Contents
1. upper __ Kmh isch right corner button VIEW QUIT to switch l i D 00 between the two C ee oe e Total non resettable odometer Speed in T UNI os i aka te tot the lower right corner use button gt gt to switch among odometer and speed e Partial resettable odometer top left corner Figure 17 Street display e Water temperature lower left corner Once you start running on a track and your a gauge triggers a lap you pass in front of a sn I 7 switched on lap transmitter the display il P Se automatically switches to track mode and 4 ipes shows the following parameters F Po a lilar e RPM graphical bar settable upper limit p 0 005 Su e RPM digital value Battery voltage Speed C mT TEE niu Ba upper right corner VIEW QUIT T San 6 wE e Lap split times in the lower right corner use button gt gt e Oil pressure in the upper left corner e Water temperature lower left corner Figure 18 Track display In order to step back from track mode to street mode please switch off the gauge and then re switch it on The gauge sets automatically to street mode NOTE for further information concerning the display management and its configuration please refer to MyChron 3 Plus Gold Gold XG user s manual Installation documentation MyChron 3 Plus Gold plug and play kit Kawasaki ZX6R ZX6RR Version 1 00 7 LLL MYCHRON 3 PLUS GOLD KA2. highlighted by an arrow in Figure 28 7 ed bs i l dias NANE Le J haa ET em ae im ott piger A ang ol Dae a 5 FEAF EE F Fi oo ak SS aie i el Figure 28 browse CD window The screenshot shown in Figure 29 is EGIEC prompted Please fill in all needed boxes to Say e Drive gear teeth number please insert the pinion number of teeth e Driven gear teeth number please insert the crown number of teeth e Circumference please select the circumference unit of measure and insert the related value e Press Compute button highlighted by an arrow in Figure 29 The software calculates automatically the equivalent circumference and the result appears in the related cell red circled in Figure 30 Figure 30 Equivalent circumference computed gmg riip l AAAA LE Please insert this value in the wheel circumference box in Race Studio 2 Configuration window shown in Figure 31 Figure 31 Race Studio 2 configuration window Installation documentation MyChron 3 Plus Gold plug and play kit Kawasaki ZX6R ZX6RR Version 1 00 13 GD SOFTWARE FIRMWARE INFORMATION MAINTENANCE ATTENTION This documentation was written using the following versions of software and firmware e Race Studio 2 Version 2 20 11 e MyChron 3 Plus Gold Firmware version 5 07 Your MyChron 3 Plus Kawasaki ZX 6R 6RR does not need any special maintenance Once that adequate care is taken of dis
3. viobration mounting and using 4 screws and 4 Grover washers Figure 8 shows the correct assembly of MyChron 3 Plus Gold bracket and washers rear view The anchor plugs highlighted in the figure will lately be inserted in the holes shown in Figure 6 Figure 8 assembled kit rear view Installation documentation MyChron 3 Plus Gold plug and play kit Kawasaki ZX6R ZX6RR Version 1 00 4 INSTALLATION STEP 4 Wiring connection The fourth installation step consists in installing MyChron 3 Plus Gold wiring First of all please pull back the protective plastic cover highlighted with a blue yellow arrow in Figure 9 and plug the stock connector in the kit one You can then replace the plastic cover Please note if you have a MyChron 3 Gold in the kit you will find the TPS wiring too This cable that is highlighted NT with a red arrow in Figure 9 will be e ee i connected later and we suggest you to puu e leave it with the connectors looking the right side of the bike Once the wiring connected you can install MyChron 3 Plus Gold on your bike inserting the three anchor plugs red circled in Figure 8 in the related holes highlighted in Figure 6 Figure 10 shows MyChron 3 correctly installed on a Kawasaki ZX 6RR Figure 10 MyChron 3 Plus correctly installed INSTALLATION STEP 5 Connecting the TPS cable If you have bought a MyChron 3 Gold you find in the kit an AIM TPS cable t
4. HD INSTALLATION DOCUMENTATION 16 05 2005 P amp P KIT Kawasaki 03 2004 201 Kawasaki ZX6R ZX6RR 2003 2004 2005 kit Version 1 00 2003 2004 2005 MyChron 3 Plus MyChron 3 Gold Plug and Play kit for Kawasaki ZX 6R and Kawasaki ZX 6RR KIT DESCRIPTION The kit for Kawasaki ZX 6R 6RR is composed of the following objects MyChron 3 Plus or MyChron 3 Gold Plug and play wiring for MyChron 3 Plus or MyChron 3 Gold Installation kit including 1 bracket screws anti vibration mountings washers Gyroscope optional available for GOLD version only needed to track maps CD ROM including Race Studio 2 software Documentation The following table shows which Kawasaki ZX 6R 6RR are supported by our kit Cubic capacity cc Year 2002 Year 2003 Year 2004 Year 2005 ZX 6R 600cc y y I ZX 6RR 636 cc y y q supported e NOT supported MyChron 3 Plus Gold Kawasaki ZX 6R 6RR has been designed and developed to be a plug and play system to connect to the on board wiring The aim of this kit is to merge the functionalities of the stock dash with these of a professional data acquisition system MyChron 3 Plus Gold Kawasaki ZX 6R 6RR version may be used both on track lap times split times engine parameters gyroscope to track maps and on street odometer water temperature oil pressure alarm fuel level The gauge as the stock dash is powered by the bike s master switch and when installi
5. WASAKI CONFIGURATION RACE STUDIO 2 Your MyChron 3 Plus Gold Kawasaki may be interfaced with the PC in order to e download the data stored in the internal memory e upgrade the gauge s firmware e configure the gauge MyChron 3 Plus Gold Kawasaki kit includes a configuration properly developed for a Kawasaki ZX10R The only parameters you need to set are Shift Lights and RPM Max value If you wish to change any value to add a potentiometer or a gyroscope on your MyChron 3 Gold Kawasaki and you need to calibrate them if you change the crown or the pinion with a different teeth number one you need to use our software Race Studio 2 The CD ROM including software USB drivers installation documentation and user s manual is included in the kit If you have any doubt concerning software or USB drivers installation please refer to the installation manual included in the CD ROM The table below shows input channels for MyChron 3 Plus and MyChron 3 Gold Kawasaki Please note that MyChron 3 Plus has no free input channels i e the 4 input channels are sampled from the stock wiring and there are no free cable connectors for external sensors while MyChron 3 Gold has 3 free input channels and a gyroscope input which need to be configured and calibrated using the software Race Studio 2 MyChron 3 Plus Kawasaki MyChron 3 Gold Kawasaki Ch 1 Water temperature Ch 1 Water temperature Ch 2 Oil pressure switch Ch 2 Free i
6. ansmit the configuration to the logger pressing button Transmit calibration inside the Sensor calibration window Now your logger is ready for street and track use Installation documentation MyChron 3 Plus Gold plug and play kit Kawasaki ZX6R ZX6RR Version 1 00 11 HD EQUIVALENT CIRCUMFERENCE COMPUTE If you change the stock pinion or crown and you install another one with a different teeth number you have to calculate the equivalent circumference using the following formula Wheel Circumt N N c Equiv Circumf lf you prefer avoiding the manual calculation of this value you can use Bike exe an application you find in Race Studio 2 CD Rom Please insert the CD in the CD Rom drive and follow these step lf auto run option is enabled you will see this screenshot Please press Explore Cd Content button red circled in Figure 25 a oo Loe TES a jia oie Figure 25 Race Studio 2 first installation window If auto run option is not enabled please click on My Computer icon on your desktop and the screenshot in Figure 26 is prompted Please right click on Race Studio CD highlighted with an arrow in Figure 26 select Browse Cd option as in Figure 27 Figure 27 Browse CD option Installation documentation MyChron 3 Plus Gold plug and play kit Kawasaki ZX6R ZX6RR Version 1 00 12 The window in Figure 28 is prompted Please double click on _ Bike exe file
7. e right side of the bike Please follow the wirings of the white connector circled in Figure 15 and you will reach the primary throttle valve and the TPS connector Figure 15 the gas tank has been uplifted Installation documentation MyChron 3 Plus Gold plug and play kit Kawasaki ZX6R ZX6RR Version 1 00 6 LLL The stock TPS connector is a male one like the one labelled as M in Figure 16 Please unplug it and connect it to the AIM female connector labelled as AIM F in Figure 11 then connect the other connector labelled as F in Figure 16 with the AIM male connector labelled as AIM M in Figure 11 Figure 16 the TPS connector PLEASE NOTE before re mounting the front transparent fairing the mirrors the seat and the gas tank we suggest You to turn on the bike in order to check the system integrity and its correct working Firmware for MyChron 3 Plus Gold Kawasaki 2003 2004 2005 As your MyChron 3 Plus Gold Kawasaki has been designed both for street and track use and as the information needed are different MyChron 3 Plus Gold Kawasaki is equipped with a special firmware version which provides you a second virtual dashboard When you are driving on a street the display is set to street mode and shows the following ee MANNI o 1 parameters il Pr Xf e RPM graphical bar settable upper limit m iC e RPM digital value Battery voltage
8. ensor type you can choose in a long list of predefined sensors or set a custom sensor selecting Custom sensor manager Moreover you can set channel name and sampling frequency When all sensors have been set please press Configuration button Configuration window shown in Figure 22 allows you to set shift lights and alarm treasure value to change the unit of measure to modify speed parameters etc Figure 21 Race Studio 2 Channels window Figure 22 Race Studio 2 Configuration window Installation documentation MyChron 3 Plus Gold plug and play kit Kawasaki ZX6R ZX6RR Version 1 00 9 LLL 1 Speed The speed sensor on your Kawasaki bike is installed on the jackshaft that connects the gearbox to the pinion The number of magnets installed on the jackshaft is 4 The wheel circumference written in the proper cell is an equivalent circumference calculated using the following formula Wheel Circumf N Np Pinion teeth number N N Crown teeth number C Equiv Circumf Using the default values for crown pinion teeth number and wheel circumference the equivalent circumference is 824 mm 32 44 inches If you change the pinion or the crown and you do not want to manually compute the equivalent circumference please refer to Equivalent Circumference compute paragraph 2 Shift lights The values described in the 5 cells may be modified by in order to switch on
9. eral mirrors are fixed to the bikes chassis through 2 screws fixed to a little internal chassis This chassis is covered by a little fairing and to remove this last one you need to remove the screw circled in Figure 2 Please repeat this operation on both sides of the bike Figure 2 Lateral screw to remove Installation documentation MyChron 3 Plus Gold plug and play kit Kawasaki ZX6R ZX6RR Version 1 00 2 Once removed the external lateral screw of Figure 2 and the plastic fairing please remove the two screws highlighted with two arrows in Figure 3 that fix the lateral mirror to the bike chassis and the screw circled in Figure 3 that fixes the stock dash to a little internal chassis It is now possible to remove the lateral mirror Please repeat this operation for both mirrors Figure 3 Lateral mirrors screws INSTALLATION STEP 2 Removing the stock dash The second installation step consists in a gt removing the stock dash E The stock dash is fixed to a little internal e chassis and to remove it you need to unthread the same chassis In Figure 4 aa are circled the three screws that fix O chassis and stock dash to the bike Please wi i unscrew them k yrs Safe ma z ii m J 7 d P i z is gt _ a A i a k f wl Figure 4 Location of the little internal fairing screws Before removing the stock dash you need to unplu
10. g the stock wirings connector In Figure 5 you see the connector To unplug it please press the little black tongue highlighted with an arrow in the figure and unplug the connector 1 It is now possible to unthread the chassis where the stock dash is fixed together with the same dash Figure 5 the on board wiring connector Installation documentation MyChron 3 Plus Gold plug and play kit Kawasaki ZX6R ZX6RR Version 1 00 3 Once the chassis and the stock dash have been unthread from the bike you need to separate one from the other Please unscrew the three screws circled and highlighted with an arrow in Figure 6 When the stock dash has been separated from the chassis please remount the chassis on the bike without any dash using the screws you removed before see Figure 4 Figure 6 screws that fixes the stock dash INSTALLATION STEP 3 Assembling the kit The third installation step consists in assembling MyChron 3 Plus Gold kit First of all please fix the anchor plugs you find in the kit on the bottom holes of the bracket as in Figure 7 The other four holes circled in the figure on the right are used to fix MyChron 3 Plus Gold to the same bracket The kit You receive has already mounted the four anti vibration mountings on the back of your MyChron 3 Plus Gold Install your MyChron 3 Plus Gold on the aluminium bracket fixing the bracket to MyChron 3 in correspondence of the 4 anti
11. m are e HIGH gt LED none gt Value 300 e LOW gt LED 3 gt Value 150 corresponding to the stock dash fuel reserve value 7 Channel 4 Alarm MyChron 3 Gold Kawasaki you may set the proper threshold values corresponding to the sensor you have installed on channel 4 MyChron 3 Plus Kawasaki 4 channel is used for turn signal Please do NOT modify the threshold values or you might not see the turn signal on the display Default values are e HIGH gt LED 4 gt Value 380 e LOW gt LED none gt Value 0 8 Gear sensor Kawasaki plug amp play kit samples the gear from an on board neutral sensor installed in the gearbox Do NOT modify gear sensor configuration set to calculated with neutral signal Installation documentation MyChron 3 Plus Gold plug and play kit Kawasaki ZX6R ZX6RR Version 1 00 10 HD Please note if you notice that engaged gear number shown on your display does not correspond to the really engaged one you need to re start gear calculation procedure For more information concerning the gear calculation procedure please refer to MyChron 3 Plus Gold user s manual Once you set the desired input channels on your MyChron 3 Gold and or you set the desired threshold values for the alarm led of the shift lights to transmit the configuration to the logger please press OK button and then Transmit button on the next screenshot ATTENTION before transmitting the configurati
12. ng MyChron 3 Plus Gold you do not have to cut bend or drill anything each component of the kit has been designed to be plug and play The gauge has to be connected to the standard head light using the bracket supplied with the system The bracket is made in anodized Aluminum lightweight and mechanically resistant Installation documentation MyChron 3 Plus Gold plug and play kit Kawasaki ZX6R ZX6RR Version 1 00 1 LLL GENERAL NOTES READ THIS BEFORE INSTALLING THE SYSTEM e Do not cut any wiring the wiring supplied with the kit is plug and play e Please be careful not to damage the on board connectors when plugging unplugging them In the following pages is described how to correctly manage them e If You bought a MyChron 3 Gold and you want to connect the TPS cable please do not install it when the engine is hot because the on board TPS connecior is quite near to the engine and you can burn yourself e Be careful not to loose screws and washers nor to damage the fairing when installing uninstalling it INSTALLATION STEP 1 Removing the front transparent fairing and the lateral mirrors The first installation step consists in removing the bike front transparent fairing and the lateral mirrors The front transparent fairing is fixed to the bike chassis through 6 screws circled in Figure 1 Please unscrew them and remove the front transparent fairing It is now necessary to remove both lateral mirrors The lat
13. nput channel use Race Studio 2 Ch 3 Fuel level Ch 3 Free input channel use Race Studio 2 Ch 4 Turn signal Ch 4 Free input channel use Race Studio 2 Gyroscope Use Race Studio 2 To correctly configure your gauge and use Race Studio 2 please follow these instructions Run Race Studio 2 and select the M3 Auto Moto Plus Gold XG pushbutton in the buttons toolbar Press button System manager and then New button the screenshot shown in Figure 19 is prompted Please set all the configuration parameters Logger type vehicle name speed temperature and pressure unit of measure and then press button OK Figure 19 Race Studio 2 New configuration Installation documentation MyChron 3 Plus Gold plug and play kit Kawasaki ZX6R ZX6RR Version 1 00 8 System manager window is prompted on your monitor as shown in Figure 20 In order to correctly configure the input channels please select a configuration among the available ones in Figure 20 for instance there are 7 available configurations the yellow highlighted is the selected one and press button Channels The screenshot in Figure 21 is prompted MyChron 3 Plus Kawasaki The logger has no free channels this page is asummary you can change nothing MyChron 3 Gold Kawasaki The logger has 3 free input channels CH 2 CH 3 and CH 4 Clicking in the correspondent cell row CH_2 CH_3 CH_4 column s
14. on please ensure that the logger is switched on and connected to a switched on PC as shown in Figure 23 On Il a az gt O AQOUAIS N l Ww wa L Cee Figure 23 How to connect the logger to the PC MyChron 3 Plus Kawasaki owners Once you modified the desired configuration parameters and you transmitted the configuration your logger is ready for street and track use MyChron 3 Gold Kawasaki owners lf you have installed a gyroscope to map tracks and or a fork travel potentiometer or a rear shock travel potentiometer these sensors have to be calibrated to sample correct data Please click on Calibrate button the screenshot shown in Figure 24 appears The sensors are divided in 2 categories the to be auto calibrated sensors and the to be calibrated ones The to be auto calibrated sensors are e Gyroscope Figure 24 Race Studio 2 Calibration window e Potentiometer distance The to be calibrated sensors are e Zero based potentiometer e Mid zero potentiometer Please refer to the user s manual for further information concerning the calibration auto calibration procedure Once finished calibrating auto calibrating the sensors you have to tr
15. oo shown in Figure 11 This cable is a split one and is made of two connectors a male connector labelled as AIM M in Figure 11 and a female one labelled as AIM P in Figure 11 If you want to connect this cable please follow this procedure Figure 11 AIM TPS Cable Installation documentation MyChron 3 Plus Gold plug and play kit Kawasaki ZX6R ZX6RR Version 1 00 5 To find the stock TPS connector you need to remove the bike seat and to uplift the gas tank The bike seat is fixed to the bike with two screws hidden by two little lateral plastic chassis To remove them please unscrew the screw circled in Figure 12 and the two screws located on the other side of the bike When the little protective plastic chassis has been removed you need to unscrew the two screws that fix the seat to the bike The first screw is circled in Figure 13 while the second is specular on the other side of the bike When the bike seat has been removed it is necessary to uplift the bike gas tank In Figure 14 is circled the screw that fixes the gas tank to the bike please unscrew it and uplift the gas tank using the bracket supplied with the bike Please remember not to do this installation when the bike is hot because the available space is quite reduced and you can burn yourself When you have uplifted the gas tank the bike is as in Figure 15 The TPS Connector is very deeply hidden behind the engine on th
16. play unit and components the only required maintenance is periodical software and firmware upgrading To know if a new software firmware version has been released by AIM please connect to our website www aim sportline com and go to Software Download page If a new software firmware version has been released please download and run it and then follow carefully the instruction prompted on your Pc monitor Installation documentation MyChron 3 Plus Gold plug and play kit Kawasaki ZX6R ZX6RR Version 1 00 14
17. the led at the desired RPM value The 5 default values are the proper ones for a Kawasaki ZX 10R If you have a Kawasaki ZX 6R 6RR we suggest you to set these value starting from Led 1 onward 14 000 14 300 14 500 14 800 15 000 3 RPM Please DO NOT modify the Multiply factor the default value is 1 In order to change the RPM scale upper limit please select the desired value among the 7 default ones For a Kawasaki ZX 6R 6RR we suggest to set it to 16 000 4 Channel 1 Alarm As previously described Channel 1 is used to sample water temperature The alarm for Channel 1 is defined as a Maximum alarm and the led is switched on when water temperature is higher than the threshold value The default value is 90 C 5 Channel 2 Alarm MyChron 3 Gold Kawasaki you may set the proper threshold values corresponding to the sensor you have installed on channel 2 MyChron 3 Plus Kawasaki the 2 channel is used for oil pressure Please do NOT modify the threshold values The default values for this alarm are e HIGH gt LED none gt Value 5 e LOW gt LED 2 gt Value 2 5 6 Channel 3 Alarm MyChron 3 Gold Kawasaki you may set the proper threshold values corresponding to the sensor you have installed on channel 3 MyChron 3 Plus Kawasaki the 3 channel is used for fuel level Please do NOT modify the threshold values otherwise you might run out of petrol The default values for this alar
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