USER`S MANUAL PUSH-BUTTON TRANSMITTER
Contents
1. 13 D IKUSI 5 4 Locating Break downs The transmitter and receiver both have status monitoring LEDs which help to identify irregularities The most common signals are contained in the tables below TRANSMITTER LED MEANS Green double flashing Transmitter ready for start up Transmitter transmitting normall Red flashing Battery level low Red double flashing Transmitter cannot start up because a manoeuvre command is present Solid red Transmitter failure RECEIVER In normal circumstances the 6 green LEDs and the 2 red LEDs associated with the STOP relays should be lighting If this is so press the transmitter manoeuvre buttons and observe the response of the output relays If the response is normal the problem is not related to the remote control equipment and the installation must be checked If any of the relays is not activated the problem is associated with the remote control equipment If this happens observe the appearance of the LEDs Relay Board HARD Board OK Failure in the relay or logic board Logic Board HARD Board OK Failure in board SIGNAL Green Radio signal present Channel free on the channel oe e D Green ID Code OK Not recognised ID Code If the problem is associated with the equipment please send both the transmitter and the receiver to the your Technical Assistance Service together with a description of the problem and the status of the LEDs TM60Bi 02 02 PAG 14 N IK2. Vdc Consumption 30 W Relays 230 Vac 8 A Protection IP55 The CB60 battery charger Power supply 230 Vac 10 50Hz optional 115 Vac 60 Hz or 24 Vdc The BTO6 batteries Voltage Capacity Charging temperature Autonomy TM6OBi 02 02 PAG 1 D IKUSI 2 SAFETY PRECAUTIONS These instructions must be read carefully in order to install and use the set properly and to keep it in perfect working condition and to reduce the risks of misuse Do not use this set on machines for the lifting of persons or in potentially explosive atmospheres Any use other than that specified in this manual is dangerous The following instructions must be strictly adhered to Important note To comply with FCC RF exposure compliance requirements this device and its antenna must not be co located or operating in conjunction with any other antenna or transmitter 2 1 What you must do Strictly adhere to the instructions for installation contained in this manual Make sure that the installation is carried out by professional and competent personnel Ensure that all site and prevailing safety regulations are fully respected Make sure that this manual is permanently available to the operator and maintenance personnel Keep the transmitter out of reach of unauthorised personnel Remove the transmission key when the set is not in use On starting each working day check to make sure that the STOP button and other safety measures are wo
3. this is not possible please request an antenna with cable extension TM60Bi 02 02 PAG 4 There are three ways to connect the receiver box to the crane s electrical installations gt Using multiwire cable gt Using a multipin connector in the receiver box gt Using a cable with a terminal multipin connector TME6O0Bi 02 02 PAG 5 Connect the power supply and the receiver outputs on the corresponding relay board plug in terminals Do this following the outputs diagram which is supplied with the set This diagram indicates the correspondence between the transmitter commands and the receiver outputs The KSTOP1 and KSTOP2 relays are in series and must be connected to the main contactor coil circuit The K2 START is activated once the start up command is held down The K1 SEC relay is a security relay which is activated when certain commands predefined as active on configuration of the set i e commands which give rise to manoeuvres are activated KSTOF I KSTOP2 A M O C gt O 2A 24V0C NEIRT 1A7250VAC Remember to connect the ground cable Only use fireproof cables for connections TM60Bi 02 02 PAG 6 WWW TY A cH w D IKUSI Select the appropriate voltage on the receiver 230 115 or 48 Vac TM60Bi 02 02 PAG 7 3 3 Starting up Proceed with caution the equipment may not be connected correctly which may lead to unfore
4. D IKUSI USER S MANUAL TM60 PUSH BUTTON TRANSMITTER VIGUBi 0 IKUSI reserves the right to modify this information without prior notification D IKUSI 1 DESCRIPTION 2 SAFETY PRECAUTIONS 2 1 What you must do 2 2 What you must not do 3 INSTALLATION 3 1 CB60 Battery charger 3 2 Receiver 3 3 Starting up 3 4 Spurious 4 USING THE SET 5 MAINTENANCE 5 1 Guarantee A ee O O NA WB WB DY YN PD k 5 2 Precautions N 5 3 Preventive maintenance ge 5 4 Identifying faults k D 5 5 Spare parts TM60Bi 02 02 PAG i D IKUSI 1 DESCRIPTION The TM60 1 and TM60 2 push button transmitter type radio remote control systems are designed for the remote control of hoists and cranes and are particularly suitable for applications when the operator needs to be able to choose the best location from which to carry out an operation The system consists of a transmitter for selecting commands and a receiver which is connected to the electrical system of the machine to be operated The system also comes with a battery charger and two rechargeable batteries The main specifications are as follows The TM60 Frequency band 405 a 475 MHz Response Time 100 ms Temperature range 20 a 65 C The T60 1 and T60 2 transmitters Transmission power Protection The R60 9 and R60 18 receivers Power supply 48 115 230 Vac 10 50 60 Hz Optional 12 or 24
5. USI 5 5 Spare parts BT06 Battery 2303691 CB60 Battery Charger 2303685 Power supply for CB60 230 Vac 1106018 Power supply for CB60 230 Vac UK 1106030 Power supply for CB60 115 Vac 1106029 B60 Strap 1175022 B60C Padded strap 1175030 C60C Padded belt 1175029 P60 Push button 2303660 CP60 Push button Cover 2303661 M60 1 0 1 Spring return toggle switch 2303662 S60 1 0 1 Maintained toggle switch 2303664 A60 Receiver Antenna 1119015 PA3BNC Antenna extension lead 1119020 Fuse 1105001 PS60 1 SM Upper push button section 2303601 PI60 1 Lower push button section 2303610 PS60 2 SM Upper push button section 2303606 P160 2 Lower push button section 2303615 TM6OBi 02 02 PAG 15
6. ay K1 SEC will also activate Check to make sure all the other manoeuvres work in this way Turn off the transmitter using the STOP button and make sure that on doing so the relays are deactivated and the DATA ID and SIGNAL LEDs go out Reconnect the power supply to the motors move to the usual work position and check to see if all the manoeuvres and the stop button are functioning correctly Remember that the receiver has several voltage powered circuits Even when the power has been cut off there is still a risk of electrical shocks TM6OBi 02 02 PAG 9 D IKUSI 3 4 Spurious The receiver is designed to become blocked if there is intense spurious disturbance arising from galvanic inductive or capacitive coupling thus preventing unwanted manoeuvres As a precautionary measure it is recommended that spurious preventing devices diodes capacitors RC circuits be fitted at the source of the disturoance These devices should be connected directly to the contactor coil terminals electro valves etc and can be obtained from the usual contactor suppliers If the equipment is installed on a vehicle with a friction power supply where electric arcs are produced as a result of defective contact an RC circuit should be fitted between each phase and earth Spurious preventing devices should also be fitted when installing the set on a spark combustion engine vehicle TME6O0Bi 02 02 PAG 10 D IKUSI To ensu
7. e in an industrial environment However we recommend you follow the instructions below to extend the life span of your remote control set Use the belt provided with the transmitter to prevent the transmitter from falling Do not clean the transmitter with solvents or pressurised water Use a damp cloth or soft brush Use and recharge the battery regularly Check every day that the STOP button is working Disconnect the receiver cables if soldering welding work is going to be carried out on the crane TM60Bi 02 02 PAG 12 D IKUSI 5 3 Preventive maintenance A few simple checks can bring to light certain defects which can later be the cause of subsequent break downs and which can be readily rectified We recommend the following checks to be made from time to time Transmitter gt Check the transmitters closing screws to make sure they are securely tightened gt Check the rubber protection seals on the transmitters command buttons from time to time Replace them if they are found to have deteriorated This will protect the unit s watertightness Keep the battery contacts clean Receiver Check to make sure the cable fixture screws are tight Check the contacts on the fuses and the fuse holders Check the connectors between the different receiver modules Check the state of the receiver antenna its connectors and cables Battery charger and batteries gt Keep all contacts clean TME6O0Bi 02 02 PAG
8. hould light up indicating that recharging is in process Complete recharging takes 12 hours but the batteries may remain in the charger for an unlimited period of time The capacity of the batteries decreases with use Their life span is estimated to be 500 recharging cycles but this depends largely on the conditions of use for which the following is recommended gt gt gt gt gt Do not recharge the battery until it is completely flat The transmitter indicates this Always charge the batteries at temperatures between 5 and 35 C Avoid short circuits between the battery contacts Do not carry charged batteries in tool boxes or next to other metal objects keys coins etc Always keep contacts clean Never leave batteries in direct sunlight PAG 3 3 2 Receiver Make sure that the crane is stopped for the entire duration of the assembly process keep the work area free and wear protective clothing Park the crane and position stop ends if these are not available use appropriate signs at a suitable distance so that it is not hit by other cranes on the same runway Check the power supply voltage and turn off the mains switch Find a suitable location for the receiver away from any intense radioelectric disturbance sources and install the receiver cabinet using 4 elastic absorbers M8 The receiver antenna must be placed free of shielding by metal parts which could obstruct reception of the signal If
9. re correct use of the equipment follow the instructions below Make sure the transmitter you are going to use is the right one identifying the machine on the identification label Attach the belt to the transmitter unit Its use is recommended to prevent the equipment from falling Introduce a charged battery turn the contact key and activate the transmitter To activate the system you must first pull out the STOP button the green LED should then give a green pulse then press the START button If you find that the STOP button has already been pulled out it is necessary to push it in and then pull it out again as this sequence will allow the check in of the STOP circuit If the unit has experienced a time out auto disconnection it is not necessary to repeat the STOP button procedure simply push the START button for 1 second The green LED should light up indicating that the transmitter has started transmitting From now on if any of the transmitters command buttons are pressed the corresponding manoeuvre will be activated To be able to start up the transmitter all the command controls associated with active manoeuvres must be in the neutral position not activated This is not the case for the selection functions When 4 minutes have passed and no active manoeuvre command has been activated the transmitter automatically switches off To start it up once more press the start button The transmitter is equipped with a circui
10. rking When in doubt press the STOP button Whenever several sets have been installed make sure the transmitter you are going to use is the right one Identify the machine controlled on the label for this purpose on the transmitter Service the equipment periodically When carrying out repairs only use spare parts supplied by IKUSI dealers gt gt gt gt gt gt gt gt gt 2 2 What you must not do Never make any changes to the set which have not been studied and approved by the manufacturer Never power the equipment other than with the specified power supply Never allow unqualified personnel to operate the equipment After use never leave the equipment ON Always use the contact key or the STOP button to avoid accidentally activating manoeuvres Do not use the set when visibility is limited Avoid knocking or dropping the set Do not use the set if failure is detected TM60Bi 02 02 PAG 2 D IKUSI 3 INSTALLATION 3 1 The CB60 battery charger TM60Bi 02 02 Connect the charger to the mains using the power source and cable supplied On installing the battery charger bear in mind that the batteries must be charged at temperatures over 5 C and that the power supply must be left on all night Also remember that the charger must not be left in direct sunlight as the batteries will not become fully charged at temperatures exceeding 35 C Place the batteries in the charger The LEDs s
11. seeable movements on starting up Once the receiver has been connected disconnect the power supply to the motors for example by removing the fuses and power on the receiver The following receiver LEDs should now light up POWER indicates that the power supply is correct HARD two LEDs on the relay board and on the logic board indicate the absence of defects on the boards L J_l Next place a charged battery in the transmitter and turn it ON To do this turn the contact key push and pull out the STOP button and push the start button The green LED should light up indicating that the transmitter is transmitting 1 LED 2 Manoeuvre button 3 Contact key 4 Start button 5 STOP button 6 Label for crane identification TM6OBi 02 02 PAG 8 On receiving a signal from the transmitter the following LEDs will light up on the receiver SIGNAL this indicates that it is receiving an RF signal at the working frequency DATA this means that the data received have a correct format ID this means that the receiver has recognised the transmitter s identification code Now the KSTOP 1 and KSTOP 2 relays will be activated K2 START relay is activated only meanwhile the start button is pushed mele OO C e EI an Ee gem o l aL Le Press on any of the transmitters manoeuvre buttons and its corresponding relay will be activated and its LED will light up In case of an active manoeuvre the safety rel
12. t for monitoring the battery level When this level drops below a pre established limit the transmitter LED starts to flash in red 5 minutes later the transmitter switches off and the machine s main contactor is deactivated During this time the load has to be located on a safe position To switch off the transmitter press the STOP button or turn off the contact key Remember that you are going to remote control a moving piece of machinery The safety instructions described in chapter 2 of this manual must be strictly adhered to TM60Bi 02 02 PAG 11 D IKUSI 5 MAINTENANCE 5 1 Guarantee IKUSI guarantees the TM60 remote control sets for a period of up to one year after the date of delivery This guarantee covers repairs and the replacement of defective pieces at our Technical Service Department Both the transmitter and receiver will be necessary if any repairs or replacements need to be carried out The guarantee does not cover damage resulting from the following transport incorrect installation repairs or alterations made to the equipment by personnel other than from IKUSI obvious misuse or incorrect maintenance of the equipment Our Technical Service reserves the right to evaluate break downs and damage Under no circumstances will IKUSI be held responsible for hold ups at work accidents or expenses incurred as a result of equipment malfunctioning 5 2 Precautions This equipment is designed for us
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