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User Manual UPI-200-LI interface

1. 7 0 19 1 25 1 7 5 13 17 19 177 8 0 741 1341 8 5 7410 1 Restriction in function of tonnage type of mast lifting height attachment and tyres 2 Default setting if no restriction of the backward tilt applies 3 Maximum permitted setting if no restriction of the backward tilt applies Tilting the mast to the forward tilt angle From the rear mechanical limit tilt the mast forward over a distance Xy thus creating a total distance Xo Xy between the two reference points The value Xy is influenced by tonnage type of mast lifting height attachments and tyres Please check the following table for the correct X value 2013 Universal Machine Solution Pte Ltd All Rights Reserved This user manual one or more parts of it may only be reproduced distributed or translated with explicit written and prior permission by Universal Machine Solution User manual UPI 200 LI Interface Page 16 28 WWW UMS SQ Nominal forward tilt Mast of the same chassis height Other masts series 185 ST 3150 185 185 DU 3170 185 TR 4715 in Xy in mm Xy in mm 0 0 90 t 1 96 t 1 0 5 96 1 102 1 1 0 102 1 108 1 1 5 108 1 114 x 1 2 0 114 x 1 120 x 1 2 5 120 x 1 126 t 1 3 0 126 x 1 132 1 3 5 132 1 138 1 4 0 7 138 1 144 1 4 5 144 x 1 150 1 5 07 150 1 156 1 1 Default setting if no restriction of the forward tilt applies 2 Maximum perm
2. Ltd All Rights Reserved This user manual one or more parts of it may only be reproduced distributed or translated with explicit written and prior permission by Universal Machine Solution User manual UPI 200 LI Interface Page 27 28 WWW UMS SQ 13 6 Speed reduction according to position of handlebar tiller for Linde BR1190 trucks TILLER TILLER NEUTRAL POSITION Speed normal reduced AC 20 AC HAC 25 a These thresholds define the angular positions of the handlebar tiller from which speed reduction is activated and deactivated From center to AC HAC gt Normal Speed After AC HAC gt Reduced Speed Back to AC gt Reduced Speed From AC to center gt Recovering normal Speed Value AC HAC can not be higher than 45 2013 Universal Machine Solution Pte Ltd All Rights Reserved This user manual one or more parts of it may only be reproduced distributed or translated with explicit written and prior permission by Universal Machine Solution User manual UPI 200 LI Interface Page 28 28
3. UPI 200 LI Interface Page 21 28 WWW UMS SQ 1 0 102 1 108 1 1 5 108 1 114 1 2 0 114 1 120 1 2 5 120 1 126 1 3 0 126 1 132 1 3 5 132 1 138 1 4 0 138 1 143 1 45 143 1 149 1 5 0 7 149 1 155 1 1 Restriction in function of tonnage type of mast lifting height attachment and tyres 2 Default setting if no restriction of the backward tilt applies 2013 Universal Machine Solution Pte Ltd All Rights Reserved This user manual one or more parts of it may only be reproduced distributed or translated with explicit written and prior permission by Universal Machine Solution User manual UPI 200 LI Interface Page 22 28 WWW UMS SQ 13 4 Tilt angle sensor calibration procedure for Linde BR394 trucks Adjustment of the tilt angle sensor CAUTION When calibrating the tilt angle sensor the service engineer must pay attention to any restriction of the tilt angle of the truck Non observation of restriction of the tilt angle may cause the truck to overturn Calibration of the tilt angle sensor should be performed with no load on the truck The forward tilt angle may be restricted depending on the tonnage type of mast lifting height attachment devices and tyres Marking the reference points Faceplate Draw a vertical line parallel to the A column at a distance of 87 2mm from the centre of the M8 bolt Draw a horizontal line parallel and at a distance o
4. 1 4 Logbook ZOnE G MET 7 5 1 5 Console ZONE 7 5 2 OB D 7 5 2 1 Terminal Zona P 7 5 2 2 Reset service hours Z000 E Jas eet ee o Ret eee ANE ane ut eese DER Ee ED E REEL UE auus 7 5 2 3 Console ZONE I e 7 eremum a a a aa aE a aa aaa E M 7 MIETEN 7 ipe M HH 7 Problemi SOWING e ts 8 FANS DOM e 8 Regulatory COMPNANCE c 8 WAIN T 8 fele Tel 9 13 1 Tilt angle sensor calibration procedure for Linde BR391 trucks seen 9 13 2 Tilt angle sensor calibration procedure for Linde BR392 trucks seeee 13 13 3 Tilt angle sensor calibration procedure for Linde BR393 trucks ssssssssseeeeeeeeeee 18 13 4 Tilt angle sensor calibration procedure for Linde BR394 trucks essssssssssseeeeeeeee 23 13 5 Tiller foot poti setup for Linde BR1152 trucks eene nennen nnne 27 13 6 Speed reduction according to position of handleba
5. 30 140 T20R 141AP T20AP 141 120 30 144 T20S 20SF 360 T16 18 20 16L 1152 T16 18 20 16L 09 2007 01 2005 09 2007 09 2004 03 2005 06 1996 04 1999 11 1999 06 1996 03 1997 11 2008 12 2009 09 2007 12 2009 07 2005 07 2005 05 2009 WWW UMS SQ CAN CAN CAN CAN CAN OBD OBD OBD OBD OBD CAN See 13 5 2013 Universal Machine Solution Pte Ltd All Rights Reserved This user manual one or more parts of it may only be reproduced distributed or translated with explicit written and prior permission by Universal Machine Solution User manual UPI 200 LI Interface Page 5 28 WWW UMS SQ 3 Locating the service connector on the truck 3 1 Trucks with CANbus The service connector for CANbus machines is a circular 7 pole AMP connector Depending on the machine type the connector can generally be found on following location A For pallet trucks around the tiller arm In some cases the plastic cover must be removed For reach trucks below the steering wheel For 39x series behind the drivers seat on the driver s left hand side 3 2 Trucks with OBD Trucks with OBD have a service connector for each available controller generally 1 for lift 1 for traction and 1 for display These service connectors are generally placed together All service connectors are flat 4 pole AMP connectors They are generally located left of the steering wheel 4 Starting up the UPC 100 handset Carefully read the inst
6. 4 0 57 1 63 1 4 5 511 5741 5 0 451 5141 2013 Universal Machine Solution Pte Ltd All Rights Reserved This user manual one or more parts of it may only be reproduced distributed or translated with explicit written and prior permission by Universal Machine Solution User manual UPI 200 LI Interface Page 20 28 WWW UMS SQ 5 5 39 1 45 1 6 0 33 1 39 1 6 5 27 1 33 1 7 0 21 1 27 1 7 5 14 1 21 1 8 0 13117 14 1 8 5 13417 1 Restriction in function of tonnage type of mast lifting height attachment and tyres 2 Default setting if no restriction of the backward tilt applies Tilting the mast to the forward tilt angle From the rear mechanical limit tilt the mast forward over a distance Xy thus creating a total distance Xo Xy between the two reference points The value X is influenced by tonnage type of mast lifting height attachments and tyres Please check the following table for the correct Xy value Nominal backward tilt Masts of the same chassis height Other masts series of series BR 188 lifting height 3150 188 in Xy in mm Xy in mm 0 0 90 1 96 1 0 5 96 1 102 1 2013 Universal Machine Solution Pte Ltd All Rights Reserved This user manual one or more parts of it may only be reproduced distributed or translated with explicit written and prior permission by Universal Machine Solution User manual
7. N When tilting the mast back against the mechanical limit stop contact between mast and wiper arm may occur on trucks with front windscreen and wiper If necessary dismantle wiper arm Tilt the mast to the rear mechanical stop Measure the value Xo A az CO m b At I esee E m LT zt G T 2 ey SSeS 391 08 004 2013 Universal Machine Solution Pte Ltd All Rights Reserved This user manual one or more parts of it may only be reproduced distributed or translated with explicit written and prior permission by Universal Machine Solution User manual UPI 200 LI Interface Page 10 28 Tilting the mast to the rear tilt angle Nominal backward tilt Lift mast series 181 in Xg in mm 0 0 107 1 0 5 102 1 1 0 97 1 1 5 91 1 2 0 86 1 2 5 80 1 3 0 74 1 3 5 69 1 4 0 63 1 4 5 57 1 5 0 52 x1 5 5 45 1 6 0 41 1 6 5 35 1 7 0 29 1 7 5 24417 8 0 18 1 8 5 13 1 9 0 10217 WWW UMS SQ From the rear mechanical limit tilt the mast forward over a distance Xr thus creating a total distance Xy X between the two reference points The value Xg is influenced by tonnage type of mast lifting height attachments and tyres Please check the following table for the correct Xp value 1 Restriction in function of tonnage type of mast lifting height attachment and tyres 2013 Universal Ma
8. WWW UMS SQ User Manual UPI 200 LI interface Used for Linde forklifts Last update 2013 06 17 Date Description Rev nr 2013 06 16 First release 2013 Universal Machine Solution Pte Ltd All Rights Reserved This user manual one or more parts of it may only be reproduced distributed or translated with explicit written and prior permission by Universal Machine Solution User manual UPI 200 LI Interface Page 1 28 WWW UMS SQ Table of Contents 1 ow INTOGUCTIONS Ee 3 1 1 Urs 3 1 2 Eu eee sant 3 1 3 Contents and R GISUIE ERE 3 Supported MACHINES 5 s cete dit Le ettet eden aded cde Cet ite ed Ede hae Eee dede ene E Rr sia etta ce dolce 4 Locating the service connector on the truck ssssssssssssessseeenene nennen nennen enne nenne nennen enne 6 3 1 Trucks with GANDUS LEE 6 3 2 Trucks with OBD niiina Lene hee eee ME ne ees ee 6 Starting up the UPC 100 handset ssssssssssssesesseseeeee en ennnennenn enr inttr entente entes snis sn srns entente nns sn ns snnt nnns 6 StrUCture OF the MENU RCE 6 5 1 encre EET 6 5 1 1 Measurement Zone D ii eee tete tet deter ce uere eee teta eee eee eden 6 5 1 2 Setup Zone E te eei dep i ete die lie al evi dte se deli 7 5 1 3 Calibration Z0Ne F Jisses istius 7 5
9. X350 OBD 350 03 H12 16 18 20 03 09 1999 03 2007 H2X350 OBD 350 03 H12 16 18 20 03 09 1999 03 2007 H2X350 CAN 350 03 H12 16 18 20 03 12 2000 C1X350 OBD 350 03 H12 16 18 20 03 12 2000 C1X350 CAN 391 01 H14 16 18 20 10 2006 CAN See 13 1 392 02 H20 25 02 2002 CAN See 13 2 393 01 H25 30 35 11 2002 CAN See 13 3 394 01 H40 45 50 11 2003 CAN See 13 4 396 01 H50 60 70 80 04 2008 CAN 396 02 H50 60 70 80 02 04 2012 CAN 133 L12 12L 12LHP 14 14L CAN 139 L12R 16R OBD 141 L12L 12LP OBD 372AP L14 16 10 1998 to M02999 OBD S72AP L14 16 14AP 16 AP gt gt from OBD M03000 379 L10 12 12AS 10 1995 05 2009 OBD 1172 L10 12 12i 11 2008 CAN 132 N20 24 20L 20LI 10 2005 2 CAN 149 N20 25 20L LI LX 06 1998 X 03 2006 OBD 149 N20V 20VI 02 2000 12 2009 OBD 127 02 P250 W20 01 2008 02 2010 CAN 1190 P30X 50C 03 2008 CAN See 13 6 118 02 R14 16 16N 20 20N 06 1998 06 2000 OBD 115 02 R14 16 20 02 06 2002 05 2007 CAN 115 02C R10C 12C 14C 02 04 2008 10 2007 CAN 115 08 R14 16 20 03 05 2007 12 2009 CAN 115 08C R10C 12C 14C 03 10 2007 12 2009 CAN 2013 Universal Machine Solution Pte Ltd All Rights Reserved This user manual one or more parts of it may only be reproduced distributed or translated with explicit written and prior permission by Universal Machine Solution User manual UPI 200 LI Interface Page 4 28 115 08G R14G 03 16G 03 20G 03 116 R14X 16X 17X 17XHD 116 02 R14X 16X 17X 17XHD 02 131AP S T20AP 20SP 131 T
10. allation instructions in the UPC 100 Handset User Manual before starting up the UPC 100 Handset Upon start up you are required to select the truck type on which you have connected the UPI 200 LI Ensure you select the correct truck After selection of the truck the UPI 200 LI will verify that you have connected the correct cable After initialization the UPC 100 Handset will expect you to confirm that all safety precautions described in the truck manufacturer s instructions have been taken blocking up jacking up etc Press OK only if this is the case 5 Structure of the menu 5 1 CANbus 5 1 1 Measurement Zone D Diagnostics show the present condition of a given input output e g switch status motor current motor voltage Values are read only Highlight a value or block of values to refresh it 2013 Universal Machine Solution Pte Ltd All Rights Reserved This user manual one or more parts of it may only be reproduced distributed or translated with explicit written and prior permission by Universal Machine Solution User manual UPI 200 LI Interface Page 6 28 WWW UMS SQ 5 1 2 Setup Zone E In this menu the user can read out as well as manipulate parameters that influence the behaviour of the truck Warning wrongful manipulation of the parameters can result in uncontrolled behaviour of the truck possibly causing severe injury or death Use the submenu store restore parameters to copy all truc
11. ce This UPI 200 LI Interface complies with the Electromagnetic Compatibility Directive 2004 108 EC in particular with the harmonized standards listed below Emission EN 55022 2006 A1 2007 class B Immunity EN 55024 1998 A1 2001 A2 2003 Emission EN 61000 3 2 2006 Emission EN 61000 3 3 1995 A1 2001 A2 2005 12 Warranty UMS warrants the UPI 200 LI Interface for a period of six 6 months from the date of purchase The warranty is strictly limited to the replacement or the repair of the UPI 200 LI Interface or parts thereof showing a manufacturing defect according to the final judgment of UMS UMS shall never accept a warranty claim if the user has carried out repairs or modifications to the UPI 200 LI Interface or if the defect results from assembly maintenance storage or use in a manner which is inconsistent with the indications and recommendations by UMS or from use for purposes other than those described in the User Manual abnormal use overloading or normal wear or if the original UMS identification label or serial number has been removed or if the warranty period has lapsed The warranty excludes all costs for transportation Warranty claims are administered through Universal Machine Solution Pte Ltd Company registration number 201201400E Contact www ums sg 2013 Universal Machine Solution Pte Ltd All Rights Reserved This user manual one or more parts of it may only be r
12. chine Solution Pte Ltd All Rights Reserved This user manual one or more parts of it may only be reproduced distributed or translated with explicit written and prior permission by Universal Machine Solution User manual UPI 200 LI Interface Page 11 28 WWW UMS SQ 2 Maximum permitted setting if no restriction of the backward tilt applies Tilting the mast to the forward tilt angle From the rear mechanical limit tilt the mast forward over a distance Xy thus creating a total distance Xo Xy between the two reference points The value Xy is influenced by tonnage type of mast lifting height attachments and tyres Please check the following table for the correct Xy value ea euh 1 MR PESCA d Do LUN cL Nominal forward tilt Lift mast series 181 in Xy in mm 0 0 103 1 0 5 109 1 1 0 115 1 1 5 120 x 1 2 0 126 1 2 5 131 x 1 3 0 136 1 3 5 143 1 4 0 148 x 1 4 5 153 1 5 0 159 1 5 5 164 x 1 6 0 169 1 1 Maximum permitted setting if no restriction of the forward tilt applies 2013 Universal Machine Solution Pte Ltd All Rights Reserved This user manual one or more parts of it may only be reproduced distributed or translated with explicit written and prior permission by Universal Machine Solution User manual UPI 200 LI Interface Page 12 28 WWW UMS SQ 13 2 Tilt angle sensor calibration procedure for Linde BR392 trucks Adjus
13. duced distributed or translated with explicit written and prior permission by Universal Machine Solution User manual UPI 200 LI Interface Page 18 28 WWW UMS SQ Tilting the mast to the rear mechanical stop CAUTION When tilting the mast back against the mechanical limit stop contact between mast and wiper arm may occur on trucks with front windscreen and wiper If necessary dismantle wiper arm Tilt the mast to the rear mechanical stop Measure the value Xo 2013 Universal Machine Solution Pte Ltd All Rights Reserved This user manual one or more parts of it may only be reproduced distributed or translated with explicit written and prior permission by Universal Machine Solution User manual UPI 200 LI Interface Page 19 28 Tilting the mast to the rear tilt angle WWW UMS SQ From the rear mechanical limit tilt the mast forward over a distance Xn thus creating a total distance Xo Xg between the two reference points The value Xp is influenced by tonnage type of mast lifting height attachments and tyres Please check the following table for the correct Xp value 392 08 28 Nominal backward tilt Masts of the same chassis height Other masts series of series BR 188 lifting height 3150 188 in Xg in mm Xg in mm 0 0 104 1 110 1 0 5 98 1 104 1 1 0 92 1 98 1 1 5 86 1 92 1 2 0 81 1 86 1 2 5 75 1 81 1 3 0 69 1 75 1 3 5 63 1 69 1
14. e check the following table for the correct Xp value Nominal backward tilt All other masts H 40 Standard H 40 Standard of series HH 3100 to HH 3000 BR 189 HH 3500 at at FSD3 6 FSD3 6 in Xg in mm Xg in mm Xr in mm 0 0 143 1 137 1 130 x 1 0 5 136 1 130 1 123 1 1 0 129 1 126 1 116 1 1 5 122 1 116 1 109 x 1 2 0 115 1 109 1 102 1 2 5 108 1 102 1 95 1 3 0 101 1 95 t 1 88 1 3 5 94 t 1 88 1 82 1 4 0 87 1 82 1 75 1 4 5 80 1 75 t1 68 1 2013 Universal Machine Solution Pte Ltd All Rights Reserved This user manual one or more parts of it may only be reproduced distributed or translated with explicit written and prior permission by Universal Machine Solution User manual UPI 200 LI Interface Page 25 28 WWW UMS SQ 5 0 73 1 68 1 61 1 5 5 66 1 61 1 54 1 6 0 59 1 54 46 1 6 5 5241 46 1 39 1 7 0 45 1 39 1 32 1 7 5 38 1 32 1 25 1 8 0 3141 25 1 18 1 8 5 24 1 181 17x11 9 0 23 1 17 19 1 Restriction in function of tonnage type of mast lifting height attachment and tyres 2 Default setting if no restriction of the backward tilt applies 3 Default setting if no restriction of the backward tilt applies Tilting the mast to the forward tilt angle From the rear mechanical limit tilt the mast forward over a distance Xy thus creating a total distance Xo Xy between the two re
15. eproduced distributed or translated with explicit written and prior permission by Universal Machine Solution User manual UPI 200 LI Interface Page 8 28 WWW UMS SQ 13 Addendum 13 1 Tilt angle sensor calibration procedure for Linde BR391 trucks Adjustment of the tilt angle sensor CAUTION When calibrating the tilt angle sensor the service engineer must pay attention to any restriction of the tilt angle of the truck Non observation of restriction of the tilt angle may cause the truck to overturn Calibration of the tilt angle sensor should be performed with no load on the truck The forward tilt angle may be restricted depending on the tonnage type of mast lifting height attachment devices and tyres Marking the reference points Faceplate Draw a vertical line parallel to the A column at a distance of 17 2mm from the centre of the hole Draw a horizontal line through the centres of the two holes The intersection of these two lines marks the reference point Mast The lift mast side reference point is the outer upper corner of the lower support mounting 391_08 002 2013 Universal Machine Solution Pte Ltd All Rights Reserved This user manual one or more parts of it may only be reproduced distributed or translated with explicit written and prior permission by Universal Machine Solution User manual UPI 200 LI Interface Page 9 28 WWW UMS SQ Tilting the mast to the rear mechanical stop CAUTIO
16. f 314 2mm from the fender The intersection of these two lines marks the reference point Mast The reference point is located at a distance of 939 2 mm from the lower end and 100 2 mm from the side of the external mast profile 2013 Universal Machine Solution Pte Ltd All Rights Reserved This user manual one or more parts of it may only be reproduced distributed or translated with explicit written and prior permission by Universal Machine Solution User manual UPI 200 LI Interface Page 23 28 WWW UMS SQ Tilting the mast to the rear mechanical stop CAUTION When tilting the mast back against the mechanical limit stop contact between mast and wiper arm may occur on trucks with front windscreen and wiper If necessary dismantle wiper arm Tilt the mast to the rear mechanical stop Measure the value Xo 2013 Universal Machine Solution Pte Ltd All Rights Reserved This user manual one or more parts of it may only be reproduced distributed or translated with explicit written and prior permission by Universal Machine Solution User manual UPI 200 LI Interface Page 24 28 Tilting the mast to the rear tilt angle 392_08 28 WWW UMS SQ From the rear mechanical limit tilt the mast forward over a distance Xr thus creating a total distance X Xg between the two reference points The value Xg is influenced by tonnage type of mast lifting height attachments and tyres Pleas
17. ference points The value Xy is influenced by tonnage type of mast lifting height attachments and tyres Please check the following table for the correct X value 2013 Universal Machine Solution Pte Ltd All Rights Reserved This user manual one or more parts of it may only be reproduced distributed or translated with explicit written and prior permission by Universal Machine Solution User manual UPI 200 LI Interface Page 26 28 Nominal backward tilt All other masts H 40 Standard H 40 Standard of series HH 3100 to HH 3000 BR 189 HH 3500 at at FSD 3 6 FSD3 6 in Xg in mm Xg in mm Xr in mm 0 0 123 1 120 1 113 1 0 5 133 1 127 1 120 x 1 1 0 140 x 1 134 t 1 127 1 1 5 147 1 141 1 134 1 2 0 154 1 148 1 141 1 2 5 161 1 155 1 148 1 3 0 168 1 162 1 155 1 3 5 175 1 169 1 162 1 4 0 181 1 176 1 169 t 1 4 5 188 1 183 1 176 1 5 0 195 1 189 1 182 t 1 1 Restriction in function of tonnage type of mast lifting height attachment and tyres 2 Default setting if no restriction of the forward tilt applies 13 5 Tiller foot poti setup for Linde BR1152 trucks as v 096 100 pi Parameter AccDecStart_1 p2 Parameter PointVertical p3 Parameter AccDecStart_2 p4 Parameter PointHorizontal Max Speed www ums sg p3 p4 100 2013 Universal Machine Solution Pte
18. itted setting if no restriction of the forward tilt applies 2013 Universal Machine Solution Pte Ltd All Rights Reserved This user manual one or more parts of it may only be reproduced distributed or translated with explicit written and prior permission by Universal Machine Solution User manual UPI 200 LI Interface Page 17 28 WWW UMS SQ 13 3 Tilt angle sensor calibration procedure for Linde BR393 trucks Adjustment of the tilt angle sensor CAUTION When calibrating the tilt angle sensor the service engineer must pay attention to any restriction of the tilt angle of the truck Non observation of restriction of the tilt angle may cause the truck to overturn Calibration of the tilt angle sensor should be performed with no load on the truck The forward tilt angle may be restricted depending on the tonnage type of mast lifting height attachment devices and tyres Marking the reference points Faceplate Draw a vertical line parallel to the A column at a distance of 132 2mm from the centre of the M8 bolt Draw a horizontal line parallel and at a distance of 270 2mm from the fender The intersection of these two lines marks the reference point Mast The reference point is located at a distance of 851 2 mm from the lower end and 90 2 mm from the side of the external mast profile 2013 Universal Machine Solution Pte Ltd All Rights Reserved This user manual one or more parts of it may only be repro
19. k parameters onto the UPI 200 LI Interface These parameters can further be copied on any other truck of an identical type at any time Use this functionality to set the parameters of all trucks in a fleet identical instead of manually adjusting every single parameter over and over 5 1 3 Calibration Zone F On certain truck types various components require calibration after replacement Depending on the selected machine type different calibration types are available For a range of trucks required extra information is provided in this manual see Addendum 5 1 4 Logbook Zone G This menu has two main functionalities reading the error logs and clearing them The error log displays all available information This information depends on the truck type Generally this includes an error number and the working hours at the time of occurrence 5 1 5 Console Zone l Consult the UPC 100 Handset User Manual 5 2 OBD 5 2 1 Terminal Zone D The OBD terminal works in the same way as the original Linde handset The menu structures are provided by the truck not by the UPI 200 L I The terminal is controlled by a virtual on display keyboard Select the correct numeric key using the arrows and confirm with the OK key 5 2 2 Reset service hours Zone E When selecting the menu reset service hours the service hours are immediately reset This operation may take several seconds to complete A message is shown when the reset has been exec
20. r tiller for Linde BR1190 trucks 28 2013 Universal Machine Solution Pte Ltd All Rights Reserved This user manual one or more parts of it may only be reproduced distributed or translated with explicit written and prior permission by Universal Machine Solution User manual UPI 200 LI Interface Page 2 28 WWW UMS SQ 1 Introduction 1 14 Use The UPI 200 LI Interface and the UPC 100 Handset enable the user to amend the factory settings of certain Linde industrial trucks The UPI 200 LI Interface must be used together with the UPC 100 Handset Any other use is not authorized Remark Drawings and images in this UPI 200 LI Interface manual may differ from your model 1 2 Warnings Amending factory settings of an industrial truck can cause material and physical injury Therefore the UPI 200 LI Interface and the UPC 100 Handset must only be used by skilled trained and authorized staff The users of the UPI 200 LI Interface must have access to the user manual at all times Read this UPI 200 LI Interface manual carefully before connecting maintaining or using the UPI 200 LI interface Strictly follow the safety instructions in the truck manufacturer s maintenance manual prior to connecting the UPC 100 Handset and the UPI 200 LI Interface to the truck Warning Failure to comply with the instructions and warnings in this manual could result in serious injury to the user or other persons in the vicini
21. st to the rear mechanical stop Measure the value Xo 2013 Universal Machine Solution Pte Ltd All Rights Reserved This user manual one or more parts of it may only be reproduced distributed or translated with explicit written and prior permission by Universal Machine Solution User manual UPI 200 LI Interface Page 14 28 Tilting the mast to the rear tilt angle WWW UMS SQ From the rear mechanical limit tilt the mast forward over a distance Xn thus creating a total distance X Xg between the two reference points The value Xp is influenced by tonnage type of mast lifting height attachments and tyres Please check the following table for the correct Xp value 392_08 28 Nominal backward tilt Mast of the same chassis height Other masts series 185 ST 3150 185 185 DU 3170 185 TR 4715 in Xg in mm Xg in mm 0 0 103 1 109 1 0 5 97 1 103 1 1 0 91 1 97 1 1 5 85 1 91 1 2 0 79 1 85 1 2 5 73 1 79 1 3 0 67 1 73 1 3 5 61 1 67 1 4 0 55 1 61 1 2013 Universal Machine Solution Pte Ltd All Rights Reserved This user manual one or more parts of it may only be reproduced distributed or translated with explicit written and prior permission by Universal Machine Solution User manual UPI 200 LI Interface Page 15 28 WWW UMS SQ 4 5 49 1 5541 5 0 43 1 49 1 5 5 37 1 43 1 6 0 31 1 37 1 6 5 25 1 31 1
22. tment of the tilt angle sensor CAUTION When calibrating the tilt angle sensor the service engineer must pay attention to any restriction of the tilt angle of the truck Non observation of restriction of the tilt angle may cause the truck to overturn Calibration of the tilt angle sensor should be performed with no load on the truck The forward tilt angle may be restricted depending on the tonnage type of mast lifting height attachment devices and tyres Marking the reference points Faceplate Draw a vertical line parallel to the A column at a distance of 132 2mm from the centre of the M8 bolt Draw a horizontal line parallel and at a distance of 270 2mm from the fender The intersection of these two lines marks the reference point Mast The reference point is located at a distance of 830 2 mm from the lower end and 81 2 mm from the side of the external mast profile 2013 Universal Machine Solution Pte Ltd All Rights Reserved This user manual one or more parts of it may only be reproduced distributed or translated with explicit written and prior permission by Universal Machine Solution User manual UPI 200 LI Interface Page 13 28 WWW UMS SQ Tilting the mast to the rear mechanical stop CAUTION When tilting the mast back against the mechanical limit stop contact between mast and wiper arm may occur on trucks with front windscreen and wiper If necessary dismantle wiper arm Tilt the ma
23. ty of the truck 1 3 Contents and first use The package contains the UPI 200 LI Interface a UPA LI OBD cable and a UPA ST RX cable 2013 Universal Machine Solution Pte Ltd All Rights Reserved This user manual one or more parts of it may only be reproduced distributed or translated with explicit written and prior permission by Universal Machine Solution User manual UPI 200 LI Interface Page 3 28 WWW UMS SQ 2 Supported machines The UPI 200 LI Interface fully or partially supports trucks of the types listed below Warning The UPI 200 LI Interface does not fully support al truck configurations in particular less common configurations The UPI 200 LI Interface is under constant scrutiny development and improvement and feedback of user experiences is extremely valuable In case of doubt or concern please contact UMS 324 02 E12 15 16 02 06 1999 12 2007 OBD 335 E14 16 18 20 09 1995 11 1999 H2X335 OBD 335 02 E14 16 18 20 02 02 1998 02 2007 H2X335 OBD 335 02 E16 20 02 02 2006 C1X335 OBD 336 02 E20 25 30 02 07 1999 09 2011 H2X336 OBD 336 03 E25 30 03 04 2002 09 2011 H2X336 OBD 336 03 E25 30 03 04 2007 C1X336 OBD 336 20 25 30 05 1997 04 2000 OBD 337 E35P 02 40P 02 48P 02 11 1995 10 2011 OBD 386 E12 14 15 16 18 20 03 2006 E CAN 359 H100 120 140 150 160 180 T2 08 2005 12 2007 CAN 359 H100 120 140 150 160 180 T3 11 2007 2 CAN 350 01 H12 16 18 10 1990 12 2000 H2X350 OBD 350 02 H12 16 18 10 1990 12 2000 H2
24. uted Restart your truck after resetting the service hours 5 2 3 Console Zone l Consult the UPC 100 Handset User Manual 6 Cleaning the device Only use a damp cloth to clean the housing and the cable Do not use any solvents or liquid 7 Maintenance There are no user serviceable parts present in the UPI 200 LI Interface Upon defect the unit must be returned to UMS for repair If the UPI 200 LI Interface is damaged return it to UMS Any attempt to unscrew alter repair or interfere otherwise with the UPI 200 LI Interface will invalidate any warranty 8 Storage The unit must be stored in a dry frost free room 2013 Universal Machine Solution Pte Ltd All Rights Reserved This user manual one or more parts of it may only be reproduced distributed or translated with explicit written and prior permission by Universal Machine Solution User manual UPI 200 LI Interface Page 7 28 WWW UMS SQ 9 Problem solving Problem Solution only see the handset icon in the main menu Make sure the cable towards the machine is connected to the interface The display shows can t locate the interface Make sure the cable towards the console is connected If your problem is not listed try the FAQ section on www UMS sg 10 Transport When transporting the interface make sure it is not connected to the console The cables towards the machine must also be disconnected to prevent damage 11 Regulatory complian

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