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PowerFlex 523/525 Variable Frequency Drives

1. Device Confirmed Status 0 Powerup Unknown 1 Stopped 2 Running forward 3 Running reverse 4 Jogging forward 5 Jogging reverse 6 Stopping 7 Starting forward 8 Starting reverse 33 Disabled Device fault status 0 None 16 Fail to Start 17 Fail to Stop 18 Drive Fault 32 1 0 Fault 34 Configuration Error Rockwell Automation Publication SYSLIB RM048B EN P April 2015 19 PowerFlex 523 525 Variable Frequency Drives P_PF52x Table 6 P_PF52x Drives Output Parameters Output Parameter Val_Mode Val_Owner Val_Notify Sts_Stopped Sts_Starting Sts_Running Sts_Stopping Sts_Jogging Sts_CommandDir Sts_ActualDir Sts_Accel Sts_Decel Sts_NotReady Sts_AtSpeed Sts_SpeedLimited Sts_Digin1 Sts_Digin2 Sts_Digin3 Sts_Digin4 Sts_Available Sts_Bypass Sts_BypActive Sts_Disabled Sts_NotRdy 20 Data Type Alias For Description SINT Mode Val o a IN COM COM IE a IN COM w w a IN w IE w II w w IE w w w IE a IEN om w IN w The current mode is shown with status bits and also as an enumeration Val_ Mode as follows 0 No mode 1 Hand 2 Maintenance 3 Override 4 Program 5 Operator 6 Program 7 Operator 8 Program 9 Operator locked locked unlocked Operator is default unlocked Program is default unlocked Program is default unlocked Operator is default ee ae NS een mMM Current Objec
2. Operator Engineering Trends Help The faceplate provides the means for operators maintenance workers engineers and others to interact with the P_ PF52x instruction instance You can also view its status and values and manipulate it through its commands and settings When a given input is restricted via FactoryTalk View security the required user security code letter is shown in the tables that follow Rockwell Automation Publication SYSLIB RM048B EN P April 2015 PowerFlex 523 525 Variable Frequency Drives P_PF52x Operator Tab The Faceplate initially opens to the Operator Home tab From here an operator can monitor the device status and manually operate the device when it is in Operator mode The Operator tab shows the following information Current mode Operator Program Override Maintenance or Hand Requested mode indicator appears only ifthe Operator or Program mode has been superseded by another mode Drive State Stopping Stopped Starting Running Disable or I O Fault Drive Motion State Accelerating Decelerating or At Speed Drive Ready indicator Drive Ready Drive Not Ready or Drive Faulted Actual speed and requested speed Actual direction and requested direction appears only if the drive is configured to allow running in reverse Input Source and Quality indicator See SrcQ in the Output parameters table on page 19 for details Rockwell Automation Publication SYSLIB RM048B EN P
3. Ack_IntlkTrip Ack_DriveFault Ack_lOFault Sts_FailToStartDisabled BOOL 1 Fail to Start Fail to Stop Interlock Trip Drive Fault or 1 0 Fault alarm has been disabled by Sts_FailToStopDisabled Poo Sts_IntlkTripDisabled Sts_ DriveFaultDisabled Sts_lOFaultDisabled Sts_FailToStartShelved BOOL 1 Fail to Start Fail to Stop Interlock Trip Drive Fault or 1 0 Fault alarm has been shelved by Sts_FailToStopShelved oa Sts_IntlkTripShelved Sts_ DriveFaultShelved Sts_lOFaultShelved Sts_FailToStartSuppressed BOOL 1 Fail to Start Fail to Stop Interlock Trip Drive Fault or 1 0 Fault alarm has been suppressed Sts_FailToStopSuppressed eam Sts_IntlkTripSuppressed Sts_DriveFaultSuppressed Sts_lOFaultSuppressed lOFault lOFault Suppressed Rdy_Start BOOL 1 Ready to receive OCmd Start Stop Jog Forward Reverse Bypass or Check enables HMI Ray Stop button Rdy_Jog Rdy_Fwd Rdy_Rev Rdy_Bypass Rdy_Check Rdy_Disable BOOL 1 Ready to receive MCmd Disable or Enable enables HMI button Rdy_Enable Rdy_Reset BO 1 Ready to receive OCmd_Reset enables HMI button Rdy_ResetAckAll AN 1 At least one alarm or latched Shed condition requires Reset or Acknowledged Rdy_SpeedRef Bo 1 Ready to receive OSet_SpeedRef enables data entry field P_PF52x BOL fF Unique Parameter Name for auto discovery 22 Rockwell Automation Publication SYSLIB RM048B EN P April 2015 PowerFlex 523 525 Variable Frequency Drives P_PF
4. April 2015 39 PowerFlex 523 525 Variable Frequency Drives P_PF52x Operator Mode Request Lock and Release Unlock Buttons P_PF52x PF523 PF525 Yariable Frequency Drive Mode Indicator _ _ Operator Drive State ____ _ Stopped Runtime Navigation _ _ gt DO I Button Restart Inhibit Feedback H2 HS Reverse 0 00 0 00 Navigation Button Reference Hz Reverse Permissive Navigation Button Output Current Amps 0 00 Drive Ready Output Power kv 0 00 de o sao E _ Input Source and Quality Indicator Drive Ready Input Source and y Quality Icon Reset and Acknowledge All Alarms Button Drive Start Command Button Drive Stop Command Button Drive Jog Command Button Interlock Navigation Button Forward Permissive Navigation Button Speed Reference Forward Direction Command Button Reverse Direction Command Button The following table shows the functions included on the Operator tab Table 9 Operator Tab Description Click to release Operator mode lock Click to lock in Operator mode Click to request Program mode Click to request Operator mode 40 Rockwell Automation Publication SYSLIB RM048B EN P April 2015 Manual Device Operation Code B PowerFlex 523 525 Variable Frequency Drives P_PF52x Table 9 Operator Tab Description Click to reset and acknowledge all alarms Ackno
5. Drive Description Label Tag Forward text Reverse Text Digital Input 1 through Digital Input 4 Type a Label for the drive that appears on the graphic symbol See Mode Configuration display on page 51 Type a Description of the drive that appears in the title bar of the faceplate Engineering Configuration Code E Cfg_Desc Cfg_Label Type a Tag for the drive The tag appears in the faceplate title bar and in the Tooltip Cfg_Tag Type a name for forward direction Cfg_FwdText Type a name for reverse direction fg_RevText Type names for the digital inputs Cfg_Digin1Txt through Cfg_Digin4Txt Rockwell Automation Publication SYSLIB RM048B EN P April 2015 Table 14 Engineering Tab Page 2 Description Function Clear Program Check to have the P_PF52x Commands on instruction clear Program commands Receipt PCmd as soon as they are received default Operator command Check to have a new operator drive command reset faults Clear this checkbox if a reset is required to clear faults resets fault Check to make the Jog command button visible on the Operator tab and enable the drive to be jogged from the faceplate Drive can be jogged Mode Configuration Display ajal Default mode used when there are no mode requests Program Operator PowerFlex 523 525 Variable Frequency Drives P_PF52x Cfg_PCmdClear Engineering Configuration Code E Cfg_OCmdR
6. Code Description List Enty Def A a a P_Desclist owerFlex 525 VFD Fault Codes HPF525 FautCodeListi2 Code Decimal DIN Cade Description List Entry Cog E BEL T Code Description List Enty De EP Fato Deck PowerFlex 525 VFD Fault Coded B EPEE Fotto cod fete ventana Decimal _ DINT Code Description List Entry C Se Under o STRING_40 LEN A ey a A a OA E A AS nit Code Description List Entry Deg P_DescList PowerFles 525 WFO Fault Codes p S EA o A So a For a complete list of Fault Codes for the PowerFlex 523 525 Variable Frequency Drives refer to the PowerFlex 520 series Adjustable Frequency AC Drives User Manual publication 520 UMO001 PowerFlex 523 525 Variable Frequency Drives Input Structure Input parameters include the following e Input data elements Inp_ are typically used to connect field inputs from I O modules or signals from other objects e Configuration data elements Cfg_ are used to set configurable capabilities and features of the instruction e Command data elements PCmd_ OCmd_ MCmd_ are used by program logic operators and maintenance personnel to request instruction actions e Setting data elements PSet_ OSet_ MSet_ are used by program logic operators and maintenance personnel to establish runtime setpoints thresholds and so forth Set_ data elements without a leading P O or M establish runtime settings regardless of role or mode Table 5 P_PF
7. PowerFlex 753 755 Fault Codes and Descriptions 4 E PES25 FaultCodelist fee P DescListt61 PowerFlex 525 WFD Fault Codes and Descriptions LJ PF700S_ FautCodelist tne P DescListf80 __ PowerFlex 7005 VFD Fault Codes and Descriptions 4 fa _ _ afew F PF753 _EtheetP 0 AB Power 753 is perecieron A MA eee sf A A oct stefan A ar sl a ct ligt ATR o a Lo id e A To display fault code messages in P_PF52x enter the name of the Fault Code List tag first column in the P_PF52x Ref_FaultCodeList parameter Each fault code list has preset codes and descriptions for translating fault code numbers that are received from the drive to human readable drive fault descriptions Rockwell Automation Publication SYSLIB RM048B EN P April 2015 11 PowerFlex 523 525 Variable Frequency Drives P_PF52x Controller Tags ProcessObjects_3 1 00 controller Scope fa ProcessO bjects_ Show ja Tags Y __ Name zale Description E FF525 FaultCodelist te P Delle Powerlen 525 VED Fault Coded EPF525_FautCodekisto P Desi PowerFlex 525 WFD Fault Code EA A O O Code Description List Enty Cog Er FaulGodelietlDeee tenect drive manual for mis fault code STAING 40 Code Description List Entry DA EPPFS25 FaultCodelist 1 9 P_DescList PowerFlex 525 VFD Fault Coded GEPF525 FauliCodeList I Code ecimal DINT Code Description List Entry Co ES MEL FaatCosaiatiDess O a gar STRING AO
8. Start PCmd_Stop PCmd_Fwd PCmd_Rev PCmd_Acq PCmd_ Rel PCmd_Lock PCmd_ Unlock PCmd_ Reset PCmd_FailToStartAck PCmd_FailToStopAck PCmd_IntlkTripAck PCmd_DriveFaultAck PCmd_lOFaultAck 16 BOOL BOOL Mode PCmd Mode PCmd_Aq bc ed PCmd_Rel Mode PCmd_Lock Mode PCmd_ Unlock BOOL FallfoStart PCmd_Ack PCmd_ Ack Er PCmd_Ack IntikTip PCmd_Adk PCmd_Ack PCmd_ Ack ae PCmd_ Ack Description 1 Operator keeps control in Program mode Bit 0 Reference Bit 1 Start Stop Bit 2 Forward Reverse 1 Program keeps control in Operator mode Bit 0 Reference Bit 1 Start Stop Bit 2 Forward Reverse When Cfg_PCmd Clear is 1 e Set PCmd_Start to 1 to start the Drive e Set PCmd_Fwd to 1 to run the drive in the forward direction e Set PCmd_Rev to 1 to run the motor in the reverse direction Set PCmd_Stop to 1 to stop the drive e These parameters are reset automatically When Cfg_PCmadClear is 0 Set PCmd_ Start to 1 to start the drive Set PCmd_ Rev to 0 to run the drive in the forward direction Set PCmd_Rev to 1 to run the drive in the reverse direction Set PCmd_ Start to 0 to stop the drive PCmd_Stop and PCmd_Fwd are not used These parameters do not reset automatically When Cfg_PCmdClear is 1 e Set PCmd_Acq to 1 to Acquire e Set PCmd_Rel to 1 to Release e These parameters reset automatically When Cfg_PCmdClear is 0 e Set PCmd_Acq to 1 to Acquire e Set PCmd_Ac
9. States or Canada Use the Worldwide Locator at http www rockwellautomation com rockwellautomation support overview page or contact your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature Rockwell Automation maintains current product environmental information on its website at http www rockwellautomation com rockwellautomation about us sustainability ethics product environmental compliance page Rockwell Otomasyon Ticaret A S Kar Plaza Is Merkezi E Blok Kat 6 34752 erenk y Istanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Stre
10. control of the drive Speed Reference follow the Instruction mode Check to keep control of the drive Speed Reference with the Program even if the instruction is in Operator mode Clear this checkbox to have control of the drive Speed Reference follow the Instruction mode Check to keep the drive Start Stop and Jog if used commands with the Operator even if the instruction is in Program mode Clear this checkbox to have control of the drive Start Stop and Jog follow Instruction mode Check to keep control of the drive Start and Stop commands with the Program even if the instruction is in Operator mode IMPORTANT The Program cannot Jog the drive even if Jogging is enabled Clear this checkbox to have control of the drive Start Stop and Jog follow Instruction mode Check to keep control of the drive Forward and Reverse commands if used with the Operator even if the instruction is in Program mode Clear this checkbox to have control of the drive Forward and Reverse commands follow the Instruction mode Check to keep control of the drive Forward and Reverse commands if used with the Program even if the instruction is in Operator mode Clear this checkbox to have control of the drive Forward and Reverse commands follow the Instruction mode Check to keep control of the Datalink commands with the Operator even if the instruction is in Program mode Clear this checkbox to have control of the Da
11. have an P_RunTime instruction the runtime button is not displayed Refer to these publications for more information e Rockwell Automation Library of Process Objects Interlock with First Out and Bypass P_Intlk Reference Manual publication SYSLIB RM004 e Rockwell Automation Library of Process Objects Permissives with Bypass P_Perm Reference Manual publication SYSLIB RM007 e Rockwell Automation Library of Process Objects Restart Inhibit for Large Motor P_ResInh Reference Manual publication SYSLIB RM009 e Rockwell Automation Library of Process Objects RunTime and Starts P_RunTime Reference Manual publication SYSLIB RMO10 One of these symbols appears to indicate the described Interlock or Permissive condition Interlock Symbol Description Permissive Symbol Q P a One or more conditions not OK Non bypassed conditions OK All conditions OK bypass active J All conditions OK Rockwell Automation Publication SYSLIB RM048B EN P April 2015 PowerFlex 523 525 Variable Frequency Drives P_PF52x Alarm indicators appear on the Operator tab when the corresponding alarm occurs P_PFS2x PF523 PF525 Variable Frequency Driv e Aa Y a Aan Fail to Start Alarm Feedback Hz Reference Hz i Output Current Amps 0 00 Output Power Kiri 0 00 a gt Drive Fault p a Drive Ready Alarm 1 0 Fault Alarm The following table shows the alarm status on the Oper
12. is true Drive Fault DriveFault Raised if the Inp_Faulted input is true Enables display of the Drive fault code and Fault description Interlock Trip IntlkTrip Raised if the drive is running and an interlock causes it to stop If interlocks are not bypassed an interlock that cannot be bypassed not OK Inp_NBIntlkOK 0 or an interlock can be bypassed not OK Inp_IntlkOK 0 stops the drive If interlocks are bypassed only an interlock cannot be bypassed not OK Inp_NBIntlkOK 0 stops the drive See the Rockwell Automation Library of Graphic Objects Common Alarm Block P_Alarm Reference Manual publication SYSLIB RM002 for more information Simulation Simulation in the P_PF52x Add On Instruction disables the normal output and provides the feedback of a working drive Set the Inp_Sim parameter in the controller to 1 to enable simulation The Simulation icon o is displayed at the bottom left of the Operator faceplate and indicates the device is in simulation You can also use the following parameters in simulation e Cfg SimScaleEU to scale Speed Reference engineering units to Speed Feedback engineering units e Cfg SimScaleRaw to scale Speed Reference engineering units to raw and then raw to Speed Feedback engineering units e Cfg SimRampTI to set the time in seconds to ramp speed feedback When you have finished in simulation set the Inp_Sim parameter in the controller to 0 to return to normal op
13. of Speed Feedback Max Cfg_SpeedFdbkEUMin Cfg_SpeedFdbkEUMax Engineering units Val_ LastFaultCode DINT Val_ OutCurrent REAL Val_ OutPower REAL Last drive fault code enumeration Drive output current Amps Drive output power kW 18 Rockwell Automation Publication SYSLIB RM048B EN P April 2015 Table 6 P_PF52x Drives Output Parameters Data Type Alias For Description Output Parameter SrcQ_10 SrcQ Val_Cmd Val_Fdbk Val_ Sts Val_ Fault SINT SINT SINT SINT SINT PowerFlex 523 525 Variable Frequency Drives P_PF52x 1 0 signal source and quality Final drive status source and quality G00D 0 1 0 live and confirmed good quality 1 1 0 live and assumed good quality 2 No feedback configured assumed good quality TEST 8 Device simulated 9 Device loopback simulation 10 Manually entered value UNCERTAIN 16 Live input off specification 17 Value substituted at device bus 18 Value substituted by maintenance Has and not Use 19 Shed using last good value 20 Shed using replacement value BAD 32 Signal failure out of range NaN invalid combination 33 1 0 channel fault 34 1 0 module fault 35 Bad 1 0 configuration for example scaling parameters Device command 0 None 1 Stop 2 Start forward 3 Start reverse 4 Jog forward 5 Jog reverse Device feedback 0 Stopped 1 Running forward 2 Running reverse 3 Accelerating 4 Decelerating
14. option if the speed reference and speed feedback use the same scaling parameters Click the middle option to scale the simulated feedback from the speed reference engineering unit range to the speed feedback engineering unit range Use this setting if the speed reference and speed feedback have different engineering ranges For example percent for reference and Hz for feedback but the maximum reference for example 100 corresponds to the maximum feedback for example 3600 RPM Click the right option to scale the speed reference to raw units copy the speed reference in raw units to speed feedback raw units and scale to speed feedback engineering units Use this setting if the reference and feedback ranges do not correspond Rockwell Automation Publication SYSLIB RM048B EN P April 2015 49 PowerFlex 523 525 Variable Frequency Drives P_PF52x Forward Text Engineering Tab Page 2 Reverse Text Digital Input 1 Digital Input 2 Digital Input 3 Digital Input 4 Y Clear Program Commands upon receipt Y Urive can be jogged 50 Operator Command resets fault Mode Configuration Display Button Configure Device Description Label and Tag Text Configure Device Forward and Reverse Direction Text The following table shows the functions on page 2 of the Engineering tab Table 14 Engineering Tab Page 2 Description Click to navigate to the Mode Configuration display Function
15. or death Wear proper Personal Protective Equipment PPE Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment PPE gt gt gt Allen Bradley Rockwell Software Rockwell Automation RSLogix Logix5000 FactoryTalk PlantPAx PowerFlex and ControlLogix are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Table of Contents Preface Software Compatibility and Content RevisiON 0ooooooococoomom 5 Additional Resources ccc ccc ce cece cece ee eeeeeceeeseenseeeees 5 Powerflex 523 525 Variable Gi elites fats tend eee A nsec T 7 Frequency Drives P_PF52x Functional Description E O Danes 8 Required Drive Configuration coinrasa ete ataos ladran 8 Required Piles cosuistatcaladadanoaccsiriia laicas 9 Controller lesa 9 Vistalization Pleasure iaa 9 Controller Codecs diia ds torreta dadas 11 PowerFlex 523 525 Variable Frequency Drives AD A waco eee 11 PowerFlex 523 525 Variable Frequency Drives NputStelcture srta ib 12 PowerFlex 523 525 Variable Frequency Drives Output SNC eierens ei niae traes 18 PowerFlex 523 525 Variable Frequency Drives Local Contention Taiere aren a E aee ee 23 Operacion Sat E T N 24 Modes cian cion ee a a e TEE E E bem 24 A a ces Gata ae ae eeeee 25 A II caesar mas E bares 25 E O II Huck tats ooeeee 26 Prooraniniine Example adore dio 27 Display Elemental iris 28 State Malcators t
16. to its faceplate from the PowerFlex 523 525 Variable Frequency Drives faceplate RA BAS P_IntlkPerm Help RA BAS ME P_IntlkPerm Help Interlock Permissives Help information that is accessed from the P_Intlk or P_Perm Help faceplate Use this file if you use the PowerFlex 523 525 Variable Frequency Drives Interlock or Permissives faceplate RA BAS P_Perm Faceplate RA BAS ME P_Perm Faceplate The Permissives faceplate that is used for the object Use this file if your PowerFlex 523 525 Variable Frequency Drives has an associated P_ Perm object and you enable navigation to its faceplate from the PowerFlex 523 525 Variable Frequency Drives faceplate RA BAS P_ResInh Faceplate RA BAS ME P_ResInh Faceplate The Restart Inhibit faceplate display that is used for the object Use this file if your PowerFlex 523 525 Variable Frequency Drives has an associated P_Reslnh object and you enable navigation to its faceplate from the PowerFlex 523 525 Variable Frequency Drives faceplate RA BAS P_RunTime Faceplate RA BAS ME P_RunTime Faceplate The RunTime faceplate that is used for the object Use this file if your PowerFlex 523 525 Variable Frequency Drives has an associated P_RunTime object and you enable navigation to its faceplate from the PowerFlex 523 525 Variable Frequency Drives faceplate Graphics Global GGFX RA BAS Common Faceplate Objects RA BAS ME Common Faceplate Objects Common global objects used on all Process Objec
17. 02 These documents contain additional information concerning related products from Rockwell Automation Table 2 Additional Resources Resource PlantPAx Process Automation System Selection Guide publication PROCES SG001 PlantPAx Process Automation System Reference Manual publication PROCES RM001 Rockwell Automation Library of Process Objects publication PROCES RM002 FactoryTalk View Machine Edition User Manual publication VIEWME UM004 FactoryTalk View Site Edition User Manual publication VIEWSE UM006 PowerFlex 520 series AC Drives Specification publication 520 TD001 PowerFlex 520 Series Adjustable Frequency AC Drive User Manual publication 520 UM001 Logix5000 Controllers Add On Instructions Programming Manual publication 1756 PM010 Rockwell Automation Library of Process Objects Common Alarm Block P_Alarm Reference Manual publication SYSLIB RM002 Rockwell Automation Library of Process Objects Interlocks with First Out and Bypass P_Intlk Reference Manual publication SYSLIB RM004 Rockwell Automation Publication SYSLIB RM048B EN P April 2015 Description Provides information to assist with equipment procurement for your PlantPAx system Provides characterized recommendations for implementing your PlantPAx system Provides general considerations for the PlantPAx system library of process objects Provides details on how to use this software package for creating an automation a
18. 1 to let local circuits start Cfg_AllowLocal Stop without stop the drive without an alarm triggering alarm Clear this checkbox 0 to start stop the drive from the HMI or program only Time to ramp speed Type the time in seconds to ramp Cfg_SimRampT feedback in speed feedback when in Simulation Loopback Test seconds 56 Rockwell Automation Publication SYSLIB RM048B EN P April 2015 PowerFlex 523 525 Variable Frequency Drives P_PF52x Diagnostics Tab The Diagnostic tab provides indications that are helpful in diagnosing or preventing device problems These diagnostic indications can include specific reasons a device is Not Ready device warnings and faults warning and fault history and predictive preventive maintenance data P_PFS2x PFS23 PF525 Yariable Frequency Drive ye ola A elles Device Not Ready Reasons Device Disabled by Maintenance Configuration Error Device Interlocks Not OK Device Permissives Not OK CD VO Fault shed requires reset Drive Not Ready Device Failure shed requires reset Device Trip Drive Fault Operator Stop Command Requires Reset Device Logic Disabled Mo Mode Digital Input Status Digital Input 1 Digital Input 2 Digital Input 3 Digital Input 4 Rockwell Automation Publication SYSLIB RM048B EN P April 2015 57 PowerFlex 523 525 Variable Frequency Drives P_PF52x Trends Tab The Tre
19. 52x PowerFlex 523 525 Variable Frequency Drives Local Configuration Tags Configuration parameters that are array string or structure data types cannot be configured as parameters for Add On Instructions Configuration parameters of these types appear as local tags to the Add On Instruction Local tags can be configured through the HMI faceplates or in RSLogix 5000 software Open the instruction logic of the Add On Instruction instance and then open the Data Monitor on a local tag to accomplish this configuration These parameters cannot be modified by using controller logic or RSLogix 5000 software export import functionality Table 7 P_PF52x Drive Local Configuration Tags Tag Name Cfg_Desc Cfg_Digin1Txt Cfg_Digin2Txt Cfg_Digin3Txt Cfg_Digin4Txt Cfg_FwdText Cfg_Label Cfg_RevText Cfg_SpeedFdbkEU Cfg_SpeedRefEU Cfg_Tag Data Type Default Description STRING_40 PF523 PF525 Variable Description for display on HMI This string is shown in the title bar of the faceplate Frequency Drive Name for digital input 1 label Name for digital input 2 label Name for digital input 3 label Name for digital input 4 label Name for forward direction for example Up or Forward Label for graphic symbol that is displayed on HMI This string appears on the graphic symbol Name for reverse direction for example Down or Reverse Speed feedback engineering units for display on HMI Speed reference eng
20. 52x Drive Input Parameters Input Parameter Data Description Type Enableln BOOL Ladder Diagram If the rung in condition is true the instruction s Logic routine executes If the rung in condition is false the instruction s EnablelnFalse routine executes Function Block Diagram If true or not connected the instruction s Logic routine executes If the parameter is exposed as a pin and wired and the pin is false the instruction s EnablelnFalse routine executes Structured Text No effect The instruction s Logic routine executes Inp_FwdPermOK BOOL ee tot Permissives OK drive can start Forward Inp_FwdNBPermOK BOOL A a 1 Permissives those that cannot be bypassed OK drive can start Forward 12 Rockwell Automation Publication SYSLIB RM048B EN P April 2015 Table 5 P_PF52x Drive Input Parameters Type EIN 1 Permissives OK drive can start Reverse sol fo 1 Non bypassable Permissives OK motor can start Reverse sol ft 1 Interlocks OK drive can start run sot fo 1 Non bypassable Interlocks OK drive can start run i o Po po BOOL Mode Inp_Ovrd a l o REAL O Value to set Speed Reference in Override mode SpeedRef engineering units BOOL PA ae 1 Reset drive fault conditions and latched Alarms o l ae Input Parameter Inp_RevPermOK Inp_RevNBPermOK Inp_IntlkOK Inp_NBIntlkOK Inp_lOFault Inp_Sim Inp_Hand Inp_Ovrd Inp_OvrdCmd Inp_OvrdSpeed Inp_Reset Cfg_HasReverse Cfg_Has
21. Fault sec Time after Stop for feedback before 15 Fault sec Maximum jog time sec T O unlimited Speed Reference Limits Minimum 0 00 Maximum 0 00 The following table shows the functions on page 2 of the Maintenance tab Table 12 Maintenance Tab Page 2 Description Function Action Security Configuration Parameters Bumpless Program Check to have program settings such Equipment Cfg_SetTrack Operator Transition as Speed Reference track operator Maintenance settings in Operator mode and have Code C operator settings track Program Settings in Program mode Bumpless Check to have the Program and Cfg_SetTrackOvrdHand Transition from Operator Speed Reference track the Override Handto Override Speed Reference in Override Program Operator mode or the actual speed in Hand mode Time to pulse Type the amount of time to hold Configuration Cfg_ResetPulsel Out_Resettoclear Out_Reset true to reset a drive fault amp Tuning drive fault when a reset command is received Maintenance seconds Code D Time after Start for Type the amount of time for the Cfg_FailToStartT Feedback before drive s run feedback to confirm that Fault seconds the drive has started before raising a Fail to Start alarm Rockwell Automation Publication SYSLIB RM048B EN P April 2015 PowerFlex 523 525 Variable Frequency Drives P_PF52x Table 12 Maintenance Tab Page 2 Description Function Action Security Configurat
22. Jog Cfg_AllowLocal Cfg_HasRevPerm0bj Cfg_HasIntikObj Cfg_HasResInhObj BOOL BOOL BOOL PowerFlex 523 525 Variable Frequency Drives P_PF52x Input communication status 0 0K 1 fail Simulation input When set to 1 the instruction keeps outputs de energized zero and simulates a working drive When set to 0 the instruction operates the drive normally 1 Request to acquire Hand mode 0 Release Hand mode 1 Request to Acquire Override mode 0 Release Override mode Override mode command 0 None 1 Stop 2 Start Fwd 3 Start Rev 1 Drive can be run reverse 0 Forward only 1 Drive Jog Command enabled visible 0 Drive Jog Command not allowed 1 Allow Local Start Stop without alarm 0 Start Stop from HMI program only 1 Tells HMI a forward permissive object for example P_ Perm is used for Inp_FwdPermOK and navigation to the permissive object s faceplate is enabled IMPORTANT The name of the Forward Permissive object in the controller must be this object s name with the suffix _FwdPerm For example if your P_PF52x object has the name PF52x123 then its Forward Permissive object must be named PF52x123_FwdPerm 1 Tells HMI a reverse permissive object for example P_Perm is used for Inp_RevPermOK and navigation to the permissive object s faceplate is enabled IMPORTANT The name of the Reverse Permissive object in the controller must be this object s name wit
23. Permissives Buttons Interlocks and Permissives Bypassed Indicator gt Enabled In Override Mode bypass Interlocks and Fermissives that can be bypassed 44 Rockwell Automation Publication SYSLIB RM048B EN P April 2015 PowerFlex 523 525 Variable Frequency Drives P_PF52x The following table shows the functions on page 1 of the Maintenance tab Table 11 Maintenance Tab Page 1 Description Function Action Security Configuration Parameters Equipment None Maintenance Code C Click for Maintenance mode Click to release Maintenance mode Click to enable drive Click to disable drive Click to enable checking of all interlocks and permissives Click to bypass checking of interlocks and permissives that can be bypassed In Override mode Check to have the interlocks and bypass Interlocks permissives that can be bypassed and Permissives bypassed in Override mode that can be bypassed Rockwell Automation Publication SYSLIB RM048B EN P April 2015 Disable None Alarms Bypass Permissives and Interlocks Code H Cfg_OvrdPermIntlk 45 PowerFlex 523 525 Variable Frequency Drives P_PF52x 46 Maintenance Tab Page 2 P_PF52x PF523 PF525 Yariable Frequency Drive a a Bumpless Program Lperator Transition Bumpless Transition fram Cverride Hand to Program Operator Time to pulse Out Reset to clear drive fault sec Time after Start for feedback before 15
24. Reference Manual PlantPAx Process Automation System Rockwell Automation Library of Process Objects PowerFlex 523 525 Variable Frequency Drives P_PF52x Version 3 1 Allen Bradley Rockwell Software Automation Important User Information Read this document and the documents listed in the additional resources section about installation configuration and operation of this equipment before you install configure operate or maintain this product Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes laws and standards Activities including installation adjustments putting into service use assembly disassembly and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice If this equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is
25. Speed Ref Limit minimum gt maximum Boo o 1 Error in configuration Speed Ref engineering units minimum maximum CO 1 Error in configuration Speed Ref Raw minimum maximum 1 Mode is Hand supersedes Operator Program Override and Maintenance 1 Mode is Maintenance supersedes Operator Program and Override 1 Mode is Override supersedes Operator and Program 1 Mode is Program automatic 1 Mode is Operator manual 1 Program or operator has requested mode Lock 1 No mode disabled because Enableln is False 1 Maintenance Acquire command received this scan BOOL 1 Drive failed to start 1 Drive failed to stop 1 Drive was stopped by an Interlock Not OK One Shot DriveFault DriveFaultinp 1 Drive Fault see drive display or manual o Inp 1 0 Comm Fault Status 0 0K 1 Bad Rockwell Automation Publication SYSLIB RM048B EN P April 2015 21 PowerFlex 523 525 Variable Frequency Drives P_PF52x Table 6 P_PF52x Drives Output Parameters Output Parameter Data Type AliasFor Description Alm_FailToStart BOOL 1 Drive Fail to Start alarm Alm_FailToStop 1 Drive Fail to Stop alarm Alm_IntikTrip 1 Alarm Drive stopped by an Interlock Not 0K Alm_DriveFault 1 Alarm Drive Fault see drive display or manual Alm_lOFault 1 1 0 Fault alarm Ack_FailToStart BOOL 1 Fail to Start Fail to Stop Interlock Trip Drive Fault or 1 0 Fault alarm has been Ack FailToStop acknowledged
26. _PF52x Faceplate The faceplate display that is used for the object RA BAS P_PF52x Quick RA BAS ME P_PF52x Quick The Quick display that is used for the object RA BAS Common AnalogEdit Faceplate that is used for analog input data entry The FactoryTalk View ME faceplates use the native analog input data entry so no file is required RA BAS P_Alarm Faceplate RA BAS ME P_Alarm Faceplate The alarm faceplate display that is used for the object RA BAS P_Alarm Help RA BAS ME P_Alarm Help P_ Alarm Help information that is accessed from the P_VSD Help faceplate RA BAS P_Mode Config RA BAS ME P_Mode Config Display used to set Default mode RA BAS P_Mode Help RA BAS ME P_Mode Help Mode information that is accessed from the P_VSD Help faceplate RA BAS P_VSD Help RA BAS ME P_VSD Help The P_VSD Help faceplate TIP The PowerFlex 52x and PowerFlex 755 drives use the VSD Help faceplates Rockwell Automation Publication SYSLIB RM048B EN P April 2015 9 PowerFlex 523 525 Variable Frequency Drives P_PF52x Table 3 P_PF52x Visualization File Types Application Type File Type FactoryTalk View SE Software FactoryTalk View ME Software Description Optional Graphic GFX RA BAS P_Intlk Faceplate RA BAS ME P_Intlk Faceplate The interlock faceplate that is used for the Displays object Use this file if your PowerFlex 523 525 Variable Frequency Drives has an associated P_Intlk object and you enable navigation
27. a H sss ss dh GO_P_VSD_Inline_L ae ee Jogging 5 Hi tososs la GO_P_VSD_Inline_D PSS ERE SSS AS EHH H sss ss dik p Jogging GO_P_VSD_Pump_R acne JOAN 2 These display elements show the different pump positions right left and up ESPINA O Mb A sss ss ll GO_P_VSD_Pump_L Jogging e l ESOS AC MEH sssssqigh Jogging ESSE AC Mi H sss ss di GO_P_VSD_Pump_U GO_P_VSD_Agitator_D This display element illustrates an agitator in the down position GO_P_VSD_Mixer_U Jogging This display element shows a mixer in the up position PEERS TESS Sy AC Erra HH sss ss dh Rockwell Automation Publication SYSLIB RM048B EN P April 2015 29 PowerFlex 523 525 Variable Frequency Drives P_PF52x Table 8 P_PF52x Drive Display Elements Description Display Element Name Display Element Description GO_P_VSD_RPump_U Tegan This display element shows a rotary gear pump in the up 5 5 position ite BPREESSSSSSSSES q AE P GO _P VSD Fan_D REE This display element shows a fan in the down position tsssssssssssa MIA Mi HH sss ss ld Common attributes of the P_PF52x global objects include the following e Graphical representation of the driven equipment e Speed feedback display with engineering units e Status quality indicators e Mode indicator e Maintenance Bypass indicator e State e Label e Alarm border that changes color and blinks on unacknowledged alarm e Alarm indica
28. aa a eee eee 31 Stats Quality indicator reia 31 Maintenance Bypass Indicator 00s cece eee eee eee ees 33 Mod Slidicatorsicc ninia dali 34 Alarm dC OS rra rre 35 Using Display Elementi ssiri eer aE 36 A A O EE E 38 Pep O O 38 Operator 402 carattere 39 Maintenance Taburete iteeeneher saad 44 Enanceuns LAD i ratas eanan E E 48 II ACTOS CIC Tarenna r E ds pa eine 57 A A Shed eae aa a aaa 58 Pe iar Me AO ete II wert atk E AE T TT 59 PowerFlex 523 525 Variable Frequency Drives Pace plate O reece desoesiedaweetanss 61 Rockwell Automation Publication SYSLIB RM048B EN P April 2015 3 Table of Contents Notes 4 Rockwell Automation Publication SYSLIB RM048B EN P April 2015 Software Compatibility and Content Revision Additional Resources Preface This manual contains new and updated information Changes throughout this revision are marked by change bars as shown to the right of this paragraph Table 1 Summary of Changes Topic Using Display Elements Changed parameter 102 in the Global Object Parameter Values dialog box to read SC105 Page 37 For the latest compatible software information and to download the Rockwell Automation Library of Process Objects see the Product Compatibility and Download Center at http www rockwellautomation com rockwellautomation support pcdc page For general library considerations see Rockwell Automation Library of Process Objects publication PROCES RMO0
29. ack input scaling from Raw Units as received from the drive counts to Engineering Units for display typically Hz RPM or Percent Check the manual for your drive to determine what count sent to the drive corresponds to your maximum speed reference Also check what count received from the drive corresponds to your maximum speed feedback EH gt 3 5 Maximum Minimum Input Input Speed nan Y 6000 00 Raw Maximum Scaled ini 0 00 and Minimum 60 00 Speed Feedback hs EU Maximum and 0 00 Minimum ay pic 7 hi Speed Feedback Feedback i Th a Se eee iq Engineering Units Reference Speed Reference Engineering Units EU Qe Speed Reference 60 00 Loopbac Simulated Speed p Feedback Methods EU Maximum and Output Minimum 0 00 a 6000 00 Speed Reference H Raw Maximum 0 00 and Minimum Output Rockwell Automation Publication SYSLIB RM048B EN P April 2015 PowerFlex 523 525 Variable Frequency Drives P_PF52x The following table lists the functions on page 1 of the Engineering tab Table 13 Engineering Tab Page 1 Descriptions Function Security Configuration Parameters Speed Feedback Type the raw input count that corresponds to Engineering Cfg_SpeedFdbkRawMax Raw Maximum the maximum and minimum This value is Configuration Cfg_SpeedFdbkRawMin Minimum usually zero speed feedback from the drive Code E Speed Feedback Type the engineering unit value for the e fg_SpeedFdbkEUMax EU Ma
30. ame with the suffix _ResInh For example if your P_PF52x object has the name Drive123 then its Restart Inhibit object must be named Drivel23_ResInh Enable navigation to runtime object Check if a runtime object is connected The button that opens the runtime faceplate appears IMPORTANT The name of the runtime object in the controller must be this object s name with the suffix _ RunTime For example if your P_PF52x object has the name Drive123 then its runtime object must be named Drive123_ RunTime Rockwell Automation Publication SYSLIB RM048B EN P April 2015 PowerFlex 523 525 Variable Frequency Drives P_PF52x Engineering Configuration Code E Cfg_HasRevPerm0bj Cfg_HasIntlkObj Cfg_HasResInh0bj Cfg_HasRunTime0bj 53 PowerFlex 523 525 Variable Frequency Drives P_PF52x Engineering Tab Page 4 Operator Keeps Program Keeps Control in Control in Program Mode Operator Mode speed Reference otat amp otop Commands Foward amp Reverse Commands Output Datalink Commands The following table shows the functions on page 4 of the Engineering tab Table 16 Engineering Tab Page 4 Description Function Stop Drive on 1 0 Fault Stop Drive on Fail to Start Stop Drive on Interlock Trip Check to stop the driveifan1 O Fault Engineering Cfg_ShedOnlOFault is detected After the 1 0 Fault clears Configuration a reset is required before the drive C
31. assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence gt gt IMPORTANT Identifies information that is critical for successful application and understanding of the product Labels may also be on or inside the equipment to provide specific precautions SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures ARC FLASH HAZARD Labels may be on or inside the equipment for example a motor control center to alert people to potential Arc Flash Arc Flash will cause severe injury
32. atalinks All four output datalinks are user choice 8 Rockwell Automation Publication SYSLIB RM048B EN P April 2015 PowerFlex 523 525 Variable Frequency Drives P_PF52x Required Files Add On Instructions are reusable code objects that contain encapsulated logic that can streamline implementing your system This code lets you create your own instruction set for programming logic as a supplement to the instruction set provided natively in the ControlLogix firmware An Add On Instruction is defined once in each controller project and can be instantiated multiple times in your application code as needed Controller File The P_PF52x_3_1 00_RUNG L5X rung import must be imported into the controller project to be used in the controller configuration The service release number boldfaced can change as service revisions are created Visualization Files The following files for this Add On Instruction can be downloaded from the Product Compatibility and Download Center at http www rockwellautomation com rockwellautomation support pcdc page IMPORTANT Files must be imported in the following order image files then global object files and then graphic files This order is required to configure the visualization files properly Table 3 P_PF52x Visualization File Types Application Type FileType FactoryTalk View SE Software FactoryTalk View ME Software Description Graphics Displays GFX RA BAS P_PF52x Faceplate RA BAS ME P
33. ation Edit Base Object Break Link eres FEES SSRESSSEESISS Pid abled rN E rp CSC S A xoa A SSS AS l SH Pt 2 In the display right click the global object and choose Global Object Parameter Values Rockwell Automation Publication SYSLIB RM048B EN P April 2015 PowerFlex 523 525 Variable Frequency Drives P_PF52x The Global Object Parameter Values dialog box appears Global Object Parameter Yalues x Description ProcessObjix 5C105 Drive Tag P_YSD P_PF755 or PF753 ProcessObjix Path include program scope if tag is a program scope tag Additional display parameter e g X100 or CC optional Additional display parameter e g 100 optional Ls 0 Always show Faceplate 1 Show Quick Display For users Cancel Help The global object parameters are as follows Parameter Required Description 0 Always show faceplate 1 Show Quick Display for users without Maintenance access Code C 2 Always show Quick Display 102 Y Object tag to point to the name of the associated object Add On Instruction in the controller 103 Y Path that is used for display navigation features to other objects Include program scope if tag is a program scope tag 120 Additional parameter to pass to the display command to open the faceplate Typically used to define position for the faceplate 121 Additional parameter t
34. ator tab Table 10 Operator Tab Alarm Status Graphic Symbol Alarm Status In Alarm Active Alarm In Alarm and Acknowledged Out of Alarm but not Acknowledged Alarm Suppressed by Program Alarm is logged but not displayed Alarm Disabled by Maintenance Alarm Shelved by Operator mE lt gt Rockwell Automation Publication SYSLIB RM048B EN P April 2015 43 PowerFlex 523 525 Variable Frequency Drives P_PF52x Maintenance Tab Maintenance personnel use the information and controls on the Maintenance tab to make adjustments to device parameters They also troubleshoot and temporarily work around device problems and disable the device for routine maintenance The Maintenance tab is divided into two pages Maintenance Tab Page 1 Page 1 of the Maintenance tab shows the following information e Current mode Operator Program Override Maintenance or Hand e Requested modes Indicator This display highlights all modes that have been requested The leftmost highlighted mode is the active mode e Whether the motor is enabled or disabled e Interlock and Permissive Bypassed Enabled indicator Maintenance Mode Enable and Release Buttons Mode Indicator ___________ Operator Requested Modes ___________ g 0 Indicator Drive Enabled Disabled Maintenance Mode Enable Indicator gt Enabled and Disable Drive Buttons Interlocks and Permissives Enable Disable Bypass Bypassable Interlock and
35. ators One of these symbols appears to the left of the Label to indicate the described alarm condition The alarm border and label background blink if Acknowledgment of an alarm condition is required Symbol Border and Label Background Description No change in color Alarm Inhibit an alarm is suppressed by the Program disabled by Maintenance or shelved by the Operator White Return to normal no alarm condition but a previous alarm has not been acknowledged Low severity alarm Yellow Medium severity alarm High severity alarm Magenta Urgent severity alarm No symbol No change in color No alarm or alarm inhibit condition and all alarms are acknowledged 0 P D Rockwell Automation Publication SYSLIB RM048B EN P April 2015 35 PowerFlex 523 525 Variable Frequency Drives P_PF52x 36 Using Display Elements The global objects for P_PF52x can be found in the global object file RA BAS P_VSD Graphics Library ggfx for FactoryTalk View SE Follow these steps to use a global object 1 Copy the global object from the global object file and paste it in the display file Ml p asas HH th Edit Gonmections VES Code chives Events Methods Object Keys of Arrange Animation Convert bo Wallpaper ESSERESSSSES Tag Substitution Property Panel Object Explorer Cut Copy Paste Paste without localized strings Delete Duplicate Copy Animation Paste Anim
36. b_Tags_3_1_00 csv M These tags must be imported into the FactoryTalk View ME project to support switching tabs on any Process Object faceplate 1 The service release number boldfaced can change as service revisions are created Controller Code This section describes the parameter references for this Add On Instruction PowerFlex 523 525 Variable Frequency Drives InOut Structure InOut parameters are used to link the Add On Instruction to external tags that contain necessary data for the instruction to operate These external tags must be of the data type shown Table 4 P_PF52x Drive InOut Parameters Tag Name Data Type Description Inp P_PF52x_Inp Common part of PowerFlex 52x input assembly Out P_PF52x_Out Common part of PowerFlex 52x output assembly Ref_FaultCodeList P_DescList 1 Array tag that contains a list of fault codes DINT and their descriptions STRING TIP The User defined Types UDTs the 1 0 assembly tags and the Array tag that contain the list of PowerFlex 52x fault codes and descriptions are included in the Rung import that brings in the P_PF52x Add On Instruction See the programming example on page 27 for details The following figure shows the drive fault table tags that are in each library application template Controller Tags ProcessObjects 3 1 O0fcontroller Scope fil ProcessObjects_ Show ar T 4 Name Vous ef ata Type Description JR PE75 FautCodelist ed P DescList212
37. d When this parameter is 0 the mode defaults to Operator if no mode is being requested IMPORTANT Changing this parameter online can cause unintended mode changes 1 OCmd_Stop has priority accepted any time If OCmd_Stop stops the drive in a mode other than Maintenance or Operator a reset is required to start 0 0Cmd_Stop only in Operator or Maintenance mode 1 New Operator drive command resets fault 0 Reset required to clear fault 1 Override ignores Bypassable Permissive Interlock 0 Always use Permissive Interlock 1 Stop motor and alarm on Fail to Start 0 Alarm only on Fail to Start IMPORTANT If a condition is configured to shed the device to the Stopped state ona fault a reset is required to clear the shed fault The drive can now be commanded to a state other than Stopped 1 Stop motor and alarm on 1 0 Fault 0 Alarm only on 1 0 Fault IMPORTANT If a condition is configured to shed the device to the Stopped state ona fault a reset is required to clear the shed fault The drive can now be commanded to a state other than Stopped If Cfg_SimScaleEU 1 in simulation scale Speed Ref engineering units to Speed feedback engineering units If Cfg_SimScaleRaw 1 in simulation scale Speed Ref engineering units to raw then raw to Speed feedback engineering units If both of these parameters are zero the simulated speed reference is ramped to the simulated speed feedback without scaling Roc
38. e Maintenance Configuration Tab VO Fault Alarm The Io Faut Alarm is triggered when a controller hardware or communication fault is detected Interlock Trip Alarm The Interlock Trip Alarm is triggered when an interlock condition causes the drive to stop Drive Fault Alarm The Drive Faut Alarm occurs when a drive taut is received from the drive Rockwell Automation Publication SYSLIB RM048B EN P April 2015 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical and application notes sample code and links to software service packs You can also visit our Support Center at https rockwellautomation custhelp com for software updates support chats and forums technical information FAQs and to sign up for product notification updates In addition we offer multiple support programs for installation configuration and troubleshooting For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com services online phone Installation Assistance If you experience a problem within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running United States or Canada 1 440 646 3434 Outside United
39. ence Manual piece of equipment publication SYSLIB RM007 Rockwell Automation Library of Process Objects Restart Explains how to protect a large motor from damage Inhibit for Large Motor P_ResInh Reference Manual caused by repeated starts publication SYSLIB RM009 Rockwell Automation Library of Process Objects Run Time Explains how to accumulate the total run time and and Starts P_RunTime Reference Manual count of starts for a motor or other equipment publication SYSLIB RMO10 You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Allen Bradley distributor or Rockwell Automation sales representative Rockwell Automation Publication SYSLIB RM048B EN P April 2015 Add On Instruction P_PFS2x PowerFlex 523 525 Ref FaultCodeList np PwdPermOk inp PwdHBPermOk Inp RevPerm Ok np RevHBPermOk np IntlkOk inp NBINIkOK a Inp Hand O Inp OvrdCrmd Inp Reset Guidelines Val SpeedRef C Val SpeedFdbk O Val Fault C ats stopped W ats Starting 2 ats Running sts Stopping E ats Jogging E sts ActualDir 2 ats Atspeed fl ats SpeedLimited amp sts Available 2 ats Hand 2 sts Maint a ats Ovrd E sts Prog E sts Oper E PowerFlex 523 525 Variable Frequency Drives P_PF52x The P_PF52x PowerFlex 523 525 Variable Frequency Drives object is used to control and monitor a PowerFlex 523 Variable Freque
40. ents display commands REAL ff Minimum Speed Reference in engineering units for limiting REAL ff Maximum Speed Reference in engineering units for limiting am ff Speed Reference Minimum in Drive raw Units for scaling ON Speed Reference Maximum in Drive raw Units for scaling NN Speed Reference Minimum in Engineering Units for scaling ENE Speed Reference Maximum in Engineering Units for scaling am Speed Feedback Minimum in Drive raw Units for scaling CINC Speed Feedback Maximum in Drive raw Units for scaling EN Speed Feedback Minimum in Engineering Units for scaling NN Speed Feedback Maximum in Engineering Units for scaling INN Time to ramp speed feedback when in Simulation seconds INN Time after Start to get Run Feedback before Fault seconds INN Time after Stop to drop Run Feedback before Fault seconds INN Time to pulse Out_Reset to clear drive fault seconds REAL ff Maximum jog time seconds 0 unlimited Rockwell Automation Publication SYSLIB RM048B EN P April 2015 15 PowerFlex 523 525 Variable Frequency Drives P_PF52x Table 5 P_PF52x Drive Input Parameters Data Type i MI o i MN ll REAL O Program setting of speed reference engineering units DINT O Program owner request ID nonzero or release zero REAL AIN Operator setting of speed reference engineering units NS Input Parameter Cfg_OperKeep Cfg_ProgKeep PSet_SpeedRef PSet_Owner OSet_SpeedRef PCmd_
41. eration Rockwell Automation Publication SYSLIB RM048B EN P April 2015 25 PowerFlex 523 525 Variable Frequency Drives P_PF52x Execution The following table explains the handling of instruction execution conditions Condition Enableln False false rung Powerup prescan first scan Postscan SFC transition Description Processing for Enableln False false rung is handled the same as if the drive were Disabled by Command The drive outputs are de energized and the drive is shown as disabled on the HMI Processing of modes and alarms on prescan and Powerup is handled by the embedded P_Mode and P_Alarm Add On Instructions See their specifications for details On Powerup the drive is treated as if it had been Commanded to Stop No SFC Postscan logic is provided See the Logix5000 Controllers Add On Instructions Programming Manual publication 1756 PM010 for more information 26 Rockwell Automation Publication SYSLIB RM048B EN P April 2015 Programming Example PowerFlex 523 525 Variable Frequency Drives P_PF52x The following example shows the P_PF52x in ladder context Here ladder logic is used to copy the drive input data from the input assembly tag to a buffer tag of type P_PF52x_Inp Next the P_PF52x Add On Instruction executes Finally the drive command bits used by the P_PF52x instruction and the drive speed reference are copied out to the drive A buffer tag of type P_PF52x_Out is u
42. esets Cfg_HasJog This display lets you select the default mode for the object by selecting the appropriate mode IMPORTANT of the instruction If no mode is being requested changing the default mode changes the mode You must have FactoryTalk View security code E to select the default mode on this display Rockwell Automation Publication SYSLIB RM048B EN P April 2015 51 PowerFlex 523 525 Variable Frequency Drives P_PF52x 52 Engineering Tab Page 3 P_PF528 PFS23 PF525 Variable Frequency Drive 4 4 il Tbe mu re can run reverse Enable navigation to run forward permissive object Enable navigation to run reverse permissive object Enable navigation to interlock object Enable navigation to restart inhibit object Enable navigation to run time object Y Y Y Y Y Y The following table shows the functions on page 3 of the Engineering tab Table 15 Engineering Tab Page 3 Description Function Drive can run reverse Check to make the forward and Engineering reverse direction command buttons Configuration visible on the Operator tab and Code E enable the drive to run forward or reverse Enable navigationto Checkif a permissive object is run forward connected to Inp_FwdPermOK The Permissive indicator becomes a button that opens the permissive faceplate IMPORTANT The name of the Forward Permissive object in the controller must be this object s name with the suf
43. ess transfer back to one of the other modes The device is disabled and has no owner because the Enableln input is false The main instruction Logic routine is not being scanned See Execution for more information on EnablelnFalse processing Certain aspects of drive operation can be kept with the Operator or with the Program regardless of the instruction Mode See the Cfg_OperKeep parameter on page 16 and the Cfg_ProgKeep parameter on page 16 for more information See the Rockwell Automation Library of Process Objects Common Mode Block P_Mode Reference Manual publication SYSLIB RM005 for more information Rockwell Automation Publication SYSLIB RM048B EN P April 2015 PowerFlex 523 525 Variable Frequency Drives P_PF52x Alarms The P_PF52x instruction uses the following alarms which are implemented by using embedded P_Alarm Add On Instructions Alarm P_ Alarm Name Description Fail to Start FailToStart The alarm is raised if one of the following occurs e Ifthe drive has and is using run feedback e An attempt is made to start the drive e The run feedback does not indicate that the drive is running within the configured time Fail to Stop FailToStop The alarm is raised if one of the following occurs e Ifthe drive has and is using run feedback e An attempt is made to stop the drive e Therun feedback does not indicate that the drive stopped within the configured time 1 0 Fault lOFault Raised if the Inp_lOFault input
44. et Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication SYSLIB RM048B EN P April 2015 Supersedes Publication SYSLIB RM048A EN P September 2014 Copyright 2015 Rockwell Automation Inc All rights reserved Printed in the U S A
45. ext to the appropriate tab at the top of the faceplate to help you find the bypass Once you navigate to the tab the bypassed item is flagged with this indicator For the PowerFlex 523 525 Variable Frequency Drives Instruction the Maintenance Bypass Indicator appears when interlocks and permissives that can be bypassed have been bypassed Rockwell Automation Publication SYSLIB RM048B EN P April 2015 33 PowerFlex 523 525 Variable Frequency Drives P_PF52x Mode Indicators One of these symbols appears to the right of the graphic symbol to indicate the mode of the object instruction Graphic Symbol Description Transparent Operator mode if the default mode is Operator and in Operator mode the mode indicator is transparent Operator mode if the default mode is Program Operator mode locked Transparent Program mode if the default mode is Program and in Program mode the mode indicator is transparent Program mode if the default mode is Operator Program mode locked Override mode Maintenance mode Hand mode No mode TIP The images provided for the Operator and Program default modes are transparent therefore no mode indicators appear if the device is in its default mode This behavior can be changed by replacing these mode indicators with images that are not transparent 34 Rockwell Automation Publication SYSLIB RM048B EN P April 2015 PowerFlex 523 525 Variable Frequency Drives P_PF52x Alarm Indic
46. fg_PCmaClear Mode Cfg_ProgDefault Description 1 Tells HMI a runtime object for example P_RunTime is connected and navigation to the runtime object s faceplate is enabled IMPORTANT The name of the runtime object in the controller must be this object s name with the suffix _RunTime For example if your P_PF52x object has the name PF52x123 then its runtime object must be named PF52x123_ RunTime This parameter is used to set up bumpless behavior of setting parameters when switching modes When this parameter is 1 e In Program mode the operator settings track the program settings e In Operator mode the program settings track the operator settings e The simulation inputs match the output values transitions are bumpless When this parameter is 0 the operator settings and program settings are not modified by this instruction In this case when the mode is changed the effective value of the setting can change depending on the program set and operator set values 1 Program Operator settings track Override Hand mode settings When this parameter is 1 program commands are cleared once they are acted upon When set to 0 program commands remain set until cleared by the application program logic IMPORTANT Clearing this parameter online can cause unintended program command execution This parameter defines the default mode When this parameter is 1 the mode defaults to Program if no mode is being requeste
47. fix _ FwdPerm For example if your P_PF52x object has the name Drive123 then its Forward Permissive object must be named Drive123_ FwdPerm permissive object Rockwell Automation Publication SYSLIB RM048B EN P April 2015 m A la Cfg_HasFwdPermObj Table 15 Engineering Tab Page 3 Description Function Enable navigation to run reverse permissive object Check if a permissive object is connected to Inp_RevPermOK The Permissive indicator becomes a button that opens the permissive faceplate IMPORTANT The name of the Reverse Permissive object in the controller must be this object s name with the suffix RevPerm For example if your P_PF52x object has the name Drive123 then its Reverse Permissive object must be named Drive123_RevPerm Enable navigation to interlock object Check if an interlock object is connected to Inp_IntlkOK The Interlock indicator becomes a button that opens the interlock faceplate IMPORTANT The name of the Interlock object in the controller must be this object s name with the suffix _Intlk For example if your P_PF52x object has the name Drive123 then its Interlock object must be named Drive123_Intlk Enable navigation to restart inhibit object Check if a restart inhibit object is connected The button that opens the Restart Inhibit faceplate appears IMPORTANT The name of the Restart Inhibit object in the controller must be this object s n
48. h the suffix _RevPerm For example if your P_PF52x object has the name PF52x123 then its Reverse Permissive object must be named PF52x123_ RevPerm 1 Tells HMI an interlock object for example P_Intlk is used for Inp_IntlkOK and navigation to the interlock object s faceplate is enabled IMPORTANT The name of the Interlock object in the controller must be this object s name with the suffix _Intlk For example if your P_PF52x object has the name PF52x123 then its Interlock object must be named PF52x123_Intlk 1 Tells HMI a restart inhibit object for example P_ResInh is connected and navigation to the restart inhibit object s faceplate is enabled IMPORTANT The name of the Restart Inhibit object in the controller must be this object s name with the suffix _ResInh For example if your P_PF52x object has the name PF52x123 then its Restart Inhibit object must be named PF52x123_Resinh Rockwell Automation Publication SYSLIB RM048B EN P April 2015 13 PowerFlex 523 525 Variable Frequency Drives P_PF52x Table 5 P_PF52x Drive Input Parameters Data Type l ae NS Input Parameter Cfg_HasRunTime0bj Cfg_SetTrack Cfg_SetTrackOvrdHand Cfg_PCmdClear Cfg_ProgDefault Cfg_OperStopPrio Cfg_OCmdResets Cfg_OvrdPermintlk Cfg_ShedOnFailToStart Cfg_ShedOnlOFault Cfg_SimScaleEU Cfg_SimScaleRaw 14 BOOL BOOL BOOL BOOL BOOL BOOL BOOL BOOL BOOL Mode C
49. ineering units for display on HMI Tag name for display on HMI This string is shown in the title bar of the faceplate Rockwell Automation Publication SYSLIB RM048B EN P April 2015 23 PowerFlex 523 525 Variable Frequency Drives P_PF52x Operations 24 This section describes the primary operations for Add On Instructions Modes The P_PF52x Add On Instruction uses the following standard modes which are implemented by using an embedded P_Mode Add On Instruction Graphic Symbol Operator mode Program mode Override mode Maintenance mode Hand mode No mode TIP Description Control of the device is owned by the Operator Operator Commands OCmd_ and Operator Settings OSet_ from the HMI are accepted Control of the device is owned by Program logic Program Commands PCmd_ and Program Settings PSet_ are accepted Control of the device is owned by priority logic superseding Operator and Program control Override Inputs Inp_OvrdCmd and other Inp_OvrdXxxx values are accepted If so configured interlocks and permissives that can be bypassed are bypassed Control of the device is owned by Maintenance Operator Commands and Settings from the HMI are accepted Interlocks and permissives that can be bypassed are bypassed and device timeout checks are not processed Control of the device is owned by hardwired logic or other logic outside the instruction The instruction tracks the state of the device for bumpl
50. ion Parameters Time after Stop for Type the amount of time for the Configuration Cfg_FailToStopT Feedback before drive s run feedback to confirm that amp Tuning Fault seconds the drive has stopped before raisinga Maintenance Fail to Stop alarm Code D Maximum jog time Type the maximum time in seconds Cfg_MaxJoglT seconds 0 that the drive can be jogged by using unlimited OCmd_Jog IMPORTANT This value stops drive jogging if HMI communication is lost during a jog Speed Reference Type the clamping limits for the e Cfq_MaxSpdRef Limits Minimum speed reference If a speed reference e Cfg_MinSpdRef and Maximum outside this range is entered the speed is clamped at these limits and Sts_SpeedLimited is asserted Rockwell Automation Publication SYSLIB RM048B EN P April 2015 47 PowerFlex 523 525 Variable Frequency Drives P_PF52x 48 Engineering Tab The Engineering tab provides access to device configuration parameters and ranges options for device and I O setup displayed text and faceplate to faceplate navigation settings and for initial system commissioning or later system changes The Engineering tab is divided into five pages Engineering Tab Page 1 Page 1 of the Engineering tab is used to set the Speed Reference output scaling from user Engineering Units used on the faceplate typically Hz RPM or percent to Raw Units counts sent to the drive Page 1 is also used to set the Speed Feedb
51. kwell Automation Publication SYSLIB RM048B EN P April 2015 Table 5 P_PF52x Drive Input Parameters Data Type Input Parameter Cfg_HasFailToStartAlm Cfg_HasFailToStopAlm Cfg_HasIntikTripAlm Cfg_HasDriveFaultAlm Cfg_HaslOFaultAlm Cfg_FailToStartResetRegd Cfg_FailloStopResetReqd Cfg_IntlkTripResetReqd Cfg_DriveFaultResetReqd Cfg_l0FaultResetReqd Cfg_FailToStartAckRegd Cfg_FailloStopAckReqd Cfg_IntlkTripAckRegd Cfg_DriveFaultAckReqd Cfg_lOFaultAckRegd Cfg_FailToStartSeverity Cfg_FailToStopSeverity Cfg_IntlkTripSeverity Cfg_DriveFaultSeverity Cfg_lOFaultSeverity Cfg_MinSpdRef Cfg_MaxSpdRef Cfg_SpeedRefRawMin Cfg_SpeedRefRawMax Cfg_SpeedRefEUMin Cfg_SpeedRefEUMax Cfg_SpeedFdbkRawMin Cfg_SpeedFdbkRawMax Cfg_SpeedFdbkEUMin Cfg_SpeedFdbkEUMax Cfg_SimRampT Cfg_FailToStartT Cfg_FailToStopT Cfg_ResetPulseT Cfg_MaxJogT BOOL BOOL BOOL FailToStart FailToStartCfg_Bdsts Exists FailToStart Cfg_AckReqd 1 FailToStop FailToStop Ctg_Severity _Severity lOFault Cfg_Severity 1000 1000 PowerFlex 523 525 Variable Frequency Drives P_PF52x Description These parameters determine whether the corresponding alarm exists and is checked or if the alarm does not exist and is not used When these parameters are 1 the corresponding alarm exists These parameters determine whether a reset is required to clear the alarm status When these parameters are 1 the alarm is latched ON when the alarm occurs After the alar
52. le Frequency Drives P_PF52x Table 6 P_PF52x Drives Output Parameters Output Parameter Nrdy_Disabled Nrdy_CfgErr Nrdy_Intlk Nrdy_Perm Nrdy_OperPrio Nrdy_Fail Nrdy_lOFault Nrdy_Trip Nrdy_DriveNR Nrdy_NoMode Sts_MaintByp Sts Alminh Sts_ Err Err_ Timer Err_Sim Err_Alarm Err_FdbkRaw Err_FdbkEU Err_RefLim Err_RefEU Err_RefRaw Sts_Hand Sts_Maint Sts_Ovrd Sts_ Prog Sts_Oper Sts_ProgOperLock Sts_NoMode Sts_MAcqRcvd Sts_FailToStart Sts_FailToStop Sts_IntlkTrip Sts_DriveFault Sts_lOFault Data Type Alias For Description BOOL 1 Device Not Ready Device Disabled by Maintenance Configuration Error Interlock Not OK Permissive Not OK Operator Stop Priority Command Requires Reset Device Failure Shed Requires Reset 1 0 Fault Shed Requires Reset Device Tripped Drive Fault Drive Not Ready Device Logic Disabled NO Mode BO 1 A Maintenance Bypass is active display icon i 1 An alarm is Shelved Disabled or Suppressed display icon BL 1 Error in configuration see detail bits for reason Boo o 1 Error in configuration Invalid Check or Reset Pulse Time use 0 2 147 483 Bo 1 Error in configuration simulation timer preset use 0 2 147 483 Bo fe 1 Error in configuration Alarm Minimum On time or severity Boo fl 1 Error in configuration Speed feedback raw minimum maximum Bo 1 Error in configuration Speed feedback engineering units minimum maximum Bo fe 1 Error in configuration
53. lities e Starting stopping jogging of the drive and setting speed reference and direction e Monitoring of run feedback display of actual drive status including acceleration deceleration direction and speed e Detection of Failure to Start Failure to Stop and Drive Fault e Monitoring of Permissive conditions to allow starting e Monitoring of Interlock conditions to stop prevent starting e Simulation providing feedback of a working drive while the outputs are disabled e Monitoring I O communication faults e Alarms for Fail to Start Fail to Stop Interlock Trip Drive Fault and I O Fault e Option to automatically reset faults and alarms when an operator commands the motor to start or stop e Supports HMI breadcrumbs for Alarm Inhibited Bad Configuration Not Ready and Maintenance Bypass Active e Available status for use by automation logic to know whether a motor can be controlled by other objects Required Drive Configuration IMPORTANT User Choice Datalinks are not used by this Add On Instruction and can be left unused or set up for your application Be certain to set up the drive Datalinks as follows e Input Assembly Drive Status standard Output Frequency standard Datalinks 1 Fault 1 Code Par 007 2 Output Current Par 003 3 Output Power Par 017 4 User choice e Output Assembly Drive Logic Command standard Frequency Command Speed Reference standard D
54. m condition returns to normal a reset is required to clear the alarm status For example OCmd_Reset Inp_ Reset or Drivefault OCmd_Reset are required to clear Alm_DriveFault alarm after the alarm is set and the value returns to normal When these parameters are 0 no reset is required and the alarm status is cleared when the alarm condition returns to normal IMPORTANT If the reset clears the alarm it also acknowledges the alarm These parameters determine whether an acknowledgement is required for an alarm When these parameters are 1 the acknowledge ack bit is cleared when the alarm occurs An acknowledge command for example PCmd_FailAck or Fail OCmd_Ack is required to acknowledge the alarm When set to 0 the Acknowledge bit is set when an alarm occurs indicating an acknowledged alarm and no acknowledge command is required These parameters determine the severity of each alarm The severity drives the color and symbol that are used to indicate alarm status on the faceplate and global object The following are valid values 1 250 Low 251 500 Medium 501 750 High 751 1000 Urgent IMPORTANT For FactoryTalk View software version 7 0 these severity parameters drive the indication only on the global object and faceplate The Alarms and Events definition of severity drives the color and symbol that is used on the alarm banner and alarm summary The definition also drives the value returned by FactoryTalk Alarms and Ev
55. meters do not reset automatically PCmd_FailToStopUnsuppress FailToStop PCmd_Unsuppress PCmd_IntlkTripUnsuppress IntlkTrip PCmd_Unsuppress PCmd_DriveFaultUnsuppress DriveFault PCmd_Unsuppress PCmd_lOFaultUnsuppress lOFault PCmd lOFault PCmd_Unsuppress PCmd_FailToStartUnshelve BOOL bei PCmd_Unshelve e Set PCmd_ lt Alarm gt Unshelve to 1 to Unshelve alarm e The parameter is reset automatically PCmd_FailToStopUnshelve FallfoStop PCmd_Unshelve PCmd_Unshelve PCmd_IntlkTripUnshelve a PCmd_Unshelve PCmd_DriveFaultUnshelve C PCmd_Unshelve PCmd_lOFaultUnshelve _ PCmd_Unshelve OCmd_ Start BOOL ae or Operator command to start drive OCmd_Stop BOOL a Operator command to stop drive OCmd_Jog BOOL Pf Operator command to jog drive not cleared by instruction if Cfg_MaxJogT 0 OCmd_Fwd BOOL Pf Operator command to set direction to Forward OCmd_Rev BOOL AN Operator command to set direction to Reverse OCmd_Bypass BOOL Pf Operator command to bypass all interlocks and permissives that can be bypassed OCmd_Check BOOL O ae Operator command to check not bypass all interlocks and permissives MCmd_ Disable BOOL AN Maintenance command to disable drive MCmd_Enable BOOL O ee Maintenance command to enable allow to run drive MCmd_ Acq BOOL Mode MCmd_Acq Maintenance command to acquire ownership Operator Program Override to Maintenance MCmd_Rel BOOL Mode MCmd_Rel Maintenance command to release ownership Maintenance to Operator Program Over
56. ncy Drive with optional EtherNet IP Interface The P_ PF52x can also control and monitor a PowerFlex 525 Variable Frequency Drive with embedded or optional add on EtherNet IP Interface Faceplate P_PF52x PF523 PF5Z5 Variable Frequency Driv e AL a A oles awe gt m i 79000 Feedback Hz 0 00 Reference Hz 0 00 0 00 Output Current Amps 0 00 Output Power 4 0 00 4 E gt Drive Ready Global Objects Stopped Reverse Use this instruction to monitor and control a motor that uses an Allen Bradley PowerFlex 523 or PowerFlex 525 variable frequency drive interfaced via EtherNet IP This instruction provides for collecting and displaying diagnostic information from the drive by using configured datalinks on the EtherNet IP interface Do not use this instruction with other Allen Bradley drive families There are dedicated Add On Instructions for the PowerFlex 753 variable frequency drive that use the 20 COMM E EtherNet IP interface P_PF753 and for the PowerFlex 753 or 755 variable frequency drive that use the built in or add on 20 750 series EtherNet IP interfaces P_PF755 Other Allen Bradley or non Allen Bradley drive families should use the P_VSD generic Variable Speed Drive Add On Instruction Rockwell Automation Publication SYSLIB RM048B EN P April 2015 PowerFlex 523 525 Variable Frequency Drives P_PF52x Functional Description The P_PF52x instruction provides the following capabi
57. nds tab shows trend charts of key device data over time These faceplate trends provide a quick view of current device performance to supplement but not replace dedicated historical or live trend displays P_PF52x PF523 PF525 Variable Frequency Drive a PK sa Speed Feedback Hz HE Speed Reference Hz 60 001 45 00 Blue Speed Reference m gt Green Speed Feedback 30 00 15 00 24 9 46 38 AM 9 48 38 AM La Cud Led med el 58 Rockwell Automation Publication SYSLIB RM048B EN P April 2015 Alarm Names P PFS2x PF523 PF525 Variable Frequency Drive l ei PowerFlex 523 525 Variable Frequency Drives P_PF52x Alarms Tab The Alarms Tab shows all available alarms for the device and their current status From here alarms can be acknowledged and reset Click an alarm name to open the alarm detail faceplate for that alarm where the alarm can be shelved by the operator disabled by maintenance personnel or configured by engineering a gt Alarm Acknowledge Command Button Alarm Severity Indicator Reset and Acknowledge All Alarms Command Button Click an alarm name to open the P_Alarm faceplate for that alarm From the P_Alarm faceplate you can configure and perform additional operations on the alarm If an alarm is active the panel behind the alarm changes color to match the severity of the alarm The color of the bell icon at the top of the faceplate
58. nvalid by following the indicators Click the graphic symbol to open the faceplate The Invalid Configuration indicator appears next to the appropriate tab at the top of the faceplate to help you find the configuration error Once you navigate to the tab the misconfigured item is flagged with this indicator or appears in a magenta box For the PowerFlex 523 525 Variable Frequency Drives Instruction the Invalid Configuration indicator appears under the following conditions The Fail to Start check time Fail to Stop check time Reset Pulse time or Maximum Jog time is set to a value less than zero or greater than 2 147 483 seconds The Speed Feedback Raw Minimum and Raw Maximum scaling parameters are set to the same value The Speed Feedback Scaled Engineering Units Minimum and Engineering Units Maximum scaling parameters are set to the same value The Speed Reference Raw Minimum and Raw Maximum scaling parameters are set to the same value The Speed Reference Scaled Engineering Units Minimum and Engineering Units Maximum scaling parameters are set to the same value The Maximum Speed Reference clamp value is less than the Minimum Speed Reference clamp value or either clamp value is less than zero The Simulated Speed Ramp Time is set to a value less than zero or greater than 2 147 483 seconds An Alarm Minimum On Time is set to a value less than zero or greater than 2 147 483 seconds Alarm Severity is set to a value les
59. o pass to the display command to open the faceplate When you define the X and Y coordinate separate parameters so that 120 defines X and 121 defines Y This definition lets the same parameters be used in subsequent display commands that originate from the faceplate 122 The options for the global object display are as follows 3 Type the tag or value in the Value column as specified in the Description column TIP You can click the ellipsis to browse and select a tag Values for items marked optional can be left blank 4 Click OK Rockwell Automation Publication SYSLIB RM048B EN P April 2015 37 PowerFlex 523 525 Variable Frequency Drives P_PF52x Quick Display Faceplate 38 The Quick Display screen provides the means for operators to perform simple interactions with the P_PF52x instruction instance From the Quick Display you can navigate to the faceplate for full access for operation maintenance and configuration Motor Speed Control Navigate to Full Faceplate Button The P_PF52x faceplate consists of six tabs and each tab consists of one or more pages The title bar of the faceplate contains the value of local configuration tags Cfg_Tag and Cfg_Desc Tag Description The Operator tab is displayed when the faceplate is initially opened Click the appropriate icon at the top of the faceplate to access a specific tab Maintenance Diagnostics Alarms Exit y y y y 279 A ela
60. ode E can be started Clear this checkbox to show only the 1 0 Fault Status Alarm and not stop the drive if an 1 0 Fault is detected Check to stop the drive on a failure to Cfg_ShedOnFailToStart start A reset is required before another start can be attempted Clear this checkbox to show only the Fail to Start status and alarm ona failure to start The outputs are not changed so the instruction continues to attempt to start the motor The drive always stops on an None Interlock trip This item cannot be cleared It is displayed as a reminder that the Interlock Trip function always stops the drive 54 Rockwell Automation Publication SYSLIB RM048B EN P April 2015 Table 16 Engineering Tab Page 4 Description Function Speed Reference Operator keeps control in Program mode Speed Reference Program keeps control in Operator mode Start Stop Commands Operator keeps Control in Program mode Start amp Stop Commands Program keeps Control in Operator mode Forward amp Reverse Commands Operator keeps Control in Program mode Forward amp Reverse Commands Program keeps Control in Operator mode Output Datalink Commands Program keeps Control in Operator mode Output Datalink Commands Program keeps Control in Operator mode Check to keep control of the drive Speed Reference with the Operator even if the instruction is in Program mode Clear this checkbox to have
61. playing the Device Not Ready indicator Status bits can also be used by other application logic e Alarm data elements Alm_ are outputs of the instruction that indicate a particular alarm has occurred e Acknowledge data elements Ack_ are outputs of the instruction that indicate the corresponding alarm has been acknowledged e Ready data elements Rdy_ are bit outputs of the instruction used by the HMI to enable or disable Command buttons and Setting entry fields Table 6 P_PF52x Drives Output Parameters Output Parameter Data Type Alias For Description EnableOut BOOL Enable Output The EnableOut signal is not manipulated by this instruction Its output state always reflects Enableln Input state Val_ SpeedRef REAL REAL ff Speed Reference target to drive Speed Reference engineering units Val_ SpeedFdbk REAL Val_SpeedRefRaw REAL Speed Feedback actual from drive Speed Feedback engineering units Copy of Speed Reference Output in Raw units for faceplate Val_SpeedFdbkRaw REAL Copy of Speed Feedback Input in Raw units for faceplate Minimum of Speed Reference Min Cfg_SpeedFdbkEUMin Cfg_SpeedFdbkEUMax Val_ SpeedRefEUMin Engineering units Val_SpeedRefEUMax REAL Maximum of Speed Reference Max Cfg_SpeedFdbkEUMin Cfg_SpeedFdbkEUMax Engineering units Val_SpeedFdbkEUMin REAL Pp Minimum of Speed Feedback Min Cfg_SpeedFdbkEUMin Cfg_SpeedFdbkEUMax Engineering units Val_SpeedFdbkEUMax REAL Maximum
62. pplication Provides details on how to use this software package for developing and running human machine interface HMI applications that can involve multiple users and servers distributed over a network Shows the specifications and certifications for the PowerFlex 520 series AC drives Provides information on using the PowerFlex 520 Series Adjustable Frequency AC Drives Provides information for designing configuring and programming Add On Instructions Details how to monitor an input condition to raise an alarm Information includes acknowledging resetting inhibiting and disabling an alarm Generally the P_ Alarm faceplate is accessible from the Alarms tab Explains how to collect sum up the interlock conditions that stop or de energize a running or energized piece of equipment or prevent it from starting or being energized Preface Table 2 Additional Resources Resource Description Rockwell Automation Library of Process Objects Common Explains how to select the Mode owner of an Mode Block P_Mode Reference Manual instruction or control strategy The Mode instruction is publication SYSLIB RM005 usually embedded within other instructions to extend their functionality It is possible to use a standalone Mode instruction to enhance a program where modes are wanted Rockwell Automation Library of Process Objects Permissives Details how to collect permissive conditions to start a with Bypass P_Perm Refer
63. q to 0 to Release e PCmd_Rel is not used e These parameters do not reset automatically When Cfg_PCmdClear is 1 e Set PCmd_Lock to 1 to Lock e Set PCmd_Unlock to 1 to Unlock e These parameters reset automatically When Cfg_PCmdClear is 0 e Set PCmd_Lock to 1 to Lock Set PCmd_Lock to 0 to Unlock e PCmd_Unlock is not used e These parameters do not reset automatically e Set PCmd_Reset to 1 to reset all alarms that require reset e This parameter is always reset automatically e Set PCmd_ lt Alarm gt Ack to 1 to Acknowledge alarm e The parameter is reset automatically Rockwell Automation Publication SYSLIB RM048B EN P April 2015 PowerFlex 523 525 Variable Frequency Drives P_PF52x Table 5 P_PF52x Drive Input Parameters Input Parameter Data Description Type PCmd_FailToStartSuppress BOOL FailToStart PCmd FailToStartPCmd_Suppress When Cfg_PCmd Clear is 1 e Set PCmd_ lt Alarm gt Suppress to 1 to suppress alarm Pema Falls top Suppress coe Set PCmd_ lt Alarm gt Unsuppress to 1 to unsuppress alarm PCmd_IntlkTripSuppress IntlkTrip PCmd_ Suppress e These parameters reset automatically PCmd_DriveFaultSuppress DriveFault PCmd_Suppress e ene ea PP e Set PCmd_ lt Alarm gt Suppress to 1 to suppress alarm PCmd_lOFaultSuppress lOFault PCmd_ Suppress e Set PCmd_ lt Alarm gt Suppress to 0 to unsuppress alarm e PCmd_ lt Alarm gt Unsuppress is not used PCmd_FailToStartUnsuppress BOOL FailToStart PCmd_Unsuppress e These Para
64. ride OCmd_AcqLock BOOL Mode 0Cmd_AcqLock 3 Operator command to acquire Program to Operator lock ownership OCmd_Unlock BOOL Mode OCmd_UnlockRel E Operator command to unlock release Operator to Program ownership OCmd_Reset BOOL Operator command to reset all alarms that require reset and trigger a drive reset if the drive is faulted OCmd_ResetAckAll BOOL a 2 Operator command to acknowledge and reset all alarms and latched Shed conditions Rockwell Automation Publication SYSLIB RM048B EN P April 2015 17 PowerFlex 523 525 Variable Frequency Drives P_PF52x PowerFlex 523 525 Variable Frequency Drives Output Structure Output parameters include the following e Value data elements Val_ are numeric outputs of the instruction for use by the HMI Values can also be used by other application logic or software packages e Source and Quality data elements SrcQ_ are outputs of the instruction that is used by the HMI to indicate PV source and quality e Status data elements Sts_ are bit outputs of the instruction for use by the HMI Status bits can also be used by other application logic e Error data elements Err_ are outputs of the instruction that indicate a particular configuration error Ifany Err_ bit is set then the Sts_Err configuration error summary status is set and the Invalid Configuration indicator is displayed on the HMI e Not Ready data elements Nrdy_ are bit outputs of the instruction for use by the HMI for dis
65. s than 1 or greater than 1000 TIP When the Not Ready indicator appears you can find what condition is preventing operation by following the indicators Click the graphic symbol to open the faceplate The Not Ready indicator appears next to the appropriate tab at the top of the faceplate to help you find the condition When you navigate to the tab the condition preventing operation is flagged For the PowerFlex 523 525 Variable Frequency Drives Instruction the Device Not Ready indicator appears under the following conditions Device has been disabled by Maintenance There is a configuration error An Interlock or Permissive is not OK Operator Stop Priority command requires reset There is a Device Failure or I O Fault and Shed requires reset The device has been tripped resulting in a Drive Fault Drive not ready Device logic disabled or there is no mode 32 Rockwell Automation Publication SYSLIB RM048B EN P April 2015 PowerFlex 523 525 Variable Frequency Drives P_PF52x Maintenance Bypass Indicator This symbol appears to the right of the Label to indicate that a Maintenance Bypass has been activated Graphic Symbol Description Y A Maintenance Bypass is active No symbol displayed No Maintenance Bypass active TIP When the Maintenance Bypass Indicator appears you can find what condition was bypassed by following the indicators Click the graphic symbol to open the faceplate The Maintenance Bypass Indicator appears n
66. sed P_PFS2x inp Out Inp_FwdPermOK np_FwdNBPermOK Inp_RevPermOK Inp_RevNBPermOkK Inp_IntkOkK Inp_NBINtikOK Inp_Hand Inp_Ovrd Inp_OvrdCmd Inp_ Reset Wal SpeedRef Wal _SpeedFdbk Wal_Fault MIA Masked Mowe P PFS2x PowerFlex 523 525Variable Frequency Drive Ref FaultCodeList PF525 FaulCodeList source 50105 0 Logictommand 2 0000_0000_0000_0000 Mask 2 0000_0000_0011_111 Dest PF525 Driwec0 Logict 240000_0000_0000_ 0000 PFS23 and PF525 Input Assembly COP Copy File source PFS25 Drive Dest 50105 1 Length 1 Pump 105 Motor PowerFlex 525 drive 50105 Ste Stopped 50105 1 sts Starting sc105 0 Sts_Running Sts Stopping qe Sts_ Jogging 1 Sts_ActualDir e 1e Sts_AtSpeed ie Sts_ SpeedLimited qe Sts Available qe Sts _Err i je Sts_Handi 0e Ste _Mainti De Sts_Owrd 0e Sts_Progi 00e Ste _Dper 0 0 0e MOV Move Source SC105_0 FreqCommand 0 Dest PF525_Drive 0 FreqCo 1500 Rockwell Automation Publication SYSLIB RM048B EN P April 2015 27 PowerFlex 523 525 Variable Frequency Drives P_PF52x Display Elements The P_PF52x instruction uses the same HMI display elements that are used for the Variable Speed Drive P_VSD instruction A display element global object is created once and can be referenced multiple times on multiple di
67. sed or Disabled x Communication Failure Y 2 Maintenance Bypass is Active A Communication Uncertain ry Device in Simulation or Test O The Device is Not Ready To Operate Device has been Disabled pA Speed ref limited to the minimax A Accelerating y At target Speed kd Decelerating Mode Indicators ame Hoeroa P Device in Program Mode o Device in Operator Mode M Device in Maintenance Mode Ho Mode Out of Service w Override H Hand Local Interlocks and Permissives T P One or more conditions not OK g Enable checking all Interlock E P Non Bypassed conditions OK 3 and Permissive conditions All conditions Ok Bypass Active o Bypass Interlock and Permissives that can be bypassed D al conditions oK aS Rockwell Automation Publication SYSLIB RM048B EN P April 2015 61 PowerFlex 523 525 Variable Frequency Drives P_PF52x 62 Faceplate Help Page 2 Variable Speed Drive Faceplate Help 1 25 Commands Start Drive Available in Operator or En Maintenance Mode Request Forward Motion gt stop Drive Available in Operator or Maintenance Mode Jog Drive Available in Operator or Maintenance Mode Available in Operator or Maintenance Mode Request Reverse Motion 4 Available in Operator ar J Maintenance Mode Alarms Q Fail to Start and Fail to Stop Alarms These alarms trigger when the motor fails to Start or Stop within the time specified on th
68. shows the severity of the highest active alarm and the icon blinks if any alarm is unacknowledged or requires reset Rockwell Automation Publication SYSLIB RM048B EN P April 2015 59 PowerFlex 523 525 Variable Frequency Drives P_PF52x Table 18 Alarm Colors Color Definition Magenta Urgent Red High Yellow Medium Blue Low White bell icon Alarm has cleared but is unacknowledged Background light gray No alarm The following table shows the function on the Alarms tab Table 19 Alarms Tab Description Alarm Name Click an alarm name to display the corresponding Alarm None Operator faceplate Click to acknowledge the alarm Acknowledge Alarms Code F Click to reset and acknowledge all alarms The Reset and Acknowledge All Alarms button is enabled and the panel behind the alarm blinks and the Alarm Acknowledge button is enabled if the alarm requires acknowledgment Click the button with the check mark to acknowledge the alarm See the Rockwell Automation Library of Process Objects Common Alarm Mode P_Alarm Reference Manual publication SYSLIB RM002 for more information 60 Rockwell Automation Publication SYSLIB RM048B EN P April 2015 PowerFlex 523 525 Variable Frequency Drives P_PF52x PowerFlex 523 525 Variable Frequency Drives Faceplate Help The Faceplate Help is divided into two pages Faceplate Help Page 1 1 2 Status Indicators DE Invalid Configuration Alarm Inhibit Suppres
69. splays in an application When changes are made to the original base object the instantiated copies reference objects are automatically updated Use of global objects in conjunction with tag structures in the ControlLogix system aid consistency and save engineering time Table 8 P_PF52x Drive Display Elements Description Display Element Name Display Element Description GO_P_VSD_R Jogging These display elements show the different __ z motor positions right up and down hos ssssss M Mi EP GO_P_VSD_U Jogging ESE AC Mi H sss ss di GO_P_VSD_D GO_P_VSD_Blower_R These display elements show the different Jogging z blower positions right left up and down ESE A Mi HH sss ss dii GO_P_VSD_Blower_L ESE AC Mi H sss ss di Jogging PERSE ADD A Mi HH sss ss dik GO_P_VSD_Blower_U GO_P_VSD_Blower_D PSS ESE STRESS OS DEHA EP Op Jogging LK Hi Hisssss ll GO_P_VSD_Conveyer_R This display element illustrates a conveyer 28 Rockwell Automation Publication SYSLIB RM048B EN P April 2015 PowerFlex 523 525 Variable Frequency Drives P_PF52x Table 8 P_PF52x Drive Display Elements Description Display Element Name Display Element Description GO _P VSD_Inline_U Jogging These display elements show the different F inline motor positions up right left and down ESOS AC EP GO_P_VSD_Inline_R Jogging z bssssssssssssM Er
70. t Owner ID 0 not owned Current alarm level and acknowledgement enumeration 0 No alarm 1 Alarm cleared a reset or acknowledge is required 2 Low acknowledged 3 Low unacknowledged 4 Medium acknowledged 5 Medium unacknowledged 6 High acknowledged 7 High unacknowledged 8 Urgent acknowledged 9 Urgent unacknowledged 1 Drive requested to stop and is confirmed stopped 1 Drive requested to run and is waiting run for feedback 1 Drive requested to run and is confirmed running 1 Drive requested to stop and is waiting for stopped feedback 1 Drive requested to jog 1 Drive commanded to Forward 0 Reverse 1 Drive actual direction is Forward 0 Reverse 1 Drive is accelerating 1 Drive is decelerating 1 Drive is Not Ready cannot be started check alarms stops faults 1 Drive is running at reference speed 1 Speed Reference setting exceeds configured Max Min limit Drive Digital Input 1 Status Drive Digital Input 2 Status Drive Digital Input 3 Status Drive Digital Input 4 Status 1 Drive available for control by automation Program 1 Interlocks and Permissives that can be bypassed are bypassed 1 Bypassing active Bypassed or Maintenance 1 Drive is disabled 1 Motor is Not Ready to Run independent of mode check interlocks and permissives Rockwell Automation Publication SYSLIB RM048B EN P April 2015 PowerFlex 523 525 Variab
71. talink commands follow the Instruction mode Check to keep control of the Datalink commands with the Program even if the instruction is in Operator mode Clear this checkbox to have control of the Datalink commands follow the Instruction mode Rockwell Automation Publication SYSLIB RM048B EN P April 2015 PowerFlex 523 525 Variable Frequency Drives P_PF52x Engineering Configuration Code E Cfg_OperKeep 0 Cfg_ProgKeep 0 Cfg_OperKeep 1 Cfg_ProgKeep 1 Cfg_OperKeep 2 Cfg_ProgKeep 2 Cfg_OperKeep 3 Cfg_ProgKeep 3 55 PowerFlex 523 525 Variable Frequency Drives P_PF52x Engineering Tab Page 5 1 2 3 4 5 Uperator Stop command available in any mode Allow local start or stop without triggering alarm Time to ramp speed feedback tn Loopback Test sec de The following table shows the functions on page 5 of the Engineering tab Table 17 Engineering Tab Page 5 Description Function Action Security Configuration Parameters Operator Stop Check 1 so that the OCmd_Stop Cfg_OperStopPrio command available has priority and is accepted at any in any mode time regardless of instruction mode Clear this checkbox 0 so that the OCmd_Stop works only in Operator or Maintenance mode IMPORTANT If OCmd_Stop is used to stop the drive in a mode other than Operator or Maintenance a reset is required before the drive can be started Allow local Start or Check
72. tor that changes color with the severity of an alarm State Maintenance Bypass Indicator Sr POE a gt a Slop pey Alarm Indicator Status Quality Indicator Status Quality Indicator Mode Indicator Speed Feedback Display Engineering Units Label 30 Rockwell Automation Publication SYSLIB RM048B EN P April 2015 State Indicators Stopping Motor Speed Control J243 Az Running _ rvard Motor Speed Control 30 00 Hz 0 00 Hz PowerFlex 523 525 Variable Frequency Drives P_PF52x E opped Motor Speed Control The State Indicator text changes and the display element color changes depending on the state of the drive Color Blue Dark gray Light blue Blue White Status Quality Indicators State Stopping Stopped Jogging Starting Running Each of these symbols appears when the described condition is true Graphic Symbol Q 4 gt 8 5050 Xx No symbol displayed Description Invalid configuration 1 0 Fault 1 0 uncertain The device is not ready to operate Device Not Ready Speed reference limited to minimum maximum Drive is at target speed Drive is accelerating Drive is decelerating Drive is disabled 1 0 quality good and configuration valid Rockwell Automation Publication SYSLIB RM048B EN P April 2015 31 PowerFlex 523 525 Variable Frequency Drives P_PF52x TIP When the Invalid Configuration Indicator appears you can find what configuration setting is i
73. ts Object faceplates RA BAS Process Alarm Objects RA BAS ME Process Alarm Objects Global objects that are used that are for alarming on Process Library faceplates RA BAS Process Faceplate Motor Objects RA BAS ME Process Faceplate Motor Motor objects on Process Library Motor nee faceplates RA BAS Process Help Objects RA BAS ME Process Help Objects Common global objects that are used for all Process Objects help displays RA BAS Process Interlock Objects RA BAS ME Process Interlock Objects Global objects that are used for managing interlocks and permissives on Process Object faceplates RA BAS Process Mode Objects RA BAS ME Process Mode Objects Common global objects that are used for managing modes on Process Object faceplates RA BAS P_VSD Graphics Library RA BAS ME P_VSD Graphics Library Graphic objects that are used to build process displays Graphics Images PNG All png files in the images folder All png files in the images folder The common icons that are used in the global objects and faceplates for all Process Objects When PNG graphic formats are imported they are renamed like a BMP file but retain a PNG format 10 Rockwell Automation Publication SYSLIB RM048B EN P April 2015 PowerFlex 523 525 Variable Frequency Drives P_PF52x Table 3 P_PF52x Visualization File Types Application Type File View SE Software FactoryTalk View ME Software Description HMI Tags FTVME_PlantPAxLi
74. wledge Alarms Code F Click to Start drive Normal Operation of Devices Code A gt Click to Stop drive Click to Jog drive Click to select forward direction Click to select reverse direction Click to open Reverse Permissive faceplate None Click to open Forward Permissive faceplate Click to open Interlock faceplate Click to open runtime faceplate Click to open Restart Inhibit faceplate Reference Hz Type the desired speed in engineering units If the object is configured to have permissive and interlock objects for example Cfg_HasIntlkObj is true the permissive and interlock indicators become buttons These buttons open the faceplates of the source objects that are used as a permissive or interlock often this is a P_Intlk or P_Perm object If the object is not configured in this way the permissive or interlock are indicators only The Operator tab also has a button to open the Restart Inhibit faceplate if the drive is configured to use the P_ResInh object Cfg_HasResInh 1 When the object is not configured to have an P_ResInh instruction the Restart Inhibit button is not displayed Rockwell Automation Publication SYSLIB RM048B EN P April 2015 41 PowerFlex 523 525 Variable Frequency Drives P_PF52x 42 The Operator tab also has a button to open the runtime faceplate if the drive is configured to use the P_RunTime object Cfg_HasRunTime 1 When the object is not configured to
75. ximum maximum and minimum usually zero speed e fg_SpeedFdbkEUMin Minimum feedback from the drive Do not enter a negative value for reversing drives Reversing is handled separately Speed Feedback Type the text of the units of measure of the Cfg_SpeedFdbkEU Engineering Units scaled speed feedback Often Hz RPM or Percent Speed Reference Type the text of the units of measure of the Cfg_SpeedRefEU Engineering Units scaled speed reference Often Hz RPM or Percent Speed Reference Type the engineering unit value for the e fg_SpeedRefEUMax EU Maximum maximum and minimum usually zero speed e fg_SpeedRefEUMin Minimum reference sent to the drive Do not enter a negative value for reversing drives Reversing is handled separately Speed Reference Type the raw output count that corresponds to e fg_SpeedRefRawMax Raw Maximum the maximum and minimum This value is e fg_SpeedRefRawMin Minimum usually zero speed reference sent to the drive Simulated Speed Click the Simulation option left middle or e Cfg_SimScaleEU Feedback Method right that corresponds to how the speed e Cfg_SimScaleRaw Selection feedback for the drive is to be determined from the speed reference when the drive is being simulated Inp_Sim 1 Click the left option to copy the speed reference in engineering units to the speed feedback The simulated feedback is ramped to act like a drive that is accelerating or decelerating Use this

PowerFlex 523/525 Variable Frequency Drives

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