GIRTON CABINET WASHER MODEL 944
Contents
1. A Blower B Steam Coils C Steam Control Valve D Condensate Trap Dryer HEPA Filter VENDOR Allen Bradley Allen Bradley Burns Madison Inc Spraying Systems Square D Square D Square D Ferraz Shawmutt U S Motor Ampco Ampco Pure Fit Duravalve ASCO Duravalve SMC Sarco ITT Square D Allen Bradley Allenair or Bimba SMC Ampco MTS Duravalve Sarco Girton Super Radiator Coil Duravalve Sarco American Air Filter Indicating Pressure Transmitter Manual Valves for Y Strainers Stainless Steel Compressed Air Fittings Sample Port Drain Tempering System A Cold Water Control Valve B Manual Throttling Valve Conductivity Sensors Detergent Dispenser Chemical Container Level Sensors Pressure Switch Exhaust Fan Auto Vent Damper Motor Electric Heating Elements A Electric Contractors Heat Exchanger for Potable Washer A Steam Regulating Control Valve Pump Pressure Gauge Rosemount or Equal Worchester Swagelok Tri Clover Duravalve Duravalve Thornton Knight Equipment Co Carlo Gavazzi Tri Clover Girton Honeywell Indeeco Allen Bradley Graham Sarco Tri Clover Girton The Most Popular in Girton s Family of Cabinet Washers inside and out You ll see why our 944 Cabinet Washer is the best cabinet washer in the pharmaceutical industry From its exterior construction to our innovative and industry leading Hydrospray design to the user friendly programmable logic contr2. CUSTOMER TO WITNESS PRELIMINARY FACTORY ACCEPTANCE TEST FAT 10 1 Customer may witness preliminary testing performed at Girton Manufacturing Co Inc prior to shipment to customer s facility Customer will supply adequate samples of the items being washed If customer specifies a particular chemical to be used they shall supply it complete with a MSDS Report Customer shall be responsible for disposal or removal of excess chemical from premises 10 2 Factory Acceptance Test FAT Girton Manufacturing Co Inc will provide the necessary personnel for a maximum of 3 days to assist with the Factory Acceptance Test FAT The Girton Factory Technicians will work with the customer s personnel in verifying the washer is built and operates according to the FAT documentation DOCUMENTS 11 1 __ sets of Approval Documents will be provided to the Customer in ___ days Lweeks after receipt of order Production work will not be initiated until these drawings are returned to Girton Manufacturing Co Inc with the appropriate signatures of the customer INSTALLATION 12 1 DInstallation will be done by others Supervision of installation by Girtons Girton Manufacturing Co Inc will provide a technician for of days who will work with the customer s in house personnel or with an outside contractor The technician s will provide instructions for all phases of re assembly including moving the equipment leveling re assembly and connect
3. Demonstration YTD Girton Manufacturing Co Inc will provide ONE Qualified Technician for__ of days contiguous on site days to perform Start Up Testing such as verifying utility connections and capacities electrical supply voltage and amperage motor rotations completeness of assembly missing components etc on fully installed equipment The Technician will make normal equipment adjustments and test operation against factory standards Upon completion of satisfactory testing the Technician will demonstrate all phases of the use and operation of the equipment to any interested parties provided sufficient time is allotted We recommend that three to four hours be dedicated for effective demonstration We highly recommend that at least one User of each level of access Operator Maintenance Supervisor Engineering Administrative be present for the demonstration Demonstration must not be confused with training it is NOT a substitute for a complete and formal training session Demonstration is informal with the Technician covering the highlights of the equipment and operation and hazard awareness and answering questions from interested parties No handout sheets or post training testing is given Test and Demonstration T amp D does not include mechanical reassembly or completion of wiring or pneumatics on skid or otherwise any function that is normally part of the three Installation options described above Multiple Trips from ou
4. Drains Utilities does not include Purified DI WRO WFI etc water sources that require high purity pipe welding remote Detergent systems or controls Chiller Glycol system piping Facility Control or Data Systems networked or otherwise 16 49 3 Additional Support Systems are defined as Purified Water DI WRO WFI etc Chiller systems Detergent Systems Combustible Liquids or Gas and Breathing Air Connection of Additional Support Systems is always the responsibility of the Purchaser are 16 49 4 Fully Installed is defined as the equipment being in place and leveled and connected to all utilities and additional support systems Integration with building fabric is not required Excluding Saturdays Sundays and or Holidays unless prearranged GIRTON MODEL 944 VENDOR LIST COMPONENT Controller Limit Switches Temperature Transmitter Level Switch Jets Transformer Motor Starters Terminal Strip Fuses and Fuse Holder Header Drive ORecirculation Pump OSanitary Recirculation Pump Header Hoses Ball Valves Pneumatic Actuators Compressed Air Filter Regulator OValve For Steam Solenoid Valve For Pneumatic Actuators Condensate Traps Sanitary Diaphragm Valve Disconnect Switch Emergency Stop Switch OPTIONS Door Interlock A Pneumatic Cylinders B Pneumatic Control Valves Final Rinse Tank amp Pump A Pump B Level Switch C Steam Valve D Condensate Trap Drying System
5. Inc 1 DRAWINGS DRAWINGS Installation General Arrangement P amp ID Piping and Instrumentation Drawing ELECTRICAL SCHEMATICS amp PANEL DRAWINGS ELECTRICAL SCHEMATICS 3 Phase Wiring Diagrams Control Wiring Diagrams I O Wiring Diagrams PANEL LAYOUTS PLC Panel Layout Motor Starter Panel Layout AIR PIPING SCHEMATICS 2 EQUIPMENT DATA INSTRUMENT LIST Tag numbers manufacturer model number serial number and description for all instruments installed on the washer MECHANICAL EQUIPMENT LIST Component description manufacturer model number and materials of construction CONTROL SYSTEM COMPONENT LIST Tag numbers manufacturer model number serial number and description for all control system components installed on the washer EQUIPMENT LUBRICATION LIST List of lubricants used to maintain the washer USER MANUAL Instructions for operating the equipment including loading unloading control system operation and safety precautions Maintenance schedules and repair procedures for all equipment and instruments CALIBRATION AND CERTIFICATION Calibration sheets certifications and procedures for calibrating all critical instruments provided by Girton SHORT TERM PRICED SPARE PARTS LIST PRICED SPARE PARTS LIST Listing of replacement parts and their corresponding order numbers Instructions on information required when ordering replacement parts COMPONENT CATALOG BROCHURES Manufacturer s catalog information
6. Logix PLC This provides 512K of memory with Ethernet communication ability The processor is aware of and controls all items on the washer I O cards are selected to match the control voltage An isolated relay card is used to control high current draw items or items not operable at the control voltage Analog cards are set to accept 4 20 mA inputs unless otherwise noted The operator machine consists of an Allen Bradley Color Panelview Plus 600 which incorporates a touch screen for operator control This allows the user with proper password level to access all parameters of a wash recipe All alarms are shown on the display as well as announced audibly The washer is provided with the ability to use a printer to record operation reports The customer should mount the printer close to the washer Communication to the printer is RS232C so the maximum recommended distance from the washer is 50 ft The report contains the following data machine identification operator date and time step name with time temperature min max etc A typical treatment cycle is defined as follows Pre Wash Recirculated Wash Recirculated Rinse Recirculated Rinse Recirculated Final Rinse Non Circulated A total of 16 programs can be stored in the PLC Each program can be altered or developed from the OIT Access to change or develop the programs is password protected Girton provides three levels of password protection to the control syste
7. Rep for further details Training YTR Girton Manufacturing Co Inc will provide ONE Qualified Technician for ___ of days contiguous on site days to formally and thoroughly provide in depth training to Operators Maintenance Technicians Engineering and Administrative Level Personnel Our Technician will provide a combination of classroom and hands on field training A Question and Answer period is encouraged 16 47 1 Topics covered are Hazard Awareness Alarms and the causes of and responses to them Routine Operation Routine Maintenance and Trouble Shooting Set Up Management and Modification of Recipes Cycles User Management Administration 16 47 2 Training TRN covers the full range of access and use 16 47 2 1 Operator level training covers the daily operation and maintenance and is the shortest and most basic training 16 47 2 2 Maintenance level training includes full Operator training and adds the extensive maintenance diagnostic capabilities available through the HMI and PM requirements 16 47 2 3 Engineering level training will include condensed Operator and Maintenance coverage and adds in depth Recipe Cycle Generation and Management and Recipe and Alarm Set Points Engineering training is typically restricted to those individuals responsible for control of validated operation 16 47 2 4 Administrator level training will have condensed coverage for all levels of use but wi
8. and unloaded on the drop down door and rolled into the washer 16 38 16 39 16 40 16 41 16 42 16 43 Possible rack configurations O Miscellaneous glassware spindle rack O 100 position spindle rack O 12 position spindle rack O 9 position spindle rack O 3 position spindle rack Note A sample of each glassware is required to assure spindle header design A roll in T 304 stainless steel immersion parts cart is provided This is a combination agitating bath and spray cleaning system The parts are immersed in the cleaning solution and the recirculation pump creates the agitating action within the immersion parts rack The rack constantly overflows the cleaning solution and returns it to the recirculation sump This process is run using a separate program A transfer table allows the various headers to be removed from the washer for transportation loading unloading or storage The table is fabricated of stainless steel with a centering device to line up with the washer door and a device to lock the rack to the table The table will run on four swivel casters Additional copies of our Documentation Package reference item of this specification may be purchased Optional Documentation 16 41 1 Surface Finish Map and Certificate of Compliance 16 41 2 Slope Map of Process Contact Tubing and Certificate of Compliance 16 41 3 Video Weld Logs 16 41 4 Sound Level Certificate of Conformance Supervision of installatio
9. concerning installation operation and maintenance procedures for all purchased mechanical equipment and instruments CUSTOMER SERVICE POLICY Tells about the warranty damages replacement parts returned merchandise field service cancellation and special equipment 3 SOFTWARE DATA QUALITY AND PROJECT PLAN Defines the quality and project objectives for the washer and its automated control system FUNCTIONAL SPECIFICATION Outlines functional requirements for the equipment HMI amp PLC DESIGN SPECIFICATIONS This document defines the hardware and software specifications for the washer and its component parts The purpose of this document is to describe the complete operation of the automated process control system for the washer PROGRAMS ON CD RS VIEW Reports generated by the display software which define screen elements and tag numbers corresponding to PLC addresses PLC RS LOGIX 500 PROJECT REPORT Annotated listing of all code used to implement the software design 4 FACTORY ACCEPTANCE TEST ABXXX FAT Instructions Reference ABXXX Section 02 FAT Approval Drawing Review Test ABXXX Section 03 FAT Instrument Tests ABXXX Section 04 FAT Mechanical Equipment Tests ABXXX Section 05 FAT Electrical Tests ABXXX Section 06 FAT Utility Tests ABXXX Section 07 FAT Control System Hardware Tests ABXXX Section 08 FAT Control System Software Tests ABXXX Section 09 FAT Calibration Tests ABXXX Section 10 FAT HMI Tests ABXXX Section 11 FAT O
10. locked Unload door open load door is locked Washer operating or idle both doors are unlocked 16 6 16 8 16 9 16 10 16 11 16 12 16 13 16 14 16 15 16 16 16 17 16 18 16 19 16 20 16 21 Front of washer is designed with facia and concealment panels providing a flush appearance when installed through one wall Height of facia will exceed height of any permanently mounted component of washer system located on top of washer except where it can be removed for installation A 50 gallon Final Rinse Water tank shall be mounted on the washer with a stainless steel booster pump providing pressure for final rinse cycle The system is complete with all controls to cause the tank to fill approximately 15 minutes prior to the final rinse cycle Final rinse water is not retained from one cycle to the next Final Rinse Water Tank is insulated with 1 rigid foam with a stainless steel outer jacket Final Rinse Tank will include a stainless steel steam heating coil that raises the incoming final rinse water temperature from 70 F to 180 F Service side shroud is provided to enclose the service side of the washer Shroud is easily removable for service access T 316L construction on all wetted surfaces with the exception of distribution hoses Process piping and purified final rinse will be electro polished to a 15Ra finish on the interior OD will be 35Ra or better finish Interior finish to be a 35Ra
11. of the items being processed The header is electrically driven and suspended on an overhead carriage The header suspension system does not require lubrication The header hoses are silicone braided and connect to the pumping system by means of tri clamp connections Purified Final Rinse Header is a 360 loop mounted on and traveling with the recirculating loop headers The header hose is a silicone braided and connects to the purified water supply by means of tri clamp connections Sanitary valves have an EPDM diaphragm and tri clamp ends Two weep holes are located in the bonnet 4 18 4 19 4 20 4 21 4 22 4 23 The washer drains by gravity An air activated two way ball valve directs the discharge to the drain resulting in a quick drain time Tri clamp connection use EPDM gaskets and are connected by means of heavy duty clamps with wing nuts Seals gaskets and bearings are compatible with the temperatures and concentrations of cleaning agents to be used Customer will supply information on chemicals to be used A compressed air system is supplied with a filter regulator A stainless steel roll in all purpose rack is supplied to process miscellaneous items The washer is piped and wired for single service connection for each utility requirement 5 CONTROLS AND OPERATION 5 1 5 2 5 3 5 4 5 5 5 6 5 7 5 8 5 9 5 10 5 11 The control system incorporates an Allen Bradley Compact
12. or better finish Drying The tank is automatically drained prior to the start of the drying cycle The dryer consists of a recirculated hot air system utilizing Lsteam coils Dielectric heating elements and a high volume blower to circulate hot air over the items to be dried A small amount of room air is drawn into the system to aid in maintaining proper humidity levels for efficient drying The controller controls the drying cycle and temperature This option adds 4 to the width and 27 to the height of the unit 16 12 1 JHeating surface is fabricated of copper tubes with aluminum fins Blower is fabricated of painted steel 16 12 2 Stainless steel air stream of OT 304 LIT 316L Blower is fabricated of OT 304 CIT316L stainless steel A HEPA filter is provided on discharge of blower A light fixture mounted on the exterior of the unit illuminates the wash chamber during operation The discharge pressure of the main circulation pump is monitored using a sanitary pressure transmitter This pressure is recorded and alarmed by the control The diaphragm of the sensor is attached in the wash pump discharge line using a tri clamp connection Girton s standard range for measuring pump pressure is 0 to 100 psi Girton s preferred vendor is Rosemount for the instrument A Y strainer with manual drain valves tied into the main drain is supplied with the steam and potable water lines Piping and valves shall be T 304 stainless steel and have NPT c
13. system will include a chemical pump to inject the neutralizing solution 16 22 16 23 16 24 16 25 16 26 16 27 16 28 16 29 16 30 16 31 16 32 16 33 16 34 16 35 16 36 16 37 and the necessary divert valves to stop the flow of water from going to the headers and direct it back to the washer sump to mix the neutralizing solution Girton neutralization system with pH monitor will be provided for the purpose of neutralizing the wash solution before going to drain This system will include a chemical pump to inject the neutralizing solution and the necessary divert valves to stop the flow of water from going to the headers and direct it back to the washer sump to mix the neutralizing solution The pH sensor will signal the washer PLC when the solution had reached the desired level so the drain valve can open Automatic detergent dispenser is provided with the control system One 1 peristaltic pump with 120VAC motors is used to charge the wash solution with the desired reagent The customer sets the amount of time that each dispenser will run for the wash cycle For each reagent reservoir Girton supplies a level monitor The monitor will consist of an ultrasonic sensor that will switch a PLC input when the reagent reaches the specified level The control can then either trigger an alarm or a status message based on the input The sensor has threads allowing it to be mounted into the lid of the custo
14. this project Work Order Trace Report Material Test Reports Certificates of Conformance Compliance 7 SERVICE REQUIREMENTS 8 7 1 Electrical 3 phase 60 cycle 208 1230 11460 volt amperes 7 2 Hot Water 180 F Recommended minimum rate of flow of 20 gallons per minute 1 1 2 tri clamp connection to the machine 88 gallon consumption cycle 7 3 Final Rinse D 1 WFI etc 180 F minimum flow rate 20 gpm at 30 PSI 1 1 2 tri clamp connection 7 4 Steam 40 to 80 PSI 1 1 2 NPT connection to the machine for most efficient operations 60 PSI is recommended 200 Ilb hr requirement 7 5 Drain 2 NPT from the machine to the drain 7 6 Ventilation 6 diameter vent collar is provided for connection to ventilating system 800 CFM minimum removal required Connection should be installed inside of vent collar to prevent leakage 7 7 Condensate 3 4 NPT 7 8 Compressed Air 1 4 NPT connection 90 PSI minimum 5 CFM WARRANTY 8 1 Girton Manufacturing Co Inc warrants equipment of original manufacture against defect in workmanship and material for a period of one year from date of shipment Provided however the equipment has been operated under normal working conditions for such said equipment that it has been properly serviced and cared for and that no adjustments have been made by unauthorized personnel that could adversely affect the operation or life of the equipment Girton Manufacturing Co Inc will r
15. 13 Fasteners T 304 stainless steel Unit Design Tne equipment is designed to be shipped and installed as a single unit Some parts may be removed prior to shipping i e pumps to decrease the possibility of damages during shipping The maximum crate size will be approximately mx x with an estimated weight of Ibs Bolted and gasketed construction allows the washer to be taken down prior to crating There will be approximately __ Separate pieces and the largest piece will be approximately ___ x__ XxX ___ with an estimated weight of Ibs A minimum clearance of __ x__ is necessary for access into the building It is strongly recommended Girton Manufacturing Co Inc be contracted to re assemble or supervise the re assembly of the equipment due to the custom nature of the equipment All internal corners have a minimum 5 16 radius See enclosed Girton s Welding Specification for information on current in house welding procedures All visible welds on the exterior of the washing compartment are thoroughly cleaned All welds on the interior of the washing compartment are ground and polished The cabinet interior is constructed to permit free draining and designed not to retain any of the process solutions The wash compartment is sloped to drain into the pump reservoir through a large stainless steel basket type debris screen The screen is easily removable without the use of tools The washer tank capacity is ap
16. GIRTON CABINET WASHER MODEL 944 1 DESCRIPTION A Girton Model 944 Cabinet Washer is constructed of stainless steel and utilizes a reciprocating header spray system The spray header is suspended from a carriage riding on an overhead track The operating cycle is entirely automatic A PLC controls each stage of the operation 2 REGULATIONS CODES AND STANDARDS All engineering design manufacture and testing conforms to all applicable sections of the latest edition of the following codes standards and specifications in effect at the time of order ASME BPE American Society of Mechanical Engineers ANSI American National Standard Institute ASTM American Society for Testing and Materials OSHA Occupation Safety and Health Administration NEMA National Electrical Manufacturers Associates NEC National Electrical Code cGMP Current Good Manufacturing Practices CFR Title 21 parts 210 and 211 NFPA National Fire Protection Association 3 DIMENSIONS AND WEIGHT 3 1 OLeft Right Hand 3 2 Load Height 27 1 2 3 3 Overall Height 78 LlAdd 24 with dryer option 3 4 Overall Width 72 Add 4 with dryer option 3 5 Overall Depth 57 1 2 3 6 Wash Chamber Size 45 wide x 35 high x 48 deep 3 7 Operational Weight 2 500 Ibs 4 CONSTRUCTION 4 1 Material Type and Finish 4 1 1 Washer Cabinet 14 gauge LIT 304 LIT 316L stainless steel Interior Finish Omill finish 2B 35Ra or better 15Ra 018 5Ra Ext
17. able utilities Customer personnel availability etc a return trip must be scheduled and additional travel expenses will apply Complete Installation Cl does not include Multiple Trips from our Factory except at our discretion and as deemed necessary by our Manager Additional Site Preparation Connection of Additional Support Systems Integration Materials or Fabrication other than Modular Walls Fascia Panels etc purchased from Girton Mfg as an option Equipment Start Up Training of Personnel or Assisting with SAT or Validation Documentation The Customer will be responsible for all facets of installation not specifically included above Equipment Start Up Training of Personnel Assisting with SAT or Validation Documentation may be purchased from Girton separately A Field Report will be submitted to the Customer within one week of completion of the installation Complete Installation is a quoted option and valid as part of the original equipment order Service ordered after the original equipment order date will require a requote Travel expenses are included in the first day billing Additional contiguous days may be purchased for a flat fee of ____ 00 per 8 Hr man day but should be purchased prior to the first on site day if possible This information is based on non union labor Special provisions and prices apply when union labor and or prevailing wages are required Contact your Sales Rep for further details Test and
18. ders these slow moving oscillating headers give complete and effective 360 coverage of the items being processed Because they are driven by an outside source either pneumatically or electrically the pump hydraulics are reserved for cleaning action only meaning your items are cleaned better And should you choose the Final Rinse Header Option your unit will be supplied with an additional set of headers attached to and traveling with the wash and rinse headers to deliver the non circulated final rinse atadtr a raaa n i ah eE E i oe ee nE r ls Gl hee Le f Tar oe ee ee Internal Radiused Corners Grounded amp Polished rior Weld Interior Cabinet Wash Down Interior Welds Orbitall ided Gravity Drain itally ue a Process Piping Self Cleaning Screens See ee ee ee eee TTT TTT SSS S 0 _ aaeeoeerere__ cSec_ lt V eocceees eee ee Model 944 Unmatched Service and Support When you purchase our 944 Cabinet Washer you purchase more than just a cleaning machine you buy our company and our long standing tradition of service excellence to our customers With a Girton purchase you receive Custom Design Capabilities Girton can adapt the basic design of the 944 to suit your operating bi specifications and to most effectively use your available floor space For example we can design components for either the right or left hand side of a machine
19. eplace or repair defective merchandise at its plant FOB Millville PA if after inspection the equipment or components that Girton manufactured are defective Girton Manufacturing Co Inc extends to its customers on all purchased components parts the warranty of the supplier of such said parts No expense liability or responsibility will be assumed by Girton for repairs outside Girton s factory without written authority from Girton Manufacturing Co Inc 10 11 12 The foregoing warranty excludes all other warranties guaranties and or representations whether expressed implies or oral INCLUDING BUT NOT LIMITED TO ALL CONDITIONS AND EXCLUSIONS OF IMPLIED WARRANTY OF MERCHANTABILITY AND OR FITNESS FOR THE PURPOSE and the warrantor s liability for any direct damage arising from a legally proven breach of the warranty hereby extended is limited to the customer s invoice cost of the goods warranted 8 2 DISCLAIMER OF CONSEQUENTIAL DAMAGES LIABILITY Girton Manufacturing Co Inc shall not be liable for consequential damages of any kind including incidental labor or other costs CANCELLATION 9 1 Any order on which work had been started may be cancelled only be consent of Girton Manufacturing Co Inc and by agreement on the part of the purchaser to cover whatever cost has been incurred if any to the date of the cancellation including engineering administrative material purchases labor and overhead expended
20. erior Finish 35Ra or better 4 1 2 Washer Tank 14 gauge OT 304 LIT 316L stainless steel Interior Finish Omill finish 2B 35Ra or better 15Ra 018 5Ra Exterior Finish 35Ra or better 4 1 3 Insulation Jacket 20 gauge T 304 stainless steel Exterior Finish 35Ra or better 4 1 4 Door OT 304 CIT 316L stainless steel Interior Finish mill finish 2B 35Ra or better 15Ra 018 5Ra Exterior Finish 35Ra or better 4 1 5 Steam Heating Coil OT 304 LIT 316L stainless steel CElectric Heat Incalloy elements 4 2 4 3 4 4 4 5 4 6 4 7 4 8 4 9 4 10 4 1 6 Steam and Condensate Piping Interior on Washer stainless steel LIT 304 LIT 316L schedule 10 pipe Exterior on Washer stainless steel T 304 schedule 40 pipe 4 1 7 Compressed Air OTubing OPoly flo LIT 304 stainless steel 4 1 8 Potable Water Supply Ball Valves T 304 stainless steel Steam Supply Ball Valves T 304 stainless steel 4 1 9 Recirculation Header and Piping T 316L stainless steel Interior Finish J35Ra or better L1Electro polished to 15 Ra finish LJ20Ra Exterior Finish 35Ra or better 4 1 10 Purified Final Rinse System T 316L stainless steel Interior Finish LJ35RA or better LJElectro polished to 15 Ra finish 20Ra Exterior Finish 35Ra or better 4 1 11 Sanitary valves T 316L stainless steel diaphragm valves Interior Finish J35Ra or better LJElectro polished to 15 Ra finish 4 1 12 Tri Clamp Clamps T 304 stainless steel 4 1
21. es must be within 4 feet from the equipment 13 TERMS AND CONDITIONS 13 1 Payment Terms Consult Factory 13 2 The 6 PA sales tax will be assessed on all sales If you believe the products covered by this proposal are exempt from this tax please send to Girton Manufacturing Co Inc your PA sales tax exemption certificate 14 SHIPPING 14 1 Freight terms Collect Prepaid Oby customer Land add to Invoice OThird Party Billing 14 2 Shipment will be provided by Litransportation arranged by Girton Manufacturing Co Inc Cicustomer 14 3 Shipment from Millville PA__to___ weeks after receipt of signed Documents by Girton Manufacturing Co Inc 15 TOTAL COST PER SPECIFICATION CONSULT FACTORY 16 OPTIONS 16 1 16 2 16 3 16 4 16 5 The Human Machine Interface HMI mounted on the washer consists of a PLC based display which will be programmed using RSView SE software which incorporates a touch screen for operator control and monitoring This allows the user with proper password level to access all parameters of a wash recipe All alarms are shown on the display as well as announced audibly Use of this system complies with CFR21 Part 11 H Model extra height Effective load height is increased from 35 to 47 to accommodate larger sizes and quantities of items to be washed Pass through operation is accomplished with two 2 self supporting drop down doors When the doors are open they work a
22. heat tempered glass viewing window The window is sealed against water leakage by a silicone gasket A door safety switch located on the door The switch stops the cycle and shuts down the washer operation in the event that the door is opened during a cycle Pass through operation is accomplished with two 2 self supporting drop down doors When the doors are open they work as load tables with roll out racks Each door is balanced for easy operation by gas assisted cylinders Each door is double walled and insulated with rigid foam insulation The doors are baffled and gasketed against water leakage from the wash chamber Door gaskets are closed cell silicone The doors are provided with a 16 x 18 vapor proof heat tempered glass as a viewing window The window is sealed against water leakage by means of a silicone gasket A door safety switch is provided on each door The switch shall stop the cycle and shut down the washer operation in the event that either door is opened Pass through operation two 2 side hinged doors will be provided including stainless steel hinges and latches The door is double walled and insulated with rigid foam insulation It is also baffled and gasketed against water leakage from the wash chamber The door gaskets are closed cell silicone The door has a 16 x 18 vapor proof heat tempered glass viewing window The window is sealed against water leakage by a silicone gasket A door safety switch located on the d
23. ied water pressure of the system Girton relies on outside power to most often used during final rinsing move the header system allowing the use of the recirculat a a a af ing pump capacity to perform the cleaning action We re Not Stopping Here re Girton engineers into each unit all necessary features al Self Cleaning Screens to meet or exceed the ever changing FDA and P Girton developed a screening system that is relatively pharmaceutical industry requirements self cleaning and designed to be easily removable without Girton Positive Oscillating Header Design the use of tools Girton Documentation Package optional If you would like to qualify the of the equipment are performed on the unit installation and operation of your prior to its arrival at the job site Any equipment and or system Girton can modifications or additions needed to quality provide you with an optional Documen the system can be made at the factory prior tation Package This complete package to its shipment saving you time and money includes all data and checklists neces After installation the Documentation sary to give complete validation support Package provides all necessary data and of the equipment and the cleaning checklists to perform Site Acceptance Testing process to qualify the installation and operation You With our Factory Acceptance Testing may then perform Site Acceptance Testing on Package all tests req
24. ion to utilities for an additional fee OSet in place installation by Girtons OGirton Manufacturing Co Inc will provide the necessary non union labor to re assemble the equipment and make it ready for utility connections at the customer s site The customer will be responsible for receiving the equipment unloading and moving it to the area where it is to be installed prior to Girton s arrival and for connecting the utilities Girton Manufacturing Co Inc will provide the necessary union labor to re assemble the equipment and make it ready for utility connections at the customer s site The customer will be responsible for receiving the equipment unloading and moving it to the area where it is to be installed prior to Girton s arrival and for connecting the utilities Complete installation by Girtons OGirton Manufacturing Co Inc will provide the necessary non union labor and material to perform a complete installation of the equipment This includes receiving the equipment at the customer s site unloading uncrating move in place re assembly and connection to existing utilities The utilities must be within 4 feet from the equipment OGirton Manufacturing Co Inc will provide the necessary union labor and material to perform a complete installation of the equipment This includes receiving the equipment at the customer s site unloading uncrating move in place re assembly and connection to existing utilities The utiliti
25. ll focus primarily on User Administration and Security At this level Users Names and Passwords are assigned and Levels of Access Controlled 16 48 16 49 Whenever possible a computer presentation will be shown and pertinent hand out sheets will be distributed An Attendance Roster and post training Retention Test will be given and copies will be provided to the Customer Training is a quoted option and valid as part of the original equipment order Service ordered after the original equipment order date will require a requote Travel expenses are included in the first day billing Additional contiguous days may be purchased for a flat fee of 00 per day but should be purchased prior to the first on site day if possible This information is based on non union labor Special provisions and prices apply when union labor and or prevailing wages are required Contact your Sales Rep for further details Site Acceptance Testing Assistance YSAT Girton Manufacturing Co Inc will provide ONE Qualified Technician for ___ of days contiguous on site days to assist the Customer s Validation Group s with IQ OQ of fully installed and running equipment Girton Mfg will provide an SAT Template based on the factory test documents and appropriate programming software and test instruments necessary to duplicate the factory tests Girton Technicians will assist the Customer by providing clarification of test procedures and test results and thro
26. m Operator Level access to selection of existing programs only Maintenance Level access to all maintenance screens Engineering Level access to all levels Allows changes to be made to existing programs and new programs to be developed Girton s control system provides the ability to alarm on abnormal conditions The washer has alarms based on each I O point failure This provides a comprehensive way of determining a device failure or process deviation In general all analog inputs to the system will have low and high alarm points settable by the customer Also all safety devices such as door switches or emergency stop buttons have alarms associated with them Fused disconnect switch is supplied and located in the main electrical enclosure to cut power to the entire unit The system is designed so if the disconnect is in the ON position the electrical enclosure is not be able to be opened The washer is equipped with Emergency Stop switches located at critical points on the machine All doors are equipped with limit switches wired directly to the output voltage Opening any door will disconnect voltage from output cards thereby shutting down the system These switches are also wired as inputs to the PLC so that an alarm may be generated All services are equipped with fail closed valves CSee enclosed Girton s Electrical Specification for information on wiring conduit tagging instrument installation and color coding N
27. mer s detergent reservoir A sanitary pressure switch is located in the recirculation pump discharge To sense and alarm when the pump pressure drops below set point The pressure switch is attached to piping via tri clamp connections A remote mounted Epson LX300 printer will be provided so that a printed record of each cycle can be obtained The washer is specified to be in a Class I Division 2 Group D area All wiring conduit instruments and other devices conform to the NEC and NFPA regulations for the class and division of the washer If required purged enclosures will be provided as well as explosion resistant conduit All conduit on the machine are PVC coated rigid Fittings and conduits are PVC coated as well Liquid tight flexible conduit is used to connect the washer s devices Lengths of flexible conduit do not exceed 3 feet All marks on conduit are painted with PVC paint All conduit installation meets the current NEC requirements All controls are rated at 24VDC if possible Items not able to operate at 24VDC have a control relay that will provide contacts usable at 120VAC Each motor under control have a locally mounted HAND OFF AUTO switch and a Run light In HAND position the motor runs in OFF position the motor stops in AUTO position the motor is under PLC control An exhaust fan wired and mounted on machine including manual damper is provided The fan will exhaust 300 CFM to the ventilating system or to
28. mpleteness of assembly missing components etc on fully installed equipment The Technician will make normal equipment adjustments and test operation against factory standards Start Up does not include mechanical reassembly or completion of wiring or pneumatics on skid or otherwise any function that is normally part of the three Installation options described above Multiple Trips from our Factory except at our discretion and as deemed necessary by our Technical Service Manager Additional Site Preparation or Assisting with SAT or Validation Documentation The Customer will be responsible for all facets of installation not specifically included above Supervision of Installation Set in Place Installation Complete Installation Training of Personnel Assisting with SAT or Validation Documentation may be purchased from Girton separately A Field Report will be submitted to the Customer within one week from the end of the visit Start Up is a quoted option and valid as part of the original equipment order Service ordered after the original equipment order date will require a requote Travel expenses are included in the first day billing Additional contiguous days may be purchased for a flat fee of 00 per 8 Hr man day but should be purchased prior to the first on site day if possible This information is based on non union labor Special provisions and prices apply when union labor and or prevailing wages are required Contact your Sales
29. n YSOFI Girton Manufacturing Co Inc will provide ONE Qualified Technician for __ of days contiguous on site days to Supervise and Direct Customer Personnel Contractors or Subcontractors in all phases of Installation This includes oversight of Uncrating and Moving the Equipment into a prepared Wash Room Leveling and Reassembly Utility and Additional Support Systems Connections Supervision of Unloading the Shipping Truck will be performed only if delivery occurs during the scheduled timeframe Supervision of Installation Sofl does not include Sub Contracting Equipment or Tools or Tool Rental Dumpsters and or Trash Disposal Multiple Trips from our Factory except at our discretion and as deemed necessary by our Technical Service Manager Additional Site Preparation Materials for Floor Protection Integration Materials or Fabrication other than Modular Walls Fascia Panels and items purchased from Girton Mfg as an option Equipment Start Up Training of Personnel or Assisting with SAT or Validation Documentation The Customer will be responsible for all facets of installation not specifically included above Equipment Start Up Training of Personnel Assisting with SAT or Validation Documentation may be purchased from Girton separately A Field Report will be submitted to the Customer within one week of completion of the installation Supervision of Installation is a quoted option and valid as part of the original equipmen
30. oise level as measured from 3 ft from the washer will be a minimum of 85 dBa 6 DOCUMENTATION 6 1 3 Hard copies and 1 electronic copy of Girton Documentation Package Validation requirements and considerations are playing an increasingly major role in the purchase of new equipment or systems Validation requires documented evidence that the equipment or system will reliably perform in a manner consistent with the original design specifications Generation of this documentation needs to be considered at the inception of the project and implemented throughout the design and manufacturing stages of the equipment In most instances the equipment vendor is the most qualified party to generate the majority of the required documentation The documentation provided by Girton Manufacturing Co Inc is designed to be a complete package including all data and checklists necessary to qualify the installation and operation of the equipment and or system All equipment built by Girton is completely factory assembled and tested The documentation is used to perform Factory Acceptance Testing witnessed and approved by the customer All tests necessary for Installation and Operation Qualification of the equipment are performed on the equipment prior to its arrival on the job site Any modifications or additions required to qualify the equipment can be made at the factory prior to shipment This index lists all documentation supplied by Girton Manufacturing Co
31. ols this cabinet washer stands as the pharmaceutical industry s first choice for effective and efficient cleaning al i y f Ti iroli i elli T Ie n f laci i T Girton Manufacturing uses only the finest materials and workman ship in every 944 it builds providing greater reliability and decreased equipment downtime The wash compartment tank pump washing system rinsing system exterior and frame are constructed of the highest quality stainless steel and all are mounted on adjustable leveling legs to ensure the proper fit and balance for your plant Girton uses only the highest quality components with proven reliability over years of use Plus Girton s easy care design means each component is installed to be readily accessible from the top or side of the unit making maintenance chores much simpler to perform Ontrois and As part of the Girton Commitment we strive to continually monitor the latest technologies and integrate them into our systems as needed With the 944 you ll find our control and electrical schemes feature the very latest technology established by the pharmaceutical industry Girton can provide the simplest to the most sophisticated control systems and will work very closely with you to design control systems customized for your particular washing application snineg anad Hinsihis oyYSstemm The Model 944 Cabinet Washer features our Hydrospray design As opposed to single or multiple revolving hea
32. onnections All compressed air lines are T 304 stainless steel with Swagelok compression split ferrule type fittings A sample port in the recirculation sump allows sampling of the water from the face of the washer The sample port is attach via tri clamp with connecting piping to have sufficient pitch in order to drain back into the washer recirculation tank thus eliminating the possibility of dead legs A drain tempering system cools the process wash and rinse solutions from 180 F to 140 F prior to entering the customer s drain This system consists of a temperature control with a probe located in drain line for on off control of cold water supply valve The conductivity of any wash solution where a reagent is added is monitored recorded and if needed alarmed by the control A sensor is attached either in the wash pump discharge or directly into the sump Both are inserted into a sanitary tri clamp connection Girton s standard range for measuring wash solution conductivity is 0 to 100 milli siemens The conductivity of the final rinse with the customer s designated water will be monitored recorded and if needed alarmed by the control The sensor is attached in or near the drain line with a sanitary tri clamp connection Girton s standard range for measuring final rinse conductivity is O to 100 micro siemens Girton neutralization system will be provided for the purpose of neutralizing the wash solution before going to drain This
33. oor The switch stops the cycle and shuts down the washer operation in the event that the door is opened during a cycle CThe wash tank is provided with a steam heating coil controlled by the control system adjustable to maintain the wash rinse solutions at a pre set temperature A line strainer is supplied on the steam supply connection as well as condensate traps where necessary L The wash tank is provided with electric immersion heaters controlled by the control system adjustable to maintain the wash rinse solutions at a preset temperature Pumps 4 12 1 Recirculating wash rinse pump is a T 316 stainless steel horizontal centrifugal type unit powered by a 7 1 2 Hp motor It is capable of delivering 200 gallons per minute at 100 ft head pressure 4 12 2 Sanitary recirculating wash rinse pump is a T 316 stainless steel horizontal centrifugal type unit powered by a 10 Hp motor It is capable of delivering 200 gallons per minute at 100 ft head pressure Potable water supply solenoid valves are threaded connections Steam supply solenoid valves are threaded connections All ancillary valves and equipment are positioned on the washing machine top rear and the side of the washer Recirculation Headers consist of two reciprocating loop headers employing properly spaced wide angle stainless steel machined fanjets welded in place These jets direct the process solutions from the top and both sides assuring 360 continuous coverage
34. peration Tests ABXXX Section 12 FAT Alarm Tests ABXXX Section 13 FAT Power Failure Tests ABXXX Section 14 FAT Summary Report Tests ABXXX Section 15 FAT Project Tests ABXXX FAT Signature Log ABXXX FAT Instrument Log ABXXX FAT Exception Log ABXXX FAT Test Progress Sheet ABXXX FAT Exception Form 5 PASSIVATION amp PUNCHLIST REPORTS Passivation Procedure Passivation Report Completed Punchlist VOLUME 3 OF 4 6 SITE ACCEPTANCE TEST ABXXxX SAT Instructions Reference ABXXX Section 02 SAT Approval Drawing Review Test ABXXxX Section 03 SAT Instrument Tests ABXXX Section 04 SAT Mechanical Equipment Tests ABXXxX Section 05 SAT Electrical Tests ABXXxX Section 06 SAT Utility Tests ABXXxX Section 07 SAT Control System Hardware Tests ABXXX Section 08 SAT Control System Software Tests ABXXxX Section 09 SAT Calibration Tests ABXXX Section 10 SAT HMI Tests ABXXX Section 11 SAT Operation Tests ABXXX Section 12 SAT Alarm Tests ABXXX Section 13 SAT Power Failure Tests ABXXX Section 14 SAT Summary Report Tests ABXXX Section 15 FAT Project Tests ABXXX SAT Signature Log ABXXX SAT Instrument Log ABXXX SAT Exception Log ABXXX SAT Test Progress Sheet ABXXX SAT Exception Form 7 WELDING Procedure Qualification Record PQR Weld Procedure Specifications WPS Welding Procedure Qualifications WPQ Weld Inspector Qualifications Weld Logs and Weld Maps 8 CERTIFICATIONS Material Certifications sent with raw materials and some instruments ordered specifically for
35. proximately 22 gallons of water assuring effective cleaning and economy of operation Level control is by means of a stainless steel float switch which is tied into the washer control system All four sides and top are insulated with rigid foam and covered with a full jacket This insulation package greatly reduces radiated heat loss from the washer making it more economical to operate and affords more comfort for the operators Single door operation the self supporting drop down door when open works as a load table for rollout racks The door is balanced for easy operation by gas assisted cylinders The door is double walled and insulated with rigid foam insulation It is also baffled and gasketed against water leakage from the wash chamber The door gaskets are closed cell silicone The door has a 16 x 18 vapor proof heat tempered glass viewing window The window is sealed against water leakage by a silicone gasket A door safety switch located on the door The switch stops the cycle and shuts down the washer operation in the event that the door is opened during a cycle 4 12 4 13 4 14 4 15 4 16 CSingle door operation a side hinged door will be provided including stainless steel hinges and latches The door is double walled and insulated with rigid foam insulation It is also baffled and gasketed against water leakage from the wash chamber The door gaskets are closed cell silicone The door has a 16 x 18 vapor proof
36. r Factory except at our discretion and as deemed necessary by our Technical Service Manager Additional Site Preparation or Assisting with SAT or Validation Documentation 16 46 16 47 The Customer will be responsible for all facets of installation not specifically included above Supervision of Installation Set in Place Installation Complete Installation Training of Personnel Assisting with SAT or Validation Documentation may be purchased from Girton separately A Field Report and a copy of an Attendance Record for the demonstration will be submitted to the Customer within one week from the end of the visit Test and Demonstration is a quoted option and valid as part of the original equipment order Service ordered after the original equipment order date will require a requote Travel expenses are included in the first day billing Additional contiguous days may be purchased for a flat fee of ____ 00 per 8 Hr man day but should be purchased prior to the first on site day if possible This information is based on non union labor Special provisions and prices apply when union labor and or prevailing wages are required Contact your Sales Rep for further details Start Up YSTART Girton Manufacturing Co Inc will provide ONE Qualified Technician for___s of days contiguous on site days to perform Start Up Testing such as verifying utility connections and capacities electrical supply voltage and amperage motor rotations co
37. s load tables with rollout racks Each door is balanced for easy operation by gas assisted cylinders Each door is double walled and insulated with rigid foam insulation The doors are baffled and gasketed against water leakage from the wash chamber Door gaskets are closed cell silicone The doors are provided with a 16 x 18 vapor proof heat tempered glass as a viewing window The window is sealed against water leakage by means of a silicone gasket A door safety switch is provided on each door The switch shall stop the cycle and shut down the washer operation in the event that either door is opened Pass through operation two 2 side hinged doors will be provided including stainless steel hinges and latches The door is double walled and insulated with rigid foam insulation It is also baffled and gasketed against water leakage from the wash chamber The door gaskets are closed cell silicone The door has a 16 x 18 vapor proof heat tempered glass viewing window The window is sealed against water leakage by a silicone gasket A door safety switch located on the door The switch stops the cycle and shuts down the washer operation in the event that the door is opened during a cycle Door interlocks prevent the load and unload door from being opened simultaneously This system consists of two pneumatic air cylinders two control valves all controlled by the washer controller Operation shall be as follows Load door open unload door is
38. stallation not specifically included above Equipment Start Up Training of Personnel Assisting with SAT or Validation Documentation may be purchased from Girton separately A Field Report will be submitted to the Customer within one week of completion of the installation Set In Place Installation is a quoted option and valid as part of the original equipment order Service ordered after the original equipment order date will require a requote Travel expenses are included in the first day billing Additional contiguous days may be purchased for a flat fee of 00 per 8 Hr man day but should be purchased prior to the first on site day if possible This information is based on non union labor Special provisions and prices apply when union labor and or prevailing wages are required Contact your Sales Rep for further details Complete Installation YINSTALL Girton Manufacturing Co Inc will provide Qualified Technicians for ___ of days contiguous on site days to Unload Uncrate Move the equipment to a prepared location Reassemble Level the Equipment and Connect Utilities to existing stubs within 6 of the machine Girton Manufacturing Co Inc will provide all Personnel Material Tools and Equipment to perform the task including Fork Trucks Dumpsters Welders Hand Tools Floor Protection and Trash Elimination Test and Demonstration see below is part of this option If this cannot be completed contiguously due to unavail
39. t order Service ordered after the original equipment order date will require a requote Travel expenses are included in the first day billing Additional contiguous days may be purchased for a flat fee of 00 per day but should be purchased prior to the first on site day if possible This information is based on non union labor Special provisions and prices apply when union labor and or prevailing wages are required Contact your Sales Rep for further details Set in place Installation YSIP Girton Manufacturing Co Inc will provide Qualified Technicians for _ of days contiguous on site days to Unload and Uncrate Move the equipment to a prepared location Reassemble and Level the Equipment Girton Manufacturing Co Inc will provide all Personnel Material Tools and Equipment to perform the task including Fork Trucks Dumpsters Welders Hand Tools Floor Protection and Trash Elimination 16 44 16 45 Set In Place Installation SIP does not include Utility Connections Connection of Additional Support Systems Multiple Trips from our Factory except at our discretion and as deemed necessary by our Technical Service Manager Additional Site Preparation Integration Materials or Fabrication other than Modular Walls Fascia Panels etc purchased from Girton Mfg as an option Equipment Start Up Training of Personnel or Assisting with SAT or Validation Documentation The Customer will be responsible for all facets of in
40. the outside A 6 diameter vent collar is also provided The connection is installed inside of vent collar to prevent leakage 16 31 1 LJEpoxy painted air steam 16 31 2 IT 304 CIT 316L stainless steel air stream An automatic vent damper is interwired with washer control system The damper travel is adjustable and is set once unit is installed in the customer s facility The wash tank is provided with electric immersion heaters controlled by the control system adjustable to maintain the wash rinse solutions at a preset temperature Total KW required for electric heating only equal 54 KW A pass through heat exchanger raises the incoming potable water temperature from 140 F to 180 F This option is required when fast cycle times are required and ample hot water is not available from the facility supply Sanitary pump liquid filled pressure gauge with tri clamp connections are supplied and located in the pump discharge piping to allow visual inspection of actual pump pressure Spindle header piping A semi automatic connection located in the rear of the unit connects the spindle header to the washer pumping system Spindle Header Shut Off An automatic shut off controlled from the control panel stops the water flow to the spindle header when not in use Spindle headers fabricated of stainless steel is designed to properly support glassware plastic ware drums carboys etc over individual spray nozzles The header can be loaded
41. ugh our experience with the PLC and HMI Programming Sample SAT documents are typically submitted to the Customer for early review Machine specific documents shall be submitted to the Customer a minimum of two weeks prior to SAT Girton Technicians will not be responsible for completing partial installations test document revisions or test completion A Field Report will be submitted to the Customer within one week of completion of the SAT Site Acceptance Test is a quoted option and valid as part of the original equipment order Service ordered after the original equipment order date will require a requote Travel expenses are included in the first day billing Additional contiguous days may be purchased for a flat fee of 00 per day but should be purchased prior to the first on site day if possible This information is based on non union labor Special provisions and prices apply when union labor and or prevailing wages are required Contact your Sales Rep for further details Notes 16 49 1 Prepared site is defined as one at which the building is enclosed the floor and floor coatings are complete and where Girton personnel can work reasonably unhindered Electricity for tools must be available It is preferred but not mandatory that utilities complete and available 16 49 2 Utilities are defined as Potable Water Hot and or Cold Steam Condensate Ventilation Electrical Compressed and or Instrument Air and
42. uired for the your own using the support package installation and operational qualification supplied by Girton Pharmaceutical Industry items That Can Be Cleaned by Model 944 e rays e Machine Parts e Various Size Carboys e Glassware e Drums e Slats e Pails e And Many Other Items Optional Features to Handle All Washing Requirements Custom Roll In Rack to Process a Wide Range of Components Conductivity PH and Pressure Transmitter and Sensors Custom Spindle Type Racks Two Doors for Pass Through Operation Separate Header for Purified Non Recirculated Rinse Integrated Drying System Effluent Cooling Systems e Printers for Validation and Record Keeping Complete Installation and Operational Qualification Documentation Girton Cleaning Solutions Operator Friendly Reliable Economical ne Girfon Girton Manufacturing Company Inc 160 W Main Street P O Box 900 Millville PA 17846 0900 Phone 717 458 5521 Fax 717 458 5589 E Mail service girton com Web Site Address www zgirton com
43. whatever will work best within your environ ment and make maintenance easier for you Girton can adapt or design parts racks to fit your particular application or needs Factory Testing All equipment manufactured and assembled by Girton is thoroughly tested prior to shipment In fact we encourage your company representative to attend the testing and approve all examination results The quality of Girton Performance Testing greatly reduces the start up time required after final installation is complete _ a k z eas Installation and Start Up Service ime i t EBEN to Girton can provide a wide range of installation and start up services g is from supervising the installation to providing a turnkey service 2 Girton will also provide start up and training assistance after the unit has been installed Engineering Advances a Hydrospray Design CAD System Design Girton was the first to develop a positive oscillating The utilization of CAD systems assists Girton in the N header design assuring complete cleaning coverage to design and achievement of each customer s designs iis the top sides bottom and ends of the wash load The single or multiple revolving headers used by many other Water Conservation washer manufacturers have large areas which are not The Girton unit is designed to operate efficiently and covered by the sprays and are powered only by the water conserve water including the expensive purif
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