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        Appendix E Flow Max - Rain Master Control Systems
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1.                                                                                                                                          configuration                   Master    _Flow  Pump  Valve E Sensor    gt            r 1  L ee              j 5 Zone Zone Zone  H Valve Valve Valve    t t  Zone Zone Zone  Valve Valve Valve   3 3  Submaster  Controller Satellite Satellite  Address 1 0 Address 1   1 Address 1 2  EV CAB COM                       SUI E  EV CAB SEN    Figure 204  Flow Max Hardwire Configuration       Appendix E  Flow Max Page 281    Rain Master Irrigation Systems DX2 User Manual          SATELLITE  ADDRESS 1 2    SUBMASTER CONTROLLER SATELLITE  ADDRESS 1 0 ADDRESS 1 1  DX HW  COMMUNICATION BOARD    D     COMMUNICATION BOARD    immy    Tinned  Wire Wire    t      na  aman    OUT    ey        G5    amaw                                         X HW  DX PH      DX RF DX HW  COMMUNICATION BOARD                                     Copper Tinned  Wire Wire        From  OUT  To    IN    Port From       UT  To    IN    Port  of DX HW Port of DX HW of DX HW    Port of DX XX       EV CAB COM            EV CAB COM                      SUBMASTER   CONTROLLER SATELLITE SATELLITE     ADDRESS 1 0 IN    ADDRESS 1 1 IN  gt  ADDRESS 1 2    Y    OA EZ   2 Xx    To  IN   of DX HW              2    N       4       From  OUT   Port of DX XX EV CAB COM EV CAB COM                              Figure 205  Detailed Hardwire Connections       Page 282 Appendix E  Flow Max    Rain Master 
2.         Page 312    Appendix E  Flow Max       Rain Master Irrigation Systems DX2 User Manual       This page left intentionally blank        Appendix E  Flow Max Page 313    
3.      Caution  Hardwire Link Cable installation must maintain  polarity for proper operation     The Controller Hardwire link requires the installation of the  standard Evolution DX2 Communications Circuit Board  RMIS  part   DX HW    In a stand alone configuration  both submaster and satellite units  may be equipped with the standard circuit board    System configurations that include the Central Control Computer  will require the submaster controller to operate with either a  radio communication board or a phone communication board   For radio operation  install the RF  radio frequency  Evolution  DX2 Communication Circuit Board  RMIS part   DX RF  The  submaster will then communicate by radio to the Central Control       Page 280 Appendix E  Flow Max    Rain Master Irrigation Systems DX2 User Manual       Computer and through the hardwire link to the controller  satellites  The DX RF board communicates to the Central  Control Computer via the 25 pin RS 232 connected to        For phone communication  install the phone DX2  Communication Circuit Board  RMIS part   DX PH  The  submaster will then communicate by phone  modem  to the  Central Control Computer and through the hardwire link to the  controller satellites  The DX PH board communicates to the  Central Control Computer via the RJ 11 phone connected to J5     The following pictorial diagrams of Figures 1  2 and 3 illustrate  the wiring detail and connections of a typical system                                         
4.    ADDRESS  001    ENTER ADDRESS   0 255         Step 2          Figure 207  Submaster Address Entry    Enter 1 then press ENTER to return to Main Menu     Note  For further information on creating the  Submaster  refer to Chapter 4  Setup     Select the devices which are to be shared in the Flow    Max operation from the following menu sequence     F1 Main Menu  F5 Setup  F4 Controller    F4 Configuration  F3 Flow Max          Page 286    Appendix E  Flow Max    Rain Master Irrigation Systems DX2 User Manual       SHARE FLOW  PUMP  amp  MV NOW   F1    NORMAL MODE             Figure 208  Master Valve Pump Selection    Step 3 Select FIZSHARE FLOW  PUMP  amp  MV     Note  This selection specifies that the Flow Sensor  Pump  and Master Valve will be shared by all participating  controllers  All participant Satellite Controllers of a  Flow Max system should be set up with    e FIZSHARE FLOW  PUMP  amp  MV   e F3 NORMAL MODE  Selection applies to non participating units that  reside within a hardwire link configuration   Non Flow Max participants may utilize their local  pump  master valves and flow meters in a  conventional fashion  This operation will be  independent of any Flow Max activity     Step 4 Configure the Submaster in the Flow Max Mode   select F3 FLOW        and select the connected  devices as follows     F1 Main Menu   F5 Setup   F4 Controller  F4 Configuration   F3 Flow Max   F1 Share Flow  Pump  amp  MV    IS FLOW METER 1 CONNECTED TO THIS CLOCK    F1  YES  F2  N
5.   Flow Max    Rain Master Irrigation Systems DX2 User Manual       Submaster    The Submaster Controller in the Flow Max group is the  watchdog for the entire group  It monitors all participant device  operations such as pumps and master valves  It also issues  corrective action for flow violations  maintains the  communication link status and accumulates all flow related  status  The Submaster allows the user to review all pertinent  shared device information from its control panel  The user can  also monitor real time activity such as measured flow  upper and  lower limit changes as stations transition  as well as flow delay  status     The Submaster allows flow limits and current limits for each  station of all participant controllers to be established  automatically from one location     Devices    The devices in a Flow Max system are defined as follows   e Master Valve 1  MVI   normally closed   e Master Valve 2  MV2   normally closed   e Normally Open Master Valve  N O    e Pump  e Flow Meter 1  FM1   e Flow Meter 2  FM2     Flow Max allows any participant controller to utilize a shared  device  When a Flow Max participant program ISC reaches it s   Start Time   the Submaster initiates a command to turn the  device on  The device will remain on provided there is at least  one program or ISC running that has been set up to share the use  of the device    The shared device may be connected to any Flow Max  participant controller  Each device connection is made to one  and
6.   using the Auto Limits feature     This completes the Setup procedure for the satellite controllers     Press the QUIT key to return to the base menu        Appendix E  Flow Max Page 299    Rain Master Irrigation Systems DX2 User Manual       F1 Main Menu  F5 Setup  F3 Stations  F3 Auto Limits    RUN AUTO LIMITS    2    SET LIMIT        AUTO LIMITS FOR ALL SATELLITES          Figure 227  Auto Limits    Selecting F2 SET LIMIT     allows a global   to be  used for upper limit calculations  Be sure to set the    before selecting the F3 or F1 option     Selecting F3 AUTO LIMITS FOR ALL  SATELLITES will start the Auto Limits function  All  Flow Max participants will be tested  Each station is  turned on one at a time and the flow limits will be  automatically learned     Note  This selection applies to the submaster only        Page 300 Appendix E  Flow Max    Rain Master Irrigation Systems DX2 User Manual       Flow Max Worksheet    The Flow Max Worksheet lists all parameters for the example  Flow Max configuration  This table may serve as a guide to  setting up a future Flow Max system     Table 6  Flow Max Sample Worksheet                                                                inq Submaster Controller 1 Controller 2  Address 1 0 1 1 1 2  Share Flow  Pump  amp  MV yes iid yes   yes no   n a n a   no no   yes yes   n a n a   n a n a  Last Address  2 eee ae  K Offset Value         yes no  Flow Limits lyes yes yes         Limits yes no no  Unsched Limit yes no no  ne E RO 
7.  Flow  1    Uses Flow 2   or  Uses Sum of Flow 1 and 2         Page 278 Appendix E  Flow Max    Rain Master Irrigation Systems DX2 User Manual       Flow Check Delay    The Flow Check Delay provides a specified amount of time  before any limit comparisons or corrective action is taken by the  system  This allows water lines and pressures to stabilize after  station turn on and turn off transitions     Assume the system has the default check delay of two minutes   When a station turns on  the flow measurement takes place  immediately  however  the limits will not be checked or reacted  upon until the first reading after the flow check delay has  completed  Keep in mind  that the more station transitions that  occur within the group of Flow Max participants  the more limits  will go un checked     Main Line Limits    For any number of controllers within a Flow Max group  there  will only be one Main Flow Limit  Remember that the main  flow limit must be higher than an expected flow under normal  operation yet low enough to react when a main break line occurs     Flow Max Limitations    Although the number of controllers in a Flow Max system is not  limited  the higher the number of participants  the less control  there is to detect problems     Assume a total of five controllers in a Flow Max group with all  five controller programs running simultaneously  Each of the  five programs operating has stations that under normal  conditions use 100 Gallons Per Minute to irrigate  Eac
8.  only one controller  All other participant controllers that       Appendix E  Flow Max Page 277    Rain Master Irrigation Systems DX2 User Manual       share the use of the device must be programmed at the respective  controller to select the appropriate option    The Master Valve and Pump devices are physically connected to  the respective controller Master Valve Power Board  Part    PCDX2 MV   The Flow Meters are connected to the respective  controller Sensor Terminal Board  EV SEN   Flow Meter  installation instructions are included with the optional Flow  Sensor kit     Flow Sensors    Flow sensor operation must include the calibration factors of  K   and  Offset  values for accurate calculations  These values are  required to compensate for the differences between pipe size and  flow sensor used  Complete tables on K and Offset values are  given in Appendix A  Flow Meters    The satellite controllers that are physically connected to flow  sensors must have the  K  and  OFFSET  values for the  particular flow sensor programmed  The Submaster MUST also  has the  K  and  OFFSET  value programmed identical to those  programmed at the controllers where they are connected     Caution  K and Offset value difference between the  submaster and satellites will cause severe errors  in Flow Meter measurements  The results can  virtually eliminate the over limit protection  features such as Main Flow  Unscheduled Flow   etc     The Submaster must also be programmed to identify  Uses
9.  procedure does not  utilize a Normally Open Master Valve     Step 15 Using the Down Arrow key  advance to the  following display and enter the least significant  portion of the last address of the satellite  configuration     Note  Ifall satellite controllers are communicating  properly  the last address will automatically appear  in the display        Appendix E  Flow Max Page 289    Rain Master Irrigation Systems DX2 User Manual       LAST ADDRESS  02    ENTER ADDRESS   0 50         Figure 214  Last Address Entry    Step 16 Ina three controller system  the address of the last unit  is xxx 02  Enter 02 then press ENTER     Note  If the correct address appears in the display  just  press ENTER     Press the QUIT key to return to the base menu   Step 17 Flow Meter    and Offset Values    All Flow Meter K and Offset values of both Flow  Meter 1 and Flow Meter 2  1f used  must be entered  at the Submaster Controller  regardless of physical  connection location  The values must also be  entered at the Satellite Controllers that are physically  connected to Flow Meter 1 or 2     Set the K VALUE and OFFSET VALUE in the  Submaster by advancing through the following  menus     F1 Main Menu  F5 Setup  F5 Sensors  F2 Flow    LOW METER 1  LOW METER 2       Figure 215  Flow Meter Selection       Page 290 Appendix E  Flow Max    Rain Master Irrigation Systems DX2 User Manual       Select FIZFLOW METER 1   Note  Refer to Appendix A to select the  proper K value and Offset value for    you
10. Irrigation Systems    DX2 User Manual                                                                                                                                                                                                                                        MASTER  VALVE        LJ  i 3  ZONE2  VALVE  14  PCDX2 MV      oo     PCDX2 0T12  of Lo  z    O  BLL  12VAC        a  1234567 8 9101112     STATION 2     rien o             990000099000     H 2 bongo  o      o                      MASTER VALVE    TO ZONE 2 VALVE    DAGEXWIOA    Figure 206  Detailed Master Valve and Station Connections       Appendix E  Flow Max    Page 283    Rain Master Irrigation Systems DX2 User Manual       Master Valve Pump Configuration    The Master Valve or Pump may be physically connected to any  controller of the system  which is then shared by the remaining  controller units  Any given valve pump may be physically  connected to only one controller    The Master Valve Power Board  RMIS Part   PCDX2 MV   supplies the power and control for the Master Valves and Pump   Every controller is equipped with this board assembly  providing  the ability to connect any given valve pump to any controller   Connections are made to the screw terminals as depicted in  Figure E 3  One wire of the valve pump connects to its  associated terminal and the other  common  wire connects to the  COM terminal        Page 284 Appendix E  Flow Max    Rain Master Irrigation Systems DX2 User Manual       Flow Max Se
11. O NOW NO             Figure 209  Flow Meter 1 Connection       Appendix E  Flow Max Page 287    Rain Master Irrigation Systems DX2 User Manual       Step 5 Select F2 NO     Note  The NO response asserts that Flow Meter 1 is  not physically connected to this controller and  will not be under the control of this controller     Step 6 Using the Down Arrow key  advance to the Flow  Meter 2 Input display and select F2 NO     Note  There is no second flow meter in our example  procedure     Step 7 Press the Down Arrow key to advance to the  following display     IS THE PUMP CONNECTED TO THIS CLOCK      F1  YES  F2  NO NOW YES             Figure 210  Pump Connection    Step 8 Press FI YES     Step 9 Press the Down Arrow key to advance to the  following display     IS SHARED MV1 CONNECTED TO THIS CLOCK      F1  YES  F2  NO NOW YES             Figure 211  Master Valve 1 Connection    Step 10 Press F2 NO     Step 11 Press the Down Arrow key to advance to the  following display        Page 288 Appendix E  Flow Max    Rain Master Irrigation Systems DX2 User Manual       IS SHARED MV2 CONNECTED TO THIS CLOCK       F4    YES_  F2    NO NOW YES 1           Figure 212  Master Valve 2 Connection    Step 12 Press F2 NO  this example procedure does not  utilize MV2     Step 13 Press the Down Arrow key to advance to the  following display     IS SHARED N O  CONNECTED TO THIS CLOCK      F1  YES  F2  NO NOW NO          Figure 213  Normally Open Valve Connection    Step 14 Press F2 NO  this example
12. OW NO          Figure 225  Flow Meter Connection    Step 6 Using the Down Arrow key  respond to the six  sub menus of the SHARE FLOW  PUMP  amp  MV  Menu accordingly  per the system configuration        Appendix E  Flow Max Page 297    Rain Master Irrigation Systems DX2 User Manual       Select FI YES  then press Down Arrow  key     This selection must be identical to the  submaster setup  Select FI YES for  Flow Meter 1     The K and Offset Values will require  configuration using the exact same  values as entered for the submaster   Refer to the Flow Meter K and Offset  Values section of the Submaster  procedure     Step 7 Press the Down Arrow key   Is Flow Meter 2 connected to the clock     Step 8 Press F1 NO  then press the Down Arrow key   Is the Pump connected to this clock     Step 9 Press F1 NO  then press the Down Arrow key     IS SHARED MV1 CONNECTED TO THIS CLOCK      F1  YES  F2  NO NOW YES 1           Figure 226  Master Valve Connection    Step 10 Select FIZYES for MV1 to complete the  configuration for this sample procedure   Once all the participants have been programmed  with the Flow Max configuration data     e Program each satellite with the desired irrigation  program s         Page 298 Appendix E  Flow Max    Rain Master Irrigation Systems DX2 User Manual       Note  Insure the program s  have been set up  properly for usage of a Master Valve and or  Pump     e Flow limits must be established for all stations  in the system  Flow limits can be established
13. Rain Master Irrigation Systems DX2 User Manual       Appendix E  Flow Max          Max is    unique feature specifically designed to manage  multiple Evolution DX2 controllers which share a common  water source    Figure E 1     Hardwire Configuration    illustrates a typical  installation     Note  The Flow Max feature is not applicable for any  controller which has exclusive use of its water  source  One point of connection  POC  per  controller   Please refer to Appendix A   Flow  Meters   whenever flow and flow control  Master  Valve and Pump  is required for a single controller  installation     Flow Max utilizes the intelligence of Evolution DX2 field  satellite controllers to provide the following features     e Operation of shared Master Valves  Pump or Flow  Meters across controllers without the need for peripheral  relays or complex wiring    e Shared devices may be wired in the conventional fashion  to the nearest controller    e Dynamic adjustment validation of station flow limits as  stations turn on and off anywhere in the system    e Detection of system main line breaks  e Detection of system unscheduled flow    e Ability to read the flow GPM rates at any of the  Flow Max participant controllers    x  S  2               e Automatic establishment of flow limits and  current limits for all the controllers in the system       x               o  2   a   lt           Appendix E  Flow Max Page 275    Rain Master Irrigation Systems DX2 User Manual       e Automatic sy
14. e base menu     From the Flow Max participant controller  advance  to the satellite measured flow screen as follows     F1 Main Menu  F3 Status    F2 Measurements  F1 Flow          Appendix E  Flow Max Page 305    Rain Master Irrigation Systems DX2 User Manual       FLOW  1 GPM 0 TOTAL GPM  0    FLOW  2 GPM 0       Figure 230  Satellite Real Time Review    Press the QUIT key to return to the base menu     Review Flow Max Physical Configuration    The Flow Max physical configuration can be reviewed after it  has been entered into all Flow Max participants  The review  capability is available at the submaster only     Review All Procedure    Step 1 Advance to the program display screen as follows    27   Fi Main Menu   F3 Status   F4 Review All    P1  MO TU WE WH FR    WATER DAYS FOR WEEK 1       Figure 231  Program Parameters    The first display indicates the program number and  the watering days as programmed     Step 2 Press the Down Arrow key repeatedly to step  through all parameters of the program        Page 306 Appendix E  Flow Max    Rain Master Irrigation Systems DX2 User Manual       Continue pressing the Down Arrow key until the  following submaster configuration screen is  displayed     ADDRESS  000 MODE  SHARE FLOW  PUMP  amp  MV    DEVICES  MV1 PUMP              Figure 232  Submaster Configuration    This configuration screen displays the submaster  address  the selected mode  and the devices that are  physically connected to the submaster     Step 3 Press the D
15. h station  allows for a 1096 Upper Limit Tolerance  With a 1046 tolerance   a station normally using 100 GPM would be allowed a maximum  flow of 110 GPM before causing an alarm  With five stations  operating under the same conditions  Flow Max  which sums all  limits  will allow a maximum flow of 550 GPM before causing  an alarm for a station upper limit violation  This means that a       Appendix E  Flow Max Page 279    Rain Master Irrigation Systems DX2 User Manual       broken head would require a 50 GPM measurable difference  before causing an alarm  not a 10 GPM difference  which  would be the case if only one station had been operating   Under the conditions above  normal operating flow would be 500  GPM with station limits allowing up to 550 GPM  The main  flow limit must be higher than 550 GPM  The question is  does  a main line break yield more than 550 GPM  That s where  programming and scheduling can accommodate the ability to  keep the main limit within an amount detectable by a real break     Physical Configuration    The Hardwire Link provides the communication among all  controllers of a standard irrigation system and or a Flow Max  system  All units are connected in a series configuration using  direct burial EV CAB COM twin axial cable  The Hardwire  Link provides reliable communication among the controllers at  distances up to several thousand feet    Figure E 1  See Hardwire Configuration illustrates a typical  wiring configuration for a 3 controller system
16. ime Flow Monitor updates continuously  and displays     e Flow from Flow Sensors one and two   F1  F2   e The sum to Flow Sensor a and Flow Senor 2   TF     e The dynamic flow upper limit  UL   changes  whenever stations at any controller transition On  or Off    e The dynamic flow lower limit  L   changes  whenever stations at any controller transition On  or Off       Page 304 Appendix E  Flow Max    Rain Master Irrigation Systems DX2 User Manual       Step 2    e The status of Master Valves and Pump  On or  Off     MV    master valve 1  MV2   master valve 2  NO   Normally open master valve  P   PUMP    e The status of whether the submaster is in Flow  Delay  FD  mode  If    FD    appears on the  second line of the display this indicates that flow  delay is in effect  hence limits are not being  checked  The absence of  FD  from the display  means that the measured flow is being checked  against the displayed limits     The Real Time Flow Monitor is a useful tool for  verifying that the proper flow delay has been  programmed for the system  Flow readings should  stabilize a minimum of 20 to 30 seconds prior to the   FD  removal from the display  This should provide  adequate margin when programming this parameter     In addition to the submaster capabilities  each  participant controller of the Flow Max system can  display the measured flow  Flow is monitored at the  Flow Max participant using the same key sequence  as at the submaster     Press the QUIT key to return to th
17. meters by advancing to the Flow  Max display through the following sequence     F1 Main Menu   F5 Setup   F4 Controller  F4 Configuration   F3 Flow Max   F1 Share Flow  Pump  amp  MV    IS FLOW METER 1 CONNECTED TO THIS CLOCK    F1  YES  F2  NO NOW NO             Figure 224  Flow Meter Connection    Step 4 Enter F2 NO and press the Down Arrow  Repeat  for the five remaining displays and respond to each  of the following displays with F2 NO     e Is Flow Meter 2 Connected To This Clock   Then press the Down Arrow key    e 15 The Pump Connected To This Clock   Then press the Down Arrow key    e Is Shared MV1 Connected To This Clock   Then press the Down Arrow key    e Is Shared MV2 Connected To This Clock   Then press the Down Arrow key    e Is Shared        Connected To This Clock        Page 296 Appendix E  Flow Max    Rain Master Irrigation Systems DX2 User Manual       Then press the Down Arrow key     In larger installations  repeat step on all remaining  controllers with no physical device connected     Press the QUIT key to return to the base menu     Step 5 Participant Satellite  Physical Device Connected     This procedure assumes our example configuration  with devices MV1 and FM1 physically connected to  Satellite address 1 1     Advance to the Flow Meter display through the  following sequence     F1 Main Menu   F5 Setup   F4 Controller  F4 Configuration   F3 Flow Max   F1 Share Flow  Pump  amp  MV    1  FLOW METER 1 CONNECTED TO THIS CLOCK    F1  YES    2         N
18. n9                            Appendix     Flow Max Page 301    Rain Master Irrigation Systems DX2 User Manual       Flow Max Worksheet       Menu Controller Controller  Controller    Submaster  Function 1 2 3          Address    Share Flow  Pump  amp   MV                                        Last  auto  auto  auto  Address config  config  config   K Offset   Value       Flow Limits       Main Limits  Unsched  Limit   Non   participant                                  Page 302 Appendix E  Flow Max    Rain Master Irrigation Systems DX2 User Manual                        Flow  Meter 1    Master  Valve 1    Station Wiring Submaster Water  Valve Stations       Submaster    Hardwire Link       Controller 1 Water  Valve Stations    Controller 1 Station Wiring    Hardwire Link    Controller 2 Water    Station  Wiring Valve Stations       Controller 2    Figure 228  Configuration Block Diagram       Appendix E  Flow Max Page 303    Rain Master Irrigation Systems DX2 User Manual       Flow Max Diagnostic Tools    Real Time Flow Monitor    A Real Time Flow Monitor is available at the submaster  controller of a Flow Max system  This tool provides a wealth of  information about the operational status of the system  The real  time monitor can be started and run in the back ground as the  system is running     Procedure    Step 1 Advance to the real time flow screen display as  follows     F1 Main Menu  F3 Status  F2 Measurements       Figure 229  Submaster Real Time Review    The Real T
19. nu     Satellite Controllers    Procedure    The remaining two Satellite Controllers may be configured to  either of the two following options     e Non participant Satellite   Satellite IS NOT part of the  Flow Max system   e Participant Satellite   Satellite IS part of the FlowMax    system utilizing one or more shared devices     Step 1 Non participant Satellite    Note  This step does not apply to our sample procedure     Advance through the following displays to clear all  Flow Max connections        Page 294 Appendix E  Flow Max    Rain Master Irrigation Systems DX2 User Manual       F1 Main Menu  F5 Setup  F4 Controller    F4 Configuration  F3 Flow Max    HARE FLOW  PUMP  amp  MV           NORMAL MODE    1   3         Figure 222  Normal Mode    Select F5 NORMAL MODE     The controller returns to the base menu     Step 2 Participant Satellite   No Physical Device Connection     Establish the Flow Max mode at the satellite by  advancing to the configuration display as follows     F1 Main Menu  F5 Setup  F4 Controller  F4 Configuration  F3 Flow Max    SHARE FLOW  PUMP  amp  MV  NORMAL MODE               F3         Figure 223  Controller Options       Appendix E  Flow Max Page 295    Rain Master Irrigation Systems DX2 User Manual       Select FIZSHARE FLOW  PUMP  amp  MV and verify  that the Main Menu returns     Note  This mode selection must coincide with what  was programmed at the submaster     Press the QUIT key to return to the base menu     Step 3 Set up device para
20. on the circumstances     Flow Max Lower Limit Violation    The submaster has determined that the measured flow from the  flow meters s  is less than the expected flow  Irrigation is  terminated for all stations which were on at the time of the  violation  Programs automatically advance to their next    scheduled station        SUBMASTER WARNING    SATELLITE WARNING          FM FLOW LO LIM    This warning includes a list of  satellites which had stations  on at the time of the alarm           FM STATION ADVANCE    Lists the station s  which  were on    Note    FM STATION ADVANCE  only appears at the satellite  if at least one station was  turned on        Appendix E  Flow Max    Page 309       Rain Master Irrigation Systems DX2 User Manual       Flow Max Upper Limit Violation    The submaster has determined that the measured flow from the  flow meters s  is greater than the expected flow  Irrigation is  terminated for all stations which were on at the time of the  violation  Programs automatically advance to their next  scheduled station                    SUBMASTER WARNING SATELLITE WARNING  FM FLOW UP LIM FM STATION ADVANCE  This warning includes a list of Lists the station s  which  satellites which had stations on at were on   the time of the alarm    Note    FM STATION ADVANCE    only appears at the satellite  if at least one station was  turned on              Page 310 Appendix E  Flow Max       Rain Master Irrigation Systems    DX2 User Manual       Flow Max Communicati
21. ons Failure    The hardwire data communications between the submaster  and one or more satellites has been lost or interrupted  This  may be indicative of a failure of the communications cable  which runs to from each satellite in a Flow Max  configuration  All irrigation is terminated        SUBMASTER WARNING  HW COMM FAIL    SATELLITE WARNING  OFFLINE          FM STOP WATER          Lists the station s  which  were on     Note  The  OFFLINE   warning only appears at the  satellite  s  which lost hard  wire communications           Appendix E  Flow Max    Page 311       Rain Master Irrigation Systems    DX2 User Manual       Flow Max Main Flow    The main line limit for the Flow Max system has been exceeded   All irrigation is terminated and all future scheduled irrigation             will be inhibited   SUBMASTER WARNING  SATELLITE WARNING  FM MAIN FLOW FM STOP WATER       This warning includes a list  of satellites which had  stations on at the time of the  alarm           Lists the station s  which  were on        Flow Max Unscheduled Flow    Flow was detected but no controllers within the system had any    stations which were turned on     The normally open master valve will be energized and all future  scheduled irrigation will be inhibited     SUBMASTER WARNING    SATELLITE WARNING          UNSCHED LIMIT    FM STOP WATER       This warning includes a list  of satellites which had  stations on at the time of the  alarm           Lists the station s  which  were on      
22. own Arrow key to display the screen for  the next satellite address unit     ADDRESS  001 MODE  SHARE FLOW  PUMP  amp  MV    DEVICES              Figure 233  Satellite 001 Configuration    Satellite address 001 is configured to the same  mode  with no physical devices connected     Step 4 Press the Down Arrow to display the screen for the  next satellite address unit     ADDRESS  002 MODE  SHARE FLOW  PUMP  amp  MV    DEVICES  FM1              Figure 234  Satellite 002 Configuration    Satellite address 002 is configured to the same  mode  but with Flow Meter 1 physically connected        Appendix E  Flow Max Page 307    Rain Master Irrigation Systems DX2 User Manual       Step 5 Continue pressing the Down Arrow key to review all  remaining satellite units     Note  A device can only be physically connected to  one controller  Duplicate device assignments  must be checked  verified and eliminated     This completes the Flow Max REVIEW ALL procedure     Press the QUIT key to return to the base menu        Page 308 Appendix E  Flow Max    Rain Master Irrigation Systems    DX2 User Manual       Flow Max Warnings and Exception Conditions    All warnings referenced in this section are described fully in  Chapter 10  Flow Max warnings  Please refer to that section for  details  Most exception conditions result in warnings being  generated at the submaster as well as each Flow Max participant   Different information however will appear at different controller  locations depending up
23. quence     iS F1 Main Menu    F5 Setup    F3 Stations  F2 Limits Type       STATION NUMBER     ENTER STATION NUMBER  1 48  OX MV              Figure 218  Main Flow Limit Entry    Step 2 Enter 01  zero 1  then press ENTER  The following  screen options are displayed        Page 292 Appendix E  Flow Max    Rain Master Irrigation Systems DX2 User Manual         F1   ECURRENT LIMIT    2    FLOWLIMIT    A      Figure 219  Main Limit Options    Step 3 Select FZZFLOW LIMIT  The maximum main flow  limit is displayed  the default value is 2000 GPM      MAIN FLOW MAX FLOW LIMIT  2000    ENTER MAX LIMIT  0 2000        Figure 220  Main Flow Maximum Limit    Step 4 Enter the determined value for your system and  press ENTER  Press QUIT to return to the base  screen     This completes the Main Flow Limit procedure    Press the QUIT key to return to the base menu   Step 5 Unscheduled Flow Limit   From the base menu  advance to the UNSCHED    FLOW LIMIT display through the following  sequence     F1 Main Menu  F5 Setup    F4 Controller  F1 Flow Options  F4  Unsched Limit          Appendix E  Flow Max Page 293    Rain Master Irrigation Systems DX2 User Manual       UNSCHED FLOW LIMIT  200    ENTER LIMIT   0 2000         Figure 221  Unsched Flow Limit    Enter the appropriate value then press ENTER   This value sets the maximum allowable flow when  NO stations are on  units in GPM      This completes the Flow Max setup procedure at the  submaster     Press the QUIT key to return to the base me
24. r installation     Step 18 From the Set Value display  press FIZSET     VALUE to advance to the K VALUE entry screen     FLOW1KVALUE  744    ENTER    VALUE  0 56000         Figure 216  K Value Entry    Enter the appropriate K VALUE then press ENTER     Step 19 Select F2 SET OFFSET VALUE to advance to the  following OFFSET parameter display     FLOW 1 OFFSET VALUE  273    ENTER OFFSET VALUE  026000        Figure 217  Offset Value Entry    Enter the appropriate OFFSET VALUE     Note  For further information on    VALUE and  OFFSET  refer to Chapter 4  Setup and  Appendix A  Flow Meter     Step 20 This completes the Submaster Setup procedure        Appendix E  Flow Max Page 291    Rain Master Irrigation Systems DX2 User Manual       Press the QUIT key to return to the base menu     Flow Max Main Line Flow Limits Procedure    This procedure establishes the maximum flow limit for the  complete Flow Max irrigation system    In a Flow Max system  the total GPM of all participating  controllers is calculated into the overall Main Line Flow Limit  value  The Main Line Flow Limit is entered at the submaster  controller only  For any number of controllers within a Flow  Max group  there will only be one Main Line Flow Limit   Remember that the Main Line Flow Limit must be higher than  an expected flow under normal operation yet low enough to react  when a main break occurs     Main Flow Procedure    Step 1 Advance to the Station Number Master Valve Entry  screen through the following se
25. stem protection for the shared pump in  partial power outages or communication failures    e Automatic generation of diagnostic system warning  messages at each Flow Max unit    e Dynamic real time monitor shows system status at all  times    Overview    Flow Max systems intelligently share resources and manage  operations for satellites utilizing a single point of connection   POC   The shared resources may include a common pump  two  Flow Meters  two Normally Closed Master Valves and one  Normally Open Master Valve     A Flow Max system is comprised of a number of identical DX2  Controllers  typically 3 to 5  with the first controller set up as the  submaster and the remaining units set up as satellites     Controllers that share any Pump  Master Valve or Flow Sensor  are defined as Flow Max participants  As Flow Max participants   the Evolution DX2 controllers must be part of a serial hardwire  configuration  Controllers that are not Flow Max participants  may reside on the hardwire link and are defined as non   participants     The serial hardwire configuration requires a communications  cable and the appropriate communications card at each  controller  as depicted in Figure G 2     Flow Max provides a means to detect station flow limits and  main line breaks within design and programming limitations   All controllers participating within a Flow Max system must be  programmed as Flow Max participants from each of their  respective control panels        Page 276 Appendix E
26. tup Procedure    Overview    The following section details the programming required in order  to setup a Flow Max configuration  Programming must be  performed at all controllers which are utilizing this feature    A typical Flow Max setup includes the following     Submaster   e Submaster Address Entry  e Share Mode Selection  e Share Devices Configuration  e Flow Meter K and Offset Values  e Station Number and Valve Pump Assignments  e Unscheduled Flow Limits    Satellite     Non Participant    e Controller Configuration  Normal Mode     Participant  e Share mode selection  e Share devices configuration    e Flow Meter K and Offset Values  if connected to this  satellite     This procedure utilizes the configuration depicted in Figure E 1   Hardwire Configuration with a submaster address of 1 0  The  figure illustrates a system consisting of three controllers  a  Pump  one Master Valve and one 2 inch Flow Sensor  The  Pump is physically connected to the submaster and the Master  Valve and Flow Sensor are physically connected to satellite       Appendix E  Flow Max Page 285    Rain Master Irrigation Systems DX2 User Manual       address 1 1  Table 1 Flow Max Sample Worksheet lists the  parameters for each controller     Submaster Setup Procedure    Step 1    S    Set up the first controller of the hardwire link as the  Submaster by advancing through the following  sequences     F1 Main Menu  F5 Setup  F4 Controller    F4 Configuration  F2 Acts As Submaster  F1 Radio Wire    
    
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