Manual - DMID1_Manual
Contents
1. TERMINAL 6 Relay Outputs Pins 1 up to 8 TERMINAL 6 connects electromechanical With 4 relays installed an 8 pin connector block is used relays to external applications Normally Open SP4 Common SP4 Normally Open SP3 Common SP3 Normally Open SP2 Common SP2 Normally Open SP1 Common SP1 Relay Modules with Four 5 A Form A Relays 1 2 5 6 Order Code Options NOD da WD Macro Sensors Tel 856 662 8000 DMI D1 Series 02 05 PANEL CUTOUT Case will mount in standard 1 8 DIN coutouts et 4mm fi 0 16 8 places i mm 312 H 8 places T Loose Fittin Ion M 92 mm 3 3 9mm ill Cutout spacers 3 62 0 15 typical Installation Procedure WARNING AC and DC power supply voltages are hazardous Make sure the power supply is isolated before connecting to the meter STEP A Prepare the Panel 1 Cut a hole in the panel to suit the panel cutout See panel cutout sizes above YRNAI Prog FRONT VIEW 1 8 DIN 96x48mm NIT MI ERA VI SIDE VIEW Straight thru Connector for meters with output board 20 mm 0 79 gt Panel adaptor plates are available to retrofit most existing panel cutouts 96 mm 5 3mm 461 0 21 as 8 78 g Max panel thickness 91 6 mm 3 6 DIN Cutout Spacer 4 7 mm 0 19 DIN Cutout Spacer STEP B Install the Meter TO2. AC 20 SENSO S Division Of Howard A Schaevitz Technologies Inc e 1 8 DIN Case peo fA Indicator ta 035 DMIDI e 3 button Front Panel Operation e 5 digit 7 segment 0 56 14 2 mm LED Display The easiest solution to single input LVDT display and control applications Introduction The DMI D1 Series is a DC LVDT Linear Variable Differential Transformer indicator that delivers precise measurement and indication for applications using a single DC LVDT input The 5 digit 7 segment LED display provides configuration setup prompts for DC LVDT parameters using intuitive easy to follow text menus Setup Options e Select 50 or 60 Hz supply frequency e Relays Up to four 5 amp e Select decimal point position setting with relays resolution to 0 0001 of any engineering i Analog Output unit Standard Fully scalable from 0 4 to 20 mA or reverse Options Single 0 to 10 V DC or reverse Calibration e Input Signal Calibration Perform 2 point zero and span input signal calibration setting e Analog Output Signal Calibration Display Zero Calibrate analog output milliamp or i Preprogrammed function voltage output low and high settings requires customer supplied switch to operate Analog Output Scaling Set the analog output low zero and high full scale range settings e Reset Display Value Preprogrammed function requires customer Setpoints supplied switch to op
3. P and buttons at the same time To Step 10 Step 9 Press P to enter the Calibration menu DMI D1 Series 02 05 Macro Sensors Tel 856 662 8000 From Step 9 Step 10 With DMI D1 Series connected to a multimeter DMI D1 Series displays CAL 151 This is the setting for analog Press oa eee output 1 I 5 Press P to start the calibration procedure Step 11 Ensure the low analog output signal reading CAL L on the multimeter display is 0 00 V DC If not correct press the OR button on DMI D1 Series until the reading on the multimeter display is correct Step 12 Save the low analog output signal setting Enter analog output high signal calibration Step 13 Ensure the high analog output signal reading CAL_h on the multimeter display is 10 00 V DC n na 30006 WEEECEEEEE anna UD TERMINAL 4 If not 10 00 V DC press the lt OR button on DMI D1 Series until the reading on the multimeter display is correct Step 14 Press P button to leave the CAL menu Step 15 Press p and buttons at the same time to return to the operational display Operational Display WWW macrosensors com 5 Connector Pinouts All external connections to DMI D1 Series is via the following six connector terminal blocks
4. PS1 Standard High Voltage option 115 V AC PS2 Optional Low Voltage option 24 V DC WWW macrosensors com 7 Macro Sensors Tel 856 662 8000 TERMINAL 5 connects an optional serial output module to external devices The Ethernet carrier Serial Outputs The standard carrier board supports a single or dual RS 232 or RS 485 ASCII ana a e Pins 1 up to 8 or Modbus serial card connected thru an RJ 11 socket Base T STANDARD CARRIER BOARD ETHERNET CARRIER BOARD J DEVICENET CARRIER BOARD im Pin No RS 232 ASCII or Modbus RJ 11 Socket RS 485 ASCII or Modbus RJ 11 Socket RJ 45 Socket 3 5 mm Pitch Single Output Dual Output Single Output Dual Output 10 100 Base T SGW Terminal pri i 1 Reserved for future use RXD1 Reserved for future use BI White Orange TXD Negative 24 V 2 Isolated Ground OV Isolated Ground OV Orange TXD Can negative Frias 3 5 VDC to power external converters 0 V1 5 VDC to power external converters 0 V1 White Green RXD N C 4 TXD Transmitted Serial TXD A High A Blue Can positive Screw Terminal 5 RXD Received Serial RXD B Low B White Blue E Positive 24 V 1 n er 5 6 Reserved for future use TXD1 Reserved for future use Al Green RXD Not applicable 7 Not applicable Not applicable Not applicable Not applicable White Brown ni Not applicable 8 Not applicable Not applicable Not applicable Not applicable Brown Not applicable
5. This menu allows you to calibrate the analog output s milliamp or voltage output to suit your application Calibrating the analog output requires setting the milliamp or voltage output low CAL_LO and high CAL_HI parameters using a multimeter connected to the analog output signal See Figure 1 for an DMI D1 Series to multimeter connection diagram The calibrated low and high outputs can be set anywhere between 0 3 to 21 mA for current or 0 3 V to 10 5 V for voltage Once the milliamp or voltage output is calibrated the analog output range can be easily rescaled zero and full scale using the analog output scaling mode without having to recalibrate the milliamp or voltage output The calibrated low and high milliamp or voltage output signal values follow the new span range See Analog Output Scaling and Calibration Example for more details Figure 1 Multimeter Connections 2 www macrosensors com Il Supply Frequency amp Decimal Point Start gt P 4 Secs P NO changes reqd Takes you into the Setup menu that provides selection for e Supply frequency 50 or 60 Hz e Decimal point position No dp 0 1 nput amp Analog Output Signal Calibration 0202310234 Calibration I P gt P Takes you into the Input Signal Calibratio
6. now available with Macro Sensors Dual Input LVDT Controller LVDT sensors can be applied in almost all engineering applications covering civil mechanical petrochemical power generation production aerospace defence and much more They can be used on production lines to automatically gauge products for quality control and product sorting In the power generation and petrochemical industries they can be used for example as servo position feedback on actuated equipment such as valves and dampers or for measuring turbine casing expansion Submersible units can be used in marine and offshore mining applications Sensors that meet military environmental standards have been applied to defence and aerospace applications DC LVDT 1 DC LVDT 2 CH2 View Mode ALIGNMENT TOOL Measured using two LVDT sensors at 90 DC LVDT 1 to CH1 Shown on Display DC LVDT 2 to CH2 Use View Mode to view CH2 Following are applications that show the power and versatility of Macro Sensors DMC D2 dual input differential measurement controller DC LVDT 1 DC LVDT 2 DC LVDT 1 DC LVDT 2 G Ga Gea Beg Bes oe LL 4 Operational Display Operational Display showing result of showing result of signal 1N signal 2 LVDT 1 LVDT 2 SLOPE INDEXING THICKNESS MONITORING Me
7. 1 to 5 Auto Sensing AC DC Power Supply Pins 1 and 2 DMI D1 Series 1 2 3 1 OMAN Oo WD i h 02 05 Negative Positive Signal Signal Excitation Excitation Not Connected Not Connected Not Connected Not Connected Not Connected Ground Shield Reset Display Value Lock Display Zero Hold Display Test and Reset Common AC Neutral DC AC Line DC Negative for Analog Output Positive for Analog Output Description Input Module ee N AS AOL AOZ o o T NF o NZ AA vuz a o G_o Vwoz wasn a o UNIVERSAL PROCESS INPUT MODULE IP07 By connecting Pin 1 lock to Pin 4 common with a remote spring return switch restores the display to the true calibrated value By connecting Pin 2 hold to Pin 4 common with a remote spring return switch zeroes the display Pin 3 display test and reset pin provides a test of the controller s display and resets the microprocessor when Pin 3 is connected to Pin 4 To activate the hold test and reset or lock pins from the rear of the controller the respective pins have to be connected to the common pin For further details on the function pins contact Macro Sensors The power connector supplies AC DC power to the controller via a standard high voltage or optional low voltage auto sensing power supply mounted on the main board
8. P VIEW To open rear cover use a small flat blade screw driver release catch on top jr or bottom of case and lever outwards 4 For additional strength extra Mounting Slide Clips can be ordered and doubled up Connector one behind the other P N 75 DMTCLIPF Socket Right angled Connector 11 8 mm 0 47 I PEELE 7 The 96x48 mm case is particularly suitable for mounting in mosaic panels or insulative panels up to 2 thick They can also stack mount 2 up in existing cutouts for 1 4 DIN 96x96 mm or 4 up in 1 2 DIN 96X192 mm 0 08 STEP C Connect the Cables Remove both mounting clips from the meter Q 1 Connect all input and output signal Push the meter into the panel cutout from the front of the panel Attach both mounting clips to the meter from the rear of the panel and push them towards the front of the panel until the meter is firmly held ANANAARARARY ANANARARRAAT Li Mg JANAAANAARARY AY Figure 5 DMI D1 Series Installation Sequence DMI D1 Series 02 05 Macro Sensors Tel 856 662 8000 cables to the connector pins See Connector Pinouts for details 2 Connect the power cables to the connector pins See Connector Pinouts for details WWW macrosensors com 9 Application Examples for the DMC D2 Series Dual Input DC LVDT Controller Differential measurements are
9. asured using two parallel DC LVDT sensors 1 2 Measured using two opposed DC LVDT sensors 1 2 DC LVDT 1 minus DC LVDT 2 Displayed Result DC LVDT 1 plus DC LVDT 2 Displayed Result For further information on Macro Sensors DMC D2 dual input differential measurement controller contact Macro Sensors and request 10 www macrosensors com Brochure DMC D2 Series User Manual DMC D2 Series Or go to www macrosensors com and download a pdf of either document from our free downloadable literature Macro Sensors Tel 856 662 8000 DMI D1 Series 02 05 Frequency CH 1 Decimal Point Position Input Signal ZEro SPAn Analog Output Signal A_OUT1 Calibration CAL_L CAL_h Scale Range Zero Full Scale U UL Setpoint Activation Values Lo 1 hi 1 Lo 2 hi 2 DMI D1 Series 02 05 Macro Sensors Tel 856 662 8000 www macrosensors com 11 WARRANTY Macro Sensors warrants that its products are free from defects in material and workmanship under normal use and service for a period of one year from date of shipment Macro Sensors obligations under this warranty are limited to replacement or repair at its option at its factory of any of the products which shall within the applicable period after shipment be returned to Macro Sensors facility transportation charges pre paid and which are after examination disclosed to the satisfaction of Macro Sensors to be thus defec
10. erate Four independent setpoints with individually configured setpoint actuation values preprogrammed for above or below activation e Lo 1 Lo 2 activates below value e hi1 hi 2 activates above value Table of Contents Specifications 1 Introduction ao 1 ConfigurationiMenutte nn 2 Setup Configuration Men Upeeewereree wert eres ee RSA 3 Input Signal Setup Proced res ees cma ae er aeea 4 Setpointsicor ea nea 4 Analog Outp t Procedures sasssa ne 4 Connector PINOULS avs cence seus e a a a 6 Installationiasta satira rana 9 Application Examples for the DMI D2 Dual Input Controller 10 Notes pra aa i Rn 11 DMI D1 Series 02 05 Macro Sensors Tel 856 662 8000 USER MANUAL DMI D1 Series DC LVDT Indicator Specifications General Digital Display 7 segment 0 56 14 2 mm LEDs Display Color Red Display Range 19999 to 99999 Display Update Rate 10 times per second Display Dimming 8 brightness levels Front panel selectable Polarity Assumed positive Displays negative Annunciators 6 red LEDs on front panel Overrange Indication Underrange Indication Front Panel Controls PROGRAM UP and DOWN buttons Power Supplies Standard high voltage AC power supply 115V AC Optional low voltage DC power supply 24V DC Environmental Operating Temperature 0 C to 50 C 32 F to 122 F Storage Temperature 20 C to 70 C 4 F to 158 F Relative Humidity 95 non conden
11. ion Mode Procedure In this example the analog output signal is scaled over a range of 50 to 3000 counts The analog output is then calibrated for a 0 to 10 V DC output Note In Steps 11 to 19 the analog output may be calibrated to other ranges such as 0 20 MA or 4 20 mA For current output the header on the analog output module has to be moved to the CURRENT position See the drawing on Page 8 on how to change the analog output from voltage default to a current output 4 WWW macrosensors com Macro Sensors Tel 856 662 8000 1 See Figure 1 Connect a multimeter to the analog output connector at the rear of the meter Terminal 4 Pin 3 positive Pin 2 negative 2 Make sure the multimeter is set to read the appropriate signal type volts or milliamps 3 Carry out the analog output scaling procedure to set zero and full scale settings 4 If required carry out the analog output calibration procedure to calibrate the millamp or voltage output low and high settings DMI D1 Series 02 05 Operational Display ni Step 1 Press the P button for 4 secs Step 2 Select Enter Step 3 Enter the Supply Frequency menu 60 he ga Step 4 Pass thru the Supply Frequency menu Step 5 Pass thru the Decimal Point menu Step 6 Press the f button 3 times to jump to the Output menu Step 7 Enter the Analog Output menu Step 8 Display scrolls PrESS P and uP Press
12. l reading CAL_h is t 99999 r shown the multimeter P 3JGGaC 4 Min counts If not correct press the OR L 19999 button on the DMI D1 Series until the reading on the multimeter display is correct Together t Max counts Together p L 99999 ree on men en mn JE Min counts Default 19999 l tn 99999 Min counts 19999 99999 Min counts 19999 99999 Min counts Default L 19999 Max counts Max counts Max counts Setpoint Activation The four setpoints are grouped together in two pairs e Setpoint Lo 1 SP1 and hi 1 SP2 e Setpoint Lo 2 SP3 and hi 2 SP4 Low setpoints Lo 1 and Lo 2 are programmed to activate on a falling signal below the setpoint activation setting High setpoints hi 1 and hi 2 are programmed to activate on a rising signal above the setpoint activation setting Rising LVDT ABOVE Signal Lo1 Lo2 ACTIVATION hi1 hi2 BELOW Falling LVDT Signal Input Signal Connection Technical Description See Figure 2 The process input module is designed to drive and condition the signal from a DC LVDT transducer The process input module also provides the 24V DC excitation to the DC LVDT UNIVERSAL PROCESS INPUT MODULE IP07 DC LVDT Input Connection to DMI D1 Series Analog Output Scaling and Calibration Example Analog Output Calibrat
13. lay zero is initiated from a remote switch not supplied connected across the common and hold pins at the rear of the controller Terminal 2 Pin 4 Common Pin 2 Hold The reset display value function is used to restore the true calibrated value on the display Reset display value is initiated from a remote switch not supplied connected across the common and lock pins at the rear of the controller Terminal 2 Pin 4 Common Pin 1 Lock The display zero value and reset display value are not retained during a power outage The display zero and reset display value functions are often used for cut measure and trim applications DMI D1 Series 02 05 Setup Configuration Menu Supply Frequency amp Decimal Point START gt P 2m Default e gt gt bration Example using the t zero value buttons Press the P prampieisenson A Max counts 99999 Mi 19999 zero POSITION M counts Example using the buttons Press the P Adjust the sensor to the required zero position Adjust the display value button to accept the sensor s new Adjust the sensor to the required span position Adjust the display value button
14. located at the rear of the controller e Terminal 1 DC LVDT Input Signals e Terminal 2 Function Pins e Power AC DC Power Supply The DMI D1 Series uses plug in type screw terminal connectors for most input and output connections an RJ 11 phone e Terminal 5 Serial Output optional connector for the optional RS 232 or RS 485 serial outputs and e Terminal 6 Relay Output Module an RJ 45 phone connector for the optional Ethernet output e Terminal 4 Analog Output optional TERMINAL 6 TERMINAL 5 TERMINAL A Serial Output Analog Output Output Module All output modules use up to 8 pins except the multi I O module which uses 26 pins Dual Analog Output ONLY Input Module uN Function Pins 1 2 3 4 5 LOCK HOLD TEST COM CAPTURE Rear Panel Pinout Diagram WARNING ac and pc input signals and power supply voltages can be hazardous Do not connect live wires to screw terminal plugs and do not insert remove or handle screw terminal plugs with live wires connected Macro Sensors Tel 856 662 8000 DMI D1 Series 02 05 Connector TERMINAL 4 Pin Name Description TERMINAL 4 connects the analog output module to external devices A single 0 4 to 20 mA standard or optional 0 to 10 V DC is Analog Outputs Supported on the standard Ethernet or DeviceNET carrier board Pins 1 to 3 TERMINAL 1 Input Signals Pins 1 up to 1 TERMINAL 2 Function Pins Pins
15. n menu that provides selection for e 2 point input signal calibration with zero and span settings e Analog output signal calibration that provides analog output signal 0 4 20 mA or 0 10 V low and high calibration settings Analog Output Signal Range Scaling Takes you into the Analog Output Signal Range Scaling menu and allows 1 you to set the low and high range settings for the calibrated analog output signal Takes you into the Setpoints menu and allows you to set the setpoint activation value for the four setpoints Setpoint Lo 1 and Lo 2 activate below the setpoint activation value so that when the signal falls below the Lo 1 or Lo 2 value Lo 1 or Lo 2 activates Setpoint hi 1 and hi 2 activate above the setpoint activation value so that when the signal rises above the hi 1 or hi 2 value hi 1 or hi 2 activates Analog Output Scaling The analog output module is a standard single channel programmable isolated 16 bit analog output that can be scaled to any desired span between 199999 to 999999 display counts using the analog output scaling menu Optional dual channel 0 10 V DC analog output module is also available Macro Sensors Tel 856 662 8000 Display Zero and Reset Display Value DMI D1 Series has been programmed with a display zero and reset display value function The display zero function is used to zero the display when the sensor is in any position Disp
16. sing at 40 C 104 F Mechanical Case Dimensions 1 8 DIN 96x48 mm 3 78 x 1 89 Case Depth 137 mm maximum 5 39 Case Material 94V 0 UL rated self extinguishing polycarbonate Weight 11 5 oz 0 79 Ibs 14 oz 0 96 lbs when packed Approvals CE As per EN 61000 3 4 6 and EN 61010 1 LVDT Input Excitation Voltage 24 V DC Temperature Coefficient 50 ppm C of full scale typ LVDT Input 1M input impedance Analog to Digital Dual scope 17 bipolar converter Output Rate 10 Hz averaged response output Line Frequency Rejection 50 60 Hz noise rejection Relays Plugs into carrier board from rear Four 5 A Form A Relays Form A Relay Specifications 5 A 240 VAC Isolation 3000 V UL and CSA listed WWW macrosensors com 1 Configuration Menu OPERATIONAL DISPLAY The Configuration Menu shown opposite is a flow diagram of the DMI D1 Series configuration menus and describes the settings and parameters that can be applied in each menu Supply Frequency amp Decimal Point The supply frequency and decimal point menu allows you to configure e The power supply frequency 50 or 60 Hz 60 Hz is the factory default setting e The position of the decimal point No decimal point 0 1 0 12 default 0 123 0 1234 0 12345 Calibration The DC LVDT input signal calibration menu allows you to perform a 2 point zero and span calibration of the input signal Analog Output Calibration
17. tive The warranty shall not apply to any equipment which shall have been repaired or altered except by Macro Sensors or which shall have been subjected to misuse negligence or accident In no case shall Macro Sensors liability exceed the original purchase price The aforementioned provisions do not extend the original warranty period of any product which has been either repaired or replaced by Macro Sensors AC 2O SENSORS Division Of Howard A Schaevitz Technologies Inc 7300 U S Route 130 North Bldg 22 e Pennsauken NJ 08110 1541 Tel 1 856 662 8000 Fax 1 856 317 1005 Email lvdts macrosensors com Web www macrosensors com Macro Sensors Tel 856 662 8000 USER S RESPONSIBILITY We are pleased to offer suggestions on the use of our various products either by way of printed matter or through direct contact with our sales application engineering staff However since we have no control over the use of our products once they are shipped NO WARRANTY WHETHER OF MERCHANTABILITY FITNESS FOR PURPOSE OR OTHERWISE is made beyond the repair replacement or refund of purchase price at the sole discretion of Macro Sensors Users shall determine the suitability of the product for the intended application before using and the users assume all risk and liability whatsoever in connection therewith regardless of any of our suggestions or statements as to application or construction In no event shall Macro Sensors liabilit
18. to accept the sensor s new Max counts 99999 span value Example Sensor t EE SPAN POSITION Min counts 19999 i P Set the counts required to be displayed for the calibrated low analog output value using the P button to accept the new high v te alue buttons Press the SEEE Default Set the counts required to be disp high analog output value using the P button to accept the new low value ayed for the calibrated buttons Press the DMI D1 Series 02 05 Macro Sensors Tel 856 662 8000 Max counts 99999 Min counts 19999 Max counts 99999 Min counts 19999 t ERG P PrESS P And uP x2 se cai Scrolls across display DMI D1 Series Connected to Multimeter ca ca Ensure the correct low analog Mar Couns output signal reading CAL_L is t 99999 shown on the multimeter 3 P 4 Min counts If not correct press the OR 19999 button on the DMI D1 Series until the reading on the multimeter display is correct om Ensure the correct high analog rat output signa
19. y in law or otherwise be in excess of the purchase price of the product Macro Sensors cannot assume responsibility for any circuitry described No circuit patent or software licenses are implied Macro Sensors reserves the right to change circuitry operating software specifications and prices without notice at any time For product details visit Macro Sensors 2004 All rights reserved DMI D1 Series 02 05
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