Profibus Interface Card OPC-F1-PDP Instruction Manual INR
Contents
1. FON S5 Turn a run OFF command OFF CTW xxxx x1xx x111 1110 ie P lt Decelerating to stop OFF3 se Note CTW xxxx x1xx x111 1010 Fi 1 Bit states mi Emergency 0 False OFF3 decelerating to Dent Gar CTW xxxx x1 xx x111 1011 stop Sao es 2 The underlined bit in CTW is a STW xxxx xxxx x0xx x011 trigger bit for status transition Figure 14 Status Transition Diagram of PROFIdrive Profile 18 3 MRV frequency command and MAV output frequency MRV and MAV are word areas for setting a frequency command and monitoring an output frequency respectively MRV Frequency command word area that sends a frequency command from the PROFIBUS DP master node to an inverter slave node MAV Output frequency monitoring word area that returns the current inverter s output frequency to the PROFIBUS DP master node as a response from the inverter slave node In each word the frequency is expressed relative to the maximum frequency defined by F01 in Hz being assumed as 4000hex The conversion expression is shown below Frequency Hz MRV or MAV MRV or MAV x 4000h Fi Hz F F03 Hz x or Function Gade F03 iz 000hex or Frequency Hz Function code F03 Hz x 4000hex EC To Tip A negative value is expressed by 2 s complement of 4000hex When the inverter is running in the reverse direction the value of MAV A IP output frequency is a negative value Se2. Chapter 8 QUICK SETUP GUIDE FOR RUNNING THE INVERTER Describes a simple profile data format dedicated to inverter s run and frequency commands taking the actual data transaction data as an example Chapter 9 DETAILS OF PROFIBUS DP PROFILES Details PROFIBUS DP profile data formats and parameters supported by this card Furthermore this chapter describes how the master node accesses inverter s function codes Chapter 10 INVERTER REACTION TO PROFIBUS COMMUNICATIONS ERRORS Describes on how the inverter operates if a PROFIBUS communications error occurs Chapter 11 ALARM CODE LIST Lists and explains inverter s alarm codes Chapter 12 TROUBLESHOOTING Provides troubleshooting instructions for certain problems e g when the inverter does not operate as ordered or when an alarm condition has been recognized Chapter 13 SPECIFICATIONS Lists the general specifications and communications specifications Icons The following icons are used throughout this manual _ Cote This icon indicates information which if not heeded can result in the product not operating to full efficiency as well as information concerning incorrect operations and settings which can result in accidents Tin This icon indicates information that can prove ip This icon indicates a reference to more detailed information handy when performing certain settings or Table of Contents PIetaCe aed vieteeitisesNecvacevecceeivertreinstoeses 1 Ho
3. Master STW Data 02 indicates that frequency and run commands from PROFIBUS are enabled Data 37 indicates that the inverter is running MAV The output frequency is accelerating 4 To stop the inverter enter data 04 7E to CTW Byte 0 1 2 3 Request Master gt Slave CTW Data 04 enables the contents in this frame Data 7E requests the inverter to turn the run command OFF MRV The frequency command is 4000hex Maximum frequency defined by F03 in Hz In response to the above request the inverter decelerates to a stop The card returns the following response to the master node Byte 0 1 2 3 Response Salve Master STW Data 02 indicates that frequency and run commands from PROFIBUS are enabled Data 33 indicates that the inverter is decelerating and data 31 indicates that the inverter is ready to turn a run command ON when the inverter is stopped MAV The output frequency is decreasing 12 5 To restart running the inverter enter data 04 7F to CTW To run the inverter in the reverse direction enter data 0C 7F instead The example below specifies Run reverse at the frequency of 30 Hz 2000hex Byte 0 1 2 3 Request Master gt Slave CTW Data 0C enables the contents in this frame and requests the inverter to turn a run reverse command ON Data 7F requests the inverter to turn a run command ON MRV The frequency command is 2000hex Frequency Hz F03 x 2000hex 4000hex In re
4. o Status indicator LEDs OPE Et Figure 1 Front of the Card Figure 2 Back of the Card Chapter 3 FUNCTIONS AND CONFIGURATION OF THE CARD 3 1 Status Indicator LEDs This interface card has four status indicator LEDs shown in Figure 3 They indicate the operation status of the card as listed in Table 1 Table 1 LED Indications and Operation Status Lights in green LI PR ERR ONL OFFL Figure 3 Status Indicator LEDs Meaning Normal Blinks in green Self diagnostic test running or initialization in progress during powering on sequence This test takes approx 0 5 second Blinks in red PROFIBUS communications error The inverter shows er5 Lights in red Hardware error Card not properly installed or card faulty The inverter shows er4 Blinks in red Wrong configuration of PROFIBUS protocol Discrepancy between PPO type defined by the inverter s function code 030 and the one defined in the PROFIBUS master node 2 Wrong configuration of PROFIBUS protocol The node address is set to 126 or greater Lights in green Online The card communicates normally on the PROFIBUS network OFF Not online Lights in red Offline The card is not connected to PROFIBUS OFF 1 Configuration for ignoring er5 is possible F
5. Flashes in red OFFL Lights in red Invalid Immediately decelerate to a stop Issue er5 after stopping The inverter s function code F08 specifies the deceleration time 0 0 s to 60 0 s After the time specified by 028 decelerate to a stop Issue er5 after stopping Same as above 0 0 s to 60 0 s If the inverter receives any data within the time specified by 028 ignore the communications error After the timeout decelerate to a stop and trip with er5 28 Same as above Chapter 11 ALARM CODE LIST In PROFIBUS DP communication alarms that occur in the inverter can be monitored with malfunction codes in the PROF ldrive specific parameter PNU974 or with alarm codes in the inverter s function codes M17 through M19 1 PROFldrive specific parameter PNU947 2 Inverter s function codes M16 M17 M18 and M19 latest last 2nd last and 3rd last alarm codes Table 19 lists their malfunction codes and alarm codes The data format used for PNU947 is different from that for the inverter s function codes M16 to M19 For details about PNU947 refer to Chapter 9 Section 9 3 4 PROFldrive Specific Parameters Table 19 Malfunction Codes and Alarm Codes Alarm codes in M16 to M19 Malfunctio n codes in PNU947 Description Malfunctio n codes in PNU947 Alarm codes in M16 to M19 Description Braking resistor overheated Overcurrent during acceleration Motor ove
6. L For an inverter s function code Function code group number 100hex See Table 14 For PROFldrive specific parameter PNU number See Table 17 bit 1 5 8 7 0 ie For_an inverter s function code Function code number For array PROF ldrive specific parameter Index number See Table 17 bit 1 5 8 7 0 a Not used Fixed at 0000hex bit 1 5 8 7 0 PVA Write read parameter value or error code L See Table 16 Figure 16 How to Access Parameters Values written and read to from the specified function codes are in the same data format as defined in individual inverter s function codes For the formats of inverter s function codes refer to the RS 485 Communication User s Manual MEH448 Chapter 5 Section 5 2 Data Formats m Cnot Inverter s communication related function codes S01 and S05 act as a reading specific No e code in this interface card Therefore assigning these codes to a PCD word area as a write request will be ignored Bits in the function code S06 are writable except bit 0 and bit 1 Data written in bit O and bit 1 will be ignored For details about inverter s communication related function codes S01 S05 and S06 refer to the RS 485 Communication User s Manual MEH448 Chapter 5 Section 5 1 Communications Dedicated Function Codes The actual parameter access examples are given on the following pages 23 Example 1 Writing data 15 to the inverter s function cod
7. MAV Figure 13 Data Formats of PPO Types Supported Table 7 Choice of PPO Type Using the Inverter s Function Code 030 Data of 030 Remarks 0 1 6 to 255 PPO type 1 Factory default PPO type 2 5 PPO type 2 3 PPO type 3 4 PPO type 4 ON Turn the inverter power OFF and ON after setting the function code 030 to validate the new Aoo setting Table 8 Features of PPO Types Features PPO type Most typical data format that supports run command running status yp monitor frequency command output frequency monitor and on demand accesses to inverter s function codes Fully functional data format that supports run command running PPO type status monitor frequency command output frequency monitor 2 on demand accesses to inverter s function codes and cyclic access to up to four inverter s function codes previously specified PPO type Simplified data format specialized for defining run command running 3 status monitor and frequency command output frequency monitor PPO type Data format that supports cyclic access to up to four inverter s YP function codes previously specified in addition to the features of PPO type 3 14 Table 9 Parts in PPO Parameter area used for cyclic data communication with the PROFIBUS DP master node Run command running status monitor and frequency command output frequency monitor can be assigned to this area PPO type 2 and type 4 addit
8. slave node enter the value to the master node and send the word to the slave To read a parameter value refer to this area of the slave node in response to the previous request If a parameter access error occurs Response to RC part is 7 the slave node outputs an error code Table 16 to this area and returns the response to the master node bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 mn Not used Write read parameter value or error code See Table 16 22 3 Access to inverter s function codes and PROFldrive specific parameters 1 Specify the target parameter to be accessed using PNU and Subindex areas see Figure 16 When specifying an inverter s function code enter the numeral of Function code group number 100hex see Table 14 to the PNU area and Function code number to the Subindex area For example enter 104 01 for F01 2 Specify how to access the specified parameter for example Write or Read in the RC area For details about the RC area see Table 15 3 To write a parameter value enter the write data into the PVA lower area and send the word to the salve node To read a parameter value from the slave refer to the PVA lower area in the response from the slave node If a parameter access error occurs the RC part of the response is filled with 7 and the PVA area contains one of the error codes listed in Table 16 bit 15 12 10 87 0 RC See Table 15
9. PC and PLC and control it as a slave unit using run and frequency commands and access to function codes This product is certificated by a test laboratory officially approved by the PROFIBUS Organization and fully compliant with the PROFIBUS DP VO protocol How this manual is organized This manual is made up of chapters 1 through 13 Chapter 1 FEATURES Gives an overview of the main features of the PROFIBUS DP interface card Chapter 2 ACCEPTANCE INSPECTION Lists points to be checked upon delivery of the card and precautions for transportation and storage of the card Also this chapter presents the appearance of the card and provides information on how to obtain a GSD file Chapter 3 FUNCTIONS AND CONFIGURATION OF THE CARD Provides instructions on how to use the node address switches terminating resistor switch and status indicator LEDs Chapter 4 INSTALLATION Provides instructions and precautions for installing the card Chapter 5 WIRING Provides wiring instructions around the terminal blocks on the card and the cable specifications Chapter 6 FUNCTION CODE SETTINGS REQUIRED FOR PROFIBUS COMMUNICATION Describes the inverter s function codes to be set for receiving run and frequency commands via a PROFIBUS DP master node It also lists the related function codes Chapter 7 ESTABLISHING A PROFIBUS COMMUNICATIONS LINK Guides you to establish a PROFIBUS DP communications link between the PROFIBUS DP master node and this card slave node
10. PCD word area as a write request will be ignored Bits in the function code S06 are writable except bit 0 and bit 1 Data written in bit 0 and bit 1 will be ignored Q For details about inverter s communication related function codes S01 S05 and S06 refer to the RS 485 Communication User s Manual MEH448 Chapter 5 Section 5 1 Communications Dedicated Function Codes 20 9 3 PCV Word Area The PCV word area controls an on demand access to parameters inverter s function codes and PROF ldrive specific parameters It is supported by PPO type 1 and type 2 Its structure is shown below Word 1 2 3 4 PVA Figure 15 Structure of PCV Word Area 1 PCA and IND These two word areas specify a parameter Their structures are shown below bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Fe RC SPM PNU bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 RC Request code response code See Table 15 SPM Not used Fixed at 0 PNU Parameter number to be accessed Subindex Inverter s function code number numeric following a function code group or an index number of array PROFldrive specific parameters Tip TO specify an inverter s function code use PNU and Subindex areas Enter Function code group 100hex see Table 14 to the PNU Y p area and the function code number to the Subindex area Q For how to specify and read write an inverter s function code refer to Section 9 3 3 Access to inverter s function co
11. be downloaded for free from the PROFIBUS Organization s website at http www profibus com pall meta downloads 2 Wiring to the PROFIBUS terminal block TERM1 The terminal block uses a 6 pin connector shown in Figure 10 Table 2 shows the pin assignment The applicable connector is MC1 5 6 STF 3 81 manufactured by Phoenix Contact Inc Before connecting the PROFIBUS cable to the terminal block strip the cable wire end and twist the core and shield wires Figure 11 shows the recommended wire strip length Table 3 lists the recommended tightening torque of the terminal screws and the wire size Table 2 Pin Assignment on TERM1 Description 123 45 6 5V BUS Not used a GND BUS Notused OQ F SET NANA A Line Terminal for the negative line WY LY Wy of PROFIBUS cable green wire B Line Terminal for the positive line Figure 10 Connectors of the of PROFIBUS cable red wire PROFIBUS Terminal Block eae Terminal for connecting the Shield cable shield Data transmission control for the RTS repeater direction control The Shield terminal on the TERM1 and Ground terminal s on the TERM2 are connected internally i Approx Cable wire 5 5 mm 0 22 In Figure 11 Recommended Strip Length of the PROFIBUS Cable Wire End for Terminal Connection Table 3 Recommended Tightening Torque of the Terminal Screws and Wire Size for the PROFIBUS Terminal Block Size 0 2
12. specified by 050 Word area that writes data of the inverter s function code specified by 043 Word area that cyclically monitors data of the inverter s function code specified by 051 Response Response Request Response Request Response Request Response Request Response Word area that specifies the parameter for the inverter s Request function code and PROFIBUS parameter and access method to the parameter such as write and read Word area that returns the parameter specified by the request above and the access result as a response Request Word area that is used to specify indexes of array Respons parameters and inverter s function code numbers e Response Request Word area that shows the parameter value written or read Respons e For details about inverter s function codes 040 to 043 and 048 to 051 refer to Section 9 2 4 PCD1 to PCD4 C Tio The Request and Response denote data transfer from the PROFIBUS master node to AIIP the inverter slave node equipped with this interface card and that from the inverter to the PROFIBUS master node respectively 15 9 2 PCD Word Area The PCD word area controls the cyclic data transfer between the PROFIBUS DP master node and the inverter slave node equipped with this interface card It consists of CTW run command STW running status monitor MRV frequency command MAV outpu
13. status If this card receives no response within the WDT timeout length it interprets the timeout state as an occurrence of a communications error Inverter s function codes 027 and 028 specify the inverter reaction to be taken after such an error occurrence See Table 18 Qo For the setup of WDT in the PROFIBUS DP master equipment see the user s manual of your master equipment For the error indication on the card at the time of a communications error see Chapter 3 Section 3 1 Status Indicator LEDs te communications error is detected after once the card received data normally If a communications error occurs immediately after the inverter is powered on no er5 trip will be issued The er5 trip is issued when a Table 18 Inverter Reaction to PROFIBUS DP Communications Errors Using Function Codes 027 and 028 taka 027 data 028 data Invalid Inverter reaction to PROFIBUS DP communications errors Immediately coast to a stop and trip with erd Remarks 0 0 s to 60 0 s After the time specified by 028 coast to a stop and trip with er5 0 0 s to 60 0 s If the inverter receives any data within the time specified by 028 ignore the communications error After the timeout coast to a stop and trip with er5 Invalid 3 13 to 15 Keep the current operation ignoring the communications error No er5 trip During the communications error state the LED displays the abnormal state PWR
14. the LED shows 0123 1 For details about function codes 027 and 028 refer to Chapter 10 INVERTER REACTION TO PROFIBUS COMMUNICATIONS ERRORS 2For details about the function code 031 refer to Chapter 3 Section 3 2 Node Address Switches 3 For details about function codes 040 to 043 and 048 to 051 refer to Chapter 9 Section 9 2 4 PCD1 to PCD4 Chapter 7 ESTABLISHING A PROFIBUS COMMUNICATIONS LINK This chapter guides you to establish a PROFIBUS DP communications link between the PROFIBUS DP master node and this card slave node Follow the steps below Step 1 Configuring the PROFIBUS DP master node equipment Step 2 Configuring this card and inverter s function codes Step 3 Powering ON the inverter and initiating the PROFIBUS data transaction Each of the above steps is detailed below Step 1 Configuring the PROFIBUS DP master node equipment Step 1 1 Specify the master node address station address and baud rate Step 1 2 Register this card to the master node using the GSD file prepared for the card Step 1 3 Choose a PPO type data format to be applied to the registered card from PPO type 1 to PPO type 4 For details about the configuration of the PROFIBUS DP master node equipment refer to the user s manual or documentations of your master equipment For details about PPO types refer to Chapter 9 DETAILS OF PROFIBUS DP PROFILES IMPORTANT AGSD file which is required for registering the PROFIBUS DP in
15. 2 to 0 25 N m 0 16 to 0 18 Ibf ft AWG28 to AWG16 0 14 to 1 5 mm m C ote Keep the PROFIBUS cable away from the main power supply wires of the inverter and the motor power cable and other devices as ba dat far as possible 3 Wiring to the ground terminal block TERM2 Using a wire connect either one of the two ground terminals on the TERM2 to the grounding terminal G on the inverter These two terminals on the TERM2 are internally connected Figure 12 shows the recommended wire end strip length for the card connector Table 4 shows the recommended tightening torque of the terminal screws and its tightening torque and the wire size Approx 6 0 mm 0 24 in A Grounding wire Figure 12 Recommended Strip Length of the Grounding Wire Table 4 Recommended Tightening Torque of the Terminal Screws and Wire Size for the Ground Terminal Block TERM2 size omm 0 5 to 0 6 N m 0 37 to 0 44 Ibf ft AWG17 to AWG16 1 0 to 1 5 mm CN t To keep noise immunity high be sure to connect a grounding wire to the terminal block Note C Tip The ground terminal block TERM2 is marked with J by its side E signifies earth ground Tip A The ground terminal s on the TERM2 and the Shield terminal on the TERM1 are connected internally so this connection grounds the shield of the PROFIBUS cable if the inverter is grounded 4 Switching the terminating resistor ON OFF When the cards are mounted on the inverters at b
16. FO Fuji Electric Instruction Manual e Front runners FRENIC ECO Profibus Interface Card OPC F1 PDP ACAUTION Thank you for purchasing our PROFIBUS DP Interface Card OPC F1 PDP e This product is designed to connect the FRENIC Eco series of inverters to PROFIBUS DP Communications Network Read through this instruction manual and be familiar with the handling procedure for correct use e Improper handling blocks correct operation or causes a short life or failure e Deliver this manual to the end user of the product The end user should keep this manual in a safe place until the PROFIBUS DP Interface Card is discarded e For the usage of inverters refer to the instruction manual prepared for the FRENIC Eco series of inverters Fuji Electric Systems Co Lid INR SI47 1144 EU REV 052010 Copyright 2006 Fuji Electric FA Components amp Systems Co Ltd All rights reserved No part of this publication may be reproduced or copied without prior written permission from Fuji Electric FA Components amp Systems Co Ltd All products and company names mentioned in this manual are trademarks or registered trademarks of their respective holders The information contained herein is subject to change without prior notice for improvement Preface Thank you for purchasing our PROFIBUS DP Interface Card OPC F1 PDP Installing this card on your FRENIC Eco allows you to connect the FRENIC Eco to a PROFIBUS DP master node e g
17. TO PROFIBUS COMMUNICATIONS ERRORS 8 2 Data Transaction Examples in Running an Inverter Before providing data transaction examples this section shows the data frame formats of PPO type 3 The following descriptions are based on these formats Byte 0 1 2 3 Request Master gt Slave CTW MRV CTW Control word 2 bytes that sends a run command The LSB determines ON OFF of the run command MRV Sends a frequency command that is expressed relative to the maximum frequency defined by F03 in Hz being assumed as 4000hex Byte 0 1 2 3 Response Salve Master STW MAY STW Status word 2 bytes that sends the running status of the inverter to be monitored at the master node MAV Sends the current output frequency of the inverter to be monitored at the master node which is expressed relative to the maximum frequency defined by F03 in Hz being assumed as 4000hex Given below is a PROFIBUS DP communication sample in which the master node runs the inverter in the forward direction in 60 Hz 1 Turning the inverter power ON initiates PROFIBUS DP communication Immediately after the power is ON the data in the request response frames is as follows Byte 0 1 2 3 Request Master gt Slave Response Salve Master STW Data 02 indicates that frequency and run commands from PROFIBUS are enabled Data 40 indicates that the inverter is not ready to turn a run command ON MAV Data 0000 means tha
18. de Address Setting Example 1 2 Turn the inverter power ON The setting procedure is completed Example 2 Setting the node address 125 using the function code 031 swt swe 1 When the inverter is powered OFF 1 0 0 Set both the SW1 and SW2 to 0 2 Turn the inverter power ON and set the function code 031 data to 125 3 Turn the inverter power OFF and ON U T T a E E The setting procedure is completed Figure 5 Node Address Setting Example 2 CNote 1 The node address switches should be accessed with all the inverter power including the auxiliary power being OFF Setting aad these switches with the inverter power being ON requires turning the power OFF and ON to validate the new setting 2 To validate the node address setting using the function code 031 restart the inverter 3 Setting the function code 031 data to 126 or greater will cause a data setting error The ERR LED on the card blinks in red and the inverter issues the alarm code er5 3 3 Terminating Resistor Switch The PROFIBUS DP communications network requires insertion of line terminating resistors at its end When the card is mounted in the inverter at the end of the network turn this switch ON to insert the terminating resistor No external terminating resistor is required OFF No insertion of terminating resistor ON Insertion of terminating resistor Figure 6 Terminating Resistor Switch 3 4 Terminal Board This card provide
19. des and PROFldrive specific parameters Table 15 RC Part Request response Descriptions Request No request Master gt Slave Read parameter value Write parameter value in word Not used Read array parameter value Write array parameter in array word Not used Read element count of array parameter Not used Response No response Slave Master Parameter value in word sent normally Not used Parameter value in array word sent normally Not used Normal response to the request of array element count Transmission error Error code stored in PVA Not used For error codes and information see Table 16 21 Table 16 List of Error Codes for Parameter Access Errors Error code stored in PVA Error information word Nonexistent parameter specified Parameter value writing inhibited Specified parameter value out of range Invalid Subindex specified Specified parameter not array Parameter write protect error during inverter running or digital input terminal for run command being ON Read process not executable Link priority error Inverter communications error er4 Busy error during parameter writing 2 PVA word area PVA is a two word area that represents write read parameter values This interface card uses the lower one word the fourth word counted from the PCV word head To write a parameter value into an inverter
20. e F26 1 Send the request to write data 15 to the inverter s function code F26 from the master node to the slave node inverter RC 2hex Write parameter value word PNU 104hex Subindex 1Ahex gt Specify F26 Function code group number 04h 100hex 104hex Function code number 1Ahex PVA 0000 000F hex Enter parameter value 15 000Fhex bit ay N o Request Save gt PC hex 104hex IND 1Ahex Fixed at OOhex PVA H Fixed at 0000hex PVA L 000Fhex Response example sent from the card normal response from the slave node RC 1hex Requested parameter value is normally returned PNU 104hex Subindex 1Ahex Accessed parameter is function code F26 PVA 0000 000Fhex Parameter value written is 15 bit 1 Response 8 7 0 Slave gt Pe Master A 1hex 104hex nn Fixed at 0000hex PVA L 000Fhex Response example for the write data error Specified parameter value out of range RC 7hex Parameter value transmission error PNU 104hex Subindex 1Ahex Accessed parameter is function code F26 PVA 0000 0002hex Error code 2 Specified parameter value out of range bit at N N o Response 5 Slave gt Pe Master A 7hex 104hex PVA H PVA L 0002hex Fixed at 0000hex Le Example 2 Reading monitoring data from the inverter s function code y98 1 Send the request to read data from the function code y98 f
21. e trip factor and then enter data 04 80 to CTW to cancel the trip After the trip is cancelled enter data 04 00 Note The MSB in the 2nd byte Byte 1 acts as a trip cancellation bit Byte __0 1 2 3 Request Master gt Slave CTW Data 04 enables the contents in this frame Data 80 requests canceling of the trip MRV The frequency command is 1000hex Frequency F03 x 1000hex 4000hex Canceling a trip returns the inverter to the state immediately after the power is turned ON To restart operation using PROFIBUS network go back to step 2 Byte 0 1 2 3 Response Salve Master STW Data 02 indicates that frequency and run commands from PROFIBUS are enabled Data 37 indicates that the inverter is running MAV The current output frequency is 0000hex 13 Chapter 9 DETAILS OF PROFIBUS PROFILES The interface card supports PROF Idrive V2 of a motor control profile which is instituted by the PROFIBUS Organization This chapter describes the PROFIldrive profile 9 1 Description of PPO Types Supported The PROFldrive profile defines several data formats called PPO Parameter Process data Object This interface card supports four PPO types shown in Figure 13 Select a PPO type to apply to the card using the function code 030 see Table 7 Table 8 lists the features of these PPO types Tables 9 and 10 list the parts in the PPO PCV PCD Word ctw MRV Area PCA IND PVA PCD1 PCD2 PCD3 PCD4 STW
22. er OFF and ON to validate the new setting For details about the function code 030 refer to Chapter 9 DETAILS OF PROFIBUS PROFILES 2 n addition to y98 the FRENIC Eco has other function codes related to the run frequency command source Setting up those codes realizes more precise selection of the command sources For details refer to the descriptions of H30 and y98 in the FRENIC Eco Instruction Manual INR SI47 1225 E Chapter 5 FUNCTION CODES Table 6 Other Related Function Codes Factory default setting Function codes Function code setting Remarks range Description Select the inverter s operation mode to apply when a PROFIBUS communications error occurs Set the operation timer to apply when a 0 0 s to 60 0 s PROFIBUS communications error occurs Set the PROFIBUS network node address 0 to 255 Setting range 0 to 125 Valid only when both SW1 and SW2 are set to 00 Setting 126 or greater causes an error flashing the ERR LED and issuing an er5 Valid only when PPO type 2 or 4 is selected 040 to 043 Assign the function code writing data 0 3 cyclically No assignment 0000 to FFFF hex 048 to 051 Assign the function code reading data 0 3 cyclically No assignment 0000 to FFFF hex Show the software version of the PROFIBUS interface card on the LED monitor Depends on the card Only for monitoring 4 digit decimal If the version is V 1 23
23. eters Description Remarks Function code assignment to PCD1 0000 to Same as 040 to 043 to PCD4 Request FFFFhex Write function code data Function code assignment to PCD1 0000 to Same as 048 to 051 to PCD4 Response FFFFhex Read monitor function code data Node station address 0 to 125 Access permission to PCV area Oor1 Once writing is 0 Inhibit to write inhibited this PNU 1 Permit to write only is writable Malfunction history Latest Depends Indicated by on errors PROFldrive Last listed in malfunction codes 2nd last Table 19 nose data formats Malfunction history 3rd last cifer trom Me ones Fixed to 0 codes defined by inverter s function codes M16 to M19 Malfunction history Malfunction history Current baud rate 0 Not specified 2 19 2 Kbps 4 93 75 Kbps 6 500 Kbps 8 3 Mbps 10 12 Mbps PROFldrive version Fixed to 2 Shows PROFIldrive V2 Last CTW sent 0000 to FFFFhex Latest STW 0000 to FFFFhex Initialize the inverter Oor1 Functionally Changing from 1 to 0 triggers equivalent to H03 the initialization For the relationship between the malfunction codes and alarm codes refer to Chapter 11 ALARM CODE LIST 27 Chapter 10 INVERTER REACTION TO PROFIBUS COMMUNICATIONS ERRORS The PROFIBUS DP master node can be equipped with a watchdog timer WDT that detects communications timeout for monitoring the communications
24. f the card is not identical with the one registered to the PROFIBUS master node Node addresses duplicated The cabling does not meet PROFIBUS DP requirements The cable used is not a PROFIBUS DP dedicated one Terminating resistors are not inserted at both ends of the PROFIBUS DP communications network PROFIBUS communications is not possible The ERR LED blinks in red The inverter s function code 030 has not been configured The data for 030 should be identical with the PPO type registered for the PROFIBUS master node The inverter power has not been turned OFF and ON again after setting of the function code 030 The inverter cannot escape from the er4 alarm trip or The inverter trips with er5 soon after starting FROFIBUS communication The PWR LED blinks in red and the OFFL LED lights in red The timeout length specified in the watchdog timer in the PROFIBUS master node equipment is too short The inverter s function code 031 is set to 126 or greater The cable used is not a PROFIBUS DP dedicated one The card is not grounded Run or frequency command by CTW or MRV is not validated The inverter s function code y98 is not set to 3 Run or frequency command specified by the function code has priority e g y99 specifies terminal command LE or LOC Check the PPO type format selected PCD1 to PCD4 assignments for PPO type 2 or type 4 are not validated properly The inverter s f
25. ion 9 6 Kbps to 12 Mbps configuration auto To be specified in the master node Protocol PROFIBUS DP DP V0 IEC 61158 and 61784 Connector Pluggable six pin terminal block MC1 5 6 STF 3 81 manufactured by Phoenix Contact Inc Control Controller SPC3 Siemens section Comm buffer 1472 bytes SPC3 built in memory Addressing By on board node address switches rotary switches 0 to 99 or By inverter s function code 031 data 0 to 125 Setting both node address switches SW1 and SW2 to o enables the 031 setting Diagnostics Detection of disconnection Indicated by the OFFL LED Detection of the illegal configuration Maximum cable length per segment for PROFIBUS DP specific cable Transmission speed 9 6 Kbps segment Indicated by the ERR LED Maximum cable length m per 19 2 Kbps 93 75 Kbps 187 5 Kbps 500 Kbps 1 5 Mbps 3 Mbps 6 Mbps 12 Mbps 31 PROFIBUS DP Interface Card OPC F1 PDP Instruction Manual First Edition June 2006 Fuji Electric FA Components amp Systems Co Ltd The purpose of this manual is to provide accurate information in the handling setting up and operating of PROFIBUS DP Interface Card OPC F1 PDP for the FRENIC Eco series of inverters Please feel free to send your comments regarding any errors or omissions you may have found or any suggestions you
26. ionally can assign arbitrary inverter s function codes to this area enabling cyclic data writing and reading each with up to four function codes Parameter area used for an on demand access to the parameter inverter s function codes and PROFldrive specific parameters PPO type 1 and type 2 support this area Table 10 Words in PCV and PCD Parts Function Description CTW Control word that sends a run command from the Request master to the slave STW Status word that returns the inverter s running status from the slave to the master as a response MRV Word area that sends a frequency command Request expressed relative to the maximum frequency defined by q F03 in Hz being assumed as 4000hex from the master to MRV MA the slave V MAV Word area that returns the current inverter s output frequency expressed relative to the maximum frequency defined by F03 in Hz being assumed as 4000hex from the slave to the master Word area that writes data of the inverter s function code specified by 040 Word area that cyclically monitors data of the inverter s function code specified by 048 Word area that writes data of the inverter s function code specified by 041 Word area that cyclically monitors data of the inverter s function code specified by 049 Word area that writes data of the inverter s function code specified by 042 Word area that cyclically monitors data of the inverter s function code
27. keypad enclosure 2 Insert four spacers and connector CN1 on the back of the OPC F1 PDP Figure 2 into the four spacer holes and Port A CN4 on the inverter s control printed circuit board PCB Figure 8 respectively Cote Make sure visually that the spacers and CN1 are firmly inserted Figure 9 3 Install the wires for the OPC F1 PDP For wiring instructions see Chapter 5 WIRING 4 Put the covers back to their original positions For the installation instructions refer to the FRENIC Eco Instruction Manual INR SI47 1225 E Chapter 2 Section 2 3 Wiring For inverters of 50 HP or above also close the keypad enclosure ie eae 4 spacer holes Control PCB J Maa g N I a T i 4 spacers g P 9 ath gt E L gt gledani a N Make sure that SISEeIgicicie there is no gap 5 3 Port A between control ii CN4 PCB and spacers PROFIBUS DP interface card CN1 OPC F1 PDP Figure 7 FRNO10F1S 2U to Figure 8 Mounting the Card Figure 9 Mounting Completed FRNO20F1S 2U example Chapter 5 WIRING 1 Use a shielded twist pair cable that complies with the PROFIBUS specifications p The recommended cable is 6XV1 830 0EH10 manufactured by Siemens AG For details about wiring for PROFIBUS refer to the Installation Guideline for PROFIBUS DP FMS and Handbook PROFIBUS Installation Guideline published by the PROFIBUS Organization It can
28. lowing features PROFIBUS version DP VO Transmission speed 9 6 Kbps to 12 Mbps Maximum network cable length per segment 100 m 12 Mbps to 1200 m 9 6 Kbps Profile PROFIdrive V2 Able to read and write all function codes supported in FRENIC Eco Chapter 2 ACCEPTANCE INSPECTION Unpack the package and check that 1 A PROFIBUS DP interface card is contained in the package 2 The card has not been damaged during transportation no defective electronic devices dents or warp 3 The model name OPC F1 PDP is printed on the card See Figure 1 If you suspect the product is not working properly or if you have any questions about your product contact your Fuji Electric representative This card is applicable to all FRENIC Eco series of inverters and all software versions IMPORTANT AGSD file which is required for registering the PROFIBUS DP interface card to the PROFIBUS master node does not come with the card It is available as a free download from our website at http web1 fujielectric co jp Kiki Info EN User index html Fuji Electric FA Components amp Systems Co Ltd Technical Information site Before downloading you are requested to register as a member free of charge Ground terminal block PROFIBUS N Terminating resistor terminal block cae adores g switches switch 4 spacers ony 2 Model name Im TERM2 IQQ swi sw2 ft Wt 3 cor Led Eads ii
29. lues is not 1 the inverter will not enter the running state even if the status transition properly proceeds Inverter power ON 4 eee Reset alarm N y CTW bit 7 0 to 1 to 0 x A trip occurs Ah any state al A S1 Not ready to turn a run command ON N L ii STW xxxx xxxx x1xx x000 M p A ah Sc Inverter being OFF and ON2 and ON3 5 Pe SS tripped CTW xxxx x1xx x111 x110 DAN a SA N OFF2 or OFF3 N Pw STW xxxx Xxxx xxxx 1000 CTW bit 2 0 or bit 3 0 NN Wek a N 7 S2 Ready to turn arun command ON STW xxxx xxxx x0xx x001 OFF CTW xxxx x1xx x111 x110 ON CTW xxxx x1xx x111 x111 OFF2 or OFF3 CTW bit 2 0 or bit 3 0 Motor stop detected or Operation disabled bit 3 0 CTW xxxx x1xx x111 001x Motor stop detected or A Pa Operation disabled bit 3 0 or x S3 Ready to run eee CTW xxxx x1xx x111 0110 N OFF2 Coast to stop CTW xxxx x1xx x111 110x EN OFF2 Coast to stop rd STW xxxx xxxx xX0Xx x011 CTW RAS xix x111 T101 OFF2 Coast to stop l 1 E ai CTW xxxx x1xx x111 1100 Operation enabled bit 3 1 Operation disabled bit 3 0 J CTW xxxx x1xx x111 1111 CTW xxxx x1xx x111 0111 J S4 Running ON CTW xxxx x1xx x111 1111 Pa STW XXXX XXXX XOXX x111
30. may have for generally improving the manual In no event will Fuji Electric FA Components amp Systems Co Ltd be liable for any direct or indirect damages resulting from the application of the information in this manual MEMO Fuji Electric Systems Co Ltd Fuji Electric Corp of America 47520 Westinghouse Drive Fremont CA 94539 U S A Tel 1 510 440 1060 Fax 1 510 440 1063 Toll free support 1 888 900 FUJI 3854 INR SI47 1144 EU Rev 052010 Information subject to change without notice See S S http www fujielectric com fecoa
31. ng ALM No inverter trip present Inverter being tripped ON2 OFF2 OFF2 b1 in CTW is 0 ON2 b1 in CTW is 1 ON3 OFF3 OFF3 b2 in CTW is 0 ONS b2 in CTW is 1 Run command ON inhibited Ready to turn a run command ON logical negation of b0 Not ready to turn a run command ON logical negation of b0 Not used FAR Not reached the reference frequency Reached the reference frequency R L Both frequency and run commands from PROFIBUS are invalid Either one of frequency and run commands from PROFIBUS is valid FDT Output frequency has not reached the level specified by the function code E31 Output frequency has reached or exceeded the level specified by the function code E31 Not used 17 Figure 14 illustrates a status transition diagram of the PROFldrive profile Immediately after the inverter power is turned ON the status first moves to S1 Not ready to turn a run command ON Bit manipulation in CTW shifts the status to S2 Ready to turn a run command ON S3 Ready to run and finally S4 Running in sequence In S4 state the inverter enters the running state Turning a run command OFF in S4 state shifts the status to S5 Turn a run command OFF After the motor stops the status moves to S2 or S1 state Chote In Figure 14 to simplify the description values of Bit 4 to Bit 6 and Bit 10 in CTW are always 1 If any one of these bit va
32. on refer to Chapter 8 QUICK SETUP GUIDE FOR RUNNING THE INVERTER and Chapter 9 DETAILS OF PROFIBUS DP PROFILES For the wiring refer to Chapter 5 WIRING 10 Chapter 8 QUICK SETUP GUIDE FOR RUNNING THE INVERTER This chapter provides a quick setup guide for running the inverter from a PROFIBUS DP master node according to the simplest data format PPO type 3 taking an operation example PPO type 3 is a simple format dedicated to inverter s run and frequency commands _ Cc Tip The description of PPO type 3 in this chapter can apply to other PPO types except the format assignment maps Q To simplify the description this chapter confines the description to running of an inverter For more information refer to Chapter 9 DETAILS OF PROFIBUS DP PROFILES 8 1 Before Proceeding to Data Exchange 1 At the PROFIBUS DP master node select PPO type 3 for this interface card For the setting procedure of PPO types at the PROFIBUS DP master node refer to the user s manual of your master node equipment 2 Set function codes of your inverter as follows F03 60 Maximum frequency in Hz y98 3 Validate frequency and run commands from PROFIBUS and 030 3 Select PPO type 3 Also set the data of function codes 027 and 028 if needed After settings are completed turn the inverter power OFF and ON to validate the new settings Q For details about function codes 027 and 028 refer to Chapter 10 INVERTER REACTION
33. or details refer to Chapter 10 INVERTER REACTION TO PROFIBUS COMMUNICATIONS ERRORS 2 PPO Parameter Process data Object type defined in this card should be consistent with that in the PROFIBUS DP master node To define the PPO type in this card use the inverter s function code 030 to define that in the master node use a configuration tool designed for the master node Not offline For defining the PPO type in the master node refer to the documentation of the master node For details about the PPO type see Chapter 9 DETAILS OF PROFIBUS PROFILES For details about the function code 030 see Chapter 6 FUNCTION CODE SETTINGS REQUIRED FOR PROFIBUS COMMUNICATION 3 2 Node Address Switches The node address switches SW1 and SW2 on the interface card are rotary ones that are used to specify the PROFIBUS DP communications network node address station address of the card The setting range is from 0 to 99 in decimal The SW1 specifies a 10s digit of the node address and the SW2 a 1s digit The node address can also be specified with the inverter s function code 031 The setting range is from 0 to 125 in decimal Note that validating the node address specified with the function code 031 requires setting the node address switches to 00 Example 1 Setting the node address 27 using the node address switches sw swe 1 When the inverter is powered OFF i f ff JO 1E Set SW1 to 2 Set SW2 to 7 Figure 4 No
34. oth ends of network turn the SW3 ON to insert the terminating resistors For details refer to Chapter 3 Section 3 3 Terminating Resistor Switch Chapter 6 FUNCTION CODE SETTINGS REQUIRED FOR PROFIBUS COMMUNICATION To perform data transmission between the inverter equipped with this card and the PROFIBUS DP master node configure the function codes listed in Table 5 Tables 5 and 6 list inverter s function codes related to PROFIBUS DP communication Configure those function codes if necessary For details about function codes refer to the FRENIC Eco Instruction Manual INR SI47 1225 E Chapter 5 FUNCTION CODES and RS 485 Communication User s Manual MEH448 Chapter 5 Section 5 2 Data Formats Table 5 Inverter s Function Code Settings Related to PROFIBUS Communications Factory default setting Function Remarks codes Function code data Description Available data is 0 1 6 to 255 PPO type 1 2and5 PPO type 2 3 PPO type 3 4 PPO type 4 Select PPO type data format The selected PPO type should be consistent with that of the master node Select run frequency Available data is command source If there is no special problem with your system setting y98 3 is recommended Run command Inverter Inverter Frequency command Inverter PROFIBUS Inverter PROFIBUS PROFIBUS PROFIBUS 1 After setting up the function code 030 turn the inverter pow
35. parameter PNU 3B3hex Subindex 1hex gt Specify PNU947 3B3hex and Index 1 PVA 0000 0000hex No entry required for PVA bit 1 Request 5 8 7 0 Master gt Slave oe 6hex 3B3hex IND O1hex Fixed at OOhex PVA H Fixed at 0000hex PVA L 0000hex 2 Response example sent from the card normal response from the slave node RC 4hex Requested array parameter value is normally returned PNU 3B3 hex Subindex 01 hex gt Accessed parameter is PNU947 3B3hex Index 1 PVA 0000 7511hex Parameter value read is 7511hex PROFIBUS communications error er5 For the values of PNU947 refer to Chapter 11 ALARM CODE LIST bit 1 Response 5 8 7 0 Slave gt Master Pe 4hex 3B3hex IND 01hex Fixed at OOhex PVA Fixed at 0000hex H PVA L 7511hex 3 Response example for the read data error Accessed parameter cannot be read as an array parameter RC 7hex Parameter transmission error PNU 3B3hex Subindex 01hex gt Accessed parameter is function code y100 PVA 0000 0003hex Error code 3 Invalid Subindex specified bit 1 Response 8 7 0 Slave gt PC master A 7hex 3B3hex PVA Fixed at 0000hex H PVA L 0003hex 26 4 PROFldrive specific parameters Table 17 lists PROFldrive specific parameters supported by this card PNUs with descriptions in the index column are array parameters Table 17 List of PROFldrive Specific Param
36. rection Run in the reverse direction Not used C Tp For the use under the usual operation conditions setting b1 through b6 and b10 to 1 could not cause any problem aL The PROFldrive profile controls an inverter following the status transition in the interface card It means that only turning a run command ON cannot run the inverter After the inverter undergoes the status transition scheduled by the PROFIdrive profile and enters the appropriate state a run command should be turned ON The status word STW described in the next section informs you of the current status of the interface card For the status transition condition of the PROFIdrive profile refer to Section 2 STW status word and Figure 14 on the following pages _ Tip If you do not need any strict control with the status transition follow the procedure given in Chapter 8 QUICK SETUP GUIDE FOR RUNNING THE INVERTER 16 2 STW Status word STW is a word area for monitoring the inverter s running status STW indicates the status transition of the PROFldrive The status transition details are shown in Figure 14 bit 14 1 Als EE 0 15 3 12 0 9 8 7 6 5 4 3 2 1 Table 12 Bit Definition in STW Status Ready to switch ON False 0 Not ready to turn a run command ON True 1 Ready to turn a run command ON Ready to run Not ready to run Ready to run Running state Running disabled Runni
37. rload Overcurrent during deceleration Inverter overload Overcurrent during running at constant speed Memory error Grounding fault Keypad communication error Overvoltage during acceleration CPU error Overvoltage during deceleration Interface card communications error Overvoltage during running at constant speed or being stopped Field bus communications error Undervoltage Operation protection Input phase loss Tuning error Blown fuse RS 485 communications error circuit Charging fault Output phase loss Overheating of the heat sink Data save error due to undervoltage External alarm RS 485 communications error option Inverter overheat Motor protection PTC thermistor 29 LSI error Chapter 12 TROUBLESHOOTING If any problem occurs with the card follow the procedures below Problems None of the LEDs on the card would light Possible causes The inverter is not powered ON The card is not properly installed The card is defective The inverter cannot escape from the er4 alarm trip The PWR LED lights in red The card is not properly installed The card is defective PROFIBUS communication is not possible The PWR LED blinks in red and the OFFL LED lights in red The valid GSD file has not been registered to the PROFIBUS master node The node address o
38. rom the master node to the slave node RC 1hex Read parameter value PNU 10Fhex Subindex 62hex gt Specify y98 Function code group number OFhex 100hex 10Fhex Function code number 62hex PVA 0000 0000hex No entry required for PVA bit 1 Request 8 7 0 Slave A 1hex 10Fhex IND 62hex Fixed at 00hex nn Fixed at 0000hex PVA L 0000hex Response example sent from the card normal response from the slave node RC 1hex Requested parameter value is normally returned PNU 10Fhex Subindex 62hex Accessed parameter is function code y98 PVA 0000 0003hex Parameter value read is 3 bit 1 Response 8 7 0 Slave gt Master Ee 1hex 10Fhex PVA H Fixed at 0000hex PVA L 0003hex Response example for the read data error Specified function code does not exist RC 7hex Parameter transmission error PNU 10Fhex Subindex 64hex gt Accessed parameter is function code y100 PVA 0000 0000hex Error code 0 Nonexistent parameter specified bit 1 Response 5 8 7 0 Slave gt Master re 7hex 10Fhex IND 64hex Fixed at 00hex PVA H Fixed at 0000hex PVA L 0000hex 25 Example 3 Reading from an array PROFldrive specific parameter PNU947 Alarm history 1 Send the request to read PNU947 from the master node to the slave node The example below reads Index 1 RC 6hex Read an array
39. s two terminal blocks one for the PROFIBUS communications and another for grounding earthing For wiring of the terminal blocks refer to Chapter 5 WIRING 3 5 Setting the Transmission Speed Baud rate No transmission speed setting is required on the interface card slave Setting the transmission speed in the PROFIBUS DP network master node automatically configures the transmission speed of this card Chapter 4 INSTALLATION A WARNING Turn the power OFF and wait for at least five minutes for inverters of 40 HP or below or ten minutes for inverters of 50 HP or above before starting installation Further check that the LED monitor and charge lamp are unlit and check the DC link circuit voltage between the P and N terminals to be lower than 25 VDC Otherwise electric shock could occur ACAUTION Do not touch any metallic part of the connector for the main unit CN1 or any electronic component Otherwise electronic components may be damaged by static electricity charged in your body Also the stain or adhesion of sweat or dust may adversely affect the contact reliability of the connector in the long run An accident could occur 1 Remove the covers from the inverter to expose the control printed circuit Figure 7 LJ For the removal instructions refer to the FRENIC Eco Instruction Manual INR S147 1225 E Chapter 2 Section 2 3 Wiring For inverters of 50 HP or above also open the
40. signment of inverter s function codes using function codes 040 to 043 and 048 to 051 refer to the descriptions on the next page 19 To assign an inverter s function code to PCD1 to PCD4 word areas using function codes 040 to 043 and 048 to 051 enter four digit hexadecimals to specify the function code group and number as listed in Table 14 gas Function code in hexadecimal Function code group Table 14 Table 14 Function Code Group Conversion Table Function Function code name code group Command function Option functions data Monitor data Application functions Group number Group number Function code name Fundamental Link functions functions Extension terminal Monitor data 2 functions Control functions Alarm 1 Motor parameters 1 Alarm 2 High performance functions Example for F26 F Function code group 04hex OAT AY 26 Function code number 1Ahe Cote e After setting up function codes 040 to 043 and 048 to 051 turn the inverter power OFF and ON to validate the new setting L Ifa same function code is assigned to the PCD areas using function codes 040 to 043 the function code assigned by the o code with the youngest number takes effect and other assignments will be ignored e Inverter s communication related function codes S01 and S05 act as a reading specific code in this interface card Therefore assigning these codes to a
41. sponse to the above request the inverter starts running the motor in the reverse direction The example below shows a response indicating that the inverter has reached the commanded frequency level in the reverse direction Byte 0 1 2 3 Response Salve Master STW Data 02 indicates that frequency and run commands from PROFIBUS are enabled Data 37 indicates that the inverter is running MAV The current output frequency is E000hex 2 s complement expression of 2000hex Frequency F03 x 2000hex 4000hex 6 Entering a negative value to MRV also allows the inverter to run in the reverse direction The example below enters E000hex 2 s complement of 2000hex Byte __0 1 2 3 Request Master gt Slave CTW Data 04 enables the contents in this frame Data 7F requests the inverter to turn a run command ON MRV The frequency command is E000hex 2000hex Frequency F03 x 2000hex 4000hex In response to the above request the inverter starts running the motor in the reverse direction The example below shows a response indicating that the inverter has reached the commanded frequency level in the reverse direction Byte 0 1 2 3 Response Salve Master STW Data 02 indicates that frequency and run commands from PROFIBUS are enabled Data 37 indicates that the inverter is running MAV The current output frequency is E000hex Frequency F03 x 2000hex 4000hex 7 If any trip occurs in the inverter remove th
42. t frequency monitor and PCD1 to PCD4 cyclic accesses up to four inverter s function codes previously assigned word areas 1 CTW Control word CTW is a word area for controlling the data transfer of run command and its related ones from the PROFIBUS DP master node to the inverter salve node equipped with this interface card bit 14 1 di 1 Command Sta ON OFF 15 3 12 0o 9 8 7 6 5 4 3 2 1 0 Table 11 Bit Definition in CTW False 0 Turn a run command OFF Turn a run command ON ON2 OFF2 OFF2 Coast to stop ON2 Request the inverter to be ready for turning a run command ON 1 ON3 OFF3 OFF3 Stop command following the deceleration time specified by the function code H56 ONS Request the inverter to be ready for turning a run command ON 2 Enable operation Shut down the inverter output Enable inverter operation Enable ramp generator Fix the inverter output frequency at 0 Hz Enable the ramp frequency generator RFG Unfreeze ramp generator Freeze the RFG with the current output frequency fixed Unfreeze RFG command Enable setpoint Disable Enable ON bit ALM RST Do not reset alarm Reset alarm Resetting an alarm makes the card unready to turna run command ON Not used Enable PCD Ignore data entered in the PCD area CTW MRV Enable data entered in the PCD area CTW MRV Run direction Run in the forward di
43. t the current output frequency is 0 Hz 2 In step 1 the inverter is not ready to turn a run command ON as shown in STW First enter the request data 04 7E to CTW to make the inverter ready to turn a run command ON In the example below the frequency command 60 Hz maximum frequency being assumed as 4000hex is entered to MRV at the same time Byte 0 1 2 3 Request Master gt Slave CTW Data 04 enables the contents in this frame Data 7E requests the inverter to get ready to turn a run command ON MRV The frequency command is 4000hex Maximum frequency defined by F03 in Hz In response to the above request this interface card returns the following response to the master node Byte 0 1 2 3 Response Salve Master STW Data 02 indicates that frequency and run commands from PROFIBUS are enabled Data 31 indicates that the inverter is ready to turn a run command ON MAV The current output frequency is 0 Hz 3 Since the inverter has been ready to turn a run command ON enter run command data 04 7F to CTW Byte 0 1 2 3 Request Master gt Slave CTW Data 04 enables the contents in this frame Data 7F requests the inverter to turn a run command ON MRV The frequency command is 4000hex Maximum frequency defined by F03 in Hz In response to the above request the inverter starts running the motor The card returns the following response to the master node Byte 0 1 2 3 Response Salve
44. terface card to the PROFIBUS master node does not come with the card It is available as a free download from our website at http web1 fujielectric co jp Kiki Info EN User index html Fuji Electric FA Components amp Systems Co Ltd Technical Information site Before downloading you are requested to register as a member free of charge Step 2 Configuring this card and inverter s function codes Step 2 1 Specify the node address that must be identical with the card address registered to the master node Step 2 2 Set up the data of inverter function codes 027 and 028 if needed Step 2 3 Choose a PPO type from PPO type 1 to PPO type 4 using the inverter s function code 030 The PPO type must be identical with the one selected for the master node After changing the data of the function code 030 be sure to turn the inverter power OFF and ON For details about function codes 027 and 028 refer to Chapter 10 INVERTER REACTION TO PROFIBUS COMMUNICATIONS ERRORS Step 3 Powering ON the inverter and initiating the PROFIBUS data transaction When the inverter equipped with this card and the PROFIBUS DP master node are correctly set up turning the inverter OFF and ON automatically establishes a PROFIBUS communications link enabling the data transaction between them The PWR and ONL LEDs on the card light in green Send run and frequency commands from the master to this card For specific data formats and data transacti
45. tting a negative value to MRV frequency command causes even a run forward command to run the motor in the reverse direction 4 PCD1 to PCD4 PCD1 to PCD4 are word areas exclusively supported by PPO type 2 and type 4 They enable cyclic write request and read monitor response to from up to four inverter s function codes previously specified for each of PCD1 to PCD4 Note Values written and read to from the specified function codes are in the same data format as defined in individual inverter s function codes vo Q For the formats of inverter s function codes refer to the RS 485 Communication User s Manual MEH448 Chapter 5 Section 5 2 Data Formats To assign inverter s function codes to PCD1 to PCD4 words use function codes 040 to 043 and 048 to 051 as listed in Table 13 Table 14 on the next page shows how to use these function codes Table 13 Function Codes to Assign Inverter s Function Codes to PCD1 to PCD4 Words PCD area Function Remarks codes Also assignable by PNU915 Also assignable by PNU915 Request Write a function code Also assignable by PNU915 Also assignable by PNU915 Also assignable by PNU916 Response Also assignable by PNU916 Moni functi al oe Also assignable by PNU916 Also assignable by PNU916 PNU915 and PNU916 refer to PROF ldrive specific parameters For details refer to Section 9 3 4 PROFldrive specific parameters For details of as
46. unction code 030 is not set Or the inverter power has not been turned OFF and ON again after setting of the function code 030 The inverter power has not been turned OFF and ON again after setting of function codes 040 to 043 and 048 to 051 Setting the node address to 0 does not take effect The inverter power has not been turned OFF and ON again after changing of the node address The inverter s function code 030 is set to nonzero Frequency command validated but the actual motor speed is different from the command Refer to the FRENIC Eco Instruction Manual INR SI47 1225 E Chapter 6 Section 6 2 1 Motor is running abnormally 30 Chapter 13 SPECIFICATIONS 13 1 General Specifications For the items not covered in this section the specifications of the inverter apply Item Specifications Model OPC F1 PDP Operating ambient temperature range 10 to 50 C 14 to 122 F Temperature around the inverter Operating ambient humidity range 5 to 95 RH Condensation not allowed External dimensions 94 x 63 mm 3 7 x 2 48 in Applicable inverter 13 2 Communications Specifications For the items not covered in this section the specifications of the PROFIBUS DP apply Lines Specifications RS 485 insulated cable FRENIC Eco series with all software versions Remarks Transmissi Cable length See the table below Transmission speed on sect
47. w this manual is organized c 1 Chapter 1 FEATUREGS ceeeceeeeeereeeee 3 Chapter 2 ACCEPTANCE INSPECTION 3 Chapter 3 FUNCTIONS AND CONFIGURATION OF THE CARD 4 3 1 Status Indicator LEDs c eee 4 3 2 Node Address Switches 00e8 5 3 3 Terminating Resistor Switch 5 3 4 Terminal Board cceeeeeeeeeeeeeeeeeeee 5 3 5 Setting the Transmission Speed Baud rate cece eee eee eeeee teeta 5 Chapter 4 INSTALLATION ccceceees 6 Chapter 5 WIRING uuu cccecseeeeeseeseeeseeees 7 Chapter 6 FUNCTION CODE SETTINGS REQUIRED FOR PROFIBUS COMMUNICATION 1 cece cece eeeee 9 Chapter 7 ESTABLISHING A PROFIBUS COMMUNICATIONS LINK 10 Chapter 8QUICK SETUP GUIDE FOR RUNNING THE INVERTER 0 000 11 8 1 Before Proceeding to Data Exchange 11 8 2 Data Transaction Examples in Running an NVErtEr re 11 Chapter 9 DETAILS OF PROFIBUS PRORI ES rO N 14 9 1 Description of PPO Types Supported 14 9 2 PCD Word Area ecccesceeeseeeteeteees 16 9 3 PCV Word Area eecceecceeseeeteeeteeeteees 21 Chapter 10 INVERTER REACTION TO PROFIBUS COMMUNICATIONS ERRORS aaien 28 Chapter 11ALARM CODE LIST 29 Chapter 12 TROUBLESHOOTING 30 Chapter 13 SPECIFICATIONS 31 13 1 General Specifications 31 13 2 Communications Specifications 31 operations Chapter 1 FEATURES The PROFIBUS DP interface card has the fol
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