Electrostatic Precipitator Technical & Operation Manual
Contents
1. ESP operation instructions Layout 1 9 5 10 12 42 Page 12 F Al dimensions in millimeters Do Not Scde Purified Air Ltd Title ESP 3000E ea 100kg DO 20750 1 Phaze Ar Row Maimum r fow through system 14n s Aan 8 a 900 50 800 Air Roy FSPS00E 8 8 8 Front Elevation Side Bevation ibis cas The system can be reconfigured if ar flow See direction is different to that shown Nese ass wapi ptisxasay senice requirements may vay Al dimensions in millimeters Do Not Scde Purified Air Ltd Tle RE Service Space ESP 4500E Note If access equipment is necessary Weight Power Supply service requirements may vay 140kg 220 240v 50Hz 1 Phaze arnon E Aan 8 1351 660 1251 50 8 ig Ar Row ESP 4500E 8 Side Elevation on ESP Front Blevetion P The system can be reconfigured if air flow direction is different to that shown ESP operation instructions Layout 1 9 5 10 12 42 Page 13 F 5 MAINTENANCE If you observe the necessary caution and carry out the simple maintenance and cleaning described below at regular intervals then any problems will mostly be detected and corrected before they result in a total breakdown of the product The indicated maintenance intervals can vary depending on the specific working and local conditions It is therefore recommended that the product is thoroughly inspected annually in addition to the indicated perio2. ESP1500E ESP3000E ESP4500E TECHNICAL amp OPERATION MANUAL puriFiedroir providing a better environment ESP operation instructions Layout 1 9 5 10 12 42 Page 2 F 2010 All rights reserved No part of this publication may be copied or published by means of printing photocopying microfilm or otherwise without prior written consent of the manufacturer This restriction also applies to the corresponding drawings and diagrams The information given in this document has been collected for the general convenience of our clients It has been based on general data pertaining to construction material properties and working methods known to us at the time of issue of the document and is therefore subject at any time to change or amendment and the right to change or amend is hereby expressly reserved The instructions in this publication only serve as a guideline for installation use maintenance and repair of the product mentioned on the cover page of this document This publication is to be used for the standard model of the product of the type given on the cover page Thus the manufacturer cannot be held responsible for any damage resulting from the application of this publication to the version actually delivered to you This publication has been written with great care However the manufacturer cannot be held responsible either for any errors occurring in this publication for their consequences TAKE
3. ON i 7 cl T 1189 uono ljo p ulqwoo LL ODAOZZOGO1DOipuU ARo pj 9 fo C _ 10199014 Ssod g OL LONd 10 92 014 IN9419 JJOUS AH S I 1 S99 XH JeUHOISUDIL AH 6 OSpA0ZZ2 duuoJ UyIM USyIMS joxoos e 809Z4Q J8A1Q AH 8 YOUMS Ho0oueju 438 DS ZZSZ XLd Jeuiosunil gon v9 Z lo ip isnpy YIMOd YOUMS OIG UDW L i uo diuos q r 2n ee I b I l l l I oc Ie i a _LL b S ag x ESP operation instructions Layout 1 9 5 10 12 42 Page 17 8 PRESSURE LOSS GRAPHS RESISTANCE AGAINST AIRFLOW ESP1500E 400 350 300 250 200 150 PRESSURE DROP Pa 100 50 gt N w 0 4 0 5 0 6 0 7 0 8 0 9 1 AIRFLOW m s RESISTANCE AGAINST AIRFLOW ESP3000E PRESSURE DROP Pa 0 2 0 4 0 6 0 8 1 1 2 1 4 AIRFLOW m s ESP operation instructions Layout 1 9 5 10 12 42 Page 18 RESISTANCE AGAINST AIRFLOW ESP4500E 300 250 N PRESSURE DROP Pa 3 a 50 0 5 1 1 5 2 AIRFLOW m s 2 5 ESP operation instructions Layout 1 9 5 10 12 42 Page 19 F NOTES ESP operation instructions Layout 1 9 5 10 12 42 Page 20 F epee purifiedyoir providing a better environment Purified Air Limited Lyon House Lyon Road Romford Essex RM1 2BG England Tel 01708 755414 Fax 01708 721488 E mail enq purifiedair co uk www purifiedair co uk 6
4. 1 TECHNICAL SPECIFICATIONS 1 1 Technical specifications ESP1500E ESP3000E amp ESP4500 ESP1500E ESP3000E ESP4500E Power consumption 30W 50W 50W Max capacity 0 7m s 1 4m s 2 1m s Weight 60 kg 100 kg 140 kg Power Supply 220 240 V 50 Hz 1ph 220 240 V 50 Hz 1ph 220 240 V 50 Hz 1ph Filter efficiency Up to 98 Up to 98 Up to 98 Housing Epoxy coated steel Epoxy coated steel Epoxy coated steel 2 GENERAL DESCRIPTION 2 1 ESP1500E ESP3000E in kitchen extraction applications This electrostatic air cleaner can remove at a high efficiency small grease and soot particles that pass the grease filters The ESP1500E ESP3000E is designed to be installed in the extraction ducting of a commercial kitchen downstream of the extraction hood 2 22 Oil drainer It is possible to install an oil drainer in applications for welding of oil treated steel oil mist extraction and kitchen fume extraction in order to draw off superfluous liquids from the oil collector ESP operation instructions Layout 1 9 5 10 12 42 Page 8 F 2 3 Operation Figure 2 1 The extracted contaminated air passes the pre filter A that takes out all larger particles The pre filter also ensures a proper distribution of the airflow After that the air passes the ioniser B The contaminations in the air are electrically charged by the high voltage 10kV These will then be deposited on the earthed plates see fig
5. 2 2 by the collector voltage 5kV M 5kV P nes g 10kV z gt i 5kV e j ne 5kV Figure 2 2 ESP operation instructions Layout 1 9 5 10 12 42 Page 9 F The final filter 4 is the last filtration step and it also spreads the airflow There is an on off switch D and a high voltage indicator E on the control panel see fig 2 3 Please contact your dealer if the alarm light is illuminated Regularly check the functioning of the indicator when using the product since it indicates that the electrostatic filter is properly charged 1 M Figure 2 3 When the product produces a crackling sound then it could be that the collector and or ionizer are too dirty and that both need to be cleaned Switch off the product with the appropriate switch D Wait for at least 10 seconds prior to opening the door that contains the filtration section Subsequently clean the collector and ionisation section using warm water and degreasing agent Check for touching collector plates Consult your supplier if the plates are bent Repairs shall only be carried out by Purified Air or Purified Air authorised staff Maintenance contracts are available if required ESP operation instructions Layout 1 9 5 10 12 42 Page 10 F 3 INSTALLATION 3 1 Installation ESP1500E ESP3000E ESP4500 Check that the suspension construction is adequate prior to installing the product Mount the ESP1500E ES
6. all applicable safety instructions and regulations User manual Everyone working on or with the product must be familiar with the contents of this manual and must strictly observe the instructions therein The management should instruct the personnel in accordance with the manual and observe all instructions and directions given e Never change the order of the steps to perform e Always keep the manual with the product Pictograms and instructions on the product e The pictograms warning and instructions attached to the product are part of the safety feature They must not be covered or removed and must be present and legible during the entire life of the product Immediately replace or repair damaged or illegible pictograms warnings and instructions Users The use of this product is exclusively reserved to authorised trained and qualified users Temporary personnel and trainees can only use the product under supervision and responsibility of skilled engineers ESP operation instructions Layout 1 9 5 10 12 42 Page 4 F Intended use The product has been designed exclusively for use in commercial kitchens and for filtering harmful fumes which are released during the most common cooking processes Using the product for other purposes is considered contrary to its intended use The manufacturer accepts no liability for any damage or injury resulting from such use The product has been built in accordance with state of the art st
7. jobs which have to be carried out by the user and those which have to be exclusively carried out by well trained and authorised service engineers Observe the maintenance intervals given in this manual Overdue maintenance can lead to high costs for repairs and revisions and can render the guarantee null and void Always use tools parts materials lubricants and service techniques that have been approved by the manufacturer Never use worn tools and ensure that tools are not left behind in or on the product Do not carry out any service maintenance or repairs on the product before it has been protected against unintended starting Safety features removed for servicing maintenance or repair shall be re installed immediately and checked for proper functioning Regularly clean the inside of the housing Clean or replace the filters in time ESP operation instructions Layout 1 9 5 10 12 42 Page 6 F USED PRODUCTS AND THE ENVIRONMENT OY Packaging Material The purpose of the packaging is to protect the product during transport It consists of the following substances that can be reused corrugated cardboard untreated wood Do not dispose of the packaging material in the industrial waste Product Products which you would like to dispose of may still contain valuable substances and materials Do not dispose of the product in the industrial waste ESP operation instructions Layout 1 9 5 10 12 42 Page 7 F
8. P3000E ESP4500E unit in the ducting system It can be supported by a suspension bracket see fig 3 1A as well as suspension by screw rods attached to the top of the ESP1500E ESP3000E unit see fig 3 1B It is necessary to drill holes on the upper side for this purpose It is also possible to place the unit on the ground Figure 3 1 Please consult the electrical diagram when connecting the air cleaner to the mains Use suitable rubber or neoprene Beware of possible differences in the mains power supply The air cleaner can be stacked to a maximum of four units the perforations and protrusions on the housing can be used for this purpose ESP operation instructions Layout 1 9 5 10 12 42 Page 11 F 4 DIMENSIONS 4 1 Dimensions ESP1500E ESP3000E ESP4500 All dimensions in millimeters sen Purified Air Ltd Title ESP 1500E i Wight Power Supply Ar ow gt 8 60kg 220 240v 50Hz1 Phaze Maximum r flow through system 0 7n s 8 Service Space Note If access equipment is necessary service requirements may vary Pan 660 450 of 30 _ Air Row ESP 1500E g 8 Front Hevation Side Hevation Note The system cen be reconfigured if ar flow direction is different to that shown
9. YOUR TIME TO CAREFULLY READ AND UNDERSTAND THE MANUAL BEFORE USING THE PRODUCT ALWAYS KEEP THE MANUAL WITH THE PRODUCT m ESP operation instructions Layout 1 9 5 10 12 42 Page 3 F 1 PREFACE Using this manual This manual is intended to be used as a work of reference for professional well trained and authorised users to be able to safely install use maintain and repair the product mentioned on the cover of this document Please note that it is strongly recommended that training is given by Purified Air Ltd prior to operatives attempting to carry out maintenance or repair work on this product Service and technical support For information about specific adjustments maintenance or repair jobs which are not dealt with in this manual please contact the supplier of the product 2 SAFETY INSTRUCTIONS AND WARNINGS General The manufacturer does not accept any liability for the damage to the product or personal injury caused by non observance of the safety instructions in this manual or by negligence during installation use maintenance and repair of the product mentioned on the cover of this document or corresponding accessories Specific working conditions or used accessories may require additional safety instructions Immediately contact your supplier if you detect a potential danger when using the product The user of the product is always fully responsible for observing the local safety instructions and regulations Observe
10. acts in the ioniser and or collector Check and repair Short circuit in the ioniser and or collector caused by bent plates Check and repair Machine makes a crackling sound short circuit loniser and or collector incorrectly mounted Mount correctly loniser and or collector heavily polluted Clean the filters loniser and or collector not Allow thorough drying after totally dry cleaning Bent collector plates Repair Bent or broken ionisation wires Replace Metal particles in ionizer Clean Filters and or collector Page 16 42 12 9 5 10 Layout 1 ESP operation instructions WIRING DIAGRAM 7 T T WDIBDIG N2410 00S 000 006S1LdS3 OLOZ IDW PUZ 810 l l l I l I l I I l ee il I I O I Dm I Fr el SNS SSS 7 Fesses hae a emo Ia F i sz I I 1 si I i p A t Og i i nr Ae T I i 3Ho r H IXO adl I I I I C 22 2 2 1 Gl ise Ss 8 pees mr 9 roc I IL Log ss Beng nn era in uuu bass kapka L _ LZ Fee ee q M I L l r l o OL I ae I ra u Z l ON WOO
11. andards and recognised safety regulations Only use the product in technically perfect condition with its intended use and the instructions laid down in the user manual Safety features All safety features must be correctly mounted and can only be removed for maintenance and repair jobs by skilled and authorised service engineers e The product must not be used if the safety features are only partly present or defective The safety features should be regularly checked for their proper functioning and if required be immediately repaired Modifications A modification of the product is not allowed Technical specifications The specifications given in this manual must not be altered Safety features All safety features must be correctly mounted and can only be removed for maintenance and repair jobs by skilled and authorised service engineers The products must not be used if the safety features are not or only partly present or defective The safety features should be regularly checked for their proper functioning and if required be immediately repaired Modifications Modification of parts of the product is not allowed Use general WARNING Fire hazard Never use the product for extracting and or filtering inflammable glowing or burning particles or solids or liquids Never use the product for extracting and or filtering of aggressive fumes such as hydrochloric acid or sharp particles Inspect the prod
12. cleaned regularly every 1 weeks up to 4 months WARNING Polluted filters often contain dust and dirt particles that could be a health hazard when inhaled When replacing the filter always wear a reliable and approved facemask 5 2 1 Removing the filters Loosen the star knobs and open the door Remove the pre filter ionizer collector and the after filter in this sequence 5 2 2 Cleaning the pre and after filters Clean the pre and after filters in hot water approx 60 C to which a detergent This treatment can be repeated several times Cleaning with a high pressure spraying pistol is also possible Ifthe pollution consists of dry dust particles than the filters can also be cleaned with compressed air operating pressure 500 600Pa Allow for complete drying after cleaning 5 2 3 Cleaning of the ioniser collector Clean the ioniser and collector in hot water approx 60 C to which a 2 EFC solution has been added Cleaning using a high pressure spraying pistol is also possible Check during washing the ioniser for broken ionisation wires These broken wires can simply be replaced Check during washing the collector for bent lamellas These can be straightened carefully with a screwdriver Lamellas in contact with each other can cause short circuiting Allow for complete drying after cleaning 5 2 4 Mounting the filters Mount the filters removed earlier in reverse order Note the corre
13. ct position of the ioniser collector For this purpose filters have arrows indicating the direction of the airflow Pay due attention to the position of the contact pin and contact spring ESP operation instructions Layout 1 9 5 10 12 6 TROUBLESHOOTING 42 Page 15 If the machine does not function correctly consult the checklist below to see if you may remedy the error yourself Should this not be possible consult a qualified service engineer WARNING First check whether the error is of a mechanical or electrical nature The electric system can only be serviced or repaired by qualified and authorised service engineers Always switch OFF the machine and remove the mains plug from the wall socket before carrying out any repairs First read the repair instructions at the beginning of this manual A number of problems in the checklist below can also be caused by defects in the connected equipment This manual only deals with problems and solutions directly related to the machine itself 6 1 ESP1500E ESP3000E ESP4500E malfunctioning Problem Possible Cause Solution Extract capacity Is insufficient Filters clogged or saturated Clean the filters A breach of the ducting Check or replace sealing material Dust or smoke from the outlet grid and or alarm light lit loniser and or collector are saturated or mounted incorrectly causing short circuiting Clean the filters and mount correctly Poor cont
14. dic maintenance Please contact your supplier for this purpose WARNING Overdue maintenance can cause fire WARNING Always switch OFF the machine and remove the mains plug from the wall socket before carrying out the activities below First read the maintenance regulations at the beginning of this manual 5 1 Periodic maintenance The maintenance activities in the table below indicated by 1 can be carried out by the user other activities are strictly reserved for qualified personnel Action Every 1 week to Every 6 months Every 12 months 4 months depending on the degree of pollution Clean the outside of X 11 the product with mild detergent Check the door X11 sealing material Clean the inside of XI the product and remove dust grease from the filter compartment Clean the prefilter XI ioniser collector and the final filter and check for damages 5 2 Cleaning the pre filter ionizer collector and the after filter Clean or replace the filters when damaged when the ioniser and or collector starts to make a crackling sound when the extraction capacity becomes inadequate ESP operation instructions Layout 1 9 5 10 12 42 Page 14 F It is a matter of experience to determine when the product needs to be cleaned since the nature and the degree of pollution depend strongly on the particular situation humidity intensity of use etc Nevertheless the filters should be
15. uct and check it for damage Verify the functioning of the safety features Check the working environment Do not allow unauthorised persons to enter the working environment Use common sense Stay alert and pay attention to your work Do not use the product when you are tired or under the influence of drugs alcohol or medicine Make sure the room is always sufficiently ventilated particularly in smaller confined areas e Never install the product in front of entrances and exits which must be used by emergency services 6 ESP operation instructions Layout 1 9 5 10 12 42 Page 5 F Do not use the product at a relative humidity exceeding 80 Do not use the product at temperatures below 5 C or above 45 C e Keep the operating controls free from dirt and grease e The product is not explosion proof rated It can cause sparks and should therefore not be used in areas with an explosion risk e Never operate the product without filters Do not use the product in areas with high concentrations of dry particulates dust Use of ESP1500E ESP3000E 4500E for commercial kitchen extraction The product is suitable for the filtration of extracted fumes from commercial kitchens The product shall always be used in combination with the pre and post filters that are suitable for the particular kitchen involved Service maintenance and repairs This manual clearly makes a distinction between service maintenance and repair
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