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1.          00 00 cece eects cena eaten ee anes 17    PAGE 5 5 19 98 PREFACE    THIS PAGE INTENTIONALLY LEFT BLANK    CHAPTER 1  INTRODUCTION 5 19 98 PAGE 6    CHAPTER 1  INTRODUCTION    1 1 Product Description    1 1 1 The Horner Hand Held Program Loader  HE690HPL100  allows users to quickly and conveniently  upload a program from a PLC to a Flash PC Memory Card and download a program toa PLC froma  Flash Memory Card  The upload download function requires the user to insert a Flash PC Memory Card  into the HE690HPL100 to obtain or store a program  In addition  the HE690HPL100 allows users to  locally start or stop a PLC  In such instances  the Flash PC Memory Card is not inserted in the  HE690HPL100   See Figure 1 1   See Appendix A for instructions regarding the use and storage of the  PC memory card        PLC OK  PLC FLT  COM ERR    PC  ACTION CARD FUNC    GO   ves   TORE PGM HAND HELD    PROGRAM    RESULT LOADER    PC MEMORY CARD       INSERT    Flash e Flash PC Memory Card is inserted into  PC Memory HE690HPL100  J1  when using upload  download  Card function     e Flash PC Memory Card removed from  HE690HPL100  J1  when using PLC local start stop  function        Figure 1 1     Front View and Back View of HE690HPL100   Shown with Flash PC Memory Card     PAGE 7 5 19 98 CHAPTER 1  INTRODUCTION    1 2 Overview   1 2 1 General   1 2 1 1 The four functions of the HE690HPL100 include   Uploading   Program Downloading    Starting a PLC  Stopping a PLC    205 p    PLC Rack    Fl
2.  mode when uploading the program     3  Once the unit is ready  LED blinks green or orange   the user is able to upload the program from the  PLC  Before uploading  however  the user must consider what type of PLC memory the program will  eventually be downloaded to  i e   RAM or EEPROM   The default memory is RAM  This    consideration is important  because the upload procedure in this step  Step 3   differs slightly  according to the type of memory selected     There are instances when a program needs to be downloaded into the EEPROM of the PLC  Itis  during the upload procedure  Step 3  that the parameter is set  As a result  all users must consider    the following question before proceeding        When the program is eventually downloaded to the PLC  does the program need to be copied  into EEPROM     If the answer to the question is    No       Simply press the Stop Upload button  S2  and release  The user needs to use a thin probe  or  a similar nonconductive object  to press S2  because S2 is recessed   Refer to Figure 2 2    The  status LED will show Operation in Progress  solid orange   Do not remove PC card when  download operation is in progress  In this case  the program will be stored into RAM when it is  eventually downloaded using a download operation  Go to Step 4     If the answer to the question is    Yes      Simply press Stop Upload button  S2  and hold until LED blinks orange  takes    approximately 3 seconds   The user needs to use a thin probe  or a si
3. 00 displays the  unit status  Table 2 1  and is then ready for next operation     2 3 5 PLC Stop Procedure     k    AW    ONO    Connect the HE690HPL100 to the PLC  Figure 2 4     Switch ON the PLC  if not already ON  Wait for the power up status of HE690HPL100  It may take a  couple of seconds for HE690HPL100 do provide the power up status as it tries to setup  communication with the PLC  Make sure that HE690HPL100 shows Unit Ready status  status LED  blinks green or orange   If HE690HPL100 shows Communication Error  status LED shows solid red   or does not show any status  check the connection and ensure that the PLC is    Ok       Ensure that the Flash PC Memory Card is removed from the HE690HPL100  Figure 2 1     Press and release the Stop Upload button  S2   The user needs to use a thin probe  or a similar  nonconductive object  to press S2  because S2 is recessed  The PLC is placed in Stop mode   Check LED for result indications in Table 2 2    In case of Communication Error  status LED shows solid red     Check the Program Loader     PLC connection and make sure that the PLC is    Ok       After displaying the operation results  Table 2 2  for a brief period  HE690HPL100 displays the unit  status  Table 2 1  and is then ready for next operation     PAGE 17 5 19 98 APPENDIX A    APPENDIX A  PC MEMORY CARD HANDLING INSTRUCTIONS    The following precautions and guidelines will help in avoiding damage to the HE690PGM100 Flash PC  Memory Card     1     Do not remove HE690PG
4. 100  The  Stop Upload button  S2  on the HE690HPL100 is used during the upload function  S2 is located on  top of the module and unlike the Run Download button  S1   the S2 button is not easy to access   Because the S2 button is recessed  the user is required to use a thin probe  or a similar  nonconductive object  to push the button   See Figure 1 3      Example  An Original Equipment Manufacturer  OEM  updates the software of one of its products  and needs to provide the changes to its customers  The OEM uploads the revised program from a  PLC using an HE690HPL100 to a Flash PC Memory Card  The HE690HPL100 contains a micro   processor that stores the program to a Flash PC Memory Card  The OEM is now able to provide the  updated Flash PC Memory Card to a customer who requires the software changes     PAGE 9 27 JULY 1998 CHAPTER 1  INTRODUCTION    b  Stopping a PLC with an HE690HPL100  See Chapter 2 for stopping procedures      The Stop Upload button  S2  on the HE690HPL100 is used to stop the PLC  S2 is located on top of  the module and unlike the GO or Run Download button  S1   the S2 button is not easy to access   Because the S2 button is recessed  the user is required to use a thin probe  or a similar  nonconductive object  to push the button   See Figure 1 3      1 3 Requirements   REVISED     1 3 1 Depending upon the function that the HE690HPL100 is being used for  the following  equipment and parts are required  The HE690HPL100 requires the PLC processor to be a    ver
5. 90HPL100 with those values during download  If the Memory Card  contains no registers written during program upload  by OEM   the registers will be unchanged by  the HE690HPL100 during download     If the answer to the question is    Yes        Press the GO or Run Download button  S1  and hold until LED blinks orange  takes  approximately 3 seconds   Figure 2 2   If the Go button is released before the orange blink  occurs  the reference tables will not be cleared upon download     After the orange blink  status LED shows Operation in Progress  solid orange   Do not remove  the PC card when download operation is in progress  The program and configuration on the PC  card is then stored to the PLC  In this case  after successful download  the reference tables are  cleared     6     7     CHAPTER 2  OPERATOR GUIDE 5 19 98 PAGE 16    NOTE  The program is also copied to PLC EEPROM if the choice was made to do so  during program upload     After the program is successfully downloaded  the PLC is placed into the Run mode  The results are  described in Table 2 2     a  Incase of PC card fault  status LED blinks red   make sure that the PC card contains valid  program data   b  In case of Communication Error  status LED shoes solid red    1  Check the Program Loader     PLC connection and make sure that the PLC is    Ok      2  Make sure that the PLC attached is of same type  351  313 etc   as of the PLC used fr storing  the programs to PC card   3  If the configuration stored on the 
6. Flash Memory PC Card has passwords enabled  the PLC  passwords also need to be enabled  If they are disabled  programs will not be copied   4  Make sure that the PLC is not OEM Locked   If using LogicMaster 90  LM90   the OEM setting  is with password protection    Press and release the GO or RUN Download button  S1   The HE690HPL100 then displays the  unit status  Table 2 1  and is ready for next operation     2 3 4 PLC Start Procedure    1   2     AW    ON OOH    Connect the HE690HPL100 to the PLC  Figure 2 4     Switch ON the PLC  if not already ON  Wait for the power up status of HE690HPL100  It may take a  couple of seconds for HE690HPL100 do provide the power up status as it tries to setup  communication with the PLC  Make sure that HE690HPL100 shows Unit Ready status  status LED  blinks green or orange   If HE690HPL100 shows Communication Error  status LED shows solid red   or does not show any status  check the connection and ensure that the PLC is    Ok       Ensure that the Flash PC Memory Card is removed from the HE690HPL100  Figure 2 1     Press and release the GO or Run Download button  S1   Figure 2 2   Wait for PLC faults  if any  to  clear and for the PLC to be placed in Run mode    Check LED for result indications in Table 2 2    In case of Communication Error  status LED shows solid red     Check the Program Loader     PLC connection and make sure that the PLC is    Ok       After displaying the operation results  Table 2 2  for a brief period  the HE690HPL1
7. M100 from the program loader HE690HPL100 when a Program Upload  or a Program Download operation is in progress     Do not use or store HE690PGM100 in conditions of extreme temperature or humidity    To ensure that the data on the HE690PGM100 is not accidentally overwritten  make sure that  HE690PGM100 is Write Protected  A Write Protect switch  located on the edge of HE690PGM100  is  provided for this purpose     When not in use  store HE690PGM100 in a dry place    Do not drop  bend or crush the HE690PGM100 PC card     Keep the connector J1 of the HE690HPL100  used for inserting the PC card clean     MAN0217 02 A 27 JULY 1998 KEEP WITH USER MANUAL    By HORNER    APG       27 July 1998    Revision pages for  Horner Electric   s Hand Held Program Loader User Manual    HE690HPL100  Second Edition  Attached to this cover page is a revision for the Horner Electric s Hand Held Program Loader  User Manual dated 19 May 1998   MAN0217 02     THESE REVISED REQUIREMENTS ARE NOW IN EFFECT     New and revised pages may be issued periodically  For user manual updates  please contact  Horner Electric Advanced Products Group  Technical Support Division  at  317  916 4274 or visit  our website at www heapg com    Revision Key    Changes to text  tables or graphics contained in the attached  revision are indicated as follows     Added text is underlined     1   2   3     New  revised  or deleted items are specified as such in            List of Effective Pages    The most current user manual 
8. PL100  See Section 1 2 for functional Overview   2 3 1 General   2 3 1 1 The four functions of the HE690HPL100 include    Program uploading   Program downloading    Starting a PLC  Stopping a PLC    207 p    2 3 1 2 Figure 2 4 depicts the data flow direction during upload download functions     Download program to the PLC   gt  m Upload program from the PLC    PLC Rack    Flash PC Memory Card   used during program Serial  upload download only  Cable      HE690HPL 100 p    RS 422 serial  port                    Power Supply  Module    Figure 2 4   Direction of Data Flow When Uploading Downloading    2 3 2 Upload Procedures  Uploading a program from a PLC  See Figure 2 5 for an Upload Procedure Flowchart   1  Before powering up the HE690HPL100  the user must consider the following question     Do reference tables need to be copied along with the program and configuration data    General information covering reference tables is provided in Section 2 2      If the answer to the question is    Yes     This is the Default     a  Make sure that the PC card is not write protected  Insert the Flash PC Memory Card into the  HE690HPL100  J1    Figure 2 1  amp  2 3    b  Connect the HE690HPL100 to the PLC by inserting an RS  422 cable into HE690HPL100   P1   Figure 2 2   Wait for a power up status indication on the LED  Figure 2 2  as described  in Table 2 1  It may take a couple of seconds for HE690HPL100 do provide the power up  status as it tries to setup communication with the PLC  G
9. RAM or EEPROM      Connect the HE690HPL100 to the PLC  Figure 2 4     Switch ON the PLC  if not already ON  Wait for the power up status of HE690HPL100  It may take a  couple of seconds for HE690HPL100 to provide the power up status as it tries to setup  communication with the PLC  Make sure that HE690HPL100 shows Unit Ready status  status LED  blinks green or orange   If HE690HPL100 shows Communication Error  status LED shows solid red   or does not show any status  check the connection and ensure that the PLC is    Ok       Insert the Flash PC Memory Card containing the program to be downloaded into the HE690HPL100   J1   Figures 2 1 and 2 3     Note that the PLC will be automatically placed in Stop mode during the program download operation   if not already stopped   After successful download  PLC will be placed in Run mode    Before downloading the program to the PLC  the user will need to consider the following question     Do the reference tables need to be cleared after successful download of the program to  the PLC     If the answer to the question is    No    or    As decided by the OEM      Simply press and release the GO or Run Download button  S1   Figure 2 2      This starts the Download of programs to the PLC  The status LED shows Operation in Progress   solid orange   Do not remove the PC card when download operation is in progress     If the Memory Card contains registers written during program upload  by the OEM   the registers  will be overwritten by the HE6
10. REVISIONS ATTACHED AFTER  PAGE 17     APG       User Manual for the  HE690HPL 100    Hand Held Program Loader    Second Edition  May 19  1998    MAN0217 02    PREFACE 5 19 98 PAGE 2  PREFACE    This manual explains how to use the Horner Electric s Hand Held Program Loader    Copyright  C  1998 APG  LLC   640 North Sherman Drive  Indianapolis  Indiana 46201  All rights  reserved  No part of this publication may be reproduced  transmitted  transcribed  stored in a retrieval  system  or translated into any language or computer language  in any form by any means  electronic   mechanical  magnetic  optical  chemical  manual or otherwise  without the prior agreement and written  permission of Horner APG  LLC     All software described in this document or media is also copyrighted material subject to the terms and  conditions of the Horner Software License Agreement     Information in this document is subject to change without notice and does not represent a commitment on  the part of Horner APG  LLC     LogicMaster 90 is a trademark of GE Fanuc     For user manual updates  contact Horner APG  Technical Support  Division  at  317  916 4274 or visit our web site at www  heapg com     PAGE 3 5 19 98 PREFACE    LIMITED WARRANTY AND LIMITATION OF LIABILITY    Horner APG  LLC    HE   warrants to the original purchaser that the Hand Held Program Loader  manufactured by HE is free from defects in material and workmanship under normal use and service   The obligation of HE under this warran
11. also referred to as the    GO    switch     The LED label is shown on the front panel of the HE690HPL100 and points to the status indicator  located on the top side of the module     NOTE  Items c d  and e provide a quick reference for the user    Denotes the possible power up status indications of the LED    Depicts a functional table to assist the user    Denotes the possible operational results indicated by the LED    The Flash PC Memory Card is nserted into HE690HPL100 when using upload download function   The Flash PC Memory Card is removed from HE690HPL100 when using PLC local start stop function   Only one program is stored per Flash PC Memory Card  HE690PGM100     The Flash PC Memory Card plugs into J1 which is located on the bottom side of the HE690HPL100     Shows the switches  connector and LED located on the top side of the module     Reference Tables    2 2 1 By default  reference tables are copied along with the program and configuration during the upload  function  The reference tables that are copied by the HE690HPL100 include     TOPS      Analog Inputs   Al   Analog Outputs   AQ   Register   R    Discrete Inputs   l   Discrete Outputs   Q   Discrete Temporaries   T   Discrete Internals   M   Genius Global Data   G     NOTE  If reference tables are not to be copied along with the program and configuration  be sure to use  the appropriate upload procedure in Section 2 3 1    CHAPTER 2  OPERATOR GUIDE 5 19 98 PAGE 12    2 3 Operational Procedures for the HE690H
12. ash PC Memory Card   used during program Serial  upload download only  Cable      HE690HPL100      RS 422 serial  port          Power Supply  Module    Figure 1 2     Overview of HE690HPL100  1 2 2 Program Upload Download  See Figure 1 2     1 2 2 1 The following explanation describes the program upload download functions of the  HE690HPL100 and provides examples when each function is used     NOTE  During the upload procedure  it is determined what type of information will be downloaded and  also where the information will be stored in the PLC  RAM or EEPROM      a  Upload Function  See Chapter 2 for upload procedures     Uploading refers to copying a PLC program to a Flash PC Memory Card using an HE690HPL100  The  Stop Upload button  S2  on the HE690HPL100 is used during the upload function  S2 is located on top of  the module and unlike the Run Download button  S1   the S2 button is not easy to access  Because the  S2 button is recessed  the user is required to use a thin probe  or a similar nonconductive object  to push  the button   See Figure 1 3      Example  An Original Equipment Manufacturer  OEM  updates the software of one of its products and  needs to provide the changes to its customers  The OEM uploads the revised program from a PLC using  an HE690HPL100 to a Flash PC Memory Card  The HE690HPL100 contains a micro processor that  stores the program to a Flash PC Memory Card  The OEM is now able to provide the updated Flash PC  Memory Card to a customer who requir
13. consists of the following list of effective pages including  the attached revision pages    Denotes new or revised pages    Page Date   AN TE Contained in MANO217 02 dated 19 May 1998  Diles cana sa tE ES sUeavavayebeeeevisveuaivecatiss Contained in MANO217 02 dated 19 May 1998  A E E A A Revision Pages dated 27 July 1998  O e E EA Contained in MAN0217 02 dated 19 May 1998  a EA E EE E E Revision Pages dated 27 July 1998    NOS AE ER E A E E T  Contained in MAN0217 02 dated 19 May 1998    PAGE 7 27 JULY 1998 CHAPTER 1  INTRODUCTION    1 2 Overview  1 2 1 General    1 2 1 1 The four functions of the HE690HPL100 include      REVISED    a  Program Uploading   b  Program Downloading  c  Starting a PLC   d  Stopping a PLC     Item a revised 27 July 1998     PLC Rack    Flash PC Memory Card   used during program Serial  upload download only  Cable    H HE690HPL100 8    RS 422 serial  port             Power Supply  Module    Figure 1 2     Overview of HE690HPL100    1 2 2 Program Upload Download  See Figure 1 2     1 2 2 1 The following explanation describes the program upload download functions of the  HE690HPL100 and provides examples when each function is used     NOTE  During the upload procedure  it is determined what type of information will be downloaded  and also where the information will be stored in the PLC  RAM or EEPROM      a  Upload Function _  See Chapter 2 for upload procedures     Uploading refers to copying a PLC program to a Flash PC Memory Card using an HE690HPL
14. ctive and draws the least amount  of current  Inrush refers to the moment when the unit is first powered up  and the  most amount of current is drawn from the PLC        5 234  HELD ss  PROGRAM j    LOADER  Figure 1 5     Dimensions  Bottom View       3 314    Figure 1 4     Dimensions  Back View    CHAPTER 2  OPERATOR GUIDE 5 19 98 PAGE 10    CHAPTER 2  OPERATOR GUIDE   2 1 Physical Characteristics of the HE690HPL100   2 1 1 Features   2 1 1 1 Before operating the HE690HPL100  the user must be familiar with HE690HPL100   s switches      connectors  and LED  For a description of the main features of the HE690HPL100  match the  alphabetical letters shown in Figures 2 1  2 2  and 2 3 with the explanation that follows     a  b   h   15 pin connector  P1  y   Connects the PLC to  the HE693HPL100    Run Download  LED    STATUS button      1    PLC OK  PLC FLT  COM ERR    PC  ACTION CARD FUNC    GO STORE PGM    RESULT Stop Upload button  S2   S2 is recessed  Use a thin probe  or similar nonconductive object         Figure 2 2     Top View of HE690HPL100    PC MEMORY CARD    J1     Flash Memory Card inserted here       INSERT      991    PC Memory  Card       Figure 2 1     Front View of HE690HPL100 Figure 2 3     Bottom View of HE690HPL100   Shown with Flash PC Memory Card     PAGE 11 5 19 98 CHAPTER 2  OPERATOR GUIDE    a     2 2    The GO label is shown on the front panel of the HE690HPL100 and points to the Run Download  button  S1  located on the top side of the module   S1 is 
15. eeeeeceaaeaeeeeeeeeeeseaaeaeeees 3  ABOUT PROGRAMMING EXAMPLES              0   cceceeeee cece eeeeeeeeeeeeceaaeeeeeeeeeeeaeaaeaeeeeeeeeeseaaegeeeeeeeeeeeeaaes 3  TABLE OR CONTENTS someten cited cti rei bane E Ohare druape tt tease 4  GHAPTER   1   INTRODUC THON coords ated nid abs atacand ae 6  1 1 Product Descriptor e a ete ae See 6  1 2 a Aone sipe hn Serra A 7  1 2 1 A A NN A 7  1 2 2 Program Upload Download  See Figure 1    ccoconccccccoccccncnnncnnnnnnnnnnnnnnnnnnnnnnnnnncnnnnnnnnnnnin 7  1 23 Local Start Stop of a PLC  See Figures 1 2 and 1 3    oocooonnccccnnncccnnnnnnccnnnnnnccnnnnnncncnnnanccnnns 8  1 3 REQUIEM ci 9  1 4 SpecificalOns a edo aida cnettadeee teed dade 9  CHAPTER 2     OPERATOR GUIDE icon dd tired 10  2 1 Physical Characteristics of the HE6QOHPL100   0     ee cece ee eeeeee cece eeeeeeeeeeeeeeeaaeeeeeeaaeeeeeeaees 10  2 1 1 RAEE E EA A ER A EE E EEA E OE E ft nes 10  2 2 Reference  Tables tisui yere e a a AA Re eee eee 11  2 3 Operational Procedures for the HE690HPL100  See Section 1 2 for functional Overview         12  2 3 1 EIEEE ETE ada EE EAEE NETE 12  2 3 2 Upload   Procedures ornestau iana pa ae a a S di 12  2 3 3 Download Procedure                 ccccceeeceeeeeceeeee ee eeeeeeeeaaeeeeaeeesaeeeeaeeeecaeeesaeeesaeeesaeeesaeeeneeeea 15  2 3 4 PEG Start Procedure macia ae eee ee eyes Mt eyed eed ne 16  2 3 5 PEG  Stop Procedure oirir reisiin innen raai AAE ARAE idudageteaiata teed EERE AARONA 16    APPENDIX A  PC MEMORY CARD HANDLING INSTRUCTIONS 
16. ely 3 seconds   If S2 is released       Copy program into Yes  EEPROM during    download        before the orange blink occus  the program will not be  copied into EEPROM during download        No    Press the Stop Upload button  S2  and release  Figure 2 2    Program stored in RAM when downloaded     Check result indications in Table 2 2   Program Upload Procedure End    Figure 2 5     Upload Procedure Flowchart    PAGE 15 5 19 98 CHAPTER 2  OPERATOR GUIDE    a  Incase of PC card fault  ensure   1  The PC Memory Card is an Intel  Series ll compatible Flash Memory  Card with 5V DC operating voltage and 12V DC programming voltage   2  The Flash PC Memeory Card is not write protected   b  In case of Communication Error   1  Check the Program Loader     PLC connection and make sure that the PLC is    OK      2  Make sure that the PLC is not OEM Locked   If using LogicMaster 90  LM90   the OEM  setting is with password protection    Press and release the GO or RUN Download button  S1   The HE690HPL100 then displays the  unit status  Table 2 1  and is ready for the next operation  After successful upload of the program   write protect the PC memory card to avoid accidentally overwriting the program   Note that the  upload switch  S2  is recessed to avoid accidental erasure of a program on the PC memory card      2 3 3 Download Procedure    _    During the upload procedure  it is determined what type of information will be downloaded and  also where the information will be stored  
17. es the software changes     CHAPTER 1  INTRODUCTION 5 19 98 PAGE 8    b  Download Function  See Chapter 2 for download procedures      Downloading refers to copying a Flash PC Memory Card program to a PLC using an HE690HPL100  The  GO or Run Download button  S1  on the HE690HPL100 is used during the download function  S1 is  located on top of the module and is easy to access   See Figure 1 3      Example  A customer receives a Flash PC Memory Card containing software updates from an Original  Equipment Manufacturer  OEM   The customer downloads the program from the Flash PC Memory Card  to the PLC using an HE690HPL100 and now has the required updates     1 2 3 Local Start Stop of a PLC  See Figures 1 2 and 1 3    The HE690HPL100 allows a user to easily and conveniently start or stop a local PLC  As shown in  Figure 1 2  the HE690HPL100 is connected to the PLC via an RS 422 cable  However  the Flash PC  Memory Card is removed from the HE690HPL100 when starting or stopping the PLC    a  Starting a PLC with an HE690HPL100  See Chapter 2 for starting procedures      The GO or Run Download button  S1  on the HE690HPL100 is used to start the PLC  S1 is located on  top of the module and is easy to access   See Figure 1 3      RS 422 Serial Port  Connector  P1  GO or Run Download button     S1    LED       Stop Upload button  S2    Figure1 3     Top View of HE690HPL100 Module    Table 1 1  Function Summary Table  S1  amp  S2     Physical Flash  Characteristic PC Card    GO   GO or Ru
18. milar nonconductive  object  to press S2  because S2 is recessed   Refer to Figure 2 2   If the button is released  before the orange blink occurs  the program will not be copied into EEPROM during download   After the orange blink  the status LED will show Operation in Progress  solid orange   Do not  remove PC card when download operation is in progress  Go to Step 4     4  The LED provides result indications as depicted in Table 2 2     Table 2 2     HE690HPL100 Status Result  LED Color LED State   Meann          Operation in progress    Operation successful  Blinking PC card fault       CHAPTER 2  OPERATOR GUIDE 5 19 98 PAGE 14    Program Upload Pr ocedure Start        Copy Reference Tables 1  Insert the Flash PC Memory Card into the   with program  HE690HPL100  J1    Figure 2 1  amp  2 3    2  Connect the HE690HPL100 to the PLC by inserting an  RS 422 cable into HE690HPL100  P1   Figure 2 2         1  Switch off the PLC   2  Insert the Flash PC Memory Card into the  HE690HPL100  J1    Figure 2 1  amp  2 3   3  Connect the HE690HPL100 to the PLC by  inserting an RS 422 cable into HE690HPL100  P1    4  Press the GO or RUN Download button   S1  and hold down while switching the PLC  to    On     Continue holding down S1 until the LED blinks    green  Then  release S1     Wait for a Power up Status indication on the LED as  described in Table 2 1  LED blinks green or orange when    unit is ready      Press Stop Upload button  S2  and hold unti  LED blinks  orange  approximat
19. n Down Load  51    Run Down Load   GO or Run Down Load  S1    Exposed      Exposed O  PLC Start    Download program to PLC  Recessed PLC Stop  Stop  Up Load  S2   Access with thin probe or  other nonconductive object  Upload program from PLC       PAGE 9 5 19 98 CHAPTER 1  INTRODUCTION    b  Stopping a PLC with an HE690HPL100_  See Chapter 2 for stopping procedures      The Stop Upload button  S2  on the HE690HPL100 is used to stop the PLC  S2 is located on top of the  module and unlike the GO or Run Download button  S1   the S2 button is not easy to access  Because  the S2 button is recessed  the user is required to use a thin probe  or a similar nonconductive object  to  push the button   See Figure 1 3      1 3 Requirements    1 3 1 Depending upon the function that the HE690HPL100 is being used for  the following equipment  and parts are required     a  Hand Held Program Loader   HE690HPL100   b  RS 422 Cable   HE693CBL150   c  Flash PC Memory Card   HE690PGM100     NOTE  The Flash PC Memory Card is used for Program Upload Download function only   One  program is provided per Flash PC Memory Card    1 4 Specifications    Table 1 1   Power Draw Test for HE690HPL100 Hand Held Programmer     Inrush OOOO 40mA   5Vdc  Steady State 25mA   5Vdc    Notes  Oscilloscopes set at 10mV DIV and current probe set at 50 mA DIV for  steady state level     Steady state refers to the situation where there is no I O interaction between the  unit and a PLC  In the Steady state  the unit is ina
20. o to Step 2    If the answer to the question is    No        a  Switch off the PLC    b  Make sure that the PC card is not write protected  Insert the Flash PC Memory Card into the  HE690HPL100  J1    Figure 2 1  amp  2 3    c  Connect the HE690HPL100 to the PLC by inserting an RS  422 cable into HE690HPL100   P1    Figure 2 2      PAGE 13 5 19 98 CHAPTER 2  OPERATOR GUIDE    d  Press the GO or RUN Download button  S1  and hold down while switching the PLC to     On     Continue holding down S1 until the LED blinks green  Then  release S1  Wait  for a Power up Status indication on LED  Figure 2 2  as described in Table 2 1  It may take a  couple of seconds for HE690HPL100 to provide the power up status as it tries to setup  communication with the PLC  Go to Step 2     2  Wait for a Power up Status indication on the LED  Figure 2 2  as described in Table 2 1     If the unit shows a Communications Error  solid red indication  or no status  check the  HE690HPL100   s connections and ensure that the PLC is    OK      When the unit shows that the unit is  ready  blinking green or orange   proceed to the next step  Note  however  that PLC faults are present  with the blinking orange indication  and the user might want to clear the faults first     Table 2 1   HE690HPL100 Power  up Status    LED Color LED State    Blinking Unit ready  no PLC faults  Blinking Unit ready  PLC faults present    Red   Solid       Communications Error       Note  The PLC does not need to be in    Stop   
21. or revenues  loss of use of the products or any associated equipment   damage to associated equipment  cost of capital  cost of substitute products  facilities  services or  replacement power  down time costs  or claims of original purchaser s customers for such damages     To obtain warranty service  return the product to your distributor with a description of the  problem  proof of purchase  post paid  insured and in a suitable package     ABOUT PROGRAMMING EXAMPLES    Any example programs and program segments in this manual or provided on accompanying diskettes are  included solely for illustrative purposes  Due to the many variables and requirements associated with any  particular installation  Horner APG  LLC  cannot assume responsibility or liability for actual use based on  the examples and diagrams  It is the sole responsibility of the system designer utilizing Hand Held  Program Loader to appropriately design the end system  to appropriately integrate the Hand Held  Program Loader and to make safety provisions for the end equipment as is usual and customary in  industrial applications as defined in any codes or standards which apply     Note  The programming examples shown in this manual are for illustrative  purposes only  Proper machine operation is the sole responsibility of  the system integrator     PREFACE 5 19 98 PAGE 4    TABLE OF CONTENTS  PRERAG Eerie iter tetas A irc eas 2  LIMITED WARRANTY AND LIMITATION OF LIABILITY              0000cecececececeeeeeeeeee
22. sion 5 01 or greater    Paragraph 1 3 1 revised 27 July 1998     a  Hand Held Program Loader   HE690HPL100   b  RS 422 Cable   HE693CBL150   c  Flash PC Memory Card   HE690PGM100     NOTE  The Flash PC Memory Card is used for Program Upload Download function only  One  program is provided per Flash PC Memory Card    1 4 Specifications       Table 1 1   Power Draw Test for HE690HPL100 Hand Held Programmer  Inrush 40mA   5Vdc   Steady State 25mA   5Vdc   Notes  Oscilloscopes set at 10mV DIV and current probe set at 50 mA DIV for  steady state level                 Steady state refers to the situation where there is no I O interaction between the  unit and a PLC  In the Steady state  the unit is inactive and draws the least amount  of current  Inrush refers to the moment when the unit is first powered up  and the  most amount of current is drawn from the PLC                 C     HORNER  r    HAND   HELD  PROGRAM  LOADER       Figure 1 5     Dimensions  Bottom View       3 314    Figure 1 4     Dimensions  Back View    
23. ty shall be limited to the repair or exchange of any part or parts  which may prove defective under normal use and service within two  2  years from the date of  manufacture or eighteen  18  months from the date of installation by the original purchaser whichever  occurs first  such defect to be disclosed to the satisfaction of HE after examination by HE of the allegedly  defective part or parts  THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES  EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS  FOR USE AND OF ALL OTHER OBLIGATIONS OR LIABILITIES AND HE NEITHER ASSUMES  NOR  AUTHORIZES ANY OTHER PERSON TO ASSUME FOR HE  ANY OTHER LIABILITY IN CONNECTION  WITH THE SALE OF THIS Hand Held Program Loader  THIS WARRANTY SHALL NOT APPLY TO  THIS Hand Held Program Loader OR ANY PART THEREOF WHICH HAS BEEN SUBJECT TO  ACCIDENT  NEGLIGENCE  ALTERATION  ABUSE  OR MISUSE  HE MAKES NO WARRANTY  WHATSOEVER IN RESPECT TO ACCESSORIES OR PARTS NOT SUPPLIED BY HE  THE TERM   ORIGINAL PURCHASER   AS USED IN THIS WARRANTY  SHALL BE DEEMED TO MEAN THAT  PERSON FOR WHOM THE Hand Held Program Loader IS ORIGINALLY INSTALLED  THIS  WARRANTY SHALL APPLY ONLY WITHIN THE BOUNDARIES OF THE CONTINENTAL UNITED  STATES     In no event  whether as a result of breach of contract  warranty  tort  including negligence  or otherwise   shall HE or its suppliers be liable of any special  consequential  incidental or penal damages including   but not limited to  loss of profit 
    
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