User`s Manual for SBS-200CT
Contents
1. AGBS BATTERY TESTING EQUIPMENT Division SBS 200CT BATTERY DISCHARGE CYCLER USER MANUAL Corporate Office N56 W16665 Ridgewood Dr enomonee Fa 15 WI 53051 M F Ba ae eer STORAGE BATTERY SYSTEMS LLC m Fax Appleton WI Carol Stream IL 630 221 1700 www SBSBattery com VAS SBS 200CT USER MANUAL MALTENE 15 43 Contents OPERATING INSTRUCTIONS 1 Environments Requirement Main Tester Description Wireless Module Description Main Machine Connection Wireless Module Connection 5 1 2 6 12 wireless modules for 2V connection 5 2 2 6 12 wireless modules for 12V 6V connection 5 3 1 2 2 wireless modules for 1 2V 2V connection Starting Up And Input Operation Some Important Setting Before Testing Checking The Connection Of The Wireless Modules Start Testing 9 1 Test Mode Selecting 9 2 Single Discharge Test 9 3 Single Charge Monitoring 9 4 Charge Discharge Cycle Test 10 Monitor Function 11 Downloading Data To PC 12 Setup Interface 13 Calibration Interface PC SOFTWARE INSTRUCTIONS 14 Software s Main Functions 15 Installing Analysis Software To PC 16 Real Time Recording During The Testing 17 Download Data File From USB Disk 18 Generate Excel Test Report ATTENTION a For testing safety and efficiency please read the manual before operation b If the user requires the capacity estimation for each cell in the battery groups wirel2. GroupVol the voltage of battery group 9 4 6 SysState in the discharge or charge CurrentSum the charge current interface it will help you know the status of the CapacitSum the capacity already be charged discharge or charge ConsumTime the time since the charge starts 9 4 7 TestPro will show you the recent step MaxBatt V the highest voltage battery in the group and the step number of the whole cycle MinBatt V the lowest voltage battery in the group 15 23 7255 SBS 200CT USER MANUAL BATTERY TESTING EQUIPMENT 10 Monitor Function The SBS 200CT provides an interface for monitoring the batteries freely It can monitor and record all cell voltages during discharge charge or floating charge For this function the SBS 200CT only needs to connect with an AC power source with the wireless modules connected to each cell 10 1 Press Monitor in the main menu into Monitor menu 10 2 Press Start to start monitoring Charger Vol 000 0V ConsumTime 00 00 00 Group Vol 000 0V Current um 000 CapacitSum 0000AH rest Mode Monitor G Cur A Cap AH 1 000 0 0000 To browse all batteries When the monitoring starts you can see the status in this screen it voltage Table amp Chart includes screens ChargerVol the voltage of battery charger GroupVol the voltage of battery group CurrentSum the discharge or charge current CapacitSum the capacity already be charged or dis
3. 9 4 1 Press CycleTest into charge discharge cycle mode Param1 Apply Cycle Parameter Single DCH Single CHG Cycle Test 9 4 2 in CycleTest cycle parameter interface finish all parameter settings 13 23 7245 SBS 200CT USER MANUAL BATTERY TESTING EQUIPMENT Capacity The rated capacit GroupLow the lower limit voltage of the tested battery group f batt of battery group Cycle Parameter CycleTest HourRate The hour rate of DchgWait the stop time from discharge charge to discharge CurrSet The current of ChrgCapa the capacity needed to discharge automatic change charge the battery according to Capacity amp HourRate ChrgTime the charge time CapaSet Total discharge capacity TimeSet the discharge time BattLow the lower limit discharge to charge ChrgCurr the end charge current 1 Apply ChrgWait the stop time from voltage of the single battery BattLows the quantity of the TestFrom the cycle start from discharge DCH or charge CHG i TestTimes the cycle times batteries which voltages Example below the BattLow p If TestFrom is CHG BattSum the battery quantity TestTimes is 001 Only single charge inthe battery group TestTimes is 002 charge gt discharge TestTimes is 003 charge gt discharge gt charge TestTimes is 004 charge gt discharge gt charge gt discharge GroupS
4. 9 3 3 Press Charge into Charge interface and Press Start again to start charge Monitoring You will hear the sound of internal breaker SBS 200CT will monitor the current and voltage from the battery charger 12 23 SBS 200CT USER MANUAL When the charging starts you can see the status in this Screen it includes ChargerVol the voltage of battery charger GroupVol the voltage of battery group CurrentSum the charge current CapacitSum the capacity that has been charged ConsumTime the time since the charge starts MaxBatt V the highest voltage battery in the group MinBatt V the lowest voltage battery in the group screens 7255 BATTERY TESTING EQUIPMENT ChargerVol 000 0V ConsumTime 00 00 00 GroupVol 000 0V CurrentSum 000 Capacitsum 0000AH G Cur A Cap AH 1 000 0 0000 To browse all batteries Change the parameters in the voltage Table amp Chart process of charging all changes can be activated immediately 9 3 4 To manually stop the charge press Pause to pause the charge and press Stop to end the charge or press Start to continue the charge 9 3 5 Press Param to change the parameters during the charge if necessary all changes can be activated immediately and the charging will not be stopped 9 3 6 SysState in the charge interface it will help you know the status of the charging 9 4 Charge Discharge Cycle Test
5. button will be activated Press Cal to enter the Calibrate menu Calibrate m GroupVol calibrate the 4 Press Cal to select the voltage of battery groups Dischg calibrate discharge current Charge calibrate charge current parameters needing to be up calibrated to change value Cancel to quit and 000 0V 000 0A 000 0A 000 0A Apply to save the changes 18 C 001 00 000V Back to setup interface Dischg Clamp calibrate external current clamp TEMPE calibrate the temperature BattVol calibrate the battery voltage Dischg to start discharge for calibrating discharge current 18 23 725 SBS 200CT USER MANUAL BATTERY TESTING EOUIPMENT PC Software Instruction 14 Software Main Functions a Recording the real time discharge data by connecting main machine to a PC b Read display and save the downloaded USB data c Generate EXCEL report 15 Install Analysis Software To PC 15 1 Please find the install program of analysis software on the CD ROM 15 2 Following the prompts finish the installation 15 3 After the installation you can click the desktop icon to open the software PC Explorer Install Program k Computer Local Disk D amp software Welcome to use Batteries Test Software II V1 69Bata installation wizard File Edit View Help This wizard will install Batteries Test Software II 9 V1 69Bata on your comput
6. 23 SBS 200CT USER MANUAL 5 Wireless Module Connection Before connecting please install the antenna on the main tester 5 1 2 6 12 wireless modules for 2V connection 2 6 12 Wireless module pay 725 BATTERY TESTING EQUIPMENT Ye ow oe n 4 LN ce 22 f Battery 001 004 Wireless module and corresponding battery number For example NO 1 module Connect the NO 1 NO 4 from positive electrode NO 2 module Connect the NO 5 NO 8 from positive electrode NO 3 module Connect the NO 9 NO 12 from positive electrode Nos NOS NO NO NO 1 Wireless module Cell Cell NO 5 NO 6 NO 7 NO 8 Cell Cell en Cell 7M NO K Wireless module NO 4K 1 NO 4K 2 NO 4K 3 NO 4K 4 5 1 1 Please note the module number on the labeled modules and connect to the corresponding batteries Do not connect the modules to 4 batteries cells that are not in sequence EX NO 1 3 8 9 this will damage the modules 5 1 2 Use the alligator clips 1 red 1 black 4 yellow to connect the modules to the Batteries please follow the right wiring rule Yellow 1 to Yellow 4 from long to short A wiring diagram is available on the module s label 4 23 AS SBS 200CT USER MANUAL BATTERY TESTING EQUIPMENT 5 2 2 6 12 Wireless Modules for 12V 6V Connection Wireless module
7. Tools Help Battery Informatior Organize KERF New folder Battery Information E 1 51516428 Battery Company Test Unit Type IDCE840 CT eg Libraries Battery Brand Department Test Type Documents Discharge Battery Type Battery ID Test Duration Lead Acid leal 00 06 18 Nominal Production Date Stop Heasan 10 4 19 2013 Cell Voltage Threshold Battery Test Software Realtime Monitoring Opti Hour Ratek Current A Installation Date Note Open File A 1 5 4 19 2013 el 2050 A a cw 10 50v Battery Group Maintainer 16 28 1 24H Cell Qty per Group Phone Ma 20 Cell v altage v Test Data Time 12 0 4 10 2013 14 58 38 f t Battery Test Software II V1 90 Main Interface File Realtime Monitoring Option Window Help I 7 2 gt File List min FBOtmp1 fadf New root folderl 81 Data Analysis Zy Load Data by R5232 Exit nm f Total Current P x O x f Total Voltage f Cell Voltage P 000848 ele e Time HMS Yolf Current A 00 00 00 00 00 06 00 00 12 00 00 18 00 00 24 00 00 30 00 00 36 imam nO m WN Norway min FBOtmp1 fgdf 21 23 72585 SBS 200CT USER MANUAL BATTERY TESTING EQUIPMENT 17 3 In the main menu you can see six w
8. and corresponding battery number For example NO 1 module Connect the NO 1 NO 4 from positive electrode NO 2 module Connect the NO 5 NO 8 from positive electrode NO 3 module Connect the NO 9 NO 12 from positive electrode I MOJ 9A pay Ilr 9 o o NO 1 Wireless module NO NOS NO NO 1 Wireless module Cell Cell 5 1 Cell Cell NO 2 Wireless module NO 5 NO 6 NO 7 NO 8 Cell Cell E E celi Cell Wireless module NO 4K 1 NO 4K 2 NO 4K 3 NO 4K 4 5 2 1 Please note the module number on the labeled modules and connect to the corresponding batteries Do not connect the modules to 4 batteries cells that are not in sequence EX NO 1 3 8 9 this will damage the modules 5 2 2 Use the alligator clips 1 red 1 black 4 yellow to connect the modules to the batteries please follow the right wiring rule Yellow 1 to Yellow 4 from long to short A wiring diagram is available on the module s label 5 23 725 SBS 200CT USER MANUAL BATTERY TESTING EQUIPMENT 5 3 1 2 2 Wireless Modules for 1 2V 2V Connection 1 2 2 Wireless module Module No 01 Battery 001 004 D D T D 9 Wireless module corresponding battery number N UJ For example NO 1 module Connect the NO 1 NO 4 from positive electrode Red 4 NO 2 module Connect the NO 5 NO 8 from positive e
9. keep Battlows at 001 If you want the discharging to stop when X of batteries reaches the BattLow set the BattLows parameter to that number OOX 9 2 2 4 If you don t need wireless modules in the discharge please set the BattSum to 0008 BattLow will be disabled as a parameter 10 23 7255 SBS 200CT USER MANUAL BATTERY TESTING EQUIPMENT 9 2 3 Press Start to enter discharge mode then press Start again to start the discharge You will hear the sound of the internal breaker Discharge Parameter ChargerVol 000 OV BattLowSum 0008 GroupVol 000 0V ConsumTime 00 00 00 CurrentSum 000 CapacitSum 0000AH G Cur A 1 000 0 0000 Param1 Apply When the discharging starts you can see the status in this To browse all batteries Change the parameters in the Screen it includes voltage Table amp Chart process of discharging all changes ChargerVol the voltage of battery charger screens can be activated immediately GroupVol the voltage of battery group CurrentSum the discharge current CapacitSum the capacity already be discharged ConsumTime the time since the discharge starts BattLowSum the quantity of the batteries which voltage already below the BattLow you set MaxBatt V the highest voltage battery in the group MinBatt V the lowest voltage battery in the group 9 2 4 To manually stop the discharge press
10. 008 el Hour Curent Clamp Range amp Maintainer Phone Data file setting 10 A Celvotagety Cel Oy per Group Test Data Time battery group number once time usually choose 1 Save Data after all input press Save to create a FGDF file to save the real time data If you test more than 1 group at a time Duplicate can create files for Cancel each group data recorded After saving the file press Connect to access the real time data 16 3 Start the discharge and the real time data will update automatically on the PC 20 23 72585 SBS 200CT USER MANUAL BATTERY TESTING EQUI VENI 16 4 The real time data can be saved simultaneously If the software is closed during the discharge the data file will display the readings up to the point of the software being closed 17 Download Data File From USB Disk 17 1 To download the data file from the SBS 200CT you find the data file named is the time amp date of data downloading 17 2 Double click the file to access Battery Information menu or you can open the software first and choose Open File in File menu PC Explorer The software can load the parameters which you set in main machine automatically and you can fill in the other non essential information or change the mandatory parameters here am Computer k Removable Disk 6 File Edit View
11. 2 180V 007 02 180V 008 02 180V 009 02 182V 010 02 182V 011 02 182V 012 02 182V 013 02 182V 014 02 182V 015 02 182V 016 02 182V 017 02 186V 018 02 186V 019 02 186V 020 02 036V 021 02 186V 022 02 126V HAAD ANA iTVwewvw C XR 1 MM M 024 02 186V The highest amp lowest voltage in battery group BATTERY TESTING EQUIPMENT MIN 020 01 970V 28 0058 0108 015 0208 Group 1 Group 1 Prev Table Chart Back to the main menu 8 2 Press Chart to see the histogram of each battery 8 3 In both table and chart screens only 24 batteries can be viewed at one time if the tested battery group has more than 24 batteries press Next amp Prev scroll to the rest 8 4 Press Exit go back to the main menu Only 24 batteries can be viewed on the screen Press Next or Prev to see more data 9 Start Testing 9 1 Test Mode Selecting Press Test Mode in main menu to select the test mode SingleDCH Single discharge test SingleCHG Single charge monitoring CycleTest Charge discharge cycle test Test Mode Monitor Test Mode single DCH Single CHG Cycle Test Test Mode 9 23 7255 SBS 200CT USER MANUAL BATERY 1ESTYG 9 2 Single Time Discharge Test 9 2 1 Press SingleDCH to enter single discharge test mode 9 2 2 In DCHParam enter the parameter settings Single DCH Single CHG Cycle Test Ca
12. Pause to pause the discharge and press Stop to end the discharge or Start to continue the discharge 9 2 5 Press Param to change the parameters during the discharging if necessary all changes can be activated immediately and the discharging will not be stopped 9 2 6 SysState in the discharge interface it will help you know the status of the discharge 11 23 7255 SBS 200CT USER MANUAL BATTERY TESTE oes 9 3 Single Charge Monitoring 9 3 1 Press SingleCHG to enter single charge monitoring mode Modify Single DCH Single CHG Cycle Test Cancel Charge Parameter Test Mode 9 3 2 in CHGParam Charge parameter interface finish all parameters setting Charge Parameter Capacity The rated capacity of the tested battery group Press Modify to locate the preset parameters need to be BattSum the battery quantity changed to change value in the battery group Cancel to quit After all setting press Apply to save the changes will be saved GroupSum The number of battery groups being charged ChrgCapa The capacity needed to charged the battery ChrgTime The charge time Charge ChrgCurr the end charge current 9 3 2 1 ChrgCapa ChrgTime ChrgCurr are all the charging stop conditions if any of them are reached SBS 200CT will cut the channel between battery group and battery charger automatically
13. a file Delete the chosen file Delete all data files Back to the main menu Use RS232 wire to connect main USB Plug USB disk into the USB port machine with PC download the press USB to download the chosen file by analysis software chosen file 12 Setup Interface 12 1 Press Setup in main menu to enter Setup menu ConfigModuleAddr activate spare modules disconnect all 2012 09 15 02 14 52 Stop Inc From Group 0009 01FM 001M 0150H Date amp Time setting BattLowAct the other modules connect the backup module with 4 operation when any adjacent batteries input the battery reaches the module number you need for BattLow set Stop or example 5 and press Pause Config the backup module will be 5 module BattOrder order the wireless modules connect to the battery string set lowest to start at positive or negative electrode Back to the main menu Press Modify to locate the preset SaveTimelnterval the data recording interval parameters needing to be changed ModuleFrq the EstimatedRecordTime max recording time of to change value Cancel to quit frequency of wireless internal memory is based on SaveTimelnterval After all settings press Apply to save module the default setting is O1FM If set SaveTimelnterval higher value Estima
14. arge If you set TestFrom to CHG the cycle will start from Charge Press Start again to start discharge or charge you will hear the sound of the internal breaker SBS 200CT will start all discharge charge cycles When a stop condition is reached it will go to the next step automatically Discharge or Charge Cycle Parameter ChargerVol 000 0V ConsumTime 00 00 00 GroupVol 000 OV CurrentSum 000 0A CapacitSum 0000AH Cur A Cap AH MaxBatt att V 1 000 0 0000 1 Apply In discharge interface To browse all batteries Change the parameters in the ChargerVol the voltage of battery charger voltage Table amp Chart process of discharging or charging GroupVol the voltage of battery group screens all changes can be activated CurrentSum the discharge current CapacitSum the capacity already be discharged ConsumTime the time since the discharge starts 9 4 4 Manually stop the cycle press Pause to BattLowSum the quantity of the batteries which pause the cycle and press Stop to end the voltage already below the BattLow you set cycle or press Start to continue the cycle MaxBatt V the highest voltage battery in the group 9 4 5 Press Param to change the parameters MinBatt V the lowest voltage battery in the group during the cycle if necessary all changes can In charge interface be activated immediately and the cycle will not ChargerVol the voltage of battery charger be stopped
15. charged ConsumTime the time since the charge starts MaxBatt V the highest voltage battery in the group MinBatt V the lowest voltage battery in the group Note external current clamp needed for parameters with 10 3 To manually stop monitoring press Pause to pause the monitoring and press Stop to end the monitoring or press Start to continue the monitoring 10 4 SysState in the monitoring interface it will help you know the status of the monitoring 11 Download The Data To PC SBS 200CT provides two ways to record the test data a Use the RS232 cable to connect to the main unit with a PC or laptop The analysis software will display data in real time on the PC which can be downloaded during the test 16 23 Test time amp date If the data files are more than 1 page use Up Down to browse ZASBS SBS 200CT USER MANUAL BATTERY TESTING b The internal memory saves all of the testing data You can download the data via USB disk or RS232 cable to a PC or laptop 11 1 Press Data in the main menu to access the Data menu Data File 01 03 Date Type Capacity O300AH 2 09 11 23 31 lestCur 200A 12 09 11 23 49 TestCap 0003AH TestTime 00H01M BattLow 01 80V GroupLow 043 5V DelAll Battsum 024 GroupSum StopType The used percentage of internal Memory if this value is low please delete some old data The information on the dat
16. er Organize Include in library Share with New folder Please dick next button to continue E Mame Favorites BE Desktop 89 Batteries Test Software I V1 69Bata_EN Setup 2 Recent Places Desktop Icon El Batteries est SOttwarer I Main Interface Battery Test Software II V1 90 File Realtime Monitoring Option Window Help es 73 9 File List 22 New root folderl 19 23 SBS SBS 200CT USER MANUAL BATTERY TESTING EQUIPMENT 16 RealTime Recording During The Testing 16 1 Use the RS232 connector to connect the main machine with a PC RS232 to USB Converter 16 2 Choose Connect in Realtime monitoring menu to open Real time Monitoring Links menu Battery Test Software II V1 90 File Option Window Help Instrument types Battery Information input some information cay e Connect choose IDCE CT For on the test battery group the red parameters 9 New root folder SBS 200CT are mandatory F Realtime Setting X Communication Port Test Unit Type Battery Information IDCE CT el Battery Name Company can find it in the Device Ma nage r Communication Port Battery Brand Department Choose the COM port number you Battery ID Battery Group Qty G the tested Nominal Current 4 Production Date Installation D ate 500 50 5 17 2008 lel 5 17 2
17. ess modules are essential accessories Without them the PC analysis software can t provide the voltage records and estimate the capacity If overheating or over current equipment failure occurs during a test the warning alarm will activate automatically Please turn off the AC power source to avoid further damage AS SBS 200CT USER MANUAL BATTERY TESTING EQUICMENI OPERATING INSTRUCTIONS 1 Environment Should be NO CORROSIVE NO EXPLOSIVE NO ELECTRICAL BREAKDOWN AIR OR CONDUCTIVE DUST 2 Main Tester Description LCD touch screen FUGUANG Sockets panel Additional control socket Current measurement socket 1 23 725 SBS 200CT USER MANUAL BATTERI TESTING 3 Wireless Module Description Power light green Alligator clip 4 yellow 1 red 1 black Communication light red Wireless module for 2V 6V 12V Alligator clip 4 red 1 black Communicate light red Wireless module for 1 2V 2V 4 Main Machine Connection 4 1 AC power source connection SBS 200CT Socket Panel 110V 60Hz Power a Source Optional 220V 50Hz Power su power suppiycord cord 2 23 725 SBS 200CT USER MANUAL BATTERY TESTING EQUIPMENT 4 2 Power Cable Connection Connect SBS 200CT with the battery group being tested and battery charger Only connect to the battery group being tested if charger isn t being utilized Battery Charger Battery Group 3
18. he main menu screen to enter Setup menu Date amp Time setting BatteryLowAct the 2012 09 15 02 14 52 Stop Inc From Group 0009 01 001 0150H ConfigModuleAddr activate spare modules disconnect all other modules connect the backup module with 4 adjacent batteries input the operation when any battery reaches the module number you need for BattLow Stop or example 5 and press Pause Config the backup module will be 5 module BattOrder This will determine how the wireless modules will be connected you can select the positive or negative electrode Back to the main menu Press Modify to locate the preset SaveTimelnterval the data recording interval parameters need to be changed ModuleFrq the communication frequency of the wireless modules Default setting is 1 EstimatedRecordTime Total recording time available for internal memory This is based on SaveTimelnterval un to change value Cancel to quit After all setting press Apply to save When SaveTimelnterval is set for a longer period EstimatedRecordTime will increase automatically 7 23 7245 SBS 200CT USER MANUAL BATTERY TESTING EQUIPMENT 7 2 Set the date and time this will be the Data File name of the recorded test data 7 3 Set BattOrder the sequence of wireless modules connecti
19. indows that show all the necessary testing information a Total current chart the current during the discharging the values are negative because of discharging b Cell curve the voltage curve of each battery They can be added and deleted by right clicking on the chart f Cell Curve Select the displayed cell curve Input the battery number range Hide Title From Cell No To Cell No Hide All Curve gt you want to be displayed or hid Select the displayed _ c Cell capacity rest capacity shows the rest capacity actual capacity and capacity percent of each battery it can be displayed by right clicking on the chart d Data form shows the discharge data by time interval during the discharge e Cell voltage each battery voltage can be displayed by bar chart the bar chart can show you the initial and end voltages Using the scroll bar on the top of this window you can scroll at any time during the test to see the relevant results Cell Voltage moo vla f Total voltage the voltage curve of battery group during the discharging process 18 Generate Excel Test Report 18 1 Press icon to generate a report In the System Information window it will indicate the number of pages generated for the report Choose No to generate an Excel report which includes all of the information generated To reduce the number of pages generated press Yes to generate an Exce
20. l report which has the page number you prefer T Battery Test Software Il File Realtime Monitoring Optio Excel PageChoice File Export Report fa110 it New root folder 4 Generate an Excel report with Generate an Excel report which the number of pages preferred includes all generated data 22 23 Z7ASBS SBS 200CT USER MANUAL BATTERY 1ESTYG 18 2 In the compress report screen input the page number you want and choose compress report to decease the page number Then choose Export Report to save the Excel report The page No before compressing 18 Compress report to page Generate an Excel report with the number of pages you prefer Compress Recover the pages of the data gt Export Report file Back to main menu Corporate Office Appleton WI 920 757 1175 N56 W16665 Ridgewood Dr Carol Stream IL 630 221 1700 Menomonee Falls WI 53051 Fax 262 703 3073 Toll Free 800 554 2243 STORAGE BATTERY SYSTEMS LLC Web www SBSBattery com 23 23
21. lectrode NO 3 module Connect the NO 9 NO 12 from positive electrode o NO 1 Wireless module NOS NOS NO NO 1 Wireless module Cell Cell S Cell Cell NO 2 Wireless module NO 5 NO 6 NO 7 NO 8 Cell Cell 1 E celi Cell Wireless module NO 4K 1 NO 4K 2 NO 4K 3 NO 4K 4 5 3 1 Please note the module number on the labeled modules and connect to the corresponding batteries Do not connect the modules to 4 batteries cells that are not in sequence EX NO 1 3 8 9 this will damage the modules 5 3 2 Use the alligator clips 1 red 1 black 4 yellow to connect the modules to the batteries please follow the right wiring rule Yellow 1 to Yellow 4 from long to short A wiring diagram is available on the module s label 6 23 7255 BATTERY TESTING EQUIPMENT SBS 200CT socket panel SBS 200CT USER MANUAL 6 Starting Up And Input Operation 6 1 After the main tester is connected turn on the power switch 6 2 On the welcome screen you can see our company name amp logo and the tester name Press any key to access the main menu after 10 seconds the system will automatically open the main menu 6 3 SBS 200CT input press on the touch screen directly lest Mode Monitor 7 Important Settings Before Testing Please remember to check the settings before each test Other settings will be introduced in 12 Setup interface 7 1 Press Setup on t
22. ng from the positive or negative electrode 7 4 Set SaveTimelnterval the data recording interval The shorter the recording interval the more memory the test will utilize the longer the recording interval the less internal memory will be used If the internal memory is totally empty It can record 150 hours for 1 min interval 300 hours for 2 min interval 600 hours for 3 min interval To check the unit s remaining memory press Data in the Main Menu The percentage of memory remaining BEIE Memory 90 Data File 01 03 UVate 12 09 08 Capacity 300AH 12 09 11 TestCur 200A 12 09 11 TestCap Delete TestTime 00H01M BattLow 01 80V GroupLow 043 5V BattSum 024 GroupSum 001G StopType Manual Stop est Mode Monitor USB RS232 8 View Individual Cell Voltages 8 1 Press Monitor in the main menu then Press Batt to access individual cell monitoring If all wireless modules are connected correctly you can see the voltage of each battery If the voltages of some batteries are not visible please check the wireless modules connection Monitor 29C 2012 09 15 02 15 44 Test Mode aE E ConsumTime 00 00 00 Currentum 000 Capacitsum 0000 Cur A Cap AH MaxBatt V 1 000 0 0000 0013 00 000 Setup SysState Stopped Start 8 23 SBS 200CT USER MANUAL MIN 022 02 126V 001 02 180V 003 02 180V 004 02 180V 005 02 180V 006 0
23. pacity The rated capacity of the tested battery group HourRate The hour rate of Test Mode BattSum the battery quantity discharge Discharge Parameter CurrSet The current of l in the battery group discharge automatic change according to Capacity amp GroupSum The number of battery groups being discharged HourRate CapaSet the capacity need to be discharged GroupLow the lower limit Cancel TimeSet the discharge time SysState Stopped Param1 Apply Back to the main menu To load the preset you need voltage of battery group BattLow the lower limit voltage of the single battery Press Modify to locate the preset parameters need BattLows the quantity of the noan to be changed to change value Cancel to batteries which voltages below the BattLow quit After all setting press Apply to save the changes will be saved 9 2 2 1 CapaSet TimeSet BattLow GroupLow are all discharging stop Conditions if any of them are reached the discharge will be stopped automatically 9 2 2 2 For 1 battery group being discharged please keep GroupSum in 001G if 2 4 groups will be parallel discharged simultaneously they need 2 4 times the wireless modules and the current will be 1 2 1 4 for each group 9 2 2 3 If you want discharging to stop when one battery reaches the BattLow parameter
24. tedRecordTime will go up automatically 17 23 4c SBS 200CT USER MANUAL BATTERY TESTING EQUI VENI In 7 Some Important Settings Before Testing we already introduced some parameters in the Setup menu Please read below for more settings 12 2 BatteryLowAct the operation when any battery reaches the BattLow set Stop or Pause Usually Stop is recommended 12 3 ModuleFrq the frequency of wireless module All wireless modules provided are set at the default frequency of O1FM If you need 2 3 units of the SBS 200CT working in the same area at the same time the wireless modules may need to be set to different frequencices to avoid interference For example Set the first set of modules to 01 and work with wireless modules in 1 Currently shown on label of the modules The second set set to O2FM and work with wireless modules in FM2 The third set set to O3FM and work with wireless modules in FM3 12 4 ConfigModuleAddr To activate spare modules disconnect all other modules connect the backup module with 4 adjacent batteries input the module number you need for example 5 then press Config the backup module will now be the 5 module 13 Calibration Interface The SBS 200CT provides a calibration function if you have high accuracy instruments you can calibrate the tester Change the date to 2099 12 year month and the Cal
25. um the group number for once testing If TestFrom is DCH TestTimes is 001 Only single discharge TestTimes is 002 discharge gt charge TestTimes is 003 discharge gt charge gt discharge TestTimes is 004 discharge gt charge gt discharge gt charge 9 4 2 1 CapaSet TimeSet BattLow GroupLow are all the discharging stop conditions if any of them are reached the discharge will be stopped automatically 9 4 2 2 ChrgCapa ChrgTime ChrgCurr are all the charging stop conditions any of them is reached SBS 200CT will cut the channel between battery group and battery charger automatically 9 4 2 3 For discharging 1 battery group please keep GroupSum in 001G if 2 4 groups are parallel discharged at one time you will need 2 4 times the wireless modules and the current will be 7 for each group 14 23 7255 SBS 200CT USER MANUAL BATTERY TESTING EQUIPMENT 9 4 2 4 To stop discharging when one battery reaches the BattLow parameter keep Battlows at 001 If you want the discharging to stop when X no of batteries reaches the BattLow set the BattLows parameter to that number OOX 9 4 2 5 If the wireless modules are not needed during the discharge please set the BattSum to 0004 BattLow will be disabled as a parameter 9 4 3 Press Start in the cycle menu If you set TestFrom to DCH the cycle will start from Disch
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