CYCLOMIX EXPERT
Contents
1. Y Remote flush cycle 11 12 0 35 System is lushed Q4 4 Priming 11 10 0 38 In production 04 4 and not Defaut Production 0 35 D faut gt 04 3 b Stop Remote start cycle 01 11 11 0 38 ot 04 1 End production END KREMLIN REXSON 12 578 124 110 UK 10062. KREMLIN REXSON PROFIBUS COMMUNICATION CYCLOMIX EXPERT User manual TRANSLATION OF THE ORIGINAL MANUAL IMPORTANT Before assembly and start up please read and clearly understand all documents relating to this equipment professional use only PICTURES AND DRAWINGS ARE NON CONTRACTUAL WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE KREMLIN REXSON 150 avenue de Stalingrad 93 245 STAINS CEDEX France 2 33 0 1 49402525 33 0 1 48 26 07 16 www kremlin rexson com KREMLIN REXSON N 578 124 110 UK 1006 KREMLIN REXSON CONTENTS 2 DEFINITION OF THE PROFIBUS NETWORK EXCHANGE TABLE 2 MODIFICATION OF THE PROFIBUS 55 2 3 t 6 a ALARMS 8 EXCHANGE TABLE CYCLOMIX 3 EQUIPEMENT eren 9 EXCHANGE TABLE EQUIPEMENT 3 CYCLOMIX ree 11 5 DIAGRAM a 12 KREMLIN REXSON 1 578 124 110 UK 1006 CONNECTIONS CYCLOMIX EXPERT CUSTOMER Profibus GP3000 Series Profibus DP module CA5 PFSALL EX 01 B Status LED B PWR LED When power ON
3. Below minimum Flowrate b10 BOOL 43 CPU Battery Low Replace soon b11 BOOL 46 Catalyst Injector Leak Detected b12 BOOL 32 Ration A C Fault low limit b13 BOOL 33 Ration A C Fault high limit b14 DE BOOL 33 Flow fault Comp C side b15 NENNEN BOOL 47 C Injector Leak Detected The Warning informs the user that the mixed material should be renewed BFM 3 b6 Warning BOOL 39 Critical Time Potlife Expired When this bit goes to 1 the user has the programmed duration in Critical Time Potlife Expired to renew the mixed material or to rinse the machine Consumptions status of the current programm Use the bits BFM6 to BFM12 Base consumption mm Hardener consumption mm Comp C consumption mm KREMLIN REXSON 10 N 578 124 110 UK 1006 EXCHANGE TABLE EQUIPEMENT CYCLOMIX Control of the machine PLC robot gt Cyclomix Refer to S CYCLE S DIAGRAM Cone CHR om BFMO Fault acknowledgement BOOL o7 Fee bitis Cem erm Pramnumer m KREMLIN REXSON 11 N 578 124 110 UK 1006 CYCLE S DIAGRAM START System stop flushed or not flushed Code 11 0 11 1 11 2 11 3 4 System is NO flushed Q4 4 System not flushed Q4 5 Remote load recipe 11 14 0 3
4. E Use the 3 following displays to see the Profibus exchanges S KREMLIN REXSON mm NN ry re A Em P Teiuaere Halau Irigder Delat Off Timer LIC TETTE TEILTE 578 124 110 UK 1006 ALARMS When a communication error on the PROFIBUS network occurs the following alarm appears on the No PLC2 Name of the external Device where error occurs Error message Displays messages related to the error which occurs Error Occurrence Area Displays IP address or device address of the External Device where error occurs or error codes received from the Extrenal Device e IP address is displayed such as IP address Decimal MAC address Hax e Device address is displayed such as Address Device address e Received error codes are displayed such as Decimal Hex Errors list Check the master is powered on RHxx144 Waiting for PROFIBUS master and the cable is properly connected RHxx145 Wrong configuration received Check the input output settings from PROFIBUS master on the master and slave RHxx146 Watchdog failed Check the connection Restart the system If error RHxx147 Unknow error occurs again please contact customer support 148 Wrong parameter received Verify the User Prm Data form PROFIBUS master with the original GSD file Profibus Master is not in run RHxx128 MODE OR Packet interpreter a Te pro
5. for other Profibus devices e Default setting address of the Profibus KREMLIN REXSON Material outlet valve status Use the bits BFM0 b8 BFM1 b15 BFM 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Status of Out 1 b9 otatus of Out 2 b10 otatus of Out 3 b11 otatus of Out 4 b12 otatus of Out 5 b13 otatus of Out 6 Status of Out 7 Status of Out 8 Status of Out 9 b1 Status of Out 10 b2 Status of Out 11 3 Status of Out 12 4 Status of Out 13 SIS 5 Status of Out 14 Status of Out 15 b7 Status of Out 16 Status of Out 17 Status of Out 18 b10 otatus of Out 19 b11 otatus of Out 20 b12 otatus of Out 21 b13 otatus of Out 22 b14 otatus of Out 23 b15 otatus of Out 24 Attibution details cf SETTING 578 124 110 UK 1006 Alarms status Use the bits to BFM3 b15 bO BOOL 30 Ratio A B Fault low limit b1 BOOL 31 Ratio A B Fault high limit b2 BOOL 34 Flow Fault Comp A side b3 BOOL 35 Flow Fault Comp B side b4 BOOL 37 Solvent flow Fault b5 BOOL 38 Function stop b6 BOOL 39 Critical Time Potlife Expired b7 BOOL 40 Solvent flow Fault Comp B b8 BOOL 41 Maximum Flowrate exceeded b9 BOOL 42
6. gramm FB99 is not running 9 Packet interpreter Programm 129 FB99 from PLC reports device oe error Address 5 p ay Packet interpreter Programm RHxx130 FB99 from PLC reports Check the data block size datablock error Address s Packet interpreter Programm RHxx131 FB99 from PLC reports access You the Input p device Check the project error Address 5 Packet interpreter Programm Restart the system If error RHxx132 FB99 from PLC reports occurs again please contact command error Address s customer support KREMLIN REXSON 8 578 124 110 UK 1006 EXCHANGE TABLE CYCLOMIX gt EQUIPEMENT Machine status Use the bits to BFMO b7 Cyclomix Expert is ready for production Cyclomix Expert is on b1 Fault Cyclomix Expert is b2 flushing b3 Cyclomix Expert is priming Cyclomix Expert reach b4 Potlife b5 Under solvent machine stop flushing completed Machine stop of paint Open the gun 1 Tip manu robot use status Use the bits BFM2 bO BFM 2 bO0 mode Manu Hobot DEFINITION OF THE PROFIBUS NETWORK EXCHANGE TABLE Use the file gsd supplied with the machine refer to the file Fieldbus exe available on the CD in the documentation part e Define the size of the exchange table Input size of 32 byte 8 bits gt 16 words 16 bits for other Profibus devices Output size of 8 byte 8 bits gt 4 words 16 bits
7. the LED lights When a communication error occurs the LED lights mm PROFIBUS I F connectors Side view For connection to a PROFIBUS lead DEFINITION OF THE PROFIBUS NETWORK EXCHANGE TABLE Use the file gsd supplied with the machine refer to the file Fieldbus exe available on the CD in the documentation part e Define the size of the exchange table Input size of 32 byte 8 bits gt 16 words 16 bits for other Profibus devices Output size of 8 byte 8 bits gt 4 words 16 bits for other Profibus devices e Default setting address of the Profibus slave 3 KREMLIN REXSON 2 578 124 110 UK 1006 F YOUWANT TO MODIFY OF THE PROFIBUS ADDRESS Open the Machine Parameters menu to modify the Profibus address To access to the Machine Parameters menu click on Batch 2025 8r25 09 10 53 The following display appears Param tres de la machine de Pulses avant d bit KREMLIN REXSON 3 578 124 110 UK 1006 The following display appears Enter the password 99999 and click on ENT The following display appears Click on Peripheral Click on Device PLC Settings KREMLIN REXSON 4 578 124 110 UK 1006 The following display appears Click on Profibus Internartional Profibus DP Slave Click on Device Then touch the external device you Click on Comm Then touch the external device
8. want to set from the displayed list choose PLC2 you want to set from the displayed list Comm Device Comm Device PROFIBUS DP Slave Page 1 1 PROFIBUS DP Slave 1 Device PLC Name PLC I m Input Size 8 Timeout s 3 vial Output Size 8 Retry 2 vw rx Packet Transfer Oft M 2005 09 02 Exit Baok 2005 00 02 Exit Back 13 01 42 Click on Exit and then on Yes to return to the main menu KREMLIN REXSON 5 N 578 124 110 UK 1006 SETTING Open the Machine Parameters menu to set up the Profibus communication To access to the Machine Parameters menu click on Ringease Production termine Nom Batch t 2095 087251059 The following display appears Enter the Maintenance password 4444 and click on ENT The following display appears Machine Parameters Atomize Air Delay Off Ee iom ol vent click on the arrow NEXT to access to the Flow Fault following display Comp Flow Fault Comp BRC AL 8 Prime Timer N 578 124 110 UK 1006 KREMLIN REXSON Click on Profibus Flush J LEE ET Hirless Leas x ud REN ee TUSNDOR rresent X mn Te ime aa ae 42 4 D Click on the Field glasses to see the Profibus exchanges a ga LET Flow Fault Comp BRC i Prime Timer
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