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SDC15 Single Loop Controller User`s Manual for

1. Terminal part The power supply input and output are connected to the terminals Socket mount type Socket part 1 6 The M3 screw is used When connecting to the terminal always use a correct crimp terminal suitable for the M3 screw The tightening torque of the terminal screw is 0 4 to 0 6N m Socket part This socket is inserted into the optional socket The power supply input and output are connected from the socket When performing the wiring from the socket always use a correct crimp terminal suitable for the M3 5 screw The tightening torque of the socket terminal screw is 0 78 to 0 98N m or less Chapter 2 OUTLINE OF FUNCTIONS 2 1 Input Output Configuration Other rb process process Control output 1 2 ON OFF Current output control PID control Analog PV input PV es Control output process Internal Digital input 1 2 contact process Control output 1 2 Relay output voltage Internal pulse output f CT event Digital CT input 1 2 process process output rocess p J Event output 1 to 3 Other gt Relay output PV input Sensor or range is selected for the PV input The selection range may vary depending on the input type of the model T Thermocouple R RTD L DC current DC voltage Conirol
2. This unit slave station e Do not connect any terminating resistor to both ends of the communication path Doing so might cause the communication to fail e Even though any units requiring the terminating resistor exist in the communication path do not connect any terminating resistor e Do not connect DA and DB Doing so might cause damage to this unit e Ground the shield line to one point on one side of the cable e Be sure to connect SG terminals each other Failure to do so might cause unstable communications WR Connection with SSR solid state relay Chapter 4 WIRING To drive the SSR a model having voltage pulse outputs control output code is VO VC or VV must be used Generally the SSR is classified into two groups constant current type and resistor type The following describes how to connect each type Constant current type The following specifications of the SSR you are using and the specifications of the voltage pulse output must be investigated es Input current maximum e Operating voltage range input 1 Yamatake s PGM10N PGM1O0F series When the input current is the maximum allowable current or less the parallel connection can be made Check that the voltage between the terminals of the voltage pulse output is within the specified range This example shows the calculation for the connection of the SDC15 and the PGMIONO15
3. selected from the gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 5 Press the mode key gt gt The display is returned to the operation display Handling Precautions e The display of the output 2 type is C48 e When the control output 1 of the model is set at current C43 is displayed When the control output 2 of the model is set at current C48 is displayed e If ROM version 1 of the instrument information bank tz is prior to 2 04 the value is 180 C Chapter 5 SETTINGS BEFORE STARTING OPERATION WR Output scaling low limit high limit setup 1 In the operation display mode keep the para key pressed for 2 sec or longer ELICITED fo gt gt The unit then enters the parameter setting mode a d O Oo CALE Eva 2 In the parameter setting display mode keep the para key pressed for 2 sec or longer EI CHE gt gt The display is then changed to the setup setting L LI display oOo o Do oo 0 Im man evi e2 e3 om o2 L vV A 3 Press the para key several times gt gt Display the setup setting C44 Output 1 scaling low 17 LILI limit or C45 Output 1 scaling high limit L LA me LL va 4 Press the lt v or A key to change the
4. 2 In the parameter setting display mode keep the para key pressed for 2 sec or longer E III gt gt The display is then changed to the setup setting L LI display 3 Press the para key several times gt gt Display the setup setting C66 Transmission speed 4 Press the lt v or A key to set the value you have selected from the following in C66 0 4800bps 1 9600bps 2 19200bps 3 38400bps gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 5 Press the mode key gt gt The display is returned to the operation display C Handling Precautions When the RS 485 communication is provided as an optional function of the model C66 is displayed Make the settings so that the transmission speed becomes the same as that of the master station 5 33 Chapter 5 SETTINGS BEFORE STARTING OPERATION E Data format data length setup 1 In the operation display mode keep the para key pressed for 2 sec or longer OOo gt gt The unit then enters the parameter setting mode t l d AHED LYA 2 In the parameter setting display mode keep the para key pressed for 2 sec or longer ETC CH gt gt The display is then changed to the setup setting es LI display 3 Press the para
5. 3 Press the v or A key to change the set value in rE 1 Setting range 10 0 to 110 0 gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 4 Press the mode key gt gt The display is returned to the operation display CJ Handling Precautions e When CtrL Control method is set at 0 ON OFF control rE 1 is not displayed e When C26 Heat Cool control selection is set at 0 disabled and I 1 Integral time is set at a value other than O rE 1 is not displayed e When C26 Heat Cool control selection is set at 1 enabled and both I 1 Integral time and I 1c integral time cool are set at a value other than 0 rE 1 is not displayed 6 15 Chapter 6 SETTINGS DURING OPERATION E P 1C Proportional band cool setup 1 In the operation display mode keep the para key pressed for 2 sec or longer CH UI gt gt The unit then enters the parameter setting mode 2 Press the para key several times gt gt Display the parameter setting P 1C P Proportional m 17 band cool miN NE A cr UI EECRCEECER d w d 3 Press the v or A key to change the set value in P 1C Setting range 0 1 to 999 9 gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric
6. Abbreviations are used in the descriptions tables and figures in this manual The following shows the main abbreviations AT Auto Tuning CT Current Transformer DI Digital Input DO Digital Output Control outputs of relay and voltage pulse and event output EV Event LSP Local Set Point The meaning of LSP and SP is same in case of the SDC15 MFB Motor Feed Back This indicates the feed back of motor opening which is used for position proportional control This controller does not have MFB function MV Manipulated Variable PV Process Variable RSP Remote Set Point This is the set point which is set by the analog input from an external device This controller does not have RSP function SP Set Point ST Self Tuning U Unit This indicates the minimum digit of the selected PV input range with industrial unit C Pa I min etc 1U 1 C ina range of 200 to 200 C 1U 0 1 C in a range of 0 0 to 200 0 C Additionally 1U 0 01 when the DC voltage input is scaled to 0 00 to 10 00 Furthermore 0 1U means 1 10 of 1U Appendix 1 Index Number 3 wire gwstem ee eee eee eee eee ee eee tence eee eee 4 5 5 wire SYStEM 1s eee e eee e cece e eee e cence eeee 4 6 A ACCESSORIES ese satin ois wine agers eae aero see aa nae 1 3 d ME un DEE 5 18 Alarm diesplag eee e cece eee e ee eees 9 1 Analog output process essesssrerrerrereeeee 2 1 Applicable standards eesesssreresesereree 11 3 AT fUnGHON ser
7. 1999 to 9999 The decimal point position may vary depending on the output 2 type 1999 to 9999 The decimal point position may vary depending on the output 2 type 0 to 9999 The decimal point position and unit are same as for PV Output 2 scaling high limit Control output 2 MV scaling OT Handling Precautions Displayed when the optional model has two current transformer input points and the CT2 operation type is set at heater burnout detection C39 0 Displayed when the control output 1 of the model is the current output Displayed when the control output 1 of the model is the current output The decimal point position of the output 1 low limit high limit becomes 1 digit after the decimal point when the output 1 type is related to the MV and CT When the output 1 type is related to the PV SP and deviation the decimal point position becomes the same as that of the PV If the controller model uses current output for control output 1 and if the control output 1 type is SP MV or PV MV this setting is displayed Displayed when the control output 2 of the model is the current output Displayed when the control output 2 of the model is the current output The decimal point position of the output 2 input range low limit high limit becomes 1 digit after the decimal point when the output 2 type is related to the MV and CT When the output 2 type is related to the PV SP and deviation the decimal point
8. 1 Immediate response Control characteristics immediately responding to external disturbance 2 Stable Control characteristics having less up down fluctuation of PV gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 4 Press the mode key gt gt The display is returned to the operation display C Handling Precautions e The set value 1 immediate response is suitable for a process that the heater heat affects the PV directly and is intended for the adjustment aiming at the immediate response e The set value 2 stable is suitable for a process that the heater heat affects the PV indirectly and is intended for the adjustment aiming at the stability e When compared to the AT function of Yamatake s conventional model the results similar to the SDC10 are obtained when the set value 1 immediate response is set and the results similar to the SDC20 21 are obtained when the set value 0 normal is used 6 24 WR Key lock setup Chapter 6 SETTINGS DURING OPERATION 1 In the operation display mode keep the para key pressed for 2 sec or longer gt gt The unit then enters the parameter setting mode 2 In the parameter setting display mode keep the para key pressed for 2 sec or longer gt gt The display is then changed to the setup setting display 3 Press the para key several times gt g
9. 14 to 20V Connection diagram C15 G3PA G3PA G3PA Number of connectable units SSR to be used VO model VV model Omron G3PA Parallel connection Up to 3 units Up to 6 units Note Omron G3PB Parallel connection Up to 3 units Up to 6 units Note Omron G3NA Parallel connection Up to 3 units Up to 6 units Note Note 3 units for each output 4 8 Chapter 4 WIRING Resistor type Yamatake s PGM eic When necessary an appropriate external resistor is connected in series so that the voltage between the input terminals of the SSR you are using is within the specified range Example Connection of two Yamatake PGM units Connection diagram External resistor R1 3 4 3 d D Z oa ji r Li y R2 Vf R2 Vf PGM PGM V 19V 15 RO 82Q 0 5 R1 680 Q R2 260 Q Vf 1 1V Voltage between terminals of PGM V 2 X Vf RO R1 R2 R2 X R2 Vf 45V Input voltage range of PGM Since the input voltage range is 3 to 6V the operation is possible External resistors SSR to be Number of units Connection External Remarks used to be connected resistor Yamatake ni o 1kQ serial connection Rating is 1 2W or more 680Q serial connection Rating is 1 2W or more 330Q serial connection Rating is 1 2W or more Number of connectable units SSR to be used VO model VV model Yamatake PG
10. H L i H passwords To gt mmm PS2A Password 2A UU PS1B Password 1B om ote oo to CL YVA PS2B Password 2B 4 Press the lt v or A key to change the set value in PS14A Setting range 0000 to FFFF The same operation applies to other passwords PS2A PS1B and PS2B gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value As PSIA is set the same value is set in PS1B Accordingly when PS2A is set the same value is set in PS2B 5 Press the mode key gt gt The display is returned to the operation display CJ Handling Precautions e Before setting the passwords 1A 2A 1B and 2B determine two hexadecimal values to be used as passwords and take a memorandum of these passwords to record them When other values are set for passwords 1B and 2B after the values to be used as passwords have been set for passwords 1A and 2A the passwords 1A and 2A cannot be displayed and the key lock cannot be changed This status is called password lock status e The settings which cannot be changed by the key lock cannot be displayed in the password lock mode 6 28 Chapter 7 LIST OF SIMPLE CONFIGURATION DISPLAY ITEMS 7 1 List of Operation Displays Display No 1 PV SP Target value SP low limit C07 to Display No 2 SP SP high limit C08 LSP No 1st digit Value 1 to LSP system group Max 4 1 Disp
11. value is stopped to set the currently displayed value 4 Press the mode key gt gt The display is returned to the operation display CJ Handling Precautions When CtrL Control method is set at 0 ON OFF control or C26 Heat Cool control selection is set at 0 disabled P 1C is not displayed 6 16 Chapter 6 SETTINGS DURING OPERATION E l 1C Integral time cool setup 1 In the operation display mode keep the para key pressed for 2 sec or longer gt gt The unit then enters the parameter setting mode 2 Press the para key several times gt gt Display the parameter setting I 1C I Integral time cool 3 Press the v or A key to change the set value in I 1C Setting range 0 to 9999s OC Oo IR II gt JUL CDT t O Ce d w A EN OCT CH I IL 7 1m OLN eva gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 4 Press the mode key The display is returned to the operation display CJ Handling Precautions When CtrL Control method is set at 0 ON OFF control or C26 Heat Cool control selection is set at 0 disabled I 1C is not displayed 6 17 Chapter 6 SETTINGS DURING OPERATION E d 1C Derivative time cool setup 1 In the operation display mode keep the pa
12. 4 Handling Precautions e If ROM version 1 of the instrument information bank ec is prior to 2 04 CT input failure AL11 is not displayed D D D o 9 1 Chapter 9 MAINTENANCE AND TROUBLESHOOTING WR Operation in case of PV input failure 1 ALO1 02 or 03 occurs Control output It is possible to make the settings so that the operation is continued or discontinued Other operation Operation is continued 2 Alarm occurs in cases other than those shown above All operations are continued The following table shows the indications and alarms of this unit by the sensor type if PV input failure occurs Thermocouple Failure status Indication value Sensor burnout Sensor burnout Upscale 110 FS ALO1 CJ failure PV having incorrect cold ALO3 contact compensation Over range burnout Over range burnout burnout 19 PL S19 PL 1365 C 105 FS 1365 C 105 FS 105 FS ALO1 RTD Failure status Indication value oa E Upscale SC ALO1 ALO3 C wire burnout Upscale 110 FS AL01 ALO3 2 or 3 wire burnout O Upscale 110 FS AL01 ALO3 A and B wire short circuit Downscale 10 FS A and A and C wire short circuit wire short A and C wire short circuit Downscale 10 FS A and B wire A and 41 Pt100 235 C 5 FS C wire short circuit A and B wire A and 42 JPt100 235 C 5 FS C wire short circuit DC voltage DC current Failu
13. ALI EE LYA 2 Press the para key several times gt gt Display the parameter setting At oL MV low limit Ti at AT or At oH MV high limit at AT The Figure I on the right shows that At oL MV low limit at AT Dn is displayed L H 3 Press the lt v or A key to change the set value in At oL and At oH Setting range 10 0 to 110 0 gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 4 Press the mode key gt gt The display is returned to the operation display CJ Handling Precautions When CtrL Control method is set at 0 ON OFF control At oL and At oH are not displayed 6 23 Chapter 6 SETTINGS DURING OPERATION WAT type setup 1 In the operation display mode keep the para key pressed for 2 sec or longer j gt gt The unit then enters the parameter setting mode a be l IN O DI DI E CDER CO SO O H Ao lt gt 2 Press the para key several times gt gt Display the parameter setting At ty AT type Ke LI ge ry Ir m LL 9O EKo D wm Ale i gt 3 Press the lt v or A key to set the value you have selected from the following in At ty 0 Normal Standard control characteristics
14. C15S Socket S 74 2 o 81446391 001 Optional unit a 61 2 Terminal screw M3 5 I 51 E ry H 1 l 2 M4 mounting 1 hole l H 1 5 d 1 i beer d Stopper Socket x E Panel Cutout Dimensions For panel mounting type make the mounting holes according to the panel hole making dimensions Unit mm Stand alone mounting Gang mounting 30 min 45 3 l So 48xN 2109 bech 8 S wt So i amp e E E hee s E SE Q i Wi 8 l i VM N shows the number of mounting units CJ Handling Precautions e When three or more units are gang mounted horizontally the maximum allowable ambient temperature is 40 C e Provide a space of at least 50 mm or more above and below the controller e If dustproof or waterproof protection is required mount the device using the stand alone mounting method If gang mounted dustproof and waterproof protection may not be maintained 3 2 Chapter 3 INSTALLATION E Mounting procedures e The mounting must be horizontal within 10 degrees tilted in back side lowering or within 10 degrees tilted in back side rising e In the case of panel mount type C15T the mounting panel should be used with a thickness of less than 9 mm of firm board Panel mount type C15T Items to be prepared Phillips head screwdriver Mounting bracket Panel hole Screws for Gasket Accessory mounting bracket The above Figure shows the waterproof mounting us
15. Humidity 10 to 90 RH no condensation Vibration 2m s 10 to 60Hz Over voltage category Category H TEC60364 4 443 IEC60664 1 Pollution degree Pollution degree 2 EQUIPMENT INSTALLATION The controller must be mounted into a panel to limit operator access to the rear terminal Specifications of common mode voltage The common mode voltages of all I O except for main supply and relay outputs are less than 33 Vr m s 46 7V peak and 70Vdc APPLICABLE STANDARDS EN61010 1 EN61326 1 ES SAFETY PRECAUTIONS E E About Icons Safety precautions are for ensuring safe and correct use of this product and for preventing injury to the operator and other people or damage to property You must observe these safety precautions The safety precautions described in this manual are indicated by various icons As the following describes the icons and their meanings be sure to read and understand the descriptions before reading this manual A WA R N N G Warnings are indicated when mishandling this product might result in death or serious injury to the user A CAU T O N Cautions are indicated when mishandling this product might result in minor injury to the user or only physical damage to this product E Examples wrongful operation or misuse of this product These icons graphically represent the actual danger The example on the left warns the user of the danger of electric shock i Triangles warn the user of a possible danger
16. Note For connection with other model number check the specifications of each model e Input current e Operating voltage range input Since the input current is 10mA or less up to two units 10mA X 2 20mA lt 24mA maximum allowable current can be connected in parallel The rating voltage is 3 5 to 30Vdc Therefore the voltage between the terminals is within the range Voltage between terminals two PGMION units Open voltage internal resistance X total drive current 19Vdc 15 82 0 5 X 20mA 15 to 20V Connection diagram This unit OH OF PGM10N PGM10F PGM10N PGM10F Number of connectable units SSR to be used Connection VO VC model VV model Yamatake PGM10N Parallel connection Up to 2 units Up to 4 units Note Yamatake PGM10F Parallel connection Up to 2 units Up to 4 units Note Note 2 units for each output 4 7 Chapter 4 WIRING 2 Omron s G3PA G3PB G3NA e Input current Since the input current is 7mA or less up to three units 7mA X 3 21mA lt 24mA maximum allowable current can be connected in parallel e Operating voltage range input The rating voltage is 5 to 24Vdc or 12 to 24Vdc Therefore the voltage between the terminals is within the range Voltage between terminals three G3PA units Open voltage internal resistance X total drive current 19Vdce 15 82 40 5 X 21mA
17. gt The unit then enters the parameter setting mode 2 Press the para key several times gt gt Display the parameter setting E1 Hy Internal Event 1 hysteresis 3 Press the lt v or A key to change the set value in E1 Hy Setting range 0 to 9999 OOOO mn e ci UEo GG d w a see C 7 ii Oo Oo oO e eva e o og o ar Co d V A The decimal point position is changed corresponding to the event operation type gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 4 Press the mode key gt gt The display is returned to the operation display CJ Handling Precautions e The displays of the internal event 2 to 5 hysteresis are E2 Hy E3 Hy E4 Hy and E5 Hy e When the internal event operation type is 0 No event or the operation type does not need hysteresis the internal event hysteresis is not displayed 5 23 Chapter 5 SETTINGS BEFORE STARTING OPERATION 5 4 CT Current Transformer Input The following settings are necessary when using the CT Current Transformer input of the optional model For CT input two kinds of current values are provided e Current value at output ON This value is used for the heater burnout over current event The value is displayed as CT current value e Current value at output OFF This va
18. heater burnout detection C36 0 Displayed when the optional model has two current transformer input points and the CT1 operation type is set at heater burnout detection C36 0 Displayed when the optional model has two current transformer input points Displayed when the optional model has two current transformer input points and the CT2 operation type is set at heater burnout detection C39 0 7 5 Chapter 7 LIST OF SIMPLE CONFIGURATION DISPLAY ITEMS CT2 measurement wait time WW B Output 1 range 1 4 to 20 mA 1 2 0 to 20 mA Output 1 type 0 MV 1 Heat MV for heat cool control 2 Cool MV for heat cool control 3 PV 4 PV value before bias 5 SP 6 Deviation 7 CT1 current value 8 CT2 current value 9 MFB invalid on SDC 15 10 SP MV 11 PV MV Output 1 scaling low limit 1999 to 9999 The decimal point position may vary depending on the output 1 type 1999 to 9999 The decimal point position may vary depending on the output 1 type 0 to 9999 The decimal point position and unit are same as for PV Output 2 range 1 4 to 20 mA 1 2 0 to 20 mA Output 2 type 0 MV 1 Heat MV for heat cool control 2 Cool MV for heat cool control Output 2 scaling low limit Output 1 scaling high limit Control output 1 MV scaling 3 PV 4 PV value before bias 5 SP 6 Deviation 7 CT1 current value 8 CT2 current value 9 MFB invalid on SDC15 10 SP MV 11 PV MV
19. latency of the control may be delayed In this case the unit is operated with the control method set at Fixed PID CtrL 1 Control subject producing external disturbance intermittently If the customer s system produces the temperature drop intermittently such as sealing of the wrapping machine this may affect the ST adversely In this case the unit is operated with the control method set at Fixed PID CtrL 1 8 6 Chapter 9 MAINTENANCE AND TROUBLESHOOTING E Maintenance Cleaning When removing the dirt from the measuring instrument wipe it off with a soft cloth rag At this time do not use any organic solvent such as paint thinner or benzene Part replacement Do not replace any parts of this unit Fuse replacement When replacing the fuse connected to the electric wiring always use the specified standard fuse Standard TEC127 Shut down speed Slow action type T Rated voltage 250V Rated current 200mA WR Alarm display and corrective action The following table shows the alarm displays and corrective actions if any failure occurs in this unit Ani PV input failure Sensor burnout incorrect wiring Check the wiring Over range incorrect PV input type setting Check the PV input type setting PV input failure Sensor burnout incorrect wiring Under range incorrect PV input type setting CJ failure Terminal temperature is faulty Use the unit at an ambient temperature thermocou
20. status OFF in the RUN mode ON in the RUN mode MANUAL 25 ON in the MANUAL mode OFF in the MANUAL mode status OFF in the AUTO mode ON in the AUTO mode During AT 27 ON when AT is executed OFF when AT is executed Status OFF when AT is stopped ON when AT is stopped During SP ramp ON during SP ramp OFF during SP ramp OFF when SP ramp is not performed or is completed ON when SP ramp is not performed or is completed Control action ON during direct action cooling OFF during direct action cooling status OFF during reverse action heating ON during reverse action heating ST setting standby ON in the ST setting standby OFF in the ST setting standby status OFF in the ST oe completion ON in the ST setting completion Timer Aways fF ____ direct and reverse action settings are disabled for the timer event status When using the timer event it is necessary to set the operation type of the DI allocation to Timer Start Stop Additionally when setting the event channel designation of the DI allocation multiple timer events are controlled from individual internal contacts Dl Setting items e ON delay time A period of time necessary to change the event from OFF to ON after DI has been changed from OFF to ON e OFF delay time A period of time necessary to change the event from ON to OFF after DI has been changed from ON to OFF Operation specifications e The event is turned ON when DI ON continues for ON delay time o
21. 001 Optional unit Hard cover Gasket Both gaskets must be used one is supplied with the main body and the other is supplied with the hard cover Both are the same gaskets 1 As shown in the Figure mount the gasket hard cover and gasket on the main body in that order so that the hard cover is sandwiched by two gaskets 2 Insert this unit from the front of the panel 3 Fit the mounting bracket from the back of the panel 4 Push the mounting bracket against the panel until the hook of the mounting bracket is firmly engaged with the groove of the main body 5 Tighten the upper and lower screws of the mounting bracket CJ Handling Precautions e To fasten this controller onto the panel tighten a mounting bracket screws and turn one more half turn when there is no play between the bracket and panel Excessively tightening the screws may deform the controller case e It is possible to mount this unit without use of two gaskets if the waterproof feature is not needed and only the prevention of improper operation is aimed at 3 4 Chapter 3 INSTALLATION Using the soft cover for panel mount type C15T For the panel mounting type it is possible to attach the soft cover to the front console The key can be operated with the soft cover attached Attaching the soft cover to the front console provides the protection IP66 similar to the waterproof mounting using the gasket Items to be prepared Soft cover P
22. 2 1 PV input range high limit setup ssssssseses 5 6 PV input range low limit setup 0 5 6 PV input range table seers ee eee eee eee 5 3 PV low mit 5 13 PV range type setup eee eee eee eee eee eee 5 2 R RationalOOP A8 IN N IER Ne ANEN was ENKEN e 1 1 Resistor pe 4 10 RUN READY modess sssessscrrerss ts bases ER 6 8 Sampling cycle me ee eee eee eee ees 11 1 Self tuning function 6 eee cece eee cece eee es 8 4 Setup setting display e eee e eee e eee ee eee 7 5 Simple configuration se sees eee eee eens 2 1 Socket EE 3 2 Socket mounting type ssssesrerereee 1 2 1 6 3 2 Socket part e 1 6 Kit e 1 3 3 5 SP high low mit 5 14 SP high limit 0 eee eee eee eee eee eee eens 5 13 SP low limit sees eceecceecceeceeuceeuces 5 14 SP sep 6 1 e GENEE 4 7 ST functions ss ects sees eas bead ae RER 8 4 ST setting standby s sees eee eee ences 5 18 Sab EE 6 24 Stand alone mounting sees eee eee ee ee ee 3 2 Station address setup sees eee eee eee eee 5 31 ENEE EE prea eres 5 36 Stopper zs Sek ENNEN EES EN SES NEE 3 2 3 6 T Terminal assignment label ee 4 2 Terminal COVER zs egages geste Ee 1 3 4 2 Terminal part 1 6 Terminating resistor e eee eee eee 4 2 4 5 4 6 Temperature unit setup eee ee eee eee ee eee 5 4 Tightening torque eeee eee e sees eee e nen 11 3 Time proportional cycle time eeees 6 22 T
23. Front panel of the unit conforms to IP66 NEMA 4X Individual panel mounting with attached gaskets AC power model Max 12VA 8VA at 100Vac and 12VA at 264Vac When using the functions similar to those of Yamatake s SDC10 the power consumption is 6VA at 100Vac and 9VA at 264Vac DC power model Max 7VA 24Vac Max 5W 24 to 48Vdc 2000m or less Between power supply terminal and secondary terminal 500Vdc 20M or more AC power model Between power supply terminal and secondary terminal 1500Vac for min DC power model Between power supply terminal and secondary terminal 500Vac for 1min AC power model Max 20A DC power model Max 20A Panel mounting type Approx 150g including mounting bracket Socket mounting type Approx 200g including socket Panel mounting type 0 4N m or less Socket mounting type 0 78 to 0 98N m or less CE EN61010 1 EN61326 1 UL File No E96090 Category II IEC60364 4 443 IEC60664 1 Pollution degree 2 Polyester film Dark gray DK546 Reformed PPE Light gray DIC650 AC power model Max 20ms DC power model no power failure allowed WR Accessories and optional parts Mounting bracket For C15T Gasket 81446403 001 Accessory 81409657 001 Accessory Current transformer Hole diameter 5 8mm QN206A Current transformer Hole diameter 12mm Socket For C15S Hard cover Soft cover Terminal cover Smart Loader Package L shaped plug adaptor Appendix Glossary
24. a key pv r pv i H j Ci CC sesch me si Ge gg e gt ON HK SKS CU UU A FLASI This Figure shows the display This Figure shows the display when the 1st digit of 0001 is when the entire character string flashing rUn is flashing d 2 3 Chapter 2 OUTLINE OF FUNCTIONS 3 Do not press the key for 2 sec gt gt The flashing display is stopped and then the data you have changed is set i E 7 LCE I vl 1 i T I Di LLI Whal al C Handling Precautions e f the data does not start flashing even though the lt v or a key is pressed this data cannot be changed e f the character string cannot be changed using the v key while the entire character string is flashing press the a key On the contrary if the character string cannot be changed using the a key press the v key e When pressing the para key while the display is flashing the next data is displayed without changing of the data Additionally when pressing the mode key while the display is flashing the display is returned to the operation display without changing of the data e The MV manipulated variable display in the MANUAL mode continues the flashing status even after pressing of the key has been stopped At this time the flashing value is output as MV 2 4 Chapter 2 OUTLINE OF FUNCTIONS E mode key operating procedures
25. added Handling Precautions added Indication accuracy explanation added Diameter of the applicable thermocouple or compensating wire added Allowable input current added Current transformer input changed Dust proof and drip proof performance to degrees of protection changed WAMATAKE Specifications are subject to change without notice Yamatake Corporation Advanced Automation Company 1 12 2 Kawana Fujisawa Kanagawa 251 8522 Japan URL http www yamatake com Printed on recycled paper 05 Printed in Japan 1st Edition Issued in July 2003 A 4th Edition Issued in May 2006 W
26. and setup setting display refer to gt 7 1 List of Operation Displays on page 7 1 7 2 List of Parameter Setting Displays on page 7 2 and 7 3 List of Setup Setting Displays on page 7 5 e When pressing the lt key with the para key kept pressed instead of pressing of the para key various displays and settings can be operated in the reverse order However the operation that both the para key and lt key are kept pressed for 2 sec or longer is invalid E Data setting procedures 1 Operate the para key to display desired data to be set How to operate the para key is described in the previous section Flow of general key operation 2 Press any of the lt v and a keys py TI wm L sp L mmm l I l a II l _ CO This Figure shows the display This Figure shows the display when setting the PV range type of when setting the RUN Ready he setup setting C01 selection in the parameter setting LH d gt gt When the display No 2 shows a numeric value the Ist digit starts flashing Additionally when the display No 2 shows a character string the entire character string starts flashing When a numeric value is displayed the value can be increased or decreased or the flashing digit can be moved using the lt v or a key When a character string is displayed the entire flashing character string can be changed using the v or
27. as well as numeric value 9 and alphabetic character Q are also shown in the same manner xi Chapter 1 OVERVIEW 1 1 Overview This unit is a compact controller having a mask of 48 X 48 mm and provides the following features The depth is only 60 mm providing the excellent space saving The front panel is only 2 mm thick This ensures the excellent thin design The display panel is large This provides excellent visibility mode key para key and digit shift keys are provided on the front panel This ensures easy setup operation Various input types are available thermocouples K J E T R S B N PLII WReS5 26 DIN U DIN L RTDs Pt100 JPt100 current signals 4 to 20mAdc 0 to 20mAdc and voltage signals 0 to 1 Vdc 1 to 5Vdc 0 to 5Vdc and 0 to 10Vdc For control outputs relay voltage pulse and current output are provided Additionally these control outputs can be combined for the 2nd control output The unit can be made applicable to the heat cool control using the 2nd control output and or event relay ON OFF control fixed PID and self tuning control can be performed In addition to the PID control two algorithms RationaLOOP and Just FiTTER are mounted This ensures excellent controllability With optional functions a combination among 3 event points or 2 event points independent contacts 2 point CT input 2 point digital input and or RS 485 can be selected The personal comput
28. calculated by the following formula is output according to the output scaling low high limit settings In case of SP MV MV 50 0 100 0 x MV scaling range SP In case of PV MV MV 50 0 100 0 x MV scaling range PV t output SP MV scaling range 110 100 A change of output depend on MV 0 10 g ins Scaling low limit 0 50 100 Scaling high limit kel A change of MV An example of the output type is SP MV C Handling Precautions e This function is used for cascade control when the continuous output of this controller is connected to the RSP remote SP of another controller with this controller as master and the other controller as slave Set the RSP range to MV scaling range which changes in proportion to a change in the MV 0 100 of this controller e If ROM version 1 of the instrument information bank is prior to version 2 04 neither SP MV nor PV MV can be selected as an output type The MV scaling range is not displayed and cannot be set 5 30 Chapter 5 SETTINGS BEFORE STARTING OPERATION 5 6 Communication The settings below are necessary when using the RS 485 communication an optional function of the model In Simple configuration the communication mode station address transmission speed data format data length data format parity and data format stop bit are set E Communication mode setup 1 In the operation display mode keep the para key pressed for 2 sec or longer gt g
29. diagnosis time ON delay time conditions 1 even though the MV exceeding the main setting is held conditions 2 CAUTION When setting the ON delay it is necessary to put in High function configuration The default setting of the ON delay before shipment is 0 0s Heat control Cool control t t PV PV Area satisfying conditions 1 Sub setting haces HY Sub setting Area satisfying l conditions 1 Aren satisfying i Area satistying conditions 2 r conditions 2 Main setting y Main setting Conditions 3 Conditions 3 ON delay i ON delay set time ON sei time On Ey GEN EN gt c Time Time gt ON delay is started when conditions 1 and 2 are satisfied ON delay is started when conditions 1 and 2 are satisfied 5 15 Chapter 5 SETTINGS BEFORE STARTING OPERATION Operation type Set value Direct action Reverse action of operation type Loop diagnosis 2 The event is turned ON when any change in PV corresponding to increase decrease in MV Manipulated variable is not observed This event is used to detect any fault at the operation end Setting items e Main setting MV Manipulated variable e Sub setting Change in PV from the point that the MV exceeds the main setting ON delay time Diagnosis time Operation specifications The event is turned ON when the MV exceeding the main setting is held conditions 2 and the PV does
30. displayed 5 21 Chapter 5 SETTINGS BEFORE STARTING OPERATION E Event sub setting setup 1 In the operation display mode keep the para key pressed for 2 sec or longer Li 0 Uml 0 gt gt The unit then enters the parameter setting mode O d OF MOC ALI COL Y A 2 Press the para key several times gt gt Display the parameter setting E1 Sb Internal Event E EC 1 sub setting L Ye A S 7 LI GG d w A 3 Press the lt v or A key to change the set value in E1 Sb Setting range 1999 to 9999 The decimal point position is changed corresponding to the event operation type For a part of the event operation types the setting range becomes 0 to 9999 gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 4 Press the mode key gt gt The display is returned to the operation display CJ Handling Precautions e The displays of the internal event 2 to 5 sub settings are E2 Sb E3 Sb E4 Sb and E5 Sb e When the internal event operation type is 0 No event or the operation type does not need sub setting the internal event sub setting is not displayed 5 22 Chapter 5 SETTINGS BEFORE STARTING OPERATION WR Event hysteresis setup 1 In the operation display mode keep the para key pressed for 2 sec or longer gt
31. is then changed to the setup setting L LI display S 1 i eee va 3 Press the para key several times gt gt Display the setup setting PASS Password display See HII C CL ELCLOT S IR LI d w d 4 Press the lt v or A key to change the set value in PASS Setting range 0 to 15 When 5 is set the passwords 1A to 2B can be displayed When the power is turned ON the setting is returned to 0 gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 5 Press the mode key gt gt The display is returned to the operation display CJ Handling Precautions PASS limits to the conditions to display the passwords 1A 2A 1B and 2B in order to prevent incorrect password setting 6 27 Chapter 6 SETTINGS DURING OPERATION WR Passwords 1A 2A 1B 2B setup 1 In the operation display mode keep the para key pressed for 2 sec or longer EI CH CN gt gt The unit then enters the parameter setting mode 2 In the parameter setting display mode keep the para A key pressed for 2 sec or longer da Tee gt gt The display is then changed to the setup setting L LI display i 4 I 3 Press the para key several times gt gt Display the setup setting PS1A Password 1A The same operation applies to the following
32. key several times gt gt Display the setup setting C67 Data format data e Cc length RSR SIS F i i 4 Press the lt v or A key to set the value you have selected from the following in C67 0 7 bits 1 8 bits gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 5 Press the mode key gt gt The display is returned to the operation display CJ Handling Precautions e When RS 485 is provided as an optional function of the model C67 is displayed Make the settings so that the data format becomes the same as that of the master station of the communication e When the setup setting C64 Communication mode is set at 2 MODBUS RTU format C67 is not displayed At this time the data length becomes 8 bits 5 34 Chapter 5 SETTINGS BEFORE STARTING OPERATION WR Data format parity setup 1 In the operation display mode keep the para key ss LI pressed for 2 sec or longer gt gt The unit then enters the parameter setting mode l E OOo CALE g 2 30 o 2 In the parameter setting display mode keep the para key pressed for 2 sec or longer E III gt gt The display is then changed to the setup setting L LI display 3 Press the para key several times gt gt Display the setup s
33. mode selection setup 1 In the operation display mode keep the para key pressed for 2 sec or longer EI Cu CU gt gt The unit then enters the parameter setting mode di d OF DI DN GOV 2 In the parameter setting display mode press the para key w gt gt The parameter setting r r RUN READY mode OOOO selection is displayed S II CO 3 Press the v or A key to set the value you have selected from the following in r r rUn RUN mode rdy READY mode gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 4 Press the mode key gt gt The display is returned to the operation display C Handling Precautions When the operation type of any of internal contacts 1 to 3 is set at RUN READY mode selection r r cannot be changed 6 8 Chapter 6 SETTINGS DURING OPERATION WAT auto tuning Stop Start selection setup 1 In the operation display mode keep the para key pressed for 2 sec or longer H bech end o gt gt The unit then enters the parameter setting mode OF DI DN CO 2 Press the para key several times gt gt Display the parameter setting At AT Stop Start i selection mM D OOOO GoM EA EE CYA 3 Press the v or A key to set the val
34. output When the control output type of the model is R Relay or V Voltage pulse the control output becomes the ON OFF control output or time proportional output When the time proportional output is used the time proportioning cycle time can be set When the control output type of the model is C Current the control output becomes the continuous output analog output When the model has two control outputs the heat cool control can be used only with Simple configuration Event output When the model provides the event the alarm or control mode set in Event type can be output as DO digital output DI digital input When the model provides the DI the function set with the DI assignments can be selected CT current transformer input When the model provides the CT input the heater burnout alarm can be output from the event output 2 1 Chapter 2 OUTLINE OF FUNCTIONS 2 2 Key Operation The following shows the flow of the general key operation Various displays and settings can be called up to the console Display when the power is turned ON lt Off The mode indicators are lit sequentially from the left during a period of 6 sec after D SEI ofi the power has been turned ON while both i the upper display and lower display are off When all mode indicators have been lit the 9 9 999 9 The mode indicator display is changed to the operation display is lit se
35. perform the limit cycle The OFF operation described here means MV limited by the MV low limit at AT At oL or MV high limit at AT oL The default setting before shipment is 0 Additionally the ON operation described here means MV limited by the MV high limit at AT At oH or MV high limit at AT oH The default setting before shipment is 100 If this AT operation does not function correctly take any of the following measures 1 Change the MV low limit at AT Ar ot D or MV high limit at AT At oH to an appropriate value and then start the AT function 2 Use the ST function 3 Set the PID constants manually without use of AT e Appropriate PID constants cannot be obtained depending on the control subject If this happens set the PID constants manually e The MV ON OFF change point determined when the AT function is started does not change even though the SP is changed while the AT is running 8 3 Chapter 8 PID CONTROL TUNING 8 2 ST Self tuning Function When the following ST start conditions are satisfied with the control method set at ST CtrL 2 the ST function is started automatically to change the PID constants 1 ST start by SP change If the SP is changed in the RUN mode the ST function is started However if the SP change width is small or if the difference between the SP and PV is small the ST is not started 2 ST start by deviation occurrence If the difference between
36. position becomes the same as that of the PV If the controller model uses current output for control output 2 and if the control output 2 type is SP MV or PV MV this setting is displayed e If ROM version 1 of the instrument information bank is prior to 2 04 SP MV and PV MV cannot be set in Control output 1 type Control output 2 type and Auxiliary output type e If ROM version 1 of the instrument information bank is prior to 2 04 SP MV and PV MV cannot be set in Control output 1 MV scaling Control output 2 MV scaling and Auxiliary output MV scaling Chapter 7 LIST OF SIMPLE CONFIGURATION DISPLAY ITEMS Communication mode 0 CPL Displayed when the optional model 1 MODBUS ASCII format has RS 485 2 MODBUS RTU format Station address 0 to 127 Displayed when the optional model Communication is disabled when 0 is set has RS 485 2 Transmission speed 0 4800bps Displayed when the optional model 1 9600bps has RS 485 2 19200bps 3 38400bps Data format 0 7 bits Data length 1 8 bits Displayed when the optional model has RS 485 and the communication mode is not MODBUS RTU C64 2 Displayed when the optional model has RS 485 Data format 0 Even parity Parity 1 Odd parity 2 No parity Data format 0 1 bit Stop bit 1 2 bits mode key function 0 Invalid 1 AUTO MANUAL selection 2 RUN READY selection Displayed when the optional model has RS 485 3 AT Stop Start
37. risk of power surges caused by lightning Doing so might cause fire or faulty operation Do not make incorrect connections If the cables are connected incorrectly this might cause the unit to malfunction The controller does not function for approximately 6 sec after the power has been turned ON Great care should be taken when the relay output from the controller is used as interlock signals The part between the control output 1 and control output 2 is not isolated When necessary use an appropriate isolator Do not connect multiple loader cables to multiple units from one personal computer The current coming from other circuits might cause the PV value indication error to occur Do not connect any terminating resistor to both ends of the communication path when performing the RS 485 wiring Doing so might cause the communication to fail Always mount a switch for shut down of the main power of this unit in an easily accessible area of the operator when performing electric wiring of this unit Additionally connect a slow action type T fuse having a rated current of 0 2A and rated voltage of 250V to the wiring for the instrument power supply of the AC power supply model IEC127 0 Q 9 Q Q Q Q Q 9 Q 4 1 Chapter 4 WIRING E Terminal assignment label symbols The following table shows the meanings of the symbols used for the terminal assignment label attached to the side panel of this unit E W
38. set value in C44 and C45 Setting range 1999 to 9999 The decimal point position and unit are changed corresponding to the output type gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 5 Press the mode key gt gt The display is returned to the operation display The following figures show the relationship between the output and the numeric value of the output type by output scaling low limit high limit setup t i Bod dag iin W ver iere ig 100 ia 100 JN rata uc teal o 0 4 10 Je Input 10 L4 Input Low limit High limit High limit Low limit Low limit lt High limit Low limit gt High limit C Handling Precautions e The displays of the output 2 scaling low limit and high limit are C49 and C50 e When the control output 1 of the model is set at current C44 and C45 are displayed When the control output 2 of the model is set at current C40 and C50 are displayed 5 29 Chapter 5 SETTINGS BEFORE STARTING OPERATION WR MV scaling range When the control output type is set to either SP MV or PV MYV the control output is a continuous output in which the amount of change in the MV is added to the SP or PV e When the output type of control output 1 control output 2 or the auxiliary output is SP MV or PV MV this item is displayed and can be set e The value
39. shows the list of the setting items when operating this unit with Simple configuration PID CONTROL TUNING This chapter describes the auto tuning function and self tuning function of this unit MAINTENANCE AND TROUBLESHOOTING This chapter describes the maintenance and inspection of this unit as well as troubleshooting DISPOSAL This chapter describes safety precautions and how to dispose of this unit when the unit is no longer used SPECIFICATIONS This chapter describes the general specifications performance specifications and optional parts of this unit vi Contents SAFETY REQUIREMENTS SAFETY PRECAUTIONS Important Notice The Role of This Manual Organization of This User s Manual Conventions Used in This Manual Chapter 1 1 1 Chapter 2 2 1 2 2 2 3 Chapter 3 Chapter 4 4 1 4 2 OVERVIEW REENEN citi ck jas ege hae bad Ee d ie dree E Ee 1 1 E Model selection table 2 ccc ccc ccc cece eee eee ee nees 1 2 H Accessories and optional parts 1 3 Part Names and Functions cece ee cee cee e ene e eset eee eeeees 1 4 E Main body and console NEEN AER RENE NEES EES ENEE EN 1 4 E Bottom Dap k age EAR tel eda ERENNERT Ne E E y 1 5 E Rear panel 00 06s cass cvi rise eerie re eerewen KEE 1 6 OUTLINE OF FUNCTIONS InpuULOUiput ConfigitatOl essiri EK ARENS AE ege 2 1 Key Operation gie Re A keee gege e geed EE AE Ate gg ig 2 2 E Data setting procedures 5ccscisscasnesscrsetasees
40. the operation display CJ Handling Precautions When CtrL Control method is set at 0 ON OFF controll l 1 is not displayed 6 13 Chapter 6 SETTINGS DURING OPERATION E d 1 Derivative time setup 1 In the operation display mode keep the para key pressed for 2 sec or longer 7 H mmn gt gt The unit then enters the parameter setting mode OF DI DN CDT hl CO LYA 2 Press the para key several times gt gt Display the parameter setting d 1 Derivative time l 1 0 4 0 d fal IR d va 3 Press the v or A key to change the set value in d 1 Setting range 0 to 9999s gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 4 Press the mode key gt gt The display is returned to the operation display CJ Handling Precautions When CtrL Control method is set at 0 ON OFF control d 1 is not displayed 6 14 E rE 1 Manual reset setup Chapter 6 SETTINGS DURING OPERATION 1 In the operation display mode keep the para key pressed for 2 sec or longer j Ci H Uan ei gt gt The unit then enters the parameter setting mode ul di Zon HH DI DN E CDER EENEN va 2 Press the para key several times gt gt Display the parameter setting rE 1 Manual reset w E 1 DTO CO JL lt A
41. to ST CtrL 2 5 Set the SP If the ST is not started since the PV is close to the SP PV SP use the SP value which is greatly different from the PV value 8 4 Chapter 8 PID CONTROL TUNING E Stopping procedures The ST is completed automatically If it is necessary to stop the ST halfway during execution of the ST or not to start the ST during stopping of the ST set the control method of the parameter setting to Fixed PID CtrL 1 Additionally if the mode is changed to the READY mode or MANUAL mode the ST is also stopped Display during execution of ST a gt e l LED sp W A J The LED of the decimal point at the 1st digit right end digit of the display No 1 is flashing while the ST is running When the ST is completed and PID constants are changed this LED goes off 8 5 Chapter 8 PID CONTROL TUNING 8 3 Precautions for ST Self tuning When using the ST function the following cautions must be observed strictly Before starting the ST function put the PV input and operation end heater power etc in the controllable status Before starting the ST function set the PID constants so that the PID control can be performed correctly e The default settings before shipment are that the proportional band P 1 5 0 integration time I 1 120s and derivative time d 1 30s These default settings apply to the PID control of almost all genera
42. to the setup setting L display 3 Press the para key several times gt gt Display the setup setting E1 C1 Internal Event 1 S C II operation type LL S 7 LI 4 Press the lt v or A key to change the set value in E1 C1 Setting range 0 to 33 gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 5 Press the mode key gt gt The display is returned to the operation display C Handling Precautions e The displays of internal event 2 to 5 operation types are E2 C1 E3 C1 E4 C1 and E5 C1 e Five internal events 1 to 5 are provided However the number of event outputs determined by the optional function is 0 to 3 points In Simple configuration the operation of internal events 1 to 3 are output to event outputs 1 to 3 To use the operation of the internal events 4 to 5 the setup mode is changed to High function configuration and then DO assignment must be set 5 19 Chapter 5 SETTINGS BEFORE STARTING OPERATION E Event Direct Reverse standby and Event state at READY setup 1 In the operation display mode keep the para key pressed for 2 sec or longer Moda gt gt The unit then enters the parameter setting mode L L AHED d YVA 2 In the
43. 0 1 stop bit 1 2 stop bits gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 5 Press the mode key gt gt The display is returned to the operation display CJ Handling Precautions e When RS 485 is provided as an optional function of the model C69 is displayed Make the settings so that the data format becomes the same as that of the master station of the communication 5 36 Chapter 5 SETTINGS BEFORE STARTING OPERATION 5 7 Key Operation In Simple configuration the mode key function and user level are set E Mode key function setup 1 In the operation display mode keep the para key pressed for 2 sec or longer H mmc gt gt The unit then enters the parameter setting mode G OF DI E EAE CT A CO LYA 2 In the parameter setting display mode keep the para key pressed for 2 sec or longer da TI gt gt The display is then changed to the setup setting L LI display Ca i COCE YV A 3 Press the para key several times gt gt Display the setup setting C72 Mode key function p Je sp im L CYA 4 Press the lt v or A key to set the value you have selected from the following in C72 0 Invalid 1 AUTO MANUAL mode selection 2 RUN READY mode selection 3 AT Auto tuning Stop Start selection 4 LSP Local S
44. 0 0 100 0 MV 0 0 50 0 100 0 MV Dead band 0 0 Dead band gt 0 0 Dead band 100 0 100 0 Cool MV Heat MV 0 0 0 0 0 0 50 0 100 0 MV Dead band lt 0 0 C Handling Precautions e When the parameter setting Ctrl Control method is set at 0 ON OFF control C28 is not displayed e When the control output is one point and the event output is not used C28 is not displayed e When the setup setting C26 Heat Cool control selection is set at 0 Disabled C28 is not displayed Chapter 5 SETTINGS BEFORE STARTING OPERATION m LSP system group setup 1 In the operation display mode keep the para key pressed for 2 sec or longer gt gt The unit then enters the parameter setting mode 2 In the parameter setting display mode keep the para key pressed for 2 sec or longer gt gt The display is then changed to the setup setting display 3 Press the para key several times gt gt Display the setup setting C30 LSP system group 4 Press the lt v or A key to change the set value in C30 Setting range 1 to 4 I i i 0 0 0 Hulta oa A E888 i oOo o o0oo00o0o Di ei ev e o o H y L vV A Lu r I Urs wm o 00000 0 ray man evi e2 e3 om o2 GZ QvaAa gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the curre
45. 0 to 1600 C o 3000 F No decima 0 to 1600 C o 3000 F No decima 0 to 1800 C o 3300 F No decima 0 to 1300 C o 2300 F No decima 0 to 1300 C o 2300 F No decima 0 to 1400 C o 2400 F No decima 0 to 2300 C o 4200 F No decima No decima D Handling Precautions No decimal No decima e Scaling range is 1999 to 9999 0 0 to 500 0 C 0to 900 F Not setting No decimal point 0 0 to 500 0 C Oto 900 F Not setting No decimal point 1 The accuracy of a B thermocouple is 5 FS for a range of 260 C or less 1 FS for 260 to 800 C The indicated low limit for a B thermocouple is 20 C However if ROM version 1 of the instrument information bank i is prior to 2 04 the value is 180 C 2 PL Il thermocouple is a range which has been added to the units manufactured from July 2003 CE e When C01 is changed the range C05 C06 O Oto3 Nochange defaults to 0 to 1000 o fotos No change o fotos No change Lo fotos No change e When the C01 PV input range number is set the decimal point position and range are initially set automatically as shown in the tables For details on the decimal point refer to gt SDC15 Single Loop Controller User s Manual for Installation A Configuration CP SP 1148E e For de
46. 4 LSP group selection 5 Release all DO latches 6 Invalid 7 Communication DI1 selection 8 Invalid User level 0 Simple configuration 1 Standard configuration 2 High function configuration Chapter 7 LIST OF SIMPLE CONFIGURATION DISPLAY ITEMS Operation type of No event internal event 1 PV high limit PV low limit PV high low limit Deviation high limit Deviation low limit Deviation high low limit Deviation high limit Final SP reference Deviation low limit Final SP reference Deviation high low limit Final SP reference SP high limit SP low limit SP high low limit MV high limit MV low limit MV high low limit CTT heater burnout over current CT1 heater short circuit CT2 heater burnout over current CT2 heater short circuit Loop diagnosis 1 Loop diagnosis 2 Loop diagnosis 3 Alarm status READY status MANUAL status Invalid During AT execution status During SP ramp status Control direct action status During ST execution status Invalid Timer status High and low limits of MFB value Invalid in this unit NOahWN O Internal event 1 l 3rd digit 1st digit 4th digit 2nd digit 2nd digit Standby 0 None 1 Standby 2 Standby Standby at SP change 3rd digit Operation 0 Continue at READY 1 Forced OFF CJ Handling Precautions e If ROM version 1 of the instrument information bank 2 is prior to 2 04 33 ca
47. 5 to 120s when the output includes the relay output 1 to 120s when the output does not include the relay output 0 Normal Standard control characteristics 1 Immediate response Control characteristics immediately responding to the external disturbance 2 Stable Control characteristics with less up down fluctuation of PV Displayed when the heat cool control is used When the output destination of the tim proportional output 2 includes the relay output the relay output is operated with time proportional cycle time of 5 sec even though a value less than 5 sec is set Displayed when the control method is other than ON OFF control CtrL 0 Chapter 7 LIST OF SIMPLE CONFIGURATION DISPLAY ITEMS 7 3 List of Setup Setting Displays PV input range type When the PV input type is thermocouple For details refer to the PV input 1 to 6 9 to 11 13 to 21 24 25 range table on page 5 3 When the PV input type is RTD 41 41 to 46 51 to 54 63 64 67 68 When the PV input type is DC 88 current voltage 84 86 to 90 Temperature unit 0 Centigrade C 1 Fahrenheit F Decimal point position 0 No decimal point 1 to 3 Digits after decimal point Displayed when the PV input type is thermocouple or RTD Displayed when the PV input type is DC current voltage or RTD having the range with the decimal point PV input range low When the PV input type is thermocouple limit or RTD the setting is disabled a
48. ARTING OPERATION WR Heat Cool control selection setup 1 In the operation display mode keep the para key LI pressed for 2 sec or longer gt gt The unit then enters the parameter setting mode OF MOC CDT hl CO 222922922 LYA 2 In the parameter setting display mode keep the para key pressed for 2 sec or longer desse gt gt The display is then changed to the setup setting L LI display oOo oOo Do oo 0 Im man evi e2 e3 om o2 L vV A 3 Press the para key several times gt gt Display the setup setting C26 Heat Cool control da J ei selection L LO S 7 LI CG d aw A 4 Press the lt v or A key to set the value you have selected from the following in C26 0 Disabled 1 Enabled gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 5 Press the mode key The display is returned to the operation display CJ Handling Precautions e When the control output is one point and the event output is not used C26 is not displayed e If it is necessary to perform the heat cool control with C26 set at 1 when the control output is one point the setup mode is changed to High function configuration and 2nd output must be set to the event with DO assignments e When the parameter sett
49. C voltage CO5 PV input range low limit and CO6 PV input range high limit can be set When the input type is T Thermocouple or R RTD the setup item is displayed but the set value cannot be changed Chapter 5 SETTINGS BEFORE STARTING OPERATION 5 2 Control The control method control action Direct Reverse heat cool control selection and heat cool control dead zone are set E Control method setup 1 In the operation display mode keep the para key pressed for 2 sec or longer Ci ml Ue T gt gt The unit then enters the parameter setting mode z LI JuD GLI 2 Press the para key several times to display the parameter setting CtrL Control method daf gt gt The operation enters the Control method selection f TI mode i 3 Press the lt v or A key to set the value you have selected from the following in CtrL 0 ON OFF control 1 Fixed PID 2 ST Self tuning gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 4 Press the mode key The display is returned to the operation display C Handling Precautions When using the ST Self tuning function gt refer to 8 2 ST Self tuning Functions on page 8 4 and 8 3 Precautions for ST Self tuning on page 8 6 5 7 Chapter 5 SETTINGS BEFORE STARTING OPERA
50. C07 to SP high limit C08 SP low limit C07 to SP high limit C08 SP low limit C07 to SP high limit C08 1999 to 9999 The decimal point position may vary so that it meets the operation type The above value becomes 0 to 9999 in some operation types Event 1 sub setting 0 to 9999 The decimal point position may very so that it meets the operation type Event 1 hysteresis P Event 2 main setting Event 2 sub setting Eau Event 2 hysteresis Same as Event 1 hysteresis Same as Event 1 main sub setting List of Parameter Setting Displays Displayed when the control method is other than ON OFF control CtrL 0 Displayed when the control method is other than ON OFF control CtrL 0 All DO latches such as control outputs relay and voltage pulse and events can be released Displayed when LSP system group C30 is 2 or more Displayed when LSP system group C30 is 3 or more Displayed when LSP system group C30 is 4 or more Setting required by the event operation type is displayed Chapter 7 LIST OF SIMPLE CONFIGURATION DISPLAY ITEMS Bae emeng Same as Event 1 main sub setting ages hee emee ee 8AB oes Same as Event 1 main sub setting 8888 Pens BER Pome E CT BER Event 5 main setting Same as Event 1 main sub setting 8888 Event 5 sub setting ESHH Event 5 hysteresis Same as Event 1 hysteresis 5 Proportional band 0 1 to 999 9 5 0 Displayed wh
51. DALIAN PAN No CP SP 1147E SDC15 Single Loop Controller User s Manual for Basic Operation ZS 444 d d d s did ddid ddd Thank you for purchasing the SDC15 Single Loop Controller This manual contains information for ensuring correct use of the SDC15 It also provides necessary information for installation maintenance and trou bleshooting This manual should be read by those who design and maintain devices that use the SDC15 Be sure to keep this manual nearby for handy reference Yamatake Corporation RESTRICTIONS ON USE This product has been designed developed and manufactured for general purpose application in machinery and equipment Accordingly when used in applications outlined below special care should be taken to implement a fail safe and or redundant design concept as well as a periodic maintenance program e Safety devices for plant worker protection e Start stop control devices for transportation and material handling machines e Aeronautical machines e Aerospace machines e Control devices for nuclear reactors Never use this product in applications where human safety may be put at risk REQUEST Ensure that this User s Manual is handed over to the user before the product is used Copying or duplicating this User s Manual in part or in whole is forbid den The information and specifications in this User s Manual are sub ject to change without notice Considerable effort has
52. EENEN 6 5 Other Parameter Setup E G19 WR ON OFF control differential adii EE 6 19 WR PV filter setup LLL LARGE LOY SRE ROR rte Behn HE See eee ae OOO E PV bids solup i ctisass ici EE errr eC re 6 21 E Time proportional cycle time 1 2 setup E BaD E MV low limit high limit at AT auto tuning cere E 6 23 WR AT type setup det re ee eer ee eee sie EE 6 24 WR Key lock setup EEE E PRO E E E E T E Password lock poneo jenen EE 6 26 m Password display setup DEE e E Passwords 1A 2A 1B 2B1setup eeesuuuueee GE REES 6 28 Chapter 7 LIST OF SIMPLE CONFIGURATION DISPLAY ITEMS 7 1 List of Operation Displays KH GEES E ree 7 1 7 2 List of Parameter Setting Displays eeeeeee eee e eee e eee eee 7 2 7 3 List of Setup Setting Displays Tee eh ee Ee EET 7 5 Chapter 8 PID CONTROL TUNING 8 1 AT auto tuning Function E REES NEE NEESS NEE dE ier nenae G2 E Starting procedures rere EE Segen e 8 2 Stopping procod reS gek EE E tee det EE age e Bed 8 2 ST Self tuning Function nn a A E Starting procedures sssssssssssress eresio DEERE ENNE no Sa 8 4 H Stopping PFOCCdUNGS RE cern tesco ees inter EE A geng BD 8 3 Precautions for ST Self tuning e sees reece eet ee eee 8 6 Chapter 9 MAINTENANCE AND TROUBLESHOOTING E Maintenant cis ioc ce icec ceeds eee Seeks bes F854 SES EORIEO OETA TESS ES 9 1 E Alarm display a
53. ER ridar Ride t ior gg SO DI Assignment ER ehrn EE H Internal contact en nen Setup 6 6 eee cee eee eee ees 5 39 SETTINGS DURING OPERATION E e EIRT ERE LPEE TEN eee SE SEH Be 6 1 m SP eetup in operation display mode BEE 6 1 M LSP No Setup e ENEE EELER DEELER AER See rue ER 6 2 H SP setup in parameter setting displayi MOOG ad Neben 63 6 2 Operation Display other than Sp S e 6 4 E MV manipulated variable display and setup 6 4 E Heat MV manipulated variable and cool MV manipulated variable display EE WR AT auto tuning progress dashes EE Bag 6 5 WR CT current eer input 1 2 current adis display 6 6 6 3 Moge circai eeh as hs eee ds EE Meee ba eee eed e 6 7 E AUTO MANUAL mode selection setup 555 ETEN TA E RUN READY mode selection setup NEEN EELER EELER EE ER ege 68 WR AT auto tuning Stop Start aA BE see eee eeee DEER 6 9 H Release all DO digital output latches setup s 6 10 E Communication DI S SH input 1 setup DEE DEE EE 6 11 Bed PID WEE DEES AE E Pi Lipno badi SEN EELER EEN kER ge SEELEN 6 12 HR Li Integral time setup EE 6 13 E d 1 Derivative time setup 06 cece cence BA E rE 1 Manual reset setup 0 eee cece eee tenet ee eee eens 6 15 m P 1C Proportional band cool eaten TT T SA DEES B16 m 1 1C Integral time cool setup Nee nines dee 6 17 WR d 1C Derivative time Segoe S
54. M Up to 4 units Up to 8 units Note Note 4 units for each output 4 9 Chapter 4 WIRING DW Noise Preventive Measures 4 10 The power is taken from the single phase instrumental power supply to consider noise preventive measures If the noise from the power supply is large an appropriate insulation transformer is added to the power supply and an appropriate line filter is used Yamatake s line filter model No 81446364 001 If the noise has fast rising edge an appropriate CR filter is used Yamatake s CR filter model No 81446365 001 C Handling Precautions After the noise preventive measures have been taken do not bundle the primary and secondary sides of the insulation transformer together or put them in the same conduit or duct Chapter 4 WIRING 4 2 Recommended Cables Contact the thermocouple wires to the terminals in case of a thermocouple input When a thermocouple is connected to terminals or wiring distance is long connect the wire via a shielded compensating lead wire e For input output other than thermocouples use a JCS 4364 instrument cable or equivalent generally called twisted shielded cable for instrumentation use Recommended twisted shielded cables Fujikura Ltd IPEV S 0 9mm2 X 1P ITEV S 0 9mm2 X 1T Hitachi Cable Co KPEV S 0 9mm2 X 1P 3 conductors KTEV S 0 9mm 2 X 1T e A shielded multiconductor microphone cord MVVS may be used if electromagnetic induction noise are comp
55. OU OO SE LVA 2 Press the para key several times gt gt Display the parameter setting Cy Time IT el proportional cycle time 1 or Cy2 Time L Im proportional cycle time 2 fm Oot va 3 Press the lt v or A key to change the set value in Cy Setting range 5 to 120 sec The output includes the relay output 1 to 120 sec The output does not include the relay output gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 4 Press the mode key gt gt The display is returned to the operation display C Handling Precautions e When the heat cool control is not used the time proportional cycle time is set using Cy and Cy2 is not displayed When using the heat cool control the time proportional cycle time of MV manipulated variable on the heat side is set using Cy and the time proportional cycle time of MV manipulated variable on the cool side is set using Cy2 e When the time proportional cycle time setting of the relay output is less than 5 sec the relay output is operated with time proportional cycle time of 5 sec 6 22 Chapter 6 SETTINGS DURING OPERATION RW MV low limit high limit at AT auto tuning 1 In the operation display mode keep the para key pressed for 2 sec or longer LI Tml CH E gt gt The unit then enters the parameter setting mode d di Zon HH DI Oc
56. P group selection 5 Release all DO digital output latches 6 Invalid 7 ON OFF selection of communication DI Digital Input 1 gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 5 Press the mode key gt gt The display is returned to the operation display CJ Handling Precautions e When the parameter setting CtrL Control method is set at 0 ON OFF control the mode does not become the MANUAL mode Therefore even though the MODE key function is set at AUTO MANUAL mode selection this setting becomes invalid e When the setup setting C30 LSP system group is set at 1 the LSP group cannot be changed Therefore even though MODE key function is set at LSP group selection this setting becomes invalid at this time 5 37 Chapter 5 SETTINGS BEFORE STARTING OPERATION E User level setup 1 In the operation display mode keep the para key pressed for 2 sec or longer OI Lo el T gt gt The unit then enters the parameter setting mode a ll OF MOC ALI 2 In the parameter setting display mode keep the para key pressed for 2 sec or longer ETC CH gt gt The display is then changed to the setup setting L LI display 3 Press the para key several times gt gt Display the setup setting C79 User level ICH L fm is 7 L
57. SP Deviation high low limit Final SP reference SP high limit 10 gt HYS ON ON HYS Main setting Main setting SP sp gt po N 7 H M o Chapter 5 SETTINGS BEFORE STARTING OPERATION Operation type Set value of operation Direct action shows that the ON OFF is changed at this value O shows that the ON OFF is changed at a point that type 1U is added to this value gt ON HYS t Main setting SP low limit sP SP high low limit MV high limit MV low limit H Si YS ON ON HYS H st Main setting Sub setting SP gt o YHYS 4 ON Main setting MV e gt ON HYS Main setting MV gt ON t St D Gei ON Main setting Sub setting MV kr Heater 1 burnout Over current gt lt eo ou o y AYSA ON lt O EECH Main setting Sub setting CT1 at output ON gt OFF before measuring the CT1 current value Heater 1 short circuit lt o HYS ON Main setting CT1 at output OFF gt OFF before measuring the CT1 current value eo lt on 4 et D vs ON lt gt Main setting Sub setting CT2 at output ON gt OFF before measuring the CT2 current value Heater 2 burnout Over current Heater 2 short circuit lt o HYS ON Main setting CT2 at output OFF gt OFF before measuring the CT2 current value MV high low limit 5 14 Reverse action shows that the ON OFF i
58. TION WR Control action Direct Reverse setup 1 In the operation display mode keep the para key pressed for 2 sec or longer H mmi gt gt The unit then enters the parameter setting mode nn g CDT hl O LYA 2 In the parameter setting display mode keep the para key pressed for 2 sec or longer E II gt gt The display is then changed to the setup setting L LI display va 3 Press the para key several times gt gt Display the setup setting C14 Control action da ILI Direct Reverse L LA TI LI an q va 4 Press the lt v or A key to set the value you have selected from the following in C14 0 Reverse action Heat control 1 Direct action Cool control gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 5 Press the mode key gt gt The display is returned to the operation display CJ Handling Precautions e When the setup setting C26 Heat cool control selection is set at 1 Enabled C14 is not displayed e The reverse action heat control means that the MV manipulated variable is decreased or turned OFF as the PV value increases The direct action cool control means that the MV manipulated variable is increased or turned ON as the PV value increases 5 8 Chapter 5 SETTINGS BEFORE ST
59. UNING Z CAUTION This unit incorporates the self tuning function without use of control constant settings in addition to the ON OFF control and conventional PID control This self tuning control monitors and studies the characteristics of the control subject even if the SP value is changed or external disturbance occurs in order to automatically calculate the control constants This ensures stable control all the time With the control method CtrL of the parameter setting select a desired PID control tuning suitable for the required controllability or application 0 ON OFF control The control is operated with the SP and differential settings dIFF The PID constants are not used 1 Fixed PID The control is operated with the fixed PID constants set by AT auto tuning or key operation 2 ST Self tuning The PID constants are set automatically if the SP is changed or an external disturbance occurs 8 1 Chapter 8 PID CONTROL TUNING 8 1 AT auto tuning Function The AT auto tuning function is used in the following cases e The PID constants are set automatically with the control method set at Fixed PID CtrL 1 e The PV rise is slow or overshoot is large in the control with the PID constants which have been set automatically using the ST function e The PV rise becomes slow or overshoot becomes large with the control method set at ST CtrL 1 The AT function can be used when the control method
60. When the mode key is kept pressed for sec or longer on the operation display the selection operation which has been set using the mode key function C72 of the setup setting can be performed The Figure on the right shows an example that the mode key is pressed in the RUN READY selection C72 2 setting 1 If the current mode is the READY mode when the PV SP is shown on the operation display the character string rUn on the display No 2 starts flashing 2 When the mode key is kept pressed for sec or longer the READY mode is changed to the RUN mode and the flashing of the character string rUn is stopped 3 When pressing of the mode key is stopped the display is returned to the PV SP display OT Handling Precautions e If the MODE key function of the setup setting is set disabled C72 0 or if the set selection operation is invalid the selection operation cannot be performed using the mode key e When pressing the mode key on the parameter setting display or setup setting display instead of the operation display the display is returned to the operation display However even though the mode key is kept pressed continually the selection operation cannot be performed In this case stop pressing the key once and then press the mode key The user level of this unit can be selected from three levels Simple configuration Standard config
61. able current level this might cause damage to this unit e The input of the current transformer cannot be used for the phase angle control e For panel mounting type C15T an optional terminal cover is available to prevent electric shock Model No 81446898 001 Concave part of main body case Terminal cover e The part between the control output and control output 2 is not isolated When necessary use an appropriate isolator e Do not connect any terminating resistor to both ends of the RS 485 communication path Doing so might cause the communication to fail 4 2 Chapter 4 WIRING e Devices and systems to be connected to this unit must have the basic insulation suitable for the maximum operating voltage levels of the power supply and input output part e This unit is so designed that it does not start functioning for up to 6 sec after the power has been turned ON to ensure stable operation After 6 sec have elapsed the unit enters the operation mode However to obtain the specified accuracy it is absolutely necessary to warm up the unit for 30 min or longer Wiring of C15T Relay Voltage pulse Voltage pulse Current Voltage pulse Voltage pulse Current Current Current Thermocouple RTD Current Voltage Control output CT input emt 2 CT2 G OQ Event output oo SCH oa elie a Sa Omi H ol
62. ander an tees 5 14 MV low limit high limit at AT aen 6 23 MV high low limit eee eee eee e tence ee 5 14 MV high limit 6 eee e cece eee eee eee eee 5 14 MV scalling range E 5 30 Index 2 N Noise preventive Measures see eee e eee eee 4 10 Newel A 929 EEN EE EELER NN ERR ECN 6 24 Number of connectable umnits s sssesesessese 4 7 O ON OFF control differential setup 6 19 Operation mode 2 6 Operation display seeee eee eee eee ees 7 1 Optional parts eee ee cece eee eee eee ence 1 3 Output range getup eee ee eee eee eee eee 5297 Output scaling low limit setup eee ee 5 29 Output scaling high limit sep 5 29 Output type Setup essre eee e ee eee eee eee eens 5 28 P Password display setup ee eeee eee eee 6 27 Password lock function ssssscccssssee 6 26 Password Setup ee eeee eee e eee cece e eee eees 6 28 Panel mount type eee eee e eee eee 1 2 1 6 Parameter setting display e eee seen eee 7 7 Parameter setting display mode een 5 2 Bapu e dE kb 5 35 Phase angle control eeeeeeeee ener eeeees 4 2 Proportional band Cool setup e 6 16 Proportional band setup seeeee eee eee 6 12 PUD SE 6 12 PID control tuning e eee eee ee eee eee eee 8 1 PV DIAS ssesleeas cock eane soc va dee das adda cancers 6 21 PV CEET 6 20 PV high Im 5 13 PV high low mt 5 13 PV mput 6 eee eee eee cere eee cece eee e eee enes
63. araian reels nner a eaietetts 6 5 Heat Cool control dead band setup 5 10 Heat Cool control selection setup 5 9 Heater burnouts aas EIERE d EIER AER orriren 5 14 Index 1 TEC Girective EE 1 1 Immediate response 6 24 Installation category eerereseeresreereree 11 3 Installation place EE 3 1 Integral time Cool sep 6 17 Integral time setup e eee eee eee eee ee ee ee 6 13 Internal contact operation type 0 5 39 Internal event 5 13 5 19 5 20 5 21 5 22 IER 11 3 J Re re TER EE 1 1 K Key lock setup seers e eee eee cence ee eees 6 25 ee Wein FAS giga NEE SEET ges E 4 10 Loader CONNECIOL ge Qiks aoa A RE 1 5 Loop diagnosis eeee eee e eee ees 5 15 5 16 5 17 Lower display ssseeeeeee sees eeeeeee 1 5 2 2 LSP No setup see eee eee e cece cece ence ence 6 2 LSP system group seiup e eee seer eee eens 5 12 M Mantial reset cs cca cccdssawceedsesesasdenedeae 6 15 Mode mdicator Sue ereeugN Ree NEE nae 1 5 mode key function E BOK mode key operating procedures sss sseseeee 2 5 Mode Selection ics evccssee ea retienen EEN 6 7 6 8 Model selection fabless G20sj2464e06500d00a04 0 1 2 Mounting bracket sees eee eee eee eee ee eee 3 3 Mounting procedures eee eee eens 3 3 Multi function configuration eeeeee eens 1 5 IO KSE 6 4 MV at auto tuning eee eee eee eee eee eee 6 23 MV low litfitt 2 as NEE d
64. aratively low Chapter 5 SETTINGS BEFORE STARTING OPERATION Z CAUTION Do not operate the key with a propelling pencil or sharp tipped object Doing so might cause faulty operation Chapter 5 SETTINGS BEFORE STARTING OPERATION 5 1 PV Input The PV input type temperature unit decimal point position and PV input range low limit and high limit of the PV input are set There may be some items you cannot set up depending on the input type T Thermocouple R RTD L DC current or DC voltage or PV range type of the model E PV range type setup 1 In the operation display mode keep the para key pressed for 2 sec or longer H bech Hd Ia gt gt The unit then enters the parameter setting mode l G E DI UI UU COU CO CG d w A 2 In the parameter setting display mode keep the para key pressed for 2 sec or longer gt gt The display is then changed to the setup setting display The setup setting CO1 PV input type is displayed first 9200000 3 Press the lt v or A key to select a desired C01 No Set the value set in CO1 to the range No you have selected from the following input range table gt gt The range No starts flashing gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 4 Press the mode key gt gt The display is returned to
65. art No 81446443 001 Optional unit Panel Main body Soft cover Soft cover The gasket supplied with the main body is not used 1 Attach the soft cover so that it covers the console of the main body 2 Insert the unit with the soft cover attached from the front of the panel 3 Fit the mounting bracket from the back of the panel 4 Push the mounting bracket against the panel until the hook of the mounting bracket is firmly engaged with the groove of the main body 5 Tighten the upper and lower screws of the mounting bracket C Handling Precautions e To fasten this controller onto the panel tighten a mounting bracket screws and turn one more half turn when there is no play between the bracket and panel Excessively tightening the screws may deform the controller case e If gang mounted dustproof and waterproof protection may not be maintained 3 5 Chapter 3 INSTALLATION Socket mount type C15S Items to be prepared Phillips head screwdriver DIN rail Stopper hole Main body The above Figure shows the DIN rail mounting 1 Mount the socket inside the panel For screw tightening mount the socket directly 2 Perform the wiring to the socket 3 Push this unit into the socket 4 Put the upper and lower socket stoppers in the stopper holes in the main body and then
66. auto tuning or ST self tuning status The decimal point flashes twice repeatedly during execution of AT while it flashes once repeatedly during execution of ST Lower display This display shows the SP value or the display value or set value of each display item The decimal point at the right end digit shows the communication status Mode indicators rdy RUN READY mode indicator Lights when READY man AUTO MANUAL mode indicator Lights when MANUAL ev1 ev2 ev3 Event 1 to 3 output indicator Lights when event relays are ON ot1 ot2 Control 1 to 2 output indicator Lights when the control output is ON The indicators are always lit when the current output is used C Handling Precautions e To select the LSP group using the mode key it is necessary to set a value of 2 or more in LSP system group e To show the communication status using the decimal point at the right end digit on the lower display select High function configuration and make the LED monitor settings e Do not operate the key with a sharp object such as tip of mechanical pencil or needle Doing so might cause the unit to malfunction Loader connector Loader connector This connector is connected to a personal computer using the dedicated cable supplied with the Smart Loader Package 1 5 Chapter 1 OVERVIEW E Rear panel Panel mount type Terminal part lt
67. been made to ensure that this User s Manual is free from inaccuracies and omissions If you should find any inaccuracies or omissions please contact Yamatake Corporation In no event is Yamatake Corporation liable to anyone for any indirect special or consequential damages as a result of using this product 2003 by Yamatake Corporation ALL RIGHTS RESERVED SAFETY REQUIREMENTS A To reduce risk of electric shock which could cause personal injury follow all safety notices in this documentation A This symbol warns the user of a potential shock hazard where hazardous live voltages may be accessible e Ifthe equipment is used in a manner not specified by the manufacturer the protection provided by the equipment must be impaired e Do not replace any component or part not explicitly specified as replaceable by your supplier e All wiring must be in accordance with local norms and carried out by authorized and experienced personnel e A switch in the main supply is required near the equipment e Main power supply wiring requires a T 200mA 250V fuse s IEC 127 EQUIPMENT RATINGS Supply voltages 100 to 240V operating power supply voltage 85 to 264Vac Frequency 50 60Hz Power consumption 12VA maximum EQUIPMENT CONDITIONS Do not operate the instrument in the presence of flammable liquids or vapors Operation of any electrical instrument in such an environment constitutes a safety hazard Temperature 0 to 50 C
68. ction configuration it is possible to make the settings so that the MV is not displayed 6 4 Chapter 6 SETTINGS DURING OPERATION WR Heat MV manipulated variable and cool MV manipulated variable display 1 Make sure that the unit is in the operation display mode If the unit is in the parameter setting display or setup setting display mode press the mode key gt gt The display is then returned to the operation display 2 Press the para key several times gt gt Display HEAt on the display No 1 and the heat g f OL MV on the display No 2 or display CooL on the I HL e i i display No 1 and the cool MV on the display No 2 aa fe 3 Even though the lt v or A key is pressed the heat MV and cool MV cannot be changed CJ Handling Precautions With Standard configuration or High function configuration it is possible to make the settings so that the heat MV or cool MV is not displayed AT auto tuning progress display 1 Make sure that the unit is in the operation display mode If the unit is in the parameter setting display or setup setting display mode press the mode key gt gt The display is then returned to the operation display 2 Press the para key several times gt gt Display the PV value on the display No 1 and At CH ci 7 and progress No on the display No 2 att The progress No becomes sma
69. d outputs are provided may vary depending on the model In case of the independent contacts the output and the output 2 are isolated Environment conditions e Standard conditions Ambient temperature Ambient humidity Power supply voltage Vibration Shock Mounting angle 23 2 C 6045 RH AC power model 105 Vac 1 50 60Hz 1Hz DC power model 24Vac 1 50 60Hz 1Hz 24Vdc 5 Om s Om s Reference plane 3 e Operating conditions Ambient temperature Ambient humidity Power supply voltage Vibration Shock Mounting angle 0 to 50 C 0 to 40 C for tight mounting 10 to 90 RH No condensation allowed AC power model 85 to 264Vac 50 60Hz 2Hz Rating 100 to 240Vac 50 60Hz DC power model 21 6 to 26A Vac 50 60Hz 2Hz 21 6 to 52 8Vdc Rating 24Vac 50 60Hz 24 to 48Vdc 0 to 2m s 10 to 60Hz for 2 hrs in each of the X Y and Z direction 0 to 10m s Reference plane 10 e Transportation conditions Ambient temperature Ambient humidity 20 to 70 C 10 to 95 RH No condensation allowed Chapter 11 SPECIFICATIONS Other specifications Degrees of protection Power consumption Altitude Insulation resistance Dielectric strength Inrush current at power ON Mass Terminal screw tightening torque Applicable standards Over voltage category Allowable pollution degree Decoration sheet material color Case material color Non detected power failure time
70. display is then changed to the setup setting display 3 Press the para key several times Display the setup setting dI1 1 Internal contact 1 operation type Ooo LLDLOLO TI Li 5 39 Chapter 5 SETTINGS BEFORE STARTING OPERATION 5 40 4 Press the lt v or key to change the value set in dI1 1 to that you have selected from the following table AT Auto tuning Stop Start AT Start ST Self tuning disabled enabled ST enabled gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 5 Press the mode key gt gt The display is returned to the operation display CJ Handling Precautions e The displays of the internal contact 2 to 3 operation types are dl2 1 and dl3 1 e There are three internal contacts 1 to 3 However the number of digital inputs determined by the optional function of the model is 0 to 2 points With the default settings before shipment the operation of digital inputs 1 to 2 has been connected to the internal contacts 1 to 2 When using the operation of internal contact 3 it is necessary to change the setup mode to High function configuration and set DI assignment e For LSP group selection a value that 1 is added to the sum of weights 1 2 and 4 when the internal contact is turned ON becomes th
71. displayed value CJ Handling Precautions e With Standard configuration or High function configuration it is possible to make the settings so that the PV or SP is not displayed on the operation display At this time either the PV or SP or both the PV and SP are not displayed Therefore the actual display status may vary from the above description The SP cannot be set when the settings are made so that the SP is not shown in the operation display mode At this time however the SP can be set in the parameter setting display mode e The SP low limit high limit cannot be set with Simple configuration 6 1 Chapter 6 SETTINGS DURING OPERATION m LSP No setup 1 Make sure that the unit is in the operation display mode If the unit is in the parameter setting display or setup setting display mode press the mode key gt gt The display is then returned to the operation display 2 Make sure that the LSP No is shown on the display No 1 and the SP corresponding to this LSP No is shown on the display No 2 If other data is shown press the para key several times gt gt Display the LSP No on the display No 1 and the SP corresponding to this LSP No on the display No 2 Onm r mt wt a D L 3 bg I mw H e D ANo en wl 80 ai dr e A O 0 El zo o 3 Press the lt v or A key to change the LSP No Setting rang
72. e 5 Press the mode key gt gt The display is returned to the operation display CJ Handling Precautions e The display of the CT2 type is C39 e When the additional function of the model is that CT is not provided C36 and C39 are not displayed 5 24 WR CT output setup Chapter 5 SETTINGS BEFORE STARTING OPERATION 1 In the operation display mode keep the para key pressed for 2 sec or longer 8 LI n end L gt gt The unit then enters the parameter setting mode t N Se LI AHED E ae q va 2 n the parameter setting display mode keep the para key pressed for 2 sec or longer EU TI gt gt The display is then changed to the setup setting L LI display LYA 3 Press the para key several times gt gt Display the setup setting C37 CT1 output j B J J ji 7 LI SS we ae ee L YVA 4 Press the lt v or A key to set the value you have selected from the following in C37 0 Control output 1 1 Control output 2 2 Event output 1 3 Event output 2 4 Event output 3 Set an output used for ON OFF control of the heater power on which CT current transformer is installed gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 5 Press the mode key gt gt The display is returned to the operation dis
73. e H o e i lole o i 05 1 i 6 amp Power supply S ime lo GHG 0 e e OL PV input ae DI COM SCH 2s 26 O aO 8 20 DA 45 1 0 DB L ae SG 48 Relay Relay independent contact 100 to 240Vac 24Vac 24 to 48Vdc non polarity Digital input RS 485 communication 4 3 Chapter 4 WIRING Wiring of C15S Control output Event output Relay i Relay Voltage pulse i Relay independent contact Current PV input i Power supply Current zO 0 Ss 100 to 240Vac wer Slag oe c 0 24Vac RTD B Hi BES 24 to 48Vdc A O non polarity Thermocouple lt lt i 9 3 0 1G OI Socket terminal No Recommended crimp type terminal lugs For C15T use an appropriate crimp type terminal lug suitable for the M3 screw For C15S socket mounting type use an appropriate crimp type terminal lug suitable for the M3 5 screw lt Ca Mounting method Applicable Terminal dimensions mm Recommended crimp terminal Applicable electric J S T Mfg Co Ltd o less gt Cor less a JIS indication wire size Model No Reference C15T RAV1 25 3 0 3 to 1 2mm2 V1 25 3 panel mounting type AWG22 to 16 V1 25 B3A C15S RAV1 25 3 5 0 3 to 1 2m
74. e 0 to LSP setting system group gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value CJ Handling Precautions e When the setup setting C30 LSP system group is set at 1 LSP No is not displayed e When the operation type of any of the internal contacts 1 to 3 is set at LSP group selection LSP No cannot be changed 6 2 WR SP setup in parameter setting display mode Chapter 6 SETTINGS DURING OPERATION 1 In the operation display mode keep the para key pressed for 2 sec or longer Moga gt gt The unit then enters the parameter setting mode vt vl OOO CDER EENEN DEE LYA 2 Press the para key several times gt gt Display the setup setting SP 1 SP of SP1 group E E 1 0 0 0 2 III OU OU E va 3 Press the lt v or A key to change the set value in SP 1 Setting range SP low limit to SP high limit However the PV input range low limit high limit have already been set for the SP low limit high limit gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 4 Press the mode key gt gt The display is returned to the operation display CJ Handling Precautions When the LSP groups are set up with the setup setting C30 LSP system group up t
75. e 3 4 N Event relay output 3 points Current transformer input 2 points Digital input 2 points Note 3 4 CH ow Event relay output 3 points Current transformer input 2 points RS 485 communication Note 5 CH Event relay output 2 points independent contact Note 3 4 5 CH ec Kal Event relay output 2 points independent contact Current transformer input 2 points Digital input 2 points Note 3 4 5 Event relay output 2 points independent contact Current transformer input 2 points RS 485 communication No additional processing Inspection Certificate provided Complying with the traceability certification Note 1 Socket sold separately Note 2 Only 1a contact is applicable for C15S Note 3 Can not be selected for the C15S Note 4 Current transformer sold separately Note 5 Can not be selected for DC Model YO Accessories and optional parts Name Mounting bracket for C15T Gasket Current transformer 5 8mm hole dia Current transformer 12mm hole dia Socket for C15S Hard cover Soft cover Terminal cover Smart Loader Package Chapter 1 OVERVIEW Model No 81446403 001 Accessory 81409657 001 Accessory QN206A QN212A 81446391 001 81446442 001 81446443 001 81446898 001 SLP C35J50 Chapter 1 OVERVIEW 1 2 Part Names and Functions E Main body and console Console Rue SDC15 pv Upper display sp i
76. e Current output Output type Allowance load resistance Output accuracy Event relay output Number of output points Output type Output rating Service life Min open close specifications Digital input Number of input points Input type Allowable ON contact resistance Allowable OFF contact resistance Allowable ON state residual voltage Open terminal voltage ON terminal voltage Minimum hold time Current transformer input Number of input points Input object Current measurement lower limit Current measurement upper limit Allowable measured current Display range lower limit Display range upper limit Display accuracy Display resolution 19Vdc 15 8290 5 Max 24mAdc Max 1004A Ims when the time proportional cycle time is less than 10s 250ms when the time proportional cycle time is more than 10s 0 to 20mAdc or 4 to 20mAdc current output Max 6000 0 5 FS under standard conditions However 1 0 FS in a range of 0 to ImA 0 to 3 points This may vary depending on the model SPST contact 3 points Common 2 points Each individual point 250Vac 30Vdc 2A Resistance load 100 000 cycles or more 5V 10mA Reference value 2 points No voltage contact or open collector Max 2502 Min 100 KQ Max 1 0V 5 5Vdc 1V Approx 7 5mA at short circuit Approx 5 0mA at contact resistance of 250Q 1s or more 2 points Current transformer with 100 to 4 000 turns availab
77. e LSP group No e Do not use with 14 PV Hold 15 PV Max hold and 16 PV Min hold mixed e For operation type other than 0 No function and 1 to 3 LSP selection the same operation type is set for multiple internal contacts e When using the heat cool control do not use 12 Control action direct reverse selection Chapter 6 SETTINGS DURING OPERATION 6 1 SP The SP can be set in either the operation display or parameter setting display mode WR SP setup in operation display mode 1 Make sure that the unit is in the operation display mode If the unit is in the parameter setting display or setup setting display mode press the mode key gt gt The display is then returned to the operation display 2 Make sure that the PV is shown on the display No 1 and the SP is shown on the display No 2 If other data is shown press the para key several times gt gt Display the PV on the display No and the SP on the display No 2 3 Press the lt v or key to change the set SP value Setting range SP low limit to SP high limit However note that the PV input range low limit high limit ar oz kel l Gm CO S eo Tse so LH edel 0 Be 0 20 A mem LA gt have already been set for the SP low limit high limit gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently
78. ed this LED goes off 8 2 Chapter 8 PID CONTROL TUNING Operation during execution of AT PVA d 1 Insufficient stability Stable cycle 1 A WE AT start Normal end Time The AT function calculates the PID constants using the limit cycle 1 When the AT function is started a point where the SP and PV deviations are split to 2 1 is determined as ON OFF change point of the MV manipulated variable 2 When the limit cycle is judged as stable the PID constants are changed and the AT function is completed OT Handling Precautions e Before starting the AT function put the PV input and or operation end heater power etc in the controllable status e When the control method is set at ON OFF control CtrL 0 the AT function cannot be started To operate the AT function set the control method to Fixed PID CtrL 1 or ST CtrL 2 e To start the AT it is absolutely necessary that the operation is in the READY mode and AUTO mode and no PV input errors occur e If the mode is changed to the READY mode or MANUAL mode or if the PV input error or power failure occurs during execution of the AT function the AT function is stopped without changing of the PID constants e The number of limit cycles and period of time from the AT start to AT end may vary depending on the control subject e The MV ON and OFF are repeated several times during execution of the AT function to
79. ely The manual describes the functions you can set up only with Simple configuration Personnel in charge of design manufacture operation and or maintenance of a system using this unit must thoroughly read this manual This manual describes the installation wiring major functions and settings operating procedures troubleshooting and detailed specifications SDC15 Single Loop Controller User s Manual for Installation A Configuration Manual No CP SP 1148E This manual is optional sold separately The manual describes the hardware and all functions of this unit Personnel in charge of design manufacture operation and or maintenance of a system using this unit and those in charge of communication software of a system using the communication functions of this unit must thoroughly read this manual This manual also describes the installation wiring connections for communication all functions and settings of this unit operating procedures communication with host station such as personal computer communication addresses troubleshooting and detailed specifications SLP C35 Smart Loader Package for SDC15 25 26 35 36 Single Loop Controller User s Manual Manual No CP UM 5290E This manual is supplied with the Smart Loader Package The manual describes the software used to make various settings for SDC15 25 26 35 36 using a personal computer Personnel in charge of design or setting of a system using SDC15 25 26 35 36 must th
80. en the control method is other than ON OFF control CtrL 0 Integration time 0 to 9999s 120 0 0 not the ON OFF control CtrL 0 and Manual reset 10 1 to 110 0 5 the integration time l 1 is 0 sec P Proportional band 0 1 to 999 9 5 0 Displayed when the control method is cool not the ON OFF control CtrL 0 and the heat cool control is used C26 1 Integration time 0 to 9999s 120 cool D Derivative time 0 to 9999s 30 cool Control method 0 ON OFF control 0 The initial value is 0 when the 1 Fixed PID or control output 1 is the relay output 2 ST Self tuning 1 The initial value is 1 in other cases MV low limit at AT 10 0 to 110 0 MV high limit at AT 10 0 to 110 0 100 0 ON OFF control 0 to 9999 U 5 Displayed when the control method is differential the ON OFF control CtrL 0 PV filter 0 0 to 120 0 s Time proportional 5 to 120s when the output includes cycle time 1 the relay output proportional output 1 includes the relay 1 to 120s when the output does not output the relay output is operated with include the relay output time proportional cycle time of 5 sec even though a value less than 5 sec is set Displayed when the control method is Displayed when the control method is other than ON OFF control CtrL 0 a CH When the output destination of the time Ng Chapter 7 LIST OF SIMPLE CONFIGURATION DISPLAY ITEMS 7 4 Time proportional cycle time 2 cool
81. ent temperature of 23 2 C However the accuracy of the B thermocouple is 5 FS at a temperature of 260 C or less and 1 FS at a temperature of 260 to 800 C If ROM version 1 of the instrument information bank ec is prior to 2 04 the value is 180 C 1999 to 9999 or 199 9 to 999 9 0 2uA Flowed from the A terminal Upscale ALO1 0 3 to 0 65mm diameter Approx 1mA Flowed from the A terminal RTD burnout or A wire burnout Upscale ALO1 B wire burnout or C wire burnout Upscale ALO1 AL03 2 or more wires burnout Upscale ALO1 ALO3 10Q or less for range No 51 to 64 85Q or less for range other than above range Max 0 05 FS Q Min IMQ Oto 1V range e eee eee eee 14A sucked to the A terminal 0 to 5V 1 to 5V range 3 5uA sucked to the A terminal Oto 10V onge 7A sucked to the A terminal Downscale AL02 However the burnout cannot be detected in a range of 0 to 10V Max 1002 Downscale AL02 However the burnout cannot be detected in a range of 0 to 20mA Max 30mA Control output 1 NO side 250Vac 30Vdc 3A resistance load Control output 2 NC side 250Vac 30Vdc 1A resistance load 50 000 cycles or more on NO side 100 000 cycles or more on NC side SV 100mA Min open time 250ms Chapter 11 SPECIFICATIONS e Voltage pulse output For SSR drive Open voltage Internal resistance Allowable current OFF leak current Min OFF time ON time
82. ential LIT II ji cnr mm LYA 3 Press the v or A key to change the set value in dIFF Setting range 0 to 9999U The decimal point is changed corresponding to the PV range gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 4 Press the mode key gt gt The display is returned to the operation display O lt ON dIFF Y aer L ON SP SP Py gt Pv gt Heat control Reverse action Cool control Direct action shows that the ON OFF is changed at this value O shows that the ON OFF is changed at a point that 1U is added to this value Handling Precautions When CtrL Control method is set at a value other than 0 ON OFF control dIFF is not displayed 6 19 Chapter 6 SETTINGS DURING OPERATION WR PV filter setup The PV filter primary filter with the software is activated to remove the noise from the PV input 1 In the operation display mode keep the para key pressed for 2 sec or longer j gt gt The unit then enters the parameter setting mode J be l U SO O O 0 2 20 Om ss oD fr ok 9 Ao lt gt 2 Press the para key several times gt gt Display the parameter setting FL PV filter EI DL 2 TI LI q va 3 Press the lt v
83. er loader port is provided as standard function The setup can be made easily with use of the personal computer loader Use of optional Smart Loader Package SLP C35 makes it possible to easily perform the read write operation of the parameters In addition to the table format setup the operation and control status can be monitored using the trend display This unit can be operated without use of program on the host unit The unit is applicable to the IEC directive and the CE marking is put on the unit Applicable standards EN61010 1 and EN61326 1 1 1 Chapter 1 OVERVIEW WR Model selection table The following shows the model selection table of this unit Basic Control Power Additional pos Tt IR Panel mount type Specifications Note 1 Socket mount type Control output 1 Control output 2 Note 2 Ro Relay contact output NO Relay contact output NC VO Voltage pulse output None for SSR drive Note 3 VC Voltage pulse output Current output for SSR drive Note 3 VV Voltage pulse output Voltage pulse output for SSR drive for SSR drive Note 3 Current output Current output Thermocouple input K J E T R S B N PLII Wre5 26 DIN U DIN L RTD input Pt100 JPt100 DC voltage DC current input 0 to 1Vdc 1 to 5Vdc 0 to 5Vdc 0 to 10Vdc 0 to 20mAdc 4 to 20mAdc AC Model 100 to 240Vac DC Model 24Vac 24 to 48Vdc E e OD A Event relay output 3 points Not
84. eration of setting SP RAMP enabled disabled PV Hold No hold Hold PV maximum value hold No hold Hold PV minimum value hold No hold Hold Timer Stop Start Release all DO latches Continue Release Invalid Invalid Chapter 7 LIST OF SIMPLE CONFIGURATION DISPLAY ITEMS Operation type of Same as operation type of internal internal contact 2 contact 1 Operation type of Same as operation type of internal internal contact 3 contact 1 0 Key lock All settings are enabled When two sets of passwords 1A and 1 Mode event operation display 1B and 2A and 2B are met the SP UF lock manual MV and settings can be made mode key can be set Mode key setting MV setting in the Operation display SP UF lock MANUAL mode key lock password manual MV and mode key can display and password 1A to 2B be set settings can be made when the key UF lock manual MV and mode lock LoC is 0 to 3 key can be set Password display 0to 15 0 is set whenever the power is 5 Password 1A 2A 1B and 2B display turned ON Password 1A 0000 to FFFF hexadecimal value 0000 Displayed when the password display PASS is 5 and two sets of Password 2A 0000 to FFFF hexadecimal value 0000 Passwords 1A and 1B 2A and 2B are met Password 1B 0000 to FFFF hexadecimal value 0000 Displayed when the password display PASS is 5 Sob Password 2B 0000 to FFFF hexadecimal value 0000 Chapter 8 PID CONTROL T
85. etting C68 Data format parity 7 CO LOL j 7 Lt 4 Press the lt v or A key to set the value you have selected from the following in C68 0 Even parity 1 Odd parity 2 No parity gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 5 Press the mode key gt gt The display is returned to the operation display CJ Handling Precautions e When RS 485 is provided as an optional function of the model C68 is displayed Make the settings so that the data format becomes the same as that of the master station of the communication 5 35 Chapter 5 SETTINGS BEFORE STARTING OPERATION E Data format stop bit setup 1 In the operation display mode keep the para key pressed for 2 sec or longer ET UN CH oo gt gt The unit then enters the parameter setting mode a d OOo ALI COL Y A 2 In the parameter setting display mode keep the para key pressed for 2 sec or longer desse gt gt The display is then changed to the setup setting L LI display 3 Press the para key several times gt gt Display the setup setting C69 Data format stop TI CO bit LEIT S 7 it O O o 9 4 Press the lt v or A key to set the value you have selected from the following in C69
86. he parameter setting mode li A Zon OF DI UI CT A d va 2 In the parameter setting display mode keep the para key pressed for 2 sec or longer da TI gt gt The display is then changed to the setup setting L LI display o A e O S CG d w A 3 Press the para key several times gt gt Display the setup setting CO5 PV input range low da mr limit or C06 PV input range high limit LL gt Ummm aie A n 8 2 o o oO 0 d YVA 4 Press the lt v or A key to change the set value in C05 or C06 Setting range 1999 to 9999 no decimal point 199 9 to 999 9 1 digit after decimal point 19 99 to 99 99 2 digits after decimal point 1 999 to 9 999 3 digits after decimal point gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 5 Press the mode key gt gt The display is returned to the operation display The following describes the relationship between the PV input and PV when setting up the range low limit and high limit High limit High limit 4 5g PV PV Low limit a Low limit T jm Input e een Input 10 0 100 110 10 0 100 110 Low limit lt High limit Low limit gt High limit CJ Handling Precautions When the input type of the model is L DC current or D
87. hen enters the parameter setting mode 2 In the parameter setting display mode keep the para key pressed for 2 sec or longer gt gt The display is then changed to the setup setting display 3 Press the para key several times gt gt Display the setup setting C65 Station address 4 Press the lt v or A key to change the set value in C65 Setting range 0 to 127 S li l IR H DH LI E GAIL g EE 0 O N00 0 0 0 0 t dem e L D5 ke m Li gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 5 Press the mode key gt gt The display is returned to the operation display Handling Precautions e Set Station address of an instrument multidrop connected through the RS 485 to a value other than 0 which is not duplicated If Station address is set at 0 the communication cannot be performed e When the optional function of the model includes RS 485 C65 is displayed 5 32 Chapter 5 SETTINGS BEFORE STARTING OPERATION E Transmission speed setup 1 In the operation display mode keep the para key I i i pressed for 2 sec or longer gt gt The unit then enters the parameter setting mode l E OOo CALE Si ae 30 o
88. her circuits might cause the PV value indication error to occur Do not connect any terminating resistor to both ends of the communication path when performing the RS 485 wiring Doing so might cause the communication to fail Always mount a switch for shut down of the main power of this unit in an easily accessible area of the operator when performing electric wiring of this unit Additionally connect a slow action type T fuse having a rated current of 0 2A and rated voltage of 250V to the wiring for the instrument power supply of the AC power supply model IEC127 Do not operate the key with a propelling pencil or sharp tipped object Doing so might cause faulty operation Sov OOO This unit incorporates the self tuning function without use of control constant settings in addition to the ON OFF control and conventional PID control This self tuning control monitors and studies the characteristics of the control subject even if the SP value is changed or external disturbance occurs in order to automatically calculate the control constants This ensures stable control all the time Important notice The protective film is adhered to the front console of this unit to protect the surface After the installation and wiring work has been completed stick a scotch tape to the corner of the console and pull it out in the direction indicated by an arrow to peel off the protective film D Handling Precautions If you a
89. iation PV SP allowing the event to turn OFF ON delay time Diagnosis time e OFF delay time A period of time from power ON allowing the event to turn OFF Operation specifications e The direct action is used for the heat control The event is turned ON when the increase in PV becomes smaller than the main setting after the diagnosis time ON delay time has elapsed after the MV had reached the high limit or when the decrease in PV becomes smaller than the main setting after the diagnosis time ON delay time has elapsed after the MV had reached the low limit e The reverse action is used for the cool control The event is turned ON when the decrease in PV becomes smaller than the main setting after the diagnosis time ON delay time has elapsed after the MV had reached the high limit or when the increase in PV becomes smaller than the main setting after the diagnosis time ON delay time has elapsed after the MV had reached the low limit e The event is turned OFF regardless of other conditions when the absolute value of the deviation PV SP becomes less than the sub setting e The event is turned OFF regardless of other conditions when a period of time after starting of operation after the power has been turned ON becomes less than the OFF delay time However the event is turned OFF when the absolute value of the deviation is the sub setting hysteresis value or less after the absolute value of the deviation has become the sub setting
90. ility is by 100 turn units Optional unit Model No QN206A 800 turns hole diameter 5 8 mm Optional unit Model No QN212A 800 turns hole diameter 12mm 0 4Aac 800 turns 1 time Formula Number of turns 2000 x number of power wire loops 50 0Aac 800 turns 1 time Formula Number of turns 16 x number of power wire loops 70 0Aac 800 turns time Formula Number of turns 16 x number of power wire loops x 1 4 0 0Aac 70 0Aac 800 turns 1 time Formula Number of turns 16 x number of power wire loops x 1 4 5 FS 0 1Aac Chapter 11 SPECIFICATIONS RS 485 communication Transmission line Transmission speed 3 wire method 4800 9600 19200 38400 bps Communication distance Max 500m CPL MODBUS Half duplex start stop synchronization method Communication protocol In conformity with CPL and MODBUS Number of connection units Max 31 units Terminating resistor Connection prohibited Loader communication Transmission line Transmission speed Recommended cable 3 wire method Fixed at 19200 bps Specially designed cable 2m Model No 81440793 001 Isolation between input and output Portions enclosed by solid lines are insulated from other signals PV input Control output 2 CT input 1 Internal circuit CT input 2 Event output 1 x Loader communication Event output 2 Digital input 1 Event output 3 Digital input 2 RS 485 communication Whether or not inputs an
91. ing Ctrl Control method is set at 0 ON OFF control C26 is not displayed 5 9 Chapter 5 SETTINGS BEFORE STARTING OPERATION WR Heat Cool control dead band setup 1 In the operation display mode keep the para key pressed for 2 sec or longer OOo gt gt The unit then enters the parameter setting mode t l d enucta CO d w d 2 In the parameter setting display mode keep the para key pressed for 2 sec or longer ETC CH gt gt The display is then changed to the setup setting L LI display 3 Press the para key several times r gt gt Display the setup setting C28 Heat Cool control da J i dead band l hn hnl IT LL OO e 4 Press the lt v or A key to change the set value in C28 Setting range 100 0 to 100 0 gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 5 Press the mode key gt gt The display is returned to the operation display 5 10 Chapter 5 SETTINGS BEFORE STARTING OPERATION C28 The following shows the relationship among the MV manipulated variable in the heat cool control dead band MV manipulated variable heat and MV manipulated variable cool Dead band 100 0 i 100 0 100 0 met 100 0 Cool MV i Heat MV Cool MV Heat MV 0 0 i 0 0 0 0 i 0 0 0 0 5
92. ing the gasket The gasket is not used for normal panel mounting 1 Insert this unit from the front of the panel 2 Fit the mounting bracket from the back of the panel 3 Push the mounting bracket against the panel until the hook of the mounting bracket is firmly engaged with the groove of the main body 4 Tighten the upper and lower screws of the mounting bracket For waterproof mounting The panel mounting type C15T can be waterproof mounted To do so attach the accessory gasket to the main body before above step 1 After that mount the main body with the gasket attached from above operation step 1 in order C Handling Precautions e To fasten this controller onto the panel tighten a mounting bracket screws and turn one more half turn when there is no play between the bracket and panel Excessively tightening the screws may deform the controller case e H gang mounted dustproof and waterproof protection may not be maintained 3 3 Chapter 3 INSTALLATION Using the hard cover for panel mount type C15T For panel mounting type it is possible to attach the hard cover to the front console Use of hard cover makes it possible to prevent the settings from being changed due to accidental operation or to operate the unit in poor installation environment The display can be seen with the cover kept closed When operating the key raise the cover and operate the key Items to be prepared Hard cover Part No 81446442
93. insert them C Handling Precautions For socket mount type it is necessary that the wiring must be completed before mounting this unit on the socket 3 6 Chapter 4 WIRING 4 1 Wiring 7 WARNING Before wiring or removing mounting the SDC15 be sure to turn the power OFF Failure to do so might cause electric shock Do not touch electrically charged parts such as the power terminals Doing so might cause electric shock A CAUTION Wire the SDC15 properly according to predetermined standards Also wire the SDC15 using specified power leads according to recognized installation methods Failure to do so might cause electric shock fire or faulty operation Do not allow lead clippings chips or water to enter the controller case Doing so might cause fire or faulty operation Firmly tighten the terminal screws at the torque listed in the specifications Insufficient tightening of terminal screws might cause electric shock or fire Do not use unused terminals on the SDC15 as relay terminals Doing so might cause electric shock fire or faulty operation We recommend attaching the terminal cover sold separately after wiring the SDC15 Failure to do so might cause electric shock fire or faulty operation Continued use of the relays after the recommended service life has expired dn cause fire or faulty operation Failure to do so might cause fire or faulty operation Use Yamatake Corporation s SURGENON if there is the
94. iring Precautions e Before starting the wiring work carefully check the label on the side panel of this unit to understand the model No and terminal No to carry out the wiring properly e For panel mount type C15T use an appropriate crimp type terminal lug suitable for the M3 screw to connect the terminals The tightening torque of the terminal screw must be 0 4 to 0 6N m e For socket mount type C15S use an appropriate crimp type terminal lug suitable for the M3 5 screw to connect the terminals The tightening torque of the terminal screw must be 0 78 to 0 98 N m or less e Pay special attention so that no crimp terminals are in contact with adjacent terminals e Keep the input output signal cables 50cm or more away from the drive power cable and or power cable Additionally do not pass the input output signal cables and the drive power cable and or power cable together through the same conduit or duct e When connecting this unit and other measuring instrument in parallel carefully check the conditions necessary for other instrument before starting the instrumentation e The digital input is so designed that it is non voltage input A contact for micro current must be used e Pass the conductor to which the heater current flows through the current transformer Additionally carefully check that the heater current does not exceed the allowable current level stated in the specification If the heater current exceeds the allow
95. is set at either Fixed PID CtrL 1 or ST CtrL 2 E Starting procedures 1 Make sure that the PV input or operation end heater power etc is controllable 2 Make sure that the mode indicator rdy is off and the operation is in the RUN mode If the indicator rdy is lit and the operation is in the READY mode change the mode to the RUN mode With the default settings before shipment when the mode key is kept pressed for 1 sec or longer the RUN READY mode selection can be made 3 Make sure that the mode indicator man is off and the operation is in the AUTO mode If the indicator man is lit and the operation is in the MANUAL mode change the mode to the AUTO mode With the default settings before shipment the AUTO MANUAL mode selection can be performed using the parameter setting AUTO MANUAL A M 4 Set the parameter setting AT Stop Start to AT start At At on E Stopping procedures The AT function is completed automatically To stop the AT function which is running change the parameter setting AT Stop Start to AT stop At At oF Additionally the AT function is stopped when changing the READY mode to the MANUAL mode Display during execution of AT The decimal point at the Ist digit of the display No 1 right end digit flashes twice repeatedly while the AT function is running When the AT function is completed and the PID constants are chang
96. keep the para key pressed for 2 sec or longer OU W gt gt The unit then enters the parameter setting mode 2 Press the para key several times gt gt Display the parameter setting P 1 Proportional band 3 Press the v or A key to change the set value in P 1 Setting range 0 1 to 999 9 gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 4 Press the mode key gt gt The display is returned to the operation display C Handling Precautions When CtrL Control method is set at 0 ON OFF control P 1 is not displayed 6 12 Chapter 6 SETTINGS DURING OPERATION E l 1 Integral time setup 1 In the operation display mode keep the para key pressed for 2 sec or longer gt gt The unit then enters the parameter setting mode 2 Press the para key several times gt gt Display the parameter setting I 1 Integral time 3 Press the v or A key to change the set value in I 1 Setting range 0 to 9999s HOH E IR IR OH DI GALE aun aaae GE eva HOG H l a panel SR GZ Eva gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 4 Press the mode key The display is returned to
97. l control subjects e When the integration time I 1 Os the ST is not started e When the derivative time d 1 Os the ST is not started To stop the control with the power to the controller kept turned ON change the mode to the READY mode and stop the operation at the operation end turn OFF the heater power Additionally to restart the control start the operation at the operation end turn ON the heater power and then change the mode to the RUN mode CJ Handling Precautions e If any cautions described above are not observed the PID constants are changed to incorrect values when the ST is completed This may cause poor control results e When the power to the controller is turned OFF while the ST is running LED is flashing the PID constants are not changed Additionally if the power is turned OFF immediately before the ST is completed incorrect PID constant values are set If the PID constant values become incorrect follow the steps below to reset them 1 Return the PID constants to their default values Make the settings so that proportional band P 1 5 0 integration time I 1 120s and derivative time d 1 30s 2 Start the ST or set the PID constants using the AT function and then start the ST Control subject of interference system There are adjacent control subjects in the horizontal and vertical directions Each temperature change adversely affects the mutual ST functions and the response
98. layed when LSP system H 5 H at the right end digit group C30 is 2 or more Display No 2 SP The display No 2 shows the SP set value corresponding to the LSP No MV Manipulated 10 0 to 110 0 In the ON OFF control 100 0 is Variable Setting is disabled in AUTO mode displayed at ON and 0 0 is Numeric value does not flash displayed at OFF Setting is enabled in MANUAL mode Numeric value flashes Heat MV Manipulated Setting is disabled Displayed when using the heat cool Variable control C26 1 Cool MV Manipulated Setting is disabled Displayed when using the heat cool Variable control C26 1 Display No 1 PV AT progress display Setting is disabled The display mode is changed to the 1st digit Numeric 1 During execution of AT Value is AT progress display mode only when value at right end digit decreased the AT is running in this unit 0 Completion of AT CT Current transformer Setting is disabled Displayed when the optional model current value 1 has two current transformer points Chapter 7 LIST OF SIMPLE CONFIGURATION DISPLAY ITEMS 7 2 Display AUTO Latch continue AUTO MANUAL mode selection AUTO mode MANUAL mode RUN READY mode selection RUN mode READY mode AT Stop Start selection AT stop AT start Release all DO latches Latch continue Latch release Communication DI SP low limit C07 to SP high limit C08 SP low limit
99. ller as the AT is H E H progressed mn at waa a R When the AT is completed the progress No LYA becomes 0 When the progress No is not 0 the No may be skipped or returned depending on the AT calculation status 3 Even though the lt v or key is pressed the AT progress cannot be changed CJ Handling Precautions The display mode is changed to the AT progress display mode only when the AT is running in this unit 6 5 Chapter 6 SETTINGS DURING OPERATION CT current transformer input 1 2 current value display 1 Make sure that the unit is in the operation display mode If the unit is in the parameter setting display or setup setting display mode press the mode key gt gt The display is then returned to the operation display 2 Press the para key several times gt gt Display Ct1 on the display No 1 andthe CT input TE 1 current value on the display No 2 or display Ct2 Leos on the display No 1 and the CT input 2 current uy 9 value on the display No 2 92209900 LYA 3 Even though the lt v or key is pressed the CT input1 2 values cannot be changed CJ Handling Precautions e lf the CT input current value cannot be updated when the CT type is set at heater burnout detection and the output specified for the CT output is OFF or ON for a short time the flashing CT input current value is displayed e With Standard configura
100. lue is used for the heater short circuit event The value cannot be displayed When CT type is set at heater burnout detection the current value at output ON becomes the CT current value measured when the output specified in CT output is turned ON The current value at output OFF becomes the CT current value measured when the output specified in CT output is turned OFF When CT type is set at current value measurement the current value at output ON becomes the measured CT current value regardless of output ON OFF status The current value at output OFF is fixed at 0 0A WR CT type setup 1 In the operation display mode keep the para key pressed for 2 sec or longer i H becht Hond o gt gt The unit then enters the parameter setting mode OF DI DI CD T ht CO eva 2 In the parameter setting display mode keep the para key pressed for 2 sec or longer E TI gt gt The display is then changed to the setup setting L LI display 3 Press the para key several times gt gt Display the setup setting C36 CT1 type TI 4 Press the lt v or A key to set the value you have selected from the following in C36 0 Heater burnout detection 1 Current value measurement gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed valu
101. m2 V1 25 M3 socket mounting type AWG22 to 16 V1 25 YS3A Handling Precautions EI e When installing this unit in a place where the vibration or impact is large always use an appropriate round crimp terminal so that it is not disengaged from the connection terminal e Pay special attention so that no crimp terminals are in contact with adjacent terminals 4 4 Chapter 4 WIRING WR Connection of open collector output to digital input 4 Ko N 4 189 Lei 7T E Connection of RS 485 communication cable 3 wire system This unit slave station Master station SG Shield __ __ py 8 Ee e Lee Eisen This unit slave station Shield e Do not connect any terminating resistor to both ends of the communication path Doing so might cause the communication to fail e Even though any units requiring the terminating resistor exist in the communication path do not connect any terminating resistor CJ Handling Precautions e Do not connect DA and DB Doing so might cause damage to this unit e Ground the shield line to one point on one side of the cable e Be sure to connect SG terminals each other Failure to do so might cause unstable communications 4 5 Chapter 4 WIRING 5 wire system CJ Handling Precautions 4 6 Master station This unit slave station
102. mersenneeascunee 2 3 E mode key operating procedures 6 6 eee e cence eee eens 2 5 Operation MOdES tiisscscqesdes EE dE W AE geb AE dek dE dg dek her d 2 6 INSTALLATION E installation plaG c ccciiscccercarsiascasseandaos tas iabaacraeecaarngee 3 1 E Eternal DimMe NnSIONS 5 e NEE SIE EEN ENEE NEEN EIERE REES EELER ANN 3 2 E Panel Cutout Dimensions cee ene eee e een e ee eneneeees 3 2 E Mounting procedures NEEN EEN NEE errr deste neers 3 3 WIRING Wiring En 4 1 E Terminal assignment label symbols 0 sees eee e eens 4 2 E Wiring Precautions se lt 0 EE EEENE EE EENS NEESS NEE Tenet 4 2 m Connection of open collector output to digital input 4 5 E Connection of RS 485 communication cable 5 4 5 m Connection with SSR solid state relay 4 7 E Noise Preventive Meaeures cece cece cece e cece teen ee eenes 4 10 Recommended Cables cece cece e ence eee e ee te te eeeeeteeeeas 4 11 vii Chapter 5 5 1 5 6 5 8 Chapter 6 6 1 viii SETTINGS BEFORE STARTING OPERATION D PV range SEH pen NEE EE EE 5 2 WR Temperature unit setup 5 4 E Decimal point position is EE 5 5 E PV input range low limit high limit ii TEET EET ETET Gg DO L vi d e EE SE CN GE ge EE 5 7 H Control method setup eee DEER Se ec reg 5 7 E Control action Direct Reverse setup 06 6 6 ce BE H Heat Cool control selection setup ee ee Se 5 9 H Heat Cool con
103. modej kay Lower Display 9900209090909 Mode indicator d YV A f Main body Main body Contains the electric circuit for I O signals of measuring instruments CPU and memory Console Contains the display panel showing numeric value and status and operation keys Detailed description of console mode key When this key is kept pressed for 1 sec or longer in the operation display mode any of the following operations which have been set previously can be performed e AUTO MANUAL mode selection e RUN READY mode selection e AT Auto Tuning stop start selection e LSP Local SP group selection e Release all DO Digital Output latches e ON OFF selection of communication DI Digital Input 1 Additionally when pressing the mode key in the setup display mode the display is changed to the operation display para key This key is used to change the display item When this key is kept pressed for 2 sec or longer in the operation display mode the display is then changed to the setup display lt v keys These keys are used to increase or decrease the numeric value or to shift the digit 1 4 E Bottom view Chapter 1 OVERVIEW Upper display This display shows the PV value or the name of each display item display value or set value If an alarm occurs in the operation display mode the normal display and alarm code are displayed alternately The decimal point at the right end digit shows AT
104. n setting Sub setting Main setting Sub setting Pv gt Pv gt Deviation high limit gt YHys ON HYS SP Main setting SP Main setting PV gt Pv gt gt lt O ON HYS Y p ms ON SP Main setting SP Main setting Deviation low limit Py Py TES pirs ON vst ON Deviation high low limit F 1 lt gt ea Main setting seting Sub setting Sub setting Sp P Main seting g Sub setting py Same as the direct action of the deviation high limit Same as the reverse action of the deviation high limit The difference is that the SP ramp does not use The difference is that the SP ramp does not use the current SP but it uses the final SP the current SP but it uses the final SP Deviation high limit Final SP reference Same as the direct action of the deviation low limit Same as the direct action of the deviation low limit The difference is that the SP ramp does not use The difference is that the SP ramp does not use the current SP but it uses the final SP the current SP but it uses the final SP Deviation low limit Final SP reference Same as the direct action of the deviation high low limit Same as the reverse action of the deviation high low limit The difference is that the SP ramp does not use The difference is that the SP ramp does not use the current SP but it uses the final SP the current SP but it uses the final
105. nd corrective action 0s cece cece eens 9 1 B Operation in case of PV input failure ShidinWSkTes sees won eekenwe se 9 2 Chapter 10 DISPOSAL Chapter 11 SPECIFICATIONS ei Specifications PEEN EE Ne ee eege 11 1 H Accessories and optional parts seat tA Appendix Glossary EE Appendix 1 Index Conventions Used in This Manual The following conventions are used in this manual CJ Handling Precautions Handling Precautions indicate items that the user should pay attention to when handling the SDC15 Note Notes indicate useful information that the user might benefit by knowing GS This indicates the item or page that the user is requested to refer to 1 2 3 The numbers with the parenthesis indicate steps in a sequence or indicate corresponding parts in an explanation para mode etc These indicate keys on the keyboard gt gt This indicates the operation results and the status after operation Numeric value and character display on LED Numeric values The 7 segment LED expresses numeric values as follows Alphabetical characters The 7 segment LED expresses alphabetical characters as follows There are some alphabetical characters which are not displayed on the LED CJ Handling Precautions As shown above numeric value 2 and alphabetic character Z are shown in the same manner Accordingly numeric value 5 and alphabetic character S
106. nd the input range low limit selected with the PV input type C01 is displayed When the PV input type is DC current voltage a value ranging from 1999 to 9999 is set PV input range high When the PV input type is thermocouple limit or RTD the setting is disabled and the input range high limit selected with the PV input type C01 is displayed When the PV input type is DC current voltage a value ranging from 1999 to 9999 is set Control action 0 Reverse action Heat control Direct Reverse 1 Direct action Cool control Heat Cool control 0 Disabled selection 1 Enabled Displayed when the heat cool control selection is not used C26 0 Displayed when two control output points or event output is provided Displayed when using the heat cool control selection C26 0 Heat Cool control 100 0 to 100 0 dead zone CT1 operation type 0 Heater burnout detection 1 Current value measurement CT1 output 0 Control output 1 1 Control output 2 2 Event output 1 3 Event output 2 4 Event output 3 CT1 measurement 30 to 300 ms 30 8 CT2 operation type 0 Heater burnout detection 1 Current value measurement CT2 output 0 Control output 1 1 Control output 2 2 Event output 1 3 Event output 2 4 Event output 3 Displayed when the optional model has two current transformer input points Displayed when the optional model has two current transformer input points and the CT1 operation type is set at
107. nnot be set as Internal Event configuration 1 operation type Chapter 7 LIST OF SIMPLE CONFIGURATION DISPLAY ITEMS Operation type of Same as operation type of internal internal event 2 event 1 Internal event 2 Same as internal event 1 1st digit Direct Reverse 2nd digit Standby 3rd digit Operation at READY 4th digit Undefined Operation type of Same as operation type of internal internal event 3 event 1 Internal event 3 Same as internal event 1 1st digit Direct Reverse 2nd digit Standby 3rd digit Operation at READY 4th digit Undefined Operation type of Same as operation type of internal internal event 4 event 1 Internal event 4 Same as internal event 1 1st digit Direct Reverse 2nd digit Standby 3rd digit Operation at READY 4th digit Undefined Operation type of Same as operation type of internal internal event 5 event 1 Internal event 5 Same as internal event 1 1st digit Direct Reverse 2nd digit Standby 3rd digit Operation at READY 4th digit Undefined OO OO JO Om ob A CH Operation type of No function For details refer to the section internal contact 1 LSP group selection 0 1 Internal contact operation type LSP group selection 0 2 setup on page 5 37 LSP group selection 0 4 Invalid Invalid Invalid RUN READY selection AUTO MANUAL selection Invalid AT Stop Start ST disabled enabled Control action direct reverse selection As setting opposite op
108. not reach the value that the sub setting is added to subtracted from the PV at the point that the MV exceeds the main setting within the diagnosis time ON delay time conditions 1 CAUTION When setting the ON delay it is necessary to put in High function configuration The default setting of the ON delay before shipment is 0 0s Heat control Cool control t PV i PV to be used Area satisfying Sub setting as reference Sub setiin iti i 0 or more i PV to be used CH 0 or more as reference t Area satisfying i Area satisfying Mv conditions 2 7 conditions 2 Main setting Main setting Conditions 3 Conditions 3 1 ON delay H ON gt i i tti Set time ON settime an EV _ ENEE L Time gt Time gt ON delay is started when conditions 1 and 2 are satisfied ON delay is started when conditions 1 and 2 are satisfied 5 16 Operation type Loop diagnosis 3 Chapter 5 SETTINGS BEFORE STARTING OPERATION Set value Direct action Reverse action of operation type The event is turned ON when any change in PV corresponding to increase decrease in MV Manipulated variable is not observed This event is used to detect any fault at the operation end Setting items e Main setting Change in PV from the point that the MV reaches the high limit 100 or low limit 0 e Sub setting Range of absolute value of dev
109. ntly displayed value 5 Press the mode key gt gt The display is returned to the operation display 5 12 Chapter 5 SETTINGS BEFORE STARTING OPERATION 5 3 Internal Event In Simple configuration the internal event must be set when using the event output an additional function of the model In Simple configuration the operation type Direct Reverse standby MV in READY mode main setting and sub setting of the internal event can be set With the default settings before shipment the internal event process has been connected directly to the event output Therefore the optional event output of the model is operated only with the internal event setting The following describes the event operation Note For details about U unit refer to the attached glossary Operation type Set value Direct action Reverse action of operation shows that the ON OFF is changed at this value shows that the ON OFF is changed at this value O shows that the ON OFF is changed at a point that O shows that the ON OFF is changed at a point that type 1U is added to this value 1U is added to this value Always OFF Always OFF lt e HYS ON ON HYS Main setting Main setting PV gt py gt lt ON HYS f HYS ON Main setting Main setting Pv Py PV high limit PV low limit PV high low limit gt lt lt gt ON foi Lmst ON met ON 4 HYSI Mai
110. o four groups SP 1 SP 2 SP 3 and SP 4 can be used 6 3 Chapter 6 SETTINGS DURING OPERATION 6 2 Operation Display other than SP With Simple configuration the MV manipulated variable setting heat MV manipulated variable cool MV manipulated variable AT progress and CT current transformer inputs and 2 are displayed E MV manipulated variable display and setup 1 Make sure that the unit is in the operation display mode If the unit is in the parameter setting display or setup setting display mode press the mode key gt gt The display is then returned to the operation display 2 Press the para key several times gt gt Display oUt on the display No 1 and the MV on the display No 2 In the MANUAL mode the Ist digit of the MV display starts flashing Z em rc ey Ir J A o Are OO 20 Bl eo o 3 In the MANUAL mode press the lt v or A key to change the MV value Setting range 10 0 to 110 0 When using the time proportional output a value ranging from 10 0 to 0 1 is the same as 0 0 that is the output always becomes OFF Additionally a value ranging from 100 1 to 110 0 is the same as 100 0 that is the output always becomes ON CJ Handling Precautions e In the AUTO mode the MV value is not changed even though the lt v or A key is pressed e With Standard configuration or High fun
111. o prevent incorrect password setting the password cannot be set if the setting value is set to 5 in the password display In addition the setting value of this password display is returned to zero 0 at every power supply ON Password setup flow Setting of password display The status is changed to the one under which the password can be set Setting of passwords 1A 2A When PS1A and PS2A are set the PS1B is same as the PS1A and the PS2A is same as the PS2B Setting of password 1B 2B When the PS1B and the PS2B are set to the values different from the ones of PS1A and PS2A the mode is changed to the password lock status and the setting cannot be made Cancellation of password lock When the PS1B is set to the same value as the PS1A in the password setting and the PS2B is set to the same value as the PS2A the password lock status is cancelled In addition when setting to the mode where the password setting cannot be made set the setting value of PASS password display to the value other than 5 6 26 Chapter 6 SETTINGS DURING OPERATION WR Password display setup 1 In the operation display mode keep the para key pressed for 2 sec or longer H mnn gt gt The unit then enters the parameter setting mode G a DI DN CDT hI CO q va 2 In the parameter setting display mode keep the para key pressed for 2 sec or longer EI mot gt gt The display
112. o so might cause fire or faulty operation Do not block ventilation holes Doing so might cause fire or faulty operation E Installation place Install the controller in the following locations e Common mode voltage for I O excluding the power supply and relay contact output The voltage to the grounding line must be as follows AC 33V r m s or less and 46 7V peak or less DC 70Vdc or less e Not high or low temperature humidity e Free from sulfide gas or corrosive gas e Less dust or soot e Appropriately processed locations to prevent direct sunlight wind or rain e Less mechanical vibration and shock e Not close to the high voltage line welding machine or electrical noise generating source e The minimum 15 meters away from the high voltage ignition device for a boiler e Less effect by the magnetic e No flammable liquid or gas 3 1 Chapter 3 INSTALLATION E External Dimensions Panel Mount type C15T Unit mm ER 60 E Mounting bracket Accessory Trminal screw 48 EW ME Tai FoI 1 EI AN ORD kel FEI ai f gt i I 2 TIG D I t He 1 VIN cv d l He 4 Lf 1 ae ee aay ae Socket Mount type
113. on 4 Press the mode key gt gt The display is returned to the operation display 6 10 Chapter 6 SETTINGS DURING OPERATION E Communication DI digital input 1 setup 1 In the operation display mode keep the para key pressed for 2 sec or longer H mnn gt gt The unit then enters the parameter setting mode G a DI DN CDT hI CO LYA 2 Press the para key several times gt gt Display the parameter setting C dI1 EZ OU l Communication DI 1 is displayed L OU I l gt OHO GOO OI va 3 Press the v or A key to set the value you have selected from the following in C dI1 dot Communication dl1 OFF don Communication dl1 ON gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 4 Press the mode key gt gt The display is returned to the operation display Chapter 6 SETTINGS DURING OPERATION 6 4 PID In this unit the number of PID groups is one When CtrL Control method is set at 0 ON OFF control the PID cannot be set In Simple configuration P 1 Proportional band I 1 Integral time D 1 Derivative time rE 1 Manual reset P 1C P Proportional band cool I 1C I Integral time cool and d 1c D Derivative time cool can be set E P 1 proportional band setup 1 In the operation display mode
114. or A key to change the set value in FL Setting range 0 0 to 120 0s gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 4 Press the mode key gt gt The display is returned to the operation display 6 20 E PV bias setup Chapter 6 SETTINGS DURING OPERATION The PV bias is activated to correct the PV input error 1 In the operation display mode keep the para key pressed for 2 sec or longer H j gt gt The unit then enters the parameter setting mode 2 Press the para key several times gt gt Display the parameter setting bI PV bias poy OI 4 IR LU EE d w d 3 Press the lt v or A key to change the set value in bI Setting range 1999 to 9999U The decimal point position is changed corresponding to the PV range gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 4 Press the mode key gt gt The display is returned to the operation display 6 21 Chapter 6 SETTINGS DURING OPERATION E Time proportional cycle time 1 2 setup 1 In the operation display mode keep the para key pressed for 2 sec or longer i J CH n gt gt The unit then enters the parameter setting mode z di Zon HH DI UU G
115. or more CAUTION When setting the ON delay and OFF delay it is necessary to put in High function configuration The default settings of the ON delay and OFF delay before shipment are 0 0s Heat control Cool control PV to be used as reference PV Main setting 0 or more q l Area satisfying PV to be used Ree 00 conditions 1 Main setting as reference t Tea satsiying i p andiiens PV to be used i i Sa 0 or more E Y Te as reference i e E SI i PV to be used 1 as reference Mle MV i i j MV i High limit 4 r i zzz i High limit Area satisfyin i i t conditions 2 Area satisfying Area satisfying conditions 2 t A conditions 2 Low limit t T Low limit Conditions 3 Conditons3 Conditions 3 Conditions 3 ON delay ON delay 3 ON delay ON delay set time set time set time set time cy cl ON ul ON ey ON ON ON delay is started when conditions 1 and 2 are satisfied ON delay is started when conditions 1 and 2 are satisfied 5 17 Chapter 5 SETTINGS BEFORE STARTING OPERATION Operation type Set value Direct action Reverse action of operation type Alarm 23 ON if alarm occurs alarm code AL01 to 99 OFF if alarm occurs alarm code AL OT to 99 status OFF in other cases ON in other cases READY 24 ON in the READY mode OFF in the READY mode
116. oroughly read this manual The manual describes installation of the software into a personal computer operation of the personal computer various functions and setup procedures Organization of This User s Manual This manual is organized as follows Chapter 1 Chapter 2 Chapier 3 Chapier 4 Chapier 5 Chapier 6 Chapier 7 Chapier 8 Chapier 9 Chapter 10 Chapter 11 OVERVIEW This chapter describes the applications features model selection guide and part names and functions of this unit Since the part names described in this chapter are used in the subsequent descriptions the part names and functions of this unit must be understood correctly in this chapter OUTLINE OF FUNCTIONS This chapter describes the outline and operation flow of the functions of this unit INSTALLATION This chapter describes the environmental conditions installation dimensions installation procedures and necessary tools when installing this unit WIRING This chapter describes the wiring procedures wiring precautions and connection examples SETTINGS BEFORE STARTING OPERATION This chapter describes the items necessary to set up before starting operation and setting procedures SETTINGS DURING OPERATION This chapter describes the setting items and setting procedures when performing the control with this unit built into the customer s system LIST OF SIMPLE CONFIGURATION DISPLAY ITEMS This chapter
117. parameter setting display mode keep the para key pressed for 2 sec or longer da TI gt gt The display is then changed to the setup setting L LI display i LYA 3 Press the para key several times e gt gt Display the setup setting E1 C2 Internal Event 1 E IE a Direct Reverse D LC a Fr LIL Kiva 4 Press the lt v or A key to set the value you have selected from the following in E1 C1 lee 1st digit Reverse L 3rd digit 0 Not reversed ae 1 Reversed 2nd digit Standby 0 Standby not provided 1 Standby provided 2 Standby Standby at SP change 3rd digit Event state at READY 0 Continue 1 Forced OFF 4th digit Undefined gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 5 Press the mode key gt gt The display is returned to the operation display C Handling Precautions e The standby is a function that disables to turn ON the event even though the event in operation satisfies the ON conditions before reverse when the instrument power is turned ON or when the mode is changed from READY to RUN The event is turned ON when the OFF conditions are satisfied once and then the ON conditions are satisfied again e The standby standby at SP change means that the standby is set again if the SP SP value or SP group No is changed in addition to the normal standby e The internal event 2 to 5 direct reverse
118. play CJ Handling Precautions e The display of the CT2 output is C40 e When the optional function of the model is that CT is not provided C37 and C40 are not displayed When C36 is set at 1 Current measurement C37 is not displayed When C39 is set at 1 Current measurement C40 is not displayed 5 25 Chapter 5 SETTINGS BEFORE STARTING OPERATION WR CT wait time before measurement setup 1 In the operation display mode keep the para key pressed for 2 sec or longer H mm gt gt The unit then enters the parameter setting mode _ O HI UI ALO d va 2 In the parameter setting display mode keep the para key pressed for 2 sec or longer E TI gt gt The display is then changed to the setup setting L LI display E S LYA 3 Press the para key several times gt gt Display the setup setting C38 CT1 wait time before 7 a0 measurement L LI mm AU d va 4 Press the lt v or A key to change the set value in C38 Setting range 30 to 300ms gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 5 Press the mode key gt gt The display is returned to the operation display C Handling Precautions e The display of CT2 wait time before measurement is C41 e When the optional function of
119. play is returned to the operation display CJ Handling Precautions e The display of the output 2 range is C47 e When the control output 1 of the model is set at current C42 is displayed When the control output 2 of the model is set at current C47 is displayed 5 27 Chapter 5 SETTINGS BEFORE STARTING OPERATION RW Output type setup 5 28 1 In the operation display mode keep the para key pressed for 2 sec or longer gt gt The unit then enters the parameter setting mode 2 In the parameter setting display mode keep the para key pressed for 2 sec or longer gt gt The display is then changed to the setup setting display 3 Press the para key several times gt gt Display the setup setting C43 Output type 4 Press the lt v or A key to set the value you have following in C43 0 MV manipulated variable 1 Scaled in units of 0 1 1 Heat MV for heat cool control 2 Cool MV for heat cool control J 3 PV gt Scaled in the same unit of measure 4 PV before bias C etc as the PV 5 SP 6 Deviation A 7 CT1 current value Scaled in units of 0 1A 8 CT2 current value J 9 MFB invalid on SDC15 10 SP MV Scaled in the same unit of measure 11 PV MV J C etc as the PV L i A T en 20 SO Ir V Ro D sO o J Alo dro A Mood L fat ad pa Li
120. ple meeting the operating conditions stated in the specification PV input failure Sensor burnout incorrect wiring RTD Check the wiring CT input failure A current exceeding the upper limit of e Use a CT with the correct number of over range the display range was measured turns for the display range CT input 1 or 2 The number of CT turns or the number Reset the number of CT turns or both of CT power wire loops is incorrectly set Reset the number of CT power wire loops or wiring is incorrect e Check the wiring d A D conversion A D converter is faulty It is thought that the main body needs to failure be replaced Contact Yamatake or its dealer Set data failure Data is corrupted by noise Turn ON the power again Power is shut down while the data is If the same alarm occurs after that set the being set data set data for AL95 97 and adjustment d Adjustment data Power is shut down while the data is data for AL96 98 and turn ON the power failure being set again Data is corrupted by noise If the same alarm occurs again even after Set data failure Data is corrupted by noise the above steps have been taken the main RAM area body needs to be replaced Contact Yamatake or its dealer bi Adjustment data Data is corrupted by noise failure RAM area ROM failure ROM memory is faulty Turn ON the power again If the same alarm occurs again the main body needs to be replaced Contact Yamatake or its dealer
121. pressed for 2 sec or longer Cc ml eel Imi gt gt The unit then enters the parameter setting mode a E OF DI UI CALE 2 In the parameter setting display mode keep the para key pressed for 2 sec or longer E III gt gt The display is then changed to the setup setting L LI display 3 Press the para key several times gt gt Display the setup setting C04 Decimal point da rus position L LI S IT LI 4 Press the lt v or A key to set the value you have selected from the following in C04 0 No decimal point 1 1 digit after decimal point 2 2 digits after decimal point 3 3 digits after decimal point gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 5 Press the mode key gt gt The display is returned to the operation display C Handling Precautions C04 Decimal point position can be displayed only when the PV input of the model is L DC current or DC voltage input or R RTD input and the range shown in the PV input range table on page 5 3 has the decimal point 5 5 Chapter 5 SETTINGS BEFORE STARTING OPERATION E PV input range low limit high limit setup 5 6 1 In the operation display mode keep the para key pressed for 2 sec or longer j ci Ll Ue Ti gt gt The unit then enters t
122. quentially lt va from the left Keep the para key pressed for 2 sec or longer longer Press the mode key Parameter setup Do not press the key for 3 min or Do not press the key for 3 min or longer Press the mode key Keep the para key pressed for 2 sec or longer Keep the para key pressed for 2 sec or longer gt Operation display display Setup setting display S am OOOO Ona LU II IR LL ji 7 JUUL 4 LI GM LI 1 PV SP display AUTO MANUAL PV range type selection setup Press the para key Press the para key Press the para key JUL CH EN U L ET EN LI i i LOL mF S CH EI L 7 hias LLU UI LI RUN READY Temperature unit selection setup Press the para key Press the para key Other display and setup Other display and setup Other display and setup Operate the para key Operate the para key Operate the para key repeatedly repeatedly repeatedly Press the para key Press the para key Press the para key The display and setup status shown above are examples for explanation Therefore some displays or settings are not shown actually according to the model and or setup contents Chapter 2 OUTLINE OF FUNCTIONS C Handling Precautions e For details about display and setup contents of the operation display parameter setting display
123. r longer e The event is turned OFF when DI OFF continues for OFF delay time e In other cases the current status is continued DI ON ON delay 2 OFF delay m vi ON Internal event Time zs CAUTION When setting the ON delay and OFF delay it is necessary to put in High function configuration The default settings of the ON delay and OFF delay before shipment are 0 0s The default setting of the event channel designation of the DI allocation before shipment is 0 In this case the timer event start stop can be set for all internal events from one internal contact DI Additionally as one or more event channel designation is set the timer event start stop can be set for one internal event specified by one internal contact DI However when setting the event channel of the DI allocation it is necessary to put in High function configuration High and low Imits 33 Invalid in this unit Invalid in this unit of MFB value ON OFF status is undetermined ON OFF status is undetermined 5 18 Chapter 5 SETTINGS BEFORE STARTING OPERATION E Event operation type setup 1 In the operation display mode keep the para key pressed for 2 sec or longer S LI Ae em Li gt gt The unit then enters the parameter setting mode t l a AHED LYA 2 In the parameter setting display mode keep the para key pressed for 2 sec or longer E CHE gt gt The display is then changed
124. ra key pressed for 2 sec or longer 7 H mmn gt gt The unit then enters the parameter setting mode OF DI DN CDT hI CO q va 2 Press the para key several times gt gt Display the parameter setting d 1C D Derivative CH 17 time cool OT tL d fal AU EE d va 3 Press the v or A key to change the set value in d 1C Setting range 0 to 9999s gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 4 Press the mode key gt gt The display is returned to the operation display CJ Handling Precautions When CtrL Control method is set at 0 ON OFF control or C26 Heat Cool control selection is set at 0 disabled d 1C is not displayed 6 18 6 5 Chapter 6 SETTINGS DURING OPERATION Other Parameter Setup In Simple configuration the ON OFF control differential PV filter PV bias time proportional cycle time 1 2 MV low limit and high limit at AT auto tuning key lock password display and password 1A to 2B can be set WR ON OFF control differential setup 1 In the operation display mode keep the para key pressed for 2 sec or longer i H ien o gt gt The unit then enters the parameter setting mode nn g CDE E EENEN 2 Press the para key several times gt gt Display the parameter setting dIFF ON OFF sr CIEIEIEI control differ
125. ransmission speed setup sssreresrerreree 5 33 U Upper display sse esses eee eee e eens 1 5 2 2 User level setup see cece cece e eee eeees 5 38 Voltage between terminals eseeeeeeeee 4 7 W Waterproof mounting eee eee eee ee eee 3 3 Index 3 Revision History date July 2005 GPSPATa7e fisteaiion TI bec 2005 end Edition ovea l BE May 2006 11 2 11 4 Panel mount type The tightening torque of the terminal screw 0 4Nem or less gt 0 4 to 0 6Nem changed 1 Yamatake s PGM10N PGM10F series added A standard of temperature sensor about input type added eRTD input Allowable wiring reistance Effect of wiring resistance added eDC voltage input Input impedance added Non detected power failure time added Manual name changed Handling precautions item added Plate thickness more than 2mm gt 2mm or less changed Handling precautions item added Handling precautions item added Wiring diagram of MConnection of open collector output to digital input changed Section 4 2 Recommended Cables added PV range tables totally changed Set value of operation type 33 added Explanation added MMV scalling range added Old 5 30 to 5 39 pages Display Ct2 deleted C43 contents 10 11 added C46 C51 added Handling Precautions added Display EBI CT Contents 33 added Handling Precautions added Old 7 9 page WA larm displays and corrective action AL11
126. re status Indication value Burnout 84 0 to 1V Downscale 3 FS 86 1 to 5V Downscale 10 FS Downscale 3 FS Downscale 0 FS Indefiniteness near O FS Downscale 10 FS Chapter 10 DISPOSAL When disposing of this unit dispose of the unit properly as industrial waste according the applicable laws and regulations specified by the local governmental office 10 1 Chapter 11 SPECIFICATIONS E Specifications PV input Thermocouple Resistance temperature detector RTD DC voltage DC current Sampling cycle time Indication accuracy PV bias e T C input Input bias current Burnout indication Thermocouple or compensating wire e RTD input Input bias current Burnout indication Allowable wiring resistance Effect of wiring resistance e DC voltage input Input impedance Input bias current Burnout indication e DC current input Input impedance Burnout indication Allowable input current Control output e Relay output Output rating Life Min open close specifications close time K J E T R S B N JIS C1602 1995 PL I Engelhard Industries Data ITS90 WReS5 26 ASTM E988 96 Reapproved 2002 DIN U DIN L DIN 43710 1985 Pt100 JIS C1604 1997 JPt100 JIS C1604 1989 0 to 1V 1 to 5V 0 to 5V 0 to 10V 0 to 20mA 4 to 20mA 500ms 0 5 FS 1 digit 1 FS 1digit in the negative area of the thermocouple Specified by the input conversion at an ambi
127. rmat sep 5 33 5 34 5 35 Data setting procedures ssssserrrreerereee 2 3 Data length setup e e eee e eee cece eee ee 5 33 Decimal point position getup s s s sssssssssssss 5 5 Diecheatedeable au tasases gege Seege 1 5 Deviation high limit sees eeee eee ee 5 13 Deviation high low mt 5 13 Deviation low Umit e ege SEENEN AN 5 13 Derivative De Ae AR EELER ELE RENE Eray 6 14 Derivative time Cool gemmp eee 6 18 DI assignment E 5 39 Digital input gek g ees 2 1 4 5 5 36 5 39 6 11 Digital output ese e cece e rece e eee ence eens 6 10 Digital output process e eee teen eee eee eee GE DIN EE 3 6 During AT eege ebe be EE eer e 5 18 During SP ramp sees eee e eee e eee e eens 5 18 E Event Direct Reverse setup ess sees enone 5 20 Event hysteresis setup e ee eee seer eens 5 23 Event main setting setup seen eee 5 21 Event operation esssseeesesreeserreeseee 5 13 Event operation type setup ssssssssssresss 5 19 Event out 2 1 Event sub setting setup s srrsrsresrsses 5 22 External dimensions sssssersserisiresriscsnstis 3 2 External TESIS ORs siescicees achieeesas Sr dis alee E 4 8 F Eabrenbeit s esesesrseeeeserereeresese 5 4 Bee aere dE clei sete tenen dai EES 9 1 G Gang Mounting s srrrrricssssricrsrsrsseereres 3 Gasket wise diss as EE d REEL REENERT NR 1 3 3 3 H Hard COVED siti tees dg EIERE EIER siest 1 3 3 4 Heat MV sesiavececass arstene seate
128. s EELER dirama NEE ELE 8 2 AT progress display ssssssesssserrerrereeeee 6 5 AT Staft en vente EELER covews aan 8 2 AT Stop Start see eee e cece e cece cece eee eeee 6 9 AT ET 6 24 Auto TUNING ee eee eee ee eee eee eee tence eens 6 9 AUTO MANUAL mode 6 7 C CE marking cece eee eee e eee e cence ence 1 1 Centigrade E 5 4 Communication mode setup eeee eee ees 5 30 Communication status 1 5 Connection of communication eeeeeees 4 5 CONSOlGs ise ege gue geed EE dines 1 4 2 2 Constant current types e sees cece eee eee ee 4 7 Continuous output e eee eee eee eee eee eee 5 26 Control actin 006 uge de e te isiat aa 5 18 Control action Direct Reverse sep 5 8 Control method setup eee cece ee ee ee eee 5 7 Control output 6 eee eee ee eee eee eee eee eee 221 Control subject of interference system 8 6 Control subject producing external disturbance 8 6 Cool MN een REENERT EIERE EE 6 5 CR el 4 9 Crimp type terminal lug e eee e eee ee eee 4 4 CT input eege Eeer e geg EE ee ge 5 24 CT input display esse eee cece eee eee eee 6 6 CT output 66 cece eee cece cece eect eee eens 5 24 CT output sep 5 25 CT type ead etterascdsietieegensh sates 5 24 CT wait time before measurement setup 5 26 Current transformer EE 1 3 Current transformer display sess ssssrrsssse 6 6 Current transformer input sssssssseressss 2 1 D Data fo
129. s changed at this value O shows that the ON OFF is changed at a point that 1U is added to this value CH lt Lu 4 ON Main setting sP lt gt os on et O gt lt Main setting Sub setting SP gt O gt HYS Main setting MV e O lt HYS 4 ON Main setting MV gt lt gt DE ON ol gt lt Main setting Sub setting MV gt lt gt Hyst ON pys O gt lt O Main setting Sub setting CT1 at output ON gt OFF before measuring the CT1 current value ZX ON HYS Main setting CT1 at output OFF gt OFF before measuring the CT1 current value lt gt fast ont Hys H Main setting Sub setting CT2 at output ON gt OFF before measuring the CT2 current value ON HYS Main setting CT2 at output OFF gt OFF before measuring the CT2 current value Operation type Set value of operation type Loop diagnosis 1 Chapter 5 SETTINGS BEFORE STARTING OPERATION Direct action Reverse action The event is turned ON when any change in PV corresponding to increase decrease in MV Manipulated variable is not observed This event is used to detect any fault at the operation end Setting items e Main setting MV Manipulated variable e Sub setting PV ON delay time Diagnosis time Operation specifications The event is turned ON when the value does not reach the PV set in the sub setting within the
130. s or water to enter the controller case Doing so might cause fire or faulty operation Firmly tighten the terminal screws at the torque listed in the specifications Insufficient tightening of terminal screws might cause electric shock or fire Do not use unused terminals on the SDC15 as relay terminals Doing so might cause electric shock fire or faulty operation We recommend attaching the terminal cover sold separately after wiring the SDC15 Failure to do so might cause electric shock fire or faulty operation Continued use of the relays after the recommended service life has expired might cause fire or faulty operation Failure to do so might cause fire or faulty operation Use Yamatake Corporation s SURGENON if there is the risk of power surges caused by lightning Doing so might cause fire or faulty operation Do not make incorrect connections If the cables are connected incorrectly this might cause the unit to malfunction SOOO OO GO GL G The controller does not function for approximately 6 sec after the power has been turned ON Great care should be taken when the relay output from the controller is used as interlock signals iii A CAUTION The part between the control output 1 and control output 2 is not isolated When necessary use an appropriate isolator Do not connect multiple loader cables to multiple units from one personal computer The current coming from ot
131. standby and Event state at READY displays are E2 C2 E3 C2 E4 C2 and E5 C2 e When the internal event operation type is 0 No event the internal 5 20 event direct reverse is not displayed Chapter 5 SETTINGS BEFORE STARTING OPERATION E Event main setting setup 1 In the operation display mode keep the para key pressed for 2 sec or longer gt gt The unit then enters the parameter setting mode 2 Press the para key several times gt gt Display the parameter setting E1 Internal event 1 main setting 3 Press the lt v or A key to change the set value in E1 Setting range 1999 to 9999 H O O E II Ti gt OF Oo nL CG d w A EI 1 LL pa LI GZ EVA The decimal point position is changed corresponding to the event operation type For a part of the event operation types the setting range becomes 0 to 9999 gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 4 Press the mode key gt gt The display is returned to the operation display OT Handling Precautions e The displays of the internal event 2 to 5 main settings are E2 E3 E4 and E5 e When the internal event operation type is set at 0 No event or the operation type does not need any main setting the internal event main setting is not
132. t Display the setup setting Key lock 4 Press the lt v or A key to select the set value in LoC from the following 0 All settings are possible H HEI 0 II IR gt OF Ao COU CO CO Eva E TI LOL je i 1 DT L OC IR Li 1 Mode event operation display SP UF lock manual MV and mode key can be set 2 Operation display SP UF lock manual MV and mode key can be set 3 UF lock manual MV and mode key can be set gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 5 Press the mode key gt gt The display is returned to the operation display Handling Precautions When two sets of passwords 1A and 1B 2A and 2B are met the set value can be changed 6 25 Chapter 6 SETTINGS DURING OPERATION WR Password lock function This controller has a password lock function using a password in addition to the key lock function It offers a double security so that the key lock setting itself cannot be changed by unauthorized operators In password lock function the setting to disable the change in key lock function cannot be displayed The passwords are made by two groups of numerical values Each value consists of 4 digits The setting can be changed only when the two groups 1A and 1B 2A and 2B are matched In order t
133. t The unit then enters the parameter setting mode 2 In the parameter setting display mode keep the para key pressed for 2 sec or longer gt gt The display is then changed to the setup setting display 3 Press the para key several times gt gt Display the setup setting C64 Communication mode 4 Press the lt v or A key to set the value you have selected from the following in C64 0 CPL 1 MODBUS ASCII format 2 MODBUS RTU format gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 5 Press the mode key gt gt The display is returned to the operation display CJ Handling Precautions Uz Se i ofzs e i l 20 Ir vm din SO o j Alo DAS gt rs Ln em wem Ur o o Do oo 0 0 oman evi e2 e3 om o2 CL w A Om I GC rn A g 3 o ra co i lt n co SO o 0 Alico De 9 ko When the RS 485 communication is provided as an optional function of the model C64 is displayed Make the settings so that the communication mode becomes the same as that of the master station 5 31 Chapter 5 SETTINGS BEFORE STARTING OPERATION E Station address setup 1 In the operation display mode keep the para key pressed for 2 sec or longer gt gt The unit t
134. t Too ee 4 Press the lt v or A key to set the value you have selected from the following in C79 0 Simple configuration 1 Standard configuration 2 High function configuration gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 5 Press the mode key gt gt The display is returned to the operation display CJ Handling Precautions When User level is set at Standard configuration or High function configuration the description of this manual is insufficient In this case refer to Single Loop Controller SDC15 User s Manual Installation amp Configurations CP SP 1148E 5 38 Chapter 5 SETTINGS BEFORE STARTING OPERATION 5 8 DI Assignment The settings below are necessary when using DI digital input an optional function of the model In Simple configuration the internal contact operation type is set With the default settings before shipment the DI has been directly connected to the internal contact process Therefore the operation is performed only with the internal contact operation type E Internal contact operation type setup 1 In the operation display mode keep the para key pressed for 2 sec or longer gt gt The unit then enters the parameter setting mode 2 In the parameter setting display mode keep the para key pressed for 2 sec or longer gt gt The
135. tails about the accuracy of each PV range type refer to gt Chapter 11 SPECIFICATIONS on page 11 1 5 3 Chapter 5 SETTINGS BEFORE STARTING OPERATION WR Temperature unit setup 1 In the operation display mode keep the para key pressed for 2 sec or longer gt gt The unit then enters the parameter setting mode 2 In the parameter setting display mode keep the para key pressed for 2 sec or longer gt gt The display is then changed to the setup setting display 3 Press the para key gt gt The setup setting C02 Temperature unit is displayed 4 Press the lt v or A key to set the value you have selected from the following in C02 0 Centigrade C 1 Fahrenheit F Mt oO nm m UEo pAn L UI i gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 5 Press the mode key gt gt The display is returned to the operation display CJ Handling Precautions When the input type of the model is T Thermocouple or R RTD C02 Temperature unit can be displayed However when the input type is L DC current or DC voltage C02 cannot be displayed 5 4 Chapter 5 SETTINGS BEFORE STARTING OPERATION E Decimal point position setup 1 In the operation display mode keep the para key
136. that may be caused by prohibited to prevent possible danger These icons graphically represent the actual prohibited action The example on the left notifies the user that disassembly is prohibited Gi White circles with a diagonal bar notify the user that specific actions are Black filled in circles instruct the user to carry out a specific obligatory action to prevent possible danger These icons graphically represent the actual action to be carried out The example on the left instructs the user to remove the plug from the outlet CG WARNING Do not disassemble the SDC15 Doing so might cause electric shock or faulty operation Before wiring or removing mounting the SDC15 be sure to turn the power OFF Failure to do so might cause electric shock Do not touch electrically charged parts such as the power terminals Doing so might cause electric shock CAUTION Use the SDC15 within the operating ranges recommended in the specifications temperature humidity voltage vibration shock mounting direction atmosphere etc Do not block ventilation holes Doing so might cause fire or faulty operation Wire the SDC15 properly according to predetermined standards Also wire the SDC15 using specified power leads according to recognized installation methods Failure to do so might cause electric shock fire or faulty operation Do not allow lead clippings chip
137. the SP and PV is large during control in the RUN mode the ST is started If the difference between the SP and PV is large when the READY mode is changed to the RUN mode the ST is started If the difference between the SP and PV is large when the control is started in the RUN mode after the power has been turned ON the ST is started D Handling Precautions e To start the ST it is necessary that the integration time of the PID constant is not 0 I 1 0 and the derivative time is not 0 d 1 0 e To start the ST it is necessary that the mode is the RUN mode and AUTO mode e To set the SP change width or the reference value used to judge large small difference between the SP and PV it is necessary to set High function configuration However the default settings before shipment apply to most control subjects e When using the heat cool control the ST cannot be used E Starting procedures 1 Make sure that the PV input or operation end heater power etc is controllable 2 Make sure that the mode indicator rdy is off and the operation is in the RUN mode If the indicator rdy is lit and the operation is in the READY mode change the mode to the RUN mode 3 Make sure that the mode indicator man is off and the operation is in the AUTO mode If the indicator man is lit and the operation is in the MANUAL mode change the mode to the AUTO mode 4 Set the control method of the parameter setting
138. the model is that CT is not provided C38 and C41 are not displayed When C36 is set at 1 Current measurement C38 is not displayed When C39 is set at 1 Current measurement C41 is not displayed 5 26 Chapter 5 SETTINGS BEFORE STARTING OPERATION 5 5 Continuous Output The settings below are necessary when the control output of the model uses the current output In a current range of 4 to 20mA or 0 to 20mA selected in Output range the current that the value set in Output type is scaling processed with Output scaling low limit high limit is then output E Output range setup 1 In the operation display mode keep the para key pressed for 2 sec or longer H ien o gt gt The unit then enters the parameter setting mode O Oe GALE LYA 2 In the parameter setting display mode keep the para key pressed for 2 sec or longer gt gt The display is then changed to the setup setting display 3 Press the para key several times gt gt Display the setup setting C42 Output 1 range B sl d 1 4 Press the lt v or A key to set the value you have selected from the following in C42 1 4 to 20mA 2 0 to 20mA gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 5 Press the mode key gt gt The dis
139. the operation display 5 2 PV input range table ee C04 initial value Sensor Range Range initi WA type Celsius Fahrenheit hone Se when C01 settings 0 to 1200 C PT a fa et 1g No decimal poini Chapter 5 SETTINGS BEFORE STARTING OPERATION PV input range table RTD Range C01 Sensor Range C04 initial value set value type Celsius Fahrenheit pee Se when C01 set at 200 0 to 500 0 C 300 to 900 F JES Not etna egent 200 0 to 500 0 C 300 to 900 F K K 0 0 to 800 0 C 0 0 to 600 0 C 0 to 2200 F ot setting No decimal poini 0 to 1500 F T setting No decimal poi 0 to 1100 F No decima 0 0 to 400 0 C 0 to 700 F No decima 200 0 to 400 0 C 300 to 70 F No decima t 200 0 to 200 0 C t t 300 to 400 F 300 to 400 F 150 to 500 F 150 to 500 F 200 0 to 200 0 C 100 0 to 300 0 C 100 0 to 300 0 C 200 0 to 200 0 C 300 to 400 F No decima 50 0 to 200 0 C 50 to 400 F Oto 1 0 0 to 800 0 C o 1500 F No decima 50 0 to 200 0 C 50 to 400 F 0to1 0 0 to 600 0 C o 1100 F No decima 50 0 to 100 0 C 50 to 200 F 200 0 No decima 50 0 to 100 0 C 50 to 200 F 0to1 0 0 No decimal 1 Otoi 1 1 0 0 to 200 0 C 1 0 to 400 F 0to1 0 0 to 200 0 C Oto 400 F 0to1 1
140. tion or High function configuration it is possible to make the settings so that the CT input 1 or 2 is not displayed 6 6 Chapter 6 SETTINGS DURING OPERATION 6 3 Mode In Simple configuration AUTO MANUAL mode selection RUN READY mode selection AT auto tuning Stop Start selection release all DO digital output latches and communication DI digital input 1 OFF ON selection can be set However the operation by the communication DI1 cannot be set only in Simple configuration mM AUTO MANUAL mode selection setup 1 In the operation display mode keep the para key pressed for 2 sec or longer UI Zoch Hand T gt gt The parameter setting A M AUTO MANUAL z LI mode selection is displayed cH E L O Se es hw LYA 2 Press the v or A key to set the value you have selected from the following in A M AUto AUTO mode MAn MANUAL mode gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 3 Press the mode key gt gt The display is returned to the operation display C Handling Precautions e When CtrL Control method is set at 0 ON OFF control A M is not displayed e When the operation type of any of internal contacts 1 to 3 is set at AUTO MANUAL mode selection A M cannot be changed 6 7 Chapter 6 SETTINGS DURING OPERATION E RUN READY
141. trol dead band setup eeeesssssss EE St WR LSP system group wa Kaes tege REISAT DRES anesie ver Ab RE ee 5 12 Internal Event adie teen beeda ee Te ee Tee eee E EEN E Event operation type sahip 5 19 WR Event Direct Reverse AREA and Eii state at READY gege DEER 5 20 E Event main setting setup Buna asi et Oe ee eg 5 21 m Event sub setting setup 6 see eee eee eee EE 5 22 WR Event hysteresis setup ee ere ee EE ela CT Current Transformer Input REISES MEA Ra eae ee ee 5 24 WH CT type setup TEE wie ta eee er re rere 1 524 WR CT output setup GERS 5 25 E CT wait time barren measurement ES pis a EE EE E ERA 5 26 Continuous Output EE d WR Output range setup eee ee gab BEE T 5 27 H Output type Setup Sewage MAK ede ee BLO RW Output scaling low limit high limit eme eee eee D I H MV scaling range dee Ee EE 5 30 COMMUNICALIONS ereere ctoekas EE eed RW Communication mode setup PES SE Se 5 31 E Station address setup SEA AE Ae EE E Transmission speed setup e ss EPEE E EERE ENEE 5 33 E Data format data length setup sssrsssrerssrrrsrssrreess lt 5 34 E Data format parity setup 5 35 E Data format stop bit org EE DEE 5 36 Key Operation idee ee RS EE e E Mode key function setup s ss s4 obt E Se 5 37 geoeledgateg kasata brer peA nates EN
142. ttempt to peel off the protective film with your fingernail this might cause damage to the console The Role of This Manual Four different manuals in total are available for the SDC15 hereafter referred to as this unit Single Loop Controller Read appropriate manuals according to your requirements If you do not have your required manual contact Yamatake Corporation or its dealer Additionally you can download necessary manuals from http www yamatake com The user level of this unit can be selected from three levels Simple configuration Standard configuration and High function configuration This manual describes the functions you can set up only with Simple configuration If more advanced application is needed refer to SDC15 Single Loop Controller User s Manual for Installation amp Configuration CP SP 1148E SDC15 Single Loop Controller User s Manual for Installation Manual No CP UM 5287E This manual is supplied with the product Personnel in charge of design and or manufacture of a system using this unit must thoroughly read this manual This manual describes the safety precautions installation wiring and primary specifications For further information about operation refer to other manuals Basic Operation and or Installation amp Configuration SDC15 Single Loop Controller User s Manual for Basic Operation Manual No CP SP 1147E This manual This manual is optional sold separat
143. ue you have selected from the following in At At oF AT stop At on AT start gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value 4 Press the mode key gt gt The display is returned to the operation display Handling Precautions When the operation type of any of internal contacts 1 to 3 is set at AT Stop Start selection At cannot be changed When using the AT function gt refer to 8 1 AT auto tuning function on page 8 2 6 9 Chapter 6 SETTINGS DURING OPERATION E Release all DO digital output latches setup 1 In the operation display mode keep the para key pressed for 2 sec or longer gt gt The unit then enters the parameter setting mode 2 Press the para key several times gt gt Display the parameter setting do Lt Release all DO latches 3 Press the v or A key to set the value you have selected from the following in do Lt Lt on Latch continue Lt oF Latch release JALE sp EN OI O G CDRA RANA E o 00000 0 dy man evi ef e3 o ol GZ d aw A gt gt When no keys are pressed for 2 sec or longer the flashing of the numeric value is stopped to set the currently displayed value When releasing the latch in the digital output process after setting Lt oF the setting item is automatically changed to Lt
144. uration and High function configuration 1 Handling Precautions Even though the user level is changed the functions other than setting display cannot be changed The user level is set to Standard configuration or High function configuration and more advanced functions are set After that when the setup is returned to Simple configuration this function setup cannot be displayed but the function itself is operated 2 5 Chapter 2 OUTLINE OF FUNCTIONS 2 3 Operation Modes The following shows the transition of operation modes RUN AUTO mode AT stop ST stop Es RUN READY AT running ST running selection READY AUTO mode AT stop ST stop AUTO MANUAL selection AUTO MANUAL selection RUN MANUAL mode RUN MANUAL mode RUN READY al ae selection AT n RUN Control status READY Control stop status AUTO Automatic operation This unit automatically determines the MV values MANUAL Manual operation The MV values are operated manually AT Auto tuning The PID constants are set automatically using the limit cycle ST Self tuning The PID constants are set automatically while the control is kept continuously 2 6 Chapter 3 INSTALLATION CAUTION Use the SDC15 within the operating ranges recommended in the specifications temperature humidity voltage vibration shock mounting direction atmosphere etc Failure to d

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