SURELAM Series Manual
Contents
1. How to Use the Main Devices gt Laminating Roller his is teflon coated roller and temperature can be controlled by temp sensor It can be set from O to 150c but generally set 100 gt Roller Temperature Sensor This is used to sense papers when the buster is working It must be kept clean for optimal performance gt Puling Roler Cover This is equipped for safety of operator Do not disassemble voluntarily Ad Notice In case of initial loading condition or moving the perforator right amp left please loosen the bolt so the blade or roller is kept undamaged gt Perforator Control This is used to perforate the end of flms so the laminated papers can be easily cut As you can see in the picture put the perforator roughly 1 3 mm inside from the end of the flm Take the bolt which is used to adjust the height of perforator and put pressure on the paper hard enough to perforate gt Bursting Sub Roler This is used to keep each page of paper apart and to prevent films from being tom out Place it that it is moderately bent so the papers do not stick out ea cut You need to adjust the angle of the roller so the paper does not e folded p gt Paper Sensor This is used to sense papers when the buster is working It must be kept clean for optimal performance fd Notice If the cutting sub roller is set unproperly the papers can be folded while laminating2. How to Use the Main Devices gt Bursting Roler This is used to cut the laminated papers If you press the Bursting start switch the roller moves up and down and starts bursting fd Notice The roler revolves at high speed Please keep your fingers and clothing away from any moving parts gt BURSTING STARTER This is used to operate the bursting roller If you press the switch the roller starts working automatically according to the length of the paper set on the display panel of SurelamPro 540HR gt Paper Stacker Hanger This is used to hang a paper stacker It is located on either side gt Paper Stacker Guide With the stacker laminated papers get easier to be arranged Adjust a stacker guide to match the length and width of the papers 17 Laminating method Singside Lamination Laminating Procedure gt ist step Film Installation B B S Insert 3 Black Core in shaft like picture Fix the Core with bolt in appropriate Insert the laminating film in flm shaft position subject to film width O Film become installed as it is in picture In inserting Core the sawteeth is instaled in Fix the film shaft in the holder like picture reverse direction of unwinding The flm is so heavy that more than 2 people are required to work It might be the cause of damage i a p
3. A j i m T yatt o x d i i l 1 Insert the paper between upper lower roller 2 Get the inserted papers passed through the 3 Pass the upper film through the idle roller Decuring bar and Idle roler and hold it upward Yo A K E 4 Attach the paper to the upper film 5 Drop Roller Pressure Adjustment Lever 6 Turn Speed Adjustment Knob to lke picture SINGLE SIDE 18 7 Press the adjustment button of paper 8 Press RUN button and begin the 9 When the paper overranping part is locat length for the length input lamination The paper overlap is 3mm between Parorator and Bursting Sub Roky press BURST N switch and stat busting p gt Refer to the position in Page 14 Roller Pressure Adjustment Knob gt Adhesive of laminating flm can be pushed out to both end part of flm Since this is general phenomenon of hot laminating the roller cleaning is required after completing lamination b gt Refer to the page 20 Lamination Guide for laminating temperature and speed gt In case that the paper width is narrower than that of laminating film the adhesive might contaminate the lower roller Possibly set paper width wider than that of fim gt When the roller stops place the rollers pressure adjustment know on preheat standly It is to prevent the damage of roller gt Set the temperature of lower hot roller at O c Itis to prevent the contamination and damage of roller Laminat
4. Paper Length StoP RUN P Operaion icp Buin It tum rollers and stop revolution of rollers Pressing STOP button makes tuming roller stop Pressing RUN button makes the roller turn by set speed gt Roller Reverse Button REV It reverses rollers While REV is being pressed roller will reverse and beep sound can be heard while number in speed display window is blinking This sound is made during roller reverses and Sound will stop once reversing ends gt Current Temperature Checking Button MEAS Pressing Current temp checking button MEAS makes Current temp of Up Lower roller be appeared twinkling on display window This is for easy identification from set temp and the letter will be displayed when the button is released gt Cooling Motor Operation Button FAN Button for running cooling motor Single pressing FAN button makes cooling motor runs and second pressing makes it stop Cooling motor operation is required to prevent temp raising of rear hot roller and to prevent wrinkle Status on the laminated products during mass lamination MEA V BURSTING STARTER Ee Bursting Starter Button is for Cutting Roller Operation Pressing Button makes the Cutting Roller start to work The cutting roller works in accordance with Paper Length on Paper Length Window Please operate after Test Lamination Process Refer to Laminating Sheet 11 i gt What is JOB function It memonzes user s frequently using job condition t
5. bolt in appropriate Insert the laminating film in film shaft position subject to fim width Film become installed as it is in picture In inserting Core the sawteeth is installed in Fix the fim shaft in the holder like picture reverse direction of unwinding The film is so heavy that more than 2 people are required to work It might be the cause of damage 2 Get the inserted papers passed through the Decurling bar and Idle roller 4 Attach the lt i hi 4 e fi b T 5 Install the lower films ike picture 6 Pass the lower film beneath the idle rollers and attach it to the upper film paper to the upper fim 20 7 Move the lower idle roller to position 8 Turn Speed Adjustment Knob to 9 Install Front Plate like picture DOUBLE SIDE 10 Press RUN button to start laminating gt Do not operate the burster in doublesice lamination gt Adhesive of laminating flm can be pushed out to both end part of flm Since this is general phenomenon of hot laminating the roller cleaning is required after completing lamination That the hot laminating is not available are as below Metal Wood Plate Caolh atc A Warning Be careful that the paper printed by clysublimation printer might show the discoloration in some time after the lamination 21 MAINTENANCE Tips for maintenance guide 1 To release
6. machine surface While the operating machine User should avoid touching laminated flm or surface of machine Children can have a bum Long hair Necktie Pendent should be kept away from laminating feeding zone It can roll into the machine Avoid using machine except laminating purpose Otherwise it can cause an accident or machine broke down During laminating please keep tidy around the machine INDEX CS cate aecinenns cna seeatnaadaenaipsnsarddaaeaie bata enciceacieenapeadcelasaataben iaseeoieben dbutanatledctrubarommnntrnenatendianuaians 6 gt Introduction and feature seressseresseeessseeesseeeesseeeesseeesssecesssecessreressecesssreesssecessreressreesssrersssrcessreeessreesssreessseeessreeesses 6 gt Carriage KASAAN Seasons ek ea ae EEEE Ee E EEE EEE EEE E E E EEE nee 7 nee eal ee ee ee 8 OL ea teeta E eee ees 9 S NOLIN te QK0 21 e E etree rete rerterrt rere treet cerrerterrs cencemrrnrer ctr 13 Howto lannat WETTIG FMI teehee rtrd ep nsec cca eerie acne iu aeaea eean i 18 EE TGUIGS sasesatecesetecsssnssssesceccecasnsessacznceecnancesascteciecassscsizntcciaetesetataseetiaasd anieaetstetuaeeaeieartuseacaoael 19 Maintenance amp Service a e e E E E E E E A O E 29 Laminating Quality lt sssssssssssssssssssssssssssssssssessssssseesssssssseesssssssesssssssseessssssseessssnsseessssssseessssasseessssssseessssneseessssaesees 93 eoa O 24 e E E O A esuarslblucnirnuesonsesbruasepacivnstesnacriuonsequ
7. 20110701 Rev 0 USER S GUIDE SURELAM PROS40HR LEADERS IN LAMINATION TECHNOLOGY www gmp com Before operating the unit please read this manual thoroughly and retain it for the future reference Copyright GMP 2006 All rights reserved Reproduction by any means of any image in this catalogue is prohibited without the prior consent of GMP and its authroized agent Safety Instruction Safety Instruction x Safety Instruction This is for keeping the user in safety and prevent damage A Warning Please read carefully and follow this instruction Safety Instruction is classified as Warning and Caution the meaning is as follows Do not connect or disconnect with wet hands as this wil cause an electric shock A This symbol is to remind you of the personal injury and risk during the operation Do not overload a power supply A a ul Warming If you ignore this symbol you could suffer serious injury or death Do not use other voltage and power supply other than specified as this will cause a fire and an electric shock A z o Caution If you ignore this symbol you could receive a serious injury or loss of property This symbol means a prohibited action If you This symbol means a required action If you don t Do not spill any liquids on the laminator as this will cause damage and a possible electric shock Make sure plug is in the socket as it could cause fire or an electric shock ignore a prohibited a
8. ction you could suffer a follow this action your safety is not guaranteed personal injury and damage the machine Do not use a damaged plug or lead as this could cause a fire or an electric shock Do not bend or pul the plug as this could cause a fire Installation and Use Do not use materials near a naked fame Do not dissemble make repairs or convert the machine Contact your dealer for repairs Do not spill any liquids on the laminator as this will cause damage and a possible electric shock Do not use the flammable spray or flammable matenals inside or outside the machine As this could cause a fire Do not allow childem use of this equioment A CAUTION When moving the product tum off the power switch disconnect the power plug from the socket When lamintor is not in use you must tum off the power switch disconnect the power plug from the socket Keep gears and chains free of all materials Do not touch the roller and heating plate with your hand as you could be bumt Please avoid installing near the following places Nearoy Gas Stove or Ventilator or Air Conditioner Nearby cooking place or humidifier Nearby a direct ray of light reaching Nearby much dust or shaking happening Dark place or steep slope place Do not put any materials on the machine Because it can bring the transformation of materials or damage mechanic system of machine Due to high temperature of
9. e above Rotate the Knob to the Left the result will be curled as the above Decurling device wad Sesa Rotate the Knob to the Right the result will be curled as the above Rotate the Knob to the Left the result wil be curled as the above Pull roller gt Fim Tension Adjustment Knob The Film Tension can be adjusted Rotate it to the nght to increase the Tension amp Rotate it to the left to decrease the Tension gt Fim Position Adjustment Knob To adjust the Film Position to the left or the night after the film loading The rotating of the knob makes film moving little by Ittle Use this for minute adjustment of flm position gt Roller Pressure Adjustment Lever To adjust Roller Pressure The proper pressure can be selected i i E Single amp Double Side Lamination p Converting Lever Front Plate Safety Sensor Back Trimmer gt Single amp Double Side Lamination Converting Lever To convert the Laminating Condition Double Side For Double Side Lamination reduce the speed Single Side For Single Side Lamination increase the speed gt Front Plate Safety Sensor They are equipped at the Right Left ends between the Front Plate amp Upper Roller make the machine stop for operator s safety amp for protection of machine gt Back Trimmer The Trimmer is used to trim the laminated results Press the Lever and push it from the left to the right to trim the results 15
10. ength Display Window _ 400 It shows the time when the cutting roler starts The setting range of paper cutting is 210 1100 Set the value according to the real paper length 5 Cr gt Photo Safety Sensor Display Window It is displayed when the Photo Safety Sensor starts to work n 2 r gt Emergency Switch Display Window It is displayed when the Emergency Switch is pressed during the roller operation do gt Both Side Lamination Setting Window It is displayed when the machine is set for Both Side Lamination 2 m H gt Single Side Lamiantion Setting Window i It is displayed when the machine is set for Single Side Lamination HRS RUN gt Motor Display Window It is displayed when the motor is working When the motor is working the letter is blinking Reference Refetothe Function of the Button for Paper Cutting Timing Setting 10 TOP TEMP gt Temp Setting Button a Button for roller temperature Roller temperature setting scope is min O to max 150 BOTTOM TEM TOP TEMP Upper Hot Roller Temperature Button WwW an BOTTOM TEMP Lower Hot Roller Temperature Button SPEED gt Speed Setting Button A It sets revolution speed of rolers Roler revolution speed can be controled from 1 to 9 step gt Paper Length Setting Button Button for Paper Length Setting Paper Length shows the cutting timing of the cutting roller Setting Range for cutting timing is 210 1100 Setting value should be same to Real
11. ion Guide gt When the roller temperature reaches the set point take a test operation for checking the setting condition and laminating condition gt Checkpoint in Test Operation 1 Overlap of paper 3 5mm is ideal 2 Decurling State Make adjustment with the Decuring Adjustment Knob by checking the curling degree of paper 3 Laminating State Confirm the pressure and temperature condition in various range 4 Bursting Check the movement of Perforator and the operation point of bursting roller Condition for laminating 1 Do not leave the paper pass the rollers It may not pass through the rollers easily 2 Sudden stop can leave any mark on laminating paper 3 Usually thicker the paper and flm slower the speed and higher the temperature 4 Thinner the paper and film faster the speed and lower the temperature 5 If it is to be sure for laminating in advance do lamination with the similar paper or goods in the appropriate temperature for finding a suitable temperature and speed 6 It might be cause of machine malfunction if the other films not made by GMP are used 7 Ifthe paper is fed rightly into the feeding part it is the cause of crease 8 When the lamination results in the haziness of paper due to bad bonding lower the speed one step or lower thetemperature Laminating method Doubleside Lamination Laminating Procedure gt 1st step Film Installation B B Fix the Core with
12. is SUGO TENPE ee appeared Changing set temperature can be done by Hot roller temp setting button ert r I ee Funtion of Display amp Button gt Set Speed Display Window Both Side or Single Side Laminating Display Window It displays roller revolution speed from 1 to 9 and can be changed by Speed set button If SPEED is blinking it means Single Side Lamination amp if SPEED is not blinking it shows Both side Lamination 1R gt Job Condition Storage Position Display Window It can store 9 kinds of different job conditions from 1 to 9 Displayed number means a step of job which stores current roller temperature and revolution speed Job changing can be made through job change button Job condition storage position setting button READY 40 Display Wincow READY means roller temperature amved to set temperature Start lamination when READY displays WAIT gt Roller Heating Display Window WAIT means roller temperature is not suitable low temp than set temperature Temperature must be low if you start lamination when WAIT displays If WAIT is blinking roller temperature is higher than set tempterature Temperature must be high if you start lamination while WAIT is blinking Power Save Mode Display Window ce pica sab is in power save mode This machine has safe oower save function which shuts off its power for safe and power saving when it is not used for a long time gt Cutting L
13. o memory and gets nd of uneasiness of button control to set job condition every time when the machine is used It saves 9 kinds of different machine conditions from JOB1 to JOBY MEM gt Job Condition Storage Position Setting Button JOB Button Button for setting JOB position from JOB1 to JOBO gt Job Condition Saving 1 Select the number by using JOB Button 2 Set the Roller Speed you want to save by using Roller Temp Setting Button 3 Ifthe temp and speed are reset the setting value will be blinking for 2 secs and automatically saved in the memory gt TIPS When temp and speed setting are changed the changed number and presently marked JOB number twinkles for 2second This is not only for checking if changed contents is right but also for questioning about saving changed contents in presently displayed JOB gt Power Save Stand by Mode AUTO OFF Automatic power breaking function for accident prevention and power save by controlling roller temp lower than 80 or power breaking when the machine is left not operated for a long time gt Power Save Mode 7 If the machine is not used for more than 2 hours the microprocessor embeded in the machine keeps the roller temperature under 80 If set temp is lower than 80 it will be controlled by decreasing to 0 At this moment power mode display lamp AUTO OFF is tumed on and READY or WAIT display is erased And then after 1 hour power save mode display lamp AUTO OFF will twinkle and p
14. ower will be completely off Power save mode release in the above two case is available only by pressing Operation Stop Button and all status retum to former state before power save mode when power save mode is released cmp cr cmp cmp TOP TEMPERATURE SPEED noc 4 a i TOP TEMPERATURE SPEED TOP TEMPERATURE SPEED 0c 4 LJ L IUU c3 BOTTOM TEMPERATURE JOB RE JOB r i F U L I 3 AUTO OFF gt Former state before setting power save mode 12 How to Use the Main Devices gt Power SW To supply or to cut the Power to the machine Press for Power ON and press 0 for Power OFF gt Power Cord To connect the power to the machine gt Circuit Breaker To cut the Power automatically ifthe machine has overload or overcurrent If this Circuit Breaker is activated the machine has to be cooled down and press the Button of the Breaker If this Breaker is activated more than 2 times please contact to the supplier gt Fuse To protect the Electrical Electronical Circuits from the overload in the machine To replace the fuse it has to be pressed amp tumed to the counterclockwise direction to pull it out Please check the fuse status and replace tt Q While the Fuse is checked amp replaced the Power Cord has to be unplugged Otherwise this will be caused by electrical WARNING sox gt Emergency SW Press it for an emergency status is occurred while lamination Press to s
15. r Rressure Control Handle gt gt Control Panel Film Position Adjustment Handle Laminating Roller Front Table Decurling Bar Adjustment Handle Paper Guide Perforator Cutting Support Caster Air Inlet Emergency Switch P Stacking Table ower Switch Bursting Roller gt Stacking Guide 2 Stacking Table Support Operation of Control Panel Configuration of the control panel Cutting length display window Upper hot roller Set speed display window temperature display window BOTTOM TEMPERATURE Job condition storage position display window Lower hot roller temperature display window Job display ramp Power save mode display window Roller heating display window TOP TEMP vy Job condition storage position setting button BOTTOM TEMP dn Current temperature v jaa checking button SPEED Speed setting button _ Ea Roller reverse button LENGTH Sy A x MOTOR Upper hot roller temperature setting button Lower hot roller temperature setting button Paper length setting button Job condition storage button Roller operation stop button Cooling fan operation stop button Funtion of Display amp Button TOP TEMPERATURE gt Hot roller temperature display window ror Set temperature and current temperature are displayed Usually set temperature is shown C00 If you press Current temp display button among functional buttons current temperature
16. s cut gt Check roller pressure control knob position gt It works normal only when rollers are pressured Symptom of picture A gt Increase roller pressure Symptom of picture B gt Decrease roller pressure gt Operate cooling fan Symptom of picture C Symptom of picture D gt Decrease roller pressure gt Increase roller pressure Symptom of picture E Symptom of picture F gt Operate cooling fan after lowering the speed more than 2steps If not solved by cooling fan cool off the laminator for 30minutes This symptom caused by high temperature of the pulling roller gt Operate the cooling fan gt Decrease roller temperature 22 23 Specification SURELAM PROS40HR Power Requirements AC 220V 240V 50 60Hz AC 220V 240V 50 60Hz 240V S0 60Hz Power ae S450W 14 4A WamupTime WamupTime Time omin Max Laminating Speed 700mm min Naxlarinairg Wa Laminating Fim BOmic 250mic si Mount ee ie E E Temperature Control Temperature Sensor Speed control Key Pad Main motor Power Consumption 55W 0 5A Option Air compressor
17. teadsiaorosatasuae cis 25 Packing contents Carriage amp Installation Packing contents Connecting Compressor This machine needs to get pressor from out side in order to operate Bursting Roller q X N Q ZL Insert the Enclosed Air Hose into the compressor Insert the Air Hose into the ne 1 l INTRODUCTION AND FEATURE Thank you for purchase GMP Laminator Reference GMP Laminator is one of the best in the word and developed following customer s requirement GMP Laminator produced by close quality inspection Read user s manual careful and save this manual for later use We recommend the compressor is installed outside If it is installed inside the lamitable hot temperature can affect the machine Dry fiter has to be cleaned everyday Carriage amp Installation Amount of increased film Multi talanted plate strong cooling system gt Carriage Please be careful when you unpack and move the machine 8 bit Microprocessor Control LCD panel for error protection Safty plate gt Installation Please install the machine in the even and hard place Film alignment device for Up amp Down patent Lamination for Both Side amp Single Side Film guide gt Power connection Power over AC 220V 15A is not permittable Use the power supply only for this machine Grounding is necessary for safety Please refer to Page 3 4 PART NAME PART NAME Laminating Film Film Tension Control Handle gt gt Rolle
18. the roller pressure handle after finishing the lamination 2 When the heat roller is heated and pressured operate the roller 3 Heat roller temperature needs to be kept at O when the machine is not used more than 1hour There are for protecting the roller and machine damage gt While laminating the glue will be squeezed out which is general symptom After laminating please clean the roller Cleaning for the roller Laminated material could be contamiated by the foreigb object of the roller To prevent these phenomenon cleaning of rollers are strongly recommended as explained below sopropyl alcohol must be used to clean the roller The more you clean the roller after lamination the better maintenance you can expect It is strongly recommended to clean the roller when it is cooled off A Caution Otherwise that may cause injury gt Cleaning of the main body Use soft cloth to clean main body and cover If detergent or chemicals are used to clean the laminator keep the instruction of the followingcaution Caution Pull out the plug from power outlet Do not overload a power supply Do not use the material which is not specified in the above TROUBLE SHOOTING Symptom Solution No power on Rollers are notrunning gt Check the fuse If it happens more than twice contact the A S gt Check the circuit breaker gt See if emergency stop button is pressed gt Increase pressure on the clutch gt See if fuse i
19. top the Motor Roller In order back to normal status rotate the S W as to the direction on the SW gt Support Roler To spread the films to the Roller Please make the film web pass through this support roller gt Paper Guide To feed the substrates exactly Fix the film amp substrate feeding position gt Front Plate Safety Lever For operator s safety The lever is available to be moved to the Right Left directions To install the Front Plate puli the lever to the night and place t After the plate is installed release the lever Ifthe Lever would not be fixed at the Front Fixing hole the Roller would not be working Front Plate Safety Lever 13 How to Use the Main Devices How to Use the Main Devices ae N Decur ling Adjust Knob NAN AUAA Roller Pressure Adjustment Lever S gt Decuring Bar To avoid Curling after Single Side Lamination The Angle for Decurling can be adjusted by Decuring Adjust Knob Refer to the Decuring Adjust Knob for control gt Decuring Adjust Knob This Laminator is for Single amp Double Side Laminator For the Single Side Lamination it is natural thing to have curling on the laminated results and is not caused by trouble in the machine In order to adjust the Decuring Value please rotate the know to the arrow on the picture Rotate the Knob to the Right the result will be curled as th
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