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1. efesotomasyon com Allen Bradley Rockwell plc servo drive D 4 Using RTU Master Mode Configuring the Converter for RTU Master Mode Using DriveExplorer Full Version Only 1 On the DriveExplorer 1203 USB Parameter List screen Figure D 1 double click converter Parameter 01 Adapter Cfg and set its value to 3 RTU Master Figure D 1 DriveExplorer 1203 USB Parameter List Screen DSH reS E Devices 1 Node 1 PowerFlex 40 ELi Adapter Cfg Auto 0 PowerFlex 40 1P 110V SOHP 12 Reset Module Ready en Ela Deipedetssent 20558 te amp a en ng 1 15 DF 1 Packets Revd 20558 ahd 1 16 RTU DSI Addr Cfg 1 Parameter List 1 17 RTU DSI Addr Act 1 Custom Views 1 18 Adapter Type Master Compare Results 1 Adapter Cfg List Selection Advanced TLA For Help press F1 F Value RTU Master Read Intemal Value 3 Min 0 Max 4 Default 0 Select Default oK Cancel 2 Remove power from the drive to which the 1203 USB converter is connected This temporarily ends communications Then electrically connect all drives to create the RTU Master network Refer to Network Wiring on page D 6 for details efesotomasyon com Allen Bradley Rockwell plc servo drive Using RTU Master Mode D 5 Using DriveExecutive 1 In the Value column of the DriveExecutive 1203 USB Linear List screen Figure D 2 click on the c
2. efesotomasyon com Allen Bradley Rockwell plc servo drive C 4 Flash Updates 5 Select Explore gt Device Properties to display the device s information screen Then click the Details tab to show a screen Figure C 4 with the device s firmware revision information Figure C 4 Details Tab Screen PowerFlex 70EC 240V 4 2A X General Details Status Feedback Faults Diagnostics Language Save As Text Powerflex 70 EC 240V 4 2A E Main Control Board ia Product Revision 2 001 Print Hardware Change Number 06 Main Control Bd Boot Code _ Fash Update Fimware Revision 1 002 06 Checksum OxF398 Main Control Bd Application Code Fimware Revision 2 001 14 6 In the Details tab screen click the Flash Update button to open the Select Flash Update screen Figure C 5 Figure C 5 Select Flash Update Screen Select Flash Update PowerFlex 70 EC x Flash Update File Location C Program Files ControlFLASH 000 1 0078 0032 Browse Available Flash Updates 2 003 19 App 7 Inthe Available Flash Updates window on this screen select the appropriate firmware version from the list for this example 2 003 19 App Then click Next gt to continue The Confirm Flash Update warning screen Figure C 6 appears efesotomasyon com Allen Bradley Rockwell plc servo drive Flash Updates C 5 Fig
3. DriveExplorer Software version 4 04 or higher Page 3 4 DriveExecutive Software version 1 xx or higher Page 3 6 Terminal emulation software Page 3 11 Important The RS 485 serial port on DSI drives PowerFlex 4 Class drives does not need to be configured before using the converter DSI communications are configured automatically 19 2K baud and 8 N 1 efesotomasyon com Allen Bradley Rockwell plc servo drive 3 2 Using the PowerFlex 7 Class HIM Only DPI Drives Configuring the Converter If you are connected to a PowerFlex 7 Class drive and it has an LED or LCD HIM Human Interface Module you can use the HIM to access and edit parameters in the 1203 USB converter see basic steps shown below It is recommended that you read through the steps for your HIM before performing the sequence For additional HIM information refer to your PowerFlex Drive User Manual or the HIM Quick Reference card LED HIM Quick Start Step 1 Press ALT and then Sel Device to display the Device Screen Press the Up Arrow or Down Arrow to scroll to the 1203 USB converter Letters represent files in the drive and numbers represent ports The converter is usually connected to port 2 the external port and sometimes to port 3 available with a splitter Press the Enter key to enter your selection The first parameter for the 1203 USB converter will appear Edit the parameters using the same techniques that you use to e
4. Verify that the new file is on your computer hard drive Do not attempt to flash from a removable storage device or a network Verify that you are sending the file within 60 seconds of pressing Y to confirm that you want to perform the flash After completing a flash you are unable to communicate with the converter For example meaningless text appears on the HyperTerminal screen Verify that the software tool s virtual COM port rate is set to 115200 If parameters are changed during a flash update all parameters are set to their default settings You are unable to initiate a flash to a DPI host or peripheral product DPI SCANport Drives Verify that converter Parameter 06 Interface Mode is set to Auto default setting DSI Drives Verify that converter Parameter 01 Adapter Cfg is set to Auto efesotomasyon com Allen Bradley Rockwell plc servo drive Appendix D Using RTU Master Mode Appendix D provides information about using the 1203 USB converter in RTU Master mode Topic Page Establishing Communications D 1 Configuring the Drive Parameters D 2 Configuring the Converter for RTU Master Mode D 4 Network Wiring D 6 Accessing Drives on the RTU Master Network D 8 With the converter in RTU Master mode you can monitor configure and control up to 32 PowerFlex 4 Class drives using one of the Allen Bradley drive software tools TIP A total of
5. Reset Module Default 0 Ready No action if set to Ready Resets the converter if set to Values 0 Ready Reset Module Restores the converter to its 1 Reset Module factory default settings if set to Set Defaults This 2 Set Defaults parameter is a command It will be reset to O Ready Type Read Write after the command has been performed Reset Required No ATTENTION Risk of injury or equipment damage exists If the converter is transmitting I O that controls the drive indicated by a solid green diamond LED the drive may fault when you remove or reset the converter Determine how your drive will respond before removing or resetting a connected converter 03 Clear DF1 Counts Default 0 Ready No action if set to Ready Resets the DF1 statistical Values 0 Ready Parameter 04 DF1 Packets Sent and Parameter 05 1 Clear Counts DF1 Packets Revd to 0 if set to Clear Counts This Type Read Write parameter is a command It will be reset to O Ready Reset Required No after a Clear Counts command has been performed 04 DF1 Packets Sent Default 0 Displays the number of DF1 packets sent by the Minimum 0 converter The value of this parameter is normally Maximum 65535 approximately equal to the value of Parameter 05 Type Read Only DF1 Packets Revd 05 DF1 Packets Revd Default 0 Displays the number of DF1 packets received by the Minimum 0 converter The va
6. Logic Command and Reference from another source Flashing The drive has not e Securely connect cables Red acknowledged the converter e DPlorSCANport Drives Verify that converter Parameter 06 Interface Mode is set to Auto e DSI Drives Verify that converter Parameter 01 Adapter Cfg is set to Auto The drive was disconnected e Securely connect cables from the computer or the e Turn on the computer computer was turned off Solid Link failure e Securely connect cables Red e Replace the cable e Cycle power to the drive RX Status Indicator Status Cause Corrective Action Off Converter is not receiving data e Verify that data is being transmitted by the PC e Securely connect cables e Apply power to the drive e Configure the computer software to use the same port rate as the converter Flashing Converter is receiving data No action required Green _ from the computer TX Status Indicator Status Off Converter is not transmitting data Corrective Action e Verify that data is being transmitted e Securely connect cables e Apply power to the drive Flashing Converter is transmitting data No action required Green to the computer efesotomasyon com Allen Bradley Rockwell plc servo drive Troubleshooting 4 3 Converter Diagnostic Items Converter diagnostic items can be viewed using DriveExplorer version 4 04 or higher If you encounter unexpected communicat
7. Performing a Flash Update with DriveExplorer C 2 Performing a Flash Update with DriveExecutive C 7 Performing a Flash Update with HyperTerminal C 12 Troubleshooting HyperTerminal Flash Problems C 14 Appendix D Using RTU Master Mode Establishing Communications 2222220 D 1 Configuring the Drive Parameters D 2 Configuring the Converter for RTU Master Mode D 4 Network Wing un eek D 6 Accessing Drives on the RTU Master Network D 8 Glossary Index efesotomasyon com Allen Bradley Rockwell plc servo drive Preface About This Manual Topic Page Related Documentation P 1 Rockwell Automation Support P 2 Conventions Used in this Manual P 2 Related Documentation For Information On DriveExplorer http www ab com drives driveexplorer and DriveExplorer online help installed with the software http www ab com drives drivetools and DriveTools SP online help installed with the software DriveTools SP includes DriveExecutive Documentation can be obtained online at http www rockwellautomation com literature efesotomasyon com Allen Bradley Rockwell plc servo drive P 2 About This Manual Rockwell Automation Support Rockwell Automation Inc offers support services worldwide with over 75 sales support offices over 500 authorized distributors and over 250 authorized systems integr
8. converter and to the drive see Figure 1 3 Then connect a USB cable to the converter and to a computer Make sure that power has been applied to the drive 3 Configure the converter for your application Chapter 3 Configuring the Use one of the following tools to configure parameters in the Converter 1203 USB converter PowerFlex 7 Class HIM only DPI drives PowerFlex 4 Class HIM only DSI drives DriveExplorer version 4 04 or higher DriveExecutive version 1 01 or higher Terminal emulation software Figure 1 2 Connecting the Converter to a DPI or SCANport Drive and Computer DPI or SCANport Drive eed PowerFlex 70 shown Pocket PC Laptop or Desktop Computer 1203 USB P Converter pS gt USB Cable 20 HIM H10 Cable DSI Drive Pocket PC PowerFlex 40 shown Laptop or Desktop t 1203 USB nn Converter uss Cable 22 HIM H10 Cable efesotomasyon com Allen Bradley Rockwell plc servo drive 1 6 Getting Started Modes of Operation The converter reports its status using status indicators Figure 1 4 Figure 1 4 Status Indicators on the Converter The following table describes the state of the status indicators under normal operation Item Status Normal State Description Indicator Diamond Flashing Green Converter is connected to a compatible product Solid Green Converter is or was receiving control I O Removing or resetting the converter may cause a
9. fault in the host product Off No power or a flash update is in progress TX Off Not transmitting data Flashing Green Transmitting data RX Off Not receiving data Flashing Green Receiving data If the diamond status indicator is red there is a problem Refer to Chapter 4 Troubleshooting efesotomasyon com Allen Bradley Rockwell plc servo drive Chapter 2 Installing the Converter Chapter 2 provides instructions for installing and removing the 1203 USB converter Topic Page Selecting Cables 21 Installing the Converter 2 3 Installing the USB Drivers 2 4 Installing DriveExplorer Lite 2 6 Removing the Converter 2 6 Selecting Cables Only two of the three supplied cables are required to install the 1203 USB converter Always use the USB cable to connect the converter to the computer Of the two remaining cables use the 20 HIM H10 cable to connect the converter to a DPI or SCANport drive or the 22 HIM H10 cable to connect the converter to a DSI drive For a list of compatible drive types please refer to Page 1 3 Figure 2 1 Cables for Connecting to a DPI or SCANport Drive and Computer O lt Item Description O DRENTE TT ea Number o O DRENTE TT ea cable to connect the converter to a DPI 20 HIM H10 drive or SCANport drive U
10. only DPI drives B 1 DriveExecutive documentation P 1 to configure converter 3 6 to configure RTU Master mode D 5 to flash C 7 web site G 2 DriveExplorer definition G 2 documentation P 1 free lite version G 2 to configure converter 3 4 to configure RTU master mode D 4 to flash C 2 web site G 2 drives see DPI products DS products or SCANport products DriveTools SP definition G 2 documentation P 1 web site G 2 DSI cable 1 1 2 1 compatible products 1 3 definition G 3 peripheral G 3 product G 3 E EEPROM see NVS Non Volatile Storage equipment required 1 4 supplied 1 4 error detection A 1 event queue clearing events 4 6 list of events 4 4 viewing events 4 4 F fault queue see event queue efesotomasyon com Allen Bradley Rockwell plc servo drive Index 3 firmware parameters for DPI drives B 1 to B 2 for DSI drives B 2 to B 3 for SCANport drives B 4 firmware release conventions P 2 flash update definition G 3 preparing for C 1 using DriveExecutive C 7 using DriveExplorer C 2 using HyperTerminal C 12 H HIM Human Interface Module definition G 3 to configure converter for DPI drives 3 2 DSI drives 3 3 hold last definition G 3 HyperTerminal main menu 3 13 navigating in 3 13 setting up 3 11 to flash C 12 troubleshooting flash problems C 14 installing converter 2 3 DriveExplorer Lite 2 6 driver for USB converter 2 4 driver for USB s
11. 1 Master 2 Slave 3 RTU Master 4 RTU Passthru Type Read Write Reset Required Yes Default 0 Ready Values 0 Ready 1 Reset Module 2 Set Defaults Type Read Write Reset Required No ATTENTION Risk of injury or equipment damage exists If the converter is transmitting I O that controls the drive indicated by a solid green diamond LED the drive may fault when you remove or reset the converter Determine how your drive will respond before removing or resetting a connected efesotomasyon com Allen Bradley Rockwell plc servo drive Converter Parameters B 3 No Name and Description Details 03 04 05 06 07 08 Clear DF1 Counts No action if set to Ready Resets the DF1 statistical Parameter 04 DF1 Packets Sent and Parameter 05 DF1 Packets Revd to 0 if set to Clear Counts This parameter is a command It will be reset to 0 Ready after the command has been performed DF1 Packets Sent Displays the number of DF1 packets sent by the converter The value of this parameter is normally approximately equal to the value of Parameter 05 DF1 Packets Revd DF1 Packets Revd Displays the number of DF1 packets received by the converter The value of this parameter is normally approximately equal to the value of Parameter 04 DF1 Packets Sent RTU DSI Addr Cfg Sets the node address of the converter for use with the converter operating mode set with Param
12. 4 Class Component Class Drives The Allen Bradley PowerFlex 4 Class Component Class family of drives include the PowerFlex 4 PowerFlex 40 and PowerFlex 400 These drives can be used for applications ranging from 0 2 kW 0 25 HP to 7 5 kW 10 HP All PowerFlex 4 Class drives implement DSI PowerFlex 7 Class Architecture Class Drives The Allen Bradley PowerFlex 7 Class Architecture Class family of drives include the PowerFlex 70 PowerFlex 700 PowerFlex 700 Series B PowerFlex 700H PowerFlex 700S and PowerFlex 7000 These drives can be used for applications ranging from 0 37 kW 0 5 HP to 3000 kW 4000 HP All PowerFlex 7 Class drives implement DPI S SCANport A peripheral communications interface used by various Allen Bradley drives and power products such as 1305 and 1336 PLUS II drives SCANport Peripheral A device that provides an interface between SCANport and a network or user Peripheral devices are also referred to as adapters and modules The 1203 USB converter 1203 xxx network communication modules and HIMs are examples of SCANport peripherals SCANport Product A device that uses the SCANport communications interface to communicate with one or more peripheral devices For example a motor drive such as a 1336 PLUS II is a SCANport product In this manual a SCANport product is also referred to as drive or host Status Indicators Status indicators are LEDs that are used to report th
13. Default Custom fg 1 LCD Module 2 1203 USB 9 Linger List Ca Default Custom fly 5 20 COMME IT lt Parameters For Help press F1 Parameter color descriptions Changeable Run Read Only Read Only Linked 4 efesotomasyon com Allen Bradley Rockwell plc servo drive Configuring the Converter 3 11 Using Terminal Emulation Software This section provides detailed instructions on how to use terminal emulation software to access the 1203 USB converter so that you can view and edit its parameters or view its event queue A variety of terminal emulation programs can be used to establish a USB connection between a computer and the converter The following instructions describe how to establish the initial USB connection to the converter using a computer running HyperTerminal terminal emulation software provided with most Windows operating systems Important The following instructions use screen captures from Windows XP HyperTerminal If you are using a different operating system the screens may differ To use HyperTerminal to access the converter 1 Verify that the converter is installed correctly Refer to Chapter 2 Installing the Converter 2 Onthe Windows XP desktop click the Start button and then select All Programs gt Accessories gt Communications gt HyperTerminal to display the Connection Description screen Figure 3 8 Figure 3 8 Connection Description Screen Connectio
14. Default Custom 3 2 1203 USB fka 5 20 COMM E a e E For Help press F1 Diagram Drive Drive Drive Drive Drive Drive Drive Drive Custom 344 2 4 7 5 7 4 4 0 Parameter color descriptions Changeable Run Read Only Read Only Linked Ai 5 Select Drive gt Properties to display the device s information screen Then click the Component Details tab to show its related screen Figure C 13 efesotomasyon com Allen Bradley Rockwell plc servo drive Flash Updates c 9 Figure C 13 Component Details Tab Screen PowerFlex 70 EC Properties x General Status and Feedback Process Display Component Details ee Main Control Board Power Unit Board Save as CSV Compatible Devices 50 Serial Number Not Supported Manufacturing Date Not Supported OK Cancel 6 Inthe Component Details tab screen click the Flash Update button to open the Select Device To Update screen Figure C 14 which shows the device s firmware revision information Figure C 14 Select Device To Update Screen gg Select a device to flash update Flash updating the device firmware may cause the device to load defaults It is recommended that you save the settings to your PC before proceeding Node _ P 0 Powerflex 70 EC i fla 2 1203 USB Revision 1 001 fi 5 20 COMM E Revision 3 001 Harmony USMEQDMWISNIEZIUSB I Devi
15. E Devices Node 1 PowerFlex 70 EC TA DPI Port E 0 PowerFlex 70 EC 240V 4 2A 2 Reset Module Parameter List Clear DF 1 Counts ji DF1 Packets Sent see trol DF 1 Packets Revd E ba 32 Interface Mode Speed Command 12 DPI Data Rate Dynamic Control 2 Ref Fdbk Size Utility 2 Datalink Size Communication Inputs amp Outputs El 1 LCD Module Parameter List 2 ISB USB to DPI 5 20 COMM E EtherNet IP Parameter List Custom Views Compare Results For Help press F1 5 In the left pane click the Parameter List for the 1203 USB converter or connected drive to display its parameters in the right pane Double click a parameter to edit it efesotomasyon com Allen Bradley Rockwell plc servo drive 3 6 Configuring the Converter Using DriveExecutive Using DriveExecutive software version 1 xx or higher you can edit parameters in both the 1203 USB converter and the connected drive With DPI and DSI drives you can also edit parameters in any of their attached peripherals Important For DSI drives converter Parameter 01 Adapter Cfg must be set to Auto default for DriveExecutive to operate If this parameter needs to be changed HyperTerminal can be used to configure the converter see Using Terminal Emulation Software on page 3 11 This section is designed to help you start using DriveExecutive If you are unsure how to complete a step refer to the software online help select H
16. Flash Current Revision 2 001 New Revision 2 003 19 App 8 Click FLASH to start the flash update The Executing Flash Update screen Figure C 17 appears flash update has been started do not remove power from the drive until after the download has completed and the Diamond status indicator on the 1203 USB converter becomes FLASHING GREEN If power is removed before this occurs the converter may be permanently damaged A converter that has been damaged in this way cannot be repaired ATTENTION Risk of permanent equipment damage exists Once a efesotomasyon com Allen Bradley Rockwell plc servo drive 9 10 11 Flash Updates C 11 Figure C 17 Executing Flash Update Progress Screen Executing Flash Update PowerFlex 70 EC Now flashing file 1 of 1 C Program Files ControlFLASH 000 1 0078 0032 PF70EC_App_2_003_19 bin Status Transferring block 2031 of 3148 When the flash update is completed the message window in the Executing Flash Update screen changes to indicate that flash update was completed Figure C 18 Figure C 18 Executing Flash Update Completed Screen Executing Flash Update PowerFlex 70 EC Status COMPLETED The flash update is finished Please examine the device using the appropriate tool to ensure that the firmware now present in the device is the desired firmware os ac Click Close to exit the Flash Update Compl
17. WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication DRIVES UMOO1B EN P October 2006 P N 387402 P02 Supersedes DRIVES UM001A EN P February 2006 Copyright 2006 Rockwell Automation Inc All rights reserved Printed in USA
18. What do you want the wizard to do gt Install the software automatically Recommended Install from a list or specific location Advanced Click Next to continue Next gt Cancel 2 Insert the DriveExplorer Lite CD into your computer The DriveExplorer Setup screen appears while the computer automatically searches for and loads the 1203 USB driver from the inserted CD 3 Keep the DriveExplorer Lite CD inserted in the computer On the DriveExplorer Setup screen click Close 4 After the 1203 USB driver has been successfully installed a confirmation screen Figure 2 6 appears Click Finish efesotomasyon com Allen Bradley Rockwell plc servo drive Installing the Converter 2 5 Figure 2 6 Completing the Found New Hardware Wizard Screen Found New Hardware Wizard Completing the Found New Hardware Wizard The wizard has finished installing the software for lt Allen Bradley 1203 USB Click Finish to close the wizard 5 After approximately 20 seconds the USB Serial Port Found New Hardware Wizard screen Figure 2 7 should appear Figure 2 7 USB Serial Port Found New Hardware Wizard Screen Found New Hardware Wizard Welcome to the Found New Hardware Wizard This wizard helps you install software for USB Serial Port f your hardware came with an installation CD SB or floppy disk insert it now What do you want the wizard to do In
19. appears on the screen when you press Enter In DriveExplorer parameter values are not updated Reset the port rate in the software tool Instructions are included here to reset the port rate in HyperTerminal and DriveExplorer If you are using a different configuration tool refer to its instructional information HyperTerminal Select File gt Properties and then click Configure 2 Select the new baud rate and then click OK 3 Save and close HyperTerminal 4 Double click on your HyperTerminal file ht to restart HyperTerminal 5 Press Enter until the main menu appears DriveExplorer 1 Select Explore gt Configure Communication 2 Select the new baud rate DriveExplorer should start updating values again If not restart DriveExplorer No communications to the drive e Verify cable connections e DPI or SCANport Drives Verify that converter Parameter 06 Interface Mode is set to Auto e DSI Drives Verify that converter Parameter 01 Adapter Cfg is set to Auto When using DriveExplorer v3 xx or lower or DriveTools32 v2 xx you cannot communicate because the correct baud rate of 115200 for the virtual port cannot be selected Use these later software tool versions which are compatible with the converter e DriveExplorer v4 04 or higher e DriveTools SP v1 xx or higher When using DriveTools 2000 v1 xx or higher you cannot perform any of the following 1 R
20. e drive F10 EEPROM Sum Fit Startup sequence detected corrupt EEPROM storage in the converter For SCANport Drives Events Description Adapter Reset The converter was reset or power cycled Clear SP Fault The SCANport drive issued this because a fault was cleared in it Clear SP Warning The SCANport drive issued this because a warning was cleared Empty Queue The queue does not contain any recorded events Message Timeout The SCANport drive did not respond to a message request Verify that cabling is correct efesotomasyon com Allen Bradley Rockwell plc servo drive 4 6 Troubleshooting Events Description No SCANport Ping The converter issued this because no SCANport pings were detected within a 2 second period This event may be caused by a disconnected or broken cable a broken converter or a malfunction in the SCANport drive Pin ID Change The converter issued this because the SCANport Pin ID was changed This event is normal after a power cycle or reset SCANport Bus Off The converter issued this because its SCANport CAN chip went bus off This event may be caused by loose or broken cables or by noise SCANport Fault The SCANport drive issued this because it was faulted See its fault queue SCANport Reset The SCANport drive issued this because it was reset SCANport Warning The SCANport drive issued this because it had a warning SP Pin ID 7 The converter issued this because its Pin ID has a valu
21. new firmware file Use a computer running terminal emulation software that supports Xmodem transfers for example HyperTerminal In this manual we show how to use HyperTerminal Record parameter values in the device that will be flashed Updates may cause parameters to revert to their default settings Ensure that the host drive e g a PowerFlex 70 EC is stopped Close all programs except the terminal emulation program that you are using to flash update the device Disable the screen saver and anti virus programs so that they do not start during the flash update Depending on the type of drive verify this parameter setting DPI drives Parameter 06 Interface Mode set to Auto DSI drives Parameter 01 Adapter Cfg set to Auto SCANport drives Parameter 06 Interface Mode set to SCANport efesotomasyon com Allen Bradley Rockwell plc servo drive C 2 Flash Updates Performing a Flash Update with DriveExplorer DriveExplorer version 4 04 or higher can perform flash updates on products that use flash memory and implement DPI or DSI such as PowerFlex 7 Class drives and peripherals or PowerFlex 4 Class peripherals PowerFlex 4 Class drives can only be flash updated using a AK U9 FLSH1 flash kit DriveExplorer cannot be used to flash update products that implement SCANport This flash update procedure uses a PowerFlex 70 Enhanced Control drive as the example device being flashed When flas
22. page B 4 Figure 4 4 Example Parameter 04 Display in HyperTerminal Press the UP ARROW or DOWN ARROW key to scroll through the parameter list Press the LEFT ARROW or RIGHT ARROW key to modify parameter values Press the ENTER key to save a new value 4R gt DF1 Packets Sent To clear DF1 data counters 1 Access the parameters in the converter using a configuration tool see Configuration Tools on page 3 1 2 View converter Parameter 03 Clear DF1 Counts Then set its value to Clear Counts and press Enter to clear the DF1 data Figure 4 5 Example Parameter 03 Display in HyperTerminal Press the UP ARROW or DOWN ARROW key to scroll through the parameter list Press the LEFT ARROW or RIGHT ARROW key to modify parameter values Press the ENTER key to save a new value 3 gt Clear DF1 Counts Clear Counts efesotomasyon com Allen Bradley Rockwell plc servo drive 4 8 Troubleshooting Troubleshooting Potential Problems Description You are unable to establish a connection between the computer and converter Action e f the converter status indicators are off connect the cables and apply power to the drive e Configure your software tool to use the correct virtual COM port and port baud rate After changing the software tool s port rate you are no longer able to communicate with the converter and connected drive For example in HyperTerminal meaningless text
23. software such as HyperTerminal D Safety Precautions Please read the following safety precautions carefully ATTENTION Risk of injury or equipment damage exists Only personnel familiar with drive and power products and the associated machinery should plan or implement the installation start up configuration and subsequent maintenance of the product using the converter Failure to comply may result in injury and or equipment damage ATTENTION Risk of injury or equipment damage exists If the converter is transmitting control I O to the drive indicated by a solid green diamond LED the drive may fault when you remove or reset the converter Determine how your drive will respond before removing or resetting a connected converter efesotomasyon com Allen Bradley Rockwell plc servo drive Getting Started 1 5 Quick Start This section is provided to help experienced users quickly start using the 1203 USB converter If you are unsure how to complete a step refer to the referenced chapter Step Action Refer to 1 Review the safety precautions for the converter Throughout this manual 2 Install the converter Chapter 2 Installing the DPI SCANport Drives Connect a 20 HIM H10 cable to the Converter 1203 USB converter and to the drive see Figure 1 2 Then connect a USB cable to the converter and to a computer Make sure that power has been applied to the drive DSI Drives Connect a 22 HIM H10 cable to the 1203 USB
24. this product may cause radio interference in which case supplementary mitigation measures may be required efesotomasyon com Allen Bradley Rockwell plc servo drive Appendix B Converter Parameters Appendix B provides information about the 1203 USB converter parameters Topic Page Parameter List for DPI Drives B 1 Parameter List for DSI Drives B 2 Parameter List for SCANport Drives B 4 Parameter List for DPI Drives No Name and Description 01 02 03 04 05 DPI Port Displays the port on the host drive to which the converter is connected Reset Module No action if set to Ready Resets the converter if set to Reset Module Restores the converter to its factory default settings if set to Set Defaults This parameter is a command It will be reset to 0 Ready after the command has been performed A Clear DF1 Counts No action if set to Ready Resets the DF1 statistical Parameter 04 DF1 Packets Sent and Parameter 05 DF1 Packets Revd to 0 if set to Clear Counts This parameter is a command It will be reset to 0 Ready after a Clear Counts command has been performed DF1 Packets Sent Displays the number of DF1 packets sent by the converter The value of this parameter is normally approximately equal to the value of Parameter 05 DF1 Packets Revd DF1 Packets Revd Displays the number of DF1 packets received by th
25. to all of the drives on the RTU Master network 2 In the DriveExecutive application window select Drive gt Connect to Drive to display the Connect to Drive window Then expand the treeview in the left pane to display either the Unrecognized Device icons which represent the drives or the DSI icons The window should look similar to Figure D 10 Figure D 10 Connect to Drive Window Connect To Drive IV Autobrowse Lese ER z Browsing node 50 not found Workstation USMEQDMWISNIE2 35 Linx Gateways Ethernet 5 Ethernet Ethernet 00 o1 02 de USB Data Highway Plus Workstation Unrecognized Unrecogniz a 00 Workstation USMEQDMWISNIE2 Device 01 Unrecognized Device gt 02 Unrecognized Device 1395 DC Serial Comm Cancel 3 Select the drive to which you want to connect to for this example the node address 01 drive and click OK DriveExecutive will upload the drive information and display its online window Figure D 11 gt TIP If the drive information does not exist on the computer or is different than existing information on the computer DriveExecutive will automatically create a database file for the drive before displaying its online window efesotomasyon com Allen Bradley Rockwell plc servo drive Using RTU Master Mode D 11 Figure D 11 Drive 1 Online Linear List Window Node 1 fi 0 PowerFlex 40 ol Overview j 0 0 L Output Current 0 00 Ca Paramet
26. 2 ControlFLASH Setup Complete Screen Flash Updates Setup Complete ControlFLASH Setup is now complete You can view the README file and launch ControlFLASH now Choose the options you want below I Yes want to view the README file J Yes want to launch ControlFLASH Click Finish to complete Setup Ba 3 Establish communications between the drive connected to the 1203 USB converter and the computer For this procedure please refer to Using DriveExplorer on page 3 4 C 3 In the DriveExplorer application window Figure C 3 click on the device to be flash updated for this example a PowerFlex 70 Enhanced Control drive Figure C 3 DriveExplorer Window 5 DriveExplorer Lite File Edit Explore Actions Help Devices Node 1 PowerFlex 70 EC Parameter List Monitor Motor Control Speed Command Dynamic Control Utility Communication Inputs amp Outputs 1 LCD Module Parameter List 2 1203 USB USB to DPI Parameter List E 5 20 COMM EtherNet IP Parameter List Custom Views Compare Results e 2 8 8 For Help press F1 BE Be S BEI DEE JE Power Conveyor 1 B Power Flex 70 EC 240V 4 2A Port 0 Revision 2 001 Series A ramar Stopped Feedback Output Current DC Bus Voltage 0 0 130 0 0 32767 0 3277 i b Hz Amps Bus VDC 0 0 0 00 334 90 4 A la Local DPI
27. 247 drives can be supported on the RTU Master network when RS 485 repeaters are installed Important All PowerFlex 40 and PowerFlex 400 drives on an RTU Master network must have an open internal Port 1 Thus a 22 COMM adapter cannot be connected to this port via the Internal Interface ribbon cable When a drive faults in an RTU Master network all other drives remain operational and unaffected Establishing Communications Establish communications between the drive connected to the 1203 USB converter and the computer For this procedure please refer to the respective section in Chapter 3 that corresponds to the drive software tool you are using e Using DriveExplorer on page 3 4 e Using DriveExecutive on page 3 6 Important When using DriveExplorer to connect to drives on an RTU Master network use only DriveExplorer Full since DriveExplorer Lite does not support multi drive connectivity efesotomasyon com Allen Bradley Rockwell plc servo drive D 2 Using RTU Master Mode Configuring the Drive Parameters When setting drive parameters for the following functions to enable operation on an RTU Master network use each drive s integral HIM or use the 1203 USB converter and DriveExplorer Full or DriveExecutive When using the converter electrically connect the converter to the computer and the first drive establish communication with the drive and use a drive software tool to set its parameters Then electrically connec
28. 85 devices DeviceNet Drivers 1784 PCD PCIDS 1770 KFD SDNPT drivers Help Startup i p itl tt 4 After the driver is selected click the Add New button The Add New RSLinx Driver screen will appear Create a name for the new driver for example 1203 USB or use the default name and click OK 5 The Configure RS 232 DF1 Devices window Figure 3 3 appears Figure 3 3 Configure RS 232 DF1 Devices Window Configure RS 232 DF1 Devices Device Name USB Comm Port COM5 Baud Rate 115200 r Parity None bd Stop Bits 1 X Device 1770 KF2 1785 KE SCANpo v Station Number 00 Octal Error Checking BCC ad Protocol Full Duplex Auto Configure j I Use Modem Dialer Cancel onfigure Diale Delete Help efesotomasyon com Allen Bradley Rockwell plc servo drive 3 8 Configuring the Converter Use the following settings for the Configure RS 232 DF1 Devices window Configuration Field Setting Comm Port Select the same COM port established during installation of the 1203 USB driver noted in Step 1 on Page 3 6 For this example COM5 is used Device 1770 KF2 1785 KE SCANport Baud Rate 115200 Station Number 00 default Parity None default Error Checking BCC default Stop Bits 1 default Protocol Full Duplex default Then click OK 6 The Configure Drive
29. Allen Bradley Rockwell plc servo drive Using RTU Master Mode D 7 The AK U0 RJ45 TB2P two position terminal block connector Figure D 4 can be used to conveniently daisy chain the PowerFlex 4 Class drives from Drive 1 which is connected to the 1203 USB converter Two terminating resistors are also included with terminal block connectors in the AK U0 RJ45 TB2P kit Figure D 4 AK U0 RJ45 TB2P Terminal Block Connector Figure D 5 shows a wiring diagram for using the AK U0 RJ45 TB2P terminal block connectors Figure D 5 AK U0 RJ45 TB2P Connector Wiring Diagram To Slave Port on Splitter Cable T connected to Drive 1 To Drive 2 To Drive 32 ee 14 120 Q N Ya Watt U 2 Resistor eo 120 Q 14 Watt Resistor efesotomasyon com Allen Bradley Rockwell plc servo drive D 8 Using RTU Master Mode Accessing Drives on the RTU Master Network Using one of the Allen Bradley drive software tools enables you to monitor configure and control any of the drives on the RTU Master network You can also monitor and configure the 1203 USB converter Using DriveExplorer Full Version Only Re establish communications between the drives on the RTU Master network and the computer via the 1203 USB converter 1 Apply power to all of the drives on the RTU Master network 2 In the DriveExplorer application
30. Drive Status Fault 1Code 4 0 0 9999 Fault 2 Code 71 0 0 9999 Fault 3 Code 4 0 0 9999 Process Display 0 o o 9999 Control Source 55 0 0 255 Contrl In Status 0000000000000110 0000000000000000 0000000000000000 0000000000001111 Dig In Status 0000000000000000 0000000000000000 0000000000000000 0000000000001111 Comm Status 0000000000001000 0000000000000000 0000000000000000 0000000000001111 Control SW Ver 3 05 0 00 0 00 99 99 lt Parameters efesotomasyon com Allen Bradley Rockwell plc servo drive D 12 Using RTU Master Mode Notes efesotomasyon com Allen Bradley Rockwell plc servo drive Glossary A Application Code Code that runs in the converter after the boot code calls it Application code performs the normal operations of the converter B BCC Block Check Character An error detection scheme using the 2 s complement of the 8 bit sum modulo 256 arithmetic sum of all data bytes in a transmission block It provides a means of checking the accuracy of each message transmission Boot Code Code that runs when the converter first receives power Boot code checks basic operations and then calls the application code Bus Off This term is applicable to only products that implement DPI or SCANport A bus off condition occurs when an abnormal rate of errors is detected on the Control Area Network CAN bus in a device The bus off device cannot receive or transmit messages This condition is often cau
31. I host drive This data rate is set in the drive and the converter autobauds to it Ref Fdbk Size Displays the size of the Reference Feedback The host drive determines the size of the Reference Feedback The converter automatically uses the correct size Datalink Size Displays the size of each Datalink word The host drive determines the size of Datalinks Parameter List for DSI Drives Default 0 Auto Values 0 Auto 1 SCANport Type Read Write Reset Required Yes No Name and Description 01 02 Adapter Cfg Sets the operation of the converter on DSI Leave at Auto setting when used with software tools Important Parameter 01 Adapter Cfg must be set to Auto default for DriveExplorer to operate HyperTerminal can be used if this parameter needs to be changed see Using Terminal Emulation Software on page 3 11 Reset Module No action if set to Ready Resets the converter if set to Reset Module Restores the converter to its factory default settings if set to Set Defaults This parameter is a command It will be reset to 0 Ready after the command has been performed A converter Default 0 Values 0 125 kbps 1 500 kbps Type Read Only Default 0 16 bit Value 0 16 bit 1 32 bit Type Read Only Default 0 16 bit Values 0 16 bit 1 32 bit Type Read Only Details Default 0 Auto Values 0 Auto
32. Linear List the drive will be Changed Params displayed DIAG DSEL MEM SELB 2 Press Sel key once to a display the Device amp Device Select Select menu DSI Devices DIAG PARAM BSS MEM SEL gt 3 Press Enter to display the DSI Devices SD DSI Devices menu Press Down PowerFlex 40 Arrow to scroll to 1203 USB 1203 USB 4 Press Enter to select the converter The S Parameters Parameters menu for Linear List the converter will Changed Params appear DIAG AGIA DSEL MEM SELD gt 5 Press Enter to access the parameters Edit S the adapter parameters using the same techniques that Auto you use to edit drive parameters Parameter var SIS SELB efesotomasyon com Allen Bradley Rockwell plc servo drive 3 4 Configuring the Converter Using DriveExplorer Using DriveExplorer software version 4 04 or higher you can edit parameters in both the 1203 USB converter and the connected drive With DPI and DSI drives you can also edit parameters in any of their attached peripherals DriveExplorer Lite is shipped with the 1203 USB converter It is a free limited feature version of DriveExplorer Important For DSI drives converter Parameter 01 Adapter Cfg must be set to Auto default for DriveExplorer to operate If this parameter needs to be changed HyperTerminal can be used to configure the converter s
33. PowerFlex 4 Class drives can only be flash updated using a AK U9 FLSH1 flash kit DriveExecutive cannot be used to flash update products that implement SCANport This flash update procedure uses a PowerFlex 70 Enhanced Control drive as the example device being flashed When flashing other devices screens associated with that device will be different than those shown 1 Visit the following Allen Bradley web site to obtain the appropriate firmware update for the device http www ab com support abdrives webupdate At this web site click on the device to access all of its firmware updates Then select Firmware Updates gt Application Firmware Updates or vx xxx Flash Kit gt vx xxx Flash Kit 2 Click on the appropriate flash kit version to open the File Download screen Figure C 10 Figure C 10 File Download Screen File Download X p Some files can harm your computer If the file information below Ne looks suspicious or you do not fully trust the source do not open or save this file File name 0EC_2_003_19_AppUpdate exe Filetype Application From www ab com MS This type of file could harm your computer if it contains malicious code Would you like to open the file or save it to your computer Open l Save Cancel More Info Click Open to launch the firmware installation tool Then click Next gt to launch the ControlIFLASH wizard to install the device s firmware update on yo
34. SB cable to connect the converter to the computer efesotomasyon com 2 2 Installing the Converter Figure 2 2 Cables for Connecting to a DSI Drive and Computer es x Item Description Catalog Number DSI cable to connect the converter to a DSI drive 22 HIM H10 USB cable to connect the converter to the computer Important The DSI cable shield must be properly grounded to provide EMC protection On a PowerFlex 4 Class drive Pin 16 of the drive control terminal block must be connected to the drive earth ground terminal efesotomasyon com Allen Bradley Rockwell plc servo drive Installing the Converter 2 3 Installing the Converter Important The converter must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas vapors or dust If the converter is not going to be installed for a period of time it must be stored in an area where it will not be exposed to a corrosive atmosphere 1 Connect the converter to the drive Figure 2 3 using the appropriate cable 20 HIM H10 cable for a DPI drive or SCANport drive or 22 HIM H10 cable for a DSI drive Figure 2 3 Connecting the Converter to the Drive 2 Connect the converter to the computer Figure 2 4 using the USB cable Verify that power is applied to the drive The 1203 USB converter receives
35. SNIE2 E IAB H a Linx Gateways Ethernet DPI ss USB Data Highway Plus 00 o1 a 00 Workstation USMEQDMWISNIE2 Workstation AB DPI 01 AB DPI 1395 DC Serial Comm x Cancel A 10 Select the DPI icon in the right pane and then click OK DriveExecutive will begin updating drive information such as parameter names diagnostics etc and store them in a DriveExecutive directory established for this purpose efesotomasyon com Allen Bradley Rockwell plc servo drive 3 10 Configuring the Converter 11 In the left pane of the DriveExecutive treeview window click the signs to expand the tree For this example click on 1203 USB and click Linear List to display its parameters in the right pane Figure 3 7 To edit a parameter double click it or use the Value column pulldown menu Figure 3 7 DriveExecutive Treeview Window DriveExecutive USB 1 lt PowerFlex 70 EC gt og fl Fie Edit View Drive Peripheral Tools Window Help ax DS HRe 2 Enabled v 00Hz z amp 8 Connection DPI Back Next fly Node 1 I B 0 Powerflex 70 EC o Overview Reset Module Set Defaults 9 Linear List Clear DF1 Counts Gear Counts 5 4 Monitor DF1 Packets Sent 4294967295 E Ca Motor Control DF1 Packets Revd 4294967295 E3 Speed Command Interface Mode SCANport C2 Dynamic Control ee o CA Utlity Ref Fdbk Size Ea Communication Datalink Size 32 bit H E Inputs amp Outputs Ca
36. ators located through the United States alone In addition Rockwell Automation Inc representatives are in every major country in the world Local Support Contact your local Rockwell Automation Inc representative for Sales and order support Product technical training Warranty support Support service agreements Technical Assistance If you need to contact Rockwell Automation Inc for technical assistance please review the information in Chapter 4 Troubleshooting first If you still have questions then access the Allen Bradley Technical Support web site at www ab com support abdrives Conventions Used in this Manual The following conventions are used throughout this manual e Parameter names are shown in the format Parameter xx The xx represents the parameter number and the represents the parameter name for example Parameter 01 Adapter Cfg e Menu commands are shown in bold type face and follow the format Menu gt Command For example if you read Select File gt Open you should click the File menu and then click the Open command e The firmware release is displayed as FRN X xxx The FRN signifies Firmware Release Number The X is the major release number The xxx is the minor update number efesotomasyon com Allen Bradley Rockwell plc servo drive Chapter 1 Getting Started The 1203 USB converter provides a communications interface between a computer and any A
37. aud rate or port rate DPI Drive Peripheral Interface A second generation peripheral communication interface used by various Allen Bradley drives and power products such as PowerFlex 7 Class drives It is a functional enhancement to SCANport DPI Peripheral A device that provides an interface between DPI and a network or user Peripheral devices are also referred to as adapters and modules The 1203 USB converter 20 COMM x network communication adapters and PowerFlex 7 Class HIMs 20 HIM xxx are examples of DPI peripherals DPI Product A device that uses the DPI communications interface to communicate with one or more peripheral devices For example a motor drive such as a PowerFlex 7 Class drive is a DPI product In this manual a DPI product is also referred to as drive or host DriveExplorer Software DriveExplorer software is a tool for monitoring and configuring Allen Bradley products and adapters It can be run on computers running various Microsoft Windows operating systems DriveExplorer version 4 04 or higher can be used to configure the 1203 USB converter and connected drive A free version of DriveExplorer Lite is included with the serial converter Information about DriveExplorer software can be accessed at http www ab com drives driveexplorer DriveTools SP Software A software suite designed for running on various Microsoft Windows operating systems This software suite provi
38. ay fault when you remove or reset the converter Determine how your drive will respond before removing or resetting a connected converter ATTENTION Risk of injury or equipment damage exists If the To reset the converter Set Parameter 02 Reset Module to Reset Module Figure 3 12 Reset Module Parameter in HyperTerminal Press the UP ARROW or DOWN ARROW key to scroll through the parameter list Press the LEFT ARROW or RIGHT ARROW key to modify parameter values Press the ENTER key to save a new value 2 gt Reset Module Reset Module When you select Reset Module the converter will be immediately reset When you select Set Defaults the converter will set all converter parameters to their factory default values After performing a Set Defaults select Reset Module so that the new values take effect The value of this parameter will be restored to Ready after the converter is reset efesotomasyon com Allen Bradley Rockwell plc servo drive Troubleshooting Chapter 4 Chapter 4 provides information for troubleshooting potential problems with the 1203 USB converter Topic Understanding the Status Indicators Page 41 Converter Diagnostic Items 4 3 Viewing and Clearing the Event Queue 4 4 Viewing and Clearing DF1 Communication Statistics 4 7 Troubleshooting Potential Problems 4 8 Understanding the Status Indicators The converter has three status indicators to repo
39. ce will be reconnected after flashing process has completed Click on the device to be flashed for this example a PowerFlex 70 Enhanced Control drive and then click Next gt to continue The Select Flash Update screen Figure C 15 appears efesotomasyon com Allen Bradley Rockwell plc servo drive C 10 Flash Updates Figure C 15 Select Flash Update Screen Select Flash Update PowerFlex 70 EC x Flash Update File Location C Program Files ControlFLASH 000 1 0078 0032 Browse Available Flash Updates 2 001 14 App 2 003 19 App 7 Select the desired firmware version from the Available Flash Updates list for this example 2 003 19 App Then click Next gt to continue The Confirm Flash Update warning screen Figure C 16 appears Figure C 16 Confirm Flash Update Warning Screen Confirm Flash Update PowerFlex 70 EC x IN Flash Update will install new firmware in the device and could change device settings to defaults It is recommended that you save device settings to your PC prior to flash update After flash update you must verify device settings If you are not ready to flash update click Cancel Do not interrupt communications with the device or attempt to remove power from the device during Flash Update Failure to comply may cause device damage Prior to and during Flash Update all devices at the node must be stopped If you are ready to flash update click
40. des a family of tools including DriveExecutive version 3 01 or higher that you can use to program monitor control troubleshoot and maintain Allen Bradley products DriveTools SP version 1 01 or higher can be used with Powerflex 7 Class and PowerFlex 4 Class drives and drives that implement SCANport Information about DriveTools SP can be accessed at http www ab com drives drivetools efesotomasyon com Allen Bradley Rockwell plc servo drive Glossary G 3 DSI Drive Serial Interface DSI is based on the Modbus RTU serial communication protocol and is used by PowerFlex 4 Class drives DSI Peripheral A device that provides an interface between DSI and a network or user Peripheral devices are also referred to as adapters and modules The 1203 USB converter 22 COMM x network communication adapters and PowerFlex 4 Class HIMs 22 HIM xxx are examples of DSI peripherals DSI Product A device that uses the DSI communications interface to communicate with one or more peripheral devices For example a motor drive such as a PowerFlex 4 Class drive is a DSI product In this manual a DSI product is also referred to as drive or host F Flash Update The process of updating firmware in a device PowerFlex 7 Class and PowerFlex 4 Class drives and their peripherals can be flash updated using the Allen Bradley software tool ControlFLASH or the built in flash capability of DriveExplorer version 4 04 or high
41. dit drive parameters LCD HIM Quick Start Step 1 In the main menu press the Up Arrow or Down Arrow to scroll to Device Select Press Enter to enter your selection Press the Up Arrow or Down Arrow to scroll to 1203 USB Press Enter to select the converter The menu for the 1203 USB converter will appear Edit the parameters using the same techniques that you use to edit drive parameters Key s Device a Dt v Key s Br Br Example Screens cog i L Parameter Number Port Number Example Screens F gt Stopped M E iz Main Menu Diagnostics Parameter Device Select Port 2 Device 1203 USB Main Menu Diagnostics Parameter Device Select efesotomasyon com Allen Bradley Rockwell plc servo drive ao 7 Configuring the Converter 3 Using the PowerFlex 4 Class HIM Only DSI Drives If you are connected to a PowerFlex 4 Class drive you can use a PowerFlex 4 Class HIM Human Interface Module to access and edit parameters in the 1203 USB converter see basic steps shown below It is recommended that you read through the steps for your HIM before performing the sequence For additional HIM information refer to the HIM Quick Reference card Using the HIM Step Key s Example Screens 1 Power up the drive Then plug the HIM SEDEER into the drive The Groups Parameters menu for
42. drive parameters D 2 establishing communications D 1 network wiring D 6 using D 1 RX status indicator 4 2 S safety precautions 1 4 SCANport cable 1 1 2 1 compatible products 1 3 definition G 4 peripheral G 4 product G 4 specifications A 1 status indicators definition G 4 operating status 4 1 troubleshooting with 4 2 T technical support P 2 terminal emulation software navigating in 3 13 using 3 11 tools see equipment troubleshooting 4 1 TX status indicator 4 2 U update see flash update USB cable 2 1 converter driver installation 2 4 serial port driver installation 2 5 V viewing DF1 data 4 7 W web site Allen Bradley product firmware updates C 2 C 7 DriveExecutive G 2 DriveExplorer G 2 DriveTools SP G 2 efesotomasyon com Allen Bradley Rockwell plc servo drive Index 5 X Xmodem definition G 5 using to flash update C 12 Z zero data definition G 5 efesotomasyon com Allen Bradley Rockwell plc servo drive Index 6 efesotomasyon com Allen Bradley Rockwell plc servo drive efesotomasyon com Allen Bradley Rockwell plc servo drive U S Allen Bradley Drives Technical Support Tel 1 262 512 8176 Fax 1 262 512 2222 Email support drives ra rockwell com Online www ab com support abdrives www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee
43. e 5 Double click the file Its name appears in the Filename box see Figure C 21 6 In the Protocol box select Xmodem Figure C 21 Example Send File Screen send File Folder C Temp Filename C Temp PowerFlex_70_EC_v2_003_19bin Protocol ee Xmodem Im Send Close Cancel 7 Click Send A dialog box appears and reports the progress of the download When it is complete the message Operation Complete appears Important Keep the device powered for 15 seconds after the operation has completed 8 Press the Enter key to return to the main menu efesotomasyon com Allen Bradley Rockwell plc servo drive C 14 Flash Updates Troubleshooting HyperTerminal Flash Problems Description The Transfer Cancelled by Remote System message appears and the flash is not completed Corrective Action Restart HyperTerminal and repeat the flash procedure If you are using Windows NT 4 0 install SP3 or later Windows NT service packs are available from the Microsoft web site http www microsoft com Download a HyperTerminal Private Edition update from the Hilgraeve web site http www hilgraeve com Please note that there is a license requirement with this software Then perform the flash procedure again The Xmodem File Send for dialog box appears but the flash file is not transferred Verify that you have selected the Xmodem protocol in the Send File screen
44. e converter The value of this parameter is normally approximately equal to the value of Parameter 04 DF1 Packets Sent converter Details Default 0 Minimum 0 Maximum 7 Type Read Only Default 0 Ready Values 0 Ready 1 Reset Module 2 Set Defaults Type Read Write Reset Required No ATTENTION Risk of injury or equipment damage exists If the converter is transmitting I O that controls the drive indicated by a solid green diamond LED the drive may fault when you remove or reset the converter Determine how your drive will respond before removing or resetting a connected Default 0 Ready Values 0 Ready 1 Clear Counts Type Read Write Reset Required No Default 0 Minimum 0 Maximum 4294967295 Type Read Only Default 0 Minimum 0 Maximum 4294967295 Type Read Only efesotomasyon com Allen Bradley Rockwell plc servo drive B 2 Converter Parameters No Name and Description Details 06 07 08 09 Interface Mode Sets the interface operating mode Auto The converter will automatically run DPI if connected to a DPI drive or SCANport if connected to a SCANport drive SCANport The converter will perform SCANport services only Set this parameter to Auto default unless you are using DriveTools32 version 2 xx software and you are connected to a DPI drive In this case use the SCANport setting DPI Data Rate Displays the data rate used by the DP
45. e of 7 It should have a value between 1 and 6 This event may be caused by a loose or broken cable To clear the event queue 1 Access the 1203 USB event queue using a configuration tool see Configuration Tools on page 3 1 2 Set the 1 gt Clr Event Queue parameter to Enable and then press Enter to clear the event queue Figure 4 3 Reset Event Queue in HyperTerminal Press the UP ARROW or DOWN ARROW key to scroll through the parameter list Press the LEFT ARROW or RIGHT ARROW key to modify parameter values Press the ENTER key to save a new value 1 gt Clr Event Queue Enable efesotomasyon com Allen Bradley Rockwell plc servo drive Troubleshooting 4 7 Viewing and Clearing DF1 Communication Statistics If you encounter unexpected communications problems or are creating an application that uses DF1 data you can view the communications statistics stored in the converter To view and clear DF1 data you must access the main menu in the 1203 USB converter firmware To view DF1 data 1 Access the parameters in the converter using a configuration tool see Configuration Tools on page 3 1 2 View the converter parameters that store DF1 data Parameters 04 DF1 Packets Sent and 05 DF1 Packets Revd For a description of each parameter please refer to e Parameter List for DPI Drives on page B 1 e Parameter List for DSI Drives on page B 2 e Parameter List for SCANport Drives on
46. e status of the converter There are three status indicators on the converter efesotomasyon com Allen Bradley Rockwell plc servo drive Glossary G 5 X Xmodem Developed by Ward Christensen in 1978 Xmodem is a protocol used to transfer data You can use the Xmodem protocol to flash the firmware in the converter or a device connected to it Z Zero Data When communications are disrupted for example a cable is disconnected the converter and connected drive can respond with zero data Zero data results in the drive receiving zero as values for command data If the drive was running and using the Reference from the converter it will stay running but at zero Reference efesotomasyon com Allen Bradley Rockwell plc servo drive G 6 Glossary Notes A accessing parameters using DriveExecutive 3 6 using DriveExplorer 3 4 using PowerFlex 4 Class HIM only DSI drives 3 3 using PowerFlex 7 Class HIM only DPI drives 3 2 using terminal emulation software 3 11 Adapter Cfg parameter only DSI drives B 2 Adapter Port parameter only SCANport drives B 4 Adapter Type parameter only DSI drives B 3 adapter see converter agency certification A 2 application code G 1 attentions 1 4 B baud rate see DF1 rate BCC Block Check Character A 1 G 1 boot code G 1 bus off G 1 C cables catalog numbers 2 1 connecting 2 3 disconnecting 2 6 selecting 2 1 checksum A 1 efesotomasyon com Allen Bradley R
47. ee Using Terminal Emulation Software on page 3 11 DriveExplorer Lite Quick Start This section is designed to help you start using DriveExplorer Lite If you are unsure how to complete a step refer to the software online help select Help gt Help Topics 1 Obtain and note the COM port that was assigned during installation of the 1203 USB driver To do this A Open the Windows Control Panel and double click on System B In the System Properties window click on the Hardware tab and then click Device Manager C In the Device Manager treeview expand the Port COM amp LPT group The assigned COM port is shown in parenthesis at the end of the Allen Bradley 1203 USB entry 2 If it is not already running launch DriveExplorer Lite or the full version of DriveExplorer 3 In the DriveExplorer Lite application window select Explore gt Configure Communication Select the COM port noted in Step 1 and a baud rate of 115200 Select either checksum and accept the default time for the Comm Timeout Then click OK 4 Select Explore gt Connect gt Serial Point to Point A node eventually appears in the DriveExplorer Parameter List Window Figure 3 1 under Devices in the treeview efesotomasyon com Allen Bradley Rockwell plc servo drive Configuring the Converter 3 5 Figure 3 1 DriveExplorer Parameter List Window Drivekxplorer Lite Fie Edit Explore Actions Help x se Cw h t Bes S BiOlSFl l AlO
48. efesotomasyon com Allen Bradley Rockwell plc servo drive Allen Bradley Powerz USB Converter 1203 USB FRN 1 xxx User Manual Automation efesotomasyon com Allen Bradley Rockwell plc servo drive Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls Publication SGI 1 1 available from your local Rockwell Automation sales office or online at http Avww rockwellautomation com literature describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with res
49. elp gt Help Topics 1 Obtain and note the COM port that was assigned during installation of the 1203 USB driver To do this A Open the Windows Control Panel and double click on System B In the System Properties window click on the Hardware tab and then click Device Manager C In the Device Manager treeview expand the Port COM amp LPT group The assigned COM port is shown in parenthesis at the end of the Allen Bradley 1203 USB entry 2 Launch RSLinx to create a driver to represent the connection on the communication port noted in Step 1 3 Select Communications gt Configure Drivers to display the Configure Drivers screen From the Available Driver Types pulldown list select RS 232 DF1 devices as shown in Figure 3 2 efesotomasyon com Allen Bradley Rockwell plc servo drive 7 ao Configuring the Converter Figure 3 2 Configure Drivers Screen i Configure Drivers Axi x r Available Driver Types ee Close Add New __ RS 232 DF1 devices Ethemet devices QEthemet IP Driver 1784 KT CX for ControlNet devices DF1 Polling Master Driver 1784 PCC for ControlNet devices 1784 PCIC S for ControlNet devices 1747 PIC AIC Driver DF1 Slave Driver 5 5 SD SD2 for DH devices Virtual Backplane SoftLogix58xx PLC 5 DH Emulator driver SLC 500 DH485 Emulator driver SoftLogix5 driver Remote Devices via Linx Gatewa 1784 KT KTX D PKTX D PCMK for DH DH 4
50. er H HIM Human Interface Module A device that can be used to configure and control a PowerFlex 7 Class drive or a PowerFlex 4 Class drive PowerFlex 7 Class HIMs 20 HIM xxx and PowerFlex 4 Class HIMs 22 HIM xxx can be used to configure connected peripherals Hold Last When communications are disrupted for example a cable is disconnected the converter and drive can respond by holding last state Hold last state results in the drive receiving the last data received via the DF1 connection before the disruption If the drive was running and using the Reference from the converter it will continue to run at the same Reference N NVS Non Volatile Storage NVS is the permanent memory of a device Devices such as the converter and drive store parameters and other information in NVS so that they are not lost when the device loses power NVS is sometimes called EEPROM efesotomasyon com Allen Bradley Rockwell plc servo drive G 4 Glossary P pccc Programmable Controller Communications Commands PCCC is the protocol used by some controllers to communicate with devices on a network Some software products for example DriveExplorer and DriveExecutive also use PCCC to communicate Ping A ping is a message that is sent by a DPI or SCANport drive to its peripheral devices They use the ping to gather data about the product including whether it can receive messages and whether they can log in for control PowerF lex
51. erial port 2 5 Interface Mode parameter for DPI drives B 2 for SCANport drives B 4 K keys used to navigate in terminal emulation software 3 13 L LCD HIM 3 2 LED HIM 3 2 LEDs see status indicators M manual conventions P 2 mechanical specifications A 1 N NVS Non Volatile Storage definition G 3 parameters in 3 1 P parameters list for DPI drives B 1 to B 2 list for DSI drives B 2 to B 3 list for SCANport drives B 4 naming convention P 2 parity A 1 PCCC Programmable Controller Communications Commands G 4 ping G 4 port rate see DF1 rate power consumption A 1 power cycling 3 14 PowerFlex 4 Class drives G 4 PowerFlex 7 Class drives G 4 products see DPI products DSI products or SCANport products efesotomasyon com Allen Bradley Rockwell plc servo drive Index 4 protocol A 1 Q quick start 1 5 R Ref Fdbk Size parameter only DPI drives B 2 regulatory compliance A 2 related documentation P 1 removing the converter 2 6 Reset Module parameter for DPI drives B 1 for DSI drives B 2 for SCANport drives B 4 resetting the converter 3 14 RTU DSI Addr Act parameter only DSI drives B 3 RTU DSI Addr Cfg parameter only DSI drives B 3 RTU Master mode accessing drives on RTU network using DriveExecutive D 10 using DriveExplorer full version only D 8 configuring the converter for using DriveExecutive D 5 using DriveExplorer D 4 configuring the
52. ers Output Voltage 4 0 0 Ca Default Custom DC Bus Voltage o hu 1 1203 USB Drive Status 0000000000000010 0000000000000000 0000000000000000 0000000000001111 Fault 1 Code 0 9999 Fault 2 Code 71 9999 Fault 3 Code 4 9999 Process Display 0 9999 Control Source 55 0 0 255 Contrl In Status 0000000000000100 0000000000000000 0000000000000000 0000000000001111 Dig In Status 0000000000000000 0000000000000000 0000000000000000 0000000000001111 Comm Status 0000000000000001 0000000000000000 0000000000000000 0000000000001111 Control SW Ver 2 04 0 00 0 00 99 99 Parameters 4 Repeat Steps 2 and 3 for each remaining drive on the network Figure D 12 shows online windows for each of the drives in this example RTU Master network Figure D 12 Drives 1 2 Online Linear List Windows Back Net v f Node 1 5 3 0 Powerflex 40 T Output Freq 0 0 0 0 0 0 399 3 Ho Overview 2 CommandedFreg 0 0 0 0 0 0 999 9 ist 3 Output Current 0 00 0 00 0 00 4 60 CQ Parameters 4 Output Voltage 0 0 0 0 0 0 999 9 Ca Default Custom 5 DC Bus Voltage 320 o 0 1200 SL 1 1203 USB 6 _Drive Status 0000000000000010 0000000000000000 0000000000000000 0000000000001111 B USB 2 lt PowerF lex 4 gt a ae x t kr Next ap v E S Node 2 5 H 0 PowerFlex 4 y Linear List Commanded Freq 0 0 4 0 Parameters Output Current 0 00 Ca Default Custom Output Voltage 0 0 BE 1 1203 USB DC Bus Voltage
53. erter ATTENTION Risk of injury or equipment damage exists If the 1 Disconnect the cable from the drive and then from the converter To disconnect the cable press on the cable latch and then pull it out 2 Disconnect the USB cable from the converter and then from the computer efesotomasyon com Allen Bradley Rockwell plc servo drive Chapter 3 Configuring the Converter Chapter 3 provides instructions and information for configuring the 1203 USB converter Topic Page Configuration Tools 3 1 Using the PowerFlex 7 Class HIM Only DPI Drives 3 2 Using the PowerFlex 4 Class HIM Only DSI Drives 3 3 Using DriveExplorer 3 4 Using DriveExecutive 3 6 Using Terminal Emulation Software 3 11 Resetting the Converter 3 14 For a list of parameters please refer to e Parameter List for DPI Drives on page B 1 e Parameter List for DSI Drives on page B 2 e Parameter List for SCANport Drives on page B 4 For definitions of terms in this chapter refer to the Glossary Configuration Tools The 1203 USB converter stores parameters and other information in its own Non Volatile Storage NVS memory You must therefore access the converter to view and edit its parameters The following tools can be used to access the converter parameters Tool Refer to PowerFlex 7 Class HIM 20 HIM DPI drives only Page 3 2 PowerFlex 4 Class HIM 22 HIM DSI drives only Page 3 3
54. eted screen The Select Device To Update screen Figure C 14 reappears along with the Windows in process icon typically the hourglass icon Wait for this icon to disappear approximately 10 seconds On the Select Device To Update screen verify that the Revision number shown now matches the firmware version flashed into the device Click Cancel to close the Select Device To Update screen Then click Cancel again to close the device s information screen The DriveExecutive online window is now ready for use efesotomasyon com Allen Bradley Rockwell plc servo drive C 12 gt gt Flash Updates Performing a Flash Update with HyperTerminal 1 Inthe main menu Figure 3 11 press 3 to flash upgrade For connected DSI or SCANport drives you can only update the firmware in the converter The screen in Figure C 20 will immediately appear For connected DPI drives a menu appears Figure C 19 for you to select the device that you want to update Figure C 19 Example DPI Flash Menu Flash Upgrade Enter Number for Selection 0 gt PowerFlex 70 EC 1 gt LCD Module 2 gt This 1203 USB 5 gt 20 COMM D After you select a device by typing its number a line appears to confirm that you selected the right device for example You have chosen to update 0 gt PowerFlex 70 EC and the following text appears Figure C 20 Flash Menu To update the Flash memory you need a terminal program capab
55. eter 01 Adapter Cfg In Auto Master or Slave mode the converter node address can be any valid value In RTU Master or RTU Master Passthru mode the converter node address must match the address of any drive on the network Each network drive address set using drive parameter 104 Comm Node Addr must be unique In any case the RTU DSI address is a decimal value RTU DSI Addr Act Displays the node address of the drive that the converter is communicating with when the converter is set to RTU Master or RTU Passthru mode using Parameter 01 Adapter Cfg Adapter Type Displays the present operating mode for the converter Default Values Type Reset Required Default Minimum Maximum Type Default Minimum Maximum Type Default Minimum Maximum Type Reset Required Default Minimum Maximum Type Default Values Type 0 Ready 0 Ready 1 Clear Counts Read Write No 0 0 65535 Read Only 0 0 65535 Read Only 1 1 247 Read Write Yes 1 1 247 Read Only 0 Master 0 Master 1 Slave 2 RTU Master 3 RTU Passthru Read Only efesotomasyon com Allen Bradley Rockwell plc servo drive B 4 Converter Parameters Parameter List for SCANport Drives No Name and Description Details 01 Adapter Port Default 0 Displays the port on the host drive to which the Minimum 0 converter is connected Maximum 7 Type Read Only 02
56. ex 70 drives standard and enhanced control PowerFlex 700 drives standard and vector control PowerFlex 700 Series B drives PowerFlex 700H drives PowerFlex 700S drives PowerFlex 7000 drives SMC Flex DSI Products PowerFlex 4 drives PowerFlex 40 drives PowerFlex 40P drives PowerFlex 400 drives SCANport Products 1305 AC drives drive firmware 2 01 or higher 1336 FORCE drives 1336 IMPACT drives 1336 PLUS drives 1336 PLUS II drives 1336 REGEN Line Regeneration Packages 1336 SPIDER drives 1394 Motion Systems 1397 DC drives 1557 Medium Voltage drives 2364 Regenerative DC Bus Supply Units SMC Dialog Plus SMP 3 Smart Motor Protectors efesotomasyon com Allen Bradley Rockwell plc servo drive 1 4 Getting Started Required Equipment Equipment Shipped with the Converter When you unpack the converter verify that the package includes One 1203 USB converter One USB cable One 20 HIM H10 cable One 22 HIM H10 cable One DriveExplorer Lite CD includes 1203 USB driver and USB serial port driver This manual Oocodo D User Supplied Equipment To configure the converter you must use one of the following tools PowerFlex 7 Class HIM only DPI drives PowerFlex 4 Class HIM only DSI drives DriveExplorer software version 4 04 or higher 000D DriveExecutive stand alone software version 1 01 or higher or bundled with the DriveTools SP suite version 1 01 or higher Terminal emulation
57. ference Present value of the Reference being transmitted to the drive by the converter 4 Logic Cmd Present value of the Logic Command being transmitted to the drive by the converter 5 Logic Sts Present value of the Logic Status being received from the drive by the converter 6 Feedback Present value of the Feedback being received from the drive by the converter 7 _ Clear DSI Counts Clears the DSI counters 8 DSI Packets Sent DSI Modbus packets sent by the converter 9 DSI Packets Revd DSI Modbus packets received by the converter 10 DSI Bad Packet DSI packets received with a bad Cyclic Redundancy Check CRC 11 DSI Retries Number of times a DSI received no response and was re sent efesotomasyon com Allen Bradley Rockwell plc servo drive 4 4 Troubleshooting For SCANport Drives Diagnostic items are not supported by SCANport drives Viewing and Clearing the Event Queue The converter maintains an event queue that reports the history of its actions To view the event queue 1 Access the event queue using a configuration tool see Configuration Tools on page 3 1 2 Scroll through events in the event queue The most recent event can be found at 2R gt Event Queue 1 The R stands for Read Only Figure 4 2 Example Event Queue in HyperTerminal Press the UP ARROW or DOWN ARROW key to scroll through the parameter list Press the LEFT ARROW or RIGHT ARROW key to modify parameter values Pre
58. hing other devices screens associated with that device will be different than those shown 1 Visit the following Allen Bradley web site to obtain the appropriate firmware update for the device http www ab com support abdrives webupdate At this web site click on the device to access all of its firmware updates Then select Firmware Updates gt Application Firmware Updates or vx xxx Flash Kit gt vx xxx Flash Kit 2 Click on the appropriate flash kit version to open the File Download screen Figure C 1 Figure C 1 File Download Screen File Download X gt Some files can harm your computer If the file information below 7 looks suspicious or you do not fully trust the source do not open or save this file File name 0EC_2_003_19_AppUpdate exe File type Application From www ab com A This type of file could harm your computer ff it contains malicious code Would you like to open the file or save it to your computer Open Save Cancel More Info Click Open to launch the firmware installation tool Then click Next gt to launch the ControlFLASH wizard to install the device s firmware update on your desktop or laptop computer Follow the instructions on the ControlFLASH wizard screens Important In the last screen the ControlFLASH Setup Complete screen Figure C 2 uncheck both boxes and click Finish efesotomasyon com Allen Bradley Rockwell plc servo drive Figure C
59. ion problems diagnostic items can help you or Allen Bradley personnel troubleshoot the problem For DPI Drives No Name Description 1 Common Logic Present value of the Common Logic Command being Cmd transmitted to the drive by the converter 2 Prod Logic Cmd Present value of the Product Specific Logic Command being transmitted to the drive by the converter 3 Reference Present value of the Product Specific Reference being transmitted to the drive by the converter 4 Common Logic Present value of the Common Logic Status being received from Sts the drive by the converter 5 Prod Logic Sts _ Present value of the Product Specific Logic Status being received from the drive by the converter 6 Feedback Present value of the Product Specific Feedback being received from the drive by the converter 7 DPI Rx Errors Present value of the DPI CAN Receive Error Counter register 8 DPI Rx Error Max Maximum value of the DPI CAN Receive Error Counter register 9 DPI Tx Errors Present value of the DPI CAN Transmit Error Counter register 10 DPI Tx Error Max Maximum value of the DPI CAN Transmit Error Counter register 11 Field Flash Cntr Present value of the Field Flash Counter For DSI Drives No Name Description 1 Field Flash Cnt Number of times the module has been Field Flashed 2 Adapter Events Number of events in the event queue 3 Re
60. ite 00 2 6 Removing the Converter 00 00 00000 2 6 Configuring the Converter Configuration Tools 00 00 cece eee eee 3 1 Using the PowerFlex 7 Class HIM Only DPI Drives 3 2 Using the PowerFlex 4 Class HIM Only DSI Drives 3 3 Using DriveExplorer 0 0 0 0 0 0 c ee eee eee 3 4 Using DriveExecutive 2 222222 sense nennen 3 6 Using Terminal Emulation Software 3 11 Resetting the Converter 00 0 000000 3 14 Troubleshooting Understanding the Status Indicators 4 1 Converter Diagnostic Items 0 00000 4 3 Viewing and Clearing the Event Queue 4 4 Viewing and Clearing DF1 Communication Statistics 4 7 Troubleshooting Potential Problems 4 8 efesotomasyon com Allen Bradley Rockwell plc servo drive ii Table of Contents Appendix A Specifications Communications 22222 000 ccc eee eens A 1 Electrical an nen rent A 1 Mech nieal 3 0 0 rerne p eee nae Ree Linn A 1 Environmental erderari sienai een ne cms A 2 Agency Certification 2222222 eee eee eee A 2 Appendix B Converter Parameters Parameter List for DPI Drives 222222 B 1 Parameter List for DSI Drives 222222 B 2 Parameter List for SCANport Drives B 4 AppendixC Flash Updates Preparing for a Flash Update 22ce2200 C 1
61. le of downloading a binary file using the XMODEM protocol and a Flash update file from Rockwell Automation When you press Y to signal that you are ready to proceed the terminal program will start displaying the letter C This signals the XMODEM protocol that the download may proceed You then have one minute to start the transfer Press CTRL X to cancel an update started by mistake Are you ready to proceed Y N ATTENTION Risk of injury or equipment damage exists When you perform a flash update the drive will fault if it is receiving control VO from the converter Verify that the drive has stopped safely or is receiving control I O from an alternate source before beginning a flash update ATTENTION Risk of equipment damage exists If you interrupt a flash procedure that is updating boot code the device may become inoperable To prevent this damage follow the instructions provided with the new firmware file and do not interrupt a flash procedure while boot code is being flashed efesotomasyon com Allen Bradley Rockwell plc servo drive Flash Updates C 13 2 If the flash update can be completed safely type Y The letter C repeatedly appears It is the Xmodem prompt and continues to appear until you send a binary file Important Press Ctrl X to cancel a flash update procedure 3 Select Transfer gt Send File to display the Send File screen Figure C 21 4 Click Browse and navigate to the flash fil
62. ley Rockwell plc servo drive Configuring the Converter 3 13 9 Press the Enter key until the main menu Figure 3 11 appears Figure 3 11 Main Menu Main Menu Enter Number for Selection 1 gt Display Setup Parameters 2 gt Display Event Queue 3 gt Flash Upgrade What do you want to do Refer to View the event queue Page 4 4 View DF1 data Page 4 7 Update the firmware Page C 1 If no text or meaningless text appears instead of the Main Menu it is possible that a baud rate other than 115200 was selected See Step 7 on Page 3 12 To navigate in the terminal emulation software Key Description 0 9 In the main menu keys 1 3 select a menu option In the parameter screen keys 0 9 enter a value Esc Display the main menu or abort changes to a parameter lonl Scroll through parameters or events lor Scroll through the values for a parameter Save a value for a parameter Enter efesotomasyon com Allen Bradley Rockwell plc servo drive 3 14 Configuring the Converter Resetting the Converter Changes to settings of some 1203 USB converter parameters require that you reset the converter before the new settings take effect You can reset the converter by cycling power to the drive or by using Parameter 02 Reset Module converter is transmitting control I O to the drive indicated by a solid green diamond LED the drive m
63. llen Bradley product implementing DPI PowerFlex 7 Class drives DSI PowerFlex 4 Class drives or SCANport 1305 drives 1336 drives etc The converter uses the full duplex RS 232 DF1 protocol Topic Page Topic Page Components 1 1 Safety Precautions 1 4 Features 1 2 Quick Start 1 5 Compatible Products 1 3 Modes of Operation 1 6 Required Equipment 1 4 Components Figure 1 1 Components of the Converter Item Part Description 1 Computer Cable Port The USB cable is plugged into this connector Status Indicators LEDs that indicate converter operation data is being received from the computer and data is being sent to the computer Refer to Chapter 4 Troubleshooting for more information Drive Cable Port DPI or SCANport Drives Plug the 20 HIM H10 cable into this port DSI Drives Plug the 22 HIM H10 cable into this port 4 20 HIM H10 Cable DPI SCANport cable 1 m with male 26 pin to male 8 pin circular mini DIN connectors 5 22 HIM H10 Cable DSI cable 1 m with male 26 pin to male RJ45 connectors 6 USB Cable USB cable 2 m with a Type B connector to connect to the converter and a Type A connector to connect to a computer Not DriveExplorer Lite CD that includes DriveExplorer Lite software 1203 USB driver and Shown CD ROM USB serial port driver efesotomasyon com Allen Bradley Rockwell plc servo drive 1 2 Getting Started Feature
64. lue of this parameter is normally Maximum 65535 approximately equal to the value of Parameter 04 Type Read Only DF1 Packets Sent 06 Interface Mode Default 0 Auto Sets the interface operating mode Values 0 Auto 1 SCANport Auto The converter will automatically run DPI if Type Read Write connected to a DPI drive or SCANport if connected to a SCANport drive SCANport The converter will perform SCANport services only Set this parameter to Auto default unless you are using DriveTools32 version 2 xx software and you are connected to a DPI drive In this case use the SCANport setting yp Reset Required Yes efesotomasyon com Allen Bradley Rockwell plc servo drive Appendix C Flash Updates Appendix C provides information on flash updating host or peripheral product firmware Topic Page Preparing for a Flash Update C 1 Performing a Flash Update with DriveExplorer C 2 Performing a Flash Update with DriveExecutive C 7 Performing a Flash Update with HyperTerminal C 12 Troubleshooting HyperTerminal Flash Problems C 14 Preparing for a Flash Update Please take the following precautions to ensure a successful flash update Obtain the new firmware version from Rockwell Automation Inc Save it to the hard drive of the computer Do not attempt to perform a flash update from a removable storage device or a network Read all instructions supplied with the
65. n Description Jeg w New Connection Enter a name and choose an icon for the connection Name Icon 3 Inthe Name field type a desired name for example 1203 USB and then select a desired icon in the Icon window efesotomasyon com Allen Bradley Rockwell plc servo drive 3 12 Configuring the Converter 4 Click OK to display the Connect To screen Figure 3 9 Figure 3 9 Connect To Screen Connect To we B 1203 USB Enter details for the phone number that you want to dial Country region United States 1 iv Area code 1 Phone number Connect using Conexant D480 MDC V Modem v 5 From the Connect using pulldown list select the communications port noted in Step 1 on Page 3 4 6 Click OK to display the COM Properties screen Figure 3 10 7 Select the settings shown in Figure 3 10 Figure 3 10 COM Properties Screen COMS Properties AX Port Settings Bits per second 1152 v Data bits 8 v Parity None v Stop bits 1 iv Flow control None ha Restore Defaults OK Cancel Apply 8 Click OK A blank HyperTerminal workspace appears gt TIP Select File gt Save to save the HyperTerminal configuration that you just created In future connections you can select the saved configuration and quickly connect to the 1203 USB converter efesotomasyon com Allen Brad
66. ockwell plc servo drive Index Clear DF1 Counts parameter for DPI drives B 1 for DSI drives B 3 for SCANport drives B 4 clearing DF1 data 4 7 clearing events 4 6 communications specifications A 1 compatible products 1 3 components of converter 1 1 configuration tools 3 1 ControlFLASH definition G 1 using DriveExecutive C 7 using DriveExplorer C 2 converter accessing 3 1 components 1 1 configuring for RTU Master mode using DriveExecutive D 5 using DriveExplorer D 4 connecting cables 2 3 definition G 1 dimensions A 1 event queue 4 4 features 1 2 illustration 1 1 installing 2 3 parameters for DPI drives B 1 to B 2 for DSI drives B 2 to B 3 for SCANport drives B 4 power consumption A 1 removing 2 6 resetting 3 14 CRC Cyclic Redundancy Check A 1 G 1 efesotomasyon com Allen Bradley Rockwell plc servo drive Index 2 D data bits A 1 Datalink Size parameter only DPI drives B 2 DF1 port rates A 1 protocol definition G 2 rate definition G 2 viewing data 4 7 DF1 Packets Revd parameter for DPI drives B 1 for DSI drives B 3 for SCANport drives B 4 DF1 Packets Sent parameter for DPI drives B 1 for DSI drives B 3 for SCANport drives B 4 diagnostic items 4 3 Diamond status indicator 4 2 dimensions of converter A 1 DPI cable 1 1 2 1 compatible products 1 3 definition G 2 peripheral G 2 product G 2 DPI Data Rate parameter only DPI drives B 2 DPI Port parameter
67. ode 1 Default Node 2 Default Custom Views Compare Results For Help press F1 A 4 Click on each node in the treeview to create its database and identity Then expand each node to display the connected drive and 1203 USB converter representation Figure D 9 gt TIP 1203 USB converter representation appears for each drive in the treeview even though there is only one 1203 USB converter on the network To access the 1203 USB converter parameters click any 1203 USB Parameter List shown in the treeview Figure D 9 DriveExplorer Expanded Network Treeview DriveExplorer File Edit Explore Actions Help DEsubkeBe8ls Ee aa 70 neps Devices RS 485 RTU Net Port 1 Node 1 PowerFlex 40 ELL Adapter Cfg RTU Master 0 PowerFlex 40 1P 110V SOHP 212 Reset Module Ready passe ii ROELA DriPedetssent 205 21 ackel en BED R 115 DF 1 Packets Revd 2997 216 RTU DSI Addr Cfg 1 R 117 RTU DSI Addr Act 1 Node 2 PowerFlex 4 R 118 Adapter Type RTU Master 0 PowerFlex 4 1P 110V 25HP Parameter List Parameters 1 1203 USB USB to DSI Parameter List Custom Views Compare Results For Help press F1 Local DSI efesotomasyon com Allen Bradley Rockwell plc servo drive D 10 Using RTU Master Mode Using DriveExecutive Re establish communications between the drives on the RTU Master network and the computer via the 1203 USB converter 1 Apply power
68. onverter Parameter 01 Adapter Cfg pulldown list and set its value to 3 RTU Master Figure D 2 DriveExecutive 1203 USB Linear List Screen DriveExecutive USB 1 lt PowerFlex 40 gt JEg El File Edit View Drive Peripheral Tools Window Help X O8 8 6B OARE 2 Enabled 00Hz A Connection DSI Back Next p Ep Node 1 Parameter Name E 0 PowerFlex 40 1 Adapter Cfg i RTU Passthru ols Overview 2 Reset Module y Set Defaults 48 Linear List 3 Cear DF1 Counts M y Clear Counts _ C2 Parameters 4 DF1 Packets Sent 65535 a Default Custom 5 DFiPackets Revd EEE 65535 3A 1 1203 58 6 RTUDSI Addr Cfg RTU Passthru 247 19 Linear List 7 RTUDSI Addr Act 247 Ca Default Custom 8 Adapter Type Master Master Master RTU Master Parameters For Help press F1 Parameter color descriptions Changeable Run Read Only Read Only Linked Ai 2 Remove power from the drive to which the 1203 USB converter is connected This temporarily ends communications Then electrically connect all drives to create the RTU Master network Refer to Network Wiring on page D 6 for details efesotomasyon com Allen Bradley Rockwell plc servo drive D 6 Using RTU Master Mode Network Wiring When wiring an RTU Master network refer to the network wiring example shown in Figure D 3 Connect the first PowerFlex 4 Class drive Drive 1 on the network to the 1203 USB conver
69. oute out over a network such as DeviceNet to another drive 2 Access DPI peripherals such as the 20 COMM D DeviceNet adapter Access 32 bit data e DPI or SCANport Drives Verify that converter Parameter 06 Interface Mode is set to Auto e DSI Drives Verify that converter Parameter 01 Adapter Cfg is set to Auto e Reset the converter see Resetting the Converter on page 3 14 You are connected to a DSI drive converter Parameter 01 Adapter Cfg is set to 4 RTU Passthru and the diamond status indicator is flashing red Power cycle the drive to which the converter is connected Then do one of the following e HyperTerminal Connect to the drive through the converter Then simultaneously press the Ctrl and P keys as your initial command instead of Enter e DriveExplorer v4 04 or higher Connect to the drive through the converter efesotomasyon com Allen Bradley Rockwell plc servo drive Appendix A Specifications Appendix A presents the specifications for the 1203 USB converter Jopic 2 Page Communications A 1 Electrical A 1 Mechanical A 1 Environmental A 2 Agency Certification A 2 Communications Network side Protocol Universal Serial Bus USB Port Rate 115 2 kbps Data Bits 8 Parity None Stop Bits 1 Flow Control None Error CRC or BCC Auto Detected Drive side Protocol DPI DSI SCANport Data Rates bps 125K 500K 19 2K 125K Elect
70. pect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss Important Identifies information that is critical for successful application and understanding of the product ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid the hazard and recognize the consequences drive or motor to alert people that dangerous voltage may be present Burn Hazard labels may be located on or inside the equipment e g drive or motor to alert people that surfaces may be at dangerous temperatures N Shock Hazard labels may be located on or inside the equipment e g Allen Bradley PowerFlex DPI SCANport DriveExplorer DriveExecutive DriveTools SP and ControlFLASH are either registered trademarks or trademarks of Rockwell Automation Inc Windows and Microsoft are registered trademarks of Microsoft Corporation efesotomasyon com Allen Bradley Rockwell plc
71. power from the drive so the drive must be powered before the converter will operate Figure 2 4 Connecting the Converter to the Computer The diamond light on the converter flashes green to indicate that the converter is properly installed and receiving power If it is not green refer to Chapter 4 Troubleshooting 3 After approximately 30 60 seconds the computer will display the Found New Hardware Wizard screen Install the drivers for the 1203 USB and USB serial port on your computer by following the procedure described in Installing the USB Drivers on page 2 4 efesotomasyon com Allen Bradley Rockwell plc servo drive 2 4 Installing the Converter Installing the USB Drivers Drivers for the 1203 USB converter and USB serial port are provided on the DriveExplorer Lite CD supplied with the converter These drivers must be installed on your computer to enable the computer to recognize the 1203 USB when using DriveExplorer DriveExecutive or Windows XP HyperTerminal 1 After connecting the 1203 USB converter to a powered drive and to the computer the USB Converter Found New Hardware Wizard screen Figure 2 5 should appear Figure 2 5 USB Converter Found New Hardware Wizard Screen Found New Hardware Wizard Welcome to the Found New Hardware Wizard This wizard helps you install software for USB Converter if your hardware came with an installation CD Sj or floppy disk insert it now
72. rical Consumption DPI or SCANport Drive 130 mA at 12V DC DSI Drive 170 mA at 5V DC The converter draws the required power from the connected drive An external power source is not required Mechanical Dimensions Height 103 5 mm 4 08 inches Width 73 4 mm 2 89 inches Depth 23 6 mm 0 93 inches Weight 70 88 g 2 5 oz efesotomasyon com Allen Bradley Rockwell plc servo drive A 2 Specifications Environmental Temperature Operating 0 to 50 C 32 to 122 F Storage 40 to 85 C 40 to 185 F Relative Humidity 5 to 95 non condensing Atmosphere Important The converter must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas vapors or dust If the converter is not going to be installed for a period of time it must be stored in an area where it will not be exposed to a corrosive atmosphere Vibration Operating 2 5 G 5Hz 2KHz Non Operating 5 G 5Hz 2KHz Shock Operating 30 G peak acceleration 11 1 ms pulse width Non Operating 50 G peak acceleration 11 1 ms pulse width Agency Certification UL UL508C cUL CAN CSA C22 2 No 14 M91 CE EN50178 and EN61800 3 CTick AS NZS 2064 Group 1 Class A Important For this product to be CE and CTick compliant the shield of the drive cable must be terminated as described on Page 2 2 NOTE This is a product of category C2 according to IEC 61800 3 Ina domestic environment
73. rs window Figure 3 4 will re appear Verify that the status of the newly created driver is Running Then click Close Figure 3 4 Configure Drivers Window Configured Drivers Configure Drivers Available Driver Types 7 lose RS 232 DF1 devices Add New Help Name and Description USB DH Sta 0 COM5 RUNNING Running Status 7 Select Communications gt RSWho to display the browse window Then expand the treeview in the left pane to display the DPI icon to verify that the driver is communicating with the device The screen should look similar to Figure 3 5 efesotomasyon com Allen Bradley Rockwell plc servo drive Configuring the Converter 3 9 Figure 3 5 RSLinx Browse Window a Joke Workstation USMEQDMWISNIE2 4 3 Linx Gateways Ethernet DPI Sa USB Data Highway Plus 00 01 EI 00 Workstation USMEQDMWISNIE2 Workstation AB DPI 01 AB PI For Help press F1 8 Launch DriveExecutive to access parameters in the 1203 USB converter the connected drive and any connected peripherals 9 In the DriveExecutive window select Drive gt Connect to Drive to display the Connect To Drive treeview window Then expand the treeview in the left pane to display the DPI icon The screen should look similar to Figure 3 6 Figure 3 6 Connect To Drive Window IV Autobrowse Leser Po z Browsing node 54 not found Workstation USMEQDMWI
74. rt its operating status See Figure 4 1 Figure 4 1 Status Indicators on the Converter Item Status Indicator Description Page 1 Diamond Status of converter 4 2 2 TX Converter is transmitting data 4 2 RX Converter is receiving data 4 2 efesotomasyon com Allen Bradley Rockwell plc servo drive 4 2 Troubleshooting Diamond Status Indicator ATTENTION Risk of injury or equipment damage exists If the converter is transmitting control I O to the drive indicated by a solid green diamond LED the drive may fault when you remove or reset the converter Determine how your drive will respond before removing or A resetting a converter Status Cause Corrective Action Off Converter is not powered oris e Securely connect cables in Flash programming mode e Apply power to the drive e Wait until Flash update is completed Flashing Converter is operating and not No action required Removing or resetting the converter Green _ transmitting control I O will not cause a fault in the drive Solid Converter is operating andis No action required Removing or resetting the converter Green or was transmitting control I O will cause a fault in the drive For DPI drives only a Soft Logout can be performed to allow removal of the converter without a fault occurring To do this set the logic mask in the drive to ignore the converter and then verify that the drive is receiving its
75. s The 1203 USB converter features the following The converter can connect to products implementing DPI PowerFlex 7 Class drives DSI PowerFlex 4 Class drives or SCANport 1305 drives 1336 drives etc The converter will autobaud to the DPI DSI or SCANport data rate that is used by the drive Provides a means for DriveExplorer version 4 04 or higher and DriveExecutive version 1 01 or higher software tools to access parameters of PowerFlex 7 Class drives PowerFlex 4 Class drives and SCANport drives Three status indicators LEDs report the operating status of the converter A fixed baud rate of 115 2 kbps is supported The converter receives power from the host connected drive An outside power source is not needed A number of configuration tools can be used to configure the 1203 USB converter and connected drive PowerFlex 7 Class HIM only DPI drives PowerFlex 4 Class HIM only DSI drives DriveExplorer version 4 04 or higher DriveExecutive version 1 01 or higher Terminal emulation software The converter is flash upgradeable to take full advantage of new firmware features as they become available efesotomasyon com Allen Bradley Rockwell plc servo drive Getting Started 1 3 Compatible Products The 1203 USB converter can be used with Allen Bradley products that support DPI DSI or SCANport At the time of publication compatible products include DPI Products PowerFl
76. sed by corruption of the network data signals due to noise or data rate mismatch C ControlFLASH ControlFLASH is an Allen Bradley software tool that lets users electronically update firmware on printed circuit boards The tool takes advantage of the growing use of flash memory electronic erasable chips across industrial control products Converter The 1203 USB converter provides an electronic communications interface between any Allen Bradley product implementing DPI DSI or SCANport and a computer with a USB port This converter uses a full duplex RS 232 DF1 protocol The converter may also be referred to as 1203 USB or peripheral CRC Cyclic Redundancy Check An error detection scheme where all of the characters in a message are treated as a string of bits representing a binary number This number is divided by a predetermined binary number a polynomial and the remainder is appended to the message as a CRC character A similar operation occurs at the receiving end to prove transmission integrity efesotomasyon com Allen Bradley Rockwell plc servo drive G 2 D Glossary DF1 Protocol A peer to peer link layer protocol that combines features of ANSI X3 28 1976 specification subcategories D1 data transparency and Fl two way simultaneous transmission with embedded responses DF1 Rate A unit of signaling speed equal to the number of discrete conditions or signal events per second It is also called b
77. servo drive Summary of Changes The information below summarizes the changes made to this manual since its last release February 2006 Description of Changes In the Performing a Flash Update with DriveExplorer section added an Attention in Step 8 to not remove power from the drive during flashing In the Performing a Flash Update with DriveExecutive section added an Attention in Step 8 to not remove power from the drive during flashing efesotomasyon com Allen Bradley Rockwell plc servo drive soc ii Summary of Changes efesotomasyon com Allen Bradley Rockwell plc servo drive Preface Chapter 1 Chapter 2 Chapter 3 Chapter 4 Table of Contents About This Manual Related Documentation 22220222 000 c eee eae P 1 Rockwell Automation Support 004 P 2 Conventions Used in this Manual P 2 Getting Started Components ree een sahne 1 1 Features u nee Sete eee as 1 2 Compatible Products 222222 e 0c eee eee eee 1 3 Required Equipment 0 0 e eee eee eee 1 4 Safety Precautions 0 0 a eee eee 1 4 Quick Start ihe en sree yale Re Sa Oe eae 1 5 Modes of Operation 0 02 e cee eee eee ee 1 6 Installing the Converter Selecting Cablesicic do5id42 442 i ehe 2 1 Installing the Converter 2 2 2 0 00 00 000000005 2 3 Installing the USB Drivers 0 0 000000 2 4 Installing DriveExplorer L
78. sferring block 2083 of 3148 9 When the flash update is completed the message window in the Executing Flash Update screen changes to indicate that flash update was completed Figure C 8 efesotomasyon com Allen Bradley Rockwell plc servo drive C 6 Flash Updates Figure C 8 Executing Flash Update Completed Screen Executing Flash Update PowerFlex 70 EC X Status COMPLETED The flash update is finished Please examine the device using the appropriate tool to ensure that the firmware now present in the device is the desired firmware Back Close Click Close to exit the Flash Update Completed screen The Device Firmware Changed dialog box Figure C 9 will appear Figure C 9 Device Firmware Changed Dialog Box Device Firmware Changed x pa You must reconnect to the node to examine the new device firmware Do you want to reconnect now Ce 10 DriveExplorer will prompt you to reconnect since the device may have changed its database because of the flash update Click Yes to reconnect to the device efesotomasyon com Allen Bradley Rockwell plc servo drive Flash Updates C 7 Performing a Flash Update with DriveExecutive DriveExecutive version 1 xx or higher can perform flash updates on products that use flash memory and implement DPI or DSI such as PowerFlex 7 Class drives and peripherals or PowerFlex 4 Class peripherals
79. ss the ENTER key to save a new value 2R gt Event Queue 1 Normal Startup Events Many events in the Event queue occur under normal operation If you encounter unexpected communications problems the events may help you or Allen Bradley personnel troubleshoot the problem The following events may appear in the event queue For DPI Drives Events Description Control Disabled The converter has sent a Soft Control Disable command to the DPI drive Control Enabled The converter has sent a Soft Control Enable command to the DPI drive DPI Bus Off Fit A bus off condition was detected on DPI This event may be caused by loose or broken cables or by noise DPI Fault Clear A DPI drive has issued a fault clear message DPI Fault Msg The drive entered a faulted state efesotomasyon com Allen Bradley Rockwell plc servo drive Troubleshooting 4 5 Events Description Dup Port Fit Another peripheral with the same port number is already in use EEPROM Sum Fit The EEPROM in the converter is corrupt Host Sent Reset The DPI drive issued this because it was reset Message Timeout The DPI drive did not respond to a message request Verify that cabling is correct No Event No event present in the event queue Normal Startup The converter initially powered up or was reset Online 125kbps The converter and DPI drive are communicating at 125kbps Online 500kbps The con
80. stall the software automatically Recommended Install from a list or specific location Advanced Click Next to continue Next gt Cancel 6 With the Install the software automatically Recommended radio button selected Figure 2 7 click Next gt The computer automatically searches for and loads the USB Serial Port driver from the inserted DriveExplorer Lite CD efesotomasyon com Allen Bradley Rockwell plc servo drive 2 6 Installing the Converter 7 After the USB Serial Port driver has been successfully installed a confirmation screen Figure 2 8 appears Click Finish Figure 2 8 USB Serial Port Completing the Found New Hardware Wizard Screen Found New Hardware Wizard Completing the Found New Hardware Wizard The wizard has finished installing the software for lt Allen Bradley 1203 USB Click Finish to close the wizard Installing DriveExplorer Lite If you intend to use DriveExplorer Lite as your configuration tool you can install it while the DriveExplorer Lite CD is still inserted in your computer Launch the DriveExplorer Lite CD to display the DriveExplorer Setup screen to install the software Removing the Converter converter is transmitting control I O to the drive indicated by a solid green diamond LED the drive may fault when you remove or reset the converter Determine how your drive will respond before removing or resetting a connected conv
81. t the converter to the next drive and repeat the process until the parameters in all of the drives have been set Setting Comm Data Rates For each drive to be networked including Drive 1 connected to the 1203 USB converter set drive parameter 103 Comm Data Rate to 4 19 2K Setting Drive Addresses 1 For Drive 1 connected to the 1203 USB converter set drive parameter 104 Comm Node Addr to match the converter node address default 1 set with Parameter 06 RTU DSI Addr Cfg Important When setting the 1203 USB converter node address do not use a value higher than 77 octal or 63 decimal when using DriveExecutive 2 For each remaining drive to be networked set drive parameter 104 Comm Node Addr to a unique address Setting Comm Loss Action For each drive to be networked including Drive 1 connected to the 1203 USB converter set drive parameter 105 Comm Loss Action to either 1 Coast to Stop or 2 Stop Power Cycle All Drives Power cycle each drive so that all new settings established in this section will take effect efesotomasyon com Allen Bradley Rockwell plc servo drive Using RTU Master Mode D 3 For your convenience use the blank list below to note the settings for each drive to be networked Network Address Setting for Comm Fault Setting for Drive Drive Parameter 104 Drive Parameter 105 Number Drive Addr Cfg Comm Loss Action
82. ter using an AK U0 RJ45 SC1 splitter cable Connect its male end into Port 2 on the bottom of the drive The 1203 USB converter must be connected to the Master port identified by the letter M at the port of the splitter cable Important Only one splitter cable can be used on the network and it must be used to connect the 1203 USB converter to the first drive Using a 22 RJ45CBL Cxx Communications Cable or an appropriate twisted pair cable and an AK U0 RJ45 TB2P terminal block connector Figure D 4 insert the connector into the splitter cable Slave port identified by the letter S at the port Then insert the connector on the cable s other end into Port 2 on the bottom of the second drive Drive 2 For all subsequent PowerFlex 4 Class drives up to 32 drives total on the RTU Master network daisy chain them together using the same type of cable and terminal block adapters connected into Port 2 on the bottom of each respective drive Figure D 3 Wiring Example for RTU Master Network Drive 1 PowerFlex 4 40 400 Laptop or Desktop Computer Up to 32 PowerFlex 4 40 400 Drives on RTU Master Network AK U0 RU45 SC1 Drive 2 Drive 32 Splitter Cable f ooo00 1203 USB Converter Master Port amp Slave Port AK U0 RJ45 TB2P AK U0 RJ45 TB2P Connector with AK UO RJ45 TB2P Connector with Terminating Resistor Connector Terminating Resistor Lo L efesotomasyon com
83. ur desktop or laptop computer Follow the instructions on the ControlFLASH wizard screens Important In the last screen the ControlFLASH Setup Complete screen Figure C 11 uncheck both boxes and click Finish efesotomasyon com Allen Bradley Rockwell plc servo drive C 8 Flash Updates Figure C 11 ControlFLASH Setup Complete Screen Setup Complete ControlFLASH Setup is now complete You can view the README file and launch ControlFLASH now Choose the options you want below I Yes want to view the README file I Yes want to launch ControlFLASH Click Finish to complete Setup Back 3 Establish communications between the drive connected to the 1203 USB converter and the computer For this procedure please refer to Using DriveExecutive on page 3 6 With the DriveExecutive window Figure C 12 displayed click on the device to be flash updated for this example a PowerFlex 70 Enhanced Control drive Figure C 12 DriveExecutive Window DriveExecutive USB 1 lt PowerFlex 70 EC gt 2 File Edit View Drive Peripheral Tools Window ia E E N Karl i D Enabled 10 0 Hz m Connection DPI Back Next PowerFlex 70 EC Port 0 Files File Name File Type File Items als Overview Linear List Ea Monitor CA Motor Control EA Speed Command Ea Dynamic Control CQ Utility Ea Communication CA Inputs amp Outputs Ca
84. ure C 6 Confirm Flash Update Warning Screen Confirm Flash Update PowerFlex 70 EC x IN Flash Update will install new firmware in the device and could change device settings to defaults It is recommended that you save device settings to your PC prior to flash update After flash update you must verify device settings If you are not ready to flash update click Cancel Do not interrupt communications with the device or attempt to remove power from the device during Flash Update Failure to comply may cause device damage Prior to and during Flash Update all devices at the node must be stopped If you are ready to flash update click Flash Current Revision 2 001 New Revision 2 003 19 App 8 Click FLASH to start the flash update Figure C 7 If an advisory dialog box appears follow the instructions ATTENTION Risk of permanent equipment damage exists Once a flash update has been started do not remove power from the drive until after the download has completed and the Diamond status indicator on the 1203 USB converter becomes FLASHING GREEN If power is removed before this occurs the converter may be permanently damaged A converter that has been damaged in this way cannot be repaired Figure C 7 Executing Flash Update Progress Screen Executing Flash Update PowerFlex 70 EC X Now flashing file 1 of 1 C Program Files ControlFLASH 000 1 0078 0032 PF70EC_App_2_003_19 bin Status Tran
85. verter and DPI drive are communicating at 500kbps PCCC 1 0 Time Fit The converter has not received a PCCC Control message for longer than the specified PCCC Control Time out Ping in Message An unexpected ping was received Ping Time Fit A ping message was not received on DPI within the specified time Port Change Fit The DPI port changed Port ID Fit The converter is not connected to a correct port on a DPI drive Type 0 Login The converter has logged in for type 0 control Type 0 Time Fit The converter has not received a type 0 status message within the specified time Use I O Sent The converter has begun sending drive specific control information For DSI Drives Code Event Description FO No Event No event present in the event queue F1 Adapter Reset The converter was reset by the user F2 Slave Detected A slave was detected to be present by the master F3 Slave Removed A slave was detected to be removed by the master F4 Host Timeout A timeout condition on Msg to Host F5 _ Slave Timeout A timeout condition on Msg to Slave F6 Master Timeout A timeout condition on Msg to Master F7 _ Serial Timeout A timeout on Serial 232 side with control enabled F8 Control Enabled The converter has sent a Soft Control Enable command to the drive F9 Control Disabled Ine converter has sent a Soft Control Disable command to
86. window Figure D 6 select Explore gt Connect gt Serial to Network to display the Network Connection Node Selection screen Figure D 7 Figure D 6 DriveExplorer Full Application Window DriveExplorer ta ole File Edit Explore Actions Help O amp Configure Communication i Wee neces gt Serial Point to Point Ctri L Val Units Custom Serial to Network Compare Results Connect to one or more nodes over a network Figure D 7 Network Connection Node Selection Screen Network Connection Node Selection RS 485 RTU Net Port 1 Node Range 0 247 C Single Multiple 1 Online 2 4 Online M Show Hidden Parameters Cancel 3 Select the Multiple radio button Then enter the node address for the first network drive for this example 1 and the node address for the last network drive for this example 2 to view all drives efesotomasyon com Allen Bradley Rockwell plc servo drive Using RTU Master Mode D 9 simultaneously in the DriveExplorer online window Click Connect to display the DriveExplorer network treeview Figure D 8 gt TIP If the network drive node address is valid Online is shown next to the selected address If a node address is not valid Offline will appear Figure D 8 DriveExplorer Network Treeview 5 DriveExplorer ka cle File Edit Explore Actions Help eH tees N

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