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OT-Pro User Manual

1. Polish m Figure 2 Clean Menu Selection Definition GOUGE For repairing extremely deep scratches or gouges DEEP For repairing deeply scratched discs MEDIUM For repairing average depth scratched discs AVERAGE For repairing lightly scratched discs LIGHT For polishing lightly scuffed and scratched discs POLISH For cleaning discs with fingerprints dust dirt or oil GAME DISC SCREENS 1 Sort the discs to be repaired by type i e Music CDs DVDs or Game Discs IMPORTANT Only one type of disc may be repaired in a session and discs must be clean and dry 2 Sort discs by the type of repair needed i e gouged deep scratches clean etc 3 Press Load on the OIT open the door on the Load Chamber and place the discs on the spindle with the disc labels facing down IMPORTANT Discs must be loaded with the labels facing down 4 Close the Load Chamber door and select the type of game i e Playstation 1 Playstation2 XBox or Game Cube on the OIT IMPORTANT An adapter for the Disc Turntable is required for repairing or cleaning Game Cube discs GAME DISC SCREEN 1 radic J Bmt bood Info Login BS2 Mak Figure 3 Game Menu 1 Selection Definition PS 1 Selects Playstation type discs PS 2 Selects Playstation 2 type discs Xbox Selects Xbox type discs Game Cube Selects Game Cube type discs Note Tu
2. Side Latch Both sides of drawers 05 15 2004 1 Lift both Release Tabs and pull out the Polish ing Pad Turret Drawer 4 Install the new gear and tighten the lock screw securely 6 Install the new gear ensuring that it is aligned with one of the Polish Head Gears and tighten the lock screw securely Ver 2 3 REPLACING POLISH HEAD GEARS Note When installing the new gear the set screw must be aligned with the hole in the mounting shaft Using a 050 inch Hex Key loosen the lock screw and remove the Polish Head drive gear 2 Pull out drawer knob amp 3 flip over Turret Correct Incorrect 5 Using a 1 16 inch Hex Key remove the lock screw from the Polish Head Motor drive gear Note When installing the new gear the set screw must be aligned with the flat surface on the mount ing shaft as shown above Note When the set screw is aligned with the hole in the mounting shaft it will be flush with the surface of the gear as shown above in JT 7 Pull drawer knob again to flip Turret back over and close Drawer 8 Ensure Drawer Latches are secure NOTE Ifthe Turret Drawer is pulled completely forward lift the side latches to push Turret Drawer back in c Side Latch Both sides of drawers 05 15 2004 DISC TURNTABLE This section contains instructions for checking and cleaning the Disc Turntabl
3. 9 NORMAL OPERATION 9 MAIN MENU SCREEN 2 2 EEEa 9 CDS DVO MENUS co cade das he Gus bec ee GG Bess 10 CLEAN REPAIR MENU 10 GAME DISC SCREENS EEEa 10 GAME DISC SCREEN 1 ns 10 GAME DISC SCREEN 2 00 0 cc ccc aaa aaa 11 INFO MENU 11 POLISH PAD STATUS 11 LIQUID SYSTEM STATUS bos 3 GER aah eee 11 RECIPE STATISTICS aaa 11 GAME DISC RECIPE STATISTICS aaa 11 COMPONENT RUN TIME isa aaa 11 WATER amp POLISH PRIME 11 SENSOR TEST aaa aaa 11 ADVANCED OPERATIONS 12 LOGIN BOHEEN cave senem datos ea aie cau baad pave MRNA 12 ADVANCED OPERATIONS 0 12 MANUAL OPERATIONS 12 DISC TURNTABLE 12 LOAD TUNLOAD pad ees bes 12 POLISH PAD MOTOR aaa
4. 7 CHECK AND CLEAN TURRET TOP SPLASH COVER ss 7 REPLACING POLISH PADS ee we 8 REPLACING POLISH HEADS 246 c4 46632 boen eee PERC ROR ERE Rer m ER Ree Se x Eom 9 REPLACING POLISH HEAD GEARS eee eee tow dee IE be Y be 10 DISC TURNTABLE be Je ELE DE RC a OR 11 WATER RECIRCULATION SYSTEM 11 REACTOR CHAMBER 2 2 Rak Red 12 WATER OYOSTEM FILTERS wee ecco ancGae UR ee eee eee Rus m o 13 IO service Lee oh eee uk donde ESE EES USE Won IRL ORES 13 To service Filter 3 M PCT 13 FINAL CHECKLIST RC bb E a ees 14 OTPRO ERROR 5 Ee X ee ee we eee ewe ee 15 LOAD SIDE FIRST amp LAST DISC IN woe eee eee Ae eee Oe eee ee Oe Ae Ree Gs 15 TURNTABLE 3a cena ene eh eee ee ee eee ee eee ee ee 16 UNLOAD LAST DISC OUT ccsaeenetesne 17 TORE whee accede eee eee wee eee ee eee eee ees 18 COMPONENT LABELS web 0909 eke ee ee n 19 LAB
5. 2 bebe ene nny 16 TURRET oaa EEEE EEEE EEEa 16 AZURADISC ONE YEAR 100 000 DISC LIMITED 17 2 Ver 2 6 05 21 2004 OPERATION amp TROUBLESHOOTING SAFETY FIRST Safety is the highest priority in the Azuradisc product line and we have achieved safe designs with user friend ly interfaces through extensive research and maximized use of technology for all of our tools It is the operator s responsibility to be familiar with the operation of the tool and routinely follow the maintenance instructions provid ed in this manual WARNING The OTPro must be turned OFF for maintenance Unless otherwise stated in this manual all product maintenance instructions MUST be performed with the OTPro turned OFF and the power lead removed from the rear socket When using the OTPro disc repair tool the following basic safety precautions should always be followed to reduce the risk of fire electric shock and or injury to persons e Read this manual before assembling or using the tool e Use this tool only for its intended use as described in this manual e Use only with Azuradisc recommended accessories and repair materials The use of repair materials not evaluated for use with this tool may damage discs permanently cause injuries and or void the warranty e This tool is not intended for use by children or infirm persons e Do not operate this tool if it has a damaged cord or plug is not working p
6. IMPORTANT Place a cloth or paper towel on the turntable under LI Warer and Polish Pumps the top splash guard to collect polish during hose priming Water hump OFF Ea A a a j E Top Splash Cover Hold Button Down To Run Palich Purp Paper Towel 29 Run the Polish Pump until all air bubbles are gone from the polish hoses Press OFF 30 Open Unload Chamber Door 31 Remove the Unload Spindle 32 Press and hold the White button for a few seconds until the Red amp Green LED s light 33 Replace the Unload Spindle and close the Unload Chamber Door White Button Ver 2 5 05 21 2004 REPLACING POLISH PADS Lift both Release Tabs and pull out the Polish ing Pad Turret Drawer 5 While holding the hook and loop fastener down on the Polish Head with the screwdriver turn the Polish Head to remove the Pad 2 Pull out drawer knob amp flip over Turret 6 Prior to installing a new Polish Pad verify the hook and loop fastener is firmly attached to the Polish Head 3 Carefully lift the edge of the Polish Pad and insert the tip of a small flat screwdriver between the hook and loop fastener as shown 7 Place the new pad on the Polish Head Ensure the Pad is centered on the Polish Head and firmly in place 4 Push the screwdriver through the hook and loop fastener until it extends out the opposite side of the
7. MAIN Returns to Main Menu POLISH PAD STATUS LIQUID SYSTEM STATUS RECIPE STATISTICS Polish Pad Status sige Resairg Current Mode Agus ten ining 6 Head Game Diss Recipes Stotisties Component Water amp Polish Prime O Sinjor User Operations ee i mI md m System Water Let Filtar cwd Filter Al Fipe GAME ES RECIPE STATISTICS COMPONENT RUN TIME C Dim Ta Poleti Pump farther Bigg Turntable iss Transfer Meter Water lump Pl Held Butten Gown To Run Polish Pump a a NEN CENE an Pamp ai a m Water Pamp ef Polis Feng J Bask Ver 2 6 05 21 2004 OPERATION amp TROUBLESHOOTING ADVANCED OPERATIONS LOGIN SCREEN Selection Definition USER MODE No Password required ADVANCED Access additional user levels and maintenance OPERATION tools Password 741852 O Manual MANUAL OPERATIONS DISC TURNTABLE LOAD UNLOAD oL Memas Operations _ HEBR TIE 2 Manual Operations i im Dise Turntable Laad Lood WATER amp POLISH PUMPS WATER RECYCLE __ Miser Operations 5 Operations J Warer and Polish Pumps yir Tronefer ye QU LOAD UHLDAD Dise Transfer Arm
8. One Touch Professional WARNING VERIFY THAT ALL PACKING MATERIALS HAVE BEEN REMOVED BEFORE APPLYING POWER TO THE ONE TOUCH PROFESSIONAL CAzuradisc Disc Care amp Repair Ver 2 5 05 21 2004 Quick Start TABLE OF CONTENTS SAFELY FIRST eee ees eee E E eh ee See oe HORIS eee ee eee ee 3 TRAINING OPTIONS ob SE tee ewe Kee ee eee 3 FACTORY TRAINING os eee es ee ESSE ESSA SX cs het BEES EGS oe Ee 3 ADDITIONAL TRAINING e254 0ko5 6 Ree 2b see ad eee EWA HOR eR GAS ORE EGE OE GES 3 CONTAG Us ER Gee 3 DISCLAIMER caw es 3 PART IDENTIFICATION 3 24292 Cbar dels oh eee Bee UR a ae 4 OIPHO SET UP E 5 REMOVE PACKING MATERIAL eS sae fae Hees oo eee 8 tee E 5 PHERARE THE WATER TANK 5 PREPARE IHE WATER PITCHER eee eye B e E 6 PREPARE POLISH RESERVOIR AND REACTOR CHAMBER 2 6 ATTACH THE POLISH PADS amp iuo 6 Roos s dan eod ak ee amp oe oe oom 8 RD 6 THE OTPHO 7 PRIME WATER AND POLISH HOSES 7 UNLOAD SPINDLE SENSOR CALIBRATION elles ee 7
9. ERODE ORE GES eee ew d Rr 2 HOW IS MADE Hs oS 2 HOW A DVD IS MADE teehee eee ee tees cheese bee ee Sha aes 3 Single Layer DVDs DVD 5 4 7 3 Double Layered DVDs DVD 9 8 5GB 3 Double Sided DVDs 10 9 46 3 Double Sided Double Layered DVDs 010 18 17 1 4 IDENTIFYING SCRATCHES 55 2 2a 8 85 1 399 9 8795 4090 9 908 478 ACER 4 CDS CD ROMS 4 Heading Side Scratches Rb edo dud REOR d EE REE OSS ROR 4 ODS amp CD ROMS ONLY Sates heehee eRe eee ees WES EN SR E EE E 4 POD olde ghee E REIR Saws ERAS JESd uS xta ded ei abad s EE 4 TOD DIOS FOU DENS Em 4 HOW DISCS ARE MADE HOW A CD IS MADE CDs consist of 99 clear polycarbonate plastic The reflective layer protective layer and screen print comprise the remaining 1 of the disc A disc is created from molten polycarbonate and digital information is stamped on the top of the disc while it is still near melting point using a die with microscopic bumps These bumps are known as pits and lands After the information is
10. ONE TOUCH PROFESSIONAL Ka Aguradisc e Disc Care amp Repair 2 6 05 21 2004 2003 Azuradisc All rights reserved Printed the U S A OPERATION amp TROUBLESHOOTING TABLE OF CONTENTS SAFETY FIRST l l rre 3 TRAINING OPTIONS ser rr 3 FACTORY TRAINING Se a ebaee 65504 eens ST 3 ADDITIONAL TRAINING 2 3 CONTACT US enc on eee eee eee eee ee eee ee eee ee Oe 3 DISCLAIMER eee eee ane 3 PART IDENTIFICATION cece eee rr 4 OTPRO ee eee eens 5 REMOVE PACKING MATERIAL 5 PREPARE WATER TANK las 5 PREPARE WATER PITCHER sra 6 PREPARE POLISH RESERVOIR AND REACTOR CHAMBER 6 ATTACH POLISH PADS l l ers 6 INITIALIZE THE OTPRO 2 7 PRIME WATER AND POLISH HOSES 7 UNLOAD SPINDLE SENSOR CALIBRATION a 7 REPLACING POLISH PADS 8 PRE OPERATION CHECK
11. 0 6mm f Ba Reflective Layer Bonding Layer aA wr Reflective Layer H 0 6mm Semi Reflective Layer Laser IDENTIFYING SCRATCHES The three basic types of scratches are topside reading side and the top side foil dent When repairing DVDs the top side scratch and the foil dent do not apply due to the construction of the disc CDS CD ROMS amp DVDS Scratch Reading Side Scratches Reading side scratches are the most common type the easiest to identify and the only type of scratch that can be repaired If the scratch has a double Image as shown in the figure to the right it is a reading side scratch and can be repaired by using an Azuradisc scratch repair machine The double image is the result of the actual scratch and a reflection made by the reflective foil layer CDS amp CD ROMS ONLY The scratches shown below are not found on DVDs Light passes through Top Side Scratches the disc Top side scratches are caused by a sharp object damaging the printed label of a disc In this case the information just below the printed label is damaged and causes a skip Top side scratches cannot be repaired however they can be prevented by using an Azuradisc Scratch Guard The easiest way to identify the top side scratch is to hold the suspected scratch up to a light source and the light will pass through the disc Note If light does not pass through check the reading side of the disc and
12. 04 05 DD 01 c Description Turret Motor Azuradisc OTP2 00791 8 00A MFG Date 04 MM 05 DD 01 Polish Pad Motor Azuradise OTP2 00799 4 00A MFG Date 04 MM 05 DD 01 Polish Pad Drawer OTP2 00766 6 00 Date 04 05 DD 01 F Warning Do Not Uniaich Drawer When Power is On Damage will Occur Transfer Arm Motor Azuradisc 23 0912 7 00A Date YY 04 MM 05 0001 Load Elevator Motor Azuradisc OTP 00765 9 00 MFG Date YY 04 MM 05 DD 01 20 C Des Disc Turntable Drawer Azuradisc OTP1 00725 3 0 MFG Date YR 04 MM 05 DD 01 m Turntable Lift Motor Azuradisc OTP1 00764 2 00A MFG Date Y Y 04 MM 05 DD 01 scription Disc Transfer Assembly Azuradiso 00813 0 00 MFG Date YY 04 MM 05 DD 01 escription Disc Turntable Motor Azuradisc OTP 00785 9 00 MFG Date 04 MM 04 DD 01 Load Elevator Assembly Azuradisc OTP7 00823 6 00 MFG Date YY 04 05 DD 01 Electrical Back Azuradisc OTP20 00865 6 00 MFG Date YY 04 05 DD 01 Vacuum System Panel uradisc OTP22 00878 6 004 MFG Date YY 04 MM 05 DD 01 05 15 2004 OPERATION amp TROUBLESHOOTING One Touch Professional WARNING VERIFY THAT ALL PACKING MATERIALS HAVE BEEN REMOVED BEFORE APPLYING POWER TO THE
13. CLOSED CHAMBER Arms of Turntable lift mechanism are in POSITION reversed position ERROR 14 TURNTABLE Err 14 Disc Turntable Lift Home Sensor misaligned LIFT CONTINUES UP Prompt broken damaged or missing BEYOND PAD CONTACT Disc Turntable Lift Mechanism not properly POSITION calibrated Motor Communications signal failure bad motor UNLOAD LAST DISC OUT Name Description Error Code Possible Cause Possible Solution DROP OFF DISC ON UNLOAD SPINDLE Common Prompt FULL CHECK UNLOAD No Error Unload spindle is full SPINDLE Unload Spindle misaligned Unload Spindle is missing Unload Spindle Sensor may need calibration ERROR 5 FAILURE TO Err 5 Disc Transfer out of calibration Unload Solenoid failure Suction Cups damaged Vacuum hose not fully inserted into fitting on Unload side manifold block Vacuum Pressure Pump failure Vacuum Pressure Pump Relay failure Digital Vacuum Sensor Tube not fully inserted Digital Vacuum Sensor power connection problem Digital Vacuum Sensor may need to be calibrated Digital Vacuum Sensor failure Ver 2 3 17 05 15 2004 Name Description Error Code Possible Cause Possible Solution ERROR 6 DROPPED Err 6 e Insufficient vacuum DISC BETWEEN e Disc Transfer out of calibration TURNTABLE AND e Unload Solenoid failure UNLOAD SPINDLE e Suction Cups damaged e Vacuum hose not fully inserted into fitting on Unload side ma
14. Disc Transfer Arm 8 Unload Chamber with Spindle inside 9 Load Chamber with Spindle inside 10 Polish Pump 9 11 Polish Reservoir 12 Water Pump 10 13 Filters 1 amp 2 Inside Water Pitcher 14 Serial Number Label Inside Cabinet 15 Water Recirculation 16 Water Tank 17 Water Pitcher 18 Filter 3 Inside Water Tank 19 Caster Locks Ver 2 6 05 21 2004 OPERATION amp TROUBLESHOOTING WARNING VERIFY THAT ALL PACKING MATERIALS HAVE BEEN REMOVED BEFORE APPLYING POWER TO THE ONE TOUCH PROFESSIONAL OTPRO SET UP REMOVE PACKING MATERIAL Touchscreen Correct Incorrect Reflective Surface Load Chamber Only Remove Stylus from the OTPro Touchscreen Verify the reflective surface is clean on the Load Snape Remove the packing tape from the Polish Install the Spindles in the Load and Unload Reservoir Water Tank and Water Pitcher Chambers Note Pull out drawer on Load Side to install Spindle Open the Water Tank and remove the bottle 4 Ensure that the Plastic Lift is properly installed wide of Polish Compound side facing up on both Spindles PREPARE WATER TANK Water Intake Hose A amp B Solution from Water Pump m 85 Filter 3 Water Tank Cover Water Intake Hose Fill Level 7 Add 1 bottle each of Solution A amp and fill Water Tank to the rim with water Note Gently stir the solution and water mixture to prevent und
15. If a defect is discovered and a valid claim received by Azuradisc within the Warranty Period at its option Azuradisc will 1 repair the Warrant ed Product at no charge using new or refurbished replacement parts 2 exchange the Warranted Product with one that is new or that has been manufactured from new or serviceable used parts and is at least functionally equivalent to the Warranted Product or 3 refund the purchase price of the Warranted Product No Lemon Guarantee Notwithstanding the foregoing if more than 3 valid claims are received by Azuradisc during the Warranty Period for the same defect in a Warranted Product Azuradisc will replace the Warranted Product with a new one Azuradisc warrants replacement products or parts provided under this Limited Warranty against defects in materials and workmanship from the date of the replacement or repair for ninety 90 days or for the remaining portion of the Warranted Product s warranty whichever provides longer coverage for you When a Warranted Product is exchanged any replacement item becomes your property and the Warranted Product becomes Azuradisc s property When a refund is given the Warranted Product becomes Azuradisc s property 30 DAY 720 DISC MACHINE REFUND POLICY If you are in any way dissatisfied with your purchase of one of our disc repair or disc testing machines you may return it to Azuradisc within 30 days or before processing 720 discs whichever comes first Azuradisc
16. MUST RESET THE APPROPRIATE SYSTEM STATUS ITEM TO PREVENT FALSE NOTIFICATIONS From the MAIN MENU on the OIT select INFO and then POLISH PAD STATUS Select RESET for the appropriate Polish Pad s 1 Lift both release tabs and pull out the Polish Pad Turret Drawer 5 While holding the hoo and loop fastener down on the Polish Head with the screwdriver lift the Polish Pad and turn the Polish Head to remove the Pad 2 Pull out drawer knob amp 3 Carefully lift the edge of the Polish Pad and insert the tip of a small flat screwdriver between the hook and loop fasteners as shown flip over Turret 6 Prior to installing a new 7 Place the new pads on Polish Pad verify the the Polish Heads hook and loop fastener according to the color is firmly attached to the code Ensure the Pad is Polish Head centered on the Polish Head and firmly in place 4 Push the screwdriver through the hook and loop fastener until it extends out the opposite side of the Polish Head Correct Incorrect e 8 Pull drawer knob again to flip Turret back over and close Drawer 9 Ensure Drawer Latches are secure NOTE If the Turret Drawer is pulled completely forward lift the side latches to push Turret Drawer back in Ver 2 3 Side Latch Both sides of drawers 05 15 2004 REPLACING POLISH HEAD
17. Polish Head Correct Incorrect 8 Pull drawer knob again to flip Turret back over and close Drawer Ensure Drawer Latches Secure NOTE If the turret drawer is pulled completely forward lift the side latches to push turret drawer back in Side Latch Both sides of drawers NOTE The One Touch Professional Disc Repair Machine uses water polish filters Polish Pads and an Aluminum Coagulation Tube during the disc repair process The machine monitors the use of these items and will alert the operator with a notification on the Operator Interface Touchscreen OIT when these items need to be replenished or replaced IF WATER POLISH FILTERS POLISH PADS OR THE ALUMINUM COAGULATION TUBE ARE ADDED OR CHANGED BEFORE A NOTIFICATION IS SHOWN ON THE OIT THE OPERATOR MUST RESET THE APPRO PRIATE SYSTEM STATUS ITEM TO PREVENT FALSE NOTIFICATIONS From the MAIN MENU on the OIT select INFO and then LIQUID SYSTEM STATUS Select RESET for Water Polish Filters 1 amp 2 Filter 3 or Al Pipe From the MAIN MENU on the OIT select INFO and then POLISH PAD STATUS Select RESET for the appropriate Polish Pad s Ver 2 5 05 21 2004 One Touch Professional CAzuradisc Dise Care amp Repair Ver 2 1 05 18 2004 Ee TABLE OF CONTENTS HOW DISCS MADE 5 2d
18. Pressure Pump failure Vacuum Pressure Pump Relay failure Digital Vacuum Sensor Tube not fully inserted Digital Vacuum Sensor power connection problem Digital Vacuum Sensor may need to be recali brated Digital Vacuum Sensor failure ERROR 7 LOAD ELEVA 7 No Load Elevator Motor connection problem TOR FAILURE Prompt Load Elevator Motor failure ERROR 8 LOAD Err 8 No Load Elevator Home Sensor connection ELEVATOR WRONG Prompt problem DIRECTION Load Elevator Home Sensor failures 15 Ver 2 3 05 15 2004 Name Description ERROR 9 LOAD ELEVA TOR DID NOT REACH COUNT POSITION Error Code Err 9 Possible Cause Broken missing or slipping Load Elevator Belt Possible Solution ERROR 10 LOAD ELEVATOR PASSES COUNT POSITION WITHOUT STOPPING Err 10 Insufficient vacuum Disc Transfer out of calibration Turntable Lift Pick up point out of calibration Wet or Sticky turntable Unload Solenoid failure Suction Cups damaged Vacuum hose not fully inserted into fitting on Unload side manifold block Vacuum Pressure Pump failure Vacuum Pressure Pump Relay failure Digital Vacuum Sensor Tube not fully inserted Digital Vacuum Sensor power connection problem Digital Vacuum Sensor may need to be recali brated Digital Vacuum Sensor failure TURNTABLE Name Description ERROR 3 FAILURE TO PICK UP DISC ON FROM TURNTABLE Common Prompt Error Code Err 3 Possible Cause Disc Transfe
19. aes 12 TURRET bbb bebe bbb bebe 12 TURNTABLE LIFT 2 bebe bebe 12 WATER amp POLISH PUMPS 12 WATER RECYCLE 12 DISC TRANSFER aas 12 TECHNICIAN MODE 13 MAIN TECHNICIAN MENU 13 MAIN CALIBRATION MENU 2 13 DISC TRANSFER CALIBRATION 13 LOAD ELEVATOR CALIBRATION 13 TURNTABLE LIFT CALIBRATION 13 TURRET CALIBRATION 13 FORCE ADJUST SETUP 13 PROGRAM UPDATE MAIN MENU 13 PROGRAM UPDATE aae 13 ERROR CODES 14 LOAD SIDE FIRST 8 LAST DISC IN gt 14 TURNTABUE cade dee base ee 15 UNLOAD LAST DISC
20. be repaired by type i e Music CDs DVDs or Game Discs IMPORTANT Only one type of disc may be repaired In a session and discs must be clean and dry 5 Discs are sorted by the type of repair or cleaning needed i e gouged scratched clean etc 7 Press Load on the Operator Interface Touchscreen OIT open the door on the Load Chamber and place the discs on the spindle with the disc labels facing down IMPORTANT Discs must be loaded with the labels facing down 8 Close the Load Chamber door and select the type of disc to be repaired on the OIT 9 Select the level of cleaning or repair required on the OIT 10 Press Start on the OIT to begin the process Ver 2 6 05 21 2004 CD amp DVD MENUS OPERATION amp TROUBLESHOOTING 1 Sort the discs to be repaired by type i e Music CDs DVDs or Game Discs IMPORTANT Only one type of disc may be repaired In a session 2 Sort discs by the type of repair needed i e gouged deep scratches clean etc 3 Press Load on the OIT open the door on the Load Chamber and place the discs on the spindle with the disc labels facing down IMPORTANT Discs must be loaded with the labels facing down 4 Close the Load Chamber door and select CD or DVD on the OIT 5 Select the level of cleaning or repair required on the OIT 6 Press Start on the OIT to begin the process CLEAN REPAIR MENU TII Reset Load Tate Login Gh Gus cougo teen
21. button 6 Let the water pump run until all air bubbles are gone and the water is flowing continuously from the water nozzle IMPORTANT Do not leave the machine unattended during this process If air bubbles are visible and water is not flowing from the water nozzle within 3 minutes of running the pump turn the machine off and check the water system for leaks 7 Press Main to return to the OIT main menu REACTOR CHAMBER NOTE IF THE ALUMINUM COAGULATION TUBE IS CHANGED BEFORE A NOTIFICATION IS SHOWN ON THE OIT THE OPERATOR MUST RESET THE APPROPRIATE SYSTEM STATUS ITEM TO PREVENT FALSE NOTIFICA TIONS From the MAIN MENU on the OIT select INFO and then LIQUID SYSTEM STATUS Select RESET for Al Pipe 1 Disconnect the rubber tube and remove the Reactor Chamber Insert Tube into Chamber IMPORTANT Polish compound build up is normal however regular cleaning will result in longer life of the Aluminum Tube inside the Reactor Chamber and reduce the chances of a blocked drain 2 Disassemble the Reactor Chamber and Aluminum Tube and clean with warm water 3 Clean rust or corrosion from Reactor Chamber mounting clips 4 HRe assemble and re install the Reactor Chamber and re insert the Chamber rubber tube Exit Note Align the single hole near the top of the Aluminum Tube with the Chamber Exit of the Reactor Chamber 5 Align the Reactor Chamber Exit with the Filter 1 opening in the Water Pitcher NOTE Verify the Pl
22. if there is a scratch without a double image it is a top side scratch that did not remove any of the label Top Side Foil Dents Top side foil dents are not scratches but look like a scratch on the reading side of the disc The dent is made by a large amount of pressure put on the label side of the disc causing the foil layer to dent This dent will cause skips and cannot be repaired however they can be prevented using an Azuradisc Scratch Guard No double image The easiest way to identify the top side foil dent is to verify if there is a double image produced There should not be a second image because the damage is to the inner foil layer There will not be any evidence on the label side of the disc because the pressure did not cause any of the label to be removed Ver 2 1 05 18 2004 One Touch Professional CAzuradise Disc Care amp 2 3 05 15 2004 TABLE OF CONTENTS PART IDENTIFICATION ee 3 GENERAL eee eee ee 4 MAINTENANCE REQUIREMENTS 2 22 2 ee 4 MAINTENANCE SCHEDULE es 5 MAINTENANCE AND SUPPLY ITEM USAGE CHART Rs 6 TURRET ee eee 4 2 9 Se M EE cR E duse di WE SR ON eee m
23. items The following information is based on average use of the OTPro maintenance and supply items Actual usage time may vary Maintenance Item MTBF Rating Water Pump 1500 hours Polish Pump 1500 hours Polish Pad Motor 2000 hours Turntable Motor 2000 hours Turret Motor 700 hours Turntable Lift Motor 700 hours Disc Transfer Arm Motor Load Lift Motor Water Pump Tube Polish Pump Tube Gears 12 Months or Sooner Belts 12 Months or Sooner Splash Guard Springs Based on actual wear or usage Supply Item MTBF Rating Polishing Pad F 90 Discs Polishing Pad E 90 Discs Polishing Pad D 90 Discs Polishing Pad C 90 Discs Polishing Pad B 90 Discs Polishing Pad A 90 Discs Polish 100 Discs 1st Filter 90 Discs 2nd Filter 6400 Minutes Aluminum Tube 5000 Minutes Based upon container size Ver 2 3 05 15 2004 TURRET This section contains instructions for checking and cleaning the Turret For optimal use of the OTPro e Check the Turret prior to each use of the OTPro Clean the Turret after every 1000 disc repairs CHECK AND CLEAN TURRET AND TOP SPLASH COVER Lift both release tabs Y 2 Pull out drawer knob amp and pull out the Polish flip over Turret Pad Turret Drawer te NOTE Azuradisc Optical Spray Cleaner may be used to help loosen polish build up Check all springs on the Polish H
24. molded into the polycarbonate a reflective foil layer is applied using a process called sputtering or wet silvering This layer reflects the laser back to the player so it s integrity is extremely important The layer is usually silver but can be made of gold or platinum A clear lacquer coating is applied to seal the reflective layer and prevent oxidation This layer is very thin and offers little protection from top side scratches Finally the artwork is screen printed on the top of the disc Pits and Lands are imprinted into the disc to indicate a one or a zero A laser beam is sent from the player to the disc and the reflective layer reflects it back to the reader and the ones and zeros are translated by the player Recordable discs have a photosensitive dye type layer instead of the stamped information layer This layer when exposed to a certain light will make an impression of a pit into the layer Reflective Layer Label Land Pit Polycarbonate Laser Ver 2 1 2 05 18 2004 Re recordable discs use a layer that allows the laser to polarize the photosensitive layer back and forth between a visible pit to an invisible pit HOW A DVD IS MADE DVDs are made in different ways depending on the amount of information that is recorded on the disc DVDs may be single or double layered and single or double layered double sided NOTE Due to the amount of information stored on DVDs the amount of
25. polycarbonate is less than a normal CD therefore a DVD can not be repaired as many times as a CD Single Layer DVDs DVD 5 4 7GB These DVDs are made the same way as a CD with one additional polycarbonate layer added between the label and the pits and lands Label Thickness 1 2mm 0 6mm Polycarbonate E gn C C r MESES e Reflective ayer 0 6mm Polycarbonate _ O Double Layered DVDs DVD 9 8 5GB Double layered DVDs have a semi reflective layer and a reflective layer giving two layers to store information Laser Label Thickness 1 2mm Polycarbonate 0 6mm Reflective Layer Bonding Layer al j 1 Semi Reflective Layer 0 6mm Polycarbonate Laser Double Sided DVDs DVD 10 9 4GB Double sided DVDs consist of two discs bonded back to back with the reflective layers in the middle and both sides are repairable Double sided DVDs use a different size of micro abrasive polishing papers to prevent the manufacturer s label area from being removed during the repair process Laser Thickness 1 2mm Polycarbonate 0 6mm Reflective Layer Bonding Layer Reflective Layer Polycarbonate 0 6mm Laser Ver 2 1 05 18 2004 Double Sided Double Layered DVDs DVD 18 17 1GB Double sided double layered DVDs are simply two double layered discs bonded back to back Laser Thickness 1 2mm Polycarbonate Semi Reflective Layer 4
26. required e Replace The item should be replaced with a new part e Lubricate Grease and lubricate parts as required IMPORTANT 1 If average disc repair quantity is greater than 100 discs per day the following maintenance schedule may need to be modified 2 the OTPro is not used for 3 or more days a Check the filters cleaning solutions and the water levels before using b The schedule should be based on time rather than the number of discs repaired After 100 disc After 500 disc After 1000 disc repairs OR repairs OR repairs OR Schedule One Before any disc repairs After 90 disc repairs Weekly Every 2 weeks Monthly Item Schedule Two Before any disc repairs After 90 disc repairs Daily Weekly Every 2 weeks Turret Check Check Check Check Clean Top Splash Cover Clean Clean Drain Hole Check Check Check Clean Clean Disc Turntable Clean Clean Disc Transfer Cups Clean Clean Bottom Splash Cover Clean Clean Lower Tray Clean Sensors Clean Water Check Replace Aluminum Tube Clean Clean Clean 1st Filter Clean Clean or Replace Clean or Replace 2nd Filter Clean Replace Water amp Polish Tubing Check Clean Polish Check Replace when walls of tube are nearly worn through Add as required 5 2 3 05 15 2004 MAINTENANCE AND SUPPLY ITEM USAGE CHART The Mean Time Between Failures MTBF Rating is the life expectancy of maintenance and supply
27. with the OTPro is furnished under license and may not be used or copied except in accordance with the terms of the Software License Agreement herein Except as permitted by licensing No part of this document may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical recording or otherwise without the express prior written permission of Azuradisc Incorporated The examples provided in this document are solely for illustrative purposes and may need to be modified to assure proper functioning on actual repair tool s Azuradisc assumes no liability for damages incurred directly or indirectly from errors or omissions contained in this document or discrepancies between the product and this document The content of this document is subject to change without notice All other product names or logos mentioned herein are the property of their respective companies Reference herein to any specific commercial firm commercial product process or service by trade name trademark manufacturer or otherwise does not constitute or imply its endorse ment recommendation or favoring by Azuradisc or the individual employees of Azuradisc For additional information visit www azuradisc com 3 Ver 2 6 05 21 2004 OPERATION amp TROUBLESHOOTING PART IDENTIFICATION 1 Operator Interface Touchscreen OIT 2 On Off Button 3 Turret 4 Polish Heads with Pads 5 Disc Turntable 6 Splash Guard 7
28. 2 Basic understanding of the various names and positions of the parts of the machine refer to the Part Identification section of this manual 3 Knowledge of the procedures required to access the various parts The following tools are required to complete instructions in this manual 2 5 mm Hex Key 050 Hex Key 1 16 Hex Key 5 64 Hex Key 3 32 Hex Key 3 16 Hex Key 5 16 Open End Wrench 7 16 Open End Wrench 5 8 Open End Wrench 1 amp 2 Phillips Head Screwdriver Right Angle Phillip Head Screwdriver Large Flat Blade Screwdriver Small Vise Grips Needle Nose Pliers slim profile long nose Toothbrush 10 mm Bottle Brush Lint free cloths Ver 2 3 05 15 2004 MAINTENANCE SCHEDULE There are the two maintenance schedules based on a medium repair selection for most repairs e Schedule One For quantities less than 50 disc repairs per day e Schedule Two For quantities between 50 100 disc repairs per day Select the schedule that applies to the machine usage Schedule One or Schedule Two and follow the schedule based on either the average number of disc repairs performed or the amount of time whichever comes first For example using Schedule Two the Top Splash cover would be cleaned every 500 disc repairs or weekly whichev er came first The four maintenance tasks to be performed are e Check The item should be visually inspected and checked as required e Clean The item should be specifically cleaned as
29. EL SAMPLES 20 2 2 3 05 15 2004 PART IDENTIFICATION 1 Operator Interface Touchscreen OIT 2 On Off Button 3 Turret 4 Polish Heads with Pads 5 Disc Turntable 6 Splash Guard 7 Disc Transfer Arm 8 Unload Chamber with Spindle inside 9 Load Chamber with Spindle inside 10 Polish Pump 11 Polish Reservoir 10 12 Water Pump 13 Filters 1 amp 2 Inside Water Pitcher 14 Serial Number Label Inside Cabinet 15 Water Recirculation System 16 Water Tank 17 Water Pitcher 18 Filter 3 Inside Water Tank 19 Caster Locks Ver 2 3 05 15 2004 GENERAL This guide provides specific maintenance instructions and schedule requirements for the One Touch Procession al OTPro disc repair machine To ensure optimal performance maximize supply usage and minimize errors for the OTPro e Replace supply items when indicated by the OTPro Operator Interface Touchscreen e Regularly perform the maintenance procedures in this manual WARNING Unless otherwise stated in this manual all product maintenance instructions MUST be performed with the OTPro turned OFF and the power cord removed from the rear socket MAINTENANCE REQUIREMENTS The following items are required to perform the maintenance procedures for the OTPro 1 A detailed knowledge and understanding the OTPro operation instructions refer to Quick Start Manual or Operation Manual
30. REPLACING POLISH PADS uacuum ER tees wb eee Baa TAREAS eee Bee gee eae 8 2 Ver 2 5 05 21 2004 Quick Start SAFETY FIRST Safety is the highest priority in the Azuradisc product line and we have achieved safe designs with user friend ly interfaces through extensive research and maximized use of technology for all of our tools It is the operator s responsibility to be familiar with the operation of the tool and routinely follow the maintenance instructions provid ed in this manual WARNING The OTPro must be turned OFF for maintenance Unless otherwise stated in this manual all product maintenance instructions MUST be performed with the OTPro turned OFF and the power lead removed from the rear socket When using the OTPro disc repair tool the following basic safety precautions should always be followed to reduce the risk of fire electric shock and or injury to persons e Read this manual before assembling or using the tool Use this tool only for its intended use as described in this manual e Use only with Azuradisc recommended accessories and repair materials The use of repair materials not evaluated for use with this tool may damage discs permanently cause injuries and or void the warranty e This tool is not intended for use by children or infirm persons e Do not operate this tool if it has a damaged cord or plug is not working properly has been damaged or immersed in water Return the tool to Azuradisc or auth
31. S IMPORTANT REPLACE POLISH HEADS INDIVIDUALLY TO MAINTAIN PROPER COLOR CODE NOTE WHEN POLISH PADS ARE CHANGED BEFORE A NOTIFICATION IS SHOWN ON THE OIT THE OPERA TOR MUST RESET THE APPROPRIATE SYSTEM STATUS ITEM TO PREVENT FALSE NOTIFICATIONS From the MAIN MENU on the OIT select INFO and then POLISH PAD STATUS Select RESET for the appropriate Polish Pad s 1 Lift both release tabs and pull out the Polish Pad Turret Drawer 5 Place the new Polish Head on the Turret ensuring the Head is fully seated on the mounting shaft Securely tighten mounting screw im 2 Pull out drawer knob amp flip over Turret 6 Sl 22 If necessary use needle nosed pliers to place a mounting screw and washer in a new Polish Head 3 Using the 3 32 inch Hex Key remove the screw from the Polish Head and remove the Polish Head from the Turret 7 Repeat the previous steps for all Polish Head positions Verify color code is correct prior to installing Polish Pads Position A is Blue Tape 4 Use the 3 32 inch Hex Key to hold the screw in the new Polish Head and carefully remove the tape holding the screw in place in P E ag 8 Pull drawer knob again to flip Turret back over and close Drawer 9 Ensure Drawer Latches are secure NOTE If the Turret Drawer is pulled completely forward lift the side latches to push Turret Drawer back in Ver 2 3
32. Sensors Load Sid 7 Water Pump Hari Hold Button Down To Run Folish Pump Yacuum SystemTest Lod L AD Li Wu AD Ver 2 6 05 21 2004 OPERATION amp TROUBLESHOOTING TECHNICIAN MODE Selection Definition USER MODE No Password required To be used by advanced users only Perle Password 753951 Geet ler 1 Fragrom Lip Gort DISC TRANSFER CALIBRATION LOAD ELEVATOR CALIBRATION sie a uas _ Eilera Sperate _ wefer amp Vacuur ocd Eley cm Dise Transfer Arm Sensors p JI Sie IL XB II JP aali d JL T n Thes mn St rt Pia lp B Save libration Operetiens 3 ureet Satun __ Operations _ ipntubla Lift Setup B PROGRAM UPDATE WCallbeatian 1 Fragrom Up bata Ver 2 6 05 21 2004 ERROR CODES LOAD SIDE FIRST amp LAST DISC IN Name Description ERROR 1 FAILURE TO PICK UP DISC ON LOAD SIDE Common Prompt Error Code Err 1 OPERATION amp TROUBLESHOOTING Possible Cause Spindle misalignment or missing Insufficient vacuum Disc Transfer out of calibration Load Solenoid failure Suction Cups damaged Vacuum hose not fully inserted into tube fitting on load side manifold block Vacuum Pressure Pump failure Vacuum Pressure Pump Relay failure Load elevator did rise to pick up poi
33. TERRUPTION OF BUSINESS OR ANY COSTS OF RECOVERING OR REPRODUCING ANY PROGRAM OR DATA STORED IN AN OPTICAL DISC ARISING OUT OF OR IN CONNECTION WITH THE USE OF OR INABILITY TO USE THE WARRANTED PRODUCT OR AZURADISC S PERFORMANCE OF ITS OBLIGATIONS HEREUNDER TO THE FULL EXTENT THESE DAMAGES MAY BE DISCLAIMED BY LAW This Limited Warranty gives you specific legal rights and you may also have other rights that vary from jurisdiction to jurisdiction OBTAINING WARRANTY SERVICE If you have a problem with one of the Warranted Products DO NOT SHIP THE PRODUCTS DIRECTLY TO AZURADISC Instead please contact our Technical Support personnel at 480 827 8786 or 1 800 WE FIX CDS for a return authorization number For all warranty service the Warranted Product must be returned to Azuradisc or an Azuradisc designated repair center with the transportation charges prepaid through an insured carrier Proof of purchase and location purchased from as well as an explanation of the problem must accompany the Warranted Product You are responsible for any import duties taxes and other such fees Azuradisc will reimburse your prepaid transportation charges only when replacing Warranted Products pursuant to the No Lemon Guarantee Provided that your Warranted Product is returned to Azuradisc in the manner prescribed above and that your Warranted Product requires service covered by this Limited Warranty Azuradisc will pay for return shipping to you anywhere in the Continenta
34. Vacuum Pressure Pump failure Vacuum Pressure Pump Relay failure Digital Vacuum Sensor Tube not fully inserted Digital Vacuum Sensor power connection problem Digital Vacuum Sensor may need to be calibrated Digital Vacuum Sensor failure Ver 2 6 14 05 21 2004 TURNTABLE Name Description ERROR 3 FAILURE TO PICK UP DISC ON FROM TURNTABLE Common Prompt Err 3 OPERATION amp TROUBLESHOOTING Possible Cause Disc Transfer out of calibration Turntable Lift Pick up point out of calibration Wet or Sticky turntable Unload Solenoid failure Suction Cups Damaged Vacuum hose not fully inserted into tube fitting on Unload side manifold block Vacuum Pressure Pump failure Vacuum Pressure Pump Relay failure Digital Vacuum Sensor Tube not fully inserted Digital Vacuum Sensor power connection problem Digital Vacuum Sensor may need to be calibrated Digital Vacuum Sensor failure Possible Solution ERROR 4 FAILURE TO Err 4 Disc Transfer out of calibration DROP OFF DISC ONTO Unload Solenoid failure TURNTABLE Common Vacuum Pressure Solenoid failure Prompt Suction Cups damaged Vacuum Pressure Pump failure Vacuum Pressure Pump Relay failure Digital Vacuum Sensor Tube not fully inserted Digital Vacuum Sensor connection problem Digital Vacuum Sensor may need to be calibrated Digital Vacuum Sensor failure ERROR 11 TURNTABLE Err 11 No Turntable Lift Motor
35. accordance with the terms of the Software License Agreement herein Except as permitted by licensing No part of this document may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical recording or otherwise without the express prior written permission of Azuradisc Incorporated The examples provided in this document are solely for illustrative purposes and may need to be modified to assure proper functioning on actual repair tool s Azuradisc assumes no liability for damages incurred directly or indirectly from errors or omissions contained in this document or discrepancies between the product and this document The content of this document is subject to change without notice All other product names or logos mentioned herein are the property of their respective companies Reference herein to any specific commercial firm commercial product process or service by trade name trademark manufacturer or otherwise does not constitute or imply its endorse ment recommendation or favoring by Azuradisc or the individual employees of Azuradisc For additional information visit www azuradisc com 3 Ver 2 5 05 21 2004 aaa PART IDENTIFICATION 1 Operator Interface Touchscreen OIT 2 On Off Button 3 Turret 4 Polish Head with Pads 5 Disc Turntable 6 Splash Guard 7 Disc Transfer Arm 8 Unload Chamber with Spindle inside 9 Load Chamber with Spindle in
36. al source Polish Pads are installed on the Turret Drain from Lower Splash Guard to Reactor Chamber is clear Premixed water level is between minimum and maximum fill lines Water amp Polish Tubing have no air bubbles QUOD XR ox Polish is present in the reservoir NORMAL OPERATION NOTE Selecting the Azuradisc Logo will return the screen to the Main Menu from any other screen The Stylus may be used to make selections on the OIT Figure 1 Main Menu Selection Definition CEE Gnade ands Login AZURADISC LOGO Future Access to www azuradisc com Clears all previous selections and returns all RESET machine functions to home positions LOAD Load discs before during or after the repair process Info screen to access supply levels usage statis INFO tics and other features LOGIN Accesses advanced user levels and maintenance tools Recipes designed for clear type discs such as CD music and data discs Recipes designed for high density and multi DVD layered discs such as movie discs GD Recipes designed for different game type discs CUSTOM Custom recipes currently reserved for future use MAIN MENU SCREEN 1 Press the On Off Switch on the top right side of the OTPro and wait for the machine to initialize 2 Verify the type and condition of the Polish Pads 3 Ensure there is an adequate supply of Polish and water 4 Sort the discs to
37. astic Spacer installed in the bottom of the Reactor Chamber is oriented as shown Plastic Spacer 12 Ver 2 3 05 15 2004 WATER SYSTEM FILTERS NOTE IF FILTERS ARE CHANGED BEFORE A NOTIFICATION IS SHOWN ON THE OIT THE OPERATOR MUST RESET THE APPROPRIATE SYSTEM STATUS ITEM TO PREVENT FALSE NOTIFICATIONS From the MAIN MENU on the OIT select INFO and then LIQUID SYSTEM STATUS Select RESET for Filters 1 amp 2 or Filter 3 For optimal use of the OTPro e Clean filters 1 amp 2 after 90 disc repairs e Replace filters 1 amp 2 filters after 500 disc repairs IMPORTANT a Ensure that your hands are clean when checking cleaning and replacing the filters b When using disposable filters it is recommended to clean the filters and Water Pitcher after every 90 disc repairs to maximize the disposable filter use To service Filters 1 amp 2 1 Open front door owivel the exit of the Reactor Chamber away from the top of the Water Pitcher Carefully remove the Water Pitcher while withdrawing the drain tube from the Water Tank Remove and clean both Filters with warm water or replace as needed Clean the Water Pitcher with mild soap and water o a N Re install the Filters ensuring the filters are open and do not rest on the bottom of the pitcher The bottom of the filters must be at least 25mm above the bottom of the pitcher Re install the Water Pitcher ensuring the drain tube is inserted in t
38. connection problem LIFT FAILURE Prompt Turntable Lift Motor failure ERROR 12 TURNTABLE Err 12 No Turntable Lift Home Sensor connection LIFT WRONG DIREC Prompt problem TION Turntable Lift Home Sensor failure ERROR 13 TURNTABLE Err 13 No Turntable Lift Motor Coupling slipping twisted LIFT DID NOT REACH Prompt or broken CLOSED CHAMBER Arms of Turntable lift mechanism are in POSITION reversed position ERROR 14 TURNTABLE 14 No Disc Turntable Lift Home Sensor misaligned LIFT CONTINUES UP Prompt broken damaged or missing BEYOND PAD CONTACT POSITION Disc Turntable Lift Mechanism not properly calibrated Motor Communications signal failure bad motor Ver 2 6 15 05 21 2004 OPERATION amp TROUBLESHOOTING UNLOAD LAST DISC OUT Name Description Error Code Possible Cause Possible Solution FULL CHECK UNLOAD No Error e Unload spindle is full SPINDLE e Unload Spindle misaligned e Unload Spindle is missing e Unload Spindle Sensor may need calibration ERROR 5 FAILURE TO Err 5 Disc Transfer out of calibration DROP OFF DISC ON e Unload Solenoid Failure UNLOAD SPINDLE e Suction Cups Damaged Common Prompt e Vacuum hose not fully inserted into tube fitting on Unload side manifold block e Vacuum Pressure Pump Failure e Vacuum Pressure Pump Relay Failure Digital Vacuum Sensor Tube not fully inserted Digital Vacuum Sensor power connection problem Digital Vacuum Sensor may need
39. e and Bottom Splash Cover For optimal use of the OTPro e Check the Disc Turntable prior to each use of the OTPro e Clean the Disc Turntable after every 500 disc repairs 1 Open front door 2 Disconnect the rubber tube from the Reactor Chamber of the water recirculation system 3 Lift both Release Tabs and pull out the Disc Turntable Drawer NOTE Azuradisc Optical Spray Cleaner may be used to help loosen polish build up 4 Clean the disc platen and center post with mild soap and water IMPORTANT Thisisa critical area to check to prevent the machine from flooding the drip tray which can cause the machine to stop or cause other damage 5 Check the drain for blockage and clean by pushing a small bottle brush 10mm gently through the drain hole and the Reactor Chamber and Aluminum Tube IMPORTANT Use extreme care when handling the splash cover to avoid damage 6 Clean the Bottom Splash Cover with mild soap and water and rinse drain with warm water 7 Clean drip tray with mild soap and water 8 Re install Reactor Chamber in clips 9 Push Disc Turntable Drawer in NOTE the Disc Turntable Drawer is pulled completely forward lift the side drawer latches to push drawer back in 10 Re attach rubber tube to the Reactor Chamber 11 Close front cover IMPORTANT the water is cloudy refer to Refer to Water Recirculation System section of this manual WATER RECIRCULATION SYSTEM This section contains instructions for checki
40. eads to ensure they are in satisfactory working condition Check Polish Heads to ensure they spin freely Check the gears for damage and verify that set screws are secure Refer to the Replacing Polish Pad Gears section of this manual Remove the Polish Pads Refer to the Replacing Polish Pads section of this manual Clean the protective plastic splash cover using a toothbrush lint free cloth and warm water Use care when handling the splash cover to avoid damage Clean any polish residue from the Polish Heads Remove any dust or dirt from entire unit Re install or replace Polish Pads according to color code and ensure pads are centered on the Polish Heads Refer to the Replacing Polish Pads section of this manual 11 Pull drawer knob again to flip Turret back over and close Drawer 12 Ensure Drawer Latches are secure NOTE the Turret Drawer is pulled completely forward lift the side drawer latches to push drawer back in _ Side Latch Both sides of drawers NOTE WHEN POLISH PADS ARE CHANGED BEFORE A NOTIFICATION IS SHOWN ON THE OIT THE OPERA TOR MUST RESET THE APPROPRIATE SYSTEM STATUS ITEM TO PREVENT FALSE NOTIFICATIONS From the MAIN MENU on the OIT select INFO and then POLISH PAD STATUS Select RESET for the appropriate Polish Pad s Ver 2 3 05 15 2004 REPLACING POLISH PADS NOTE WHEN POLISH PADS ARE CHANGED BEFORE A NOTIFICATION IS SHOWN ON THE OIT THE OPERA TOR
41. ecure NOTE If the Turret Drawer is pulled completely forward lift the side latches to push Turret Drawer back Side Latch Both sides of drawers Rx NOTE REFER TO REPLACING POLISH PADS SECTION OF THIS MANUAL IF POLISH PADS NEED TO BE REMOVED FOR ANY REASON Ver 2 5 05 21 2004 Quick Start WARNING VERIFY THAT ALL PACKING MATERIALS HAVE BEEN REMOVED BEFORE APPLYING POWER TO THE ONE TOUCH PROFESSIONAL INITIALIZE THE OTPRO 23 Plug the OTPro into an electrical source 24 Press the On Off button to turn on OTPro 25 Allow the software to initialize eee System Initialization IMPORTANT The water and polish hoses must be primed prior to using the OTPro for the first time PRIME WATER AND POLISH HOSES NOTE Selecting the Azuradisc Logo will return the screen to the Main Menu from any other screen The Stylus may be used to make selections on the OIT h Gherations and Polish Pures Custom C Polish Pad Status oe e Liquid System Stetus oo 5taf rfier Hold Button Down To Run Gane bie Satit Falizh Pump ta imponen Puntimaz Water amp Folith Prime Sertor T rt 26 Select Info on the OIT Main 2 Select Water amp Polish Prime 28 Run the Water Pump until all air Menu bubbles are gone from the water hoses Press OFF FEMMES dt uuo
42. en used with non Azuradisc products Damage caused by service performed by anyone other than Azuradisc or an Azuradisc certified service technician A Warranted Product that has been modified without the written permission of Azuradisc If any Azuradisc serial number date stamp or other marking has been removed or defaced Any item concerning the Warranted Product s appearance that is not due to a defect in material or workmanship TO THE MAXIMUM EXTENT PERMITTED BY LAW THIS LIMITED WARRANTY AND THE REMEDIES SET FORTH ABOVE ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES REMEDIES AND CONDITIONS WHETHER ORAL OR WRITTEN EXPRESS OR IMPLIED AZURADISC SPECIFICALLY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IF AZURADISC CANNOT LAWFULLY DISCLAIM OR EXCLUDE IMPLIED WARRANTIES UNDER APPLICABLE LAW THEN TO THE EXTENT POSSIBLE ANY CLAIMS UNDER SUCH IMPLIED WARRANTIES SHALL EXPIRE ON EXPIRATION OF THE WARRANTY PERIOD No Azuradisc reseller agent or employee is authorized to make any modification extension or addition to this warranty IN NO EVENT SHALL AZURADISC BE LIABLE WHETHER IN CONTRACT TORT INCLUDING NEGLIGENCE STRICT PRODUCT LIABILITY OR OTHER WISE FOR DAMAGES IN EXCESS OF THE PURCHASE PRICE OF WARRANTED PRODUCT OR FOR ANY INDIRECT SPECIAL INCIDENTAL OR CONSE QUENTIAL DAMAGES OF ANY KIND INCLUDING LOSS OF PROFITS LOSS OF USE IN
43. esirable repair marks on discs Water Tank 8 Verify the Water Intake hose is secure in the quick disconnect fitting in the side hole of the Water Tank 10 Place Water Tank in the bottom of the OTPro and Cover amp connected to Filter 3 verify the Water Intake Hose is secure in the quick 9 Place Filter 43 in the Water Tank and replace Cover disconnect fitting Ver 2 6 05 21 2004 OPERATION amp TROUBLESHOOTING PREPARE WATER PITCHER Filter 2 Drain Tube Fill Level _ dvr Drain Tube Water Tank 11 Verify that Filter 1 is inside Filter 2 and both filters are 13 Place Water Pitcher in holding tray in the Water Pitcher 14 Insert Drain Tube into Water Tank Cover quick discon 12 Fill the Water Pitcher with water to just below the nect fitting Drain Tube fitting PREPARE POLISH RESERVOIR AND REACTOR CHAMBER 15 Fill the Polish Reservoir and place in the holding tray Retainer Clips Rubber Tube 16 Verify the Reactor Chamber is in the retaining clips the Chamber exit is over Filter 1 and the rubber tube is inserted into the top of the Aluminum Coagulation Tube Polish Reservoir Align over Filter 1 ATTACH POLISH PADS Correct x Incorrect LESEN 20 Press pads firmly in b 7 place Ne ln E 36 L 21 Pull drawer knob again 17 Lift both Release Tabs 18 Pull out drawer knob amp 19 Place pads on heads to flip Turret back over and pull out the Polish flip
44. he Water Tank Cover 8 Align the outlet of the Reactor Chamber with the Water Pitcher opening 9 Close the front door To service Filter 3 1 Open front door Carefully remove the drain tube coming from the Water Pitcher to the Water Tank Remove the top cover of the Water Tank and disconnect the tube from Filter 3 Remove the wing nut and cover from the end of the filter assembly Remove the filter from the weight and clean the weight and associated parts with mild soap and water Clean Filter 3 with warm water and clean the Water Tank with mild soap and water ee SS IM Re install the Water Tank 13 Ver 2 3 05 15 2004 8 Re assemble Filter and weight assembly as shown below Filter 3 Weight x jan Water Line Connection End Caps E Wing v 9 Re attach the water tube to Filter 3 ensuring it is routed through the hole in the Water Tank Cover 10 Add one bottle each of Solution A and Solution B and clean water to the fill level on the Water Tank Gently stir the solution and water mixure 11 Insert the drain tube from the Water Pitcher in the Water Tank Cover 12 Prime the water system as described in the Water Recirculation System section of this manual FINAL CHECKLIST After performing maintenance procedures ensure all of the following items are complete before initializing the machine for use e Polish Pads are fitted to the Polish Heads e Turret is correctly locked in positio
45. l United States No Lemon Guarantee and 30 day 720 disc machine refund policy apply only to Continental United States customers 17 Ver 2 6 05 21 2004
46. n Disc Turntable is correctly locked in position e Reactor Chamber is installed correctly with exit feeding into pitcher e Rubber Tube is connected to Aluminum Coagulation Tube e Water level is correct and filters are in place e Water system is primed and ready e Polish bottle is full and system is primed If all items have been checked and are correct turn the machine on and allow it to initialize 14 Ver 2 3 05 15 2004 OTPRO ERROR CODES LOAD SIDE FIRST amp LAST DISC IN Name Description ERROR 1 FAILURE TO PICK UP DISC ON LOAD SIDE Common Prompt Error Code Err 1 Possible Cause Spindle misalignment or missing Insufficient vacuum Disc Transfer out of calibration Load Solenoid failure Suction Cups damaged Vacuum hose not fully inserted into fitting on load side manifold block Vacuum Pressure Pump failure Vacuum Pressure Pump Relay failure Load elevator did rise to pick up point Load Elevator out of calibration Digital Vacuum Sensor Tube not fully inserted Digital Vacuum Sensor power connection problem Digital Vacuum Sensor may need to be recali brated Digital Vacuum Sensor failure Possible Solution ERROR 2 DROPPED Err 2 Spindle misalignment or missing DISC BETWEEN LOAD Disc Transfer out of calibration AND TURNTABLE Load Solenoid failure Common Prompt Suction Cups damaged Vacuum hose not fully inserted into fitting on load side manifold block Vacuum
47. ng and servicing the water recirculation system For optimal use of the OTPro e Check the water prior to each use of the OTPro e Replace the water after every 1000 disc repairs IMPORTANT a Clean water reduces wear on supplies and components and ensures effective disc repair b New A amp B solution must be added each time the water is changed c Replace the water monthly regardless of the number of discs repaired 11 Ver 2 3 05 15 2004 To service the water recirculation system NOTE IF WATER OR FILTERS ARE ADDED OR CHANGED BEFORE A NOTIFICATION IS SHOWN ON THE OIT THE OPERATOR MUST RESET THE APPROPRIATE SYSTEM STATUS ITEM TO PREVENT FALSE NOTIFICA TIONS From the MAIN MENU on the OIT select INFO and then LIQUID SYSTEM STATUS Select RESET for Water Filters 1 amp 2 or Filter 3 1 Check the water level in the Water Pitcher and Water Tank Add to the fill levels as needed IMPORTANT f the water filters are cleaned and maintained per the instructions in this guide the water should remain relatively clear for about 1000 disc repairs If the water becomes cloudy change it immediately 2 System Priming After replacing the water or cleaning or replacing any filters it is necessary to prime the water system NOTE The machine must be plugged in and power turned on for this operation 3 Press Info on the main OIT menu 4 Press Water amp Polish Prime 5 Press and hold the Water Pump On
48. nifold block e Vacuum Pressure Pump failure e Vacuum Pressure Pump Relay failure e Digital Vacuum Sensor Tube not fully inserted e Digital Vacuum Sensor power connection problem e Digital Vacuum Sensor may need to be calibrated e Digital Vacuum Sensor failure TURRET Name Description Error Code Possible Cause Possible Solution ERROR 15 TURRET Err 15 e Home Sensor Connection problem FAILED TO REACH HOME POSITION Home Sensor failure e Turret Motor coupling slipping Ver 2 3 05 15 2004 COMPONENT LABELS A mm z Serial Number Label Inside cover on right side and on rear of machine Touch Screen located on underside Turret Motor Polish Pad Motor Polish Pad Drawer Drawer Warning Transfer Arm Motor Load Elevator Motor Disc Turntable Drawer Turntable Lift Motor Disc Transfer Assembly Disc Turntable Motor Load Elevator Assembly Electrical Back Panel Rear of machine Vacuum System Panel Inside Electrical Panel Note Rear of Machine Ver 2 3 19 05 15 2004 LAB Ver 2 3 EL SAMPLES radisc Inc _ 2885 Nevada St Suite 140 Ghandiler Arizona 85225 USA 480 827 8786 WWW azuradisc com Serene Mfg Date March 01 2004 Mfg under ena or mare ofthe following US Patents S733 179 8 431 867 5 547 557 Made in USA Description Touch Screen Azuradisc OTP21 00875 5 00 Date Y Y
49. nt Load Elevator out of calibration Digital Vacuum Sensor Tube not fully inserted Digital Vacuum Sensor power connection problem Digital Vacuum Sensor may need to be recali brated Digital Vacuum Sensor failure Possible Solution ELEVATOR PASSES COUNT POSITION WITHOUT STOPPING ERROR 2 DROPPED Err 2 Spindle misalignment or missing DISC BETWEEN LOAD Disc Transfer out of calibration AND TURNTABLE Load Solenoid failure Common Prompt Suction Cups damaged Vacuum hose not fully inserted into tube fitting on load side manifold block Vacuum Pressure Pump failure Vacuum Pressure Pump Relay failure Digital Vacuum Sensor Tube not fully inserted Digital Vacuum Sensor power connection problem Digital Vacuum Sensor may need to be recali brated Digital Vacuum Sensor failure ERROR 7 LOAD ELEVA Err 7 Load Elevator Motor connection problem TOR FAILURE Prompt Load Elevator Motor failure ERROR 8 LOAD ELEVA Err 8 No Load Elevator Home Sensor connection TOR WRONG DIREC Prompt problem TION Load Elevator Home Sensor failure ERROR 9 LOAD ELEVA Err 9 Broken Missing or slipping Load Elevator Belt TOR DID NOT REACH COUNT POSITION ERROR 10 LOAD Err 10 Insufficient vacuum Disc Transfer out of calibration Turntable Lift Pick up point out of calibration Wet or Sticky turntable Unload Solenoid failure Suction Cups damaged Vacuum hose not fully inserted into tube fitting on Unload side manifold block
50. o Filter 3 9 Place Filter 3 in the Water Tank and replace Cover Ver 2 5 Hose Water Tank _ 10 Place Water Tank in the bottom of the OTPro and verify the Water Intake Hose 15 secure in the quick disconnect fitting 05 21 2004 PREPARE THE WATER PITCHER Filter 2 4 Drain Tube Fill Level _ j Drain Tube Water Tank 11 Verify that Filter 1 is inside Filter 2 and both filters are 13 Place Water Pitcher in holding tray in the Water Pitcher 14 Insert Drain Tube into Water Tank Cover quick discon 12 Fill the Water Pitcher with water to just below the nect fitting Drain Tube fitting PREPARE POLISH RESERVOIR AND REACTOR CHAMBER 15 Fill the Polish Reservoir and place in the holding tray Retainer Clips Rubber Tube 16 Verify the Reactor Chamber is in the retaining clips the Chamber exit is over Filter 1 and the rubber tube is inserted into the top of the Aluminum Coagulation Tube Polish Reservoir ATTACH THE POLISH PADS Correct ka b Incorrect LO Do _ s 20 Press pads firmly in gt AES uu Y n place NSS ln AE A 21 drawer knob again 17 Lift both Release Tabs 8 Pull out drawer knob 8 19 Place pads on heads to flip Turret back over and pull out the Polish flip over Turret according to color code and close drawer ing Pad Turret Drawer Ensure the pads are 22 Ensure Drawer Latches centered on the heads are s
51. orized technician for examination repair or adjust ment e disconnect turn off the tool then remove plug from the electrical outlet e When using an extension cord use a grounded plug or socket to connect the tool e Disconnect electrical supply before cleaning NOTE The two spindles included with the OTPro are interchangeable with regard to loading and unloading and can also be used with standard CD repackaging machines TRAINING OPTIONS FACTORY TRAINING Training sessions may be scheduled with a Factory Direct Representative by calling the corporate headquarters Tech Services Department in the United States of America at 1 480 827 8786 For participation and availability outside of the United States please contact the local distributor ADDITIONAL TRAINING Contact the local sales representative or distributor for participation pricing and availability of additional training options CONTACT US Corporate Headquarters United States of America Azuradisc Corporate Headquarters 7307 South 89th Place Mesa Arizona 85212 www azuradisc com Technical Support 1 480 827 8786 Sales Inquires 1 800 933 4923 Email support azuradisc com DISCLAIMER 2003 Azuradisc All rights reserved Printed in the U S A DISCLAIMER This document provides information about the Azuradisc One Touch Professional disc repair tool All software included with the OTPro is furnished under license and may not be used or copied except in
52. over Turret according to color code and close drawer ing Pad Turret Drawer Ensure the pads are 22 Ensure Drawer Latches centered on the heads are secure NOTE If the Turret Drawer is pulled completely forward lift the side latches to push Turret Drawer back in Latch Both sides of drawers NOTE REFER TO REPLACING POLISH PADS SECTION OF THIS MANUAL IF POLISH PADS NEED TO BE REMOVED FOR ANY REASON Ver 2 6 05 21 2004 OPERATION amp TROUBLESHOOTING WARNING VERIFY THAT ALL PACKING MATERIALS HAVE BEEN REMOVED BEFORE APPLYING POWER TO THE ONE TOUCH PROFESSIONAL INITIALIZE THE OTPRO 23 Plug the OTPro into an electrical source 24 Press the On Off button to turn on the OTPro 25 Allow the software to initialize System Initialization IMPORTANT The water and polish hoses must be primed prior to using the OTPro for the first time PRIME WATER AND POLISH HOSES NOTE Selecting the Azuradisc Logo will return the screen to the Main Menu from any other screen The Stylus may be used to make selections on the OIT Vew Gperatioi Water ond Polish Puenees Fad Stofur Water Pump Liquid System Status ETE OFF 5tat rfier Hold Button Down To Run Game Die Pump pe imponen Pert iis Water amp Falizh Prime Sartor T rt 26 Select Info on the Main 27 Select Water amp Polish Prime _ 28 Run the Water Pump until all ai
53. r Menu bubbles are gone from the water hoses Press OFF h m IMPORTANT Place a cloth or paper towel on the turntable under Water and Polish Pumps Water ump on Hold Button Down To Run Pump 29 Run the Polish Pump until all air bubbles are gone from the polish hoses Press OFF 1 30 Open Unload Chamber Door 31 Remove the Unload Spindle 32 Press and hold the White button for a few seconds until the Red amp Green LED s light 33 Replace the Unload Spindle and close the Unload Chamber Door White Button Ver 2 6 05 21 2004 REPLACING POLISH PADS Lift both Release Tabs and pull out the Polish ing Pad Turret Drawer 5 While holding the hook and loop fastener down on the Polish Head with the screwdriver turn the Polish Head to OPERATION amp TROUBLESHOOTING 2 Pull out drawer knob amp flip over Turret 6 Prior to installing a new Polish Pad verify the hook and loop fastener is firmly attached to the Polish Head Carefully lift the edge of the Polish Pad and insert the tip of a small flat screwdriver between the hook and loop fastener as shown 24 7 Place the new pad the Polish Head Ensure the Pad is centered on the Polish Head and firmly in place 4 Push the screwdriver through the hook and loop fastener until it extends out the opposite side of the Poli
54. r out of calibration Turntable Lift Pick up point out of calibration Wet or Sticky turntable Unload Solenoid failure Suction Cups damaged Vacuum hose not fully inserted into tube fitting on Unload side manifold block Vacuum Pressure Pump failure Vacuum Pressure Pump Relay failure Digital Vacuum Sensor Tube not fully inserted Digital Vacuum Sensor power connection problem Digital Vacuum Sensor may need to be recali brated Digital Vacuum Sensor failure Possible Solution ERROR 4 FAILURE TO DROP OFF DISC ONTO TURNTABLE Common Prompt Err 4 Disc Transfer out of calibration Unload Solenoid failure Vacuum Pressure Solenoid failure Suction Cups damaged Vacuum Pressure Pump failure Vacuum Pressure Pump Relay failure Digital Vacuum Sensor Tube not fully inserted Digital Vacuum Sensor connection problem Digital Vacuum Sensor may need to be recali brated Digital Vacuum Sensor failure Ver 2 3 16 05 15 2004 Name Description Error Code Possible Cause Possible Solution ERROR 11 TURNTABLE Err 11 No Turntable Lift Motor connection problem LIFT FAILURE Prompt Turntable Lift Motor failure ERROR 12 TURNTABLE Err 12 No Turntable Lift Home Sensor connection LIFT WRONG DIREC Prompt problem TION Turntable Lift Home Sensor failure ERROR 13 TURNTABLE Err 13 No Turntable Lift Motor Coupling slipping twisted LIFT DID NOT REACH Prompt or broken
55. rntable Adapter Required Ver 2 6 10 05 21 2004 OPERATION amp TROUBLESHOOTING GAME DISC SCREEN 2 5 Select the lever of cleaning or acc on the S Selection Definition GOUGE Fo NEM DEEP Fo coe MEDIUM Fo Mi AVERAGE Fo 8 LIGHT For polishing lightly scuffed and scratched discs Lead Info L repairing extremely deep scratches or gouges repairing deeply scratched discs repairing average depth scratched discs repairing lightly scratched discs POLISH For cleaning discs with fingerprints dust dirt or oil Press Start on the OIT to the process INFO MENU Selection Definition diva p eee Operations logi POLISH PAD STATUS Allows the polish pad timers to be reset P Folish Pad Status LIQUID SYSTEM Allows the liquid system timers water polish Liquid System Status STATUS filters and Aluminum Tube to be reset Recipes Statistics RECIPE STATISTICS Displays recipe statistics and tracking allows reset ting counters GAME DISC RECIPE Displays recipe statistics and tracking for game STATISTICS discs allows to resetting counters COMPONENT RUN TIME Tracks component run time WATER amp POLISH Allows manual operation of water and polish pumps PRIME to prime systems SENSOR TEST Shows status of disc spindles disc count position and door sensors
56. roperly has been damaged or immersed in water Return the tool to Azuradisc or authorized technician for examination repair or adjust ment e disconnect turn off the tool then remove plug from the electrical outlet e When using an extension cord use a grounded plug or socket to connect the tool e Disconnect electrical supply before cleaning NOTE The two spindles included with the OTPro are interchangeable with regard to loading and unloading and can also be used with standard CD repackaging machines TRAINING OPTIONS FACTORY TRAINING Training sessions may be scheduled with a Factory Direct Representative by calling the corporate headquarters Tech Services Department in the United States of America at 1 480 827 8786 For participation and availability outside of the United States please contact the local distributor ADDITIONAL TRAINING Contact the local sales representative or distributor for participation pricing and availability of additional training options CONTACT US Corporate Headquarters United States of America Azuradisc Corporate Headquarters 7307 South 89th Place Mesa Arizona 85212 www azuradisc com Technical Support 1 480 827 8786 Sales Inquires 1 800 933 4923 Email support azuradisc com DISCLAIMER 2003 Azuradisc All rights reserved Printed in the U S A DISCLAIMER This document provides information about the Azuradisc One Touch Professional disc repair tool All software included
57. sh Head Correct 1 Incorrect 8 Pull drawer knob again to flip Turret back over and close Drawer Ensure Drawer Latches remove the Pad are secure NOTE If the turret drawer is pulled completely forward lift the side latches to push turret drawer back in Side Latch Both sides of drawers NOTE The One Touch Professional Disc Repair Machine uses water polish filters Polish Pads and an Aluminum Coagulation Tube during the disc repair process The machine monitors the use of these items and will alert the operator with a notification on the Operator Interface Touchscreen OIT when these items need to be replenished or replaced IF WATER POLISH FILTERS POLISH PADS OR THE ALUMINUM COAGULATION TUBE ARE ADDED OR CHANGED BEFORE A NOTIFICATION IS SHOWN ON THE OIT THE OPERATOR MUST RESET THE APPRO PRIATE SYSTEM STATUS ITEM TO PREVENT FALSE NOTIFICATIONS From the MAIN MENU on the OIT select INFO and then LIQUID SYSTEM STATUS Select RESET for Water Polish Filters 1 amp 2 Filter 3 or Al Pipe From the MAIN MENU on the OIT select INFO and then POLISH PAD STATUS Select RESET for the appropriate Polish Pad s Ver 2 6 05 21 2004 OPERATION amp TROUBLESHOOTING PRE OPERATION CHECK For optimum performance of the OTPro check the following items before each use 1 Verify the OTPro is located on a stable level surface and the casters are locked Connect the OTPro to a standard electric
58. side 10 Polish Pump 11 Polish Reservoir 12 Water Pump 10 13 Filters 182 Inside Water Pitcher 14 Serial Number Label Inside Cabinet 15 Water Recirculation Systen 16 Water Tank 17 Water Pitcher 18 Filter 3 Inside Water Tank 19 Caster Locks Ver 2 5 05 21 2004 WARNING VERIFY THAT ALL PACKING MATERIALS HAVE BEEN REMOVED BEFORE APPLYING POWER TO THE ONE TOUCH PROFESSIONAL OTPRO SET UP REMOVE PACKING MATERIAL Correct Reflective Surface Load Chamber Only Remove Stylus from the OTPro Touchscreen Verify the reflective surface is clean on the Load Chamber Lift Assembly Install the Spindles in the Load and Unload Chambers Note Pull out drawer on Load Side to install Spindle 4 Ensure that the Plastic Lift is properly installed wide side facing up on both Spindles PREPARE THE WATER TANK Water Intake Hose amp B Solution from Water Pump J Water Tank Cover Incorrect Tape Remove the packing tape from the Polish Reservoir Water Tank and Water Pitcher Open the Water Tank and remove the bottle of Polish Compound Water Intake Fill Level 7 Add 1 bottle each of Solution A amp B and fill Water Tank to the rim with water Note Gently stir the solution and water mixture to prevent undesirable repair marks on discs 8 Verify the Water Intake hose is secure in the quick disconnect fitting in the side hole of the Water Tank Cover amp connected t
59. to recali brated Digital Vacuum Sensor failure ERROR 6 DROPPED Err 6 e Insufficient vacuum DISC BETWEEN Disc Transfer out of calibration TURNTABLE AND Unload Solenoid failure UNLOAD SPINDLE e Suction Cups damaged e Vacuum hose not fully inserted into tube fitting on Unload side manifold block e Vacuum Pressure Pump failure e Vacuum Pressure Pump Relay failure Digital Vacuum Sensor Tube not fully inserted Digital Vacuum Sensor power connection problem Digital Vacuum Sensor may need to be recali brated Digital Vacuum Sensor failure TURRET Name Description Possible Cause Possible Solution ERROR 15 TURRET Err 15 e Home Sensor Connection problem FAILED TO REACH e Home Sensor failure HOME POSITION e Turret Motor coupling slipping 16 Ver 2 6 05 21 2004 OPERATION amp TROUBLESHOOTING AZURADISC ONE YEAR 100 000 DISC LIMITED WARRANTY WARRANTY COVERAGE Azuradisc s warranty obligations for its products are limited to the terms set forth below Azuradisc Inc Azuradisc warrants all of its non replacement products or parts the Warranted Products against defects in materials and workmanship for a period of one 1 year from the date of original purchase or for disc repair and disc testing machines and parts thereof until 100 000 discs have been processed using that Warranted Product whichever comes first Warranty Period
60. will provide you with a full refund minus your shipping costs and a restocking fee of up to 1596 of the price of your machine depending on the condition of the machine In order to receive a refund your machine must be returned undamaged and postmarked within 30 days of receipt Return shipments to Azuradisc must be insured for the entire cost of the machine EXCLUSIONS AND LIMITATIONS This Limited Warranty applies only to the Warranted Products This Limited Warranty does not apply to any other products whether or not packaged or sold with the Warranted Products This Limited Warranty can be redeemed only by the original purchaser of a Warranted Product If you wish to transfer this Limited Warranty please contact Azuradisc for more information Any Software distributed by Azuradisc whether or not incorporated into the Warranted Products is not covered under this Limited Warranty Refer to Azuradisc s Software License Agreement reviewable at www Azuradisc com or by calling 1 800 WE FIX CDS for more information This Limited Warranty does not apply to the following Normal wear or deterioration follow preventative maintenance schedules to minimize wear and tear on your machine Improper installation or maintenance including but not limited to failure to follow any preventative maintenance schedule Damage caused by accident abuse misuse misapplication or failure to follow usage directions Warranted Products that have be

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