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TN-5516A/5518A Series Hardware Installation Guide

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1. DIN RAIL KIT TN 5518A 8P0E 170 6 691 180 9 7121 1758 6 921 120 4 721 J1e0 4721 _ g A DIN RAIL KIT DIN RAIL KIT BI 11 46 B2 146 k 177 16 971 J Panel Wall Mounting STEP 1 Mounting the TN 5516A 5518A to a wall requires 4 screws Use the ToughNet switch as a guide to mark the correct positions of the 4 screws STEP 2 6 0 7 0 mm Use the 4 screws in the panel mounting kit If you I would like to use your own screws make sure the screw head is between 6 0 mm and 7 0 mmi in Em S diameter and the shaft is less than 4 0 mm in 4 0 mm diameter as shown at the right Do not screw the screws in all the way leave a space of about 2 mm to allow room for sliding the ToughNet switch between the wall and the screws NOTE Before tightening the screws into the wall make sure the screw head and shaft size are suitable by inserting the screw through one of the keyhole shaped apertures of the ToughNet switch STEP 3 Once the screws are fixed in the wall hang the ToughNet switch on the 4 screws through the large opening of the keyhole shaped apertures and then slide the switch downwards Tighten the four screws for added Stability aa an o tle o o o 6 jeeeo D i oe eco eileeee Hojo o oo Otee 0 ery COTO e 9j NOTE To provide greater protection from vibration and shock use screws
2. and wire routing help limit the effects of noise due to electromagnetic interference EMI Run the ground connection from the grounding screw to the grounding surface prior to connecting devices SI A 4 o o bs T a O O O O A ATTENTION This product is intended to be mounted to a well grounded mounting surface such as a metal panel Connecting the Power Supplies In non PoE switches the ToughNet TN 5516A 5518A series switches support two sets of power input power input 1 and power input 2 The M23 6 pin male connector on the TN 5516A 5518A non PoE switches front panel is used for the dual power inputs 2415 Pinouts for the power input port on the TN 5516A 5518A non PoE series PIN PWR Pinouts for the power input port on the TN 5516A 5518A PoE series PIN PWR O30 Pin Description Usage Connect PWR1 Live DC to the 1 PWR1 Live DC positive terminal when using a DC power source Connect PWR1 Neutral DC to the PWR1 Neutral DC negative terminal when using a DC power source Connect the Chassis Ground to the 3 Chassis Ground equipment ground bus for DC inputs Connect PWR2 Neutral DC to the PWR2 Neutral DC negative terminal when using a DC power source Connect PWR2 Live DC to the 5 PWR2 Live DC positive terminal when using a DC power source STEP 1 Plug you
3. power cable with IP67 rated female 6 pin M23 connector CBL M12D MM4P RJA45 100 IP67 1 meter M12 to RJ45 Cat 5E UTP Ethernet cable with IP67 rated male 4 pin M12 D coded connector CBL M12 FF5P OPEN 100 IP67 1 meter M12 to 5 pin power cable with IP67 rated female 5 pin M12 A coded connector M12D 4P IP68 Field installable M12 D coded screw type connector male 4 pin IP68 rated M12A 5P IP68 Field installable M12 A coded screw type connector female 5 pin IP68 rated CAP M12F M Metal cap for M12 female connector DK DC50131 DIN rail mounting kit 50 x 131 mm TN 5516A 5518A Panel Layouts Model name Screw holes for panel mounting kit Console port Grounding screw Relay output port Power input voltage range indicator 7 Power input port male 5 pin shielded M23 connector 8 PWR1 LED for power input 1 9 PWR2 LED for power input 2 10 FAULT LED 11 MSTR HEAD LED for ring master or chain head 12 CPLR TAIL LED for ring coupler or chain tail 13 TP port s 10 100 Mbps LED 14 10 100BaseT X port M12 D coded 4 pin female connector 15 Waterproof vent 16 Product label isdem 17 12 screw holes for DIN rail mounting kit pe 28 215 2m 18 E2 LED Not used by the TN 5516A series 19 E1 LED Not used by the TN 5516A series 20 Gigabit Ethernet port E1 corresponds to port 17 in the TN 5518A User s Manual 21 Gigabit Ethernet port E2 corresponds to port 18 in the TN 5518
4. with shaft diameter between 6 0 mm and 7 0 mm and fix the ToughNet switch onto the wall directly through the large opening of the keyhole shaped apertures DIN Rail Mounting optional You can use the optional DIN rail mounting kit DK DC50131 must be purchased separately to mount the TN 5516A 5518A on a 35 mm DIN rail STEP 1 to attach the two DIN rail attachment plates to the rear panel of the switch Recessed button Spring loaded bracket STEP 2 If the spring loaded bracket is locked in place push the recessed button to release it Once released you should feel some resistance from the spring as you slide the bracket up and down a few millimeters in each direction STEP 3 STEP 4 Position the ToughNet switch on the Swing the switch down fully onto DIN rail tilting to hook clamps over the DIN rail until both clamps the top edge of the rail completely latch DIN Rail 10 To remove the Moxa ToughNet Switch from the DIN rail use a screwdriver to pull out the two spring loaded brackets from the bottom until they are fixed in the locked position Then reverse Steps 3 and 4 above DIN Rail Wiring Requirements WARNING Turn the power off before disconnecting modules or wires The correct power supply voltage is listed on the product label Check the voltage of your power source to make sure you are using the correct voltage Do NOT use a voltage greater than what is specifie
5. 516A 5518A front panel are used to connect to Ethernet enabled devices Most users configure these ports for Auto MDI MDI X mode in which case the port s pinouts are adjusted automatically depending on the type of Ethernet cable used straight through or cross over and the type of device NIC type or HUB Switch type connected to the port In what follows we give pinouts for both MDI NIC type ports and MDI X HUB Switch type ports We also give cable wiring diagrams for straight through and cross over Ethernet cables Pinouts for the 10 100BaseT X Ports on the TN 5516A 5518A PIN TX Housing shield 14 Pinouts for the 10 100 1000BaseT X M12 8 pin Port M12 4 pin M to M12 4 pin M Cross Over Cable Wirin m D Tx Txt Rx Rx Cross Over Cable Wiring Straight through Cable Wiring Te 1 1 Re Rx 2 2 Tx Tx 3 3 Rx Rx 4 ne M12 4 pin M to RJ45 8 pin Cross Over Cable Wirin B E Tx Cross Over Cable Wiring 1 1 Tx Rt 2 2 Tx Tx 3 3 Rx Rx 4 6 Rx 15 Straight through Cable Wiring Tx 1 RE Tx 3 TX Rx 4 Tx A ATTENTION The protective cover must be fixed properly to ensure IP54 protection Use a torque wrench set to a torque of 4 kgf m when tightening the screws Note that applying a larger torque may damage the plastic protective cover Bypass Relay Function The 2 Gigabit Ethernet ports on the
6. A User s Manual TN 5516A 8P0E 5518A PoE Panel Layouts 8 9 10 1112 o NOW Bottom View Rear View pe gu M 21 10 e 11 12 13 14 15 16 17 18 Model name Screw holes for panel mounting kit Console port Grounding screw Relay output port Power input voltage range indicator Power input port male 5 pin shielded M23 connector PWR1 LED for power input 1 PWR2 LED for power input 2 FAULT LED MSTR HEAD LED for ring master or chain head CPLR TAIL LED for ring coupler or chain tail TP port s 10 100 Mbps LED 10 100BaseT X port M12 D coded 4 pin female connector Waterproof vent Product label 12 screw holes for DIN rail mounting kit E2 LED Down side E2 Gigabit port s 10 100 1000 Mbps LED 19 E1 LED Down side E1 Gigabit port s 10 100 1000 Mbps LED 20 Gigabit Ethernet port E1 corresponding to port 17 in the TN 5518A User s Manual 21 Gigabit Ethernet port E2 corresponding to port 18 in the TN 5518A User s Manual A ATTENTION DO NOT open or remove the vent 15 Once the seal has been removed the warranty becomes invalid Exposed connectors including 3 5 and 14 when not in use must be tightly covered with protective caps an optional accessory to ensure IP54 rated protection Mounting Dimensions unit mm TN 5516A Series DIN RAIL KIT TN 5516A 8PoE Series DIN RAIL KIT TN 5518A Series
7. TN 5516A 5518A Series Hardware Installation Guide Moxa ToughNet Switch Second Edition August 2014 MOXA 2014 Moxa Inc All rights reserved P N 1802055160021 Overview The ToughNet TN 5516A 5518A series M12 managed Ethernet switches are designed for industrial applications in harsh environments The TN series switches use M12 connectors to ensure tight robust connections and guarantee reliable operation against environmental disturbances such as vibration and shock The wide 24 to 110 VDC with dual power input non PoE series increases the reliability of your communications The TN 5516A series includes PoE and non PoE switches e TN 5516A series 16 Fast Ethernet M12 ports e N 5516A 8PO0E series 8 Fast Ethernet and 8 PoE Fast Ethenet M12 ports The TN 5518A series also includes PoE and non PoE switches e TN 5518A series 16 Fast Ethernet M12 ports supports additional 2 Gigabit ports located on the bottom of the unit with or without bypass function e TN 5518A 8POE series 8 Fast Ethernet and 8 PoE Fast Ethenet M12 ports supports additional 2 Gigabit ports located on the bottom of the unit with or without bypass function The 40 to 75 C operating temperature and IP54 rated waterproof enclosure allow deployment in harsh environments The TN 5516A 5518A series Ethernet switches are compliant with EN 50155 50121 3 2 50121 4 railway applications requirements covering operating temperature power input v
8. TN 5518A 2GTXBP and TN 5518A 8PoE 2GTXBP are equipped with a bypass relay function When the switch is operating normally these two Gigabit ports work in the same way as the other ports That is frame ingressions are processed and then forwarded In the event the switch stops working due to a power failure the bypass relay function will be triggered to ensure non stop data communication The figure below illustrates the bypass relay function For example if Switch B loses power then the two Gigabit ports will be bypassed through the relay circuit and the transmission line from Switch A to B and the transmission line from Switch B to C will interconnect automatically when done this way there will be no stoppage The bypass relay function helps the network recover from single node failures in a linear topology Switch A Switch B Switch C Switch D eee E S 9 Hd s ilf e 3 sk man aaen dU JU ypassing Since the maximum segment length of category 5 twisted pair cable is 100 meters cable length must be considered when designing a network that utilizes this function For example the total length of the cables from Switch A to B and from B to C must be no more than 100 meters This way if the two adjacent nodes switch B and C for example encounter a power failure there will be no stoppage provided that the total length of the cables A to B B to C and C to D are no more than 100 meters The bypass relay function wo
9. d on the product label These devices must be supplied by a SELV source as defined in the Low Voltage Directive 2006 95 EC and 2004 108 EC A ATTENTION Safety First Be sure to disconnect the power cord before installing and or wiring your Moxa switch This device has UL508 approval Use copper conductors only 75 C and tighten to 4 5 pound inches For use in pollution degree 2 environments A ATTENTION Safety First Observe all electrical codes dictating the maximum current allowable for each wire size If the current goes above the maximum ratings the wiring could overheat causing serious damage to your equipment 11 Please read and follow these guidelines e Use separate paths to route wiring for power and devices If power wiring and device wiring paths must cross make sure the wires are perpendicular at the intersection point NOTE Do not run signal or communications wiring and power wiring through the same wire conduit To avoid interference wires with different signal characteristics should be routed separately e You can use the type of signal transmitted through a wire to determine which wires should be kept separate The rule of thumb is that wiring that shares similar electrical characteristics can be bundled together e Keep input wiring and output wiring separated e tis strongly advised that you label wiring for all devices in the system when necessary Grounding the ToughNet Switch Grounding
10. ds level 3 EN61000 4 4 EFT level 3 EN61000 4 5 Surge level 3 EN61000 4 6 CS level 3 EN61000 4 8 IEC61373 IEC60068 2 32 IEC61373 Note Please check Moxa s website for the most up to date certification status WARRANTY 5 years Details See www moxa com warranty 19 Technical Support Contact Information www moxa com support Moxa Americas Toll free 1 888 669 2872 Tel 1 714 528 6777 Fax 1 714 528 6778 Moxa Europe Tel 49 89 3 70 03 99 0 Fax 49 89 3 70 03 99 99 Moxa China Shanghai office Toll free 800 820 5036 Tel 86 21 5258 9955 Fax 86 21 5258 5505 Moxa Asia Pacific Tel 886 2 8919 1230 Fax 886 2 8919 1231 20
11. nsole Port M12 A coding 5 pin male connector NN es PWR2 FAULT MSTR HEAD CPLR TAIL Indicators 10 100M Fast Ethernet port 10 100 1000M Gigabit Ethernet port Alarm Contact Two relay outputs in one M12 A coding 5 pin male connector with current carrying capacity of 1 A 30 VDC 18 Power Requirements Input Voltage WV 24 110 VDC 16 8 to 137 5 VDC Max Input Current TN 5516A Series 0 39 A TN 5518A 2GTX Series 0 57 A TN 5518A 2GTXBP Series 0 68 A TN 5516A 8PoE Series 8 37 A TN 5518A 8POoE Series 8 52 A TN 5518A 8PoE 2GTXBP Series 8 66 A Protection Protection Physical Characteristics Housing Metal IP54 protection with protective caps on unused ports Dimensions TN 5516A Series WxHxD 250 x 175 8 x 76 mm 9 84 x 6 92 x 2 99 in TN 5516A 8P0E Series 250 x 175 8 x 115 mm 9 84 x 6 92 x 4 53 in TN 5518A Series 250 x 180 9 x 76 0 mm 9 84 x 7 12 x 2 99 in TN 5518A 8PoE Series 250 x 180 9 x 115 mm 9 84 x 7 12 x 4 53 in TN 5516A Series 2138 g TN 5518A Series 2250 g TN 5516A 8PoE Series 3286 g TN 5518A 8PoE Series 3439 g Installation Panel mounting DIN rail mounting with optional kit Environmental Limits i 40 to 75 C 40 to 167 F Temperature Storage Temperature 40 to 85 C 40 to 185 F Operating Humidity 5 to 95 non condensing Regulatory Approvals EN50155 EN50121 3 2 EN50121 4 FCC Part 15 CISPR EN55022 class A EN61000 4 2 ESD level 3 EN61000 4 3 RS excee
12. oltage surge ESD and vibration making the switches suitable for a variety of industrial applications Package Checklist Your ToughNet TN 5516A 5518A switch is shipped with the following items If any of these items are missing or damaged please contact your customer service representative for assistance e 1 Moxa ToughNet switch e M12 to DB9 console port cable e 2 protective caps for console and relay output ports e Panel mounting kit e CD ROM with user s manual Windows utility and SNMP MIB file e Hardware installation guide e Warranty card Features Anti Vibration Circular Connectors for Robust Links e M12 D coding 4 pin female connectors for Fast Ethernet 10 100BaseT X ports e M12 X coded 8 pin female connectors for Gigabit Ethernet 10 100 1000BaseT X ports e M12 A coding 5 pin male connectors for console and relay output e M23 6 pin male connectors for power input Isolated Power Inputs e Supports 24 110 VDC 16 8 to 137 5 VDC High Performance Network Switching Technology e IPv6 ready certified by the IPv6 Logo Committee 2 IEEE 1588 PTP Precision Time Protocol for the precise time synchronization of networks DHCP Option 82 for IP address assignment with different policies EtherNet IP and Modbus TCP industrial Ethernet protocols supported Turbo Ring and Turbo Chain recovery time lt 20 ms 250 switches and STP RSTP MSTP for network redundancy IGMP Snooping and GMRP for filtering multicast traffic fr
13. om industrial Ethernet protocols Port based VLAN IEEE802 1Q VLAN and GVRP protocol to ease network planning QoS IEEE 802 1p 1Q and ToS DiffServ allows real time traffic classification and prioritization 802 3ad LACP for optimum bandwidth utilization TACACS SNMPv3 IEEE 802 1X HTTPS and SSH to enhance network security SNMP v1 v2c v3 for different levels of network management RMON for efficient network monitoring and proactive capability Bandwidth management prevents unpredictable network status Lock port allows access by only authorized MAC addresses Port mirroring for online debugging Automatic warning by exception through email relay output Automatic recovery of connected devices IP addresses Line swap fast recovery LLDP for automatic topology discovery through network management software Loop protection prevents network loops Configurable through Web browser Telnet Serial console CLI and Windows utility Designed for Industry Specific Applications Two Gigabit Ethernet ports to meet high bandwidth requirements Bypass relay option on the 2 Gigabit Ethernet ports ensures non stop data communication in the event a switch stops working due to a power failure EN 50155 50121 3 2 50121 4 compliant 40 to 75 C operating temperature range IP54 rugged high strength case Panel mounting or DIN rail mounting installation capability Recommended Optional Accessories CBL M23 FF6P Open BK 100 IP67 1 meter M23 to 6 pin
14. r power cord connector into the power input port of the TN 5516A 5518A switch STEP 2 Screw the nut on your power cord connector into the power input connector on the switch to ensure a tight connection ATTENTION Before connecting the TN 5516A 5518A to the power input make sure the power source voltage is stable A ATTENTION Do not power on the TN 5516 5518A before connecting the M23 connector 13 Connecting the Relay Outputs Each TN 5516A 5518A switch has two sets of relay outputs relay output 1 and relay output 2 The M12 A coded 5 pin male connector on the TN 5516A 5518A s front panel is used for the two relay outputs Use a power cord with an M12 A coded 5 pin female connector to connect the relay contacts You can purchase an M12 power cable from Moxa the model number is CBL M12 FF5P OPEN 100 IP67 Pinouts for the relay output port on the TN 5516A 5518A PIN R O N C Not connected FAULT The two sets of relay contacts of the M12 A coded 5 pin male connector are used to detect user configured events The two wires attached to the fault contacts form an open circuit when a user configured event is triggered If a user configured event does not occur the fault circuit remains closed Connecting the Data Lines 10 100BaseT X Ethernet Port Connection All TN 5516A 5518A models have 16 10 100BaseT X Ethernet ports M12 D coded 4 pin female connector The 10 100TX ports located on the TN 5
15. rbo Chain tar GREEN When the TN switch disables the coupling function of Turbo Ring or it is not the Tail of the Turbo Chain Port LEDs AMBER ko 100M GREEN E1 E2 AMBER On JTP port s 1000 Mbps link is active 2 Specifications Standards IEEE 802 3 for 10BaseT IEEE 802 3u for 100BaseT X IEEE 802 3ab for 1000BaseT X TN 5518A series only IEEE 802 3x for Flow Control IEEE 802 1D for Spanning Tree Protocol IEEE 802 1w for Rapid STP IEEE 802 1Q for VLAN Tagging IEEE 802 1s for Multiple Spanning Tree Protocol IEEE 802 1p for Class of Service IEEE 802 1X for Authentication IEEE 802 3ad for Port Trunk with LACP Protocols IGMP v1 v2 device GMRP GVRP SNMP v1 v2C v3 DHCP Server Client DHCP Option 66 67 82 BootP TFTP SNTP SMTP RARP RMON HTTP HTTPS Telent SSH Syslog LLDP IEEE 1588 PTP v2 IPv6 NTP Server Client EtherNet IP Modbus TCP MIB II Ethernet like MIB P BRIDGE MIB Q BRIDGE MIB Bridge MIB RSTP MIB RMON MIB Group 1 2 3 9 Flow Control IEEE802 3x flow control back pressure flow control Priority Queues Max Number of 64 VLAN ID Range GMP Groups 256 Fast Ethernet Front cabling M12 D coded 4 pin female connector 10 100BaseT X auto negotiation speed F H duplex mode and auto MDI MDI X connection Gigabit Ethernet Down cabling M12 X coded 8 pin female connector 10 100 1000BaseT X auto negotiation speed F H duplex mode auto MDI MDI X connection and bypass relay option Co
16. rks best for networks with linear topologies ToughNet switches with bypass relay function are not recommended to be used in networks that employ ring topologies because network loops 16 may occur when redundancy protocols such as RSTP or TurboRing are applied LED Indicators Several LED indicators are located on the ToughNet switch s front panel The function of each LED is described in the table below LED Color State Description System LEDs Power is being supplied to power input PWR1 PWR1 AMBER OFF Power is not being supplied to power input PWR1 Power is being supplied to power input ON PWR2 PWR2 AMBER OFF Power is not being supplied to power input PWR2 When the corresponding PORT alarm is enabled and a user configured event is triggered FAULT RED When the corresponding PORT alarm is enabled and a user configured event is not triggered or when the corresponding PORT alarm is disabled When the TN switch is either the Master of this Turbo Ring or the Head of this Turbo Chain When the TN switch is Ring Master of this MSTR aa Turbo Ring and the Turbo Ring is broken or HEAD CREEN Blinking ke is Chain Head of this Turbo Chain and the Turbo Chain is broken When the TN switch is neither the Master of this Turbo Ring nor the Head of this Turbo Chain When the TN switch enables the coupling function to form a back up path in this Turbo CPLR Ring or it is the Tail of this Tu

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