motor or gearhead with temperature class T4 or higher DAN G R Only Ex certified devices e g motors gearboxes limit sensor or force sensors which adhere to potentially explosive environments are allowed to be mounted on the ETH ATEX In the case of ETH ATEX this would be equipment category 2G for Areal explosion area IIB resp IIC and
42. gs the latter however only if the cylinder is in motion The relevant heating occurs with high force travel speed and cycle time of the spindle nut Therefore the thermal behavior of the ETH cylinder must be taken into consideration when dimensioning a drive application The application and therefore the temperature behavior must be checked on the basis of fore velocity diagrams An application specific measurement and certification is also possible for critical applications or for further optimization Besides the heating behavior of the cylinder the following boundary conditions must be respected when using the cylinder in explosive atmospheres The ETH is especially designed for the use in explosive atmospheres in accordance with the specifications of the ATEX directive 94 9 EC The operation of the electro cylinder is only permitted within the application data checked via force velocity diagrams or application specific measurement Furthermore it applies for the intended use The ETH can be used in defined explosive atmospheres see on page 11 The shortened lubrication intervals applicable for ATEX are mandatory In short stroke applications stroke shorter than 2 5 times the screw lead the specified lubricating runs must be performed as described in the operating mounting instructions The cylinders must be replaced after 90 of the attainable service life The permitted maximum side load on the thrust rod
43. i n SUD OUP indussero een 10 1 5 6 Temperat re Classes un 10 1 5 7 ATEX and machinery directive uuuu00000000200000nnnnnnonnnnnnnnnnnnnnnnnnnnnennnnnnennnnn 10 1 6 ETRATEX MAKING issie anea eE 11 1 7 ITC GCOS Cai 52 Ea ceca a 12 1 7 1 Applications not in accordance with the intended use uususnnnnnnneeennnnnn 13 1 8 Operators obligatio ns unu nneei i 13 1 9 Safety instructions ansehe 14 1 91 Generalhazards ea 14 1 9 2 Identifying Residual Dangers and Hazardous Areas scenerne 14 1 9 32 WOPKING Safely u ne 14 1 9 4 Safety Instructions for the Company Using the System 00000 15 1 9 5 Safety Instructions for Operating Personnel u uu2 222200002an000n0nn 15 1 96 ATEX specific safety instructions uuusesnnnannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnn 16 1 9 6 1 General safety instructions ATEX uesssssssnnenneenennnennnnnnnnnnnnennnnnn nenn 16 1 9 6 2 Product specific safety instructions 24000444neeennennnn nennen nennen nenn 16 1 10 Packaging storage transport uuu uu00an0nanunnnunnanunanunnnnnnnnnnnnunnnnnnnn 17 1 10 1 Special notes on transport uu uuauu0nnnnnnunnnnnnnonnnnnnunnnnnnnnnnnnnnnnnnnnnennnnnnennnnn 18 1 11 Terms of guarantee warranty uuunnnennnnnnannnanunnnnnnannnnnunnnnnnnnnnnennnnnnnn 21 1 12 Conditions of utlilization une 21 SEE UD EEE 23 2 1 MOUNUNG FRR SER een seen ana hunger raaa
44. ication for compliance with the associated hard and software We can however not exclude discrepancies and do therefore not accept any liability for the exact compliance The information in this publication is regularly checked necessary corrections will be part of the subsequent publications German Master created Further information Our product on the internet http www parker com eme eth About this manual This manual contains notes and safety instructions information about commissioning service and maintenance For information on project development technical data dimensions accessories options dimensioning aids and order code please refer to ETH catalogue www parker com eme eth see product support of one ETH side 2 192 550003N4_ETH ATEX Operating Mounting instructions Parker EME Device assignment Contents 1 IDTLOdUc to ARDEN EEN SEER REE ER El er 5 1 1 Device assignment css EEN 5 12 Typ specication plate isss REEN 5 1 3 MOUNTING CxXplanaluon osissa aTa 6 1 4 ATEX declaration of conformity uuusunuennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn anne 7 1 5 Mtiroduction to ATEX nei 8 1 5 1 EXPIOSIVealmoSspheres u n nee 8 1 5 2 Harmonized European ATEX Standard uuuusrusnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nenn 8 1 5 3 Zone classification device categories uuurunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 9 1 5 4 Type of explosion Pr lection n are 9 1 5 5 Explos
45. ide as in this case the bolted connections are improperly high burdened due to pitching torques and cross forces In this case always support the cylinder With ETH032 080 the mounting thread F on the underside of the cylinder can be used as support With ETH100 amp 125 the transporting thread see on page 18 can be used as support For this a screw M12x1 25 quality 8 8 must be used Furthermore a minimum screw in depth of 15 mm must be considered Tighten screw with tightening torque 30 Nm 192 550003N4 ETH ATEX Operating Mounting instructions 25 Set up ETH ATEX Operating Mounting instructions 21 23 Accessory mounting bearing block When mounting the bearing blocks customers should respect the following tightening torques 1 torque controlled tightening 2 when screwing into S235 JRG1 grade steel Boundary conditions Provide suitable washer under the screw head Joint area must be dry and free of grease We recommend to secure the screws with a liquid bolt retaining compound e g Loctite 242 2 1 2 4 Mounting of force sensors NOTIC E For mounting the force sensor please observe the attached operating instructions respective for the force sensors ADANGER In ETH ATEX cylinders only certified force sensors must be used Area 1 Category 2G Explosive range IIB resp IIC Temperature class 4 Forthe ETH ATEX cylinder only use the force sensors of the catalogue which are ATEX certified
46. ins Figure 1 Pos 10 until they touch the inner bracket Tighten pins slighily Retighten lock nuts Figure 1 Pos 14 Tighten 4 screws Figure 2 Pos 7 with the given tightening torque 192 550003N4_ETH ATEX Operating Mounting instructions 39 Set up ETH ATEX Operating Mounting instructions Refix both lids Figure 1 Pos 4 amp 6 with the respective screws Figure 1 Pos 1189 Screw tightening torques belt tensioning option 2 3 3 IP65 motor mount For the IP65 option we generally recommend to have the motor mounted by Parker If the motor is not mounted by Parker please respect the following instructions to achieve the best possible sealing effect 2 3 3 1 Motor mounting for IP65 inline The cylinder is furnished with mounted coupling housing and motor flange Before mounting the motor to the flange it must be sealed as follows Apply silicone sealing compound to the motor flange pilot e g Sista Silicone F109 Universal Screw motor to motor flange see chapter Motor and gearbox mounting see on page 31 Note the additional mounting steps see chapter Motor and gearbox mounting see on page 31 Figure 1 IP flange 40 192 550003N4 ETH ATEX Operating Mounting instructions Parker EME Motor and feedback mounting 2 3 3 2 IP65 motor mount parallel The cylinder is furnished with mounted parallel housing The housing as well as the motor flange which is fixed to the housing mus
47. ion devices In addition the following rules and regulations apply as a matter of course the applicable regulations for health and safety at work generally accepted rules for the safe operation of machinery the EU Directives and any special regulations of the respective country state 1 9 6 2 Product specific safety instructions Danger of explosion when working in explosive atmospheres DANGER iim il P f the system where the cylinder is to be mounted is surrounded by an explosive atmosphere it may ignite during work Do always respect the local installation regulations Danger of explosion due to spark formation Electrostatic charge of the cylinder may lead to sparks and cause danger of explosion in explosion protection zones Avoid electrostatic charge The cylinder must be grounded and be a part of the grounding concept Indirect grounding via the motor is permitted Mechanical charges cause sparks and danger of explosion Never expose the cylinder to powers of impact during transport mounting and operation Some thrust rod ends and mounting methods permit oscillating rotational and pivoting movements of the cylinder If these elements are used Make sure that circumferential speeds at the friction surfaces do not exceed 1 m s Never twist or bend the cylinder or fix it under stress Avoid incorrect load mounting at the thrust rod end see chapter 4 setup 1 6 192 550003N4 ETH ATEX Operatin
48. ir costs will be calculated These costs will likewise be calculated for a check of the unit if no fault can be determined on the unit This regulation also applies during the warranty period No claims exist as to the availability of previous versions or to the retrofitting capacity of the units delivered to adapt them to the respectively current model version User Conversions and Changes are Not Permitted The linear actuator must not be changed in its design or in terms of safety without our approval Any change as defined here made by the user excludes any liability on our part 1 12 Conditions of utilization General introductory notes With the electro cylinder you bought a product which was manufactured and tested before delivery with the utmost care Please take your time to read the following notes which you ought to follow closely during setup and operation The operation of the electro cylinder is only permitted within the limit values stated in this manual Unless all claims under the warranty will become void and a reduced service life or even damages must be expected 192 550003N4_ETH ATEX Operating Mounting instructions 21 Introduction ETH ATEX Operating Mounting instructions Please compare the operating data with the stated limit values especially with reference to Stroke length and setting of the limit switches those Must be set so that there is a sufficient safety travel at both ends of the travel strok
49. ker EME Device assignment 1 Introduction In this chapter vou can read about DER ES NE arena 5 Type Spe C 1 0 21 ala e E nren ERBEN LAN NER ORTEN ARD SEERE RER SUD VESTER 5 MORE SS DATE ee SEE SPREE REE SER ES ESKE REE ERE SEG 6 ATEX CeCe ON of GOM OTMU Eee i ISIN ID TER nern 8 ETH ATEX marking RAR RERERE RER vga ndy auntie teresa tedpeeasanassaqearapraadsnsecusdsnasaatapessdarereenassapeaccains 11 Ue SEES ENEEEB AEE P E AE A A O EE A EEEE ER 12 Operator s obligations arcana REN cece ec ee eden 13 Sell a DELE I ee 2 gt ER NR EEE N E Pe SEE CER eee re nore 14 PGI ING Sorge TS OI HERRER ERE REESE BENDER PESRIBEFEEERUESETERR a 17 Terms of guarantee WIEN a i Elle Er 21 BORN DI BB nee ee ee 21 1 1 Device assignment This manual is valid for the following devices Electro cylinder for motors and gearboxes ETH032 Atex marked ETH050 Atex marked ETH080 Atex marked ETH100 Atex marked ETH125 Atex marked 1 2 Type specification plate Type specification plate example II 2G c IIC T4 EPS 13 ATEX 2 592 X Parker Hannifin Manufacturing Serial number 285950 0001 a Type ETH032M05C1K1BFMA0050A001 D 77656 Offenburg Order confirmation No 21015463 Date Tel 49 0 781 509 0 07 10 2013 Type specification plate explanation Left Manufacturer address Right CE Ex ATEX marked Serial Unambiguous identification number number Type Order Code ETHO32M05C1K1BFMAO0050A001 2 A
50. lease cut off an additional 5 to 10 mm where the cables are to be lead out of the profile see Figure 4 Insert the cables into the grooves of the plastic covers and push the cover into the groove together with the cable Please observe the Operating Instructions of the manufacturer when commissioning the sensors Connect the sensors to the controller Sensors and limit switches see ETH catalogue www parker com eme eth see product support of one ETH side Sensor mounting example 2 end limits with machine zero Figure 4 2 2 3 Setting the end limits ZA WARNING The steps described below can be best executed with energized drive Therefore they may only be performed by trained and authorized personnel Do only travel at very low speed lt 10 mm s and reduce the drive torque to a minimum Ensure that there are no persons in the hazardous area The setting of the end limits depends on the application N OTIC E No sensor is to be mounted in the area of the central lubrication port option 192 550003N4 ETH ATEX Operating Mounting instructions 29 Set up ETH ATEX Operating Mounting instructions The following activation positions at the mechanical end limits result from the initiators recommended in the catalog The given positions A and B are estimated recommendations and may vary We therefore recommend to adjust the final sensor position during the initial start up Position of initiators at the me
51. magnet in the spindle nut It activates the sensors which are mounted in the special mounting grooves on one side of the cylinder Sensors and limit switches see ETH catalogue www parker com eme eth see product support of one ETH side 192 550003N4_ETH ATEX Operating Mounting instructions Parker EME Electric installation DAN G R In ETH ATEX cylinders only certified sensors must be used Area 1 Category 2G Explosive range IIB resp IIC Temperature class 4 For the ETH ATEX cylinder only use the NAMUR limit switches of the catalogue which are ATEX certified 2 2 2 1 Sensor mounting Sensors can be inserted into all grooves on the ETH electro cylinder If no sensors are mounted by the manufacturer on customer request please remove the groove protection covers Use a sharp screwdriver to lever the ends of the covers off the grooves Pull the entire covers out manually Install the sensors The sensors can be inserted into the grooves from above The cable ends should lead into the motor direction Push the sensors to their approximate positions in the grooves of the cylinder body Tighten the fixing screws on the limit switches slightly and lead the cable along the profile groove If sensors are used as end limits See on page 29 do set them You can use the formerly removed protective covers in order to fix the sensor cables Please cut the covers to the desired length A pair of scissors may be used P
52. mas Nm 192 550003N4 ETH ATEX Operating Mounting instructions Parker EME Motor and feedback mounting 2 3 2 3 Parallel mounting ETH100 amp ETH125 ETH100 amp 125 TY 5 ZEN l amp C NR Mi DAN S Z a or m m n n _ Figure 8 parallel housing Motor gearbox mounting ETH100 amp 125 The ETH100 amp 125 electro cylinder is furnished with tensioned belt When dismantling the gearbox motor the belt must NOT be detensioned Remove connectors from motor Remove lid Figure 7 Pos 4 and screws Figure 5 Pos 11 e Loosen all tensioning screws of the clamping bushing Figure 10 Pos 20 approx 3 mm with K1M drive option Loosen tensioning element figure 8 Pos 20a via flange sided mounting hole For this first loosen the lock screw Figure 8 Pos 16 and then the adjusting screw of the tensioning element ZA WARNING The internal ballscrew is not self locking Always take care especially in vertical position of the ETH cylinder that the piston rod must be safeguarded Secure motor gearbox against dropping Eye bolts must be used with suitable lifting devices for motors and gearboxes with eyes bolts Loosen motor fixing screws Figure 7 Pos 6 The clamping unit should after loosening the tensioning screws be loose If not Knock slightly on the loosened screws with a hammer in order to push back the rear taper ring not with K1M drive option Remove motor gearbox fr
53. must lift when tightening the screw Lift the unit until it touches the 2 internal stops Figure 1 Pos 10 This is made by tightening the central tightening screw Figure 9 Tighten 4 screws Figure 2 Pos 7 with the given tightening torque Refix both lids Fig 1 Pos 4 amp 6 with the respective screws Fig 1 Pos 11 amp 9 Screw tightening torques belt tensioning option 2 3 2 5 Resetting the toothed belt pre tension new toothed belt For a new toothed belt we recommend to re set the toothed belt pretension Check if the belt toothing is geared into the upper and lower toothed pulley The screws Figure 2 Pos 7 must be inserted but not tightened so that the drive unit can be lifted Loosen both lock nuts Figure 1 Pos 14 do not remove entirely Unscrew both threaded pins Figure 1 Pos 10 until they are almost level with the inside of the parallel housing Tighten central toothed belt tensioning screw Figure 1 Pos 12 until the toothed belt is noticeably pretensioned Measure toothed belt tension with a suitable device Figure 10 ETH1xx We recommend Gates Sonic 507c or Hilger amp Kern Trummeter Tighten screw lightly and repeat measurement Repeat this procedure until the required toothed belt pretension see on page 39 see on page 48 is set A CAUTION Only a correctly set toothed belt pretension ensures fail safe operation of the cylinder Screw in both threaded p
54. ng touches the hub not with K1M drive option Secure screws medium strength ith locking compound Tighten motor fixing screws Afterwards tighten tensioning screws of the clamping bushing Figure 7 Pos 20 Figure 8 Pos20a crosswise step by step in three turns with 1 3 2 3 and full tightening torque until the screw tightening torque see table is reached You can apply counter pressure with the aid of a hook wrench which can be inserted into the bores on the toothed pulley Mount lid Figure 7 Pos 4 and screws Figure 7 Pos 11 Tightening torque of motor flange clamping bushin 38 192 550003N4_ETH ATEX Operating Mounting instructions Parker EME Motor and feedback mounting 2 3 2 4 Re apply toothed belt pre tension reinsert the same toothed belt ETH032 ETH080 If the motor gearbox is exchanged and the toothed belt is still in good condition the pre tension can be reset without measuring device ETH100 amp 125 The ETH100 amp 125 electro cylinder is furnished with tensioned belt When dismantling the gearbox motor the belt must NOT be detensioned Therefore this chapter is usually not valid for the ETH100 amp 125 First check if the belt toothing is geared into the upper and lower toothed pulley The screws Figure 9 Pos 7 must be inserted but not tightened so that the drive unit can be lifted Tighten central toothed belt tensioning screw Figure 1 Pos 12 The drive unit
55. ng Thread TA and TB on all four sides AWARNING From frame size ETH 100 on the provided M12 threads see Figure 1 und Figure 2 transport instructions ETH100 amp 125 must be used together with M12 external thread eye bolts in accordance with DIN 580 Motor parallel ETH100 amp 125 Figure 2 Transport instructions ETH100 amp 125 Area A Front cap Area C Parallel housing Thread TA on all four sides Thread TB also on the opposite side but not on the underside 20 192 550003N4_ETH ATEX Operating Mounting instructions Parker EME Terms of guarantee warranty 1 11 Terms of guarantee warranty These operating instructions are subject to changes including changes in technical details with respect to the information and figures contained herein Parker Hannifin Manufacturing Germany GmbH amp Co KG grants no quality or durability guarantees nor any guarantees as to the suitability for specific purposes Such guarantees must be expressly agreed upon in writing Public statements recommendations or advertising do not in any way represent quality specifications The operator s warranty rights require that the operator immediately report any defects and precisely describe said defects in the complaint Parker Hannifin Manufacturing Germany GmbH amp Co KG is not responsible under any circumstances for damage to the product itself or any consequential damage caused by the product resulting from improper handling of the prod
56. nipulation If the unit needs to be operable for specific repair works you have to be especially cautious Please make sure that there are no persons in the hazardous area if needs be secure this area by additional enclosures or barriers against access BN G E R If set up repair or maintenance works require that safety installations be dismounted these must be reinstalled immediately after the respective works have been completed The unit must be shut down before any of the safety installations are dismounted Depending on the operating conditions rotation speed load etc increased surface temperature in the area of the drive may occur When touching it during operation slight injuries from burning may occur Don t touch the product during operation At maintenance service and repair always take care that the product is cooled off before starting work Maintenance measures ETH The ballscrew drive must be relubricated within given intervals The lubrication intervals depend on the operating conditions nominal size pitch speed acceleration loads etc and the ambient conditions e g temperature Ambient influences such as high loads impacts and vibrations shorten the lubrication intervals In short stroke applications a lubrication run must be performed after max 10 000 movement cycles In the event of small loads and if the application is impact and vibration free the lubrication intervals can be increased Under
57. om the hollow shaft ATTENTION Secure motor gearbox against dropping 192 550003N4_ETH ATEX Operating Mounting instructions 3 Set up ETH ATEX Operating Mounting instructions Remove clamping unit Figure 3 Pos 20 Figure 8 Pos 20a Motor gearbox mounting ETH100 amp 125 The ETH100 amp 125 electro cylinder is furnished with tensioned belt When mounting the gearbox motor the belt must NOT be detensioned or retensioned Remove lid Figure 7 Pos 4 and screws Figure 7 Pos 11 Clean contact surfaces of motor gearbox shaft and hollow shaft bore Shaft and bores must be free of burrs dirt and grease Insert motor gearbox into hollow shaft with K1M drive option Insert clamping element Figure 8 Pos 20a in the hollow shaft on the motor side and push up to the exterior stop Adjust clamping element thus adjusting screw can be tightened via flange sided mounting holes The internal ballscrew is not self locking Always take care especially in vertical position of the ETH cylinder that the piston rod must be safeguarded Secure motor gearbox against dropping Eye bolts must be used with suitable lifting devices for motors and gearboxes with eyes bolts Insert and tighten motor fixing screws slightly Insert clamping bushing Figure 10 Pos 20 into hollow shaft and push up to the inner stop not with K1M drive option Tighten screws crosswise until the inner ring touches the shaft and the outer ri
58. orm to the 2006 42 EG machine directives Without further measures the product is not suitable for safety oriented tasks The linear motor module must only be used in areas that are not accessible to persons during operation If the linear actuator is used in areas accessible to people it must be installed in such a manner that no one can be endangered during operation The described safety installation and operating instructions must be adhered to The general functioning mode consists in converting a rotational movement in a linear movement without slip within the product related load limits according to the information in the catalogue Its applications are in industry and trade The linear actuator has a number of uses including Positioning transporting feeding removing pallet handling loading unloading processing and manipulating as well as testing work pieces or tools Since the component can be used in a very wide range of applications the user is responsible for its use in specific applications ATEX specific requirements Strict adherence to the intended use of ATEX certified cylinders is the absolute prerequisite for their use in explosive atmospheres While using the ETH cylinder as intended the ignition temperature will not be exceeded in any part of the ETH cylinder The ETH cylinder is heated by the thermal effect of the motor or the gearbox as well as by the frictional heat generated by the spindle nut and the bearin
59. parker com PT Portugal Leca da Palmeira Tel 351 22 999 7360 parker portugal parker com RO Romania Bucharest Tel 40 21 252 1382 parker romania parker com CZ Czech Republic Klecany Tel 420 284 083 111 parker czechrepublic parker com RU Russia Moscow Tel 7 495 645 2156 parker russia parker com DE Germany Kaarst Tel 49 0 2131 4016 0 parker germany parker com SE Sweden Spanga Tel 46 0 8 59 79 50 00 parker sweden parker com DK Denmark Ballerup Tel 45 43 56 04 00 parker denmark parker com ES Spain Madrid Tel 34 902 330 001 parker spain parker com SK Slovakia Banska Bystrica Tel 421 484 162 252 parker slovakia parker com SL Slovenia Novo Mesto Tel 386 7 337 6650 parker slovenia parker com TR Turkey Istanbul Tel 90 216 4997081 parker turkey parker com UA Ukraine Kiev Tel 48 0 22 573 24 00 parker poland parker com UK United Kingdom Warwick Tel 44 0 1926 317 878 parker uk parker com Fl Finland Vantaa Tel 358 0 20 753 2500 parker finland parker com FR France Contamine s Arve Tel 33 0 4 50 25 80 25 parker france parker com GR Greece Athens Tel 30 210 933 6450 parker greece parker com We reserve the right to make technical changes The data correspond to the technical state at the time of printing 2015 Parker Hannifin Corporation All rights reserved EMEA Product Information Centre Free phone 00 800 27 27
60. pment for use in areas except underground in mining which might be dangerous due to an explosive atmosphere Example Zone2 _ T me SER Zone 1 Categorie 3 as Categorie 2 Zone 0 Categorie 1 UK mme 1 5 4 Type of explosion protection In addition to category and device class which are the minimum required information the device or component designation gives additional information with reference to the type of protection and explosion group for gases and mists The type of explosion protection defines which method or measures is are used for explosion protection in given equipment or individual components 192 550003N4 ETH ATEX Operating Mounting instructions 9 Introduction ETH ATEX Operating Mounting instructions For non electric equipment the following types of explosion protection are possible Flameproofenclosure Sd ENTE DD Pressurized apparatus p EN13468987 Intrinsic safety g J EN1346894 except category 1 Ignition source monitoring b EN 13463 6 EN 13463 8 1 99 Explosion subgroup The explosion group is an indicator for the inflammability explosive potential of gases explosive atmospheres The requirements for the equipment increase from IIA to IIC IIA Propane acetone ammonia gasoline benzene diesel fuel heavy fuel methane methanol IB Ethylene ethyl alcohol hydrogen sulphide Hydrogen carbon disulphide acetylene Gas explosion subgroups of the Parke
61. ption K1D ETHO080 motor flange option K1J are furnished with tensioned belt When dismantling the motor the belt must NOT be detensioned Clean contact surfaces of motor motor shaft motor flange hollow shaft bore clamping ring figure 5 pos 1 and spacer sleeve Shaft bore clamping ring figure 5 pos 1 and spacer sleeve must be free from burrs dirt and grease Push the spacer sleeve figure 5 pos 2 in the hollow shaft bore up to its stop Put the clamping figure 5 pos 1 ring onto the hollow saft and shift it up to the stop Align the slot of the clamping ring figure 6 pos 1 and the spacer sleeve figure 6 pos 2 to the slot of the hollow shaft Align the hollow shaft so that the clamping screw figure 6 pos 4 stands over the opening of the flange Place cylinder upright with the hollow shaft bore on top Push the motor vertically with the motor shaft down into the hollow shaft up to the stop Please take care that the motor connectors are on the right side NOTICE For the next steps leave ETH cylinder and motor in this position 36 Insert and tighten motor fixing screws slightly figure 5 pos 5 Insert and tighten clamping screws slightly figure 5 pos 4 Tighten motor fixing screws Tighten clamping screw figure 5 pos 4 with the respective tightening torque Close the opening in the motor flange with the lid figure 5 pos 3 Tightening torque of clamping screw ETH032
62. r ETH electro cylinder see on page 11 1 5 6 Temperature classes Classification of flammable gases and vapors depending on their ignition temperature Ti For flammable substances the temperature class and the maximum permitted surface temperature of the equipment are of essential importance 1 5 7 ATEX and machinery directive The ATEX directive is in effect since July 1st 2003 and replaces the individual laws of the respective countries with reference to explosive atmospheres While previously only referring to electrical devices the directive now does also comprise mechanical hydraulic and pneumatic devices With reference to the machinery directive 2006 42 EC it must be taken into consideration that a number of external requirements stated in the ATEX directive 94 9 EC refer to dangers occurring in explosive atmospheres whereas the machinery directive does only list requirements for explosion protection Hence the ATEX directive 94 9 EC is superior to the machinery directive with reference to explosion protection in potentially explosive atmospheres The requirements of the machinery directive are however valid for all other dangers when operating machines 1 0 192 550003N4 ETH ATEX Operating Mounting instructions Parker EME ETH ATEX marking 1 6 ETH ATEX marking Parker ETH Electro Cylinder with the ATEX supplement are certified for use in explosive gas atmospheres device group II category 2G An ETH Ele
63. rization The parameterization should even be reduced down to the values necessary for operation This would for example provide a hint to a possible damage or to preventive maintenance if wear induced extensive friction of the machine or cylinder would trigger an error message of the controller the cylinder in setup mode and only for determining the end positions resp for relubrication with a low force of a few N torque limitation if possible below 10 and very slowly max 2 of the nominal speed The lifetime of the electro cylinder depends strongly on the degree of power exploitation and on impermissible operating states occurring even if only for a short time Depending on the operating conditions rotation speed load etc increased surface temperature in the area of the drive may occur When touching it during operation slight injuries from burning may occur Don t touch the product during operation At maintenance service and repair always take care that the product is cooled off before starting work ACAUTION The internal end stops of the electro cylinder may under no circumstances be accessed during operation The internal end positions may only be accessed by 22 192 550003N4 ETH ATEX Operating Mounting instructions Parker EME Mounting 2 Set up In this chapter vou can read about illic es Rarer en ener enter tore Merete ter er tn errr tree eee ere nee Cre rr Sree nent tee SEERE SEERE RESEN GES 23 EINEN N
64. t be sealed Apply silicone sealing compound to the motor flange pilot e g Sista Silicone F109 Universal Screw motor to motor flange delivered with the cylinder see chapter Motor and gearbox mounting see on page 31 Apply silicone sealing compound around bores of the parallel housing Mount motor with motor flange to parallel housing see chapter Motor and gearbox mounting see on page 31 Tension toothed belt see Exchange or tension toothed belt see on page 39 see on page 48 Place seal furnished with the cylinder Place lid furnished with the cylinder Fix lid and seal to parallel housing Note the additional mounting steps see chapter Motor and gearbox mounting see on page 31 192 550003N4_ETH ATEX Operating Mounting instructions 41 Maintenance and service ETH ATEX Operating Mounting instructions 3 Maintenance and service In this chapter vou can read about Maintenance She US oo AES I delle 43 Lubricating intervals and amount of lubricant for ATEX ETH Electro Cylinder 43 ESRB E EEN AE 45 Bis s gt L R 2325 p gt PORERRSEUTRRRDRESLONERSELSURFELHANEEREFTERENN AR ENES SE ERE SE orm RENSE PEFARERRETREHEFNLFONEEROERE 48 NOTIC Read safety instructions see on page 14 before taking into operation Before performing any maintenance work turn the power switch to the 0 setting and secure it with a padlock against ma
65. tarting work The manufacturer is unable to accept any liability for damage caused by using non original parts and accessories Safety and protection devices are strictly NOT to be removed or bypassed or set out of order Applicable requirements and national accident prevention regulations must always be observed when installing and operating our linear motor module 192 550003N4_ETH ATEX Operating Mounting instructions 1 5 Introduction ETH ATEX Operating Mounting instructions 1 9 6 ATEX specific safety instructions D AN 5 E R If the operating instructions and the technical specifications are not respected the declaration of conformity expires in accordance to the ATEX directive 94 9 EG 1 9 6 1 General safety instructions ATEX DANG ER The operator of the entire system must ensure that the ETH is mounted by authorized and qualified personnel only Authorized personnel means trained specialized employees of the customer the manufacturer or of a service partner who work in accordance with the specifications for explosion protection The linear actuators may not be modified with respect to the design or safety related features without the written approval of Parker Hannifin Manufacturing Germany GmbH amp Co KG Any unauthorized modification in this respect will exclude any liability on the part of Parker Hannifin Manufacturing Germany GmbH amp Co KG It is strictly forbidden to dismount or disable safety and protect
66. thed belt operation with parallel configuration 3 2 Lubricating intervals and amount of lubricant for ATEX ETH Electro Cylinder Lead Interval Amount of lubricant screw M05 80 km 1 3 cm SIS M10 160 km 1 6 cm M05 80 km 1 6 cm Eule M10 160 km 19m ETHO080 MO5 80 km 3 1 cm M10 160 km 4 4 cm M10 80 km 14 cm Zul M20 160 km 17 m M10 60 km 20 cm ETH125 M20 120 km 48 cm Lubricant Do only use Kl ber NBU15 lubricating grease for standard cylinders For applications in food related areas Kl bersynth UH1 64 62 grease is used customized version After relubrication a lubricating run must be performed to ensure even distribution of the lubricating agent Please make sure that the entire length is traveled in both directions at a speed of approx 20 mm s After this the cylinder is ready for put back into operation 192 550003N4_ETH ATEX Operating Mounting instructions 43 Maintenance and service ETH ATEX Operating Mounting instructions 3 2 1 Greasing via central lubrication port standard 1 Central lubrication standard 2 Central lubrication Option Make sure that all external stops are removed Retreat Electro Cylinder completely so that it touches the rear stop Pass internal buffer by 0 5 mm ACAUTION Ensure by means of control that the internal buffer is not passed by more than 0 5 mm This is the lubricating position Use a suitable pipe for the funnel type lubricating nipple
67. ting instructions Parker EME Motor and feedback mounting Loosen clamping screw s ETH032 ETHO50 ETHO80 loosen radial clamping screw of the coupling half ETH100 amp 125 loosen all clamping screws Figure 3 Pos E2 equally approx 3 mm and screw in two of the screws in the open tapped holes Now tighten screws evenly until the clamp collar Fig 4 Pos 4 is released from the coupling hub Fig 3 Pos 2 and can be freely moved Remove coupling half from the motor gearbox shaft Motor gearbox mounting E2 Please make sure that the clamping screw s of the coupling half is are released ISO 4762 and that the clamp collar Fig 5 Pos 4 and the coupling hub Fig 5 Pos 2 are pulled apart AL Slip the coupling half onto the motor gearbox shaft and align to be flush with the shaft ATTENTION Shafts and bores of the hubs must be free of burrs dirt and grease ETH032 ETH050 ETH080 tighten radial clamping screw with tightening torque see table ETH1008 amp 125 Tighten the fixing screws Figure 5 Pos E2 crosswise with a torque wrench in 3 turns with 1 3 2 3 and full tightening torque until the final tightening torque see table is attained and the clamp collar touches the coupling half The dead stop Figure 6 Pos 1 on the coupling half Figure 6 Pos 2 prevents too high pretension of the conical clamp collar and ensures high rotational accuracy Place spider element of the coupling Joining with the
68. tted transmissible drive torques are respected 3 3 3 Exchanging the toothed belt ETHO32 080 ETHO32 ETHO80 ETHO32 ETHO80 valid for all mounting options not valid fro mounting Parker EX motors J Figure 1 parallel housing Figure 2 parallel drive Dismantling the motor see on page 31 Loosen and remove 4 screws Figure 1 Pos 1 Remove lid Figure 1 Pos 3 Remove bar Figure 1 Pos 5 Remove old toothed belt and insert new belt ATTENTION Please make sure that the toothed belt is correctly geared in the pulley toothing Insert bar Figure 1 Pos 5 Fit lid Figure 1 Pos 3 Apply screw adhesive Wiko 02K43 medium to 4 screws Figure 1 Pos 1 and tighten slightly Align housing Figure 1 Pos 2 with the electro cylinder Tighten 4 screws Figure 1 Pos 1 with the given tightening torque Mounting the motor see on page 31 Setting the toothed belt pre tension For the same toothed belt see on page 39 For a new toothed belt see on page 39 Mount lid Figure 1 Pos 6 with screws Figure 1 Pos 9 Mount lid Figure 1 Pos 4 with screws Figure 1 Pos 11 46 192 550003N4_ETH ATEX Operating Mounting instructions Parker EME Toothed belt 3 3 4 Exchanging the toothed belt ETH100 amp 125 ETH100 amp 125 12105185 14118 2 18 19 16 8 C7 Figure 3 Exchanging the toothed belt ETH100 amp
69. uct If Parker Hannifin Manufacturing Germany GmbH amp Co KG is responsible for a defect Parker Hannifin Manufacturing Germany GmbH amp Co KG shall be authorized at its discretion to undertake improvements or deliver replacements In compliance with ISO 9000 all products are equipped with a type plate that is connected to the device The type plate must not be removed or damaged under any circumstances Parker Hannifin Manufacturing Germany GmbH amp Co KG shall not be held liable regardless of any legal basis except for cases of intent or gross negligence injuries to life body or health or defects of malicious nondisclosure or whose absence was expressly guaranteed in writing Furthermore if there is compulsory liability under the Product Liability legislation for personal injury and property damage to privately used objects in the event of negligent breach of significant contractual obligations Parker Hannifin Manufacturing Germany GmbH amp Co KG shall also be liable for cases of ordinary negligence however this is limited to damages that are contractually typical and foreseeable Further claims are hereby excluded Failure to adhere to these operating instructions or the relevant statutory provisions as well as any other information from the supplier shall invalidate the warranty In particular we are not responsible for failures caused by modifications made by the customer or other parties In such cases the normal repa
70. uctions Cylinder mounting with mounting plates or foot mounting brackets lf the underside of the mounting surface is not accessible mounting plates or foot mounting brackets are available as accessories The rear mounting plate cannot be fixed with inline motor configuration If you fix the cylinder only at the rear end e g also with a rear clevis please respect the effective direction of the known forces Critical are above all lateral forces in horizontal or vertical direction 2 1 2 2 Screw tightening torques for the mounting of the ETH cylinder by the customer In order to simplify the calculation of the mounting screws for fixing the cylinder in your application the following table gives an overview of the required screw quality resp the required tightening torque including additional boundary conditions The data apply under the assumption that 100 of the permissible axial force are required Additionally take care that no other loads act on the screws ETH032 ETHO50 ETHO80 M05 M10 M16 MO5 M10 M20 M05 M10 M6 12 9 M8 12 9 M12 12 9 160 160 15 5453 47 3 3 3 4 6 8 12 l M6 A2 70 M8 A2 70 M10 A2 70 ag a i i 9 9 15 M6 8 8 M8 8 8 M10 8 8 Ce 9 9 16 M6 A2 70 M8 A2 70 M10 A2 70 Fa i 8 11 14 M6 8 8 M8 8 8 M10 8 8 Fa 9 12 15 M6 A2 70 M8 A2 70 M10 A2 70 a S 7 16 31 8 11 14 M6 8 8 M8 8 8 M10 8 8 a 7 5 18 35 9 12 15 M6 12 9 M8 12 9 M12 12 9 160
71. ve mounting methods These mounting parts are especially designed for the ETH Please note The cylinder housing must be mounted without tension or contortion The cylinder housing must be precisely aligned to the load direction of motion Occurring lateral forces on the cylinder must be taken into consideration NO 1 1 Mounting with mounting threads on the cylinder The easiest and most economic method of mounting is using the available mounting threads on the cylinder body Make sure that the mounting surface is level and that the cylinder is mounted without tension and contortion This method of mounting is only possible if the lower side of the mounting surface is accessible NOTIC E ETH100 amp 125 does not have a mounting thread at the bottom of the cylinder Dimensions see in the catalog section following the mounting instructions 2 1 2 Mounting with mounting accessories Mounting methods see in the catalog section following the mounting instructions Dimensions see in the catalog section following the mounting instructions Permissible side load See in the catalog section following the mounting instructions 192 550003N4 ETH ATEX Operating Mounting instructions 23 Set up AWARNING Option F f Option F Option F Option E Option C Option E Option C Option H Option J Option N Option H Option J Option N Option B Option G 24 2 1 2 1 ETH ATEX Operating Mounting instr
72. which if not avoided using appropriate safety AWARNING measures could result in serious or minor injury Indicates a potentially hazardous situation which if not avoided using appropriate safety measures may result in minor injury or material damage NOTIC Provides important information about the product how to handle the product or about the part of the manual to which particular attention must be paid 1 9 3 Working safely NOTICE The information such as instructions and notes contained in this manual must be heeded for all work involved in installing commissioning setting up operating changing operating conditions and modes servicing inspecting and repairing the unit The manual must be available close to the linear module during the performance of all tasks It is impermissible to operate the liner module if it is not in perfectly functional condition Operating personnel Only qualified expert personnel is permitted to perform works on the linear actuator All the applicable regulations and provisions must be heeded IEC EN national accident prevention regulations etc 1 A 192 550003N4_ETH ATEX Operating Mounting instructions Parker EME Safety instructions Qualified persons as the term is used in this manual are persons who persons who by virtue to their training experience and instruction and their knowledge of pertinent norms specifications accident prevention regulations and operation

ETH ATEX Operating / Mounting instructions

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