CC-Link System Spring Clamp Terminal Block Type Repeater Hub
Contents
1. 2 Remote I O Remote vo 3 station station ETEY am 5 For 1 to 5 shown in the above read the following cautions on connections 1 For the segment connected to the trunk line side of the AJ65BTS RPH connect a terminating resistor to the module connected at the end Select a type for terminating resistor in accordance with the type of the connected communication cable For details refer to the manual of the module connected 2 Do not connect any terminating resistor to the AJ65BTS RPH when the trunk line side is connected to a station that is not located at the end of the segment In addition connect the shielding wire of the CC Link dedicated cable to SLD of each module and ground both ends via FG The interval between SLD and FG is connected in the module in advance 3 Connect the included terminating resistor to the AJ65BTS RPH when the trunk line side is connected to a station that is located at the end of the segment Select a type for terminating resistor in accordance with the type of the connected communication cable For details refer to Section 2 2 In addition connect the shielding wire of the CC Link dedicated cable to SLD of each module and ground both ends via FG The interval between SLD and FG is connected in the module in advance 28 4 Connect the included 110Q terminating resistor to the module l2. Repeater MWOSBTS RPH z Segment 2nd stage 2 zl H Local stati 110Q built in 3 Remote p evice station Remote z f 1 0 station a Terminating resistor Terminating resistor Terminating resistor Terminating resistor 110Q indispensable 3 1102 indispensable 3 1109 indispensable 3 1 The transmission speed of each segment must be matched with that of the master station 2 2 stages of segments max are allowed to be used 3 The 130Q terminating resistor is not usable for a segment connected on the branch line side of the AJ65BTS RPH Use the 110Q terminating resistor that is included with the AJ65BTS RPH 2 2 Applicable system This section describes usable modules and cables 1 Modules connectable on the branch line side The types of the modules connectable on the branch line side of the AJ65BTS RPH are shown below Table 2 1 Modules connectable on the branch line side Category Module types Remote O station Remote device station Slave station Intelligent device station Local station AJ65BTS RPH AJ65FBTA RPH Repeater AJ65SBT RPT AJ65SBT RPS RPG AJ65BT RPI 10A 10B AJ65SBT CLB 2 Applicable communication cables The communication cables connectable to the AJ65BTS RPH are shown below Table 2 2 Applicable communication cables
3. Connector Applicable cable Terminal name resistance CC Link version Name CC Link dedicated Ver 1 00 high performance cable Trunk line side CC Link dedicated cable Ver 1 10 CC Link dedicated cable Ver 1 00 CC Link dedicated cable Branch line side Ver 1 10 CC Link dedicated cable POINT The master station and stand by master station can not be connected to the branch line side 2 3 Cautions on system configuration 1 Conditions of usable master module When the AJ61BT11 A1SJ61BT11 AJ61QBT11 and A1SJ61QBT11 modules are used those of the functional version B or later must be employed Use the master module bearing the version 9707 B or later in the DATE column of the name plate as shown in the figure below When the QJ61BT11N QJ61BT11 module are used any module can be used irrespective of the version a Rating plate of AJ61BT11 or AJ61QBT11 CC Link MELSE MITSUBISHI PROGRAMMABLE CONTROLLER Year and month of manufacture Use a master module of 9707 or later ATE lyymm O Function version D m Conformed standard a MITSUBISHI ELECTRIC CORPORATION MADE IN JAPAN BD982C077H01 MITSUBISHI Year and month of manufacture MODEL Use a master module of 9707 or later t i Function version F JF Conformed standard APOWER DATED A MITSUBISHI ELECTRIC CORPORATION
4. OR LIABILITY BASED ON CONTRACT WARRANTY TORT PRODUCT LIABILITY FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS PRECAUTIONS OR WARNING CONTAINED IN MITSUBISHI S USER INSTRUCTION AND OR SAFETY MANUALS TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT Prohibited Application Prohibited Applications include but not limited to the use of the PRODUCT in Nuclear Power Plants and any other power plants operated by Power companies and or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT Railway companies or Public service purposes and or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User Aircraft or Aerospace Medical applications Train equipment transport equipment such as Elevator and Escalator Incineration and Fuel devices Vehicles Manned transportation Equipment for Recreation and Amusement and Safety devices handling of Nuclear or Hazardous Materials or Chemicals Mining and Drilling and or other applications where there is a significant risk of injury to the public or property A 5 Notwithstanding the above restrictions Mitsubishi may in its sole discretion authorize use of the PRODUCT in one or more of the Prohibited Applications provided that the usage of the PRODUCT is
5. Power supply off RUN Module is operating normally Module is not operating normally SD LINK IN OUT Data are being sent to the LINK IN or LINK OUT of the trunk line Data are not being sent to the LINK IN or LINK OUT of the trunk line RD LINK IN OUT Data are being received from the LINK IN or LINK OUT of the trunk line Data are not being received from the LINK IN or LINK OUT of the trunk line ON Transmission rate setting out of range error or communication error occurred Flickering Terminating resistor is missing The module OFF and CC Link cables are affected by noise Or the transmission rate was changed after power up Module is operating normally RD LINK 1 to 8 ON OFF Data are being received from the LINK1 to 8 of the branch line Data are not being received from the LINK1 to 8 of the branch line 25 Transmission rate setting switch Table 4 2 Names and settings of parts 2 3 Application Set the transmission rate of the module set to 0 at the time of delivery Ensure to set the transmission rate at a speed specified below Transmission rate of the trunk line side is identical with that of the branch line side Setting value Transmission rate bps 0 156k 1 625k 2 5M 5M 2 3 4 10M Other than 0 to 4 Cannot be set If set to other than 0 to 4 the ERR LED is turned
6. Segment 2nd stage Master station eo AJ65SBT RPS or AJ65SBT RPG Two modules one set AJ65BT RPI Two modules lt one set Remote station Segment Segment 1st stage Segment 2nd stage i Combination pattern 9 Master station Segment AJ65BTS RPH One module Segment 1st stage AJ65FBTA RPH One module Bo 838 8 Segment 2nd stage Remote station sonar 86 11 3 SPECIFICATION 3 1 General specifications The General specifications of the AJ65BTS RPH are shown below Table 3 1 General specifications Specifications Operating ambien 0 to 55 C temperature Storage ambien 20 to 75 C temperature Operating ambien humidity 10 to 90 RH non condensing Storage ambien humidity Constant Half Sweep Frequency acceleration amplitude count 5 to 8 4Hz 3 5mm 10 times with JISB intermittent 84 to Cachin Vibration yr 2 X Y Z resistance ea vibration 150Hz Sems directions Compliant Under 61131 2 Under 5 to 8 4Hz continuous 8 4 to 2 vibration 150Hz 4 9m s Shock Compliant with JIS B 3502 and IEC 61131 2 resistance 147m s2 3 times each in 3 directions X Y Z Operating No corrosive gases atmosphere Operating altitude 0 to 2000m Installation H Inside a co
7. none Transmission rate Can select from 156kbps 625kbps 2 5Mbps 5Mbps 10Mbps No of connectable slave stations The total number of modules connected to a trunk line and branch line shall conform to the maximum number of connectable modules of the master module used For details refer to the user s manual of the master modules used Max No of modules connected to the trunk line 64 Refer to Section 2 3 2 Connection position Trunk i A No restriction compliant with the CC Link specifications line side Branch fi gt Connect to the end of the branch line segment end line side Max number of stages connected to configure segmen AJ65BTS RPH only Refer to Section 2 3 3 2nd stage Combination of AJ65BTS RPH and AJ65SBT RPT Refer to Section 2 3 4 3rd stage Combination of AJ65BTS RPH and one of AJ65FBTA RPH AJ65SBT RPS RPG or AJ65BT RPI Refer to Section 2 3 4 2nd stage Max transmission distance of each segmen Varies according to transmission rate Refer to Section 3 4 Terminating resistor Trunk A 1109 or 1309 can be selected line side Branch line side 1109 built in Terminal block Spring clamp terminal block Applicable cable size AWG 24 to 12 0 5 to 1 78mm single cable 0 2 to 2 5mm stranded cable Applicable solderless terminal Refer to table 3 3 14 Table 3 2 Perfor
8. Industries Ltd Private Bag 2016 ZA 1600 Isando South Africa Tel 27 11 928 2000 Country Region Sales office Tel China Taiwan Korea Singapore Thailand Indonesia India Australia Mitsubishi Electric Automation China Ltd 4 F Zhi Fu Plazz No 80 Xin Chang Road Shanghai 200003 China Tel 86 21 6120 0808 Setsuyo Enterprise Co Ltd 6F No 105 Wu Kung 3rd Rd Wu Ku Hsiang Taipei Hsine Taiwan Tel 886 2 2299 2499 Mitsubishi Electric Automation Korea Co Ltd 1480 6 Gayang dong Gangseo ku Seoul 157 200 Korea Tel 82 2 3660 9552 Mitsubishi Electric Asia Pte Ltd 307 Alexandra Road 05 01 02 Mitsubishi Electric Building Singapore 159943 Tel 65 6470 2480 Mitsubishi Electric Automation Thailand Co Ltd Bang Chan Industrial Estate No 111 Moo 4 Serithai Rd T Kannayao A Kannayao Bangkok 10230 Thailand Tel 66 2 517 1326 P T Autoteknindo Sumber Makmur Muara Karang Selatan Block A Utara No 1 Kav No 11 Kawasan Industri Pergudangan Jakarta Utara 14440 P O Box 5045 Jakarta 11050 Indonesia Tel 62 21 6630833 Messung Systems Pvt Ltd Electronic Sadan NO III Unit No15 M I D C Bhosari Pune 411026 India Tel 91 20 2712 3130 Mitsubishi Electric Australia Pty Ltd 348 Victoria Road Rydalmere N S W 2116 Australia Tel 61 2 9684 7777 A MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPA
9. module to the DIN rail securely and push the module into the DIN rail Push the module until the lower hook of the module clicks DIN rail 4 When installing the AJ65BTS RPH module on the control panel to improve the ventilation and facilitate the replacement of the module provide a distance of 60 mm 2 36inch or longer between the upper and lower surfaces of the module and the structural members or parts 20 5 Install the AJ6E5BTS RPH module on a flat smooth surface If there are irregularities on the installation surface undue force may be applied to the printed circuit boards and the boards may be damaged 6 Depending on the grounding condition of the system a high frequency noise may occur between the systems When these systems are connected through CC Link communication cables a communication error may occur by the mixing of noise into the repeaters If the high frequency noise occurs between the systems connected through the cables of 10 m 32 79ft or shorter take either of the measures specified below Method1 Connect the systems through cables of 2 mm or larger across FG terminals of the remote station in each system or across grounds of the control panel to which the remote station is grounded Method2 Use CC Link cables of 10 m 32 79ft or longer between the systems System 1 System 2 Control panel which may produce noise Repeater Hub AJ65BTS RPH Remote sta
10. on and data are not transferred Power terminal block Connects the module power supply 24V DC and the ground cable FG Functional Ground Terminals are assigned as ollow S pou 24V 24V ao 24G 24G aod NC NC leon AFG AFG FG FG NC 24V 24V aci AFG AFG Communication terminal block Trunk line side Connects the transmission Terminals are assigned as ines on the trunk line side LINK IN OUT ollows aQ aQ cous aoa 26 Communication terminal block Branch line side Table 4 2 Names and settings of parts 3 3 Connects the transmission Terminals are assigned as DA DB DG SLD Application ines on the branch line side LINK 1 to 8 follows Module fixing hole e for fixing he module Terminal block fixing screw or fixing the terminal block POINT Set the same transmission rate as that of the master station 27 4 4 Connection of module through CC Link dedicated cable The method of connecting the AJ65BTS RPH module to the CC Link system through the CC Link dedicated cable is shown below Master station Remote I O Intelligent device aa station station Repeater I mma AJ65BTS RPH g S Repeater ca AJ65BTS RPH
11. 1 For use of bar terminals the cable can be inserted without pressing the open close button IS D Insertion hole ope ioe gt bittor U b Disconnecting the cable While fully pressing the open close button with the flat head screwdriver pull out the cable 4 2 2 Installation environment For installation environment refer to Section 3 1 23 4 3 Names and settings of parts The names of parts of the AJ65BTS RPH module indication statuses of LEDs and settings of switches are described below 1 2 6 MTSE Amero EAFA B RATE lo xe A UN SD RDERR RDI RD2 RDS RD4 RDS RDS RD7 RDS A Dna a Lee ko Le OXE Oe LN G an ECs LO 2 4S _ AS JO AS 8 7 zje eol slojqsloldsloldailoldsilo dalo dslto dalo zo x e0200 OLl slO qslo qslojqalo d slo qalojqalo qslojq alo Pr eo el ecelo oeoo sold silojqslo qsojgs o ea ecen jal alolqaloldaioldaio aatolgatio g sio qallolg aio SS SO Sl YS S o YS SSI Out t J v 6 3 4 5 24 Operation status display LED Table 4 2 Names and settings of parts 1 3 Application Check for the module condition by observing the state of lighting of the LED LED Name Application POWER Power supply on
12. 1set 2 1set 4 2set 2 1set 2 1set 2 1set 2 1set 2 1set POINT For the CC Link system up to 2 repeater types can be used in combination Using 3 models or more is not allowed When repeaters are connected in the same segment by link wiring up to 64 modules can be connected For details refer to the user s manual of the master module used Ex A CC Link system with combination pattern 3 is built Master station Up to 64 modules can be connected in a segment Segment AJ65BTS RPH Segment 1st stage Segment AJ65BT RPI 2nd stage ZE b B cacao Remote station For combination pattern 3 Segment S 4 2 sets or more AJ65BT RPIs 3rd stage are not connectable a Combination pattern 1 Master station a AJ65BTS RPH or AJ65FBTA RPH One module AJ65BTS RPH or AJ65FBTA RPH Two module one set Remote station Segment Segment 1st stage Segment 2nd stage Segment 3rd stage b Combination pattern 2 Master station AJ65BTS RPH or AJ65FBTA RPH One module AJ65SBT RPS or AJ65SBT RPG Two modules one set Remote station Segment oo aa o
13. BT RPI 10A 10B Abbreviation of AJ65BT RPI 10A AJ65BT RPI 10B type CC Link system space optical repeater module I65SBT CLB Abbreviation o module AJ65SBT CLB CC Link CC Link LT bridge Segmen System between terminating resistors connected to each other through cross over cables The conventional CC Link system can be said to be configured with one segment Master station Station to control the data link system One station is required for each system Local station Station which has a sequencer CPU and can communicate with the master station and the other local stations Remote I O station Remote station processing only information in unit of bit AJ65BTB1 16D AJ65SBTB1 16D etc Remote device station Remote station processing only information in unit of bit and in unit of word AJ65BT 64AD AJ65BT 64DAV AJ65BT 64DAI etc Remote station Generic name of remote I O station and remote device station Controlled by the master station Intelligent device station Station allowing transient transmission such as AJ65BT R2 Including local stations Repeater Module for expanding the CC Link system by connecting the segments to each other Standby master station Backup station which inherits data link control when the master station comes off parallel due to error Slave station Generic term of remote I O station remote device stat
14. CATION 3 1 General specifications eceeceeeceeeceeeeeceeeeceeeeeaeeesaeeeaeeeeeeeeaeeeieeeeaeens 12 3 2 Performance specifications 3 3 Specifications of connection cable 3 4 Maximum transmission distance 4 PROCEDURE UP TO START OF DATA LINK 4 1 Procedure up to start of data link 4 2 Mounting and installation 4 2 1 Cautions on handling 4 2 2 Installation environment 4 3 Names and settings of parts 4 4 Connection of module through CC Link dedicated cable 4 5 Check for state of connection line test 5 TROWBEESHOOTING oizsesecccssvesssacestssyibsscadssecccrsetdstzseciecssveanstapssascsisiiesed ons 6 EXTERNAL DIMENSIONS A 8 The ABOUT MANUALS following manuals are also related to this product In necessary order them by quoting the details in the tables below Related Manuals Manual name CC Link System Master Local Module Type AJ61BT11 A1SJ61BT11 User s Manual Manual No Model code 1B 66721 134872 CC Link System Master Local Module Type AJ61QBT11 A1SJ61QBT11 User s Manual 1B 66722 134873 CC Link System Master Local Module User s Manual SH 080394E 13JR64 CC Link System Repeater T junction Module User s Manual AJ65SBT RPT IB 0800078 13JQ81 CC Link System Optical Repeater Module User s Manual AJ6 5SBT RPS AJ65SBT RPG 1B 0800089 13JQ85 CC Link System Space Optical Repeater Module Us
15. CC Link Partner Association 3 4 Maximum transmission distance The maximum transmission distance varies depending on the set up of transmission rate and the number of connected segments stages Master Transmission rate 156kbps setting station Segment Terminating Max 1200m resistor 3937ft X Segment 1st stage Aar Repeater Max 1200m distance 3937ft 3 6km y Segment 2nd stage 11811 02ft Remote Max 1200m station 3937ft Terminating resistor Table 3 4 Conditions for change in maximum transmission distance Condition Description Maximum transmission distance in each segment is the same as that of the normal CC Link system the system with one segment only It varies depending on the transmission rate For details refer to the user s manual of the master module used The station to station cable length for the repeater is the same as that for the remote I O station Transmission rate No of stages for Maximum transmission distance for one segment is added for each segment connection additional stage connection 18 4 PROCEDURE UP TO START OF DATA LINK 4 1 Procedure up to start of data link The procedure ranging from the installation of the AJ65BTS RPH module to the start of data link is described below Start Install the AJ65BTS RPH module EEEE Refer to Section 4 2 Set the switches of t
16. MADE IN JAPAN BD992C077H01 2 Max number of modules connected to configure CC Link system Up to 64 modules of repeaters can be connected in one segment In the CC Link system where repeaters are used also the number of remote stations capable of being controlled by one master station is the same as in the other systems For details refer to the User s Manual of the applicable master module 3 Max number of stages connected to configure segment Use of AJ65BTS RPH enables communication between the master station located in a segment and a remote station located in a segment apart by 2 stages max from the segment where the master station exists Master station B x B Terminating Segment resistor Ee S Repeater Segment 1st stage pe a Re te stati emote a f Segment 2nd stage ad Terminating resistor 4 Instructions for using different models of repeaters in combination Note that when combining the repeaters of different models there are the following restrictions on the number of connectable repeaters and the number of connected stages Combination pattern Table 2 3 Max number of repeaters when using different models Max number of repeaters AJ65BTS RPH AJ65FBTA AJ65SBT AJ65SBT RPH RPT RPS AJ65SBT RPG AJ65BT RPI 10A 10B Max number of stages 2 1set 2 1set 2
17. MITSUBISHI CC Link System Spring Clamp Termnal Block Type Repeater Hub Module User s Manual AJ65BTS RPH Thank you for buying the Mitsubishi general purpose programmable controller MELSEC A series Prior to use please read both this manual and related manuals thoroughly and familiarize yourself with the product MODEL AJ65BTS RPH U MODEL 13JP97 MESE IB NA 0800346 C 1112 MEE 2006 MITSUBISHI ELECTRIC CORPORATION SAFETY PRECAUTIONS Read these precautions before using When using Mitsubishi equipment thoroughly read this manual and the associated manuals introduced in this manual Also pay careful attention to safety and handle the module properly The precautions given in this manual are concerned with this product Refer to the user s manual of the network system to use for a description of the network system safety precautions In this manual the safety precautions are classified into two levels A WARNING and A CAUTION I Indicates that incorrect handling may cause 1 l AWARNING hazardous conditions resulting in death or severe l i injury l Indicates that incorrect handling may cause l I I I A CAUTION hazardous conditions resulting in minor or moderate injury or property damage Under some circumstances failure to observe the precautions given under A CAUTION may lead to serious consequences Observe the precautions of both l
18. N NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission Specifications subject to change without notice
19. er s Manual AJ65BT RPI 10A AJ65BT RPI 10B 1B 0800090 13JQ86 CC Link System Low Profile Waterproof Type Repeater Hub Module User s Manual A 9 1B 0800288 13JP55 COMPILIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES 1 Method of ensuring compliance To ensure that Mitsubishi programmable controllers maintain EMC and Low Voltage Directives when incorporated into other machinery or equipment certain measures may be necessary Please refer to one of the following manuals User s manual for the CPU module or head module used e Safety Guidelines this manual is included with the CPU module base unit or head module The CE mark on the side of the programmable controller indicates compliance with EMC and Low Voltage Directives 2 Additional measures To ensure that this product maintains EMC and Low Voltage Directives please refer to one of the manuals listed under 1 Abbreviated names generic names and terms Abbreviated names generic names and terms 65BTS RPH Description Abbreviation of AJ65BTS RPH type CC Link system spring clamp terminal Block type Repeater hub module 65FBTA RPH bbreviation of AJ65FBTA RPH type CC Link system low profile aterproof type repeater hub module 65SBT RPT bbreviai junction ion of AJ65SBT RPT type CC Link system repeater T module 65SBT RPS RPG bbreviation o system optical AJ65SBT RPS AJ65SBT RPG type CC Link repeater module I65
20. evels because they are important for personal and system safety Make sure that the end users read this manual and then keep the manual in a safe place for future reference A 1 Design Precautions A WARNING input output could be switched on or off when a problem occurs in the repeater module So build an external monitoring circuit that will monitor any input output signals that could cause a serious accident Use the module in an environment that meets the general specifications contained in this manual Using this module in an environment outside the range of the general specifications could result in electric shock fire erroneous operation and damage to or deterioration of the product Do not install the control wires or communication cables together with the main circuit or power wires Keep a distance of 100mm 3 94inch or more between them Not doing so could result in malfunctions due to noise Installation Precautions CAUTION Do not directly touch the module s conductive parts Doing so may cause malfunctions or failure of the module Fix the module securely with a DIN rail or screws and when using screws tighten them within the specified torque range Undertightening can cause a drop short circuit or malfunction Overtightening can cause a drop short circuit or malfunction due to damage to the screw or module A 2 Wiring Precautions Z WARNING Before installation or wirin
21. g be sure to shut off all phases of the external power supply used in the system If the power is not disconnected at all phases an electric shock or product damage may result Always earth the FG terminal to the protective earth conductor Otherwise there will be an electric shock or misoperation Perform correct wiring for the module according to the product s rated voltage and terminal arrangement Connecting to a power supply different from rating or miss wiring may cause fire and or product failure Ensure that no foreign matter such as chips and wire offcuts enter the module Foreign matter can cause a fire failure or malfunction Be sure that the communication cable connected to the module is kept in the duct or is fixed with cramps Failure to do so may cause a damage to the module or cables due to dangling shifting or inadvertent handling of cable or malfunction because of bad cable contacts Do not install the control lines together with the communication cables or bring them close to each other Failure to do so may cause malfunctions due to noise When disconnecting the communication and power supply cables from the module do not hold and pull the cable part Disconnect the cables after loosening the screws in the portions connected to the module Pulling the cables connected to the module can damage the module and cables or can cause a malfunction due to a cable connection fault A 3 Starting and Maintena
22. he module hones Refer to Section 4 3 Connect the modules using CC Link dedicated cables eae Refer to Section 4 4 Check for the connection conditions ofthe modules line test Foc C Refer to Section 4 5 Start the system Jeete Refer to the User s Manual of the applicable master module Completion POINT The procedure described here is for the AJ65BTS RPH module only In order for you to understand the procedure of the entire CC Link system refer to the User s Manual of the applicable master module 4 2 Mounting and installation 4 2 1 Cautions on handling Cautions on handling the AJ65BTS RPH module are described below 1 Tighten screws such as a module fixing screw within the tightening torque range specified in the table below Do not over tighten these screws The screws and module case may be damaged Table 4 1 Specified torque range for each screw Module installation screw M4 screws 0 78 to 1 08Nem Terminal block fixing screw 0 4 to 0 5Nem conforming to IEC 60999 2 When a DIN rail is used install it taking care with the following a Applicable DIN rail type conforming to IEC 60715 TH35 7 5Fe TH35 7 5Al b Intervals of DIN rail mounting screws Mount the DIN rail by fixing it with mounting screws at intervals of 200 mm 7 87inch or shorter 3 To mount the AJ65BTS RPH to the DIN rail hitch the upper hook of the
23. ion local station intelligent device station and standby master station Master local module Generic name of QJ61BT11N QJ61BT11 AJ61BT11 A1SJ61BT11 AJ61QBT11 and A1SJ61QBT11 Master module Generic term for modules that can be used as the master station Local module Generic term for modules that can be used as the local station A 11 Abbreviated names Description generic names and terms P Intelligent device module Module allowing transient transmission such as AJ65BT R2 Product structure The product structure of AJ65BTS RPH is as shown below Product name Quantity AJ65FBTA RPH module Terminating resistor kit For a trunk line Bar terminal type 1109 brown brown brown For a trunk line Bar terminal type 1309 brown orange brown For a branch line Y terminal type 110Q brown brown brown A 12 1 OVERVIEW This user s manual describes the specifications names of parts and settings of the AJ65BTS RPH CC Link system spring clamp terminal block type repeater hub module hereafter abbreviated as AJ65BTS RPH used in the CC Link system 1 1 Features The AJ65BTS RPH is the module designed for improving flexibility in cable wiring of the CC Link system Using the AJ65BTS RPH allows the extension of the transmission distance and star topology wiring with 8 branch lines in the CC Link system 1 Star topology wiring T branch with 8 b
24. limited only for the specific applications agreed to by Mitsubishi and provided further that no special quality assurance or fail safe redundant or other safety features which exceed the general specifications of the PRODUCTs are required For details please contact the Mitsubishi representative in your region A 6 REVISIONS The manual number is given on the bottom right of the cover Print Date Manual Number Revision Oct 2006 IB NA 0800346 A First edition Dec 2006 IB NA 0800346 B Correction SAFETY PRECAUTIONS About the Manual Section 2 2 2 3 3 1 3 2 4 2 1 Dec 2011 IB NA 0800346 C Correction SAFETY PRECAUTIONS ABOUT MANUALS COMPLIANCE WITH THE EMC AND LOW VOLTAGE DIRECTIVES Chapter 1 Section 2 3 3 1 3 4 4 1 4 2 1 Chapter 6 This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 2006 MITSUBISHI ELECTRIC CORPORATION A 7 CONTENTS OVERVIEW 1 1 Features 2 SYSTEM CONFIGURATION 2 1 Total COMMGUMALION iiss cov reiii ereire eaa E EEEE E EEE 3 2 2 Applicable System rae a a a a ae oae ae e aaa AE EAE Ea E aana aata 4 2 3 Cautions on system configuration 3 SPECIFI
25. mance specifications 2 2 Item Specifications Mounting orientation No restriction mountable in six orientations Module installation screw M4 mounting screw Power _ Voltage 24V DC external power supply 20 4 to 26 4V ripple within 5 supply Current 0 36A TYP 24V DC Noise durability Simulator noise of 500 Vp p obtained by a noise simulator using noise width of 1u s and noise frequency of 25 to 60 Hz Maximum voltage 500V AC for 1 minute between all DC external terminals and ground Insulation resistance 10MQ or higher measured with a 500V DC insulation resistance tester Protection of degree IP2X External dimensions 197 4mm 7 77in W x 65mm 2 56in H x 65 8mm 2 59in D Weight 0 37kg 15 Table 3 3 Applicable solderless terminals bar terminals and crimp tools Product name Bar type solderless terminal Model name FA TVC125T9 Tool for bar type solderless terminals FA NH65A Mitsubishi Electric Engineering Co Ltd Remark For CC Link dedicated cables 0 3 to 1 65mm Bar type solderless terminal TEO 5 10 TE0 75 10 TE1 0 10 TE1 5 10 TE2 5 12 Tool for bar type solderless terminals NH 79 NICHIFU TERMINAL MFG Co Ltd For CC Link dedicated cables 0 3 to 0 5mm For power supply cables 0 75mm For power supply cables 1 0mm For power s
26. n be connected between the repeaters 3 Energy saving realized by adoption of a spring clamp terminal block a The AJ65BTS RPH has adopted a spring clamp terminal block Because screw tightening is not needed working steps can be reduced b The terminal block can be installed to or removed from the module which reduces the maintenance cost and improves the maintainability c All the operation and wiring parts are placed on the module front allowing easier operation and wiring 4 Improved maintenability by system separation By using the AJ65BTS RPH any of the systems can be separated and error location can be identified quickly This prevents the whole system from being seriously affected by an error POINT Branch lines with no error can send receive data normally not influenced by each other 2 SYSTEM CONFIGURATION 2 1 Total configuration The total configuration employed when the AJ65BTS RPH is used is as shown below p Segmen Mast tati i ASIO SLANOM Remote Remote Intelligent i I O station device station device station E Terminating resistor Terminating resistor indispensable indispensable r Segment 1st stage Remote Intelligent I O station device station device stati man Bo oom fo oom Go i Terminating rresistor Terminating resistor 110Q indispensable 10Q indispensable
27. nce Precautions Do not disassemble or modify the modules Doing so could cause failure erroneous operation injury or fire Be sure to shut down all the phases of the externally supplied power used in the system before cleaning the module retightening the module fixing screws and attaching removing the module Not doing so can cause the module to fail or malfunction Do not install remove the terminal block more than 50 times after the first use of the product IEC 61131 2 compliant Before handling the module make sure to touch a grounded metal object to discharge the static electricity from the human body Failure to do say cause a failure or malfunctions of the module Disposal Precautions CAUTION When disposing of this product treat it as industrial waste A 4 CONDITIONS OF USE FOR THE PRODUCT 1 Mitsubishi programmable controller the PRODUCT shall be used in conditions i where any problem fault or failure occurring in the PRODUCT if any shall not lead to any major or serious accident and ii where the backup and fail safe function are systematically or automatically provided outside of the PRODUCT for the case of any problem fault or failure occurring in the PRODUCT 2 The PRODUCT has been designed and manufactured for the purpose of being used in general industries MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY INCLUDING BUT NOT LIMITED TO ANY AND ALL RESPONSIBILITY
28. no Bo Segment 1st stage Segment 2nd stage c Combination pattern 3 Master station Segment AJ65BTS RPH or AJ65FBTA RPH One module AJ65BT RPI Two modules one set Remote station Segment 1st stage Segment 2nd stage mad amp d Combination pattern 4 E Master station E Segment AJ65SBT RPT J a Up to two modules Segment 1st stage Segment 2nd stage AJ65SBT RPS SZ Four modules two sets Segment or 3rd stage Two modules a one set Segment 4th stage Remote station ES ES e Combination pattern 5 Master station AJ65SBT RPT Up to two modules AJ65SBT RPG Two modules one set Remote station f Combination pattern 6 Master station AJ65SBT RPT Up to two modules AJ65BT RPI Two modules one set Remote station eaa lt od gt Segment Segment 1st stage Segment 2nd stage Segment 3rd stage Segment Segment 1st stage Segment 2nd stage Segment 3rd stage g Combination pa tern 7 Master station AJ65SBT RPS Two modules lt one set AJ65SBT RPG Two modules one set Remote station h Combination pattern 8 aoa GEP CEE a anood 5 Segment Segment 1st stage
29. ntrol panel E location Overvoltage ll or less category Pollution 2 or less degree 6 12 1 This indicates the section of the power supply to which the equipment is assumed to be connected between the public electrical power distribution network and the machinery within premises Category Il applies to equipment for which electrical power is supplied from fixed facilities The surge voltage withstand level for up to the rated voltage of 300V is 2500V 2 This index indicates the degree to which conductive material is generated in terms of the environment in which the equipment is used Pollution level 2 is when only non conductive pollution occurs A temporary conductivity caused by condensing must be expected occasionally 3 Do not use or store the programmable controller under pressure higher than the atmospheric pressure of altitude 0m Doing so may cause malfunction When using the programmable controller under pressure please consult your local Mitsubishi Electric representative 4 It can also be installed to any other than a control panel if the conditions such as operating ambient temperature and humidity are satisfied 3 2 Performance specifications The performance specifications of the AJ6E5BTS RPH module are shown below Table 3 2 Performance specifications 1 2 Item Specifications Station number none CC Link station type none Number of occupied stations 0
30. ocated at the end of a segment when the branch line side of the AJ65BTS RPH is connected to the segment For the connection of terminal resistor refer to the manual of the module connected 5 For the branch line side of the AJ65BTS RPH use the incorporated 110Q terminating resistor In addition connect the shielding wire of the CC Link dedicated cable to SLD of each module and ground both ends via FG Note that SLD and FG are connected to each other in the module 4 5 Check for state of connection line test Connect all modules including the AJ65BTS RPH module through the CC Link dedicated cable Then check that the CC Link system is in the state capable of performing a data link normally Because whether or not a master station can establish a data link with a particular slave station can be checked by the connection status check circuit test an error module can be identified For the connection status check circuit test perform the circuit test 1 of the master module If an error is detected perform the circuit test 2 of the master module For the details of circuit tests 1 and 2 refer to the user s manual of the master module used Perform the test following the steps shown below POINT Perform the circuit test 2 of the master module by selecting the target stations as described in 1 to 3 below 1 In the segment including the master module select slave stations in order from the neare
31. ranch lines segments available in CC Link system By placing the AJ65BTS RPH between modules of the CC Link system star topology wiring T branch with up to 8 branch lines segments can be used in the CC Link system of all transmission rates 10Mbps 5Mbps 2 5Mbps 625kbps and 156kbps Master station Remote I O Intelligent device Remote device Remote device station station station station Repeater AJ65BTS RPH Remote device station Intelligent device station Repeater Local station ne Remote I O Repeater AJ65BTS RPH N station AJ65SBT RPT j Star topology wiring with 8 branch lines can be used 2 Extended transmission distance in CC Link system Use of AJ65BTS RPH enables the transmission distance of the CC Link system to be extended In addition use of multiple modules enables the transmission distance of the CC Link system to be extended up to 2 stages Extended to 3 6km 11811 02ft max w Master station ey Remote Station Remote I O station _ Repeater AJ65BTS RPH B m D m f g i H 2 Ga N m5 iststage 2nd stage 1 Max transmission distance at a transmission speed of 156kbps 2 Though it is not shown here the other remote stations ca
32. rrectly Refer to Section 4 4 NO Connect the communication cable of the branch line side correctly Refer to Section 4 4 NO T Is there any error on the remote station Restore the faulty area referring to the manual of the remote station ess Is there any noise source around the AJ65BTS RPH or communication cable NO Move the noise source away from the AJ65BTS RPH and communication cable to a place not influenced by noise The hardware may have a defect Contact your local Mitsubishi representative explaining a detailed description of the problem Completion 35 6 EXTERNAL DIMENSIONS The external dimensions of AJ65BTS RPH module is shown below Mounting pitch 188 4 0 2 7 42 0 008 2 4 5 2 60 18 MITSUBISHI MELSEC ABESTE RPT poly m a F lt T itgi e s s e S ce T fi 65 2 56 Mounting pitch 56 0 2 2 20 0 008 37 i aaa DIN rail center 1 46 197 5 7 78 g wo ee qe ae yey yea g D Le w in H v E I mm inch 36 MEMO WARRANTY Mitsubi
33. shi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi machine damage or lost profits caused by faults in the Mitsubishi products damage secondary damage accident compensation caused by special factors unpredictable by Mitsubishi damages to products other than Mitsubishi products and to other duties Country Region Sales office Tel U S A Brazil Germany U K Italy Spain France South Africa Mitsubishi Electric Automation Inc 500 Corporate Woods Parkway Vernon Hills IL 60061 U S A Tel 1 847 478 2100 MELCO TEC Rep Com e Assessoria Tecnica Ltda Rua Correia Dias 184 Edificio Paraiso Trade Center 8 andar Paraiso Sao Paulo SP Brazil Tel 55 11 5908 8331 Mitsubishi Electric Europe B V German Branch Gothaer Strasse 8 D 40880 Ratingen GERMANY Tel 49 2102 486 0 Mitsubishi Electric Europe B V UK Branch Travellers Lane Hatfield Hertfordshire AL10 8XB U K Tel 44 1707 276100 Mitsubishi Electric Europe B V Italian Branch Centro Dir Colleoni Pal Perseo Ingr 2 Via Paracelso 12 l 20041 Agrate Brianza Milano Italy Tel 39 039 60531 Mitsubishi Electric Europe B V Spanish Branch Carretera de Rubi 76 80 E 08190 Sant Cugat del Valles Barcelona Spain Tel 34 93 565 3131 Mitsubishi Electric Europe B V French Branch 25 Boulevard des Bouvets F 92741 Nanterre Cedex France Tel 33 1 5568 5568 Circuit Breaker
34. smission rate setting of AJ65BTS RPH to the same as the master station Refer to Section 4 3 Is the communication cable of the trunk line side connected correctly Refer to Section 4 4 NO Connect the communication cable of the trunk line side correctly Refer to Section 4 4 Is there any noise source around the AJ65BTS RPH or communication cable y Move the noise source away from the AJ65BTS RPH and communication cable to a place not influenced by noise The hardware may have a defect Contact your local Mitsubishi representative explaining a detailed description of the problem Completion 34 5 The RD LINK 1 to 8 LEDs corresponding to the data linking branch lines are not lit This section describes troubleshooting when the RD LINK 1 to 8 LEDs corresponding to the data linking branch lines are not lit RD LINK 1 to 8 LEDs are not lit Is the transmission rate setting identical between AJ65BTS RPH and the remote station Refer to Section 4 3 Correct the transmission rate setting of the remote station to the same as AJ65BTS RPH Refer to Section 4 3 Is the setting of destination remote station set on the master station correct Correct the setting of the destination remote station set on the master station Is the communication cable of the branch line side connected co
35. st to the master module to the farthest 2 In the segment 1st stage select slave stations in order from the nearest to the AJ65BTS RPH to the farthest 3 In the segment 2nd stage select slave stations in order from the nearest to the AJ65BTS RPH to the farthest 29 Start Confirm that input power supply voltage is correct and turn on the external power supply Does POWER LED light up Refer to Chapter 5 1 to perform troubleshooting oO Does RUN LED light up Refer to Chapter 5 2 to perform troubleshooting Perform the circuit test 1 of the master module NO Completion Any error detected in the circuit test 1 Perform the circuit test 2 of the master module NO Completion Any error detected in the circuit test 2 1 30 1 Didn t the ERR LED light up or blink Refer to Chapter 5 3 to perform troubleshooting 0 Did the RD LINK IN OUT LED light up Refer to Chapter 5 4 to perform troubleshooting Refer to Chapter 5 5 to perform troubleshooting Did the RD LINK1 to 8 LEDs of the branch line used in the circuit test 2 light up The hardware may have a defect Contact your local Mitsubishi representative explaining a detailed description of the problem 31 5 TROUBLESHOOTING This section describes the measures when a trouble occ
36. t lit while the module power is ON turn off and on the module again If the RUN LED is not lit after the module power is reapplied the hardware may be faulty Please contact your local Mitsubishi representative 3 The ERR LED lights up or blinks Troubleshooting is shown below for the case that the ERR LED lights up or blinks The ERR LED lights up or blinks Is the transmission rate of AJ65BTS RPH set in the valid range Refer to Section 4 3 NO Correct the transmission rate setting of AJ65BTS RPH Refer to Section 4 3 Is the connection of the communication cable and terminating resistor correct Refer to Section 4 4 NO Connect the communication cable and terminating resistor correctly Refer to Section 4 4 fs s there any noise source around the AJ65BTS RPH or communication cable NO Y Move the noise source away from the AJ65BTS RPH and communication cable to a place not influenced by noise Refer to 4 and 5 in this chapter to perform troubleshooting Y Completion 33 4 The RD LINK IN OUT LED is not lit during data link This section describes troubleshooting for the case that the RD LINK IN OUT LED is not lit The RD LINK IN OUT LED is not lit Is the transmission rate setting identical between AJ65BTS RPH and the master station Refer to Section 4 3 Correct the tran
37. tion i Remote station Source of high frequency f a amp noise Serov inverter 1 seesee scented To the ground System 3 Control panel which may produce noise peepee ea Remote station Source of high frequency i Noise Serov inverter l i Method 1 Use the stronger ground Method 2 Use the cables of 10m cable 2mm or larger 32 79ft or longer 21 7 Stripping the cable end a The cable strip length must be approx 10mm If the cable is stripped too much conductors may stick out of the terminal block and may cause an electric shock or short circuit with an adjacent terminal block If the stripped length is too short sufficient contact may not be ensured b For use of bar terminals pay attention to the following 1 Select a bar terminal suitable for the cable size 2 Use an appropriate crimp tool to crimp the bar terminal 3 Insert the cable so that cable cores will stick out 0 to 0 5mm from the sleeve edge 4 Check the appearance of the bar terminal after crimping If it is not crimped properly or is damaged on the side do not use the terminal See the following illustrations x oX edge Not inserted into the shell completely 22 8 Connecting the cable to the spring clamp terminal block a Connecting the cable While pressing the open close button with a flat head screwdriver insert the cable into the insertion hole
38. upply cables 1 5mm For power supply cables 2 5mm 2 Bar type solderless terminal Al0 5 10WH Al0 75 10GY Al1 10RD Al1 5 10BK Al2 5 10BU Tool for bar type solderless terminals CRIMPFOX UD6 CRIMPFOX UD6 4 CRIMPFOX UD6 6 CRIMPFOX ZA3 PHOENIX CONTACT For CC Link dedicated cables 0 5mm For power supply cables 0 75mm For power supply cables 1 0mm For power supply cables 1 5mm For power supply cables 2 5mm 2 1 When shielding wires power supply cables of 2 mm AWG 14 or FG wires are crimped to bar terminals using the CRIMPFOX UD6 4 or CRIMPFOX UD6 6 bar terminals may not be able to connect to the terminal block depending on the cross sectional shape after crimping 2 When power supply cables of 2 mm maximum size of applicable cables or FG wires are crimped to bar terminals of 2 5 mm bar terminals may not be able to connect to the terminal block 16 3 3 Specifications of connection cable Use the CC Link dedicated cable for the CC Link system If a cable other than the CC Link dedicated cable is used the performance of the CC Link system cannot be guaranteed For the CC Link cable specifications and any other inquiries refer to the following CC Link Partner Association website http www cc link org REMARK For details refer to the CC Link cable wiring manual issued by the
39. urred in the AJ65BTS RPH Perform the troubleshooting indicated in the reference section Reference section The POWER LED is not lit while the module power is ON 1 in this chapter The RUN LED is not lit while the module power is ON 2 in this chapter The ERR LED lighted up or blinked 3 in this chapter The RD LINK IN OUT LED does not light up during data link 4 in this chapter The RD LINK 1 to 8 LEDs corresponding to the data linking branch lines do not light up 5 in this chapter 1 If more than one problem occurred simultaneously perform the troubleshooting in order of the item numbers 1 The POWER LED is not lit while the module power is ON Troubleshooting is shown below for the case that the POWER LED is not lit while the module power is ON The POWER LED does not light up Was the module power turned on Turn on the module power j NO s the power cable connected correctly Refer to Section 4 3 Connect the power cable correctly Refer to Section 4 3 NO Is power supply voltage correct Refer to Section 3 2 Y Correct the power supply voltage Refer to Section 3 2 The hardware may have a defect Contact your local Mitsubishi representative explaining a detailed description of the problem Completion 32 2 The RUN LED is not lit while the module power is ON If the RUN LED is no
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