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P5+ Inverter Manual

1. Analog Monitor Forward Run when CLOSED Multi function Contact Inputs See Note 4 Forward Run St ea un Stop 5O S1 Reverse Note 7 l Run Stop S2 Factory Ole External Defaults A A See 4 Fault 50 per Not dj 2Wire 2 Fault A Initialization 4 eset DO S4 MU SIOP A 1 a Speed Re one S5 Multi step A 4 Speed Ref 2 70 S6_ SC v See Note 3 1R 2K E FS 4RH Isolated Manual Frequency Speed di Reference 2K ae FC See Notes 0 10VDC _ v 1 amp 4 0 4 20mA Fl Sequence Common Shield Frequency Setting Power Supply 15V 20mA Freq Ref 0 to 10V 20K Freq Ref Common Freq Ref 4 to 20mA 250 0 to 10V input available pz pe o re MOTOR Ground See Note 5 Multi function Analog _ Output 0 to 10V 2mA max l em Output Frequency See Fig 2 1b for Voltage Selector Factory Setting Multi function Output Contact 250VAC 1A or less 30VDC 1A or less Multi function Output Contact 250VAC 1A or less 30VDC 1A or less Figure 1 3 575V Interconnections 2 Wire Control n001 8 with parameters n036 0 n037 2 14 n038 4 n039 10 and n040 11 NOTES FOR FIGURE 1 3 Indicates components not supplied Branch circuit protection Circuit breaker or input fuses must be supplied by
2. Figure 10 P5 Terminal Diagram 230V Models 2018 through 2075 460V Models 4018 through 4160 IDM P5 Installation amp Quick Start User s Manual 17 Unapter 1 Rece v ng amp instaat on Wiring Main Circuit Wiring Input Wiring Molded Case Circuit Breaker MCCB Be sure to connect MCCBs or fuses between the AC main circuit power supply and P5 input terminals L1 L2 and L3 to protect the power supply wiring Ground Fault Interrupter When connecting a ground fault interrupter to input terminals L1 L2 and L3 select one that is not affected by high frequency Examples NV series by Mitsubishi Electric Co Ltd manufactured in or after 1988 EGSG series by Fuji Electric Co Ltd manufactured in or after 1984 Magnetic Contactor MC Inverters can be used without an MC installed on the power supply side An MC can be used instead of an MCCB to apply the main circuit power supply However when an MC is switched OFF on the primary side dynamic braking does not function and the motor coasts to stop The load can be operated stopped by closing opening the MC on the primary side However frequent switching may cause the inverter to malfunction When using a braking resistor unit use an MC to break the power supply side of the inverter in the event of a dynamic braking overload relay trip Otherwise if the inverter malfunctions the braking resistor unit may be burned out Terminal Block Con
3. put Frequency n016 Su NS Y Acceleration Deceleration Figure 37 S curve Characteristics FWD REV Operation IDM P5 Installation Quick start User s Manual 58 Chapter 3 Programming Features P5 Operation Speed Limit Adjustment A Internal ra Frequency j Frequency Reference Reference Upper Limit n031 Frequency Reference Lower Limit n032 Set Frequency Reference Figure 38 Setting Frequency Upper and Lower Limits Frequency Reference Upper Limit 1031 Ref Upper Limit The upper limit of the frequency reference can be set in increments of 1 n011 maximum output frequency 100 Factory setting 100 Frequency Reference Lower Limit n032 Ref Lower limit The lower limit of the frequency reference can be set in increments of 1 n011 maximum output frequency 100 Factory setting 0 When operating at a frequency reference of 0Hz operation continues at the frequency reference lower limit However when the lower limit is set to less than the minimum output frequency n016 operation stops Stopping Method n004 Stopping Method This function selects the stopping method suitable for the particular application ED Seting LCD Seting Ramp to STOP Deceleration to stop factory default 1 Coast to STOP Coastto stop 2 Coastw Timer1 Coastto stop with timer 1 run command cycle 3 Coastw Timer2 Coastto stop with timer 2 auto start after time out
4. Output frequency lt Frequency agree set point Set n041 or n042 to Freq Det 1 Release Width 2Hz y 1 Frequency Agree Set Point n075 Output Frequency Frequency Detection Signal i ON ON Figure 26 Frequency Agree Set Point Example Fout lt Frequency Agree Set Point Output frequency gt Frequency agree set point Set n041 or n042 to Freq Det 2 Release Width 2Hz 4 Y Frequency Agree Set Point n075 Output Frequency Frequency Detection Signal Figure 27 Frequency Agree Set Point Example Fout gt Frequency agree set point Frequency Meter or Ammeter n052 Terminal AM Sel This parameter selects whether the signal on terminals AM and AC is proportional to output frequency output cur rent output power or DC bus voltage for external monitoring Output Freq Output frequency 10V max frequency factory default Output Amps Output current 10V inverter rated current Output kWatts Output power 10V inverter rated power DC Bus Voltage DC bus voltage 10V 400VDC 230V class 10V 800VDC 460V class IDM P5 Installation Quick start User s Manual 49 Unapter 3 Programm ng Features P5 Operation Frequency Meter or Ammeter Calibration n053 Terminal AM Gain This function is used to adjust the analog monitor output signal level Frequency Meter Ammeter Analog 3V 1mA full scale Output A de gt n053 AM Gn 1
5. 59 to 95 F Characteristics Control Frequency Resolution Digital Operator reference 0 1 Hz Analog reference 0 06 Hz 60Hz Output Frequency Resolution 0 01 Hz Frequency Setting Signal 0 to 10 VDC 20K Ohms 4 20mA 250 Ohms Accel Decel Time 0 1 to 3600 sec Accel Decel time setting independently Braking Torque Approximately 20 V F Pattern Selection 1 Preset Pattern 1 Custom Pattern defined by parameter settings Motor Overload Protection Electronic thermal overload relay Instantaneous Overcurrent Motor coasts to a stop at approximately 180 rated current Fuse Blown Protection Motor coasts to a stop by blown fuse Overload Motor coasts to a stop after 60 sec of a 120 overload condition vervoltage Protective Overvoltag Motor coasts to a stop if drive DC bus voltage exceeds 1050VDC Functions Undervoltage Motor coasts to a stop if drive DC bus voltage drops to 546 VDC or below Momentary Power Failure Factory setting provides for motor to coast to a stop after momentary power failure of more than 15 ms Can be reprogrammed to allow continuous operation ride through during power failure of up to 2 seconds or longer Heatsink Overheat Thermoswitch Stall Prevention Stall prevention at acceleration deceleration and c
6. Basic Operation The inverter will operate after receiving a frequency reference There are two operation modes for the P5 Run command from the digital operator Run command from the control circuit terminals IDM P5 Installation amp Quick Start User s Manual 26 Chapter 2 Operation Trial Operation Operation by Digital Operator The diagram below shows a typical operation pattern using the digital operator Pressing the LOCAL REMOTE key once while the inverter is stopped places the inverter in the LOCAL mode The digital operator JVOP 130P can then be used to start and stop and change the reference Forward Forward Run Reverse Run Power ON Reverse 60Hz Frequency Setting Frequency Reference Change Figure 15 Operation Sequence by Digital Operator IDM P5 Installation amp Quick Start User s Manual 27 Chapter 2 Operation Trial Operation Typical Operation Example by Digital Operator JVOP 130P Description 1 Power ON Displays frequency reference value Y Operation Condition Setting Select LOCAL mode Y 2 Frequency Setting Change frequency reference value Write in set value Y Select output frequency monitor display 3 Forward Run Forward run 15Hz Y 4 Frequency Reference Value Change 15 60Hz Select frequency reference value display
7. Reverse The following conditions can be monitored No Contents U 01 Frequency reference U 02 Output frequency U 03 Output current U 04 Output voltage reference is displayed in units of 1V U 05 DC voltage is displayed in units of 1V U 06 Output power Input terminal status is aa terminals S1 to S6 11 11 11 APS Monitor U 07 LA Monitor U XX 1 S1 closed 1 S2 closed 1 S3 closed 1 S4 closed 1 S5 closed 1 S6 closed Always blank Inverter status is en y 11 _ 1 During run Reverse run U 08 1 Inverter ready 1 Fault 1 MODBUS error Always blank 1 MA MC output OFF 1 M1 M2 output OFF IDM P5 Installation Quick start User s Manual 80 Name Append x A Z Digital Operator Monitor Display Description LCD Operator Display Monitor Monitor U XX U 09 Last 4 faults are displayed U 10 Last 4 digits of software revision number are displayed Elapsed time is displayed as follows XXXXXX LI Elapsed time in units of 1 hour cc oo Rie Nr U 10 last 4 digits U 11 first 2 digits 279 620 hours maximum U 13 PID feedback is displayed in units of 0 1Hz U 15 Kilowatt hour meter 4 least significant digits U 16 Kilowatt hour meter 2 most significant digits Acceleration Time 1 Accel Time 1 Acceleration time 1 n018 can be set read in units o
8. 1 The control PCB board employs CMOS ICs Do not touch the CMOS elements 2 Do not connect or disconnect wiring or connectors while power is applied to the circuit Failure to observe these precautions may result in equipment damage IDM P5 Installation Quick start User s Manual 73 Chapter 4 Diagnostics Maintenance amp Inspection 4 1 MAINTENANCE amp INSPECTION This section describes basic maintenance and inspection procedures for the P5 Periodic Inspection The P5 will function longer if it is kept clean cool and dry and if all precautions highlighted in this manual are observed Periodically inspect the inverter as described in the table below to prevent accidents and to ensure high performance with high reliability To prevent electrical shock disconnect all power before servicing the inverter Then wait at least five minutes after the power supply is disconnected and all LEDs are extinguished Check Corrective Action External Terminals Connectors Mounting Screws etc Loose screws or connectors Securely tighten Heatsink Build up of dust and dirt Blow with dry compressed air 39 2 x 10 to 58 8 x 10 Pa 4 to 6kg cm2 pressure Printed Circuit Board PCB Blow with dry compressed air 39 2 x 107 to 58 8 x 10 Pa Accumulation of conductive dust or oil 4 to 6kg cm pressure If dust and oil cannot be removed replace the board Cooling Fan For abnormal noise and vib
9. If two or more Braking Transistor Units and Remote Mount Resistor Units are being installed connect them to the drive and to external circuitry according to the chart below and Figure A6 5 LEAD SIZE LEAD TERMINAL UNII TERMINALS AWG TYPE SCREWS B P 12 10 600V ethylene propylene M R te Resistor Unit arope Resis 18 14 rubber insulated or equivalent P Po N B 12 10 600V ethylene propylene Braking Ti tor Unit M4 ene Veer 18 14 rubber insulated or equivalent Power leads for the Remote Mount Resistor Unit generate high levels of electrical noise these signal leads must be grouped separately 24 BRAKING IFU TRANSISTOR r PART OF USER SUPPLIED EXTERNAL CIRCUIT l y 120VAC gt Pea REMOTE MOUNT TRC POWER jie RESISTOR THRX OFF ON UNIT l l l l l l l l l l POWER l O a i a l l l a l l l FAULT I CONTAC T l Figure A6 4 Wiring Single Braking Transistor Unit and Remote Mount Resistor Unit to Drive P5M5030 thru 5037 5 The Braking Transistor Unit and Remote Mount Resistor Unit MUST BE GROUNDED Observe the following precautions e Ground units per local electrical codes e If the installation requires the Remote Mount Resistor Unit to be used without its enclosure with grounding terminal ground it by attaching a ground lead at one of the mounting screws e Grounding resistance of the Braking Transistor Unit should be 100 ohms or less w Fuse r
10. Main circuit DC voltage exceeds the overvoltage detection level while the inverter output oe OV during stop is OFF oH1 When heatsink temperature gt 0H detection level continuous operation at 0H1 detec ald Heatsink overheating tion is selected oL3 l When inverter output current gt n078 overtorque detection level continuous operation at linking 3 Overtorque detection overtorque detection is selected bb gt EE Base Block External baseblock External baseblock command is input from control circuit terminal blinking EF Ext Faul Simultaneous forward reverse run commands Both forward and reverse run commands are simultaneously input for over 500ms blinking CE MODBUS transmission When parameter n002 operation method selection is set to 4 or above the inverter Moc inking Err waiting has not received the normal data from serial communication after power ON oH3 ee NET Overheat 3 Inverter overheat pre alarm Inverter overheat pre alarm signal is input from control circuit terminal blinking CALL i 7 Waiting Message MODBUS transmission error Continuous operation is selected at MODBUS transmission error blinking sao Err Inverter kVA setting fault Inverter kVA setting error One of the following setting errors occurred in the multi function contact input selection PE3 n036 to n040 o Two or more of the same values are set MF Input Error Multi function contact input setting error Both 15 and 16 are set
11. Programming Features P5 Parameters Chapter 3 PROGRAMMING FEATURES 3 1 P5 Parameters n001 n116 n001 Function Name LCD Operator Display Parameter selection initialization Password Description 0 n001 read and set n002 n116 read only 1 n001 n035 read and set n036 n116 read only 2 n001 n053 read set n054 n116 read only 3 n001 n116 read and set 4 5 Notused 6 2 wire initialization J apanese specifications 7 3 wire initialization J apanese specifications 8 2 wire initialization American specifications 9 3 wire initialization American specifications me Se Di Factory Default User Set ting 43 n002 Operation mode selection Oper Mode Select LED SettingLCD Setting OperationR eference 0 SEQ OPR REF 0PROperatorOperator 1 SEQ TRM REF OPRTerminalOperator 2 SEQ OPR REF TRMOperatorTerminal 3 SEQ TRM REF TRMTerminalTerminal 4 SEQ 0PR REF COMOperatorS erial com 5 SEQ TRM REF COMTerminalSerial com 6 SEQ COM REF COMSerial comSerial com 7 SEQ COM REF 0PRSerial comOperator 8 SEQ COM REF TRMSerial comTerminal SEQ TRM REF TRM 32 n003 Input voltage Input Voltage Unit 0 1V Setting range 150 0 255 0V 510V for 460V units 230 0V 460 0V n004 Stopping method Stopping Method LED SettingLCD Setting Description 0 Ramp to stop Ramp to stop 1 Coastto stop Coastto stop 2 Coast ume stop with timer Run command cycle 3 Coast w Timer2Coast
12. n047 Fref Detection enabled continue to run atn047 value x previous reference If the frequency reference decreases by 90 within 400ms when detection is enabled operation continues at refer ence equal to the n047 value x previous reference IDM P5 Installation Quick start User s Manual 70 Chapter 3 Programming Features Inputs amp Outputs Multi function Output Signals n041 Terminal MA Sel n042 Terminal M1 Sel Multi function output terminal MA MB and M1 functions can be changed when necessary by setting parameters n041 and n042 Terminal MA and MB functions set via n041 Terminal M1 functions set via n042 Factory defaults n041 Fault n042 During Running Mult function Output Signals LCD Setting Description Remarks 0 Fault Fault Closed when inverter fault occurs 1 During Running During running Closed when either FWD or REV run command is input or when the inverter outputs voltage 2 At Speed Frequency agree 84 3 At Desired Speed Desired frequency agree 84 4 Freq Detection 1 Frequency detection 57 5 Freq Detection 2 Frequency detection 57 6 OverTrq Det NO Overtorque detection N O contact 73 7 OverTrq Det NC Overtorque detection N C contact 73 8 BaseBlocked During baseblock Closed when inverter output shuts OFF 9 Operation Mode Operation mode Closed when run command or frequency reference from digital operator
13. Dynamic brake resistor overheat DB resistor overload Dynamic brake resistor duty cycle value exceeded gt 3 ED Check for excessive load Increase deceleration time Increase time between decelerations oPr Operator Failure LCD operator disconnected The LCD operator has been disconnected Check LCD operator wiring Check parameter n110 CPF5 EPROM R W Err Parameter read write error EPROM life cycle has been exceeded Stopping method selection is available for these faults Check control card wiring Replace the control card IDM P5 Installation Quick start User s Manual 77 Chapter 4 Diagnostics Alarm amp Fault Displays Motor Faults If a motor fault occurs follow the checkpoints listed in the table below and take the corresponding corrective actions If taking the corrective actions described does not solve the problem contact your IDM representative immediately Motor Faults and Corrective Actions Motor does not rotate Check Point Power supply voltage applied to power supply terminals L1 L2 L3 Charge LED is ON Corrective Action Turn ON power supply Turn OFF power supply and then ON again Check power supply voltage Make sure terminal screws are tight Use rectifier type voltmeter to test Voltage output to output terminals T1 T2 T3 correct Turn OFF power supply then turn ON again Motor locks due to excessive lo
14. Quick start User s Manual 66 Chapter 3 Programming Features Inputs amp Outputs 1 5 oo FWD Run Stop 2 fo _ 6 REV Run Stop SC Figure 47a Terminal Function at 2 Wire Sequence Selection setting n036 Reverse RUN 2W Start Stop S1 Run Command 210 T 9 Run when Closed S2 Stop Command 53 Stop when O pen o O FWD REV Run Selection SC FWD Run when Open iene Run when Closed Figure 47b Terminal Function at 3 Wire Sequence Selection setting n036 FWD REV Cmd 3W Local Remote Selection setting LOCAL REMOTE Sel Selects whether the run command is received from the digital operator or the control circuit terminal Local Remote selection is available only while the inverter is stopped Open Run according to the setting of operation mode selection n002 Closed Frequency reference and run command from the digital operator Example Set n002 to SEQ TRM REF TRM Open Frequency reference from control circuit terminals FV amp FI and run command from control circuit terminals Sl and S2 Closed Frequency reference and run command from the digital operator Serial Communication Control Circuit Terminal Selection setting COM INV Sel Selects operation reference by serial communication or by the control circuit terminal This selection is available only during stop Open run according to the setting of op
15. SEE NOTE 1 OUTPUT PANEL RFI FILTER GROUND SEE NOTE 2 SEE NOTES 3 4 OUTPUT REACTOR A C MOTOR Figure 1 2 Customer Connection Diagram For Isolation Transformers Input Reactors Input RFI Filters DC Reactors Output Reactors and Output RFI Filters 11 1 4 4 Control Circuit All basic control circuit signal interconnections are shown in the appropriate diagram e Interconnections for external two wire control in combination with the Digital Operator are shown in Figure 1 3 e Interconnections for external three wire control in combination with the Digital Operator are shown in Figure 1 4 Make wire connections according to Figures 1 3 1 4 and Table 1 3 observe the following e Signal Leads Terminals 1 8 amp 11 12 17 amp 33 and 21 27 e Control Leads Terminals 9 amp 10 and 18 20 e Use twisted shielded or twisted pair shielded wire 20 16 AWG 0 5 1 25mm2 for control and signal circuit leads The shield sheath MUST be connected at the drive end ONLY terminal 12 The other end should be dressed neatly and left unconnected floating See Figure 1 2B e Signal leads and feedback leads PG must be separated from control leads main circuit leads and any other power cables to prevent erroneous operation caused by electrical noise e Lead length should NOT EXCEED 164 feet 50 meters Wire sizes should be determined considering the voltage drop e All AC relays contactors and solenoids sho
16. Undertorque detection at run continue running after detection Alarm UT SpdAgree F It Undertorque detection begins atspeed agree coast to stop after detection Fault esa wo elon e 0 UT Run F It Undertorque detection at run coast to stop after detection Fault To continue operation after over undertorque detection select a setting that contains Alm During detection the digital operator displays oL3 alarm blinking To stop the inverter after an over undertorque detection fault select a setting that contains Flt During detection the digital operator displays oL3 fault Over undertorque Detection Level n078 Torq Det Level Sets the torque detection current level in units of 1 Inverter rated current 100 Factory default 160 Over undertorque Detection Time n079 Torq Det Time The over undertorque detection delay time inserts a delay between the time motor current exceeds or falls below the over undertorque detection current level 1078 and when the over undertorque detection function is enabled Factory default 0 1 second IDM P5 Installation Quick start User s Manual 62 Chapter 3 Programming Features P5 Operation If the time during which motor current exceeds or falls below the over undertorque detection level n078 is longer than the over undertorque detection time n079 the over undertorque detection function is enabled Tripless Operat
17. a VV a Ground o 7 230V units 100Q orless 7 Gate Drive 460V units 10Q or less 777 e 51 Fixed S4 a Multi Function A PWM Lee AM MultiF uncti S5 ulti Function C o tactinputs TAS 8 bit Com AC Analog Outputs SC Com d G G gt da ES 5 MA Analog Inputs 0 10V FV_ 20kQ MB Input FI selectable Y 4 20mA Fl 2509 AID MC Multi F unction 4 20mA 10 bit ML Contact Outputs or 55 250VAC 1A or less 0 10V FC 0V M2 30VDC 1A orless e perator Serial Port s 10 pin Figure 9 P5 Terminal Diagram 230V Models 20P 4 through 27P5 460V Models 40P 4 through 4015 IDM P5 Installation amp Quick Start User s Manual 16 Unapter 1 Rece v ng amp instaat on Wiring P5 Standard Connection Diagram Jeri A L1 UOT y L2 k T IA T2 IM L3 4 B L11 a L21 4 L31 TH Ground 230V units 100 orless Gate Drive 460V units 10Q or less 777 e 51 Fixed S4 S Multi F unction E PWM ie E MultiF uncti inoui o s5 A ulti Function p piso 8 bit Com AC Analog Outputs SC Com ia Y G G rd TT LS ES SV MA Analog Inputs 0 10V FV_ 20kQ MB Input FI selectable Y 4 20mA Fl 2509 AID MC Multi Function 4 20mA 10 bit ML Relay Outputs or peek eo 250VAC 1A or less 0 10V FC 0V M2 30VDC 1A orless Digital Operator Serial Port Hs2 10 pin
18. gt 1095 Sleep Time RUN Command Stays High During Run Stays High Figure 35b PID Control Timing Chart Reverse Run Prohibit n006 Reverse Oper A reverse run disabled setting does not accept a reverse run command from the control circuit terminal or the digital operator This setting is used in applications where a reverse run command can cause problems ED Seting CD Seting REV Allowed Reverse run enabled factory default REV Prohibited Reverse run disabled IDM P5 Installation Quick start User s Manual 57 Unapter 3 Programm ng Features P5 Operation Soft Start Characteristics n022 S Curve Select An S curve pattern is used to reduce shock and provide smooth transitions during machine acceleration and decelera tion ED Seting UCD Seting S curve not provided 0 2 second factory default 0 5 second 1 0 second Note The S curve time is the time to reach the set accel decel rate as determined by the accel decel time settings Frequency Reference Output Frequency Output Frequency zi Time gt S curve Characteristic Time Tsec Figure 36 S curve Characteristic Timing Diagram The following figure shows FWD REV run switching during deceleration to stop FWD Run Command REV Run Command Acceleration Deceleration Y IS DC Injection Braking Time at Stop Min Output Frequency n069 lt n016 gt Output Frequency C Min Ou
19. see Figure 4 To replace the digital operator engage the operator onto retaining tabs A in the direction shown by arrow 1 and then onto retaining tabs B in the direction shown by arrow 2 locking the digital operator into place see Figure 5 Front Cover __ E A SN atn S y y prs a ed O i a Eran llena roe ay a tes A IES a Ep ta He 4 Figure 4 Removing the Digital Operator Figure 5 Replacing the Digital Operator Removing and Replacing the Front Cover To remove the front cover first remove the digital operator see previous section Then squeeze the cover on both sides in the direction shown by arrows 2 and lift the cover in the direction shown by arrow 3 Figure6 Removing and Replacing the Front Cover IDM P5 Installation amp Quick Start User s Manual 11 Unapter 1 Rece v ng amp Installat on Mounting Dimensions Heat Loss Open Chassis Type IP00 Open Chassis Dimensions in inches mm Heat Loss W Voltage Heat Inside D wI sink unit Total 5 51 140 11 02 280 6 30 160 4 96 126 10 47 266 0 28 7 5 51 140 11 02 280 7 09 180 4 96 126 10 47 266 0 28 7 7 87 200 11 81 300 8 07 205 7 32 186 11 22 285 0 31 8 9 84 250 14 96 380 8 86 225 9 29 236 14 37 365 0 30 7 5 12 80 325 17 72 450 11 22 285 10 83 275 17 13 435 0 30 7 5 134 61 16 73 425 26
20. status Hold constant speed status Up status with clamping at upper limit speed Down status with clamping at lower limit speed QS EE Figure 50 Timing Diagram of UP DOWN Command Input Notes 1 When the UP DOWN command is selected the upper limit speed is set regardless of frequency reference Upper limit speed Maximum output frequency n011 x Frequency reference upper limit n031 100 2 The lower limit value is either the analog frequency from control circuit terminals FV or Fl or the frequency reference lower limit n032 whichever is larger 3 When the FWD REV run command is input operation starts at the lower limit speed without an UP DOWN command 4 If the jog frequency reference is input while the drive is running by the UP DOWN command the jog frequency reference has priority IDM P5 Installation Quick start User s Manual 69 Unapter 3 Programm ng Features Inputs amp Outputs Analog Input Signals Master Analog Input Selection n043 Analog Input Sel To input the master frequency reference from the control circuit terminal use terminal FV 0 to 10V or terminal FI 4 to 20mA by setting parameter n043 LED seing LCD Setting Master Frequency Reference Terminal Input Level FV MSTR FI AUX FV factory default 0 to 10V input FV AUX FI MSTR FI 4 to 20mA input Auxiliary Analog Input Selection n044 Terminal FI Sel From the factory terminal FI is set to accept a 4 20mA signal To cha
21. 000s and above Acceleration time Sets the time necessary for the output frequency to move from 0Hz to maximum output frequency n011 Deceleration time Set the time necessary for the output frequency to move from maximum output frequency 1011 to 0Hz Automatic Fault Retry n060 Num of Restarts After a fault occurs the inverter can automatically restart The number of retry attempts can be set up to 10 times via parameter 1060 The inverter can be set to automatically restart after the following faults occur Overcurrent OC Overvoltage OV Undervoltage PUV UV1 Ground fault GF Regenerative transistor fault RR The number of retry attempts are cleared to 0 in the following cases Ifno other fault occurs within 10 minutes after retry When the fault reset signal is ON closed after the fault is detected Power supply is turned OFF IDM P5 Installation amp Quick start User s Manual 44 Chapter 3 Programming Features P5 Operation Automatic Restart After Momentary Power Loss n055 PwrL Selection When momentary power loss occurs operation restarts automatically The run command must remain closed for this fea ture to function properly ED Seting LCD Seting Not Provided Not provided factory default 2 Seconds Max Continuous operation after power recovery within 2 seconds CPU Power Active Continuous operation after power recovery within control logic time no fault outp
22. 0Hz 52 bandwidth Setting range 0 0 25 5Hz J ump Bandwidth IDM P5 Installation amp Quick start User s Manual 38 Chapter 3 Programming Features P5 Parameters No Function Name Description Factory UserSet Ref LCD Operator Display Default ting Page j j LED j n065 a selection SettinaLCD SettingDescription Time A Elapsed Timer 0 Time Power is ONAccumulate time during power on eg 1 Time Running MtrAccumulate time during running n066 Elapsed timer 1 Unit 1 hour Range 0 9999 i Elapsed Time 1 Initial value becomes 0 only when initialized during CPF 4 occur rence n067 Elapsed timer 2 Unit 10 000 hours Range 0 27 i Elapsed Time 2 Initial value becomes 0 only when initialized during CPF 4 occur rence n068 DC injection current Unit 1 50 47 63 DC Inj Current Setting range 0 100 100 inverter rated current n069 DC injection time at stop Unit 0 15 0 0s 47 DCInjTime Stop Setting range 0 0 10 0s n070 DC injection time at start Unit 0 1s 0 0s 47 63 DCInj Time Start Setting range 0 0 10 0s n071 Torque compensation gain Unit 0 1 1 0 61 Torq Comp Gain Setting range 0 0 3 0 normally no adjustment is necessary n072 Stall prevention during deceler LED Enabled 47 aa z SetinaLCD Setin tallP Decel Sel AS dci 1 Enabled n073 Currentlimit Stall prevention Unit 1 Setting range 30 200 kVA 46 level during acceleration Wh
23. Factory Default P5 Parameters Frequency reference 2 Reference 2 Setting depends on n023 setting Range 0 9999 0 0Hz Frequency reference 3 Reference 3 Setting depends on n023 setting Range 0 9999 0 0Hz Frequency reference 4 Reference 4 Setting depends on n023 setting Range 0 9999 0 0Hz Not used Not used J og frequency J og Reference Setting depends on n023 setting Range 0 9999 6 0Hz Frequency upper limit Ref Upper Limit Unit 1 Setting range 0 109 100 Frequency lower limit Ref Lower Limit Unit 1 Setting range 0 100 0 Motor rated current Motor Rated FLA Unit 0 1A Range 10 200 inverter rated current Unit is 1A when setting is more than 1 0004 kVA depen dent n035 Motor thermal protection Motor OL Sel Stop method selection OH 1 for inverter overheat pre alarm OH1 Stop Method LED SettingLCD SettingDescription 0 Disabled Protection disabled STD Motor 8 pe eneral purpose motor time constant 8 min STD Motor 5 T eneral purpose motor time constant 5 min INV Motor 8 minBlower cooled motor time constant 8 min INV Motor 5 minBlower cooled motor time constant5 min LED SettingLCD Setting Description 0 Ramp STOP Decel 1Ramp to stop Decel 1 fault 1 Coastto STOPCoast to stop fault 2 Ramp STOP Decel 2Ramp to stop Decel 2 fault 3 Continue OperC ontinue operation alarm a
24. Freq 1 n063 Jump Freq 2 n064 Jump Bandwidth This function enables the jumping of critical frequencies so that systems can operate without excessive vibration or noise Setting the value to 0 0Hz disables this function Set jump frequency 1 or 2 such that 1062 lt n063 If this condition is not satisfied the inverter displays the parameter setting error OPE6 Output Frequency Frequency Reference Figure 32 J ump Frequencies MODBUS Communication The P5 can perform serial transmission by using a programmable controller PLC and MODBUS communication MODBUS is composed of one master PLC and 1 to 31 maximum slave inverters In signal transmission between master and slave units the master unit always starts transmission and the slave units respond to it The master unit performs signal transmission with one slave unit at a time Hence different address numbers must be assigned to each slave unit in advance and the master unit specifies a number to perform signal transmission The slave unit which receives the command from the master unit executes the function and returns the response to the master unit Communication Specifications Interface RS 485 RS 422 communication interface card SI K2 P must be mounted Synchronization Asynchronous Transmission parameter Baud rate selectable from 2400 4800 9600 BPS parameter n105 Data length fixed at 8 bits Parity parity no parity even odd selectable paramet
25. Input Output Complete wire interconnections according to Table 1 2 Figure 1 3 and Figure 1 4 Be sure to observe the following Use 600V vinyl sheathed wire or equivalent Wire size and type should be determined by local electrical codes Avoid routing power wiring near equipment sensitive to electrical noise Avoid running input and output wiring in the same conduit NEVER connect AC main power to output terminals T1 U T2 V and T3 W NEVER allow wire leads to contact metal surfaces Short circuit may result NEVER connect power factor correction capacitors to the drive output Consult Yaskawa when connecting noise filters to the drive output WIRE SIZING MUST BE SUITABLE FOR CLASS CIRCUITS When connecting motor to drive s output terminals include a separate ground wire Attach ground wire solidly to motor frame and to drive s ground terminal When using armored or shielded cable for connection between drive and motor solidly connect armor or shield to motor frame and to drive s ground terminal Motor lead length should NOT EXCEED 164 feet 50 meters and motor wiring should be run in a separate conduit from the power wiring If lead length must exceed this distance reduce carrier frequency see paragraph 5 8 and consult factory for proper installation procedures Use UL listed closed loop connectors or CSA certified ring connectors sized for the selected wire gauge Install connectors using the correct crimp
26. e After completing the start up connect the motor to the load e Additional control circuit wiring can be added and parameters in the drive can be programmed to configure the drive system to your specific application including Remote 2 wire or 3 wire Control See Table 5 1 for listing of Programmable Features descriptions 2 4 STORAGE FUNCTION The drive uses internal NV RAM to store information when power is removed or in the event of a power failure Therefore when power is reapplied operation will begin at the same state as when power was removed The following information is stored 1 Last frequency command setting from Digital Operator 2 The sequence of failure conditions that occurred before power was removed 20 DYNAMIC BRAKING CONNECTIONS GENERAL Dynamic braking DB enables the motor to be brought to a smooth and rapid stop This is achieved by dissipating the regenerative energy of the AC motor across the resistive components of the Dynamic Braking option For further details on dynamic braking operation see the instruction sheet shipped with dynamic braking components The P5M 51P5 thru P5M 5022 have an integral braking transistor and only require the addition of a Remote Mount Resistor Unit or a Heat Sink Mount Resistor All higher rated drives require the use of a Braking Transistor Unit and a Remote Mount Resistor Unit Remote Mount Resistor Units typically mount outside of an electrical enclosure B
27. factory default n001 to n116 n001 to n053 n001 to n116 n001 to n116 n001 to n116 Not used Initialize 2 wire sequence J apanese specifications Initialize 3 wire sequence J apanese specifications Initialize 2 wire sequence American specifications Initialize 3 wire sequence American specifications IDM P5 Installation Quick start User s Manual 43 Unapter 3 Programm ng Features P5 Operation 3 3 P5 OPERATION Accel Decel Time Adjustment A Accel Time 1 Decel Time 1 n019 n018 Accel Time 2 n020 Output Frequency Decel Time 2 n021 Decel Time 1 n019 pe FWD REV Run Command Accel Decel Time Selection ON Terminals 2 to S6 When deceleration to stop is selected n004 Ramp to STOP Figure 18 Timing Diagram of Accel Decel Time Adjustment When any of the multi function input terminal selections 1036 n037 n038 n039 or n040 is set to Acc Dec Switch accel decel times can be selected by opening or closing the appropriate terminal S2 S3 4 S5 or S6 At OPEN n018 accel time 1 1019 decel time 1 At CLOSED n020 accel time 2 n021 decel time 2 Parameter No Name Unit Setting Range Factory Default Acceleration time 1 0 0 to 3600s Deceleration time 1 0 0 to 3600s Acceleration time 2 0 0 to 3600s Deceleration time 2 0 0 to 3600s Setting unit is 1s for 1
28. n017 when n010 User defined V f comprise the standard variable torque pattern Be sure to satisfy the following conditions for setting parameters n011 to n017 n016 lt n014 lt n013 lt n011 Voltage A n012 n015 n017 0 n016 n014 n013 Figure 46 Custom V f Pattern Setting Parameter No Maximum output frequency Setting Range 50 0 to 400 Hz nll Frequency Factory Default Factory Default n010 60Hz n010 User Preset defined V f Maximum voltage 0 1 to 255 V Maximum voltage output frequency base frequency 0 2 to 400 Hz Mid output frequency 0 1 to 399 9 Hz Mid output frequency voltage 0 1 to 255 V Minimum output frequency 0 1 to 10 0 Hz Minimum output frequency voltage For 460V class units the value is twice that of 230V class units 0 1 to 50 0 V Increasing the voltage in the V f pattern increases motor torque however an excessive increase may cause Inverter fault trips as a result of motor overexcitation Motor overheat or excessive vibration Increase voltage gradually while checking the motor current IDM P5 Installation amp Quick start User s Manual Chapter 3 Programming Features P5 Operation Slip Compensation The slip compensation feature allows better speed regulation to be obtained by adjusting the output frequency according to the changing load This feature compensates for the slip of th
29. n043 FV MSTR FV Frequency reference input current 4 to 20mA 100 enabled n043 FI SMSTR Fl enabled 0 to 10V 20kQ 4 to 20mA 2509 Common terminal Connection to shield sheath of signal lead During running N O contact Closed when running Multi function contact output n042 Fault contact output N O N C contact Frequency meter output Fault when closed between terminals MA and MC Fault when open between terminals MB and MC Common 0 to 10V 100 frequency Multi function contact output n041 Multi function analog monitor 1 n052 1 2 53 SC SC 4 S5 S6 FV FI FS FC AM AC MB MC M1 M2 MA Figure 12 Control Circuit Terminal Arrangement ef o ce ee Insert the wire into the lower part of the terminal iA block and connect tightly with a screwdriver 0 02in 0 6mm a max y Y mx 0 28in 7mm max zp Cah a 0 14in 3 5mm Figure 13 Wiring the Control Circuit Terminal Dry contact Contact capacity 250VAC 1A or less 30VDC 1A or less 0 to 10V 2mA or less IDM P5 Installation amp Quick Start User s Manual 24 Chapter 2 Operation Chapter 2 OPERATION AWARNING PRECAUTIONS 1 Only turn ON the input power supply after replacing the front cover Do not remove the cover while the inverter i
30. ower Loss 5 Location Indoor protected from corrosive gases and dust Ambient 14 to 104 F 10 to 40 C for NEMA 1 type not frozen Temperature 14 to 113 F 10 to 45 C for open chassis type B Storage EC y E AEA 4 to 140 F 20 to 60 C Humidity 95 RH non condensing Vibration 9 8m s 1G less than 20Hz up to 1 96m s 0 2G at 20 to 50Hz HP ratings based on standard NEMA 4 pole motor data For 380V operation the motor rated current must be less than or equal to the inverter rated current VT Variable Torque rating n116 1 CT Constant Torque rating n116 0 Note Shaded areas indicate factory settings IDM P5 Installation amp Quick Start User s Manual 6 Unapter 1 Rece v ng amp Installat on Specifications SPECIFICATIONS 460V Motor Output HP NAS AAA APT APO PS PS AO AS 05 5 05 10 40 15 20 20 Capacity kVA Rated Output Current A VT Rated Output Current A CT Characteristics Max Voltage 3 Phase 380 400 415 440 460V Proportional to input voltage Rated Output Frequency 0 1 to 400 Hz Overload Capacity VT 120 Rated Output Current for 1 minute Model 47P 5 is rated 150 1 minute Overload Capacity CT Input Current A 150 Rated Output Current for 1 minute Rated Voltage amp Frequency 3 Phase 380 440 460V 50 60Hz Voltage F
31. tool recommended by the connector manufacturer WIRE SIZE TERMINAL CLOSED LOOP CLAMPING TORQUE AWG mm SCREW CONNECTOR STEEL COPPER 18 0 75 M4 1 25 4 13 0 15 10 4 12 16 1 25 M4 125 4 13 0 15 10 4 12 M4 2 4 13 0 15 10 4 12 14 2 M5 2 5 26 1 29 3 1 0 4 M4 3 5 4 13 0 15 10 4 12 12 3 5 M5 3 5 5 26 1 29 3 1 0 4 M4 5 5 4 13 0 15 10 4 12 10 5 5 M5 5 5 5 26 1 2 9 3 1 0 4 M5 8 5 26 1 2 9 3 1 0 4 8 8 M6 8 6 40 9 46 48 0 5 6 14 M6 14 6 40 9 46 48 0 5 4 22 M8 22 8 100 0 113 117 1 3 M8 38 8 100 0 113 117 13 2 38 M10 38 10 1826 206 214 2 4 1 0 60 M10 60 10 1826 206 214 2 4 3 0 80 M10 80 10 1826 206 214 24 M10 100 10 1826 206 214 2 4 4 0 100 M12 100 12 313 0 354 36 7 4 2 MCM300 150 M12 150 12 3130 354 367 4 2 MCM400 200 M12 200 12 3130 354 36 7 4 2 MCM650 325 M12 325 12 313 0 354 36 7 4 2 Table 1 1 Typical Wire Sizing For Main Oiuit Continued DRIVE MODEL NO TERMINAL SYMBOL TERMINAL P5M SCREW L1 R S L3 T U T2 V T3 W M4 2 5 5 51P5 N1 L2 S L3 T 1 2 B1 B2 T1 T2 V 14 10 53P7 N1 55P5 N1 5011 N1 5015 N1 5018 N1 5022 N1 5030 N1 5037 N1 5045 N1 5055 N1 5075 N1 2 0 1 0 4 2 1 r 2 14 10 5090 NO 3 0 300 4 2 0 14 10 5110 NO 300 400 150 200 4 2 0 22 60 14 10 2 5 5 Consult local elec
32. 0 3 10 2 3 2 30 38 M8 38 8 90 3 10 2 M8 60 8 90 3 10 2 Lene Ma M10 60 10 203 6 23 0 3 0 80 M10 80 10 203 6 23 0 4 0 100 100 10 203 6 23 0 4 0 100 100 12 349 6 39 5 300MCM 150 M12 150 12 349 6 39 5 400MCM 200 200 12 349 6 39 5 M12 x2 325 12 349 6 39 5 bibi e M16 325 16 867 4 98 0 Note The use of a JST closed loop connector lug is recommended to maintain proper clearances Please contact your IDM representative for more information 23 IDM P5 Installation amp Quick Start User s Manual Cnapter 1 Rece v ng amp Instaliat on Wiring Control Circuit Wiring The following table outlines the functions of the control circuit terminals Control Circuit Terminals Classifica tion Terminal Function Forward run stop Description Forward run when closed stop when open Reverse run stop Reverse run when closed stop when open External fault input Fault when closed normal state when open Multi function contact Faultreset input Reset when closed inputs n036 to n040 Multi step speed reference 1 Enabled when closed Multi step speed reference 2 Enabled when closed Sequence input common terminal 15V Power supply output For analog command 15V power supply Signal Level P hoto coupler insulation Input 24VDC 8mA 15V allowable current 20mA max Frequency reference input voltage 0 to 10V 100
33. 0 99 300 x 564 x 160 FS4874 900 99 300 x 564 x 160 IDM P5 Installation Quick start User s Manual 83 Appena x A 3 CE Conformance L2 L1 Inverter QLIL2L3__ UVWOQ Cable Length Max 40cm Metal Plate lt q Motor Cable Max 20m Ground Bonds i Remove any paint Fig 12 Installation of Line Filter and Inverter Models P5U 40P4 to 4015 Ground Bonds Remove any paint Inverter GLIL2L3_UVWO Cable Length ax 40cm Metal Plate Motor Cable Max 20m Ground Bonds Remove any paint Fig 13 Installation of Line Filter and Inverter Models PSU 4018 to 4300 IDM P5 Installation Quick start User s Manual 84 Appendix A 3 CE Conformance Safety Warnings and Operating Information for Inverters Introduction Depending on their protection rating configuration parts of inverters can have live uninsulated and hot surfaces during operation If housing components the control unit or terminal covers are removed incorrect installation and operation can lead to serious injuriesand damage to other installations It is thus absolutely essential to observe all the warnings and instructions in the operating manual Installation setup and mainte nance should only be performed by properly qualified staff IEC 364 Cenelec HD 384 or DIN VDE 0100 and IEC 664 or DIN VDE T he appli cable national safety and accident prevention regulations must also be obser
34. 0MCM 325 r s200 s400 20 10 0 5 5 5 L1 L2 L3 9 01 83 T1 T2 T3 650MCM 325 x 2P x2P 650MCM 325 r s200 s400 20 10 0 5 5 5 1 T2 T3 co 1 72 13 p o 1 T2 T3 1 T2 T3 1 T1 T2 T3 A oo uo 50 50 z 3 2 2 Z z z a P P5U4300 S1 S2 S3 4 5 6 SC Common to FV FILES FC Twisted shield all TAM AC M1 M2 MA MB MC co ITS with models Class 1 wiring G Wire sizes are based on 75 C copper wire IDM P5 Installation amp Quick Start User s Manual 22 JST Closed Loop Connectors Unapter 1 Rece v ng amp instaat on Wiring We ue Terminal Screw J ST Closed Loop Connectors Lugs feat M3 5 1 25 3 5 8 9 1 0 20 nd M4 1 25 4 12 4 1 4 M3 5 1 25 3 5 8 9 1 0 19 9 15 M4 1 25 4 12 4 1 4 M3 5 1 25 3 5 8 9 1 0 1 bee M4 1 25 4 12 4 1 4 M3 5 2 3 5 8 9 1 0 M4 2 4 12 4 1 4 14 2 M5 2 5 22 1 2 5 M6 2 6 45 1 5 1 M8 2 8 90 3 10 2 M4 5 5 4 12 4 1 4 M5 5 5 5 22 1 2 5 ETD yl eee M6 5 5 6 45 1 5 1 M8 5 5 8 90 3 10 2 M5 8 5 22 1 2 5 8 8 M6 8 6 45 1 5 1 M8 8 8 90 3 10 2 6 14 M6 14 6 45 1 5 1 M8 14 8 90 3 10 2 4 22 M6 22 6 45 1 5 1 M8 22 8 9
35. 0VDC 0 10V input J umper J 1 must be cut 1 4 20mA 4 20mA input 4 20mA 70 n045 Frequency reference retention MOP Ref Memory LED i SettingLCD SettingDescription 0 Memorize FrefRetained in frequency reference 1 n024 1 Not MemorizedNot retained after power down Memorize Fref 70 n046 Operation method for frequency reference loss detection Ref Loss Detect LED o SettingLCD SettingDescription 0 NotdetectedNo detection 1 Run n047 FrefContinue to run at n047 setting Not Detected 70 IDM P5 Installation Quick start User s Manual 37 Cnapter 3 Programm ng Features P5 Parameters No Function Name Description Factory UserSet Ref LCD Operator Display Default ting Page n047 Frequency reference level at Unit 1 80 70 loss of Fref Setting range 0 100 of setting F ref Fref LvI F Loss n048 Terminal FV gain Unit 1 100 50 81 Terminal FV Gain Setting range 0 200 n049 Terminal FV bias Unit 1 0 50 81 Terminal FV Bias Setting range 100 100 n050 Terminal FI gain Unit 1 100 50 Terminal FI Gain Setting range 0 200 n051 Terminal Fl bias Unit 1 0 50 Terminal FI Bias Setting range 100 100 i functi LED n052 te ee analog Setting CD SettinaMonitor Output Freq 49 T put AS 0 Output Freq Output frequency Termina el 1 Output AmpsOutput current 2 Output kWattsOutput p
36. 30 0V 64 Max Voltage Setting range 0 1 255 0V 510V for 460V units n013 Base frequency Unit 0 1Hz 60 0Hz 67 Base Frequency Setting range 0 2 400 0Hz n014 Mid output frequency Unit 0 1Hz 3Hz 64 Mid Frequency Setting range 0 1 399 9Hz n015 Mid frequency voltage Unit 0 1V 17 2V 64 Mid Voltage Setting range 0 1 255 0V 510V for 460V units 34 4V n016 Minimum output Unit 0 1Hz 1 5Hz 64 frequency Setting range 0 1 10 0Hz Min Frequency n017 Minimum output voltage Unit 0 1V 11 5V 64 Min Voltage Setting range 0 1 50 0V 510V for 460V units 23 0V n018 Acceleration time 1 Unit 0 15 1s for 1000s and above 10 0s 44 81 Accel Time 1 Setting range 0 0 3600s n019 Deceleration time 1 Unit 0 15 1s for 1000s and above 10 0s 44 81 Decel Time 1 Setting range 0 0 3600s n020 Acceleration time 2 Unit 1s 10 0s 44 Accel Time 2 Setting range 0 255s n021 Deceleration time 2 Unit 1s 10 0s 44 Decel Time 2 Setting range 0 255s n022 S curve selection LED Setting LCD Setting 0 25 58 S Curve Select 0 No S curve 1 0 25 2 0 55 3 1 0s n023 Display mode Settin Display 0 Display Units 0 0 1Hz 1 0 1 2 39 rpm input of motor poles 40 3999 custom n024 Frequency reference 1 Setting depends on n023 setting 0 0Hz 55 80 Reference 1 Range 0 9999 IDM P5 Installation amp Quick start User s Manual 34 Function Name LCD Operator Display Chapter 3 Programming Features Description
37. 4 96 126 10 47 266 0 28 7 5 51 140 11 02 280 7 09 180 4 96 126 10 47 266 0 28 7 7 87 200 11 81 300 8 07 205 7 32 186 11 22 285 0 31 8 0 30 7 5 1 08 27 5 3 44 87 5 6 00 152 5 16 93 430 38 78 985 13 78 350 12 60 320 25 59 650 8 37 212 5 150 68 9 84 250 8 86 225 9 29 236 14 37 365 12 99 330 11 22 285 10 83 275 17 13 435 18 90 480 43 70 1110 13 78 350 14 57 370 30 51 775 8 37 212 5 192 87 22 83 580 50 79 1290 15 75 400 17 52 445 35 24 895 10 63 270 320 145 5 51 140 11 02 280 6 30 160 4 96 126 10 47 266 0 28 7 5 51 140 11 02 280 7 09 180 4 96 126 10 47 266 0 28 7 7 87 200 11 81 300 8 07 205 7 32 186 11 22 285 0 31 8 9 84 250 14 96 380 8 86 225 9 29 236 14 37 365 0 30 7 5 12 99 330 24 02 610 11 22 285 10 83 275 17 13 435 3 44 87 5 12 99 330 ce 11 22 285 10 83 275 24 02 610 344187 3 33 46 850 6 00 152 5 18 11 460 44 49 1130 13 78 350 13 78 350 31 30 795 8 37 212 5 14 76 375 22 83 580 50 79 1290 15 75 400 17 52 445 35 24 895 10 63 270 7 ooo AARU Ky PA y w1 AG jg MWe y D Front View Side View Figu
38. 57 675 13 78 350 12 60 320 25 59 650 0 49 12 5 137 62 18 70 475 31 50 800 13 78 350 14 57 370 30 51 775 0 49 12 5 176 80 22 64 575 36 42 925 15 75 400 17 52 445 35 24 895 0 59 15 298 135 5 51 140 11 02 280 6 30 160 4 96 126 10 47 266 0 28 7 5 51 140 11 02 280 7 09 180 4 96 126 10 47 266 0 28 7 7 87 200 11 81 300 8 07 205 7 32 186 11 22 285 0 31 8 13 6 9 84 250 14 96 380 8 86 225 9 29 236 14 37 365 0 30 7 5 24 11 12 80 325 17 72 450 11 22 285 10 83 275 17 13 435 0 30 7 5 60 27 12 80 325 24 61 625 11 22 285 10 83 275 24 02 610 0 30 7 5 97 44 174 79 176 80 14 76 375 298 135 22 64 57 42 92 17 52 44 24 59 1 64 575 36 42 925 15 75 400 52 445 35 24 895 0 59 15 320 145 17 91 455 32 28 820 13 78 350 13 78 350 31 30 795 0 49 12 5 37 40 950 57 09 1450 17 13 435 29 53 750 55 12 1400 0 98 25 794 360 37 80 960 62 99 1600 17 91 455 29 53 750 61 02 1550 0 98 25 926 420 IDM P5 Installation amp Quick Start User s Manual 12 Cnapter 1 Rece v ng amp Instaliat on Mounting Enclosed Type NEMA 1 IP20 NEMA 1 Dimensions in inches mm D W1 5 51 140 11 02 280 6 30 160
39. 6 2 Lead Connections For Heat Sink Mount Resistor 22 Remote Mount Resistor Unit Installation P5M51P5 thru 5022 IMPORTANT Since the Remote Mount Resistor Unit generates heat during dynamic braking Operation install it in a location away from other equipment 1 Attach the Remote Mount Resistor Unit maintaining a minimum 1 18 inch 30 mm clearance on each side and a minimum 5 91 inch 150 mm clearance top and bottom Wsnaueake Hance moun Terminas BP Resistor Unit cover to access Lead Size AWG its terminal block Connect Lead Type 600V ethylene propylene the Remote Mount Resistor rubber insulated or equivalent Unit to the drive and to Terminal Screw M4 external control circuitry according to the chart at right and Figure A6 3 Power leads for the Remote Mount Resistor Unit generate high levels of electrical noise these signal leads must be grouped separately 3 Reinstall and secure CB 1M Remote Mount Resistor 2 7 Unit cover and ts gt A drive front cover 4 Proceed to ADJUSTMENTS on page 27 REMOTE MOUNT ee A RE RESISTOR I PART OF USER SUPPLIED UNIT EXTERNAL CIRCUIT Y gt THRX POWER THRX OFF on 1M O FAULT CONTACT J Figure A6 3 Wiring Remote Mount Resistor Unit to Drive P5M51P5 thru 5022 23 Braking Transistor Unit s and Remote Mount Resistor Unit s Installation P5M5030 and above IMPORTANT Sinc
40. 83 In Ph Loss Lvl The input phase loss detection circuit monitors the DC bus current ripple and activates when one of the input phases are lost The detection circuit calculates the maximum and minimum values of the DC bus voltage in 1 28 second intervals and compares the difference AV between these values with the input phase loss detection level n083 If AV 2 n083 then input phase loss is detected and after the input phase loss detection delay time fixed at approximately 10 seconds an SPI fault occurs and the motor coasts to stop Wo Name E CTI LENTE Input phase loss detection level Unit 1 Setting range 1 to 100 of input voltage Input phase loss detection is disabled in the following cases Parameter n083 is set to 100 A Stop command is input Input magnetic contactor MC shuts OFF CPU A D converter fault CPES During deceleration Output current lt 30 of Inverter rated current PID Control To enable PID control set PID selection n084 to Enabled according to the description below ED Seting LCD Seting Disabled PID disabled factory default Enabled D F dbk PID enabled deviation is D controlled 1 2 Enabled D F dfwd PID with feed forward feedback value is D controlled 3 Enabled Rev F dbk PID with inverted feedback Then select the PID control setpoint value and detected feedback value setpoint as follows Setpoint Value Selection The control circuit termi
41. A CEE 10 PHECAULIONS 232 A O RO 10 Choosing a Location saig coi A A eee ee Rew 10 Removing and Replacing the Digital Operator 0 0 eee eens 11 Removing and Replacing the Front Cover 0 0 cc cece cece teen teenies 11 Dimensions HeatL Ossa a dee GR A a a ES 12 Alne TOS da aida da alado 14 WIR N E A AAA AE A AA A A AA 15 PECAR ada 15 E A AN 15 P5 Standard Connection DiagraM ooooooooccoorr rr 16 Main C reut WINS NI ERA A CARAS wilde ts 18 Terminal FUNCHONS ti a a bis 20 Wire and Terminal Screw Sizes 0ooooocooooooro eee tenet ee eenes 21 Control Circurt Wari Ss feet kets A ds 24 OPERATION Precaution Sia E O cad eae AE A EE Aen ua ath Se Bade 25 TREAT OPERATION Moose enaena cs dtecbig eda di ll inet eat 26 Digital Operator Display at Power up 00 ccc ccc cnet eee eeeees 26 Operation Checkpoinits s fai ek Gere onus Sl WSS Ande Ga Ghee ee a 26 Basic Operati ierra Serena AA A A Al Oe Bate a 26 DIGITALT OPERATOR DISPLAY pA ii see cse we wade bade patie a eae eee toe kee aka 30 LED DESCRIPTION A A A OS one SE diia 31 OPERATION MODE SELECTION oii i oe siae ai aa aai ae teen a aioa a a tenn a aia 32 PROGRAMMING FEATURES P5 PARAMETERS n00l nl16 0 nunnana naana 33 PARAMETER SET UP amp INITIALIZATION 0 0 cece cece r erer nee e nee eeso 43 PSEOPERATI N tt A soa hice Da hee eh Eee eee aa BI nS a 44 Accel decel time adjustment 0 00 cece EEE e E A ai 44 Automatic fault retry ovio onda LE
42. Change set value Write in set value Select output frequency monitor display Y 5 Reverse Run Select reverse run Write in set value Select output frequency monitor display Y 6 Stop Decelerates to stop Key Sequence LOCAL REMOTE Change the value by depressing AY Se DSPL RUN DSPL Depress 15 times Change the value by depressing ENTER DSPL DSPL gt EER Depress 3 times Switch to rev by depressing AY Depress 13 times e STOP RESET Digital Operator Display REMOTE LED SEQ REF ON Frequency Ref 0 0 Hz REMOTE LED SEQ REF OFF NA eZ Pee eae Frequency Ref 15 0 Hz ZI INN Pi ES Frequency Ref 15 0 Hz TARR EE Output Freq 0 0 Hz fe ean A Output Freq 15 0 Hz RUN LED ON AC OT a Frequency Ref 15 0 Hz WW EZ Frequency Ref 60 0 Hz ZIANN EN IA T Frequency Ref 60 0 Hz APA a Output Freq 60 0 Hz MEnmwvardiRavarca Forward Reverse For AAA DANAEA Forward Reverse rev ed ZIANN VERSE LED REV ON Eanvard Poveree Forward Reverse rev R m Ao age e Output Freq 60 0 Hz ae TEN Output Freq 0 0 Hz RUN LED OFF STOP LED ON IDM P5 Installation amp Quick Start User s Manual 28 Operation by Control Circuit Terminal Signal The diagram below shows a typical operation pattern using the control circuit terminal s
43. Deceleration to Stop n004 Ramp to STOP Output Frequency yore time 1 n019 oo Min Output Frequency Frequency a DC Injection Braking Start n016 Factory Default 1 5Hz DC injection Braking Time at Stop n069 Factory Default 0 5 s Run Command on L OFF Figure 39 Stopping Method Deceleration to Stop Upon removal of the FWD REV run command the motor decelerates at a deceleration rate determined by the time set in deceleration time 1 1019 and DC injection braking is applied immediately before when the minimum output fre quency n016 is reached If the deceleration time is short or the load inertia is large an overvoltage fault OV may occur during deceleration In this case increase the deceleration time or install an optional braking resistor available for 230V models up to 7 5kW and 460V models up to 15kW only IDM P5 Installation Quick start User s Manual 59 Unapter 3 Programm ng Features P5 Operation Braking torque w o braking resistor approx 20 of motor rated torque w braking resistor approx 150 of motor rated torque Coast to Stop n004 Coast to STOP Output frequency _ 4 Inverter output is shut O FF when stop command is given Run command ph OFF Figure 40 Stopping Method Coast to Stop Upon removal of the FWD REV run command the motor coasts Coast to Stop with Timer 1 7004 Coast w Timer 1 A Output Fre
44. During RunningDuring running AtSpeed Frequency agree At Desired SpeedDesired frequency agree Freq Detection 1F requency detection 1 Freq detection 2F requency detection 2 OverTrq Det NO Over Undertorque detection normally open 7 OverTrq Det NC Over Undertorque detection normally closed 8 BaseblockedDuring baseblock 9 Operation ModeLocal mode 10 Ready Inverter operation ready 11 Timer OutputTimer function 12 Auto RestartingDuring auto restart 13 OLPre AlarmOL pre alarm 80 OL1 or OL2 14 Freq Ref LossFrequency reference loss 15 SetBy COM CntiClosed by serial communication 16 PID Fdbk LossPID feedback loss 17 OH1 Alarm OH1 Alarm set if n035 set to 3 OM KR WN Fr O Factory Default Fault P5 Parameters User Set Ref ting Page 71 n042 Multi function output selection 2 Terminal M1 Sel Set items are as same as n041 During Run ning 71 n043 Master analog input selection FV or FI terminal Analog Input Sel LED LCD SettingS etting FV F Remarks 0 FV MSTRFI AUXMasterAux Enable 1 FV AUXFI MSTRAux MasterEnable 2 FV RSTFI MSTRFault resetMasterDisable Enable FV FI switchover function is enabled Disable FV FI switchover function is disabled Note When PID is enabled n084 0 FV terminal PID reference and FI terminal P ID feedback FV MSTR FI AUX 70 n044 Aux analog input selection Terminal FI Sel LED e SettingLCD SettingDescription 0 0 1
45. Frequency Hz Base Frequency 60Hz V f for 60Hz 230V Input Voltage Use blower cooled motor for continuous operation at low speeds IDM P5 Installation amp Quick start User s Manual 54 Chapter 3 Programming Features P5 Operation Multi Step Speed Selection This function allows the programming of up to 4 preset speeds through multi function contact input selections 4 step speed selection n002 SEQ X REF OPR where X can be TRM OPR or COM n024 30 0Hz factory default 0 0Hz n025 40 0Hz factory default 0 0Hz n026 50 0Hz factory default 0 0Hz n027 60 0Hz factory default 0 0Hz n039 9 multi function contact input terminal S5 n040 10 multi function contact input terminal S6 FWD Run Stop ss 1 REV Run Stop ss 52 External Fault 53 Fault Reset Fo s4 ik e Multi step Speed Ref 1 One AR o 0 S5 Multi step Speed Ref 2 o S6 SC xy Figure 33 Multi step Speed Selection Control Circuit Terminals A n027 60 0Hz n026 Frequency Reference FWD REV Run Stop ON Multi step Speed Ref 1 on fon Terminal S5 Multi step Speed Ref 2 ON Terminal S6 Figure 34 Multi step Speed Operation Timing Diagram IDM P5 Installation Quick start User s Manual 55 Unapter 3 Programm ng Features P5 Operation Phase Loss Detection Input Phase Loss Detection n0
46. G be a a vibe oe wk doe ok de bs 44 Automatic restart after momentary power loss 0 00 cece eee cee e eens 45 Carrier TEQUES AA Beare Warn 45 Current limit Stall prevention 0 t eee e eee eees 46 IDM P5 Installation amp Quick Start User s Manual 3 Contents 3 4 4 1 4 2 A 1 A 2 A 3 DC injection braking sere ceneri netaa EEA rr 47 Energy savings COOL croa a E Ea A OO A EEE EA rd 48 Frequency agree set point srr ia n E e ia ad SN 49 Frequency meter or ammeter 0 eee a a a E Ei a 49 Frequency meter or ammeter calibration 0 2 0 0 cece tenn eens 50 Frequency signal adjustment 0 0 0 ccc renerne arare 50 Jo OPTA sakes ad 51 SUP ATEGUETICIES ii ia aa a hed eaten asda Raia tewsasoens de 52 MODBUS communication nunun nenna rererere rereana 52 Motor overload detection nnn nnes nunne nnen erranera nerra 53 Multi step speed selection 0 0 E aA AE EAEAN AAE ENE A EA EAR 55 Phase loss detection css 2 24 erence tereci one cede eke E DE doce Has 56 PID Control cic eacseiev A a aio ia 56 Re verse ruin prohibit iia ca A dae Redd ia nad wale Gas eed eae 57 Soft start characteristics n a AEE eee ete n nett ene a T aa a aon 58 Speed limit adjustment sneis iare n e a a T a EAE E R ANN 59 Stopping Met soon da ts 59 TOQUE ANUS MENE A A Rie eae does 61 Porque detection 3 etate weak A ial a ee A aa iS 62 DEpless Operation titi sd ia td lados dress Austosse
47. L3 L11 L21 L31 T1 1 4 0 x 2P 100 x 2P D 1 50 Stranded S1 S2 3 54 5 6 SC 0 5 1 25 ere Control common mall Pv ES shielded wire with models AM AC M1 M2 MA MB MC Solid Class Lwir 0 5 1 25 G 0 5 2 Wire sizes are based on 75 C copper wire Note Voltage drop should be considered when determining wire size Voltage drop can be calculated using the following equation Phase to phase voltage drop V V 3 wire resistance Q km x wiring distance m x current A x 107 Select a wire size so that voltage drop will be less than 2 of the normal rated voltage IDM P5 Installation amp Quick Start User s Manual 21 Unapter 1 Kece v ng amp installat on Wiring 460V Class Wire Size mae Model Terminal Wire Size Max Torque Terminal Symbol Screw Ib in N m Wire Type SOT O27 BI B ee or 14 14 14 14 1 T2 T3 14 6 8 14 22 22 22 3 77 Power cable 4 4 4 4 3 30 600V vinyl 4 22 3 LU sheathed wire 1 3 4 0 1 T2 T3 1 T2 T3 1 72 13 fos 50 or equivalent 30 100 1 50 1 0 x 2P 60 x 2P 1 0 60 1 0x2P 60x 2P 1 0 60 4 0 x 2P 100 x 2P 4 0 100 1 L2 L3 9 61 63 T1 T2 T3 gt 650MCM 325 x 2P x2P 650MCM 325 r s200 s400 20 10 0 5 5 5 L1 L2 L3 9 01 83 T1 T2 T3 650MCM 325 x 2P x2P o 65
48. Run all ground wiring in a separate conduit Use ground wiring as specified in Wire and Terminal Screw Sizes on page 21 and keep the length as short as pos sible When using several P5 units side by side ground the units as shown in Figure 11 a or b Do not loop the wires as shown in c A a Acceptable b Acceptable c Not Acceptable Figure 11 Grounding Example of 3 P5 Inverters IDM P5 Installation amp Quick Start User s Manual 19 Unapter 1 Kece v ng amp installat on Wiring Terminal Functions 230V Class Terminal Functions Model P 5U 20P 4 to 27P5 2011 to 2015 2018 to 2075 Nominal Motor Output 0 5 to 10HP 20 to 25HP 30 to 125HP Main circuit input power supply Main circuit input power supply Inverter output Braking resistor unit DC reactor 1 2 DC reactor 1 2 DC power supply 91 DC power supply 1 O Braking unit 3 O Ground terminal Ground resistance 100Q or less 460V Class Terminal Functions Model P5U 40P 4 to 4015 4018 to 4045 4055 to 4160 4185 to 4300 Nominal Motor Output 0 5 to 25HP 30 to 75HP 100 to 250HP 300 to 500HP Main circuit input Main circuit input power supply power supply Main circuit input power supply Inverter output Braking resistor unit DC re
49. Speed search command signals SpdSrch SETFRQ Speed search from set frequency Speed search command signals Permission or prohibition of constant setting from the digital Param Lockout Parameter setting enable disable operator or serial communication setting disabled at closed enabled at open can be selected PID T Reset PID integral value reset PID Disable PID control enable disable Timer StartCmd Timer function 0H3 Input External overheatalarm 0H3 STOP Cmd Dec2 NC Faststop using Decel 2 normally closed Master F ref Sel Master freq ref selection FV open or Fl closed When this signalis input the digital operator displays O H3 blinking Inverter continues operation Analog frequency reference is sampled at closed and held at Ref Sample Hold Analog reference sample hold command open KEB Cmd NO Inertia ridethrough command normally open KEB Cmd NC Inertia ridethrough command normally closed Hold Command Accel Decel hold command PID Polarity Sel Inverse PID enable disable UP DOWN Cmd UP DOWN Command Only parameter n040 can be setto this value 2 to 6 are displayed in _ corresponding to S2 to S6 respectively Factory settings n036 Reverse RUN 2W n037 Ext Fault NO n038 Fault Reset n039 Multi Step Spd 1 n040 Multi Step Spd 2 IDM P5 Installation amp
50. TMENTS REMOTE MOUNT BRAKING RESISTOR P TRANSISTOR yy UNIT O Figure A6 6 Megger Testing Set up 7 ALL drives Program L3 04 to 0 to disable stall prevention during deceleration 8 Only with Heat Sink Mount Resistor Program L8 01 to 1 to enable overheat protection for the braking resistor OPERATION CHECK 9 During dynamic braking operation verify that the BRAKE lamp inside the Braking Unit is lit 10 During dynamic braking operations ensure that the required deceleration characteristic is obtained If not contact MagneTek for assistance 11 Reinstall and secure covers on the Braking Transistor Units Remote Mount Resistor Units and the drive AN CAUTION During normal operation the Braking Transistor Unit and the Remote Mount Resistor Unit enclosures must be kept closed since high voltage is applied to the dynamic braking circuit 27 Append x A 1 Braking Connection Diagrams APPENDIX A 1 BRAKING CONNECTION DIAGRAMS Braking Resistor Unit 230V 5 25HP rload Relay Trip Contact boats Braking Resistor Unit P ow l B p z o O T1 T2 T3 Ove 460V 5 25HP A MCCB MC 1192 ini L1 L2a 6 GMA aio 12 136 M HO 13 pees THRX OFF N MC 0 0 0 00 O Vie MC oo SA Overload Relay Trip Contact of Braking Resist
51. actor 91 92 DC power supply 91 Cooling fan power supply Control power supply r s 200 200 to 230 VAC input r s 400 380 to 460 VAC input Ground terminal Ground resistance 10Q or less IDM P5 Installation amp Quick Start User s Manual 20 Cnapter 1 Rece v ng amp Instaliat on Wiring Wire and Terminal Screw Sizes 230V Class Wire Size Terminal Symbol ae C Nre ogen eL ata Wire Type L1 L2 L3 1 2 B1 B2 T1 T2 T3 D L1 L2 L3 1 2 B1 B2 T1 T2 T3 D L1 L2 L3 1 2 B1 B2 T1 T2 T3 o L1 L2 L3 9 01 2 B1 B2 T1 T2 T3 D L1 L2 L3 1 2 B1 B2 T1 T2 T3 D L1 L2 L3 1 2 Bl B2 T1 T2 T3 o L1 L2 L3 9 01 2 B1 B2 T1 T2 T3 D L1 L2 L3 9 01 02 03 T1 T2 T3 4 22 i Power cable 8 8 TK 600V vinyl L1 L2 L3 S 1 2 3 T1 T2 T3 3 30 1 sheathed wire or O 8 8 1 5 equivalent L1 L2 L3 L11 L21 L31 T1 T2 T3 3 30 6 14 L1 L2 L3 L11 L21 L31 T1 2 38 6 14 L1 L2 L3 L11 L21 L31 T1 1 4 0 100 o 4 22 L1 L2 L3 L11 L21 131 T1 1 1 0x2P 60x 2P D 4 22 L1 L2 L3 L11 L21 L31 T1 1 1 0x2P 60x 2P D 4 22 L1 L2 L3 L11 L21 L31 T1 1 1 0x2P 60x 2P o 3 30 L1 L2
52. ad Reduce the load and release the lock Fault displayed in operator display Check troubleshooting table FWD or REV run command entered Check the wiring Frequency setting voltage entered Check the wiring Check frequency setting voltage Operation mode setting correct Check the operation mode selection n002 Motor rotation reverses Wiring of terminals T1 T2 T3 correct Match wiring to the phase order of the motor leads U V W FWD and REV wiring run signals entered Correct the wiring Motor rotates but variable Speed not available Wiring of frequency setting circuit correct Check the operation mode selection n002 Operation mode setting correct Check the operation mode selection n002 Load excessively large Reduce the load Motor r min too high or too low Motor ratings number of poles voltage correct Check motor nameplate specifications Accel decel speed change ratio for gears etc correct Check speed changer gears etc Maximum frequency set value correct Check the maximum frequency set value Use rectifier voltmeter Voltage between motor terminals not excessive reduced Check V f characteristics values Motor r min not stable during operation Load excessively large Reduce the load Load variation excessively large Reduce the load variation Increase inverter motor capa
53. apter 4 D agnost cs Alarm amp Fault Displays Corrective Action CE Modbus Com Err MODBUS transmission fault Control data cannot be received normally Check the transmission devices or sig nals CPFO Com E rr Op Hnv Control circuit fault 1 CPFO Digital operator transmission fault Transmission between the inverter and digital operator cannot be estab lished 5 seconds after supplying power MPU peripheral element check fault on line Insert the digital operator connector again Check the control circuit wiring Replace the control card CPF1 Com Err Op nv Control circuit fault 2 CPF 1 Digital operator transmission fault Transmission between the inverter and digital operator is established once after supplying power but later transmission fault continues for more than 2 seconds MPU peripheral element check fault on line Insert the digital operator connector again Check the digital control circuit wiring Replace the control card CPF4 Eprom Error EEPROM fault CPF 4 CPF5 External A O Err CPU A D converter fault CPF5 Inverter PCB control board fault Replace the control card rr Dyn Brk Trans Regenerative brake transistor failure Dynamic braking transistor has failed Check dynamic brake resistance Check for proper wiring of dynamic brake resistor Replace power board rh Dyn Brk Res
54. atthe Same time Both 22 and 25 are set at the same time Either of n036 to n039 are set to 25 or 26 ae Vif data setting error Setting error of n011 to n017 V f data One of the following setting errors occurred oPE6 n062 jump frequency 1 gt n063 jump frequency 2 p tere Parameter setting error n031 frequency upper limit lt n032 frequency lower limit arameter Error n033 motor rated current lt 10 of inverter rated current or n033 gt 200 of inverter rated current setting Fault Display When the P5 detects a fault the fault is displayed on the digital operator and a fault contact output is activated after which the motor coasts to a stop Check the causes listed in the table below and take the corresponding corrective actions To reset the inverter remove any run command and apply the reset input signal or depress the RESET key on the digital operator or cycle power If taking the corrective actions described does not solve the problem contact your IDM represen tative immediately IDM P5 Installation Quick start User s Manual 75 Chapter 4 Diagnostics Alarm amp Fault Displays Fault Diagnosis and Corrective Actions LCD Operator Fault Display Uv1 Undervol Main circuit undervoltage PUV Description Undervoltage in the DC main circuit during running Control circuit undervoltage CUV Undervoltage in the control circuit during running Undervol MC fau
55. ble 22 Timer Start CmdT imer function 23 0H3 Input External overheat alarm 0H3 24 Ref Sample HoldAnalog reference sample hold command 25 KEB Cmd NO Inertia ridethrough command normally open 26 KEB Cmd NC Inertia ridethrough command normally closed 27 Hold CommandAccel Decel hold command 28 PID Polarity Selnverse PID enable disable O 0 Cd wo FW PY EF Reverse RUN 2W 66 n037 Multi function input 2 Terminal S3 Sel Setitems are same as n036 When n036 FWD REV Cmd 3W In Use By Other is displayed and setting is prohibited Ext Fault NO 66 n038 Multi function input 3 Terminal S4 Sel Set items are same as n036 Fault Reset 66 n039 Multi function input 4 Terminal S5 Sel Setitems are same as n036 When n040 Up Down Control In Use By Other is displayed and setting is prohibited Multi Step Spd 1 66 n040 Multi function input 5 Terminal S6 Sel Set items are same as n036 LED SettingLCD SettingDescription 29 Up Down controlUp Down command Terminal S5 Up command and terminal S6 Down command oOo Multi Step Spd 2 66 IDM P5 Installation amp Quick start User s Manual 36 No n041 Function Name LCD Operator Display Multi function output selection 1 Terminal MA Sel Chapter 3 Programming Features Description LED SettingLCD SettingDescription Fault Fault
56. city 3 phase or single phase power supply used For 3 phase power supply open phase For 3 phase power supply check the wiring if power supply is open phase For single phase power supply connect AC reactor to the power supply IDM P5 Installation Quick start User s Manual 78 PSM 600 V START UP OMRON Standard Specifications SECTION A Input Voltage Related 575 600V Class drive Input Power Voltage 3 Phase 500 575 600 VAC 10 Frequency 50 60 Hz 5 Output Power Voltage 0 575V proportional to input voltage Frequency 0 400 Hz V Hz pattern selectable NOMINAL 100 CONT MODEL NO HP OUTPUT AMPS 1 P5M 575V 51P5 N1 2 3 3 9 53P7 N1 5 7 55P5 N1 7 5 10 11 5011 N1 15 19 5015 N1 20 25 5018 N1 25 30 5022 N1 30 36 5030 N1 40 46 5037 N1 50 58 5045 N1 60 69 5055 N1 75 86 5075 N1 100 111 5090 NO 125 150 145 5110 NO 200 192 1 Molded case circuit breaker must be rated for at least 18 000 RMS symmetrical amperes interrupting capacity 2 Fuses should be of the current limiting time delay type offering protection for semi conductor devices 3 Two fuses of this rating are required for each phase Control Method Table A2 1 Standard Specifications Continued SECTION B ALL P5M Sine Wave PWM Digital command 0 01 10 to 40 C 14 to 104 F Frequency Regulation Analog command 0 1 15 to 35 C
57. continue opera tion without tripping the inverter Stall Prevention Level During Acceleration n073 StallP Accel Lvl The current limit level during acceleration can be set in units of 1 inverter rated current 100 Factory setting kVA dependent A setting of 200 disables current limit during acceleration During acceleration if the output current exceeds the value set for 1073 acceleration stops and frequency is maintained When the output current goes down below the value set for parameter n073 acceleration resumes at the normal acceleration rate Motor Current A n073 ae gt Time Output Frequency A gt Time Holds the output frequency gre to limit the load current Figure 20 Stall Prevention During Acceleration In the constant output area output frequency gt base frequency n0 3 the current limit level during acceleration is changed by the following equation Current Limit Level During _ Current Limit Level During Base Frequency n013 Accel in Constant Output Area Acceleration n073 Output Frequency Stall Prevention Level During Running n074 StallP Run Level The stall prevention level during running can be set in units of 1 inverter rated current 100 Factory setting kVA dependent A setting of 200 disables current limit during running During speed agree if the output current exceeds the value set for parameter n074 then deceleration is initiated W
58. ction Input Signals LED Setting Description Remarks 0 R R wire Sequence Only parameter n036 can be Set to this value Fwd Rev command 3 wire sequence Only parameter n036 can be set to this value Ext Fault NO Extemal fault normally open fia este external fault signal is input Digital Ext Fault NC External fault normally closed Drange ee sen extemal fault signal is input Digital Fault Reset Fault reset Resets fault Fault resetis disabled during run command input Sel _ Local Remote selection COM INV Sel U Fref RUN com STOP Cmd Dec2 NO Fast stop using Decel 2 normally open Decelerates to stop by decel time 2 n021 when fast stop is input Decelerates to stop by decel time 2 n021 when fast stop is input Master frequency reference inputlevel voltage input at open current input at closed can be selected Mult Step Spd 1 Multi step speed reference command 1 e Multi Step Spd 2 Multi step speed reference command 2 NotUsed Notused JOG Command J og reference n030 Acc Dec Switch Accel Decel time selection Coasting signal Motor starts coasting when the signalis input Ext Baseblk NO Extemal baseblock normally open Digital operator displays bb blinking Coasting signal Motor starts coasting when the signalis input Ext Baseblk NC External baseblock normally closed Digital operator displays bb blinking SpdSrch MAXFRQ Speed search from maximum frequency
59. curely mounted All items are correctly grounded Digital Operator Display at Power Up JVOP 130P When the system is ready for operation turn ON the power supply Verify that the inverter powers up properly If any problems are detected turn OFF the power supply immediately The digital operator display illuminates as shown below when the power supply is turned ON Drive Fwo Rev REMOTE CI ee EST A La Operation Mode Indicators a DRIVE Lit when in operation mode gt FWD Litwhen there is a forward run command input 0 0 HZ REV Litwhen there is a reverse run command input SEQ Litwhen the run command from the control circuit terminal is enabled REF Lit when the frequency reference from control cir cuit terminals FV and Fl is enabled L Display Section 2 line x 16 character alphanumeric LCD that displays data for monitoring user parameters and set values DIGITAL OPERATOR JVOP 130P DSPL ENTER LOCAL REMOTE A WY Keys Execute operations such as setting user parameters 5 monitoring and auto tuning STOP O 7 Figure 14 Digital Operator Display at Power up J VOP 130P Operation Checkpoints Motor rotates smoothly Motor rotates in the correct direction Motor has no abnormal vibration and is not noisy Acceleration and deceleration are smooth Unit is not overloaded Status indicator LEDs and digital operator display are correct
60. customer O O Indicates customer connection terminal Wire only to terminals shown Note that not all terminals shown are available in all ratings see pages 6 and 7 Indicates alternate terminal marking i e R and L1 Function labels shown for these terminals are determined by factory settings of 1036 through 7040 see paragraph 3 4 of P5 user manual Function labels shown for these terminals are determined by factory settings of n047 amp n042 see page 71 of P5 user manual Function label shown for this terminal is determined by factory setting of n043 n044 see page 70 of P5 user manual Function labels shown for these terminals are determined by factory setting of n05 2 see page 49 of P5 user manual Multiple combinations of frequency references are possible see page 70 of P5 user manual The Drive Electronic Thermal Overload function 7023 NO34 meets standards set by UL and CSA for motor thermal overload protection If local code requires separate mechanical overload protection an overload relay should be installed interlocked with the drive as shown It should be the manual reset type to prevent automatic restart following a motor fault and subsequent contact reclosure after cool down Insulated twisted shielded wire is required 2 conductor 18 GA Belden 8760 or equivalent 3 conductor 18 GA Belden 8770 or equivalent Connect shield ONLY AT drive END Stub and isolate
61. d Signals of Control Circuit TERMINAL FUNCTIONS DESCRIPTION SIGNAL LEVELS 2 WIRE CONTROL Forward Run Stop signal See NOTE 1 Run at closed stop at open See NOTE 2 3 WIRE CONTROL Run signal Run at closed See NOTE 2 2 WIRE CONTROL Reverse Run Stop signal See NOTE 1 Run at closed stop at open See NOTES 2 amp 3 3 WIRE CONTROL Stop signal Stop at open See NOTES 2 amp 3 External fault input Fault at closed see NOTES 2 amp 3 When the External Fault input is applied the drive s Fault relay trips shutdown and the motor coasts to a stop The Digital Operator displays EF3 Ext Fault 3 failure Fault Reset input external Fault Reset at closed see NOTES 2 amp 3 The Fault Reset input will reset the Fault relay if the drive is in stopped condition Both Forward Run Stop signal and Reverse Run Stop signal must be OPEN Multi step Speed Reference 1 Effective when closed See NOTES 2 amp 3 Multi step Speed Reference 2 Effective when closed See NOTES 2 amp 3 Sequence control input common for terminals S1 S6 Sequence control input 0 V Multi function contact output N O One of 18 functions are available by setting of parameter n042 Contact capacity 250 Vac at 1A or below 30 Vdc at 1A or below Connection for shield sheath of signal leads Frequency reference power supply 15V Control power sup
62. d T3 on the main circuit output section 4 Never touch the output circuit directly or place the output line in contact with the inverter enclosure 5 Do not connect a phase advancing capacitor or an LC RC noise filter to the output circuit 6 The motor wiring must be less than 328ft 100m in length and in a separate conduit from the input power wiring 7 Control wiring must be less than 164ft 50m in length and in a separate conduit from both the motor wiring and the power wiring 8 Tighten the screws on the main circuit and control circuit terminals 9 Low voltage wires shall be wired with Class 1 wiring 10 Please observe national electrical code NEC when wiring electrical devices Failure to observe these precautions may result in equipment damage Inspection After wiring is complete verify that All wiring is correctly installed Excess screws and wire clippings are removed from inside of the unit Screws are securely tightened Exposed wire has no contact with other wiring or terminals IDM P5 Installation amp Quick Start User s Manual 15 Unapter 1 Rece v ng amp Installat on Wiring P5 Standard Connection Diagram DC Link Reactor option el B1 B2 0707 1 4 1 d1 nw T1 L2 A l f 4 T2 M g3 J 4k 4 13 e
63. dertorque detection at speed agree coast to stop after detection Fault 8 UT Run Flt Undertorque detection at run coast to stop after detection Fault n078 Over Undertorque Unit 1 160 62 detection level OL3 Setting range 30 200 Torq Det Level 100 inverter rated current n079 Over Undertorque detection Unit 0 1s 0 1s 62 delay time OL3 Setting range 0 1 10 0s Torq Det Time n080 On delay timer Unit 0 1s 0 0s 68 On Delay Timer Setting range 0 0 25 5s n081 Off delay timer Unit 0 1s 0 0s 68 Off Delay Timer Setting range 0 0 25 5s j LED j dd a rensat SettingLCD SettingDescription Beers DB Resistor P rot 0 DisabledNo DB protection calculated or provided 1 EnabledProtection provided for OMRON 3 ED resistor n083 Input phase loss Unit 1 7 56 detection level SPI Setting range 1 100 In Ph Loss Lvl When setting is 100 this function is disabled j LED j noua a SettingLCD SettingDescription Paved ae 0 Disabled PID disabled 1 Enabled D F dbkPID enabled 2 Enabled D FdfwdPID w Feed forward 3 Enabled RevF dbkPID w Inverted feedback n085 Feedback calibration gain PID Unit 0 01 1 00 57 PID Fdbk Gain Setting range 0 00 10 00 n086 Proportional gain PID Unit 0 01 1 0 57 PID P Gain Setting range 0 0 10 0 n087 Integral time PID Unit 0 1s 10 0s 57 PID Time Setting range 0 0 100 0s n088 Derivative time PID Unit 0 01s 0 00s 57 PID D Time Setting range 0 00 1 00s IDM P5 Installation Quic
64. det ir 63 V f pattern AUS Mic ii Aa dz 64 Ship Compensation 3 02345 sels ses eed ka pe aaa wee a E ues De AeA Pia ees 65 INPUTS A OUTPUTS ae 825 td dicey wah dela Oe ANE Fee Gadel da nd A AAA eens a 66 Multi function input signals 0 6 rr 66 Analog Input sionals cai O nee weer diate a E cane been es 69 Multi function output signals 2 ccc tenet e teen tena 71 DIAGNOSTICS Pr CautONs uc Rene PERRI EP aed RAE Te eee EAR esas bees 73 MAINTENANCE amp INSPECTION ore cin ooie eneee cece ene n eee n eee ene e ene nnes 74 PELO SPEND Ale whee hen Alor kate CA ee ek toe 74 Parts Replacement Schedule 0 rreraren 74 ALARM amp FAULT DISPLAY a a Burman AOE N 75 Alarm DISplAay ccc eid A AS AA a ees es 75 Fault Display caren ai a os Sat i etd SAA ees Sac 75 Motor Faults vs siiis saien beatin ema Sa thine Re Reread eaten A natures nna eee 78 APPENDIX BRAKING CONNECTION DIAGRAMS 0 0 cee cee tenet et ene eee eens 79 DIGITAL OPERATOR MONITOR DISPLAY 00 cece cece cence ene ene eens 80 CE CONFORMANGE 3 55 92 00 beceb ecgis da aida RE Bid a Ree 82 IDM P5 Installation amp Quick Start User s Manual 4 Cnapter 1 Rece v ng amp Installat on Chapter 1 RECEIVING amp INSTALLATION 1 1 INTRODUCTION The P5 is a series of high quality variable torque inverters With a power range of 75 to 500 HP it provides all the functionality of prior series in a compact low cost package This functionality incl
65. e a ONT 01 P5 Series User s Manual with alphanumeric operator J A i A it h an AWARNING PRECAUTIONS 1 2 3 4 5 6 Read this manual in its entirety before installing or operating the P5 inverter This manual applies to inverters with software versions 5110 5120 or later only and is not intended to be used in conjunction with any other soft ware Do not connect or disconnect wiring or perform signal checks while the power supply is turned ON The P5 internal capacitor may be charged even after the power supply is turned OFF To prevent electrical shock disconnect all power before servicing the inverter Then wait at least five minutes after the power supply is discon nected and all LEDs are extinguished Do not perform a withstand voltage test or a megger test on any part of the P5 This electronic equipment uses semiconductors and is vulnerable to high voltage Do not remove the operator unless the power supply is turned OFF Never touch the printed control board while the power supply is turned ON The P5 is suitable for use on a circuit capable of delivering not more than 65 000 RMS symmetrical amperes 480 Volts maximum 460V class units 240 Volts maximum 230V class units Failure to observe these and other precautions highlighted in this manual will expose the user to high voltages result ing in equipment damage serious injury or death NOTICE Printed Apr
66. e N cen 4 20mA 4 POMA Y Fl 2500 E AJD or K 10 bit A O 10V 1 FC 0V r 1 1 4 w 1 1 1 Digital RS 232 10 pin Operator lt O Multi Function Analog Outputs 2 Multi Function Contact Outputs 250VAC 1A or less 30VDC 1A or less overvoltage category 2 Figure 11 P5 Terminal Diagram tective separation circuits These circuits are hazardous and are separated from accessibility by pro These circuits are not separated from hazardous circuits by protective separation but only with basic insulation These circuits cannot be accessed and must not be interconnected with any circuits which are accessible unless they are isolated from accessible circuits by supple mental insulation These circuits can be connected only to the following 30VDC or less overvoltage category 2 250VAC or less overvoltage category 2 These circuits are not separated from hazardous circuits by protective separation but only with basic insulation These circuits cannot be IDM P5 Installation Quick start User s Manual 82 Append x A 3 CE Conformance CE CONFORMANCE Electro Magnetic Compatibility EMC Compliance In order to conform to EMC standards exclusive use methods are required for line filter application cable shielding and inverter installation An outline of the methods follows The line filter and the inv
67. e motor Slip Compensation Gain n107 Slip Comp Gain This parameter is used to input the slip of the motor The setting is entered as a percent of base frequency n013 The default value for n107 is 0 0 which disables this feature To properly set the parameter use the following equation Synchronous Speed Full Load Speed Synchronous Speed nl07 120 x Rated Frequency of Motor Poles Where Synchronous Speed Full Load Speed Motor Nameplate Speed Slip Compensation Primary Delay Time n109 Slip Comp Delay This parameter sets how fast the inverter output frequency responds to changing loads A long time will cause a slug gish response a large momentary speed droop A short time will cause a fast response less speed droop Too short of a time may cause instability IDM P5 Installation Quick start User s Manual 65 Unapter 3 Programm ng Features Inputs amp Outputs 3 4 INPUTS amp OUTPUTS Multi function Input Signals n036 to n040 Multi function contact input terminal S2 to S6 functions can be changed when necessary by setting parameters n036 to n040 respectively None of these parameters can receive a setting common with the other no duplication Terminal S2 function set via parameter n036 Terminal S3 function set via parameter n037 Terminal S4 function set via parameter n038 Terminal S5 function set via parameter n039 Terminal S6 function set via parameter n040 Multi fun
68. e the Remote Mount Resistor Unit generates heat during dynamic braking Operation install it in a location away from other equipment Select mounting locations for the Braking Transistor Unit s and Remote Mount Resistor Unit s so that wiring between the drive and the Master Braking Transistor Unit and between each Braking Transistor Unit and its associated Remote Mount Resistor Unit is less than 33 feet 10 m 1 Mount the Braking Transistor Unit s on a vertical surface A Braking Transistor Unit requires a minimum 1 18 inches 30 mm clearance on each side and a minimum 3 94 inches 100 mm clearance top and bottom Attach the Remote Mount Resistor Unit maintaining a minimum 1 97 inches 50 mm clearance on each side and a minimum 7 87 inches 200 mm clearance on top 2 In each Braking Transistor Unit set the nominal line voltage jumper plug to the correct setting for the installation this is factory set at the 230V 460V 575V position To access jumper plugs remove plexiglass cover 3 If multiple Braking Transistor Units are being installed the unit closest to the drive should have the SLAVE MASTER jumper plug on its PCB set to the MASTER position factory setting all others must have this jumper plug moved to the SLAVE position 4 lf a single Braking Transistor Unit and Remote Mount Resistor Unit are being installed connect them to the drive and external control circuitry according to the chart below and Figure A6 4
69. ed cable for connection between drive and motor solidly connect armor or shield to motor frame and to the drive s ground terminal Sop ey PREFERRED NOT RECOMMENDED NOT ACCEPTABLE A Grounding of Three Drives a a CORRECT NOT RECOMMENDED B Grounding of Drive Motor Figure 1 1 Grounding 1 4 3 Auxiliary Input and Output Power Option Devices A disconnect device circuit breaker contactor disconnect switch etc should NOT be used as a means of starting and stopping the drive or motor A disconnect device can be installed for emergency stop purposes but when that disconnect device is opened there may be loss of electrical braking Figure 1 2 is a factory guideline for proper wiring practices and relative locations within the electrical path from the line to the load It does not imply what devices are needed for a particular application nor does it show what devices were shipped with a particular order Therefore disregard those items in the diagram which are not being used in your installation However it is recommended that an input or DC reactor be used with models P5M51P5 thru 5015 when wired to a source of 600 kVA or greater Mount all optional power devices close to the drive and keep electrical connections as short as possible ISOLATION TRANSFORMER CUSTOMER S 39 A C LINE POWER SUPPLY NOTES 1 Connect drive ground terminal or panel to earth ground Always use low
70. en level is setto 200 current limit during acceleration is dis dependent StallP Accel Lvl abled n074 Currentlimit Stall prevention Unit 1 Setting range 30 200 kVA 46 level during running When level is setto 200 current limit during dependent StallP Run Level running is disabled n075 Frequency agree set point Unit 0 1Hz 0 0Hz 49 72 Freq Det Level Setting range 0 0 400 0Hz n076 Frequency agree Unit 0 1Hz 2 0Hz 72 detection width Setting range 0 0 25 5Hz Freq Det Width IDM P5 Installation amp Quick start User s Manual 39 Unapter 3 Frogramm ng Features P5 Parameters No Function Name Description Factory UserSet Ref LCD Operator Display Default ting Page n077 Over Undertorque LED Disabled 62 detection OL3 SettingLCD SettingDescription Torq Det Sel 0 Disabled Detection disabled 1 OT Spd Agree AlmOvertorque detection at speed agree con tinue running after detection Alarm 2 OT Run AlmOvertorque detection at run continue running after detection Alarm 3 OT Spd Agree F ItO vertorque detection at speed agree coast to stop after detection Fault 4 OT Run Flt Overtorque detection at run coasts to stop after detection Fault 5 UT Spd Agree AlmU ndertorque detection at speed agree continue running after detection Alarm 6 UT Run AlmUndertorque detection at run continue running after detection Alarm 7 UT Spd Agree F ltUn
71. equired only if UL CUL certification is needed 25 1M L1 o s MN L2 i L l L CONTROL s3 PCB sc O REMOTE MOUNT BRAKING RESISTOR TRANSISTOR UNIT 1 MASTER NOT RECOMMEND WIRING CONFIGURATION BRAKING BRAKING REMOTE TRANSISTOR TRANSISTOR MOUNT UNIT UNIT RESISTOR Po Po O O REMOTE MOUNT ia UNIT B r REMOTE PART OF USER SUPPLIED MOUNT l EXTERNAL 4 RESISTOR CIRCUIT 120VAC power POWER REMOTE THRX OFF ON l MOUNT l i RESISTOR l 1M l 4 l l IA FAULT I I CONTACT o Q lt O NOTE Connect only the number of braking transistor units and remote mount resistor units required for the application Figure A6 5 Wiring Multiple Braking Transistor Units and Remote Mount Resistor Units to Drive P5M5045 thru 5110 w Fuse required only if UL CUL certification is needed 26 6 IMPORTANT After wiring test insulation resistance of each Braking Transistor Unit Remote Mount Resistor Unit with a 900V megger as follows a Disconnect leads between the Braking Transistor Unit and the drive If equipment with semiconductors is connected across terminals 1 amp 2 of the Braking Transistor Unit remove the wiring b Connect common leads jumpers across Braking Transistor Unit terminals N P Po and B and across 3 amp 4 as shown in Figure A6 6 c Measure the insulation resistance at points a b and c in Figure A6 6 with the megger ADJUS
72. er AC 3V Monitor Variable Figure 28 Frequency Meter Ammeter Calibration Parameter n053 determines the slope of the signal output on terminal AM for the variable being monitored Increasing this value increases the slope Refer to Figure 28 Frequency Signal Adjustment When the frequency reference is given by an analog signal at control circuit terminals FV and FI the relation between analog voltage or current and frequency reference can be set Frequency Reference Max Output F requency Gain 100 Max Output Frequency Bias 190 oV Tov indicates when current 4mA 20mA reference inputis selected Figure 29 Frequency Signal Adjustment Terminal FV Gain n048 Terminal FV Gain The analog input voltage value for the maximum output frequency 1011 can be set in units of 1 from 0 to 200 Factory setting 100 Terminal FV Bias 1049 Terminal FV Bias The frequency reference that is generated when the analog input is OV can be set in units of 1 from 100 to 100 n011 maximum output frequency 100 Factory setting 0 Terminal FI Gain n050 Terminal FI Gain The analog input current value for the maximum output frequency n011 can be set in units of 1 from 0 to 200 Factory setting 100 Terminal FI Bias 1051 Terminal FI Bias The frequency reference that is generated when the analog input is 4mA can be set in units of 1 from 100 to 100 n011 maximum out
73. er n106 Stop bit fixed at 1 bit Protocol In accordance with MODBUS Maximum number of units to be connected 31 units when RS 485 is used Data to be Sent Received by Communication Data to be sent received by communication are run commands frequency reference fault contents inverter status and parameter setting reading Operation Mode Selection 1002 Oper Mode Select Select the run command and frequency reference input method in parameter 1002 To provide a run command and or frequency reference by communication set this parameter to a selection that contains COM for SEQ and or REF Regardless of this selection monitoring of running status parameter setting reading fault reset and multi function input commands from the PLC are possible The multi function input command becomes OR with the command input from control circuit terminals S2 to S6 MODBUS Frequency Reference Unit n103 MODBUS Fref Unit The frequency reference units from the PLC and in the frequency reference and output frequency monitors by com munication are set with parameter n103 The output frequency resolution of the P5 is 0 1Hz Even if the frequency reference unit is changed to 0 01Hz in parameter n 03 the value in the hundredth digit of the received frequency ref IDM P5 Installation amp Quick start User s Manual 52 Chapter 3 Programming Features P5 Operation erence is rounded off internally When 30 000 100 in units of 0 1
74. er overload OL2 Inverter output exceeded the motor overload level see n012 Invert exceeded the inverter overload level pu oL3 Overload 3 Overtorque detection OL3 Invert put current exceeded the overtorque detection level n078 Reduce the load Reduce tion time he load extend the accelera SC Short Circuit Load short circuit SC Inverter output load is short circuited Check Check he motor coil resistance he motor installation EFO OptExternal Flt from seria communication Fault occurred in the external control circuit Check the external control circuit EF2 External Fau 2 EF3 External Fau 3 EF4 External Fau S4 EF5 External Fau 5 EF6 External Fau S6 Fault occurred in the external control circuit Check the condition of the input termi nal Ifthe LED lights when terminal is not connected replace the inverter SPI Input Pha Loss SPo Output Pha Loss Excessive ripple in the DC bus Output open phase Inverter input power supply has open phase Large unbalance in input line voltage Inverter output has open phase Check the line voltage Re tighten the output terminal screws Check the output wiring IDM P5 Installation Quick start User s Manual 76 LCD Operator Fault Display Name Description Un
75. eration mode selection 1002 Closed Frequency reference and run command from serial communication Example Set 1002 to SEQ TRM REF TRM Open Frequency reference from control circuit terminals FV amp FI and run command from control circuit terminals Sl and S2 Closed Frequency reference and run command from serial communication IDM P5 Installation Quick start User s Manual 67 Cnapter y Programm ng Features Inputs amp Outputs Timer Function setting Timer Start Cmd The timer function is used in conjunction with the multi function contact output parameter n041 or n042 set to Timer Output When the timer function input is closed for longer than the ON delay timer 1080 the timer function output closes When the timer input is open for longer than the OFF delay timer n081 the timer function output opens Multi function Contact Input Timer Func Multi function Con Output Timer Function ion tact n080 Figure 48 Timing Diagram of Timer Function Analog Reference Sample Hold Selection setting Ref Sample Hold This feature allows a single analog signal to be used among multiple inverters to sample and hold separate speeds Each inverter can be commanded to acknowledge the reference at different times If the analog reference sample hold input ter minal is closed for 100ms or longer the analog frequency reference is sampled when i
76. erter must be mounted on the same metal plate The filter should be mounted as close to the inverter as practical Keep cable as short as possible The metal plate should be securely grounded The ground of the line filter and inverter must be bonded to the metal plate with as much area as possible For line power input cable screened cable is recommended at least within the panel The screen of the cable should be connected to a solid ground For the motor cable screened cable max 20m must be used and the screen of the motor cable is connected to ground at both ends by a short connection using as large an area as practical For a more detailed explanation please refer to document EZZ006908 The following table and figures show the line filter list for EMC standards and the installation wiring of inverter and line filter Line Filter List for EMC Standards Inverter Model PSUxxxx Line Filter Manufactured by Schaffner FS4874 7 07 Rated Current A Mass kg Dimensions mm WxDxH 50 x 126 x 255 FS4874 18 07 55 x 142 x 305 FS4874 30 07 60 x 150 x 335 FS4874 42 07 70 x 185 x 329 FS4874 55 07 80 x 185 x 329 FS4874 75 34 80 x 220 x 329 FS4874 100 35 90 x 220 x 379 FS4874 130 35 110 x 240 x 429 FS4874 180 07 110 x 240 x 438 FS4874 300 99 300 x 564 x 160 FS4874 400 99 300 x 564 x 160 FS4874 500 99 300 x 564 x 160 FS4874 60
77. f 0 1s 1s for 1 000s and above Deceleration Time 1 Decel Time 1 Deceleration time 1 n019 can be set read in units of 0 1s 1s for 1 000s and above V f Pattern Selection V f Selection V f pattern selection n010 can be set during stop Frequency Reference Gain Terminal FV Gain Frequency reference gain n048 can be set during stop Frequency Reference Bias Terminal FV Bias Frequency reference bias n049 can be set during stop Motor Rated Current Motor rated FLA Motor rated current n033 can be set during stop PID Selection PID Mode PID selection n084 can be set during stop Energy Saving Selection Energy sav Sel Energy saving selection n096 can be set during stop PRGM Mode Parameter nXXX Parameters can be set read during stop IDM P5 Installation Quick start User s Manual 81 Appendix A 3 CE Conformance A 3 CE Conformance Applicable to 460V Models Only CE CONFORMANCE Low Voltage Directive LVD Compliance B1 B2 o el 2 1 L1 I Bile aE mg L3 dk y El vv oS Jt Sf Gate Drive 8 77 fa a soy S1 Fixed 1 557952 453 1 0 Multi Function 54 a Inputs oo PWM Com AC 1156 8 bit SC Com a 1 1 1 HA 1 1 G r 1 gt Pee i A ES 15V E Analog Inputs 0 10V FV 20kQ Mi Input FI selectabl
78. g the torque compensation gain n071 For details on setting the V f pattern see V f Pattern Adjustment on page 75 Full range Automatic Torque Boost The motor torque requirement changes according to load conditions Full range automatic torque boost adjusts the output motor voltage according to the required torque The P5 automatically adjusts the voltage during constant speed operation as well as during acceleration The required torque is calculated by the inverter The optimum motor voltage will be output to ensure tripless opera tion and power savings Output voltage Torque compensation gain x Required torque Voltage A 4 Required torque Increase voltage AA Frequency Figure 43 Torque Characteristics Normally no adjustment is necessary for torque compensation gain 1071 factory default 1 0 When the wiring dis tance between the inverter and the motor is long or when the motor generates vibration change the torque compensa tion gain Increasing torque compensation gain increases motor torque but an excessive increase may cause the following Inverter trips due to motor overexcitation Motor overheat or excessive vibration If adjustment is necessary adjust in 0 1 increments IDM P5 Installation Quick start User s Manual 61 Unapter 3 Programm ng Features P5 Operation Torque Detection The over undertorque detection circuit will activate when the motor load causes the motor c
79. he function of output terminals MA MB or M1 Release Width 4Hz Detection Width 2Hz y ai Frequency Reference Output Frequency Frequency Agree Signal o Figure 51 Example of Frequency Agree Signal setting At Speed Desired Frequency Agree setting At Desired Speed See Figure 52 below for an example of selecting the desired frequency agree signal as the function of output terminals MA MB or M1 Release Width 4Hz Desired Frequency Agree Set Point n075 Detection Width 2Hz Output Frequency Desired Frequency Agree Signal o Figure 52 Example of Desired Frequency Agree Signal setting At Desired Speed IDM P5 Installation Quick start User s Manual 72 Cnapter 4 D agnost cs Chapter 4 DIAGNOSTICS AWARNING PRECAUTIONS 1 Never touch high voltage terminals in the inverter 2 Replace all protective covers before powering up the inverter When removing the cover be sure to shut OFF the power supply to the inverter 3 Perform maintenance or inspection only after verifying that the charge LED has gone OFF after the main circuit power supply is turned OFF 4 Only authorized personnel should be permitted to perform maintenance inspections or parts replacement Failure to observe these precautions highlighted in this manual will expose the user to high voltages resulting in equipment damage serious injury or death ACAUTION PRECAUTIONS
80. hen preparing to mount the P5 lift it by its base Never lift it by the front cover 2 Mount the inverter onto nonflammable material 3 The P5 generates heat For the most effective cooling possible mount it vertically For more details refer to Dimensions Heat Loss on pages 12 amp 13 and Clearances on page 14 4 When mounting units in an enclosure install a fan or other cooling device to keep the intake air temperature below 113 F 45 C Failure to observe these precautions may result in equipment damage Choosing a Location Be sure that the inverter is mounted in a location protected against the following conditions Extreme cold and heat Use only within the ambient temperature range 14 to 104 F 10 to 40 C Direct sunlight not for use outdoors Rain moisture High humidity Oil sprays splashes Salt spray Dust or metallic particles in the air Corrosive gases e g sulfurized gas or liquids Radioactive substances Combustibles e g thinner solvents etc Physical shock vibration Magnetic noise e g welding machines power devices etc IDM P5 Installation amp Quick Start User s Manual 10 Unapter 1 Rece v ng amp instaat on Mounting Removing and Replacing the Digital Operator To remove the digital operator from the front cover push the operator lever in the direction shown by arrow 1 and lift the digital operator in the direction shown by arrow 2
81. hile the output current exceeds the value set for n074 deceleration continues When the output current goes below the value set for parameter n074 acceleration begins at the normal acceleration rate bringing the motor to the set fre quency Motor Current A n074 Ho Time Output Frequency A gt Time Decreases the output frequency ES to limit the load current Figure 21 Stall Prevention During Running IDM P5 Installation Quick start User s Manual 46 Chapter 3 Programming Features P5 Operation Stall prevention during deceleration n072 StallP Decel Sel To prevent overvoltage during deceleration the inverter automatically extends the deceleration time according to the value of main circuit DC voltage When using an optional braking resistor for the P5 set parameter n072 to 0 LED Setting LCD Setting Stall Prevention During Deceleration 0 Disabled Disabled when optional braking resistor mounted 1 Enabled Enabled factory default Frequency Extends the deceleration time to ee overvoltage fault gt Time lt gt Set Deceleration Time Figure 22 Stall Prevention During Deceleration DC Injection Braking DC Injection Braking Current 1068 DCInj Current DC injection braking current can be set in increments of 1 100 inverter rated current DC injection Braking Time at Stop n069 DCInj Time Stop DC injection braking time at stop can be
82. ignals Forward Power ON Operation Frequency Setting Stop Figure 16 Operation Sequence by Control Circuit Terminal Signal Typical Operation Example by Control Circuit Terminal Signal Description 1 Power ON Displays frequency reference value REMOTE mode is preset at the factory Y 2 Frequency Setting Input frequency reference voltage current by control circuit terminal FV or Fl and ver ify the input value by the digital operator Output Frequency Display Write in set value 3 Forward Run Close between control circuit terminals 1 and SC to perform forward run Y 4 Stop Open between control circuit terminals 1 and SC to stop operation Key Sequence DSPL Digital Operator Display Frequency Ref 0 0 Hz REMOTE LED SEQ REF ON Frequency Ref 60 0 Hz For reference voltage 10V Output Freq 0 0 Hz Output Freq 60 0 Hz RUN LED ON Output Freq 0 0 Hz STOP LED ON RUN LED blinking during deceleration IDM P5 Installation amp Quick Start User s Manual 29 Chapter 2 Operation Trial Operation Chapter 2 Operation Digital Operator Display 2 2 DIGITAL OPERATOR DISPLAY All functions of the P5 are accessed using the JVOP 130P Digital Operator Below are descriptions of the display and key pad sections DRE FD Ay ee Operation Mode Indicators DRIVE Lit
83. il 1999 The information contained within this document is the proprietary property of IDM Controls and may not be copied reproduced or transmitted to other parties without the expressed written authorization of IDM Con trols No patent liability is assumed with respect to the use of the information contained herein Moreover because improve ments are constantly being made to our high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Nevertheless IDM assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained in this publication IDM P5 Installation amp Quick Start User s Manual 2 CONTENTS Section 1 1 1 2 1 3 1 4 2 1 2 2 2 3 2 4 3 1 3 2 3 3 contents Description Page RECEIVING amp INSTALLATION INTRODUCTION A be a sud Sowa sew hid whee weds e A A AERA A E E EEAS 5 SPECIHCATIONS at ig Seve stave noted acts il dabas a 6 PRIO VAENE T ETE N E EE E ES 6 AOD E E O RAN 7 PRELIMINARY INSPECTION 00 cece ccc eee ee ee nen n deen eee A 8 RECETVIN Soi eon cee cache A A ipsa did ata kage ec aa E Adee teh ore 8 Checking the Nameplate iii ee deed wank Oe ee ae ae eR ee ca eee ee 8 Identifying the Parts oo aa PRE Ea Ew We daw awe as 9 MOUNTING 000 Hi she eae Sa GS A A Sats Dae outed ed E hae eee WN Td Bea
84. impedance paths and connections Mount input and output RFI filters physically as close to the drive as possible on the same panel if possible Filters should have a solid connection from filter ground terminal to the cabinet ground point If multiple input or output RFI filters are used they must be wired in parallel Shield individual conductors with metallic conduit or use armored or shielded cable Connect output conduit armored cable or shielded cable in a manner that allows it to act as an unbroken shield from the drive panel to the motor casing RF noise filter different from RFI filter is a delta wye capacitor network which is wired in parallel with the drive input terminals On the smaller drives with die cast chassis it must be mounted externally On the larger drives with sheet metal chassis it may be mounted inside the area where the input power wiring enters the drive On units equipped with bypass it may be wired to the primary side of the circuit breaker and mounted to the bypass panel or sidewall Connection points Terminals L1 L2 L3 Input Power Output Power T1 T2 T3 PANEL GROUND O O O C1 L3 B1 L2 au E P iaz NOISE INPUT RFI FILTER INPUT REACTOR i Ll L3 C2 1 O n a C282 G PANEL GROUND z SEE NOTE 2 SEE NOTE 5 SEE NOTE 2 Do REACTOR P5M Drive SEE NOTE 6 OUTPUT PANEL GROUND gt SEE NOTES 3 4
85. in set value Frequency Ref 15 0 Hz e Select output frequency monitor display ns Table 2 1 Test Run With Digital Operator Continued amor e REE DESCRIPTION KEY SEQUENCE DISPLAY Forward Run Press RUN LED turns on e Forward run 15 Hz gt Output Freq 15 0 Hz after motor reaches set frequency Reverse Run Press DSPL e Select reverse run Forward Reverse For 3 times Switch to rev by pressing Forward Reverse either re xy me e Write in set value Press ENTER Forward Reverse rEv e Select output frequency Press monitor display sii Output Freq 15 0 Hz 13 times i gt Frequency Reference Value Change 15 Hz to 60 Hz Select frequency Press Frequency Ref f lue displ reference value display Baer 15 0 Hz 15 times e Change set value Change value by pressing either i Frequency Ref AW NZ 60 9 Hz 19 Table 2 1 Test Run With Digital Operator Continued DIGITAL OPERATOR DESCRIPTION KEY SEQUENCE DISPLAY Continued e Write in set value Press Frequency Ref ENTER 60 0 Hz e Select output frequency Press monitor display ho Output Freq 60 0 Hz Stop e Decelerates to a stop Press RUN LED blinks while e stop motor is being decelerated and STOP RESET LED turns ON then RUN LED Output Freq 0 0 Hz turns OFF 2 3 PRE OPERATION CONSIDERATIONS
86. in when running in the energy saving control mode to calculate the voltage at which motor efficiency will be greatest and set it as the output voltage reference This value is preset at the factory to the standard induction motor value prior to shipment As the energy saving gain increases output voltage decreases Energy Saving Voltage Lower Limit 1098 EngSavVLLmt 60Hz n099 EngSavVLLmt 6Hz Sets the output voltage lower limit If the voltage reference value calculated in the energy saving mode is smaller than the specified lower limit this lower limit value is output as the voltage reference value The lower limit value is set in order to prevent stalling at light loads Set voltage limits at 6Hz and 60Hz a value obtained by linear interpola tion should be used to set any limit values other than at 6Hz or 60Hz Setting is made as a percentage of motor rated voltage A Voltage 255V n098 n099 Lower Limit GHz 60Hz g Frequency This value is doubled for 460V class inverters Figure 24 Energy Saving Voltage Lower Limit IDM P5 Installation Quick start User s Manual 48 Chapter 3 Programming Features P5 Operation Frequency Agree Set Point n075 Freq Det Level When multi function contact output selections 1041 or n042 are set to Freq Det 1 or Freq Det 2 frequency detection is enabled This function is activated when the output frequency is above or below the frequency agree set point n075
87. ion When starting into a coasting motor use the speed search command or DC injection braking at start to prevent a drive trip and motor burnout Speed search This function allows the restart of a coasting motor without the necessity to stop It is useful during inverter bypass operation when switching between the motor receiving power directly from the line to the inverter Set the multi function contact input selection n036 to n40 to SpdSrch MAXFREQ start search command from maximum output frequency or SpdSrch SETFREQ start search command from the set frequency Build a sequence so that the FWD REV run command is input at the same time as the search command or after the search command If the run command is input before the search command the search command is not effective Below is a timing diagram of the search command input FWD REV Run Command ON ON Max Output Frequency or Frequency Reference at Run Command Input Speed Search Command Output Frequency ea Min Baseblock Speed Search Time n057 Operation Speed Search Start Speed Detection Agree Condition Inverter Output Current Condition Inverter Output Current gt n056 Speed Search Level lt n056 Speed Search Level Figure 44 Search Command Input Timing Diagram DC Injection Braking at Start n068 DCInj Current n070 DCInj Time Start This function restarts a coasting motor after first applying it with DC in
88. is selected 10 Ready Inverter operation ready Closed when no inverter fault does not occur and the inverter can be operated 11 Timer Output Timer function 80 12 Auto R estarting Automatic restart Closed during fault retry operation 51 13 OL Pre Alarm OL pre alarm Outputs an alarm before inverter and motor overload protection are enabled Pre alarm level is 150 for 48 sec for the inverter and more than 80 of the overload protection time for the motor 14 Freq Ref Loss Frequency reference loss Closes a contact when detecting a loss of reference condition See page 82 for n046 15 Set By Com Cntl Output from serial communication Activates contact output independently from inverter operation by a command from serial communication MODBUS 16 PID Fdbk Loss PID feedback loss Detects a rapid decrease in feedback and outputs a contact when the PID control mode is set Detects when the feedback value decreases less than the detection level n091 for longer than the feedback loss detection delay time n092 the inverter contin ues operation 17 OH1 Alarm OHl alarm Closed during heat sink overtemperature digital oper ator displays O H1 blinking 82 IDM P5 Installation Quick start User s Manual 71 Unapter 3 Programm ng Features Inputs amp Outputs Frequency Agree setting At Speed See Figure 51 below for an example of selecting the frequency agree signal as t
89. is selected the value is rounded off in the same way MODBUS Slave Address 1104 MODBUS Address Sets the slave address number It is necessary to set the address number so that it will not overlap with the address number of another slave unit connected on the same transmission line Note To change the values set in parameters n104 to n106 and enable new settings it is necessary to cycle power after entering the desired values Motor Overload Detection The P5 protects against motor overload with a UL recognized built in electronic thermal overload relay function Motor Rated Current n033 Motor Rated FLA Set to the rated current value shown on the motor nameplate Note setting to 0 0A disables the motor overload protection function Motor overload protection selection n034 Motor OL Sel LED Setting LCD Setting Electronic Thermal Characteristics Disabled Protection disabled STD Motor 8 min Applied to general purpose motor Standard rating Class 20 overload STD Motor 5 min Applied to general purpose motor short time rating Class 10 overload INV Motor 8 min Applied to blower cooled inverter duty motor standard rating Class 20 overload INV Motor 5 min Applied to blower cooled inverter duty motor short time rating Class 10 overload The electronic thermal overload function estimates motor temperature based on inverter output current and time to protect the motor from overheating When the electronic the
90. ive Electronic Thermal Overload function 7033 034 meets standards set by UL and CSA for motor thermal overload protection If local code requires separate mechanical overload protection an overload relay should be installed interlocked with the drive as shown It should be the manual reset type to prevent automatic restart following a motor fault and subsequent contact reclosure after cool down Insulated twisted shielded wire is required 2 conductor 18 GA Belden 8760 or equivalent 3 conductor 18 GA Belden 8770 or equivalent Connect shield ONLY AT drive END Stub and isolate other end The Digital Operator is standard on every drive Remote operators as shown may not be required Customer to connect terminal to earth ground 10Q or less An optional DC reactor may be added for harmonic attenuation if needed If application does not allow reverse operation 7006 Reverse Run Prohibit Selection should be set to REV prohibited 1 and the Reverse Run Stop input can be eliminated These terminals are not present on all drive ratings refer to Table 1 1 13 3 Phase Power Supply For 1 Phase power supply connect to L1 R and L2 S note that drives P5M5015 and below must be derated by 50 consult Factory for larger drives DC Reactor See Note 6 B1 B2 G2 03 See Note 8 HT See Note 8 U T1 10L See Note 2
91. jection braking DC injection braking time at start n070 is set in units of 0 1 second DC injection braking current is set in parameter 1068 in units of 1 When parameter 1070 is set to 0 DC injection braking is disabled and acceleration starts from the minimum output fre quency n016 Min Output F requency MM n070 DC Injection Braking Time at Start Figure 45 DC Injection Braking at Starting IDM P5 Installation Quick start User s Manual 63 Unapter 3 Programm ng Features P5 Operation V f Pattern Adjustment n010 V f Selection Set the V f pattern using parameter n010 as described below It may be necessary to change the V f pattern when using a high speed motor or when special torque adjustment is required in the application Set values 60Hz Preset Fixed V f pattern User defined V f Custom V f pattern can be set Set the V f pattern according to the following n010 60Hz Preset Factory default value Set parameter n010 to 60Hz Preset when a standard 50 60Hz 230 460V motor is selected This setting provides a standard linear V Hz pattern Parameters n011 through n017 cannot be adjusted n010 User defined V f Custom V f pattern Set parameter n010 to User defined V f when a variable torque pattern is required Parameters n011 through n017 can then be adjusted manually to customize a special V f pattern The default settings for parameters n011 through
92. k start User s Manual 40 Chapter 3 Programming Features P5 Parameters No Function Name Description Factory UserSet Ref LCD Operator Display Default ting Page n089 Limit of integral value PID Unit 1 100 57 PID Limit Setting range 0 109 n090 Feedback loss detection PID LED Disabled PID FdbkLoss Sel SettingLCD Setting Description 0 Disabled Detection is disabled 1 Multi function Output OnlyDetection is enabled n091 Feedback loss detection level Unit 1 0 PID Setting range 0 100 PID FdbkLoss Lvl n092 Feedback loss detection delay Unit 0 1s 1 0s time PID Setting range 0 0 25 5s PID FdbkLoss Tim n093 PID output selection LED Not Inverted PID Output Sel Setting LCD Settin 0 Not Inverted 1 Inverted n094 Sleep function start level PID Unit 0 1Hz 0 0Hz 57 Sleep Start Lvl Setting range 0 0 400 0Hz n095 Sleep function delay time PID Unit 0 1s 0 0s 57 Sleep Delay Time Setting range 0 0 25 5s n096 Energy saving selection LED Disabled 48 81 Energy Save Sel Setting LCD Setting Description 0 Disabled Energy saving is disabled 1 Enabled Energy saving is enabled n097 Energy saving gain K2 Unit 0 01 kVA depen 48 Energy Save Gain Setting range 0 00 655 0 0 No energy saving dent n098 Energy saving voltage lower Unit 1 15 48 limit at 60Hz Setting range 0 120 EngSavVLLmt 60Hz n099 Energy saving voltage lower Unit 1 12 48 limit at 6H
93. led Z n084 Figure 35a PID Control Block Diagram Notes 1 Value I is reset to 0 in the following cases When operation stops When the integral value reset signal is input by multi function contact input selection Any of parameters n036 to n040 are set to PID I Reset 2 The upper limit of value I can be set by parameter n089 Increase the value of parameter 1089 to upgrade control capability by integration If the control system vibrates and it cannot be stopped by adjusting the integral time output lag filter time etc decrease the set value of param eter n089 3 PID control can be canceled by a multi function contact input signal By setting any of parameters n036 to n040 to PID Disable and by closing the contact during running PID control is disabled and the setpoint value signal itself is used as a frequency reference signal 4 Inverse PID characteristics can be obtained by setting parameter n093 to Inverted 5 The PID Sleep feature can be used to automatically turn off the inverter output when the PID output value falls below the sleep function level n094 for longer than the sleep function time n095 The inverter will resume normal operation when the PID output is greater than the sleep level for longer than the sleep time Setting parameter n094 to 0 0 disables this feature PID Output n094 Sleep Level Internal RUN 1 i Command m n095
94. lip Comp Gain Setting range 0 0 9 9 n108 Motor no load current Unit 1 of Motor Rated Current n033 30 Mtr No Load Amp Setting range 0 99 n109 Slip compensation primary Unit 0 1s 2 0s 65 delay time constant Setting range 0 0 25 5s Slip Comp Delay n110 Operator connection fault LED Disabled detection selection Oper Detect F lt Setting LCD Setting 0 Disabled Enabled n111 Local Remote changeover LED Cycle 32 function selection LOC REM Change Setting LCDSet n Eve RUN 0 Cycle Extern RUN command 1 Acept Extern RUN command n112 Low frequency OL startpoint Unit 0 1Hz 6 0Hz Low Freq OL2 Start Setting range 0 0 10 0Hz n113 10Hz continuous operation level Unit 1 50 OL2_Level_ _0 Hz Setting range 25 100 n114 Notused n115 KVA selection Unit 1 kVA Inverter kVA Sel Setting range 0 35 Dependent n116 CT VT selection LED 6 7 CT VT Selection SettingLCD SettingDescription 0 CT OperationC onstant torque 1 VT OperationVariable torque IDM P5 Installation Quick start User s Manual 42 3 2 PARAMETER SET UP amp INITIALIZATION Parameter Selection Initialization n001 Password Chapter 3 Programming Features Parameter Set up amp Initialization The following table describes data which can be set or read when parameter n001 is set Parameters that can be Parameters that can be set 0 n001 parameter read only viewed n001 to n116 1 n001 to n035
95. load e Apply input power only after the front cover is in place DO NOT remove the front cover or Digital Operator while input power is on For 575V P5M5018 thru 5110 Verify that the drive power voltage select connector located at lower left corner inside drive chassis see Figure 2 1b is positioned correctly for the input power line voltage Voltage is preset to 575V at the factory Reposition if required to match Figure 2 1b E 15 nominal line voltage Power Voltage Selection Sy in 575V Drive 17 2 2 TEST RUN USING DIGITAL OPERATOR LOCAL CONTROL The operation described in Table 2 1 and shown in Figure 2 2 is for a standard 60 Hz motor N CHANGE FREQ AT 15HZ SETPOINT STOP OUTPUT FREQUENCY i gos o hee ROTATION FREQUENCY SELECT AT15HZ Y DECEL SETTING REV OPER REV ROTATION AT 60HZ Figure 2 2 Example of Simple Operation Table 2 1 Test Run With Digital Operator DIGITAL OPERATOR DESCRIPTION KEY SEQUENCE DISPLAY Power ON SEQ amp REF LEDs on e Displays frequency reference setting Frequency Ref 0 0 Hz Drive LED on Operation Condition Setting Press SEQ amp REF LEDs orff LOCAL Select LOCAL mode E MOTE Frequency Ref 0 0 Hz Drive LED on Frequency Setting Change value e Change reference value by pressing either Frequency Ref AM sa e Write
96. lt The pre charge contactor opened during running Corrective Action Check Correc he power supply wiring the line voltage Overcurrent Overcurrent OC The inverter output current exceeded the OC level Check the motor coil resistance Extend the accel decel ti Check the motor insulati Multi meter check oV Overvoltage Overvoltage OV The main circuit DC voltage exceeded the OV level Detection level 230V class approx 400VDC or less 460V class approx 800VDC or less Extend the deceleration time add brak ing circuit GF Ground Fault Ground fault GF Inverter output grounding current exceeded 50 of inverter rated current Check that motor insulation has not deteriorated Check that connection between inverter and motor is not damaged PUF DC Bus Fuse Main circuit fault PUF The DC bus fuse is blown The output transistors were damaged Check for damaged transistor load side short circuit grounding etc oH1 Overheat 1 Heatsink overheat OH1 The transistor heatsink temperature exceeded the allowable value Fin temperature gt OH1 detection level oH2 Overheat 2 Heatsink overheat O H2 The transistor heatsink temperature exceeded the allowable value Fin temperature gt OH2 detection level Check the fan and ambient temperature oL1 Overload 1 oL2 Overload 2 Motor overload OL1 Invert
97. luctuation 10 15 Power Supply Frequency Fluctuation Control Method 5 Sine wave PWM with full range automatic torque boost Frequency Control Range 0 1 to 400 Hz Frequency Accuracy Digital command 0 01 Analog command 0 1 Frequency Setting Resolution Digital Operator Reference 0 1Hz Analog Reference 0 06Hz 60Hz Output Freq Resolution 0 01 Hz Frequency Setting 0 to 10VDC 20kQ 4 20mA 250Q Accel Decel Time 0 0 to 3600 0 sec Accel Decel time setting independently 0 1 sec Braking Torque Approx 20 No of V f Pattems Motor Overload Protection 1 preset V f pattern and 1 custom pattern Electronic thermal overload relay IT Instantaneous Overcurrent Motor coasts to stop at approx 200 rated output current Fuse Protection Motor coasts to stop at blown fuse Overload Motor coasts to stop after 1 min at rated overload capacity Y Overvoltage Motor coasts to a stop if converter output voltage exceeds 410VDC 820VDC at 460V input Undervoltage Motor coasts to stop if converter output voltage drops below user adjustable value Momentary Power Loss Immediate stop after 15 ms or longer power loss Continuous system operation during power loss less than 2 sec is equipped as standard Heatsink Overheat Thermistor OH1 OH2 Stall Prevention Stall prevention at acceleration deceleratio
98. ly and fastened securely Verify that the instruction manual is included If the drive will be stored after receiving place it in its original packaging and store according to temperature spec ifications on pages 6 amp 7 Checking the Nameplate A nyera gt MODEL CIMR P543P7 SPEC 43P71F_ e _AC 3PH 380 440V 50HZ Input Spec gt INPUT 380 460 60Hz Output Spec gt OUTPUT AC 3PH 0 460V 6 1kVA 8 5A Lot No gt LOTNO MASS 4 5 kg Mass SerialNo gt SERNO UL File No belly FILE NO E131457 Mg D Figure1 Nameplate Example of American Model CIMR P543P7 CIMR P5 4 3P7 1 F Inverter Revision symbol P5 Series Voltage Class Enclosure 2 3 phase 230V 0 Open chassis 4 3 phase 460V 1 NEMA 1 IP20 5 3 phase 600V Model Designation 3P7 to 300 See Specifications pp 6 7 Figure2 Nameplate Description IDM P5 Installation amp Quick Start User s Manual 8 Cnapter 1 Rece v ng amp instalat on Preliminary Inspection Identifying the Parts Protective Cover top bottom 4 Mounting Holes Digital Operator J VOP 130P Heatsink FrontCover gt Nameplate Ventilation Slots Figure 3 Parts Identification Model P5U43P7 IDM P5 Installation amp Quick Start User s Manual 9 Unapter 1 Rece v ng amp Installat on Mounting 1 4 MOUNTING ACAUTION PRECAUTIONS 1 W
99. max See Note 4 Analog Monitor AC FM Output Frequency Run de Factory Setting 00 S1 Forward Run Y olw See when CLOSED O Note 10L stop pee Factory 2 A 9 52 ue 7 Defaults Forward Seg Note 7 rN Co Og Multi function per y everse 00 S3 MB Output Contact 3 Wire Fault A O_O Q FAULT 250VAC 1A or less Initialization 4 Reset 50 Multi function MG 30VDC 1A or less S4 Contact Inputs Multi step i 0 _ 4 Speed Ref 1 5o S5 M14 Multi function Multi step A RUNNING Output Contact Speed Ref 2 S6 M2 A 250VAC 1A or less O O a _ 30VDC 1A or less y Sequence Common G See Note 3 O Shield 1R _ ae Frequency Setting See Fig 2 1b for S FS Power Supply Voltage Selector 4RH 15V 20mA Isolated Manual Frequenc Speed t py Fed Ret Reene Er 0 to 10V 20K o FC See Notes 0 10VDC yu y Freq Ref Common 184 0 4 20mA 4 Fl Freq Ref 4 a 4 to 20mA 250 0 to 10V input available Figure 1 4 575V Interconnections 3 Wire Control n001 9 with parameters n036 1 n037 n038 4 n039 10 and n040 11 16 Section 2 INITIAL START UP LOCAL CONTROL 2 1 PRE POWER CHECKS me e Verify wires are properly connected and no erroneous grounds exist e Remove all debris from the drive enclosure Check for loose wire clippings e Verify all mechanical connections inside the drive are tight e Verify motor is not connected to
100. n and constant speed operation Ground Fault Provided by electronic circuit Power Charge Indication Charge LED stays on until voltage drops below 50VDC Input Phase Loss Location Single phase protection Indoor protected from corrosive gases and dust Ambient Temperature 14 to 104 F 10 to 40 C for NEMA 1 type not frozen 14 to 113 F 10 to 45 C for open chassis type Storage Temperature 4 to 140 F 20 to 60 C Humidity 95 RH non condensing Vibration 9 8m s 1G less than 20Hz up to 1 96m s 0 2G at 20 to 50Hz HP ratings based on standard NEMA 4 pole motor data For 380V operation the motor rated current must be less than or equal to the inverter rated current VT Variable Torque rating n116 1 CT Constant Torque rating n116 0 Note Shaded areas indicate factory settings IDM P5 Installation amp Quick Start User s Manual 7 Cnapter 1 Rece v ng amp Installat on Preliminary Inspection 1 3 PRELIMINARY INSPECTION Receiving After unpacking the P5 Verify that the part numbers on the drive nameplate match the numbers on your purchase order or packing slip Check the unit for physical damage which may have occurred during shipping If any part of the drive is missing or damaged notify the carrier and your IDM representative immediately Verify that all internal hardware i e components screws etc is seated proper
101. nal FV voltage signal 0 to 10V or multi step speed parameters n024 to n027 can be used to select the PID setpoint value Control circuit terminal FV voltage signal Set operation mode selection n002 to SEQ OPR REF TRM or SEQ TRM REF TRM Multi step speed constants n024 to n027 Set operation mode selection n002 to SEQ OPR REF OPR or SEQ TRM REF OPR combination of multi step speed reference and jog frequency reference Detected Value Setting The control circuit terminal FI current signal 4 to 20mA or voltage signal 0 to 10V can be used to set the PID detected value Control circuit terminal FI current signal Set aux analog input selection n044 to 4 20mA Control circuit terminal FI voltage signal Set operation mode selection n044 to O 10VDC Cut jumper J1 on the control PCB board IDM P5 Installation amp Quick start User s Manual 56 Chapter 3 Programming Features P5 Operation Intended oO P Value Deviation 0 Lo n085 1093 Frequency Feedback AN 109 Sleep Reference Calibration HI Limit Pe Limit oO i Gain n084 F Function n087 n089 1 n094 n095 Detected z 1 or3 i 1 2 or3 Value p NK n084 D hy 70 n088 2 o Inverted Fe Characteristic n088 li Enab
102. nection Sequence Input power supply phases can be connected to any terminal regardless of the order of L1 L2 and L3 on the terminal block AC Reactor When connecting an inverter 230V 460V 25HP or less to a large capacity power supply transformer 600kVA or more or when switching a phase advancing capacitor excessive peak current flows through the input power supply cir cuit which may damage the converter section In such cases install a DC reactor optional between inverter 1 and 2 terminals or an AC reactor optional on the input side Installation of a reactor is also effective for improving power fac tor on the power supply side Surge Suppressor For inductive loads i e magnetic contactors magnetic relays magnetic valves solenoids magnetic brakes etc connected near the inverter use a surge suppressor across the coils to limit the transients on the supply lines IDM P5 Installation amp Quick Start User s Manual 18 Unapter 1 Rece v ng amp instailat on Wiring Output Wiring Motor Connection Connect motor lead wires to output terminals T1 T2 and T3 Verify that the motor rotates in the forward direction CCW counterclockwise when viewed from the motor load side with the forward run command If the motor rota tion is incorrect exchange any two of the motor leads Magnetic Starter Do not connect a magnetic starter or a magnetic contactor to the output circuit If the motor load is connected
103. nge the control circuit terminal FI input level from current to voltage set parameter 1044 according to the table below and be sure to cut the J1 jumper on the control PCB The J1 jumper is located near terminal FI on the control PCB LED Setting LCD Setting Input Level 0 0 10 VDC 0 to 10V input 1 4 20 mA 4 to 20mA input factory default To set parameter n044 to 0 cut jumper J1 on the inverter control PCB board Frequency Reference Retention n045 MOP Ref Memory Effective when UP DOWN or Sample Hold commands are selected for multi function contact inputs To retain the held fre quency reference at power OFF set parameter n045 to Memorize Fref When n045 Memorize Fref the last sampled held ref erence will be memorized during power down When power is re applied a run command will run the inverter at this previous speed When n045 Not Memorized the last sampled held frequency will be lost at power down Upon power up a new refer ence will need to be sampled LED seting LCD Setting A Description Memorize Fref Held frequency retained in frequency reference 1 n024 factory default Not Memorized Not retained Operation Method for Frequency Reference Loss Detection n046 Ref Loss Detect Selects the frequency reference if the frequency reference from the control circuit terminal decreases rapidly lost signal ET EST Not Detected Detection disabled factory default RUN
104. onstant speed operation Ground Fault Power Charge Indication Provided by electronic circuit CHARGE lamp remains lit until bus voltage drops below 50 V Location Table A2 1 Standard Specifications Continued SECTION B ALL P5M Indoor protected from corrosive gases and dust Ambient Temperature 10 to 40 C 14 to 104 F for NEMA 1 10 to 45 C 14 to 113 F for protected chassis Environmental Conditions Storage Temperature Note 2 20 to 60 C 4 to 140 F Humidity 95 RH no condensation Vibration NOTES i Overload capacity 120 of rated for 60 sec 1 G at less than 20 Hz up to 0 2 G at 20 to 50 Hz 2 Temperature during shipping Storing in this temperature for a long period may deteriorate main circuit capacitor Drive Size and Weight PHYSICAL DIMENSIONS MOUNTING HEAT LOSS NOMINAL ENCLOSURE IN DIM IN WEIGHT Watts HP TYPE lL LB mlll Ww H1 Wi Heatsink Internal Total 51P5 N1 2 3 NEMA 1 53P7 N1 5 NEMA 1 55P5 N1 7 5110 NEMA 1 5011 N1 15 NEMA 1 5015 N1 20 NEMA 1 5018 N1 25 NEMA 1 5022 N1 30 NEMA 1 5030 N1 40 NEMA 1 5037 N1 50 NEMA 1 5045 N1 60 NEMA 1 5055 N1 75 NEMA 1 5075 N1 100 NEMA 1 5090 NO 125 150 Protected 5110 NO 200 Chassis 1 4 ELECTRICAL INSTALLATION All basic interconnections using the Digital Operator are shown in Figures 1 3 and 1 4 1 4 1 Main Circuit
105. or Unit E HRX eo gt sV Vee SA MC TRX O O VVS SA L TRX HO MCKMA asi Fault Contact Figure 53 External Control Circuit for P5 Braking Resistor Connection 230V 20 25HP Braking Unit Braking Resistor B Unit B l 2 Level Detection HK Overload Relay Trip Contact 3 4 output signal to multi function fault input Figure 54 External Control Circuit for P5 Braking Unit Connection IDM P5 Installation Quick start User s Manual 79 Appendix A 2 Digital Operator Monitor Display A 2 DIGITAL OPERATOR MONITOR DISPLAY The following table describes the contents of the digital operator monitor display Digital Operator Monitor Display Name PER LCD Operator Display Resenption Frequency Reference Frequency reference can be monitored set Frequency Ref Setting display unit depends on display mode n023 Output Frequency Output frequency is displayed Output F req Display unit depends on display mode n023 Output Current avy ee Output Amps Output current is displayed in units of 0 1A 1A for 1 000A and above Output Power er inane Output Power Output power is displayed in units of 0 1kW 1kW for 1 000kW and above FWD REV run command can be monitored set A RUR Command Setting enabled during run command from digital operator Forward R everse FWD run displays Forward REV run displays
106. or discon nected while the inverter is running the inverter overcurrent protective circuitry may trip Thermal Overload Relay An electronic overload protective function Pb is incorporated into the inverter However when driving several motors with one inverter or when switching between multiple windings of a multiple winding motor use an external thermal overload relay s In this case set parameter n034 to Disabled Wiring Distance Between Inverter and Motor If the total wiring distance between inverter and motor is excessively long and the inverter carrier frequency IGBT switching frequency is high harmonic leakage current from the wiring will adversely affect the inverter and periph eral devices If the wiring distance is long reduce the inverter carrier frequency as described below Carrier fre quency can be set by parameter n054 Wiring Distance Between Inverter and Motor Wiring Distance between Up to 164 ft Up to 328 ft More than 328 ft Inverter and Motor 50m 100m 100m Carrier Frequency 15kHz or less 10kHz or less 5kHz or less Set value of parameter n054 6 4 2 Increasing the carrier frequency above the factory default value requires current derating Contact your IDM repre sentative for details Grounding Ground Resistance 230V class 100 or less 460V class 10Q or less Never ground the P5 in common with welding machines motors or other high current electrical equipment
107. or input to terminals S1 S6 use relays with highly reliable contacts for very small current with a capacity of 30 Vdc or more and rated current of 100mA or higher When using transistor open collector input use transistors with rated voltage of 35 Vdc or more and rated current of 100mA or more 3 These terminals are multi function inputs The indicated functions are their settings based on a 2 Wire reset For 3 Wire reset definitions and other settings see descriptions for Multi Function Input Terminals parameters n036 thru n040 in paragraph 3 4 of P5 user manual 4 2 Grounding The drive must be solidly grounded using the main circuit ground terminal If Drive is installed in a cabinet with other equipment ground leads for all equipment should be connected to a common low impedance ground point within the cabinet The supply neutral should be connected to the ground point within the cabinet Select appropriate ground wire size from Table 1 1 Make all ground wires as short as practical NEVER ground the drive in common with welding machines or other high power electrical equipment Where several drives are used ground each directly to the ground point see Figure 1 1 DO NOT FORM A LOOP WITH THE GROUND LEADS When connecting a motor to the drive s output terminals include a separate ground wire Attach ground wire solidly to motor frame and to drive s ground terminal When using armored or shield
108. other end The Digital Operator is standard on every drive Remote operators as shown may not be required Customer to connect terminal to earth ground 10Q or less An optional DC reactor may be added for harmonic attenuation if needed If application does not allow reverse operation 7006 Reverse Run Prohibit Selection should be set to REV prohibited 1 and the Reverse Run Stop input can be eliminated These terminals are not present on all drive ratings refer to Table 1 1 AN CAUTION Before running n001 mustbe setto 0 1 2 or 3 Resetting drive constant n001 to 8 may cause the motor to run in the reverse direction WITHOUT A RUN COMMAND and possibly resultin damage to the equipment or personal injury 15 DC Reactor heed See Note 6 O _O _O _O MCCB 001 02 3 B1 B2 10L See Note 2 ae I eds L 0 0 11 R See Note 8 UT OG Power Supply L2 0 0 L2 S V T2 O ge L3 O W T3 E L3 T P5M 13 QO 7 Ci j MOTOR For 1 Phase power supply connect to L1 O L11 E R and L2 S note that drives L21 See Note 8 1 Ground See Note 5 P5M5015 and below must be derated by 50 L31 consult Factory for larger drives Al Multi function Analog AM Output 0 to 10V 2mA
109. ower 3 DC Bus VoltageDC bus voltage n053 Analog monitor gain Unit 0 01 1 00 50 Terminal AM Gain Setting range 0 01 2 00 n054 Carrier frequency Unit 1 kVA depen 45 Carrier Freq Sel Setting range 1 6 x2 5kHz 7 9 custom pattern dent n055 Momentary power loss ride LED LCD Not 45 through method SettingS etting Method Provided PwrL Selection 0 Not Provided Not provided 1 2Seconds MaxContinuous operation after power recovery within 2s 2 CPU Power ActiveC ontinuous operation after power recov ery within control logic time no fault output n056 Speed search level decel time Unit 1 Setting range 0 200 110 63 fixed at 2 sec 100 inverter rated current SpdSrch Current n057 Minimum baseblock time Unit 0 1s kVA 60 Min Baseblock t Setting range 0 5 10 0s dependent n058 V freduction level during speed Unit 1 kVA depen search Setting range 0 100 dent SpdSrch V f n059 Power loss ridethrough time Unit 0 1s kVA depen PwrL Ridethru t Setting range 0 0 2 0s dent n060 Automatic retry attempts Unit 1 time 0 44 Num of Restarts Setting range 0 10 j j LED j n061 ee during Setting CD SettinaDescriotion dde A a A y 0 Activate Flt RlyClosed during fault retry y Restart Sel 1 NoRlyOutputOpen during fault retry n062 J ump frequency 1 Unit 0 1Hz 0 0Hz 52 J ump Freq 1 Setting range 0 0 400 0Hz n063 ump frequency 2 Unit 0 1Hz 0 0Hz 52 J ump Freq 2 Setting range 0 0 400 0Hz n064 ump frequency Unit 0 1Hz 1
110. ply for frequency setting max 20 mA Frequency reference analog input voltage auto input can be changed to manual by setting of parameter n043 0 to 10V 100 20K ohms Frequency reference analog input current can be changed to voltage input by setting of parameter n044 and status of jumper J1 Frequency reference analog input common 4 20mA 100 250 ohms OV Multi function contact output Closed at fault N O N C One of 18 functions are Open at fault available by setting of parameter n041 Common Contact capacity 250 Vac at 1A or below 30 Vdc at 1A or below Multi function analog monitor Output current or output frequency Multi function analog monitor is selectable Type of analog signal operating parameter to be output is selected by setting of parameter n052 Monitor output 0 to 11V 2 mA maximum NOTES 1 When Forward Run and Reverse Run inputs are both closed for more than 500 ms the Digital Operator displays a blinking EF Ext Fault alarm code and the motor if rotating is decelerated by the drive to a stop This stop condition is not stored by the drive on Digital Operator red LED at STOP key does not light IF ONE OF THE INPUTS IS OPENED THE MOTOR WILL IMMEDIATELY START UP AGAIN 2 Terminals S1 S6 source 24 Vdc 8mA max and operate in a Low True ON configuration when connected to terminal SC When using relays f
111. put frequency 100 Factory setting 0 IDM P5 Installation Quick start User s Manual 50 Chapter 3 Programming Features P5 Operation Examples To operate the inverter with a frequency reference of 0 to 100 at a 0 to 5V input Max Output Frequency 100 0 es Y 5V 0V Figure 30 Frequency Signal Adjustment Example 0 to 5V input Gain Parameter n048 200 Bias Parameter n049 0 To operate the inverter with a frequency reference of 50 to 100 at a 0 to 10V input Max Output Frequency 100 50 OV 10V Figure 31 Frequency Signal Adjustment Example 0 to 10V input Gain Parameter n048 100 Bias Parameter n049 50 Jog Operation Multi function inputs Terminals S2 to S6 can be programmed to function as a jog reference selection Operation can then be enabled at the jog frequency reference set in parameter 1030 by activating this input A RUN command must also be given to start the inverter When multi step speed references or 2 are input simultaneously with the jog fre quency reference the jog frequency reference has priority J og frequency reference n030 6 0Hz Factory default Multi function contact input E selection S2 to 56 n036 n037 n038 n039 n040 Set to J og Command for any parameter IDM P5 Installation Quick start User s Manual 51 Unapter 3 Programm ng Features P5 Operation Jump Frequencies n062 Jump
112. quency Decel Time 1 N J ns lt hs Coasting EN Accel Time 1 n018 N Time Minimum baseblock time n057 lt a Ya FWD REV Run Command ON Run Command Disabled Figure 41 Example of Stopping Method Coast to Stop w Timer 1 Upon removal of the run command the inverter output is immediately removed allowing the motor to coast If the run command is re applied before the minimum baseblock time n057 elapses the run command is not accepted The run command must be cycled to be acknowledged An initial run command will be accepted if applied after the minimum baseblock time elapses Coast to Stop with Timer 2 n004 Coast w Timer 2 A Output Frequency a Decel Time 1 S n019 Accel Time 1 n018 Time Minimum baseblock time n057 FWD REV Run Command ON l ON Figure 42 Example of Stopping Method Coast to Stop w Timer 2 Operation is disabled during the minimum baseblock time n057 after a stop command is given A run command will be accepted but operation does not start until the minimum baseblock time runs out The inverter does not operate dur ing the baseblock time as shown in Figure 42 IDM P5 Installation amp Quick start User s Manual 60 Chapter 3 Programming Features P5 Operation Torque Adjustment n071 Torq Comp Gain Motor torque can be adjusted by changing the V f pattern n010 or by adjustin
113. r Mode Select Remarks Depress ENTER key to display the monitor value Set read is enabled only during stop Depress ENTER key to display data Chapter 2 Operation LED Description IDM P5 Installation amp Quick Start User s Manual 31 Chapter 2 Operation Operation Mode Selection 2 4 OPERATION MODE SELECTION n002 Oper Mode Select The P5 has two operation modes LOCAL and REMOTE see table below for description These two modes can be selected by the digital operator LOCAL REMOTE key only when operation is stopped The operation mode selected can be verified by observing the SEQ and REF LEDs on the digital operator as shown below The operation mode is set to REMOTE run by control circuit terminals FV and FI frequency reference and run command from control circuit terminals prior to shipment Multi function contact inputs from control circuit terminals S3 to S6 are enabled in both operation modes LOCAL Both frequency reference and run command are set by the digital operator Remote SEQ and REF LEDs go OFF REMOTE Master frequency reference and run command can be selected as described in the table below Parameter n111 LOC REM Change will determine if the inverter will acknowledge a previously closed run input dur ing a switchover from LOCAL to REMOTE mode When n111 is set to Cycle Extern Run the inverter will not start if the run input is closed during the t
114. r up IDM P5 Installation amp Quick Start User s Manual 30 2 3 LED DESCRIPTION Simple operation of the P5 is possible by using the quick start displays Quick Start Displays Example of P3U23P7 Description Frequency reference setting monitoring Y Output frequency monitor Y Output current monitor Y Output power monitor Y FWD REV run command selection Y Monitor selection Y Acceleration time Y Deceleration time Y Input voltage Y V f pattern selection Y Frequency reference gain Y Frequency reference bias Y Motor rated current Y PID selection Y Energy saving selection Y Parameter Number data cd Key Sequence DSPL DSPL DSPL DSPL DSPL DSPL DSPL DSPL DSPL DSPL DSPL DSPL DSPL DSPL DSPL DSPL Digital Operator Display Frequency Ref 0 0 Hz q AAA Output Freq 0 0 Hz Output Amps 0 0A Output Power 0 0 kW Forward Reverse For AAA Monitor U 01 Frequency Ref Accel Time 1 10 0 Sec Decel Time 1 10 0 Sec Input Voltage 230 0 VAC V f Selection 60Hz Preset Terminal FV Gain 100 Terminal FV Bias 0 q Motor rated FLA 19 6A PID Mode Disabled Energy Sav Sel Disabled Parameter n002 Ope
115. raking Transistor Units mount inside of an electrical enclosure Heat Sink Mount Resistors mount to the back of the drive attaching directly to the heat sink Please contact your Omron representative for available dynamic braking components 21 INSTALLATION This option should only be installed by a TECHNICALLY QUALIFIED INDIVIDUAL who is familiar with this type of equipment and the hazards involved QA WARNING Hazardous voltage can cause severe injury or death Lock all power sources feeding the drive in the OFF position AN CAUTION Failure to follow these installation steps may cause equipment damage or personnel injury Preliminary Procedures 1 Disconnect all electrical power to the drive 2 Remove drive front cover 3 Use a voltmeter to verify that voltage is disconnected from incoming power terminals HEAT SINK A MOUNT Heat Sink Mount Resistor Installation RESISTOR 1 Remove the drive from its mounting for access to the rear of the heat sink 2 Attach the Heat Sink Mount Resistor on the back of the drive s heat sink as shown in Figure A6 1 3 Reinstall the drive in its mounting position 4 Connect the leads from the Heat Sink Figure A6 1 Attaching Heat Sink Mount Resistor Mount Resistor to drive terminals on Heat Sink according to Figure A6 2 5 Proceed to ADJUSTMENTS on page P5M A6 7 HEAT SINK MOUNT RESISTOR Figure A
116. ransition from LOCAL to REMOTE When n111 is set to Acept Extern Run the inverter will immediately start if the run input is closed during the transition from LOCAL to REMOTE Operation Mode Selection LED LCD Display Display SEQ 0PR REF OPR Operation by run command from digital frequency reference from digital operator r SEQ TRM REF 0PR Operation by run command from control frequency reference from digital circuit terminal r SEQ 0PR REF TRM Operation by run command from digital requency reference from control operator circuitterminals FV and F SEQ TRM REF TRM Operation by run command from control Master frequency reference from control circuit terminal circuit terminals FV and F SEQ 0PR REF COM ion by run command from digital Master frequency reference set by serial communication SEQ TRM REF COM ion by run command from control Master frequency reference set by serial circuit terminal communication SEQ COM REF COM Operation by run command from serial Master frequency reference set by serial communication communication SEQ COM REF OPR Operation by run command from serial requency reference from digital communication r SEQ COM REF TRM Operation by run command from serial Master frequency reference from control communication circuit terminals FV and Fl Operation Method Selection Reference Selection IDM P5 Installation amp Quick Start User s Manual 32 Chapter 3
117. rating instructions in the installation guidelines EZZ006908 Always observe all the safety instructions provided in this product documentation AdU Abk rzung bitte kontrollieren IDM P5 Installation Quick start User s Manual 86 Omron Canada Inc http www omron ca Phone 416 286 6465 IM P5 rev 1
118. ration Replace the cooling fan Power Components Accumulation of dust and dirt Blow with dry compressed air 39 2 x 107 to 58 8 x 107 Pa 4 to 6kg cm2 pressure Smoothing Capacitor Parts Replacement Schedule Discoloration or odor Replace the capacitor or the inverter Replace the following parts periodically for long safe trouble free operation of the P5 Approximate Interval Remarks Cooling Fan 2 to 3 years Replace with new one Replace with new one after inspection Smoothing Capacitor 5 years Breakers or Relays Decide after inspection Fuses 10 years Replace with new one Aluminum Electrolytic Capacitor on PCB Board 5 years Replace with new one after inspection IDM P5 Installation Quick start User s Manual 74 Unapter 4 D agnost cs Alarm amp Fault Display 4 2 ALARM amp FAULT DISPLAYS This section describes the alarm and fault displays explanations for fault conditions and corrective actions to be taken if the P5 malfunctions Alarm Display Unlike faults alarms do not activate fault contact outputs After the cause of the alarm is corrected the inverter returns to its former operation status automatically Alarm Display and Explanations LCD E T Contents Description Uv Undervoltage Undervoltage detection Undervoltage has been detected blinking oV e ia
119. re 7 P5 Dimension Diagram IDM P5 Installation amp Quick Start User s Manual 13 Cnapter 1 Rece v ng amp Installat on Mounting Clearances When mounting the P5 allow sufficient clearances for effective cooling as shown below 4 1 97in 50mm gt X1 18in 30mm 4 41 97in 50mm Front View Side View Figure8 P5 Clearances Notes 1 The required clearances at the top bottom and both sides of the inverter are the same for both open chassis and NEMA 1 enclosures 2 For inverter models 25HP and less 230V amp 460V remove the top and bottom covers to convert NEMA 1 units to open chassis 3 Allowable intake air temperature Open chassis 14 F to 113 F 10 C to 45 C NEMA 1 14 F to 104 F 10 C to 40 C 4 When mounting units in an enclosure install a fan or other cooling device to limit the air temperature within the inverter to below 113 F 45 C IDM P5 Installation amp Quick Start User s Manual 14 Unapter 1 Rece v ng amp instalat on Wiring 1 5 WIRING ACAUTION PRECAUTIONS 1 Do not connect or disconnect wiring or perform signal checks while the power supply is turned ON 2 Connect the power supply wiring to terminals L1 L2 and L3 on the main circuit input section DO NOT connect the power supply wiring to output terminals T1 T2 and T3 3 Connect the motor wiring to terminals T1 T2 an
120. rmal overload relay is activated an oL1 error occurs shutting OFF the inverter output and preventing excessive overheating in the motor When operating with one inverter connected to one motor an external thermal relay is not needed When operating several motors with one inverter install a thermal relay on each motor In this case set parameter n034 to Disabled IDM P5 Installation Quick start User s Manual 53 Unapter 3 Programming Features P5 Operation General purpose and Blower cooled Motors Induction motors are classified as general purpose or blower cooled motors based on their cooling capabilities Hence the motor overload detection function operates differently for each of these two motor types f f on Electronic Thermal in Cooling Effectiveness orque Characteristics OL1 error motor overload protection is enabled when motor is continuously operated at 50 60Hz or less at 100 load Effective when operated at 50 60Hz from commercial power supply 3 20 60 Frequency Hz Base Frequency 60Hz V f for 60Hz 230V Input Voltage During continuous operation at low speeds the load must be limited in order to limit motor temperature rise Effective when operated at low speeds approx 6H2 6 60 Effective when operated atlow speeds approx 6Hz
121. s powered up 2 When the retry function 7060 is selected do not approach the inverter or the load since it may restart suddenly after being stopped 3 Since the Stop key can be disabled by a function setting install a separate emergency stop switch to disconnect power or fault the inverter 4 Do not touch the heatsink or braking resistor due to very high temperatures 5 Since it is very easy to change operation speed from low to high speed verify the safe working range of the motor and machine before operation 6 Install a separate holding brake if necessary 7 Do not check signals during operation 8 All inverter parameters have been preset at the factory Do not change the settings without thorough review of the possible consequences Failure to observe these precautions may result in equipment damage serious personal injury or death IDM P5 Installation amp Quick Start User s Manual 25 Chapter 2 Operation Trial Operation 2 1 TRIAL OPERATION To ensure safety prior to initial operation disconnect the machine coupling so that the motor is isolated from the machine If initial operation must be performed while the motor is still coupled to the machine use great care to avoid potentially hazardous conditions Check the following items before a trial run Wiring and terminal connections are proper Wire clippings and other debris removed from the unit Screws are securely tightened Motor is se
122. set in increments of 0 1 second When parameter 1069 is set to 0 DC injection braking at stopping is disabled n016 Min Output Frequency n069 DC injection Braking Time at Stop Figure 23a DC Injection Braking Time at Stop When coast to stop is selected in the stopping method selection n004 DC injection braking at stop is disabled DC injection Braking Time at Start n070 DC injection braking time at start can be set in increments of 0 1 second When parameter 1070 is set to 0 DC injection braking at starting is disabled n016 Min Output Frequency DC injection Braking Time at Start Figure 23b DC Injection Braking Time at Start IDM P5 Installation amp Quick start User s Manual 47 Unapter 3 Programm ng Features P5 Operation Energy Saving Control To enable energy saving control set energy saving selection n096 Energy Sav Sel to 1 ED Seting LCD Setio Disabled Energy saving is disabled factory default Enabled Energy saving is enabled Since the parameters used in the energy saving control mode have been preset at the factory to the optimum values it is not necessary to adjust them under normal operation If your motor characteristics differ greatly from those of standard induction motors refer to the following description to adjust the parameters Energy Saving Control Mode Energy Saving Gain K2 n097 Energy Save Gain Use this energy saving ga
123. t 80 of frequency reference STD Motor 8 min Continue Oper IDM P5 Installation Quick start User s Manual 35 Unapter 3 Programm ng Features P5 Parameters No Function Name LCD Operator Display Description Factory Default User Set ting Ref Page n036 Multi function input selection 1 LED LCD Terminal S2 Sel settingSetting Description 0 Reverse RUN 2W Reverse run 2 wire sequence FWD REV Cmd 3W Fwd Rev command 3 wire sequence Ext Fault NO External fault normally open Ext Fault NC External fault normally closed FaultReset Faultreset LOCAL REMOTE SelLocal Remote selection COM INV SelSerial com inverter selection Fref RUN command STOP Cmd Dec2 NOFast stop using Decel 2 normally open STOP Cmd Dec2 NCFaststop using Decel 2 normally closed Master F ref SelMaster freq ref selection FV open or Fl closed 10 Multi Step Spd 1Mult step speed reference command 1 11 Multi Step Spd 2Mult step speed reference command 2 12 NotUsed Notused 13 JOG Command og reference n030 14 Acc Dec SwitchAccel Decel time selection 15 ExtBaseblk NO E xternal baseblock normally open 16 ExtBaseblk NC E xternal baseblock normally closed 17 SpdSrch MAXFRQ Speed search from maximum frequency 18 SpdSrch SETFRQ Speed search from set frequency 19 Param LockoutP arameter setting enable disable 20 PID Reset PID integral value reset 21 PID Disable PID control enable disa
124. t opens the analog frequency ref erence is held 100ms 100ms tl wee 2 t3 Analog Input Fref Closed Open Figure 49 Sample Hold Selection Analog Reference Note tl t3 Reference is sampled once with an input closure of 100ms or longer t2 Reference is not sampled with an input closure of less than 100ms IDM P5 Installation Quick start User s Manual 68 Chapter 3 Programming Features Inputs amp Outputs Up Down Command setting n040 Up Down Control With the FWD REV run command entered a change in frequency is performed by inputting the Up or Down com mands to control circuit terminals S5 and S6 so that operation can be performed at the desired speed When the Down command is specified for terminal S6 by setting n040 Up Down Control any function set to terminal S5 via parameter n039 becomes disabled terminal S5 becomes an input terminal for the Up command and terminal S6 an input terminal for the Down command Control Circuit Terminal S5 UP command Control Circuit Terminal S6 DOWN command Operation Status FWD Run 4 L_ UP Command 5 DOWN Command S6 Upper Limit Speed Lower Limit Speed Output Frequency L Frequency Agree Signal Up accelerating status Down decelerating
125. the power supply You should thus always wait for a short period before opening the unit and touching the electrical connections EU Manufacturer s Declaration Products Static inverter series P5 Scope AC inverters are components BDM defined by IEC 22G 21CDV designed exclusively for installation in machines or systems end products by qualified re users e g mechanical engineering manufacturers Responsibility As a component manufacturer we are responsible for the provision of installation instructions These can be found in the installation guidelines publication EZZ006908 free upon request Our products have been tested by authorized bodies pursuant to the requirements of the standards listed below The products conform to these standards subject to due and proper observation of the installation instructions provided in section 10 of this manual Immunity EMC resistance pursuant to EN50082 2 Part 2 EN 61000 4 2 Resistance to static discharge EN 61000 4 4 Resistance to high speed transients and bursts EN 61000 4 8 Testing of resistance to magnetic fields with power systems frequencies ENV 50140 Resistance to high frequency magnetic fields ENV 50141 Resistance to conducted interference IDM P5 Installation Quick start User s Manual 85 Append x A 3 CE Conformance Emissions EMC interference emissions pursuant to EN50081 2 Part 2 EN 55011 Class A or B limit curve under the conditions described in the ope
126. the unit may only be installed and operated in the specified orienta tion e g upright All distances specified must also be observed The converters must be protected against excessive stresses No components may be bent and no distances required for proper insulation may be changed To prevent the risk of static electricity damage never touch elec tronic components or contacts Electrical connections All national safety regulations e g VBG 4 must be observed when working on live equipment The electrical installation of the units must con form to the applicable regulations For further information please refer to the documentation In particular please take care to observe all installa tion instructions as regards proper EMC immunity e g for shielding earthing location of filters and cable routing This also applies for equipment with CE approvals Compliance with the EMC legislation limits is the responsibility of the machine or system manufacturer RCCBs For information on the use of RCCBs with inverters please contact your supplier or IDM representative Operation In some systems it may be necessary to install additional monitoring and protective facilities to comply with the applicable safety and accident prevention regulations The only changes permitted are to the operator software of the inverters Please note that the capacitors can remain charged for up to around 5 minutes after the frequency converter has been disconnected from
127. to stop with timer auto start after time out Ramp to Stop 59 n005 Motor rotation Motor Rotation LED SettingLCD Setting Description 0 Rotate C C W CCW shaft rotation 1 Rotate C W CW shaft rotation Rotate C C W n006 Prohibit reverse operation Reverse Oper LED SettingLCD Setting Description O RevAllowed Reverse operation enabled 1 Rev ProhibitedR everse operation disabled Rev Allowed 57 IDM P5 Installation Quick start User s Manual 33 Unapter 3 Frogramm ng Features P5 Parameters No Function Name Description Factory UserSet Ref LCD Operator Display Default ting Page n007 Local remote key function LED Settingl CD Settin Enabled 32 Local Remote Key 0 Disabled 1 Enabled n008 Stop key function LED SettingLCD Setting Description Enabled Oper STOP Key 0 Disabled Stop key is disabled when operated from ter minals 1 Enabled Stop key is always enabled n009 Frequency reference setting LED SettingLCD Setting Enter key method from operator 0 Enter not used used Operator MOP 1 Enter key used n010 V f pattern selection LED SettingLCD Setting Description 64 81 V f Selection 0 User Defined Vicustom V f pattern 60 Hz n011 n017 can be set Preset 1 60HzPreset Fixed V f pattern n011 Maximum frequency Unit 0 1Hz 60 0Hz 64 Max Frequency Setting range 50 0 400 0Hz n012 Maximum voltage Unit 0 1V 2
128. trical codes for wire sizing requirements Indicates terminal uses a pressure lug Table 1 2 Terminal Functions and Voltages of Main Circuit SECTION C 575V FUNCTION TERMINAL P5M51P5 to P5M5015 P5M5018 to P5M5022 P5M5030 to P5M5110 Three phase Main circuit input power supply 500 575 600V at 50 Hz 60HZ Three phase AC output to motor OV to max input voltage level DB Resistor terminals B1 8 B2 DC Reactor terminals 1 82 DB Units terminals 81 amp P5M5030 thru 5110 DC Bus terminals 1 8 DC Bus terminals 1 amp Power for heat sink fan 1 to 2 600 VAC Ground terminal 100 ohms or less Main Circuit Configuration Block Diagrams 575V O DCL B1 7 B2 Option o E P5M51P5 to P5M5015 gt Control When using DC inputas main circuit ie FCO Circuit power connect600Vac to control an Es power transformer terminals r and s U T1 V T2 W T3 P5M5018 to P5M5022 When using DC inputas main Qo ircuit control power transformer terminals r and s I ontrol circuit power connect 600Vac to Cooling Fan rel qa ae 4 Power Control Supply Circuit RCC CIMR P5M5030 to P5M5110 When usingDC inputas main circuit power connect 600Vac to Cooling Fan control power transformer terminals r and s Table 1 3 Terminal Functions an
129. udes proprietary features like full range automatic torque boost electronic thermal motor overload energy savings and PID operation low noise opera tion and various other features It also features a new digital operator for simple programming Utilizing the latest microprocessor technology members of the design team have collaborated to make the P5 the world s first optimized inverter specifically designed for variable torque applications This manual details installation start up and operating procedures for the P5 series adjustable frequency drive con troller Descriptions of diagnostic and troubleshooting procedures are also included herein IDM P5 Installation amp Quick Start User s Manual 5 Unapter 1 Rece v ng amp Installat on Specifications 1 2 SPECIFICATIONS 230V Inverter Model P5U 20P4 20P7 21P5 2P2 2P7 2P5 2P5 201 205 218 222 209 2077 25 25 WD Motor Output HP Capacity kVA Rated Output Current A VT Rated Output Current A CT 3 Phase 200 208 220 230V Maxe Voltage a Proportional to input voltage Rated Output Frequency 0 1 to 400 Hz Overload Capacity VT 120 Rated Output Current for 1 minute Overload Capacity CT Input Current A Rated Voltage amp 3 Phase Frequency 220 230V 50 60Hz Voltage Fluctuation 10 15 Frequency Fluctuation 5 Control Method Sine wave PWM with full range automatic torque boost Frequency Control Range 0 1 to 400 Hz Freq
130. uency Accuracy Digital command 0 01 Analog command 0 1 Digital Operator Reference 0 1Hz Analog Reference 0 06Hz 60Hz Output Frequency Resolution 0 01 Hz Frequency Setting 0 to 10VDC 20kQ 4 20mA 2500 0 0 to 3600 0 sec Accel Decel time setting independently 0 1 sec Braking Torque Approx 20 No of V f P attems 1 preset V f pattern and 1 custom pattern Motor Overload Protection Electronic thermal overload relay I2T Instantaneous Overcurrent Motor coasts to stop at approx 200 rated output current Fuse Protection Motor coasts to stop at blown fuse Overload Motor coasts to stop after 1 min at rated overload capacity Overvoltage Motor coasts to a stop if converter output voltage exceeds 410VDC 820VDC at 460V input Undervoltage Motor coasts to stop if converter output voltage drops below user adjustable value Immediate stop after 15 ms or longer power loss Continuous system operation during power loss less than 2 sec is equipped as standard Heatsink Overheat Thermistor OH1 OH2 Stall Prevention Stall prevention at acceleration deceleration and constant speed operation Ground Fault Provided by electronic circuit Power Charge Indication Charge LED stays on until voltage drops below 50VDC Input Phase Loss Single phase protection Power Supply Output Characteristics Frequency Setting Resolution Accel Decel Time Momentary P
131. uld have RC surge supressors installed across their coils All DC relays contactors and solenoids should have diodes installed across their coils SHIELD SHEATH OUTER JACKET TO P5M i TO SIGNAL i EXTERNAL TERMINALS CIRCUIT TO SHIELD gt WRAP BOTH ENDS SHEATH OF SHEATH WITH TERMINAL INSULATING TAPE TERM G DO NOT CONNECT CRIMP CONNECTION Figure 1 2B Shielded Sheath Termination NOTES FOR FIGURE 1 3 Indicates components not supplied Branch circuit protection Circuit breaker or input fuses must be supplied by customer O O Indicates customer connection terminal Wire only to terminals shown Note that not all terminals shown are available in all ratings see pages 6 and 7 Indicates alternate terminal marking e R and L1 Function labels shown for these terminals are determined by factory settings of n036 through 7040 see paragraph 3 4 of P5 user manual Function labels shown for these terminals are determined by factory settings of 9047 amp n042 see page 71 of P5 user manual Function label shown for this terminal is determined by factory setting of n043 n044 see page 70 of P5 user manual Function labels shown for these terminals are determined by factory setting of n052 see page 49 of P5 user manual Multiple combinations of frequency references are possible see page 70 of P5 user manual The Dr
132. urrent to go above or below torque detection level 1078 respectively When the over undertorque condition is detected alarm signals are sent to multi function output terminals MA MB and or M1 To output an over undertorque detection signal set multi function contact output selection 1041 or n042 to 6 N O con tact or 7 N C contact Multi function Contact Output Signal Overtorque Detection Signal Inverter Rated Current Motor Current n078 n079 n079 Terminal MA MB M1 Release width hysteresis during overtorque detection is 5 of the inverter rated current level Figure 43 Torque Characteristics Over undertorque Detection Function Selection n077 Torq Det Sel Notes To detect torque during acceleration or deceleration select a setting that contains RUN cr 5 o LED Set LCD Setting Disabled Description Detection disabled factory default OT SpdAgree Alm Overtorque detection begins at speed agree continue running after detection Alarm OT Run Alm Overtorque detection at run continue running after detection Alarm OT SpdAgree F It Overtorque detection begins at speed agree coast to stop after detection Fault OT Run F It Overtorque detection at run coasts to stop after detection Fault UT SpdAgree Alm Undertorque detection begins at speed agree continue running after detection Alarm UT Run Alm
133. ut Holds the operation signal to continue operation after recovery from momentary power loss When CPU Power Active is selected operation restarts if power supply voltage returns to its normal level level before power loss No fault signal is output Carrier Frequency n054 Carrier Freq Sel This function sets the inverter output transistor switching frequency carrier frequency This is used to reduce motor noise and leakage current The factory setting for carrier frequency is the maximum allowable carrier frequency at which inverter rated current can continuously be generated Consult the factory when increasing the carrier above the default values Carrier Frequency kHz Metallic Noise from Motor Leakage Current LED Setting LCD sett Louder Smaller 5 0 ax ZX T 2 Xy 12 5 Inaudible Larger 15 0 fc carrier frequency fc carrier frequency 2 5kHz 2 5kHz 1 0kHz fc 12 fout 1 0kHz fc 24 fout aa 83 3Hz 83Hz o P 41 6Hz TAN n054 Synchronous 1 n054 Synchronous 2 fc carrier frequency 2 5kHz 1 0kHz fc 36 fout pu 27 72 Ar n054 Synchronous 3 Figure 19 Custom Setting of Carrier Frequency Patterns IDM P5 Installation Quick start User s Manual 45 Unapter 3 Programm ng Features P5 Operation Current Limit Stall Prevention This function automatically adjusts the output frequency in response to an increase in load current to
134. ved For the purpose of observance of the safety requirements qualified staff are defined as individuals who are familiar with the installation setup and operation of the converters and who have the proper qualifications for this work Proper use for intended purpose Inverters are designed for installation in electrical systems or machines A converter installed in a machine may only be activated if the machine conforms to the provisions of EU directive 89 392 EEC machine directives EN 60204 must also be observed The converter may also only be operated if the requirements of the EMC directive 89 336 EEC are also satisfied This frequency converter conforms to the requirements of the low voltage directive 73 23 EEC The harmonized standards of the prEN 50178 DIN VDE 0160 series have been applied in combination with EN 660439 1 VDE 06600 Part 500 and EN 60146 VDE 0558 The specifications on the ratings plate and the specifications and connection requirements described in the documentation must be observed at all times Transportation and storage All instructions for transport storage and proper handling must be observed Climatic and environmental conditions must conform to the require ments of prEN 50178 Installation The converters must be installed and cooled in compliance with the regulations outlines and referred to in the documentation The cooling air flow direction is an important requirement that must be observed This means that
135. when in operation mode FWD Lit when there is a forward run command input Frequency Ref f 0 0 HZ REV Lit when there is a reverse run command input SEQ Lit when the run command from the control circuit terminal or serial communication is enabled REF Lit when the frequency reference from control cir cuit terminals FV or Fl or serial communication is enabled Display LCD DIGITAL OPERATOR Displays set values of each function or monitoring values such JVOP 130P as output frequency and current 2 line x 16 character alphanu meric DSPL ENTER lt Enter Key Displays the current value of each parameter and allows new LOAL values to be entered gt oz AJ y 7 Increase Decrease Keys STOP Changes set values or parameter numbers rn i A Increment key J I v Decrementkey Operation Command Keys Operation command keys operate the inverter STOP RESET Red LED lights after depressing STOP key Inverter operation is stopped resets operation after faults reset is disabled while run com mand is ON RUN Red LED lights after depressing RUN key Inverter operation begins Operation Mode Selection Key r Alternate between REMOTE and LOCAL digital operator Display Key operation Scrolls through display monitors and Quick Start parameters and allows access to all parameters Figure 17 Digital Operator Display at Powe
136. z Setting range 0 25 EngSavVLLmt 6Hz n100 Time of average kW Energy Unit 1 25ms 1 saving Setting range 0 200 EngSavTime AvgkW n101 Modbus time over LED Enabled detection Setting LCD SettingDescription MODBUS Timeout 0 DisabledTime Over Detection is disabled 1 Enabled Time Over Detection is enabled n102 MODBUS stop method at com LED Coast to munication error CE SettingLCD Setting Stop method STOP MODBUS Fault Stop 0 Ramp STOP Decel 1Ramp to stop Decel 1 fault 1 Coastto STOPCoast to stop fault 2 Ramp STOP Decel 1Ramp to stop Decel 2 fault 3 Continue OperContinue operation alarm n103 MODBUS frequency reference LED 1 0 1Hz 52 unit MODBUS Fref Unit SettingLCD Setting Stop method 0 1 0 1Hz 0 1Hz 1 1 2 0 01Hz 0 01Hz 1 2 3000 100 100 30000 3 12 1 0 1 1 IDM P5 Installation Quick start User s Manual 41 Unapter 3 Frogramm ng Features P5 Parameters No Function Name Description Factory UserSet Ref LCD Operator Display Default ting Page n104 MODBUS slave address Unit 1 1 53 MODBUS Address Setting range 0 31 n105 MODBUS BPS selection LED 9600 Baud 52 MODBUS Baud Rate setting LCD Settin 0 2400 Baud 1 4800 Baud 2 9600 Baud n106 MODBUS parity selection LED No 52 MODBUS Parity Settin LCD Settin parity 0 No parity 1 Even parity 2 Odd parity n107 Slip compensation gain Unit 0 1 of Base O n013 0 0 65 S

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