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1. 3 8 X 6 1 2 CARRIAGE BOLT BOLT COVER 3 8 LOCK NUT 3 8 WASHER SWING BEAM SUPPORT 3 8 X 6 1 2 CARRIAGE BOLT 4 X 4 X 89 1 2 BOLT COVER 3 8 LOCK NUT 3 8 WASHER 22 STEP 22 LADDER ASSEMBLY 1 LAY ONE 2 X 4 X 57 LADDER SIDE ON A FLAT SURFACE WITH THE CHANNELS FACING DOWN PLACE THE BARREL OF A T NUT IN THE HOLE AT THE TOP OF THE LADDER SIDE AND SECURE WITH A HAMMER REPEAT THIS STEP FOR THE OTHER LADDER SIDE 2 FLIP THE LADDER SIDE OVER SO THAT THE CHANNELS ARE FACING UP 3 PLACE THE LADDER STEP INTO THE CHANNELS AND THEN PLACE THE SECOND LADDER SIDE ON TOP WITH THE CHANNELS FACING DOWN 4 NOW PLACE TWO 2 WOOD SCREWS IN EACH STEP 2 CAREFULLY TURN THE LADDER OVER AND FINISH THE OTHER SIDE WITH TWO 2 WOOD SCREWS PER STEP 6 INSTALL TWO 90 GREEN BRACKETS USING 1 1 2 BOLTS AND 5 16 WASHERS 7 INSTALL THE 5 4 X 4 X 18 1 2 LADDER BACK ABOVE THE OPENING OF THE TOP CHANNELS WITH ONE 2 WOOD SCREW PER SIDE 90 GREEN BRACKET e 2 WOOD SCREW 5 16 WASHER 5 16 X 1 1 2 HEX BOLT 5 4 X AX 18 1 2 LADDER BACK 2X4X 17 LADDER STEP 2X4X 57 LADDER SIDE RIGHT 2 WOOD SCREW 2X4X 57 LADDER SIDE LEFT ie 2 WOOD SCREW 53 STEP 23 LADDER FORT 1 THELADDER ATTACHES TO THE FRONT SIDE AT THE RICHT FLUSH TO THE INSIDE EDGE OF THE CORNER POST 2 THE BOTTOM EDGE OF EACH 90 GREEN BRACKET SHOULD BE 3 4 FROM TH
2. 34 QTY 6 5 16 TEE NUT QTY 44 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 16 X 3 1 2 a a 3 8 X 3 1 2 SCREW HEX LAG SCREW QTY 4 QTY 12 REV A 10 29 2012 JH 9 8 5 4 3 2 SQUARE DRIVE TIP QTY _ i 3 8 9 3 0 x 7 3 8 x 6 1 2 3 8 x 5 3 8 x 3 1 2 PLASTIC CARRIAGE CARRIAGE CARRIAGE CARRIAGE CARRIAGE BOLT CAP BOLT BOLT BOLT BOLT BOLT QTY 21 QTY 1 QTY 8 QTY 6 QTY 4 QTY 2 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 88 X 1 1 4 10 30 2012 JH 7 WOOD SCREW QTY 4 14 X 1 1 4 PAN HEAD SCREW QTY 16 8 X 1 1 2 WOOD SCREW QTY 2 8 X 1 3 4 y WOOD SCREW QTY 7 7 8 X 2 WOOD SCREW QTY 86 6 X 2 1 2 WOOD SCREW 6 QTY 2 6 X 3 WOOD SCREW QTY 2 5 A 2 SQUARE 3 DRIVE TIP QTY 2 1 4 WASHER QTY 16 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES T PICTURE DESCRIPTION 2 4 17 LADDER STEP 2 4 1700 15 2 X 4X 29 REAR CENTER POST 2 4 2900 RCP 2 4 47 STRINCER 2 4 4700 5 2 4 47 1 2 FRONT FACE BOARD 2 4 4750 FFB 19 2 X 4X 47 1 2 FORT
3. Ovation Model 1702 BOXES 1700 1 1700 2 1702 amp SLIDE BOX Copyright 2013 Gorilla Playsets All Rights Reserved 190 Etowah Industrial Court Canton GA 30114 www gorillaplaysets com Please inspect and inventory all parts immediately upon accepting delivery Use the inventory pages in the manual to make sure you have received all necessary parts The quickest method to get any parts that are missing or damaged is to use our Quick Response Center located at www gorillaplaysets com support DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECTLY THE RETAILER DOES NOT STOCK COMPONENTS PLEASE RETAIN ALL INSTRUCTIONS FOR FUTURE REFERENCE KEEP THEM INA SAFE PLACE WHERE YOU CAN REFER TO THEM AS NEEDED CHECK FOR REVISED INSTRUC TIONS AT www gorillaplaysets com manuals GORILLA PLAYSETS WARRANTY 2013 Gorilla Playsets Gorilla warrants its play sets to be free from defects in workmanship and materials under normal use and conditions for 10 years for above ground structural wood components and for one year for all other components e g swings hardware plastics tarps rope ladder etc Gorilla warrants all remaining products including but not limited to its Breckenridge Playhouse Free Standing Swing Set Free Standing Tire Swing See Saw Children s Picnic Table with Umbrella Play Zee Bo and spring riders to be free from defects in workmanship and materials under n
4. HEX BOLT 42 STEP 12 ATTACHING THE ARCH ROCK WALL SIDE SUPPORTS 1 MOUNT THE ARCH ROCK WALL SIDE SUPPORT ON TOP OF THE ROCK WALL SUPPORT MAKE SURE THAT THE TOP END OF THE ARCH ROCK WALL SIDE SUPPORT IS FLUSH WITH THE CORNER POST 2 FIRST FASTEN THE 3 WOOD SCREW INTO THE ARCH ROCK WALL SIDE SUPPORT TOP HOLE INTO THE ROCK WALL SUPPORT MAKE SURE THAT THIS BOARD 15 ALICNED WITH THE ROCK WALL SUPPORT SECOND FASTEN THE 3 WOOD SCREW INTO THE ARCH ROCK WALL SIDE SUPPORT BOTTOM HOLE TO THE ROCK WALL SUPPORT 3 THIRD FASTEN THE 3 WOOD SCREW IN TO THE ROCK WALL SUPPORT TO THE ARCH ROCK WALL SUPPORT MAKE SURE BOTH BOARDS ARE TIGHT TOGETHER 3 WOOD SCREW 1 2 6 54 ARCH ROCK WALL SIDE SUPPORT 3 WOOD SCREW 2 3 WOOD SCREW 3 43 STEP 13 ATTACHING THE ROCK WALL CENTER SUPPORT 1 BECIN WITH THE 5 4 X 6 X 47 1 2 ROCK WALL BOARD AND SECURE IT TO THE ARCH ROCK WALL SIDE SUPPORT WITH TWO 8 X 2 WOOD SCREWS PER SIDE THE ROUNDED EDGE OF THE ROCK WALL BOARD SHOULD AGAINST THE CORNER POSTS BEFORE ATTACHING 2 NEXT THE 5 4 X X 47 1 2 BOTTOM ROCK WALL BOARD WITH ONE HOLE WILL MOUNT AT THE BOTTOM WITH THE 7 8 HOLE TOWARDS THE BOTTOM THIS BOARD WILL BE AT 44 FROM THE TOP ROCK WALL BOARD AND FLUSH TO THE ROCK WALL SIDE SUPPORTS SECURE WITH 8 X 2 WOOD SCREWS 3 PLACE THE ARCH ROCK WALL CENTER SUPPORT BEHIND THE ROCK WALL BOARDS AND CENTER IT UNDER THE SMALL HOLES FASTEN THE ARCH ROCK WALL CENTER SUPPORT
5. W CHAINS 04 0002 TRAPEZE BAR W CHAINS 04 0005 PICTURE DESCRIPTION SWING PLATE 11 5002 CLIMBING ROCKS 07 0008 A FRAME SWINC LEG BRACKET 11 5010 HARDWARE BOX 1700 1701 1702 PICTURE DESCRIPTION IRON DUCTILE SWING HANGERS 11 4012 90 GREEN BRACKET 11 5013 SPRINC CLIP 11 4003 0 PICTURE DESCRIPTION P gt gt 10 I FLAG KIT 09 1014 GROUND STAKE 07 0016 PICTURE DESCRIPTION TELESCOPE 07 0001 STEERING 07 0004 SAFETY HANDLE 07 0005 PICTURE DESCRIPTION TIC TAC TOE UNASSEMBLED 07 0010 Hm WINDOW CROWN 07 0019 STEP 1 CORNER POST LAYOUT 1 THIS STEP IS CRITICAL TO BUILDING THE FORT PROPERLY IF ANY MISTAKES ARE MADE HERE YOU WILL NEED TO DIS ASSEMBLE AND THE RE ASSEMBLE TO MAKE YOUR CORRECTIONS 2 LAY OUT EACH OF THE 4 X 4 X 96 CORNER POST IN THE AREA YOU INTEND ON BUILDING THE FORT SIDE OF THE PLAYSET 3 USE THE DIAGRAM BELOW TO CORRECTLY IDENTIFY AND ORIENT THE NECESSARY DIRECTION THE POST SHOULD FACE NOTE THE LADDER SIDE IS CONSIDERED THE FRONT OF THE PLAYSET WITH THE SWINGBEAM EXTENDING OFF TO THE LEFT SIDE IF YOU PREFER THE SWINGBEAM ON THE RIGHT SIDE REVERSE THE ORIENTATION OF THE CORNER POST IN THIS STEP LEFT SIDE WILL HAVE EXTRA HOLES AT THESE LOCATIONS 4 4 96 5 POST WILL HAVE EXTRA HOLES AT THIS LOC
6. WASHER 20412121 DECK SUPPORT OFFSET DOWN FRONT OF PLAYSET 38 STEP 8 ATTACHING REAR PANEL SUPPORT BOARDS 1 THE 2 X 4 47 PANEL SUPPORT BOARDS WITH TWO PRE DRILLED HOLES ATTACH TO THE SET OF HOLES BELOW THE TARP SUPPORT BOARD ON THE REAR OF THE FORT WITH 4 HEX BOLTS AND WASHERS 2 HOLES SHOULD BE OFFSET DOWN pA X 4 2 HEX BOLT 5 6 WASHER B 2X4X 47 REAR PANEL SUPPORT BOARD OFFSET DOWN 39 STEP 9 ATTACHING PANEL SUPPORTS AND SAFETY BOARD 1 THE 2 X 4 X 47 1 2 PANEL SUPPORT BOARDS SHOULD HAVE THE HOLES OFFSET UPWARDS USE 5 16 X 4 1 2 BOLTS AND 5 16 WASHERS TO SECURE THE BOARDS TO THE CORNER POSTS 2 PLACE THE TOP OF THE PANEL SUPPORT USED AS SAFETY BOARD 24 FROM THE BOTTOM OF THE 2 X 6 BOARD 3 FASTEN THE SAFETY BOARD TO THE CORNER POSTS WITH 5 16 X 3 1 2 LAG SCREWS AND 5 16 WASHERS 5 16 WASHER 5 16 X 4 1 2 HEX BOLT 2 X 4 X 47 142 PANEL BOARD UP 5 16 WASHER 9 16 X 3 1 2 LAG SCREW 2X AX 47 1 2 PANEL BOARD SAFETY BOARD 40 STEP 10 ATTACHING FORT SIDE SUPPORTS 1 LAY THE 2 X 4 X 4 1 2 FORT SIDE SUPPORTS ON FLAT SURFACE WITH THE ANGLED ENDS ORIENTED THE WAY THEY WILL BE INSTALLED ONTO THE FORT PLACE A T NUT IN THE PRE DRILLED HOLE ON EACH END AND SECURE WITH HAMMER 2 THE 2 X 4 X 47 1 2 FORT SIDE SUPPORT WITH ANGLED ENDS ATTACHES TO THE HOLES ON THE END OF THE END SANDBOX BOARD ON T
7. 5 16 WASHER AND T NUT 3 THE REAR CENTER POST WILL SECURE TO THE REAR TARP SUPPORT WITH A 5 16 X 2 1 2 HEX BOLT 5 16 WASHER AND A T NUT 2 4 29 T NUT REAR CENTER POST 2 X 4 X 3 3 4 FRONT CENTER POST 5 16 WASHER 5 16 X 2 1 2 HEX BOLT 5 16 WASHER 9 16 X 2 1 2 HEX BOLT 1 5 2 1 2 WOOD 5 5 60 STEP 30 INSTALLING WINDOW SUPPORTS WINDOWS IN THIS STEP THE WOOD COMPONENTS TO ATTACH THE WINDOWS WILL BE INSTALLED ON THE INSIDE OF THE FRONT OF THE PLAYSET GO UP ON TOP OF THE FORT AND LOOK FOR THE FRONT OF THE PLAY SET 1 ATTACH THE 5 4 X 4 X 20 VERTICAL WINDOW SUPPORTS NEXT TO THE FRONT CENTER POST IN BOTH SIDES WITH 2 WOOD SCREWS 2 ATTACH THE 5 4 X 4 X 20 VERTICAL WINDOW SUPPORTS NEXT TO THE CORNER POSTS IN BOTH SIDES WITH 2 WOOD SCREWS 3 GO TO THE OUTSIDE FRONT OF THE PLAYSET AND INSTALL THE WINDOW WITH 1 1 2 WOOD SCREWS 4 ATTACH THE 5 4 X 3 X 11 1 2 HORIZONTAL WINDOW SUPPORTS AT THE BOTTOM WITH 2 WOOD SCREWS S ATTACH THE 5 4 X 3 X 11 1 2 HORIZONTAL WINDOW SUPPORTS AT THE TOP WITH 2 WOOD SCREWS 5 4 X 4 X 20 VERTICAL WINDOW SUPPORTS 1 1 2 11 1 2 5 4 3 11 1 2 HORIZONTAL WINDOW SUPPORTS 2 WOOD 5 5 FRONT CENTER POST WINDOWS NOTE THE 1 WIDE FRAME SECTION IS TOP OF PLAYSET FRONT OF PLAY SET 61 STEP 31 TARP BOARDS 1 THE TWO 2 X 4 X 50 TARP BOARDS WILL SECURE ON THE ENDS OF THE
8. SIDE SUPPORT 2 4 47 50 FSS 2 X 4X 47 1 2 PANEL AND DECK SUPPORT 2 4 47 50 PDS 2 X 4X 47 1 2 ROCK WALL ROPE SUPPORT 2 4 47 50 RWRS PICTURE DESCRIPTION 2 4 50 BOARD 2 4 5000 ETB 2 4 57 LADDER LEFT SIDE 2 4 5 00 LLS 2 4 57 LADDER RICHT SIDE 2 4 5700 LRS 2X4X 56 CROSS MEMBER 2 4 5800 CM 20 2 X 4 X 7 3 4 FRONT CENTER POST 2 4 7375 2 4 83 FRONT SUPPORT BOARD 2 4 8300 FTSB 2X4X 83 BACK TARP SUPPORT BOARD 2 4 8300 BTSB PICTURE AA BA ba xs DESCRIPTION 2 6 47 1 2 BOARD 2 6 4750 AFB 2 X 6 X 47 1 2 END SAND BOX BOARD 2 6 4750 ESB 2 6 50 SUPPORT 2 6 5000 ARWCS 2 X 6 X 53 1 2 ROCK WALL SUPPORT 2 6 5350 RWS 21 2 X 6 X 53 15 16 ARCH ROCK WALL SIDE SUPPORT 2 6 5392 ARWSS 2X6X75 LEFT SIDE SAND BOARD 2 6 500 LSSB 2X6X 5 RIGHT SIDE SAND BOARD 2 6 500 RSSB PICTURE DESCRIPTION 2 6 95 1 2 END SAND BOX BOARD 2 6 9 5500 ESB 4 4 47 1 2 SWINC MOUNT 4 4 4750 SBM 4 X 4 X 89 1 2 TRAP 4 4 89 50 TA 4 4 96 CORNER POSTI 4 4 9600 22 4 4 96 5 2 4 4 9 600 CP2 4 4 96 CORNER POST3 4 4 9 600 CP3 4 4 96 CORNER POSTA 4 4 9600 CP4 PICTURE DESCRIPTION 4 4 96 SWINC LEC 4 4 9600 SL 4 6 96 SWING BEAM 4 4 9600 SB 5 4 X 3 X 11 1 7 WINDOW PANEL BOAR
9. TARP SUPPORTS WITH TWO 2 1 2 WOOD SCREWS PER SIDE 2 4 50 TARP BOARD TARP SUPPORTS STEP 32 PANEL WALL SLATS 1 BEGIN ON THE REAR SIDE OF THE FORT WITH THE TWO OUTER SLATS BOARDS THEY ARE SPACED 3 FROM THE CORNER POSTS THE CUTOUT MUST BE FACING THE OPPOSITE DIRECTION 2 PLACE THE INNER SLAT FLUSH TO THE OUTER SLAT THE INNER SLAT CUTOUT MUST BE FACING THE OUTER SLAT CUTOUT CREATING A DIAMOND SHAPE OPENING IN BETWEEN 3 ON THE SWING BEAM SIDE OF THE FORT START WITH THE TWO OUTER SLATS THEY ARE SPACED 2 3 16 FROM THE CORNER POSTS THE CUTOUT MUST BE FACING THE OPPOSITE DIRECTION 4 PLACE THE INNER SLAT FLUSH TO THE OUTER SLAT THE INNER SLAT CUTOUT MUST BE FACING THE OUTER SLAT CUTOUT CREATING A DIAMOND SHAPE OPENING IN BETWEEN 2 FOLLOWING THE SAME PATTERN THE NEXT PAIR OF SLATS WILL BE SPACED 2 FROM THE FIRST PAIR 2 WOOD SCREW 2 3 16 PA n HSE INNER SLAT OUTER SLAT INNER SLAT OUTER STEP 33 TAC TOE ASSEMBLY 1 LOCATE THE TIC TAC TOE BOX ASSEMBLE THE TIC TAC TOE ACCORDING TO THE INSTRUCTIONS IN THE BOX IGNORE STEPS 6 AND 7 IN THE INSTRUCTIONS 2 LOCATE THE 5 4 X 3 X 17 1 2 TIC TAC TOE MOUNTS DRILL A 1 8 HOLE IN EACH END OF THE MOUNT AS SHOWN BELOW 3 FASTEN THE TIC TAC TOE MOUNTS TO THE GREEN TIC TAC TOE BRACKETS WITH THE SCREWS PROVIDED IN THE TIC TAC TOE BOX 9 4X 3X I7 1 2 TIC TAC TOE BOARD GREEN BRACKET 5 4 X 3 18 1 4 TIC
10. that lumber to 1 3 8 thick 4 is width of the board Nominal Lumber at a home center will measure 3 1 2 for the width We that lumber to 3 3 8 wide Note sometimes the width will be smaller than 3 3 8 because A We need the width of the part to fit into a certain area of the play set B We need the designation to be simple 3600 is the length of the board It means the board is 36 inches long If the code were 3625 then the board is 36 1 4 in length abbreviation stands for Bottom Panel Board The wood part bill of materials in the instructions has a description which will match the abbreviation closely In the event that there is no tag on a wood part measure the part then A Use the measurements and compare them to the wood list at the front of the instructions to identify it B Look at the holes on the wood part and compare them to the pictures in the wood list C Look to see if the holes are centered or if they are offset up or offset down This should help you identify any parts that have missing tags In the event that you cannot identify a board please email us for assistance 36 LENCTH 33 WIDTH TAC 12 8 THICKNESS 2 4 3600 BPB 11 PRE DRILL LAG SCREW DIRECTIONS Pre drilling holes for lag screws will make it easier to drive the screws in by hand Jobber length drill bits are available in sizes that are longer than standard bits and thos
11. to the original purchaser Some states do not allow limitations on implied warranties or exclusion of incidental or consequential damages so these restrictions may not be applicable to you This warranty gives you specific legal rights You may also have other rights which vary from state to state IMPORTANT SAFETY GUIDELINES This product is recommended for use by children ages 3 11 This product is intended for residential use only and not intended for use in any public setting A safety surface such as mulch or recycled tire should be used under the play set to prevent injury from falls Also a 6 foot safety zone should be used around the entire play set As with any home project good judgment and respect for power tools will greatly reduce the risk of injury Gorilla recommends you follow all tool manufacturers safety guidelines Always wear eye protection and safety gloves to prevent injury In several phases of construction two people may be required for lifting and securing of lumber While the play set is being constructed please keep children off the equipment until the project is complete Bolts and screw heads should be checked regularly for tightness The ground ladder rope ladder slide swings and other areas where children spend a majority of their playtime should be checked more frequently Gorilla shall not be liable for incidental indirect or consequential damages or injuries that result from building and or playing on our pla
12. 2 1 2 WOOD SCREWS FLUSH TO THE TOP OF THE DECK SPACER nene 4 n T 2 12 WOOD SCREWS o 49 STEP 19 SWING PLATE 1 LAY THE SWING BEAM SUPPORT ON A FLAT SURFACE WITH THE THREE COUNTER SUNK CENTER HOLES FACING THE GROUND THE COUNTER SUNK HOLES ON THE ENDS MUST FACING TOWARDS YOU 2 PLACE THE SWING BEAM PLATE ON TOP OF THE SWING BEAM SUPPORT LINING UP PILOT HOLES 2 FASTEN THE SWING BEAM PLATE TO THE SWING BEAM SUPPORT ON THE OUTSIDE HOLES USING 3 8 X 3 1 2 CARRIAGE BOLTS AND 3 8 WASHERS AND LOCK NUTS ON THE BOTTOM PLACE GREEN BOLT COVERS OVER EXPOSED THREADS AFTER SECURING 3 LEAVE THE MIDDLE HOLE EMPTY IT WILL BE USED LATER 3 8 X 3 1 2 CARRIAGE BOLT SWINC BEAM PLATE MIDDLE HOLE EMPTY 4X 4X 47 1 2 SWING BEAM SUPPORT 3 8 WASHER 3 8 LOCK NUT 8 cor COVER 50 STEP 20 IRON DUCTILES 1 LINE UP THE HOLES OF THE IRON DUCTILES WITH THE HOLES IN THE SWINC BEAM 2 FASTEN THE IRON DUCTILES TO THE SWING BEAM USING 3 8 X 6 1 2 CARRIAGE BOLTS WITH TORQUE WASHERS ON TOP OF THE SWING BEAM AND 3 8 WASHERS AND LOCK NUTS ON THE BOTTOM PLACE BOLT COVERS OVER EXPOSED THREADS OFTER SECURINC 3 FASTEN IRON DUCTILES TO THE TRAP ARM IN THE SAME MANNER THAT YOU FASTENED THEM TO THE SWING BEAM USING 3 8 X 5 CARRIAGE BOLTS WITH TORQUE WASHERS ON TOP OF THE TRAP ARM AND 3 8 LOCK NUTS
13. 5 FRONT AND REAR CORNER POSTS WITH 45 BOLTS AND 16 WASHERS 2 THE STRUCTURE SHOULD BE ABLE TO STAND ON ITS OWN WITHOUT ANY SUPPORT AT THIS STAGE 5 16 WASHER 1 42 HEX BOLT 2X6X75 SIDE SANDBOX BOARD 36 STEP 6 ATTACHING TARP SUPPORT BOARDS 1 THE 2 X 4 X 83 TARP SUPPORT BOARDS WITH THE PRE DRILLED HOLES ATTACH TO THE TOP OF THE FRONT 2 AND REAR CORNER POSTS WITH 45 BOLTS 16 WASHERS 2 OFFSET HOLES SHOULD BE POINTED DOWN ON BOTH BOARDS 3 THE SHORTEST END FROM THE COUNTER SUNK HOLES WILL POINT TOWARD THE SWING BEAM SIDE OF THE FORT gt WASHER 16 45 HEX BOLT 2 4 83 SUPPORT BOARD OFFSET DOWN 37 STEP 7 ATTACHING ARCH FACE BOARD AND DECK SUPPORT 1 THE2X 6X 47 6 ARCH FACE BOARD WITH FOUR PRE DRILLED HOLES ATTACHES TO THE SET OF HOLES BELOW THE TARP SUPPORT BOARD ATTACH THE TOP ARCH FACE BOARD HOLES USING 4 2 HEX BOLTS AND WASHERS AND 3 SCREWS AND 4 WASHERS THROUGH THE BOTTOM HOLES 2 THE 2 X 4 X 47 DECK SUPPORT BOARDS WITH TWO PRE DRILLED HOLES ATTACH TO THE SET HOLES ABOVE THE SANDBOX BOARD AND THE GROUND SUPPORT BOARD ON THE INSIDE OF THE LEFT AND RIGHT SIDE OF THE CORNER POSTS WITH 4 HEX BOLTS AND Z WASHERS 3 OFFSET HOLES SHOULD BE POINTED DOWN ON BOTH DECK SUPPORT BOARDS 2X6X47 ARCH FACE BOARD 5 WASHER HEX BOLT X4 BOLT 5 16 2 7 SCREW 2
14. 64 drill bit Remove the 4 4 board Continue to drill the holes to a total depth of 2 13 16 as shown at the 2 right Install the 4 4 board Corner Post Corner post L I 2x4 board oles 4 x 4 board gt oo 12 SWING BEAM LOADING Weight Limits for Accessories The weight limit for a Swing is 225 lbs Although 150106 is the maximum recommended swinging weight capacity for the swing position The weight limit for a Trapeze Bar 15 125 106 Maximum Allowable swinging weight for a three position swing 1 The maximum allowable swinging weight at each Swing Belt position is 150 lbs 2 The maximum allowable swinging weight at the Trapeze position 15 125 lbs 3 The MAXIMUM SWING BEAM LOAD IS 425 lbs MAXIMUM SWING BEAM LOAD IS 425 LBS 150 LBS MAX 125 LBS MAX 150 LBS MAX SWINGING WEIGHT SWINGING WEIGHT SWINGING WEIGHT THIS END OF SWING BEAM IS ATTACHED TO PLAY SET TRAPEZE BAR SWING BELT SWING BELT 13 Please familiarize yourself with the manual parts components and general construction process of your new playset before getting started SITE PLAN NT 14 69 L lt G 3 113 owing Belts 2 8 Rock Wall le TT 13 84 ON 1 Wave Slide Playset height 10 feet 7 inches owing Beam height 7 feet 2 1 2 inches Deck Height 4 feet
15. ATION CORNER POST 3 CORNER POST 4 CORNER POST 2 CORNER POST 1 32 STEP 2 INSERTING T NUTS INTO CORNER POSTS 1 USE HAMMER TO SEAT THE T NUTS AFTER INSERTING THEM INTO THE HOLES SHOWN IN THE DIAGRAM BELOW 2 THE BARREL OF THE T NUT SHOULD GO IN THE HOLE FIRST HAMMER THE T NUT UNTIL IS FLUSH ALMOST FLUSH TO THE CORNER POSTS T NUT NO T NUTS IN THESE HOLES NO T NUTS IN THESE HOLES CORNER POST CORNER POST 4 CORNER POST 2 CORNER POST 1 33 STEP 3 ATTACHING SANDBOX AND ROPE SUPPORT 1 THE 2 X 6 X 47 1 2 SANDBOX BOARD WITH FOUR PRE DRILLED HOLES ATTACHES TO THE BOTTOM OF THE RIGHT SIDE CORNER POSTS WITH 4 1 2 HEX BOLTS AND 5 16 WASHERS 2 THE 2 X 4 X 47 1 2 ROPE SUPPORT WITH THREE PRE DRILLED HOLES ATTACHES TO THE TOP SET OF HOLES ON THE RIGHT SIDE OF THE CORNER POSTS OFFSET HOLES UP WITH 4 1 2 HEX BOLTS AND 5 16 WASHERS 2 4 47 1 2 SUPPORT 5 16 WASHER 4 1 2 HEX BOLT 2 6 47 1 2 SANDBOX BOARD 34 STEP 4 AITACHINC END SANDBOX BOARD 1 1 THE 2 X 6 X 957 END SANDBOX BOARD WITH SIX PRE DRILLED HOLES ATTACHES TO THE BOTTOM OF THE 2 5 LEFT SIDE CORNER POSTS WITH 45 HEX BOLTS AND WASHERS e 2 WASHER 16 45 HEX BOLT 1 2 6 755 END SANDBOX BOARD 35 STEP 5 ATTACHING THE SIDE SANDBOX BOARDS 1 THE 2 X 6 X 75 SIDE SANDBOX BOARDS WITH THREE PRE DRILLED HOLES ATTACHES TO THE BOTTOM OF THE 1
16. Approximate assembly time 6 8 hours 6 foot unobstructed safety perimeter around playset recommended 14 REQUIRED TOOL LIST _ Standard or Cordless Drill w Phillips Bit 2 square bit provided ___ Drill Bits 1 8 3 8 9 64 11 64 7 8 Paddle style bit Wrench and Socket ___ 2 Deep Well Socket 9 16 Deep Well Socket ___ 9 16 Wrench and Socket _ Level Tape Measure _ Extension Cord if using standard drill ____ Hammer _ Pencil ____ Locking Pliers Vise Grips _ Shovel _ 2 1 2 Spring Clamps See Step 40 KIT CONTENTS Swings Slides Accessories _ Qty Description 2 Swingbelt w Chains 1 Trapeze Swing w Chains 1 Wave Slide 10 Rock Wall Grips assorted colors 1 Telescope _ 2 Safety Handle _ _ Flag Kit 1 Name Plate 4 Ground Stake 1 Tic Tac Toe 1 Steering Wheel 1 Crown Plastic Sun 2 Window 1 Screen Fort Hardware see following pages Swing Beam Hardware see following pages Wood Components see following pages 15 8 X 1 1 4 WOOD SCREW QTY 6 8 X 1 1 2 WOOD SCREW QTY 8 14 X 1 1 4 8 X 1 3 4 ne WOOD 2 FATT TETTE TETT ETR QTY 161 8 X 2 1 2 WOOD SCREW QTY 28 3 8 LOCK NUT QTY 21 uc es TORQUE WASHER QTY 19 2 5 16 WASHER QTY 48 O 5 16 X 4 1 2 5 16 X 2 1 2 9 16 X 1 1 2 1 4 WASHER HEX BOLT HEX BOLT QTY 8
17. D 125 3 1150 WPB 5 4 X 3X 17 1 2 TIC TAC TOE MOUNT 125 3 1750 23 5 4 X 4 X 18 1 2 LADDER BACK 125 4 1850 LB 5 4 X 4 X 20 WINDOW PANEL BOARD 125 4 2000 WPB 5 4 X 4 X 40 1 2 DECK SPACER 125 4 4050DS PICTURE DESCRIPTION 5 4 X X 13 5 8 OUTING SUN 125 6 1363 5 2 4 6 47 1 72 WALL BOARD 125 6 4750 BRWB 5 4 X X A7 1 27 DECK 125 6 4750 DB 5 4 X 6X A7 1 2 ROCK WALL BOARD 125 6 4750 24 1 4 52 ROOF PEAK 1 4 5200 2 2 5 WOOD ROOF SPACER BLOCK 2 2 0500 WRSB 5 4 X 4 X 15 1 2 WA VE SUN RAY 125 4 1550 WSR PICTURE DESCRIPTION QTY 5 4 X 4 X 22 WAVE SUN RAY 125 4 2200 5 5 4 X 4 X 25 WAVE SUN RAY 125 4 2500 5 5 4 X X 10 1 2 ROOF PEAK SUPPORT 125 6 1050 5 5 4 X X 28 1 2 DIAMOND 125 6 2850 DPS 25 1 6 52 ROOF BOARD 1 6 5200 RB 2 X 6 X 44 5 16 ROOF SUPPORT LEFT SIDE 2 6 4438 RSLS 2 X X 59 7 8 ROOF SUPPORT RIGHT SIDE 2 6 5988 RSRS PICTURE DESCRIPTION L 1 b Es 1 j 1 5 7 di 4 ra I E ILI 1 7 UN HE t 14 1 va 73 Uu fa wu 187 I g if I b rJ Va 73 i 1 b f 72 a 1 I I Un va LI 1 4 RAL 1 t o 3 q gt 1 I ra 3 1 f rd 9 SWINGS
18. E BOTTOM OF THE 2 X 4 3 MAKE SURE THE LADDER IS LEVEL USING THE LADDER BRACKETS AS A TEMPLATE DRILL A 3 8 HOLE THROUGH THE 2 X 4 4 INSERT T NUTS IN THE BACK OF THE HOLES 2 ATTACH THE BRACKET TO THE 2 X 4 WITH 1 1 2 HEX BOLTS WITH 5 16 WASHERS 90 GREEN BRACKET 5 16 WASHER 5 16 X 1 1 2 HEX BOLT 54 STEP 24 ATTACHING SWING LEGS TO BRACKET 1 PLACE THE 4 X 4 X 96 SWING LEGS FLUSH TO THE TOP OF THE SWING BRACKET 2 USING THE SWING LEG BRACKET AS A TEMPLATE DRILL 3 16 PILOT HOLES THROUGH EACH SWING LEG BRACKET HOLE 3 FASTEN THE SWING LEGS TO THE SWING LEG BRACKET WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS SWING LEG BRACKET 3 8 X 3 1 2 LAG SCREW 3 8 WASHER 4 X 4 X 96 SWING LEG SWING LEGS FLUSH TO TOP OF SWING LEG BRACKET 55 STEP 25 MOUNT SWING BEAM SWING BEAM LEGS 1 FASTEN THE SWING BEAM TO THE SWING BEAM BRACKET USING 3 8 X 6 1 2 CARRIAGE BOLTS WITH TORQUE WASHERS ON TOP OF THE SWING BEAM AND 3 8 LOCK NUTS WITH 3 8 WASHERS FROM UNDERNEATH 2 USE 3 8 X 3 1 2 LAG SCREW WITH 3 8 WASHER FOR THE HOLE IN THE CENTER OF THE SWING BEAM BRACKET 3 PLACE A BOLT CAP OVER ANY EXPOSED THREADS 3 8 X 6 1 2 CARRIAGE BOLT TORQUE WASHER 3 8 WASHER 3 8 LOCK NUT BOLT CAP 3 0 X 3 1 2 LAG SCREW 56 STEP 26 MOUNT SWING BEAM FORT AN EXTRA PERSON IS NEEDED FOR THIS STEP 1 HAVE ONE PERSON WALK THE SWING BEAM OUT TO THE END ON THE FORT FROM IN
19. ECK WITH 1 1 4 WOOD SCREWS DO NOT OVER TIGHTEN 6 X 1 1 4 WOOD SCREW 77 STEP 47 CLIMBING 1 THREAD ONE END OF THE 10 ROPE THROUGH THE HOLE ABOVE THE ROCK WALL TIE SECURE KNOT ON THE INSIDE OF THE TOP PANEL BOARD ADD KNOTS IN ROPE TO AID IN CLIMBING SET KNOTS ACCORDING TO YOUR CHILD S NEEDS 2 3 KNOTS SHOULD BE SUFFICIENT 2 THREAD THE OTHER END OF THE ROPE THROUGH THE HOLE IN THE BOTTOM ROCK WALL BOARD PULL THE ROPE TIGHT AND TIE A SECURE KNOT BEHIND THE BOTTOM ROCK WALL BOARD 3 ATTEMPT TO WRAP THE ROPE AROUND YOUR HAND IF THE ROPE WRAPS AROUND YOUR HAND IT IS TOO LOOSE UNTIE THE TOP KNOT AND RETIE THE ROPE UNTIL IT NO LONGER WRAPS AROUND YOUR HAND THE KNOT BEHIND THIS HOLE 11111111 TU paa THE KNOT BEHIND THIS HOLE 78 STEP 48 FLAG KITS 1 INSTALL THE FLAG KITS IN THE DESIRED LOCATION ON YOUR PLAY SET THE RECOMMENDED LOCATION IS ON THE CORNER POSTS AT THE FRONT OF THE FORT ATTACH THE FLAG KITS WITH THE HARDWARE PROVIDED DETAIL A 79 STEP 49 NAME PLATE 1 ATTACH THE NAME PLATE TO THE MIDDLE OF THE SWING BEAM WITH TWO 1 1 4 WOOD SCREWS ATTACH NAME PLATE HERE WITH TWO 1 1 4 WOOD SCREWS 80 STEP 50 HANGING SWINGS 1 LOCATE TWO SWING BELTS WITH CHAINS ATTACHED 2 SNAP A SPRING CLIP THROUGH THE SWING HANGER LOOP ON THE SWING BEAM 3 SNAP A CHAIN ONTO EACH SPRING CLIP ADJUST EACH SWING UP OR DOWN BY CLIPPING O
20. HE INSIDE WITH 2 1 2 HEX BOLTS AND 5 16 WASHERS THE ANGLED END SHOULD REST FLUSH AGAINST THE CORNER POSTS SEE DETAIL A AND B 3 ENSURE THAT THE TWO FORT SIDE SUPPORTS ARE ATTACHED PROPERLY TO THE END SANDBOX BOARD BEFORE SECURING THEM TO THE CORNER POSTS USE A 2 1 2 WOOD SCREW IN THE TOP HOLE OF THE SUPPORT THEN USE A 3 WOOD SCREW IN THE BOTTOM HOLE OF THE SUPPORT SEE DETAIL B 2 1 2 WOOD SCREW 3 WOOD SCREW DETAIL A DETAIL B T NUT INSTALL FIRST 5 16 WASHER 5 16 X 2 1 2 HEX BOLT 41 STEP 11 ATTACHING THE ROCK WALL SUPPORTS 1 LAY THE2X 6 X 53 1 2 ROCK WALL SUPPORTS A SURFACE WITH THE ANCLED ENDS ORIENTED THE WAY THEY WILL BE INSTALLED ONTO THE PLAY SET PLACE A T NUT INTO THE PRE DRILLED HOLE ON THE END AND SECURE WITH A HAMMER 2 UP THE HOLE IN THE OF EACH2X6X 53 1 2 ROCK WALL SUPPORT TO THE HOLE ON THE END OF EACH EXTENDED SANDBOX BOARD ATTACH EACH ROCK WALL SUPPORT TO THE EXTENDED SANDBOX BOARD WITH 2 1 2 HEX BOLTS AND 5 16 WASHERS THE ANGLED END OF EACH ROCK WALL SUPPORT SHOULD REST FLUSH AGAINST THE CORNER POST 3 ENSURE THAT THE TWO ROCKWALL SUPPORTS ARE ATTACHED PROPERLY TO THE SANDBOX BOARDS BEFORE SECURING THEM TO THE CORNER POSTS USE A 2 1 2 WOOD SCREW IN THE TOP HOLE AND 3 WOOD SCREW IN THE BOTTOM HOLE OF THE ROCK WALL SUPPORT 2 1 2 WOOD SCREW 3 WOOD SCREW 2 X 6 X 53 1 2 7 ROCK WALL SUPPORT 5 16 WASHER 5 16 X 2 1 2
21. ING ASSEMBLY Safety and Maintenance Tips for Jour New Play Set NOTE Your children s safety is our 1 concern Observing the following statements and warnings reduces the likelihood of serious or fatal injury Please review these safety rules regularly with your children This play set is designed for the use of 4 occupants who have a combined weight not exceeding 800 pounds on the elevated floor 3 occupants who have a combined weight of 425 pounds on the swing area for a total Unit capacity of occupants who have a combined weight of 1225 This weight does not include any picnic table area s On site adult supervision is required e Teach children not to walk close to in front of behind or between moving swings or other moving playground equipment Teach children to sit in and never stand on swings Teach children not to twist the chains and ropes and not to loop them over the swing beam since this may reduce the strength of the chain or rope Teach children not to jump from swings or other playground equipment in motion Teach children not to push empty seats The seat may hit them and cause serious injury e Teach children to sit in the center of the swings with their full weight on the seats e Teach children not to use the equipment in a manner other than intended Teach children to always go down slides feet first Never slide headfirst Teach children to look before they slide to make sure no one is at th
22. NTO HICHER OR LOWER CHAIN LINKS 4 LOCATE ONE TRAPEZE BAR WITH CHAINS ATTACHED SNAP A SPRING CLIP THROUGH THE SWING HANGER ON THE TRAPEZE ARM 6 SNAP A CHAIN ONTO EACH SPRING CLIP ADJUST THE TRAPEZE BAR UP OR DOWN BY CLIPPING ONTO HICHER OR LOWER CHAIN LINKS WARNING DO NOTHANG SWING BELTS FROM TRAPEZE TRAPEZE ARM SWING BEAM TRAPEZE BAR WITH CHAINS SWING BELT WITH CHAINS SWING BELT WITH CHAINS SWING HANGER LOOP SPRING CLIP CHAIN FROM SWING BELT DETAIL A SCALE 1 10 81 STEP 51 GROUND STAKES 1 PLACE THE GROUND STAKES ON THE OUTSIDE OF THE SWING LEGS AS SHOWN BELOW 2 HAMMER EACH GROUND STAKE IN AT AN ANGLE SIMILAR TO WHAT IS SHOWN USE CAUTION WHEN HAMMERING SO THAT YOU DO NOT MAR THE WOOD LEAVE THE TOP PORTION OF THE GROUND STAKE ABOVE THE GROUND FAR ENOUGH SO THAT YOU CAN STILL GET THE SCREW INTO THE HOLE AT THE TOP OF THE STAKE 3 SECURE EACH STAKE TO THE SWING LEGS WITH THE SCREWS PROVIDED WITH THE STAKES 4 HAMMER A GROUND STAKE ON THE INSIDE OF EACH CORNER POST NEAR THE ROCK WALL USE CAUTION WHEN HAMMERING SO THAT YOU DO NOT MAR THE WOOD LEAVE THE TOP PORTION OF THE GROUND STAKE ABOVE THE GROUND FAR ENOUGH SO THAT YOU CAN STILL GET THE SCREW INTO THE HOLE AT THE TOP OF THE STAKE SECURE EACH STAKE TO THE CORNER POSTS WITH THE SCREWS PROVIDED WITH THE STAKES SWING LEG c j SCREW THAT xl E IT COMES WITH GROUND STAKE GRO
23. OULD BE CENTERED ON THE ROOF SUPPORTS THE ROOF BOARD SHOULD OVERLAP THE SIDES OF THE ROOF SUPPORTS EQUALLY THE HOLES OF THE ROOF BOARD SHOULD BE OFFSET TO THE TOP POINTING TOWARDS THE PEAK OF THE ROOF 3 FASTEN THE ROOF BOARD TO THE ROOF SUPPORTS WITH 8 X 2 WOOD SCREWS 4 GRAB ONE 1 X X 52 ROOF BOARD AND PLACE IT ON THE LEFT SIDE OF THE ROOF SHORT SIDE REPEAT SUB STEPS 2 amp 3 USING THE 40 3 4 DIMENSION 56 1 4 RIGHT SIDE ROOF BOARD LEFT SIDE 40 3 4 ROOF BOARD ROOF BOARD 8 X 2 WOOD SCREW ROOF BOARD 8 X 2 WOOD SCREW 70 STEP 40 SPACER BLOCK AND ROOF ROARDS 1 LOCATE TWO SPACER BLOCKS AS SHOWN BELOW VERIFY THAT THE SPACER BLOCKS HAVE THE CORRECT 4 DIMENSION SHOWN 2 YOU WILL NEED SOME CLAMPS FOR THIS STEP WE USE HAND OPERATED 2 1 2 SPRING CLAMPS YOU CAN PURCHASE THIS TYPE OF CLAMP FROM YOUR LOCAL HOME CENTER 3 PLACE A SPACER BLOCK ON TOP OF THE ROOF BOARD YOU INSTALLED IN STEP 39 YOU WILL NEED A SPACER BLOCK ON EACH END OF THE ROOF BOARD MAKE SURE THE SPACER BLOCK 15 FLUSH TO THE FRONT EDGE OF THE ROOF BOARD THAT IS ALREADY INSTALLED NOW CLAMP THE SPACER BLOCK TO THE ROOF BOARD THAT 5 ALREADY INSTALLED REPEAT THIS PROCESS FOR THE SPACER BLOCK ON THE OTHER SIDE 4 PLACE A 1X X 52 ROOF BOARD AGAINST THE SPACER BLOCK NOW ATTACH THE ROOF BOARD TO THE ROOF SUPPORTS WITH 8 X 2 WOOD SCREWS 4 SPACER BLOCK BOTTOM SIDE VERIFY 4 DIMENSION WITH A TAPE OR
24. PPOSITE SIDE 3 PLACE THE PLASTIC SUN ON TOP OF THE WOOD SUN AND SECURE USING 8 X 1 1 4 WOOD SCREWS NOTE PLASTIC SUN IS ONLY INSTALLED ON THE FRONT WOOD SUN 8 X 2 WOOD SCREW CENTER POSTS PLASTIC SUN PLASTIC SUN FRONT OF FORT NO PLASTIC SUN REAR OF FORT 68 STEP 38 SUN RAYS 1 ALL THE SUN RAY PIECES GET INSTALLED TO THE INSIDE SURFACE OF THE ROOF SUPPORTS AND SUN PIECE AT THE FRONT ONLY 2 START FROM THE LEFT SIDE OF THE FORT PLACING THE 15 1 2 SUN RAY AT AN APPROXIMATE 60 ANGLE FROM THE CENTER POST SECURE WITH TWO 8 X 2 WOOD SCREWS 3 PLACE THE SECOND 15 1 2 SUN RAY AT AN APPROXIMATE 35 ANGLE FROM THE CENTER POST SECURE WITH TWO 8 X 2 WOOD SCREWS 4 MOVE TO THE OTHER SIDE OF THE CENTER POST RIGHT SIDE OF FORT AND PLACE THE 22 SUN RAY AT AN APPROXIMATE 35 ANGLE FROM THE CENTER POST AND SECURE WITH TWO 8 X 2 WOOD SCREWS 5 PLACE THE 25 SUN RAY NEXT TO THE PREVIOUS SUN RAY AT AN APPROXIMATE 60 ANGLE FROM THE CENTER POST AND SECURE WITH TWO 8 X 2 WOOD SCREWS CENTER POST 13 1 27 SUN RAY 22 SUN RAY 8 X 2 WOOD SCRE 25 SUN RAY 60 00 35 00 SUN RAY f 1 35 00 7 SUN RAY FRONT OF FORT 25 SUN RAY 69 STEP 39 ROOF STARTER BOARDS 1 GRAB ONE I X 6X 52 ROOF BOARD AND PLACE IT ON THE RIGHT SIDE OF THE ROOF LONG SIDE 2 PLACE THE TOP EDGE 56 1 4 AWAY FROM THE PEAK OF THE ROOF THE HOLES IN THE ROOF BOARDS SH
25. ROOF BOARD XS lt FINISHER BOARD VAM 2 Pe il 1 X 6X 52 ROOF BOARD LAST FROM STEP 41 1 X 6X 52 ROOF BOARD FINISHER BOARD 73 STEP 43 ROOF PEAK 1 LOCATE THE 1 X 4 X 52 ROOF PEAK ASSEMBLY 2 PLACE THE ROOF PEAK ON TOP OF THE LAST ROOF BOARDS 3 USE 1 8 DRILL BIT TO PREDRILL HOLES IN THE ROOF BOARDS USING THE ROOF PEAK HOLES AS GUIDE 4 ATTACH THE ROOF PEAK TO THE ROOF BOARDS WITH TWO 8 X 2 WOOD SCREWS PER SIDE 1 X 4 X 52 ROOF PEAK ASSEMBLY 8 X 2 WOOD SCREWS 74 STEP 44 SUNBURST MESH SCREEN 1 LOCATE THE SUNBURST MESH SCREEN ATTACH THE MESH SCREEN BEHIND THE SUN RAYS WITH 14 X 1 1 4 PAN HEAD SCREWS WITH 1 4 WASHERS 2 THE NOTCHES IN THE SUNBURST MESH SCREEN WILL FIT AROUND THE TOPS OF THE CORNER POSTS 75 STEP 45 STEERING WHEEL 1 PLACE THE STEERING WHEEL INSERT INSIDE THE STEERING WHEEL 2 USE THE HARDWARE INCLUDED WITH THE STEERING WHEEL TO MOUNT THE STEERING WHEEL TO THE END OF THE SWING BEAM DO NOT OVER TIGHTEN THE LAG SCREW INTO THE STEERING WHEEL OR IT WILL NOT TURN 3 PLACE THE STEERINC WHEEL CAP OVER THE CENTER OF THE STEERINC WHEEL STEERINC WHEEL STEERING WHEEL INCLUDED HARDWARE STEERINC WHEEL INSERT 76 STEP 46 INSTALLING THE SLIDE 1 PLACE THE SLIDE IN THE AT THE FRONT OF THE FORT LAY THE SLIDE ON THE DECK WITH THE LIP EXTENDING ONTO THE DECK 2 ATTACH THE SLIDE TO THE D
26. ROOF SUPPORT LEFT ROOF SUPPORT REAR ROOF SUPPORT ASSEMBLY NOTCHED END NOTCHED TIP END 66 STEP 36 ROOF SUPPORTS TO FORT 1 GRAB THE FRONT SET OF ROOF SUPPORTS AND PLACE THEM ON OF THE TARP SUPPORT THE LONG ROOF SUPPORT RIGHT ROOF SUPPORT MUST BE MOUNTED ON TOP OF THE LONG SIDE OF THE TARP SUPPORT 2 MAKE SURE FRONT ASSEMBLY IS CENTERED ON TOP OF THE TARP SUPPORT AND LEANING AGAINST THE CENTER POST 3 MOVE TO THE RICHT SIDE RIGHT ROOF SUPPORT 4 DRIVE A 8 X 2 WOOD SCREW THROUGH THE FAR END PREDRILLED HOLE IN TO THE TARP SUPPORT THEN DRIVE A 8 WOOD SCREW IN THE SECOND PREDRILLED HOLE NEXT TO THE FIRST HOLE 2 MOVE TO THE OPPOSITE SIDE LEFT ROOF SUPPORT AND REPEAT SUB STEP 4 6 PUSH THE ROOF SUPPORT PEAK AGAINST THE CENTER POST AND SECURE WITH TWO 8 X 2 1 2 WOOD SCREWS FROM THE CENTER POST INTO THE ROOF SUPPORTS MAKE SURE ONE SCREW IS HOLDING THE LEFT ROOF SUPPORT AND THE OTHER SCREW IS HOLDING THE RIGHT ROOF SUPPORT 7 MOVE TO THE REAR OF THE FORT AND REPEAT SUB STEPS 1 TO 6 PEAK CENTER POSTS RIGHT ROOF 8 X 2 1 2 WOOD SCREW SUPPORT LEFT ROOF SUPPORT 8 X 2 WOOD SCREW 8 X 3 WOOD SCREW 67 STEP 37 SUN AND PLASTIC SUN 1 PLACE THE WOOD SUN ON TOP OF THE TARP SUPPORT MAKE SURE IT IS LEANING AGAINST THE CENTER POST CENTER IT WITH THE CENTER POST AND SECURE USING TWO 8 X 2 WOOD SCREWS 2 REPEAT SUB STEP 1 ON THE O
27. RULER X X 52 ROOF BOARD HAND OPERATED 2 1 2 SPRING CLAMP SPACER BLOCK 71 STEP 41 ROOF BOARDS 1 USING THE SAME SPACER BLOCK AND CLAMPS REPEAT THE SAME PROCEDURE FROM STEP 40 FOR THE REMAININC ROOF BOARDS UNTIL YOU GET ALMOST TO THE PEAK NOTE IN THIS STEP YOU WILL HAVE FOURTEEN ROOF BOARDS INSTALLED FOR THE RICHT SIDE OF THE ROOF AND TEN ROOF BOARDS INSTALLED FOR THE LEFT SIDE OF THE ROOF ROOF BOARD SPACER BLOCK HAND OPERATED 2 1 2 SPRING CLAMP 0500 2 STEP 42 ROOF FINISHER BOARDS NOTE IN THIS STEP YOU NEED THE SPACER BLOCK OR CLAMP 1 PLACE THE ROOF FINISHER BOARD ON TOP OF THE LAST ROOF BOARD FROM STEP 41 MAKE SURE THAT THE ROOF FINISHER BOARD TOP EDGE IS FLUSH WITH THE ROOF PEAK SUPPORT TOP EDGE AND FLUSH TO BOTH ENDS OF THE ROOF BOARD FROM THE PREVIOUS STEP 2 FASTEN THE FINISHER BOARD TO THE ROOF SUPPORT WITH TWO 8 X 2 WOOD SCREWS 3 MOVE TO THE LEFT SIDE OF THE ROOF AND PLACE THE ROOF FINISHER BOARD ON TOP OF THE LAST BOARD FROM STEP 41 MAKE SURE THAT THE FINISHER ROOF BOARD TOP EDGE 15 FLUSH WITH THE ROOF FINISHER BOARD TOP EDGE FROM THE RICHT SIDE AND FLUSH TO BOTH ENDS OF THE ROOF BOARD FROM STEP 41 4 FASTEN THE FINISHER BOARD TO THE ROOF SUPPORT WITH TWO 8 X 2 WOOD SCREWS NS THIS FINISHER ROOF BOARD TOP EDGE MUST BE FLUSH WITH THE ROOF PEAK SUPPORT N SN A SE X 6X 52
28. SIDE THE FORT WHILE THE OTHER PERSON CARRIES THE LEGS 2 LINE UP THE PILOT HOLE ON THE END OF THE SWING BEAM WITH THE MIDDLE HOLE ON THE SWING BEAM PLATE 3 FASTEN THE SWING BEAM TO THE SWING BEAM PLATE AND SWING BEAM SUPPORT USING A 3 8 X 9 CARRIAGE BOLT WITH TORQUE WASHER ON TOP AND 3 8 LOCK NUT AND WASHER ON THE BOTTOM PLACE GREEN BOLT CAPS OVER EXPOSED THREADS AFTER SECURING 4 FASTEN THE SWING BEAM TO THE SWING BEAM PLATE FROM UNDERNEATH WITH 3 8 X 3 1 2 LAG SCREW AND 3 8 WASHER 3 8 X 3 1 2 LAG SCREW 3 8 X 9 CARRIAGE BOLT SWING BEAM TORQUE WASHER 3 8 WASHER 3 8 LOCK NUT BOLT CAP 57 STEP 27 LEVEL SWING BEAM 1 PLACE THE LEVEL ON TOP OF THE SWING BEAM AND ADJUST THE BEAM LEGS IN OR OUT AS NEEDED TO MAKE THE SWING BEAM LEVEL STEP 28 SWING LEG CROSS MEMBER 1 POSITION THE 2 X 4 X 58 CROSS MEMBER AGAINST THE SWING BEAM LEGS 2 LEVEL THE CROSS MEMBER AND SECURE TO THE SWING LEGS WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS 2 4 58 SWING LEG CROSS MEMBER 3 0 X 3 1 2 LAG SCREWS 3 8 WASHER 59 STEP 29 ATTACHING CENTER POSTS 1 THE 2 X 4 X 73 3 4 AND 2 X 4 X 29 CENTER POSTS WILL ATTACH TO THE TARP SUPPORT BOARDS WITH 5 16 X 2 1 2 HEX BOLTS 5 16 WASHERS AND T NUTS 2 THE FRONT CENTER POST WILL SECURE AT THE BOTTOM TO THE DECK SPACER FROM UNDERNEATH WITH TWO 2 1 2 WOOD SCREWS THEN TO THE FRONT TARP SUPPORT WITH 5 16 X 2 1 2 HEX BOLT
29. TAC TOE BOARD 64 34 MOUNTINC TIC TAC TOE PANEL 1 PLACE THE TIC TOE PANEL ASSEMBLY FROM THE PREVIOUS STEP ONTO THE BACK WALL THE LOWER TIC TAC TOE MOUNT BOARD SHOULD BE 4 ABOVE THE DECK 2 ATTACH EACH TIC TAC TOE MOUNT TO THE PANEL SALTS WITH 8 X 1 3 4 WOOD SCREWS 6 X 1 3 4 WOOD SCREW 55 TIC TAC TOE MOUNT BOARD PANEL SLAT 65 STEP 35 ROOF SUPPORTS 1 ON A FLAT SURFACE LAY THE LEFT ROOF SUPPORT WITH THE NOTCHED TIP END POINTINC DOWN 2 PLACE THE RIGHT ROOF SUPPORT NEXT TO THE LEFT ROOF SUPPORT WITH THE NOTCHED TIP FACING DOWN MAKE SURE THE TOP ENDS ARE FLUSH TOGETHER 3 PLACE THE ROOF PEAK SUPPORT ON TOP WHERE THE TWO ROOF SUPPORTS MEET TOGETHER MAKE SURE THE ANGLED SURFACES ARE FLUSH TO THE TOP SURFACES OF THE ROOF SUPPORTS 4 USE 48 X 2 WOOD SCREWS IN THE PREDRILLED HOLES TO ATTACH THE ROOF PEAK SUPPORTS TO THE ROOF SUPPORTS TOP 6 X 2 WOOD SCREWS ROOF PEAK SUPPORT RICHT ROOF SUPPORT LEFT ROOF SUPPORT FRONT ROOF SUPPORT ASSEMBLY NOTCHED END NOTCHED TIP END 5 THE NEXT SET OF ROOF SUPPORTS WILL BE THE REAR ROOF SUPPORTS MAKE SURE YOU LAY THEM ON THE SAME FLAT SURFACE BELOW THE OTHER SET OF ROOF SUPPORTS FRONT ROOF SUPPORTS THEY SHOULD BE PLACED IN THE OPPOSITE DIRECTION OF THE FRONT ROOF SUPPORTS 6 REPEAT SUB STEPS 1 TO 4 ROOF PEAK SUPPORT 8 X2 WOOD SCREWS RIGHT
30. TO THE ROCK WALL BOARDS WITH 8 X 2 WOOD SCREWS TOP ARCH ROCK WALL CENTER SUPPORT 5 4 X 6 X 47 1 2 ROCK WALL BOARD gt 8 X 2 WOOD SCREW ARCH ROCK WALL SIDE SUPPORT N N N ARCH WALL CENTER SUPPORT 5 4 X 4 1 2 ROCK WALL BOARD 2 2 MAKE SURE ROCK WALL CENTER SUPPORT IS NOT BLOCKING THIS HOLE 44 STEP 14 ATTACHING THE ROCK WALL BOARDS 1 MOUNT THE REMAININC ROCK WALL BOARDS TO THE ROCK WALL SUPPORTS FROM TOP TO BOITOM WITH 6 X 2 WOOD SCREWS 2 WHEN YOU GET THE LAST ROCK WALL BOARD MAKE SURE THE BETWEEN THIS BOARD AND THE BOTTOM ROCK WALL BOARD IS NO BIGGER THAN 1 4 IF NECESSARY UNSCREW THE BOTTOM ROCK WALL BOARD AND SHIFT THE TOP FLUSH TO THE LAST ROCK WALL BOARD ROCK WALL BOARD tms 8 X 2 WOOD SCREWS nn BOTTOM ROCK WALL BOARD 45 STEP 15 ATTACHING THE ROCKS 1 THE ROCKS SHOULD FOLLOW THE GENERAL STAGGERED LAYOUT SHOWN BELOW HOWEVER A DIFFERENT CONFIGURATION CAN BE USED 2 THE ROCKS INCLUDED WITH YOUR PLAYSET MAY VARY ANY CASE THE 1 1 4 PANHEAD SCREWS AND WASHERS INCLUDED WITH THE ROCKS WILL BE USED TO ATTACH THE ROCKS l 1 4 PANHEAD WOOD SCREW 1 4 WASHER ROCK 46 STEP 16 ATTACHING THE DECK BOARDS AND DECK SPACERS 1 THE 5 4 X 4 X 40 3 8 DECK SPACER MOUNTS BETWEN THE REAR CORNER POSTS AND BETWEEN THE FRONT CORNER POSTS FL
31. TS A T NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT YOU INSERT THE T NUTS INTO THE PREDRILLED HOLES IN THE CORNER POSTS THE T NUT HAS A BARREL SHAPED END WHICH GOES INTO THE HOLE IN THE CORNER POST THE T NUT ALSO HAS AN FLANGE SHAPED END WITH TEETH THE TEETH PENETRATE INTO THE CORNER POST WOOD PREVENT THE T NUT FROM SPINNING WHEN YOU TIGHTEN THE HEX HEAD BOLT SHOWN BELOW YOU WILL SEE THE T NUT IS HAMMERED INTO THE CORNER POST ON THE BACK SIDE THE BOARD IS BEING ATTACHED ON THE FRONT SIDE OF THE CORNER POST CORNER POST BOARD YOU ARE ATTACHING TO CORNER POST T NUT HEX HEAD BOLT FLANGE IS HERE WASHER CORNER POST T NUT er 2 CROSS SECTION VIEW WASHER OF BOARD CORNER POST AND FASTENERS BACK SIDE OF CORNER POST T NUT DETAILS BOARD YOU ARE FLANGE ATTACHING TO SHAPED END CORNER POST FRONT SIDE OF WITH TEETH CORNER POST HEX HEAD BOLT THREADS ON INSIDE OF BARREL BARREL DETAIL SHAPED SCALE 2 END GOES INTO HOLE IN RNER POST CO OS 10 BOARD IDENTIFICATION 1 On the end of each board there should be a small white tag that is stapled into place 2 This white identifcation tag displays the thickness width length and an abbreviated description of the part Example a tag reads 2 4 3600 The 2 is the thickness of the board Nominal Lumber at a home center will measure 1 1 2 for the thickness We
32. UND STAKE DETAIL A SCALE 1 8 SWING LEGS CORNER POST WOOD SCREW THAT COMES WITH GROUND STAKE DETAIL B SCALE 1 8 GROUND STAKE 82 STEP 52 SAFETY HANDLES 1 LOCATE THE SAFETY HANDLE PLACE A SAFETY HANDLE ON THE CORNER POST AND FRONT CENTER POST ADJUST THE HEICHT TO SUIT THE NEEDS OF YOUR CHILD 2 USE THE HARDWARE INCLUDED WITH THE SAFETY HANDLES TO ATTACH EACH HANDLE TO THE CORNER POST OR FRONT CENTER POST 14 1 1 4 PAN HEAD SCREW AND 1 4 FLAT WASHER INCLUDED WITH SAFETY HANDLES SAFETY HANDLES FRONT CENTER POST CORNER POST 83
33. USH TO THE EDGES DRIVE THE 2 WOOD SCREWS THROUGH THE PREDRILLED HOLES INTO THE DECK SUPPORTS 2 SEVEN 5 4 X 6 X 4 DECK BOARDS WILL LAY ACROSS THE DECK SUPPORTS FLUSH TO THE TOP ROCK WALL BOARD 3 SPACE DECK BOARDS EVENLY ACROSS THE DECK SUPPORTS BETWEEN THE DECK SPACERS SECURE WITH 2 WOOD SCREWS THROUGH THE PREDRILLED HOLES TO THE DECK SUPPORTS 2 WOOD SCREWS 2 A AS EAN ei ROCK WALL TOP BOARD 5 4 X 4 X 40 3 8 DECK SPACER 2 5 4 X 6 X 47 1 2 DECK BOARDS 7 nnn n rs E K FRONT CORNER POSTS 47 STEP 17 ATTACHING DECK STRINGER 1 FIND THE 2 X 4 X 47 1 2 STRINGER WITHOUT HOLES 2 PLACE THE STRINGER UNDEREATH THE CENTER OF THE DECK BOARDS USE THE HOLE AT THE CENTER AS A GUIDE MAKE SURE THE END OF THE STRINGER IS FLUSH WITH THE DECK SPACER ROUND EDGE 3 ATTACH IT WITH 2 WOOD SCREWS TROUGH THE DECK BOARDS PREDRILLED HOLES AND IN TO THE STRINGER BELOW 2 WOOD SCREWS 1 STRINGER FLUSH TO THE DECK SPACER STRINGER STEP 18 ATTACHING THE FRONT FACE BOARD 1 THE EDGE OF THE2X 4 X 47 1 2 FACE BOARD WILL BE FLUSH TO THE TOP OF THE DECK SPACER SECURE THE FACE BOARD TO THE CORNER POSTS WITH THREE 2 1 2 WOOD SCREWS PER SIDE 2 INSTALL TWO 2 1 2 WOOD SCREWS THROUGH THE CENTER OF THE FACE BOARD INTO THE CENTER DECK STRINGER AS SHOWN BELOW 2 X 4X 47 1 2 FRONT FACE BOARD DECK SPACER
34. WITH 3 8 WASHERS ON THE BOTTOM PLACE BOLT CAPS OVER ANY EXPOSED THREADS AFTER SECURING 3 8 X 6 1 2 CARRIAGE BOLT TORQUE WASHER lt s gt 1 DUCTILE 8 3 8 WASHER 4 6 96 3 8 LOCK NUT SWING BEAM BOLT COVER 3 8 X 5 CARRIAGE BOLT TORQUE WASHER 4 X 4 X 89 1 2 ep TRAP ARM ams IRON DUCTILE 3 8 WASHER LOCK NUT BOLT COVER 51 STEP 21 ATTACHING SWING BEAM SUPPORT AND TRAP 1 THE 4 X 4 X A7 1 2 SWING BEAM SUPPORT HAS COUNTER SUNK HOLES IN THE CENTER AND ON THE ENDS INSTALL THE SWING BEAM SUPPORT SO THAT THE COUNTER SUNK HOLES ON EACH END OF THE BEAM FACE OUT AND THE COUNTER SUNK HOLES AT THE CENTER FACE DOWN 2 FASTEN THE SWING BEAM SUPPORT TO THE CORNER POSTS USING 3 8 X 6 1 2 CARRIAGE BOLTS WITH TORQUE WASHERS PLACE THE CARRIAGE BOLT INTO THE TORQUE WASHER THEN INTO THE HOLE OF THE CORNER POST AND SET WITH A HAMMER USE 3 8 WASHERS AND LOCK NUTS TO SECURE THE SWING BEAM SUPPORT FROM THE OUTSIDE PLACE BOLT COVERS OVER THE EXPOSED THREADS AFTER SECURINC 3 THE 4 X 4 X 89 1 2 TRAP ARM WILL ATTACH TO THE UNIT IN THE SAME MANNER AS THE SWING BEAM SUPPORT THE TRAP ARM WILL MOUNT ON THE OPPOSITE SIDE OF THE FORT THAT THE SWING BEAM SUPPORT WAS MOUNTED ON THE HOLE ABOVE WHERE THE SWING BEAM SUPPORT MOUNTS IS TO BE USED ONLY ON UNEVEN UPHILL GROUND IF INSTALLING ON A RELATIVELY LEVEL SURFACE THIS HOLE WILL NOT BE USED
35. al boards of the frame to determine if enough soil or too much was removed Repeat this process until the basic frame is plumb and level and in its final position before completing the rest of the assembly Measure to make sure fort is square Important if you require a channel depth of more than 6 then we recommend you have your play set area professionally graded before completing assembly Example Play area The diagonal measure ments should be the same from corner post to corner post If not adjust corner posts so that the distance is equal Side View of Playset Frame Grade is the Slanted Line l Area to be scored and channeled for levelness General Info to Review Before Installation Depending on your experience assembly of the playset can take as little as 6 hours up to 24 hours depending on size after inventory of parts therefore we recommend you set aside a full two days for assembly dentify all of the parts for your play set Empty each box and lay out boards so you can see each part Your instruction book will have detailed drawings that will make it easy for you to recognize individual parts Keep all hardware and metal parts separate from wooden pieces e After everything is laid out check carefully to ensure all parts are present Make sure there are no broken boards Find an area to sort your hardware It is best to open the hardware on a solid surface so that you do not
36. d throughout our instructions to aid you in the assembly of your play set Offset Holes Throughout the installation procedures we will refer to parts with offset holes This refers to the orientation of the holes on the board An offset hole is one that is closer to one side than it is the other or in other words it is not centered on the board In the procedures you will be instructed to attach the boards with the holes offset up or with the holes offset down This refers to which side of the board the hole holes should be closer to Offset holes up hole holes will be closer to the top of the board Offset holes down hole holes will be closer to the bottom of the board Note some parts do not have offset holes but instead the holes are on center Therefore there will not be any reference on how to offset these parts EXAMPLE OF OFFSET HOLES UP re 9 2 00 ua EXAMPLE OF OFFSET HOLES DOWN 2 00 r Counter sunk holes Many of the parts that will be used counter sunk holes counter sunk hole is one that surrounds one side of a through hole but does not extend through the wood it s self When using a counter sunk hole the bolt will be inserted through the through hole and either the head of the bolt and washer or nut and washer will occupy the counter sunk hole i Counter Sunk Hole Through Hole Lag Screws Lag screws are used in the construction of our play sets to
37. e are ideal for the job When using the drill bit you will have to spot drill the post and then remove the board you are attaching fo finish drilling the hole Pay attention to DIAMETER of the lag screw you are installing Your playset may come with two different diameter lag screws Each diameter will require a different size drill bit When installing lag screws DO NOT OVERTIGHTEN LAG SCREW DIAMETER DRILL BIT SIZE 5 16 DIAMETER 9 64 Corner Post 3 8 DIAMETER 11 64 Example 3 8 diameter x 3 1 2 laa screw 2x4 board This would be like the 2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into corner posts with an 11 64 drill bit Remove 2 x 4 board Continue to drill the holes to a total depth of 2 5 16 as shown at the right Install the 2 x 4 board Example 5 16 diameter x 3 1 2 lag screw This would be like the 2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into the corner posts with an 9 64 drill bit Remove the2x 4 board Continue to drill the holes to a total depth of 2 5 16 as shown at the right Install the 2 x 4 board Example 3 8 diameter x 5 lag screw Corner Post This would be like the 4 x 4 boara acd board installation shown below Place the board into position Spot drill through the holes in the 4 x 4 board into the corner posts with an 11
38. e bottom Teach children to never run up a slide as this increases their chances of falling The parents should have the children dress appropriately with well fitting shoes Loose clothing such as scarves and ponchos should not be worn Always take off tie up or tuck in cords and drawstrings on children s clothing These things can get caught on playground equipment and strangle a child e Teach children not to climb when the equipment is wet Teach children to never jump from a fort deck They should always use the ladder ramp or slide Teach children to never crawl or walk across the top of monkey bars Teach children to never crawl on top of a fort roof Verify that any suspended climbing ropes chains or cables are secured at both ends and that they cannot be looped around an adult hand Teach children not to attach items to the playground equipment that are not specifically designed for use with the equipment such as but not limited to jump ropes clothesline pet leashes cables and chain as they may cause a strangulation hazard Teach children to never wrap their legs around swing chain e Teach children to never slide down the swing chain e Teach children to remove their bike or other sports helmet before playing on the playgound equipment Teach children to NEVER look at the sun or other bright light through any accessory such as but not limited to a telescope periscope or binoculars WARNING Children
39. e in place Replace when necessary It is especially important to do this at the beginning of each new season Check swing seats ropes cables and chains monthly during usage season for evidence of deterioration Replacement should be made of any swing seat that has developed cracks in the plastic seats Ropes cables and chains should be removed and replaced if excessive wear is found Contact us for warranted replacement parts For rusted areas on metallic members such as monkey bars hand supports brackets etc sand and repaint using a non lead based paint meeting the requirements of Title 16 C F R Part 1303 These requirements are available at http www cpsc gov Inspect wood parts monthly The grain of the wood sometimes will lift in the dry season causing splinters to appear Light sanding may be necessary to maintain a safe playing environment If you are treating your play set with stain regularly it will help prevent severe checking splitting and other weather damage Once or twice a year depending on your climate conditions you must apply some type of protection sealant to the wood of your unit Prior to the application of sealant lightly sand any rough spots on your set Please note this is a requirement of your warranty Creating and maintaining the play set on a level location is very important As your children play your play set will slowly dig its way into the soil and it is very important that it settles evenl
40. enhance the structural integrity of the unit There will not be predrilled holes in the post for lag screw installation Lag screws are self tapping though if you are using a manual socket wrench it may be advantageous to pre drill a hole first Instructions for this are provided on a separate page in the front of the manual Be sure to tighten the lags completely when driving them in by hand Power tools such as a heavy duty impact driver or large power drill should have enough torque to drive in the lag screws but make sure not to over tighten as this can cause the threads to strip out in the post Common Installation Practice Installing T nuts When installing T nuts into the wood use a smooth faced hammer to set the face of the T nut flush into the wood Corner Post Insert the barrel of the T nut into the predrilled hole Using a smooth faced hammer drive the T nut until the face of the T nut is flush to the wood This picture shows the T nut inserted and installed flush to the wood This picture shows an end view of the T nut installed flush to the wood WARNING DO NOT EMBED THE TOP OF THE T NUT INTO THE i FACE OF THE WOOD Flush Correct Cross Section end view you are looking at an X ray view of the post and T nut The barrel of the T nut is in the corner post the line is the face of the wood HOW T NUT WORKS THE FIRST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T NUTS INTO THE CORNER POS
41. h as the types and depths shown in the table Fall Heights and Materials Type Of Material 6 in depth 9 in depth 12in depth Double Shredded bark mulch 6 Fall Height 10 Fall Height 11 Fall Height Wood Chips 6 Fall Height 7 Fall Height 12 Fall Height 5 Fall Height 5 Fall Height 9 Fall Height Shredded Tires 10 12 Fall Height 6 Fall Height 7 Fall Height 10 Height data is from tests conducted by independent testing laboratories on a 6 inch depth of uncompressed shredded tire samples produced by four manufacturers The tests reported critical heights which varied from 10 feet to greater than 12 feet It is recommended that persons seeking to install shredded tires as a protective surface request test data from the supplier showing the critical height of the material when it was tested in accordance with ASTM F1292 It should be recognized that all injuries due to falls cannot be prevented no matter what surfacing material is used 2 Fall Zones A fall zone covered with a protective surfacing material is essential under and around equipment where a child might fall This area should be free of other equipment and obstacles onto which a child might fall Stationary climbing equipment and slides should have a fall zone extending a Minimum of 6 in all directions from the perimeter of the equipment owings should have a fall zone extending a minimum of 6 from the outer edge of the support structure on each
42. lose any pieces in the grass This will save time and familiarize you with all the different pieces in the hardware bag Important note Wood has some natural defects such as knots surface cracks etc We reject parts that are structurally defective We use a high quality lumber in our structures however you should inspect each part for splinters or rough spots and sand them smooth to prevent injury After familiarizing yourself with all of the components read all instructions thoroughly Reading instructions after you have studied the parts will help you understand the installation process and help to eliminate unnecessary mistakes Pay close attention to the diameter and length of each bolt and screw Never tighten hardware completely at first It helps to have some adjustment for bolt alignment while you are attaching parts together After everything is square tighten each joint e After the main unit is assembled it is critical that the floor is level and square If the main frame is not level the walls and floor will be out of square e After you complete installation make sure every bolt screw and nut is tight and every board is secure Wood will expand and contract with the seasons Place the set on level ground not less than 6 feet from any structure or obstruction such as a fence garage house overhanging branches laundry lines or electrical wires This page is list of definitions and explanations use
43. must NOT use this play set until it has been completely assembled and inspected by an adult to insure it has been properly installed and the swing beam legs are anchored Safety and Maintenance Tips for Your New Play Set continued Playgrounds should be inspected on a regular basis If any of the following conditions are noted they should be removed corrected or repaired immediately to prevent injuries e Hardware that is loose worn or that has protrusions or projections Exposed equipment footings e Scattered debris litter rocks or tree roots e Splinters large cracks and decayed wood components Deterioration and corrosion on structural components which connect to the ground Missing or damaged equipment components such as handholds guardrails swing seats Check all nuts and bolts twice monthly during the usage season and tighten as required But not so tight that you crack the wood We recommend you check the swing beam and hardware often due to wood expansion and contraction It is particularly important that this procedure be followed at the beginning of each season e Remove plastic swing seats and take indoors or do not use when the temperature drops below 32 F Reinstall swings and other swing equipment at the beginning of the usage season Oil all metallic moving parts monthly during the usage period Check all coverings for bolts and sharp edges twice monthly during usage season to be certain they ar
44. ol List and Kit Contents Pages 14 15 Hardware Lumber and Accessory Pages 16 30 Arranging Corner Posts and adding T Nuts to Corner Posts Step 1 2 FAE T oteps 3 9 MOUNTING Fort Side SUDDOFIS av xL er b rV EOS acd dcc a Step 10 Rock Wall 2 2 2 2 2 oteps 11 15 Adding Deck Boards Stringer and Front Face Steps 16 18 owing Beam Plate Swing Hangers and Swing Beam Mount Trap Arm oteps 19 21 Ladder Assembly and Installation Steps 22 23 owing Beam oteps 24 28 Center Posts Window Supports Windows Steps 29 30 Tarp Boards Panel 0000 Steps 31 32 Tic Tac 0000000002 otep 33 34 1 1 oteps 35 44 Steering Wheel Wave Slide Climbing Steps 45 47 Flag Kits Name Plate Hanging Swings Trapeze Ground Stakes oteps 48 51 mccum otep 52 PLEASE READ OWNER S MANUAL CAREFULLY BEFORE START
45. ormal use and conditions for a period of 1 year Cosmetic imperfections and natural tendencies of wood such as peeling splintering warping seasonal checking or cracking knots or knot holes etc are normal characteristics of all outdoor wooden play equipment and are not covered by this warranty Wood rot or decay that develops because the product was installed in an area with poor drainage is not covered under this warranty Lumber that has been damaged by wood boring bees or conditions that develop as a result of faulty or improper installation of the product are not covered by this warranty Fading of stain discoloration or mold on any wood part or accessory is not covered by this warranty Cracks in plastic components surface rust on hardware and chips on powder coated materials are not considered defects in material as long as they do not affect the functionality or structural integrity of the part or component It is the owner s responsibility to maintain the swing set This includes but is not limited to re staining and resealing the lumber as needed and regular inspection to be sure all hardware is tight Instructions for proper maintenance can be found on Gorilla s website Imperfections or conditions that develop because of a failure to properly maintain the swing set are not covered by this warranty Gorilla will repair or at its discretion replace any above ground part within the stated warranty period that is defective in workman
46. re found at www gorillaplaysets com Click on the Customer Care tab on the left hand side of the page then click on Warranty Claim and follow the directions KEEPING YOUR PLAYSET LIKE NEW LUBRICATE Spray swing hangers with Pam Mazola or olive oil to stop squeaking Do not use petroleum based products such WD 40 or motor oil To speed up the slide wipe center of slide ONLY with wax paper every 2 3 weeks TIGHTEN Check and tighten hex carriage bolts within first 60 days and then twice annually Check lag screws for tightness before each season and then once during the season for tightness Tighten lag screws as required SEAL Apply an oil based sealer or preservative within 90 days then every 2 3 years You may need to power wash the unit before sealer application on year two INSECTS To repel yellow jackets and wasps using a cloth coat all interior 90 degree corners with liquid dish soap underneath the play set deck This will make wasps sick when they attempt to build a nest Avoid using insecticides Model 1702 BOXES 1700 1 1700 2 1702 amp SLIDE BOX REV 3 8 2013 TABLE CONTENTS SAN NES EE D E LIUM Pages 3 6 Leveling Fort General Information and Definitions Pages 6 8 How to Install T nuts Board Identification Predrill Lag Screw Directions and swing beam AGING sca uta e ada Pages 9 13 Site Plan Required To
47. ship or materials This decision is subject to verification of the defect which at Gorilla s discretion may be accomplished by submitting photographs or by delivery of the defective part to Gorilla Playsets e 190 Etowah Industrial Ct Canton GA 30114 1 800 882 0272 Monday to Friday 9AM 5PM EST Any warranty claim must include proof of purchase including the date of purchase In addition within the first 30 days from the date of purchase Gorilla will replace any parts discovered to be missing from or damaged in the original packaging This warranty is valid only if the product is used for the purpose for which it was designed and installed at a residential single family dwelling This warranty is void if the product is used in a commercial institutional or multi family setting This warranty does not cover normal wear and tear or a products that have been damaged by acts of God and or nature negligence misuse or accident b products that have been modified or repaired by unauthorized persons c the cost of labor or d the cost of shipping any replacement product or part GORILLA DISCLAIMS ALL OTHER REPRESENTATIONS AND WARRANTIES OF ANY KIND EXPRESSED IMPLIED STATUTORY OR OTHERWISE INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE GORILLA WILL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES This warranty is non transferable and does not extend to the owners of the product subsequent
48. side The fall zone in front and back of the swing should extend out a minimum distance of twice the height of the swing as measured from the ground to the top of the swing support structure LEVELING YOUR FORT DURING ASSEMBLY Complete the steps which will be the basic frame of the fort i e four corner posts with base sand box boards and deck supports Position in the most level area chosen for the play set keeping in mind the location and size of the swing beam ladder slides etc that extend off the fort Once the frame is in the final position check for vertical and horizontal levelness to determine which side s will need to be dug into the ground to level the play set With a shovel score the ground around the outside edges of the sandbox boards on the high side of the fort This is the area that will be dug in Make sure to score deep enough the scored lines will be your digging template Push the frame off and away from the scored area far enough to dig and remove dirt to reach the appropriate depth Dig a channel along the scored line s for the base of the fort corner post and sandbox boards to rest into Dig the channel s to the same level depth The bottom of the channel s should be level to each other so your frame doesn t teeter or rock because the channel s are uneven e Once you have removed enough grass and dirt slide push the frame into the channel s Place a level on the vertical and horizont
49. ur phone Where did you buy this product Date of Place of Purchase Purchase Your registration information Name Email Address Street City State Zip Please select 118 30 141 50 How would O k k k kk Excellent your age O 31 40 1514 you rate the Above Average quality of dede de this product How old are 12 3 16 7 Below Average your children 4 5 184 O Poo Would you recommend this product to friends family Yes LlNo Comments IMPORTANT PLEASE READ As fresh lumber acclimates to its new environment the natural tendencies of the tree can show itself in the form of checks or cracks in the lumber In almost all cases this is normal and it will not affect the structural integrity of your play set Cosmetic defects that do not affect the structural integrity of the product or natural defects of wood such as warping checking or any other physical properties of wood that do not present a safety hazard are not covered by this warranty Defects that develop because the product is exposed to extreme climate conditions or woodboring insects are not covered by this warranty Defects that develop as a result of faulty or improper installation of the product are also not covered by this warranty Most cracks are not warrantable however if you believe that the integrity of your play set is compromised by this natural occurrence please follow the warranty claim procedu
50. y Make sure the play set is level and true once each year or at the beginning of each play season Twice a month during the usage season rake the playground protective surfacing materials to prevent compaction and maintain appropriate depths Replace the protective surfacing materials as required Disposal Instructions When the play set is no longer desired it should be disassembled and disposed of in such away that no unreasonable hazards will exist at the time the play set is discarded Play Set Surfacing Recommendations Below are some of the recommendations that the U S Consumer Product Safety Commission CPSC offers from its Handbook for Public Playground Safety The guide can be downloaded in full at www cpsc gov cpscpub pubs 325 pdf 1 Protective Surfacing Since almost 6096 of all injuries are caused by falls to the ground protective surfacing under and around all playground equipment is the most critical safety factor on playgrounds Certain manufactured synthetic surfaces also are acceptable however test data on shock absorbing performance should be requested from the manufacturer Asphalt and concrete are unacceptable They do not have any shock absorbing properties Similarly grass and turf should not be used Their ability to absorb shock during a fall can be reduced considerably through wear and environmental conditions Certain loose fill surfacing materials are acceptable Surfacing materials are acceptable suc
51. y sets Adult supervision is recommended anytime a play set is being used WEIGHT LIMITS FOR GORILLA PLAYSETS FORT PLATFORMS 800 LBS TOTAL WEIGHT SWING BELT 225 LBS GLIDER SWINGS 70 LBS PER CHILD UP TO 140 LBS TOTAL WEIGHT TRAPEZE 125 LBS FULL BUCKET SWING HALF BUCKET SWING 50 LBS HEAVY DUTY TODDLER BUCKET SWING 85 LBS INFANT SWING 35 LBS SWING 125 LBS TOTAL WEIGHT LADDER 75 LBS ROCK WALL 150 LBS CLIMBING RAMP 150 LBS MONKEY BARS 175 LBS ALL SLIDES 150 LBS Gorilla recommends that the weight limits for all components must not be exceeded Failure to adhere to these and other safety guidelines could result in damage to the play set and injury to the users WARRANTS REGISTRATION Gorilla Playsets manufactures 3 EASY WAYS TO REGISTER the finest quality products that are designed for outstanding Mail this completed form to Fax this completed form to OR Gorilla Playsets 678 880 3329 strength durability We OPTION 1 back our products with an unparalleled warranty In the unlikely event that you will need to contact us about covered OPTION 2 repairs we must have a valid Warranty Registration on file 190 Etowah Industrial Court Canton GA 30114 Complete the online registration form at http www gorillaplaysets com register Scan this QR Code with your smart 3 phone to complete the form using yo

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