DBI-SALA Flexiguard Portable Fall Arrest Sky Anchor Instruction
Contents
1. STEP 3 ATTACHING TIE BACK CABLE Attach the Tie Tack Taribiner to the Bottom Mast Cable Eye as shown in Detail A Tighten the Turnbuckle on the Tie Back Cable to 400 Ib 181kg of tension SEE FIGURE 6 FOR ILLUSTRATIONS OF STEP 3 FIGURE 6 STEP 3 TIE BACK CABLE r TIE BACK CARABINER CABLE EYE STEP 4 LIFTING THE SYSTEM Secure a lifting device overhead crane forklift or etc to the Lifting Ring as shown in Detail A IMPORTANT Lifting device must have a minimum capacity of 500 Ib 227 kg Lift the system until it is vertical and position it over the Sky Anchor Base Gently lower the system into the base until it reaches the bottom Remove the lifting device from the Lifting Ring FIGURE 7 STEP 4 DETAILA RING SEE DETAIL A USER INSTRUCTION SAFE WORKING AREA Make sure to follow the safe working area when using the Sky Anchor system as shown in Figure 8 FIGURE 8 SAFE WORKING AREA L h SELF RETRACTING LI FELI NE SRL 6FT MAX m WORKI NG RADI US FROM ANCHOR POI NT 10 i IT I jmc 11 0 INSPECTION AND MAINTENANCE LOG SERIAL NUMBER MODEL NUMBER DATE PURCHASED DATE OF FIRST USE INSPECTION DATE INSPECTION ITEMS NOTED CORRECTIVE ACTION MAINTENANCE P2. 3 1 3 2 4 0 4 1 5 0 5 1 5 2 5 3 5 4 6 0 6 1 7 0 7 1 SYSTEM USE WARNING Do not alter or intentionally misuse this equipment Consult with Capital Safety if using this equipment in combination with components or subsystems other than those described in this manual Some subsystems and components combinations may interfere with the proper operation of this equipment Use caution when using this equipment around moving machinery electrical and chemical hazards and sharp edges BODY SUPPORT When using this Capital Safety system it is recommended that a full body harness be worn For general fall protection use connect to the D ring on the back between the shoulders Dorsal D ring NORMAL OPERATION If a fall has been arrested the system must be taken out of service and inspected see Section 5 0 TRAINING It is the responsiblity of all users of this equipment to understand these instructions and are trained in the correct installation use and maintenance of this equipment These individuals must be aware of the consequences of improper installation or use of this equipment This user manual is not a substitute for a comprehensive training program Training must be provided on a periodic basis to ensure proficiency of the users INSPECTION BEFORE EACH I NSTALLATI ON Inspect this system and other system components according to these or other manufacturer s instructions System components must b
3. B Industries Inc dba CAPITAL SAFETY USA CAPITAL SAFETY warrants to the original end user End User that its products are free from defects in materials and workmanship under normal use and service This warranty extends for the lifetime of the product from the date the product is purchased by the End User in new and unused condition from a CAPITAL SAFETY authorized distributor CAPITAL SAFETY S entire liability to End User and End User s exclusive remedy under this warranty is limited to the repair or replacement in kind of any defective product within its lifetime as CAPITAL SAFETY in its sole discretion determines and deems appropriate No oral or written information or advice given by CAPITAL SAFETY its distributors directors officers agents or employees shall create any different or additional warranties or in any way increase the scope of this warranty CAPITAL SAFETY will not accept liability for defects that are the result of product abuse Misuse alteration or modification or for defects that are due to a failure to install maintain or use the product in accordance with the manufacturer s instructions CAPITAL SAFETY S WARRANTY APPLIES ONLY TO THE END USER THIS WARRANTY IS THE ONLY WARRANTY APPLICABLE TO OUR PRODUCTS AND IS IN LIEU OF ALL OTHER WARRANTIES AND LIABILITIES EXPRESSED OR IMPLIED CAPITAL SAFETY EXPRESSLY EXCLUDES AND DISCLAIMS ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE A
4. and who has authorization to take prompt corrective measures to eliminate them LABELING The following labels must be present and fully legible SERIAL NO MFRDYY M THIS IS NOTA 9504547 i www capitalsafety com 800 328 6146 LOT NO MODEL NO LENGTH FT O cho Po T Ka On 185 CERTIFIED ANCHOR POINT THIS IS FOR LIFTING PURPOSES RV Ohy 1577 ON LY 9505175 REVA R N Ww SKY ANCHOR SYSTEM guard a OPERATORS INSTRUCTI ONS flexi SELF RETRACTING UFELINE SRL 1 PERSON USER CAPACITY IN ACCORDANCE WITH USED WITH THIS PRODUCT MUST HAVE AN AVERAGE THIS SYSTEM MEETS OR EXCEEDS ALL APPLICABLE OSHA STANDARDS ARRESTING FORCE OF NOT GREATER THAN 900 LB WITHIN THE SAFE WORKING AREA MAY CAUSE SERIOUS INJURY OR DEATH ENTIRE WEIGHT OF THE CONFIGURED SYSTEM ALONG FIRST AS SHOWN IN FIGURE 1 FAILURE TO WORK IF YOU HAVE ANY QUESTIONS OR CONCERNS ON THE USEAGE CARE OR SUITABILITY OF THIS SUPPORTING STRUCTURES FOR THIS SYSTEM MUST BE CERTIFIED AND CAPABLE OF SUPPORTING THE WITH ANY LOADS THAT COULD POTENTIALLY BE INTRODUCED IN THE EVENT OF ARRESTING A FALL MANUFACTURER S INSTRUCTIONS FAILURE TO COMPLY MAY RESULT IN SERIOUS INJ URY OR ANCHOR POINT THIS MAN RATED SYSTEM IS DESIGNED FOR A DEATH ATTACHED TO THE ANCHOR POINT AT ANY GIVEN TIME DO NOT EXCEED THE SAFE WORKING RADIUS OF 6 OR WORKING ANGLE OF 30 WHICHEVER COMES MAXI MUM OF RE
5. A catch on the D ring FI GURE 3 I nappropriate Connections and without visual confirmation seems to be fully engaged to the Say Ny anchor point O KI Xe D to each other a E Directly to webbing or rope lanyard for tie back unless specifically provided by the manufacturer F to any object which is shaped or dimensioned such that the snap hook or carabiner will not close and lock or where roll out could occur OTHER RESTRICTIONS e Do not make connections where the hook locking mechanism can come into contact with a structural member or other equipment and potentially release the hook Do not connect a snap hook into a loop or thimble of a wire rope or attach in any way to a Slack wire rope e The snap hook must be free to align with the applied load as intended regardless of the size or shape of the mating connector e A carabiner may be used to connect to a single or pair of soft loops on a body support such as a body belt or full body harness provided the carabiner can fully close and lock This type of connection is not allowed for snap hooks e A carabiner may be connected to a loop or ring connector that is already occupied by a choker style connector This type of connection is not allowed for snap hooks STRUCTURE LOAD The structure supporting this system must be rigid and capable of supporting a minimum moment load of 145 000 in lb 16383 N m 3 0
6. ERFORMED Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By 11 INSPECTION AND MAINTENANCE LOG SERIAL NUMBER MODEL NUMBER DATE PURCHASED DATE OF FIRST USE INSPECTION DATE INSPECTION ITEMS NOTED CORRECTIVE ACTION MAINTENANCE PERFORMED Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By 12 INSPECTION AND MAINTENANCE LOG SERIAL NUMBER MODEL NUMBER DATE PURCHASED DATE OF FIRST USE INSPECTION DATE INSPECTION ITEMS NOTED CORRECTIVE ACTION MAINTENANCE PERFORMED Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Appr
7. Instructions for the following product SKY ANCHOR SYSTEM USER I NSTRUCTI ON MANUAL SKY ANCHOR SYSTEM WARNING This product is part of a fall arrest or rescue system These instructions must be provided to all users and rescuers see Section 8 Terminology using this equipment The user must read and understand these instructions before using this equipment The user must follow the manufacturer s instructions for each component of the system Manufacturer s instructions must be followed for proper use and maintenance of this equipment Alterations or misuse of this equipment or failure to follow instructions may result in serious injury or death IMPORTANT If you have questions on the use care or suitability of this equipment for your application contact Capital Safety IMPORTANT Before using this equipment record the product identification information from the ID label into the inspection and maintenance log in Section 11 0 of this manual FIGURE 1 Form 5903104 Rev C Copyright 2013 DBI Industries Inc SECTION 1 0 1 1 1 2 1 3 2 0 2 1 2 2 APPLICATION PURPOSE The Sky Anchor System is designed to be used in DBI Advanced Sky Anchor Bases only The Sky Anchor System can be used for personal fall arrest rescue and retrieval LI MI TATIONS The following limits apply to the installation and use of this system Other limitations may apply A SYSTEM CAPACITY The maximum wo
8. ND SHALL NOT BE LIABLE FOR INCIDENTAL PUNITIVE OR CONSEQUENTIAL DAMAGES OF ANY NATURE INCLUDING WITHOUT LIMITATION LOST PROFITS REVENUES OR PRODUCTIVITY OR FOR BODILY INJURY OR DEATH OR LOSS OR DAMAGE TO PROPERTY UNDER ANY THEORY OF LIABILITY INCLUDING WITHOUT LIMITATION CONTRACT WARRANTY STRICT LIABILITY TORT INCLUDING NEGLIGENCE OR OTHER LEGAL OR EQUITABLE THEORY The Ultimate in Fall Protection CSG USA amp Latin America Distributed by Engineered Fall Protection 3833 SALA Way Email sales engineeredfallprotection com Red Wing MN 55066 5005 Web www engineeredfallprotection com PH 314 492 4422 FAX 800 570 5584 200 MDR Certificate No FM 39709
9. SPECTIVELY REFER TO RETRACTABLE DEVICES OR SHOCK ABSORBERS LABELING TO DETERMINE MAXIMUM ALLOWED USER WEIGHT we ae 22 k Eu Gt oF 52 9G a2 ge zO Be 29 5 ale fal Sa 36 BE DO NOT EXCEED THE MAXI MUM NUMBER OF USERS RETRACTABLE DEVICES AND SHOCK ABSORBERS MATERIAL HANDLING DEVICES USED WITH THIS 4 KN AND MEET ANSI 2359 14 TYPE B OR 2359 13 PRODUCT MUST NOT EXCEED 450 LB 205 kg NO MORE THAN ONE PERSON IS ALLOWED TO BE BE CAUTIOUS OF OVERHEAD POWER LINES OR OTHER ELECTRIC SOURCES WHICH CAN CAUSE ELECTRIC SHOCK EQUIPMENT PLEASE CONTACT CAPITAL SAFETY BEFORE USING IT 9507943 REVA 10 0 SYSTEM SETUP STEP 1 ATTACHING THE BOTTOM MAST TO THE TOP MAST Remove the Top amp Bottom Mast components from the crate and remove the protective wrapping material from the components Slide the Bottom Mast into the Top Mast until the cap screw is seated in the slot of the Bottom Mast Line up holes in the Top Mast and Bottom Mast and fasten using the Locking Bolt Torque the Locking Bolt to a minimum of 45 ft lb 61 N m SEE FIGURE 4 FOR ILLUSTRATIONS OF STEP 1 FIGURE 4 STEP 1 STEP 2 UNFOLDING TOP MAST OF SKY ANCHOR Unfold the Boom and Tie Back Bracket of the Top Mast assembly until the cables are straight SEE FIGURE 5 FOR ILLUSTRATIONS OF STEP 2 FIGURE 5 STEP 2 TIE BACK BRACKET
10. come heavily soiled with grease paint or other substances clean with appropriate cleaning solutions Do not use caustic chemicals that could damage system components SPECI FI CATIONS MATERIALS General Construction Welded Steel amp Aluminum Structure Material A36 Steel 6061 T6 7075 T6 Aluminum Finish Zinc Plate Per ASTM B633 Safety Yellow Powdercoat 4 8 0 9 0 9 1 TERMI NOLOGY AUTHORIZED PERSON A person assigned by the employer to perform duties at a location where the person will be exposed to a fall hazard otherwise referred to as user for the purpose of these instructions RESCUER Person or persons other than the rescue subject acting to perform an assisted rescue by operation of rescue system CERTI FI ED ANCHORAGE An anchorage for fall arrest positioning restraing or rescue systems that a qualified person certifies to be capable of supporting the potential fall forces that could be encountered during a fall QUALIFIED PERSON A person with a recognized degree or preofessional certificate and with extensive knowledge training and experience in the fall protection and rescue field who is capable of designing analyzing evaluating and specifying fall protection and rescue systems to the extent required by this standard COMPETENT PERSON One who is capable of identifying existing and predictable hazards in the surroundings or working conditions which are unsanitary hazardous or dangerous to employees
11. disengage from the connecting point For ANSI Z359 1 2007 compliant hooks there are no restrictions on the size or shape of the mating connector provided the snap hook is free to align with the applied load as intended Small ring or other non compatibly shaped element gt Fu GRO Gye YIO aT O YIO 1 Force is applied to 2 The gate presses against 3 The gate opens allowing the snap hook the connecting ring the snap hook to slip off 2 3 2 4 MAKING CONNECTIONS Only self locking snap hooks and or carabiners shall be used with this equipment Ensure all connectors are fully closed locked and compatible Capital Safety connectors snap hooks and carabiners are designed to be used only as specified in each product s user instructions See Figure 3 for inappropriate connections Capital Safety snap hooks and carabiners should not be connected A To a D ring which another connector is already attached B In a manner that would result in a load on the gate NOTE Large throat snap hooks should not be connected to standard size D rings or similar objects which will result in a load on the gate if the hook or D ring twists or rotates unless the snap hook complies with ANSI Z359 1 2007 and is equipped with a 3 600 Ib gate Check the marking on your snap hook to verify that it is appropriate for your application C Ina false engagement where features that protrude from the snap hook or carabiner
12. e formally inspected by a qualified person other than the user at least annually Formal inspections should concentrate on visible signs of deterioration or damage to the system components Items found to be defective must be replaced Do not use components if inspection reveals an unsafe or defective condition Record results of each inspection in the inspection and maintenance log in Section 11 0 of this manual IMPORTANT If this equipment has been subjected to forces resulting from the arrest of a fall it must be immediately removed from service and destroyed or returned to Capital Safety for possible repair INSPECTION STEPS Step 1 Ensure the system is free of cracks dents distortion or any other damage Step 2 Inspect for corrosion or rust Step 3 All labels must be present and fully legible Step 4 Inspect all cables for any broken strands If inspection reveals an unsafe or defective condition remove the unit from service and destroy or contact Capital Safety for possible repair USER EQUIPMENT Inspect each system component or subsytem i e SRL full body harness lanyard lifeline etc per associated manufacturer s instructions Refer to manufacturer s instruction supplied with each system component for inspectoin procedure MAINTENANCE SERVICE STORAGE This system requires no scheduled maintenance other than repair or replacement of items found defective during inspection see Section 5 0 If components be
13. oved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By 13 INSPECTION AND MAINTENANCE LOG SERIAL NUMBER MODEL NUMBER DATE PURCHASED DATE OF FIRST USE INSPECTION DATE INSPECTION ITEMS NOTED CORRECTIVE ACTION MAINTENANCE PERFORMED Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By 14 INSPECTION AND MAINTENANCE LOG SERIAL NUMBER MODEL NUMBER DATE PURCHASED DATE OF FIRST USE INSPECTION DATE INSPECTION ITEMS NOTED CORRECTIVE ACTION MAINTENANCE PERFORMED Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By 15 LIMITED LIFETIME WARRANTY Warranty to End User D
14. r use with Capital Safety approved components and subsystems only Substitutions or replacements made with non approved components or subsystems may jeopardize compatibility of equipment and may effect the safety and reliability of the complete system COMPATIBILITY OF CONNECTORS Connectors are considered to be compatible with connecting elements when they have been designed to work together in such a way that their sizes and shapes do not cause their gate mechanisms to inadvertently open regardless of how they become oriented Contact Capital Safety if you have any questions about compatiblity Connectors hooks carabiners and D rings must be capable of supporting at least 5 000 Ibs 22 2 kN Connectors must be compatible with the anchorage or other system components Do not use equipment that is not compatible Non compatible connectors may unintentionally disengage See Figure 2 Connectors must be compatible in size shape and strength Self locking snap hooks and carabiners are required by ANSI Z359 and OSHA and CSA Z259 12 in Canada FIGURE 2 Unintentional Disengagement Roll out If the connecting element that a snap hook shown or carabiner attaches to is undersized or irregular in shape a situation could occur where the connecting element applies a force to the gate of the snap hook or carabiner This force may cause the gate of either a self locking or a non locking snap hook to oopen allowing the snap hook or carbiner to
15. rking load of this system is 450 Ibs 205kg B PERSONAL FALL ARREST SYSTEM PFAS s used with this system must meet applicable OSHA state federal and ANSI requirements PFAS s incorporating a full body harness must be capable of arresting a worker s fall with a maximum arresting force appropriate for the set up of this system C ENVIRONMENTAL HAZARDS Use of this equipment in areas where environmental hazards exist may require additonal precautions be taken to reduce the possiblity of injury to the user or damage to the equipment Hazards may include but are not limited to heat welding cutting extreme cold caustic chemicals corrosive environments high voltage power lines explosive or toxic gases moving machinery or sharp edges Contact Capital Safety if you have questions about using this equipment where environmental hazards exist This system cannot be used where the davit mast cannot be perpendicular to the work surface D TRAINING This equipment must be installed and used by persons who have been properly trained in its correct application and use Installation and use of this equipment must be supervised by a qualified person as defined by OSHA fall protection standards APPLICABLE STANDARDS Refer to local standards national standards and OSHA requirements for more information on the application of this and associated equipment SYSTEM REQUIREMENTS COMPATIBILITY OF COMPONENTS Capital Safety equipment is designed fo
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