Hardware Manual
Contents
1. Pin Signal Pin Signal 3 GND 2 RxD 4 TxD 3 TxD 5 RxD 5 GND a Console RJ45 b Console DSub 9 Table 5 Serial Console Port Dezember 2013 VS 860 Hardware Manual 13 4 Connectors 4 6 CAN The connector for CAN Bus is a terminal block with three clamps Available are CAN High CAN Low and GND signals Pin 1 2 3 Signal CAN H CAN L GND Table 6 CAN Terminal Block Pinout 4 7 USB The OnRISC VS 860 provides two USB 2 0 Host interfaces plus one USB OTG port 4 7 1 USB Host The two standard USB 2 0 ports for devices are typical A type sockets They can be used for Mass Storage Devices like Flash or Hard Drive Bluetooth and WLAN adapters etc 4 7 2 USB OTG A connector of micro AB type provides one extra USB channel This port can operate in Host or Device Mode the hardware detects if the connected device is a Host PC or some device printer external HDD etc Hence the designation as USB OTG Typically this port is used in Device Mode connected to the USB port of a PC This is useful when doing low level debugging for system software This port shares the USB lines with the SATA function For certain applications a fixed assignment of USB lines is configured inside the VS 860 Check section 5 5 for details 4 8 Serial Ports For serial communication lines the OnRISC VS 860 provides two DSub 9 male connectors All three modes of operating RS232 RS422 or RS485 a2. Battery Sample 5 5 CFast OTG J9 In the upper right corner there is a small jumper block labelled J9 It has four pins and pin one is marked with a square As mentioned in sections 4 3 2 and 4 7 2 the CFast slot and the USB OTG connector share the same internal USB port Jumper block J9 is used to assign the USB function to the SATA controller for CFast slot or to the USB OTG connector 1 2 3 4 Assigned to Open Open CFast Close Open OTG Close Close Automatic Table 9 CFAST OTG Selection There are two locations for jumper caps One cap can connect pin 1 and pin 2 the other cap connects pins 3 and 4 Assigned to CFast results in the OTG port switched inactive and the CFast slot is in permanent function On the other hand the OTG configuration disables the CFast slot a card in that slot is never accessible By using CFast cards following latest specifications the hardware of the slot can automatically detect if this card is placed in the slot Then the USB port is directed to the SATA controller to operate the CFast slot 5 6 AT ATX Mode J10 As mentioned in section 4 1 the VS 860 does start immediately when the external power supply is activated The user does not have to push the power button for this In many installations just the main power is switched on to start many devices simultaneously So it is required to have VS 860 also start as soon as external power becomes active This
3. behaviour is similar to a classic PC hence it is named as AT Mode It is activated by the internal jumper J10 closed by default Dezember 2013 VS 860 Hardware Manual 17 5 Internal Components The other option with opened jumper J10 is to start VS 860 with a push of the power button This behaves like a modern PC so this option is named as ATX mode here Closed Open AT Mode ATX Mode Figure 7 AT and ATX Mode 5 7 JTAG J2 Only for low level developers there is a connector for JTAG function How to use that is not the purpose of this manual so the connector is only mentioned for documentation 5 8 EEPROM JP1 Crucial configuration data of the system is stored in an EEPROM Among other items this infor mation includes the MAC addresses of the system and the serial number These are programmed into an EEPROM at production time The EEPROM is protected from alteration by the jumper cap labelled as JP1 It is located near the JTAG connector J2 JP1 Function Open Write protected Closed Modification allowed Table 10 EEPROM Write Protect System Integrators may read the information from the EEPROM for purposes of system identifi cation fingerprinting or software protection They also may decide to add their own information in the free space of the EEPROM Closing JP1 by a jumper cap enables to modify the content Details on how to access and change the content are given
4. ee a ee ae ace 35e a 13 6 CAN Terminal Block Pinout uelis sone aaa Kes eee a Be ce Ce Ro S 14 7 serial Doub 9 Pinout oe dona RR a ec m a Ro eee GS 15 8 Conuhruration Serial Port o e e sy iea cos REOR Ra ee ea RURAL p dh e eS 16 B CPAST OTU Selection ote ko kk X eed ox eR RR RR me n 17 10 EEPROM Write Protect ss lt 2 6 62 2s be RR rro RR ERR X3 18 lt CAN Dus Termination e nos ee Cee a Eee A RA 18 Dezember 2013 VS 860 Hardware Manual 4 1 Overview 1 Overview The OnRISC VS 860 is a RISC industrial embedded panel computer based on the TISitara AM3517 ARM Cortex A8 processor The great variety of interfaces like LAN CFast USB and serial interface makes it easy to connect various industrial devices and busses to the VS 860 The Touch Panel Display enables for convenient user interfaces Compact dimensions Panel mount and VESA fixing capability make the VS 860 to a space saving and flexible mounting industrial computer It is feasible to be installed even in space limited environments Due to RISC based architecture the VS 860 has very small power consumption 10 Watt with Display active so fanless heat dissipation is possible Working in an industrial temperature range from 10 C up to 50 C the VS 860 can be used under harsh industrial conditions Therefore the VS 860 is downright designed for industrial automation 1 1 Product Features e TISitara AM3517 ARM Cortex A8 32 bit RISC CPU 600MHz e 256 MB DDR2 RAM on boar
5. in the software manual 5 9 CAN Bus Termination JP2 The CAN Bus uses a differential high speed serial transmission scheme For high transmission rates or long cables there should be some termination at both ends of the wires This typically requires 1240 resistors connected in various ways For users convenience VS 860 allows to connect a resistor of 1240 from CAN High to CAN Low signal This resistor is activated by jumper JP2 If VS 860 is not located at one end of the connection cable or other termination already is active do not close JP2 JP2 Function Closed CAN Bus terminated Open Termination inactive Table 11 CAN Bus Termination Dezember 2013 VS 860 Hardware Manual 18 7 History 6 Product Support Information The following services are provided on www vscom de and www visionsystems de for the customers to support our products e driver updates e product information e user s manual updates For special technical support issues please use our FAQ system faq visionsystems de 1 History December 2013 First version of Hardware Manual Dezember 2013 VS 860 Hardware Manual 19
6. 14 tr UE S 53 Secs See Ue Se Sod ek OS SE Ras Red S m bs Se oe Meee S65 14 BP WS HOS 3 ico le ok Soe a omo ne S eh A ee a Bd 14 amp x VOB OE so cosa owned sho ST Ee ox ee e a a 14 4 8 Serial Porte gt o usos ek eS SS we ai RR A RR Ae Bow RS RO ew a ee 14 5 Internal Components 15 E a AI 16 n2 UMTS LTE GAG cross rada a bee 3S RR E dede oO 16 53 WLAN Socket 16 a A ey Sa died a ope gw d OE RR VERDURE 17 ay Fast oy T 17 o6 AT ATX es IlO coeu 9 beh mm Bobo we eS A ee Eo oe e 8 17 ee ee eee ux ee ee A A ee Be geb ee E ee 18 foe EEPROM JPI amp 2x37 ER eek eS eee Pe ee Se RR ae Ee epee 18 bb CAN Bus Termination JOR uuu o duo oso bee tee ee ee A teed 18 6 Product Support Information 19 7 History 19 Dezember 2013 VS 860 Hardware Manual 3 List of Tables List of Figures 1 bran Panel 22249 Se wee ele we RA eq A ee ee a GS 434 7 2 BaP RIE 205025 Rc domos EEA BRP eR ae Ree GS E dU Ru 8 2 ask WOOD 2o sue wk go oe eh Rue ARES woke deseos Py RR Ge ad 10 4 Details of Rear mde uuu osos RR S 9 xn LO E Roch D Au 11 5 Internal Components on Mainboard ee 15 6 Battery Bap oa oz uo oko dear o s ete ete UR ACHSE us cU SR ue nds A dec QM aia n 17 T AT and ATX Mode 222 a a a 18 List of Tables 1 Product Hardware Specilcationa o cos epos eie E e ke ke ee 6 2 Serial Interlace Specials 23013 Be a de 6 3 ARA AE 9 4 Power Connector oar o AA do eG ee ew Y oO ee e e 12 5 Serial Console Portas sur sono ROE G9 AG ad
7. 2A 12V typical 10W Dimensions W x L x H 220 x 180 x 36 mm Table 1 Product Hardware Specifications 1 2 2 Serial Ports Up to two serial ports are provided in RS232 422 485 modes that can be switched by software or by DIP switch For the detailed information about the supported modes refer to the Table 2 RS232 RS422 RS485 Modes full duplex full duplex 2 wire half duplex without echo 4 wire full duplex Signals TxD RxD RTS Tx Rx 2 wire Data GND CTS DTR DSR GND 4 wire Tx Rx GND DCD RI GND Data Direction by ART Automatic Receive Transmit control Speed up to 500 kbps up to 3Mbps up to 3 Mbps Table 2 Serial Interface Specifications Dezember 2013 VS 860 Hardware Manual 2 Position of Connectors and Functions 1 2 3 CAN Bus The CAN Bus provides the signals CAN_ High and CAN Low as well as CAN_GND Internal Termination is possible 2 Position of Connectors and Functions Most connectors and functions are located on the back side of OnRISC VS 860 buttons reside on the front panel Left and right side have a few functions as well 2 1 Front Panel On this front the left button PWR is for power on and off the status is shown by the small LED left of the button The other buttons marked F1 through F3 are controlled by customers software and may fit any function Figure 1 Front Panel Dezember 2013 VS 860 Hardware Ma
8. 4256 4 0 360 X IN z z e 2 700 SPK MIC E iS POWER D O z SF 3 amp 1 i CoM2 SLAN 1 LAN USB es y 47 5 P INI G E e qj h yy 4 A Y Y 15 50 12 30 40 16 75 319 LL 50 56 HW oj 2 9 18 20 24 99 7421 dl 820 2540 105 37 2040 132 70 El Figure 4 Details of Rear side Dezember 2013 VS 860 Hardware Manual 11 4 Connectors 4 Connectors 4 1 Power Power is connected via two clamps on a terminal block located on the rear side of VS 860 Attention Observe the polarity as printed on the case Never ever connect a reverse polarity power supply this will damage the OnRISC VS 860 Clamp 1 2 Function V V Table 4 Power Connector The OnRISC VS 860 device is powered by a single power supply in a wide range from 10V DC to 32V DC The Minus line of the supply voltage shall be identical connected to the protective Ground Connect the cable to the power jack and switch on the power supply The system will start immediately without pushing the power button on the front side see section 5 6 for other option The Power LED on VS 860 will light You may connect a power supply of your choice providing the technical requirements are met Warning disconnect the VS 860 from power supply before performing installation or wiring The wire size must follow the maximum current specifications The maximum possible current in the power wires as wel
9. A is much faster than IDE and CFast is the modern standard intended for replacement of the common CF Cards The capacity of the CFast Card is only limited by SATA specifications so in real world applications all cards fit This slot is intended for data storage the operating system does not boot from that card The SATA port is connected via internal USB and shares the USB lines with the USB OTG port Using certain models of CFast cards the USB lines can change assignment automatically For other models or special applications a fixed assignment is configured inside the VS 860 Check section 5 5 for details 4 3 3 SIM Card Slot This slot is connected to the internal slot for a PCI Express Mini card A card for mobile communi cations in that slot reads the information necessary to get access to the providers GSM network 4 4 LAN The connectors for Ethernet are the usual RJ45 Simply connect them to your switch or hub When the connect is done the Link LED on RJ45 yellow will light When data traffic occurs on the network this LED will blink It depends on your network whether a 100Mbit or a 10Mbit connect will be established A 100Mbit net Fast Ethernet causes the Speed LED on RJ45 green to light otherwise it will remain dark 4 5 Console Port On the right side the console port RS232 has an RJ45 connector An adapter cable to DSub 9 male is available This is the pinout specification
10. ble 3 LED Indicators 2 4 Reset Button With Reset button you can restart the OnRISC VS 860 without removing the power The Reset button should be used only in situations where a reboot command is not available to avoid filesystem integrity errors Dezember 2013 VS 860 Hardware Manual 9 3 Dimensions 3 Dimensions 3 1 VS 860 09d 2 NX Q i S m 00TE RU 0096 g i a Top with Antenna 1 c E 00000e i 099 069 00 6Te c Front with Bezel Figure 3 Case VS 860 28 90 8531 0 80 ES 3 8 60 750 Lo lt Q 1 B70 S l alla T MEE a 5 Y E Y 2 e 2 180 11 seo t iE IN b Left 9 10 L jes 3 as a 300 p Il 4 5 00 but E m 10 00 E 3 00 5 i Y Y Y d Right Dezember 2013 VS 860 Hardware Manual 10 3 Dimensions E 4450 E 7500 i o z O QD a te re nr m o lt a 5 m Le 53 18 CH i n
11. d 512 MB option e 256 MB NAND Flash memory as boot device 512 MB option e Flat Panel 8 resistive Touch function e 2x RS232 RS422 RS 485 serial ports e 1x CAN Bus e 2 x Audio Jacks e 1 x CFast Slot operates on SATA e 2x USB 2 0 as Host e 1x USB OTG e 2 x Fast Ethernet 100 10 interfaces for redundant networking or routing functions e 1 x MiniPCle slot for expansion with UMTS LTE WLAN GPS etc e Optional Embedded WLAN and Bluetooth function e RTC e Ready to Run Debian Linux for ARM operating system e Windows CE 6 supported e Panel mount and Micro VESA installation e Robust fanless design e Wide temperature range 10 to 50 C e Watch Dog Timer Dezember 2013 VS 860 Hardware Manual 5 1 Overview 1 2 Hardware Specifications 1 2 1 System OnRISC VS 860 CPU TISitara AM3517 ARM Cortex A8 RISC CPU 600MHz RAM 256 MB DDR2 RAM 512 MB option Flash 256 MB NAND Flash 512 MB option Display 8 resistive Touch LCD Panel 800x600 CFast Slot SATA SD card Slot 1 x standard size USB 2 x 2 0 as Host 1 x USB OTG LAN 2 x 100 10 Fast Ethernet WLAN IEEE 802 11bgn Option Bluetooth BT HS and BT Low Energy Option Serial Ports 2 x RS232 RS422 RS485 up to 3 Mbps CAN Bus up to 1 MBps Console Port RS 232 115200bps RTC yes Watch Dog Timer yes MiniPCle Slot with external SIM Card Slot Reset Button HW Reset Power Input 10 32V DC Power Consumption max
12. d into new editions of the publication Dezember 2013 VS 860 Hardware Manual 2 Contents Contents 1 Overview 5 Li Product FESTES suo su we Goal a ae Sey AA A Be So ee ee 5 12 Hardware Speciiiestions e 2 4 04 cds RR Roh Ree eA A ee bee 6 BL BR ao wage x Rx Ge A eee hae cup ep ie deu NUT det uis 6 Le Benal Fora on oe wy xo kso Be Se ew A 6 Teo CAN DURS AS s oe ke ete aa a Ew eR eee oe Hee ead x 7 2 Position of Connectors and Functions 7 CENE 13 3 qM eee ah ee ee 7 2 2 Reersid osos cia a ee wee REOR E ad 8 ee BIS xx exem eS wR Re es ee BOR ee RETI UU UR UR 8 Qi JO e ake kh ek ee A a we Ea ee ee BR eA ae ee a Ba ee 8 254 JU cn eee ne ee ee nos ee ee ee d gendo d 8 20 BEDS 2 1 De Bie hod ek ORS A oe be ee Gad eee oe oe eA 9 20 Reset Rito crec esaad obiad RE EEN d Xp Reo ee EEE AEG XR d 9 3 Dimensions 10 nli RD ce ni ch ces chek 2 ou ara amp Edu Rem Se near ae who dew Wok dede ee dh mo hens 10 4 Connectors 12 Zo JOXUGES 2 xh ae oe ne A X i Ew XC AA Bt wa KR eal ae M esL ek Gt 12 12 S5POWHCINS 2 oso Re ee EOS Be ch SUE S Rh Ges 12 43 Slots for Add on Cards 2 222 ooo ooo cos 12 And SD Gard MOL zuo aon e e oan ia RR E de pom EO domo 12 ASD CFt Card Gleb uoo xong dom osokx ewe ok Eom 6o RR k Fox Roe RY a 13 434 SIM Card Bot cocos ee book xk e y RO Wow ee RR 13 Se MEUS ou Go a RE he A Se ee ae ee a AS 13 do Console Pam oce eacee Xe Re BREED GRRE REG OEE OED H eode oe BS 13 JS Ma She ck oe ek eS Oe Bee eee A
13. l as in the common wires must be taken under consideration If the current rises above the maximum ratings the wiring can overheat causing serious damage to your equipment When powered the VS 860 s internal components generate heat especially the display and consequently the outer case may feel warm to the touch When high power USB devices are connected or a 3G card operates in a weak connection envi ronment the power requirement of OnRISC VS 860 will rise It is recommended to use a power supply with 24V DC or more in such circumstances 4 2 Grounding Grounding and wire routing help limit the effects of noise due to electromagnetic interference EMI It also protects from damage in situations where cables connect to hardware with differing ground level or when strong compensating currents occur Run the ground connection from the ground screw to the grounding surface prior to connecting devices One Screw of the VESA mount option shall be used for grounding 4 3 Slots for Add on Cards 4 3 1 SD Card Slot The VS 860 provides one slot for an SD card in standard size Adapters for miniSD or microSD cards are available on the market The slot is located on the left side of VS 860 The slot supports cards as SD 2 0 or SDHC type to allow up to 32 GB of capacity Dezember 2013 VS 860 Hardware Manual 12 4 Connectors 4 3 2 CFast Card Slot The CFast slot runs storage expansion cards on SATA transmission protocol SAT
14. l attention for antenna cables when mounted JP2 Spkr Mic oo Power CAN Bus Figure 5 Internal Components on Mainboard Figure 5 shows schematically how the interior of VS 860 looks like whith back cover removed Dezember 2013 VS 860 Hardware Manual 15 5 Internal Components 5 1 DIP Switches There are two blocks of DIP switches marked as SW1 and SW2 These are used to configure the operation mode of the serial ports see section 4 8 SW1 is for the serial port labelled as Com1 and SW2 is for Com2 The switches define the default configuration software may check and override this The switch numbered as 4 on each block controls the termination by 1200 in RS422 and RS 485 modes attached to the receiving lines the switch has no effect in RS232 mode S1 S2 S3 Mode on oa Port disabled S4 Termination n On On On RS422 on Active 1209 On On Off RS485 Full Duplex in Off On Off RS485 Half Duplex b Termination a Operation Mode Table 8 Configuration Serial Port In RS422 and RS485 Full Duplex Mode data may be received while transmitting The RS485 Half Duplex Mode uses the same two wires for transmit and receive So it would be possible to receive the same data the port just transmitted this is often called an Echo The serial port in VS 860 intentionally suppresses this Echo In the rare situations where this Echo is
15. nual T 2 Position of Connectors and Functions 2 2 Rear side Turning the VS 860 around users have easy access to the left right and back side 9 9 E o E e 0 9 co 5 a z p g O B a 9 la X O of lo i SPK MIC 2 COMI POWER CAN o __Jo COME LAN 1 LAN 2 USB P N G a Right b Back side components c Left side side Figure 2 Rear side 2 2 1 Right The right as seen from the front panel side There is the Serial Console Port an USB OTG Port plus the Reset Button 2 2 2 Back Typically used connectors to establish communication with other devices are on the back side of the case The Power Connector see details at 4 1 the CAN Bus two COM Ports two LAN Ports and two USB Ports There are also two typical Audio Jacks for Speaker and Microphone 2 2 3 Left The left as seen from the front panel side provides three slots to push cards into These are for a CFast card an SD card in standard size and a SIM card Dezember 2013 VS 860 Hardware Manual 8 2 Position of Connectors and Functions 2 3 LEDs Name Color Description Location POWER Green Power is on Front Panel LAN1 Yellow Ethernet connection established blinks 3 LAN LES Integrated in Ethernet RJ45 Green On if 100 Mbps link Ta
16. re entirely configurable by software For the pinout refer to the Table 7 If the configuration by software is not used the default operation mode of each port is configured by a DIP switch The DIP switch may be overridden by software if the user chooses to do so Check section 5 1 for details Please note the function of the GND signal in RS422 and RS485 modes this signal must also be connected between the serial devices So in reality a 2 wire and a 4 wire connection needs 3 and 5 wires respectively With the exception of very special configurations a serial connection in RS422 RS485 mode without GND connection violates the specifications for RS422 and RS485 standards Dezember 2013 VS 860 Hardware Manual 14 5 Internal Components Pin RS232 RS422 RS485 2wire 1 DCD Tx A Data A 2 RxD Txt B Data B 3 TxD Rx B 4 DTR Rx A 5 GND GND GND 6 DSR 7 RTS 8 CTS 9 RI Table 7 Serial DSub 9 Pinout 5 Internal Components Most components inside the case of OnRISC VS 860 are not for service by the user But there is the exception of a few functions these are described below for access location and configuration options To access the components the case of VS 860 must be opened First disconnect all cables from VS 860 then also remove all cards from the external slots Remove the screws on the side of the back cover and carefully lift it Pay specia
17. required the port should be set as this e Configure the port for RS485 Full Duplex Mode e Connect Tx with Rx in the cable e Connect Tx with Rx in the cable 5 2 UMTS LTE 3G 4G There is one expansion slot to hold a Mini PCI Express Card in long size format This slot supports the data signals for USB 2 0 so the selected card must operate on USB PCI Express is not available Typical cards placed into this expansion slot are Wireless communication cards If the miniPCIe card is for mobile communication by GSM GPRS EDGE UMTS LTE it will use a SIM card for the account data to access the providers network This SIM card shall be inserted into the special slot which is connected to the miniPCIe slot The slot for SIM cards is accessible on the left side i e when the case is closed 5 3 WLAN Socket Connector J1 is for the antenna cable This is only available when VS 860 is equipped with WLAN function Dezember 2013 VS 860 Hardware Manual 16 5 Internal Components 5 4 Battery The Real Time Clock in VS 860 requires a backup battery to keep track of time even when the system is switched off or the power supply is entirely down The system is prepared to carry a 3V module which is a battery in an isolation shell equipped with connection cable and a small plug Such module is known as a Notebook BIOS Battery CR2032 It is attached to the connector marked as B T1 The system is shipped with battery installed Figure 6
18. www vscom de OnRISC VS 860 gHardware Manual Tel 49 40 528 401 0 Fax 49 40 528 401 99 Web www visionsystems de Support serviceOvisionsystems de IS m O O The software described in this manual is furnished under a license agreement and may be used only in accordance with the terms of that agreement Copyright Notice Copyright 2009 2013 Vision Systems All rights reserved Reproduction without permission is prohibited Trademarks VScom is a registered trademark of Vision Systems GmbH All other trademarks and brands are property of their rightful owners Disclaimer Vision Systems reserves the right to make changes and improvements to its product without pro viding notice Vision Systems provides this document as is without warranty of any kind either expressed or implied including but not limited to its particular purpose Vision Systems reserves the right to make improvements and or changes to this manual or to the products and or the programs described in this manual at any time Information provided in this manual is intended to be accurate and reliable However Vision Systems assumes no responsibility for its use or for any infringements on the rights of third parties that may result from its use This product might include unintentional technical or typographical errors Changes are period ically made to the information herein to correct such errors and these changes are incorporate
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