website Layout - Extreme User Manual v.4.5
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1. S DORE CHALLENGAIR INDUSTRIES INSTRUCTION MANUAL PLEASE READ ALL INSTRUCTIONS AND SAFETY PRECAUTIONS BEFORE OPERATING PRODUCT SAVE FOR FUTURE REFERENCE WARRANTY PERTINENT CONTENT Product Specifications Model EXTREME Voltage 115v Voltage 230v Amperage 17 40 Amperage 10 10 Wattage 2001 Wattage 2323 Hertz 60 Hertz 50 60 Horse Power 3 Each Motor Horse Power 3 Each Motor Motor Air Volume 124CFM Each Motor Air Volume 124CFM Each 9711 Mason Avenue Chatsworth CA 91311 818 772 2887 800 821 9449 Fax 818 886 0218 www DoubleKIndustries com info DoubleKIndustries com IMPORTANT SAFEGUARDS WARNING IMPORTANT SAFETY PRECAUTIONS PLEASE READ COMPLETELY BEFORE USING PRODUCT When using electrical appliances especially when children or animals are present basic safety precautions should always be followed to reduce the risk of fire electric shock and personal injury including but not limited to the following DO NOT TURN ON DRYER WITHOUT FIRST HOLDING THE DRYER HOSE as the air volume from the dryer can cause the hose to whip or move rapidly and may cause injury Do not leave dryer OR the animal unattended while product is in use Unplug unit when not in use Do not use extension cords with dryer Do not unplug unit by pulling on cord Do not expose dryer to rain or water Do not use or store dryer where it can fall or be pulled into tub or sink or standing wate2. Maximum Output Turn the dial speed control clockwise to its maximum b Variable Output Turn the dial speed control clockwise to desired air output c Off Position Turn the dial speed control counter clockwise until it clicks off REQUIRED MAINTENANCE FILTERS The maintenance obligations below must be performed on a regular basis or as needed to protect warranty status FILTER CLEANING Both the external and internal filters of the CHALLENGAIR EXTREME should be kept clean If the filters become heavily coated with hair and or dirt it will reduce the air output of your dryer and can cause damage to the motors or cause the motors to overheat Never operate the dryer without all filters in place To clean external filter Vacuum or shake off dirt and hair daily Filter may be rinsed in water if necessary Let filter dry completely before reinstalling on dryer To clean the internal motor filter of the CHALLENGAIR EXTREME 1 Unplug dryer 2 Slide off the back cover of the dryer This is a compression fit and will come off with a little effort 3 Remove the filter from the internal filter housing 4 Clean motor filter disk by vacuuming off hair and dirt or wash filter gently in cool water Shake off excess water and allow to air dry completely Replace filter if necessary 5 Place the filter back in the filter housing 6 Replace dryer back cover Any maintenance not explained in this manual should be performed by
3. 5538 amp 2009 1 Year 2009 Internal Snap In Filter Year 2010 Filter Assy Year 2010 Filter Pack 3 per Order VS Decal 115v Extreme Product Data 1 27 28 0 1 3 9 7 8 9 0 1 3 5 0
4. Double K Industries or an Authorized Service Center Call Double K Industries for the name of an Authorized service Center nearest you All warranty service must be performed by an Authorized service Center or Double K Industries to protect your warranty status Attachment List Attachment Qty 82510 Hose 1 Black on Blue 114 1 Hi Velocity Nozzle 172 Air Sweep Nozzle 897 172 Regular Nozzle 1 4 0 9036 Hose to Dryer 172 Locking Adapter 2068 1 2 34 Hi Velocity Nozzle 2070 Nozzle Super Hi Velocity FIELD CLIP Ref 3 Fig 1 Side a In SPR A TN _ T I A N MOTOR PART 819 Fig 3 Top PLASTIC BRUSH BODY FIELD CLIP Ref 3 a aes N ff Ke L S Wo f WH ere D p PLACE SCREW DRIVER TIP BETWEEN CLIP AND PLASTIC BRUSH BODY ROTATE TO SEPARATE TAB FROM BRUSH BRUSH RETAINER SCREW Ref 1 BRUSH ASSEMBLY Ref 4 PART 815 BRUSHES Your CHALLENGAIR EXTREME has two brush type motors The brushes should be checked for wear after approximately 600 hours of use If the carbon brushes are worn shorter than 1 4 inch the brushes should be replaced Brushes may be ordered from Double K Industries or an Authorized Service Center you will need 2 sets 1 set for each motor Please be sure to specify that your dryer is an EXTREME as the brushes are slightly different from one dryer model to another To chec
5. ction on BRUSHES in this manual for instructions A NOTE ABOUT HEAT Your CHALLENGAIR EXTREME has no heating element The CHALLENGAIR EXTREME produces heat by a flow thru motor system meaning the air is pushed through the motors and is warmed by the natural heat of the motors that occurs during operation This means greater electrical savings and efficiency for you The dryer will reach its maximum air temperature after about 2 4 minutes of operation Note The higher the room temperature the warmer the air from the dryer will be ASSEMBLY To attach hose to dryer Your dryer hose has a black hose adapter that will screw onto the hose in a counter clockwise motion The adapter with hose attached then fits onto the dryer with a half twist motion that locks the adapter onto the dryer First place the adapter over the snout of the dryer with a Double K logo facing up then turn adapter counter clockwise until the adapter locks in place the Double K logos should then be sitting horizontally To remove hose from adapter Turn the hose clockwise ATTACHMENTS Your dryer is equipped with one hose 5 twist on nozzles and 1 compression fit nozzle To attach nozzles to hose twist the nozzles counter clockwise Twist clockwise to remove OPERATION Switches and Controls 1 2 Speed a Low Speed Standard Heat Turn on the top motor switch b High Speed High Heat Turn on both motor switches 2 Variable Speed optional a
6. k and or replace brushes 1 _ Unplug electrical cord from wall outlet Disassembly 2 Slide off the back cover from the dryer This is a compression fit and will come off with a little effort 3 Remove all screws on the outside of the dryer that hold the two halves of dryer housing in place It may be best to lay the dryer on its side while removing these screws 4 Each motor will be sitting in place inside the rubber silicone motor mounts Removing the rubber silicone motor mounts from the motor is not necessary to replace brushes 9 Disconnect the motor power wires 6 Front motor a Loosen the two brush assembly retainer screws Fig 3 Ref 1 to loosen the brush assembly retainer Fig 3 Ref 2 Remove the field clip Fig 3 Ref 3 to remove the brush assembly Fig 3 Ref 4 and replacing it with a new one Note IMPORTANT the brush has a small tab on the bottom that MUST be fitted into the slot on the motor frame for proper positioning Fig 2 Ref 5 b After the new brush assembly is seated tighten the brush assembly retainer screws c Repeat steps A B for the brush on other side of motor Rear motor a Follow steps A C above as outlined for the front motor Reassembly 7 Inspect the motor mounts for cracks or damage replace if necessary Set the motors back into their original positions in the dryer housing Each motor mount has slots that fits over corresponding alignment tabs on the inside of the drye
7. r If dryer falls into water UNPLUG IT Do not reach into the water Unplug unit before attempting any maintenance or service Do not put any object into dryer openings Keep loose clothing jewelry and hair away from dryer openings Do not direct dryer air towards eyes or ears of people or pets Never use dryer if it has a damaged cord or plug has been dropped damaged or exposed to rain or water Return to Double K Industries or an Authorized Service Center for service 12 This dryer should not be used as a cage dryer for cage drying please consider our model 560 Cage dryer 13 This product is for use on animals only 14 Recommended operation by adults only Use caution when working around children 15 Do not use attachments not recommended by Double K Industries 16 Do not operate without filters in place Keep filters clean as dirty filters limit air intake and may damage the motor or cause overheating 17 Plug only into a properly grounded receptacle Always make sure the amperage of the electrical outlet is sufficient for the amperage rating of the product See Product Specifications for amperage rating of this product 18 Do not use product for anything other than its intended purpose 19 Do not attempt to perform any service or maintenance not outlined in instruction manual 20 Do not attempt any product modifications or alterations Do not use if any parts or switches are damaged Send to an Authorized Se
8. r housing These slots and tabs must match up for proper fit and function Note In the event that the motor mount is removed from the motor simply replace it by being mindful to align the contours of the motor mount with corresponding contours on the motor housing 8 Reattach the screws around the outside of the dryer making sure the two halves are matching up 9 After the two halves of the dryer housing have been put together replace motor filter on back motor and push the burgundy back cover back onto the rear of the dryer Replace exterior filter on to burgundy back cover Always make sure all filters are in place before operating dryer MODEL EXTREME EXPLODED DIAGRAM te if i y ia a j _ T amp s fos Lif ANS i it r itd SF NG it N iS YE INDUSTRIES Part s 2177 2178 and 2100 have been replaced with part 2191 Dryers produced after January 2011 will have 2191 internal filter housing with filter 2196 installed if your dryer currently has Part 2177 you may still purchase the replacement filters 2178 3 pack filters Part 2177 snap together filter housing has been discontinued if this item needs to be replaced you may do so with part 2100 or 2191 Part 2191 requires disassembly of the dryer for installation Speed Control Board Front Motor Assy Switch 2148 819 O m Red g Red 10101 Whi
9. rvice Center or Double K Industries for service 21 When servicing use only Double K Industries parts SS SY O CO N ODO Congratulations You ve just purchased the Double K CHALLENGAIR EXTREME Forced Air Dryer which produces warm high velocity air under pressure to make your grooming tasks easier Your new dryer is designed to provide long reliable service Please read this manual carefully and completely before beginning operation of your dryer and keep this manual in a convenient and safe place for future reference A warranty card is included with your dryer and should be filled out completely and mailed to Double K Industries within 30 days of the purchase date of your dryer to validate your warranty Online registration available at www DoubleK ndusitries com Your CHALLENGAIR EXTREME has a two year warranty covering the unit against defects in materials and workmanship Regular maintenance items such as brushes and filters are not included see warranty card for complete warranty information It is also important to retain your sales receipt as proof of purchase should service ever be needed Your CHALLENGAIR EXTREME has two brush type motors It is important that the brushes be changed when they become worn down to prevent damage to your dryer motor brushes are maintenance components and are not covered under the warranty We suggest checking the motor brushes after every 600 hours of dryer use Please see se
10. te 5512 5537 Rear Motor Assy 819 2 SPEED WIRING DIAGRAM Black VARIABLE SPPED WIRING DIAGRAM Switch 2148 Blue gn Blue 806 A 5537 Wire Nut CORD Black a Black 881 5539 White Green 5537 Wire Nut Fy White 5512 A EXTREME PARTS LIST Qty 2123 Housing Plug models w o stand 2603 Decal Extreme Switch Side Long Black Housing Right Side Long Blue Housing Right Side 2159 Wire Grommet 4 Hole 2159 815 Motor Brushes 115v NMIN O OIN GO GO 12 2 1 2 1 Oo lt Sg 880 Motor Brushes 230v Long Housing Left Side Long Housing Left Side 1 1 Decal 115v Extreme Decal 230v Extreme CO Oo f 1 1 1 6 4 Motor 120v 60 Hz LM 115923 Motor w Choke 230v Silicone Rubber Molded Motor Mount Internal Filter Housing Internal Filter Sound Control Foam Disk External Filter Velcro for External Filter End Cap Assy Includes 5538 amp 2009 Year 2009 Internal Snap In Filter Year 2010 Filter Assy 29 Year 2010 Filter Pack 3 per Order 3 VS Decal 115v Extreme Product Data Speed Control Board 115v Triac PC Board 115v Assy w Heat Sink 1 1 1 1 1 1 3 1 1 T 2 4 ze 12 a pt a 1 Ee ae Ee pt 3 a Silicone Rubber Molded Motor Mount _ 2 Internal Filter Housing 1 Internal Filter Sound Control Foam Disk 1 po ExtemalFiter 1 Velcrofor External Filter 1 End Cap Assy Includes
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