- Oz Charge Australia
Contents
1. Automatic Battery Charger CHAR GE Switching mode with Micro controlled lami i Input 220 260Vac Output 24Volt DC User s Manual and Important Safety Information Model OC 1204A 12 Volt 4 Amp Suits Golf Carts FEATURES The OzCharge OC 1204A Battery Chargers comprise of the latest microprocessor controlled technology and they include the following features High frequency Switching Mode Full time pulse charge output Microprocessor controlled with safety timers at every stage Heavy duty cables with Anderson PP30 Type Connector Designed for Australian amp New Zealand Conditions This charger is designed for indoor use only and should never be exposed to rain Do not attempt to use the charger if it has been dropped or damaged Never attempt to charge a damaged battery frozen battery or non rechargeable battery Do not use the charger in a closed area or poorly ventilated area Never smoke use an open flame or create sparks near a battery or charger during charging operation as this may cause an explosion explosive gas Do not operate the charger if the cord or plug is damaged Do not disassemble the charger Take it to a qualified person if a repair is required Must not be used or played with by infirm persons or children Switch off the mains power supply before connecting or disconnecting the unit to a Battery kad Fault Full Float Charging y j TTE PRY ag ne AR p j n BATTE2. RY I JER for all Gel amp AGM pS Microprocessor controlled with safety timers at every stage OC 1204A User s Manual Rev 1 0 OPERATING INSTRUCTIONS The OzCharge Battery Charger is easy to operate and requires no technical experience 1 Connecting the Battery charger to your Battery a Simply plug the charger lead into the fly lead from your device ensuring the connector is lined up correctly and not stressed Note The plugs only fit one way and excess force is not advised 2 Connect the battery charger to the Mains power 240Vac b The Charger will automatically start when AC power is connected Note If the Fault Indicator LED illuminates Red please check your connections Refer to Trouble Shooting Page for further information The Charging process The Charging LED s will indicate the Charging Stages The charging stages are as follows STAGE 1 Soft start Charges the battery using half the maximum current until the battery voltage is over 11V YELLOW Charging LED Flashing STAGE 2 Bulk Charge Charges using a constant maximum current until the battery rises to the Absorption level YELLOW Charging LED ON Charging STAGE 3 Absorption This stage charges the battery using a constant voltage providing that the Battery Voltage is over 85 YELLOW Absorption LED ON Charging STAGE 4 Full Float Battery is fully charged and is ready for use It will be maintained at a sa
3. e concludes that while under normal use a product failure or malfunction occurred during the warranty period and was caused by a defect in material or workmanship see Exclusions the Customer will be asked to ship to the nearest service point The product must be packaged appropriately for safe shipment To prove that the product is under warranty the customer should enclose a copy of their receipt for proof of purchase It is recommended that returned products be sent by registered mail as Zylux Distribution Pty Ptd OzCharge accepts no responsibility liability for goods lost or damaged in transit Return Shipping costs to be incurred by the Customer Exclusions If upon receiving a product for repair and if testing and examining the product has disclosed that the alleged defect or malfunction in the product does not exist or was caused by the Customer or any third persons misuse physical abuse water damage unauthorised attempts to open repair or modify the product or improper installation this will not be covered under this warranty This Warranty is void if 1 The product has been tampered or repaired by unauthorised personnel 2 The warranty seal is broken or altered 3 The warranty period has expired OC 1204A User s Manual Rev 1 0
4. e polarity securely connected connection Check that the plugs have not been forced together incorrectly Battery is severely sulphated Check the Battery condition age etc No Charging Fault LED Battery has a damaged cell Battery may need replacement Current is ON Overheat protection mode Move battery amp Charger to cooler environment Long Battery capacity too large Check the charger specification charging Fault LED Battery is defective matches the battery capacity time Full is ON 4 hours Soft Start timed out Battery cannot be charged and must light does not 16 hours Bulk Charge timed out be replaced come on CHARGING CURVE VOLTAGE I i S Battery a 7 wo i on ss x l z 6V start Charging current Soft Start Charge Bulk Charge Absorption Charge Float Charge Time OC 1204A User s Manual Rev 1 0 SPECIFICATIONS 1 AC Power Input Characteristics SSSSs Nrmal_ Withstand Unit 1 Input voltage 220 240 200 260 Vac 1 3 Unload input current 8 ma maa 4 1 5 Nominal efficiency at 240Vac input output13 5V4A gt 80 2 1 Soft Start Bulk Charge Absorption Charge Float Charge Ful 2 2 3 2 2 4 2 3 1 2 3 2 Bulk charging time Tcc limited 2 4 1 2 4 2 Absorption mode transits to Float mode conditions Cs o o o o 1 Maintains cha
5. fe constant voltage GREEN Full Float LED ON Fault Full I Float Charging 3 Disconnecting the Battery charger from Battery a Switch OFF and Remove the AC Power Socket from the outlet b Disconnect the charger lead from the battery OC 1204A User s Manual Rev 1 0 OPERATION L E D INDICATORS The charger contains Two 2 L E D indicators One 1 is used for the charging status and the other LED is a Fault Indicator L E D INDICATIONS Fault Charging Full Float Red AC Power Connected battery disconnected FLASH OFF OF Soft Start Charging Battery lt 10 OFF FLASH OFF Bulk Charging Battery lt 50 ON OF OFF Absorption Charging Battery 50 90 CFF CON _ OFF Float Charging 4 Hours Battery gt 90 OFF OFF FLASH Fully Charged Battery 100 OFF OF ON_ Output Pins shorted Reverse Polarity Connection FLASH _ OFF Soft Start Bulk Charging Timed Ou ON OF TROUBLE SHOOTING Problems Indication Possible causes ____ Suggested solution Charger does Indicator No AC power Check AC connections and make not work lights are not sure Power Point and Charger is on switched ON Output is short circuited Check that there are no foreign Charger has Fault LED Output cables are not objects inside the connectors no DC output is Flashing connected to the battery Check that the plugs have been Output Revers
6. rge until current drops by less than 0 1A over a 1 hour period o OT 2 Maintains charge for 2 hours until the charging current drops by less than 0 5A o o To y Hours 2 4 3 Absorption maximum charging time Tcv limited Force to Float mode when Time out 0 5 Battery flow back current to the charger when connected to 12V battery AC Power 8 disconnected 1 Max mAdc o_o 2 3 1 Built in Temperature Protection Output Short Circuit Protection Reverse Polarity Protection Inout Connector 6 feet VDE HO3VVH2 F 2X0 75mm with 2PIN SAA plug Out Put Connector 4 feet Anderson PP30 Type Connector Plastic Enclosure Dimensions 164 L x 85 W x 55 H mm Net weight approx 620g 0 to 90 RH 2 YEAR MANUFACTURER WARRANTY Zylux Distribution Pty Ltd OzCharge warrants to the Customer that this product is substantially free from defects in materials and workmanship under normal use for a period of 2 Years from the Date of Purchase Please ensure you keep a copy of your receipt on file as this will be required for proof of purchase and to validate your warranty Obtaining Warranty Service Within the warranty period the Customer must contact the authorised supplier retailer where the product was purchased or alternatively you can contact the OzCharge service centre through one of the following methods Hotline 03 9482 2203 Website www ozcharge com au If the Authorised Supplier and or OzCharge service centr
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