User manual
Contents
1. Industrielle Automation D al et 6 a oo n pre j gP Ge i gen E bus Dm gt User manual BLCDP 4M12MT 4AO V Edition 2011 2 23 Compact BLCDP 4M12MT 4AO V Industr A Edition 2011 2 23 All brand and product names are trademarks or registered trade marks of the owner concerned O Hans Turck GmbH M lheim an der Ruhr All rights reserved including those of the translation No part of this manual may be repro duced in any form or processed duplicated or distributed by means of electronic systems without written permission of Hans Turck GmbH amp Co KG M lheim an der Ruhr Subject to alterations without notice 2 22011 Hans Turck GmbH amp Co KG D 45472 M lheim an der Ruhr Witzlebenstrafie 7 Tel 0208 4952 0 e Fax 0208 4952 264 moreQturck com www turck com Edition 2011 2 23 Compact BLCDP 4M12MT 4AO V Industr A General safety notes s 1 1 Before the installation General MERTEN 2 1 Description of symbols Used AA on Un An a ka Da A KAKA An RA SAA AS AN po AVR UE ERAT SER san E ME oka DA Yo a Ve kNN 5 2 2 Prescribed USG M 5 2 3 Notes Concerning Planning Installation of this Product ccce eee e ee ee ee ee ee ee ee ee ee eee tette teet te2. RED JFLASHING AHz jNol Omodulebuscommunicatin po GREEN ON Station 0 O GREEN FLASHING X Forcemodeactive DA J JJOF X Station sends no diagnostics PRED ON Station sends static diagnostics _ PRED FLASHING Station sends extended diagnostics BUS FF No field bus communication po GREEN ON Fieldbuscommunicationactive GREEN FLASHING 1H2 ING field bus communication active device status OK lo on sera ati atak data change RED JFLASHNG FaultyPROFIBUS DP address 8 2 1 O LED Status LED Colour Status Description D J FF Nodiagnosticsactive RR RED ON ls Station error module bus communication failure PRED FLASHING 0 5Hz Any diagnostics active AO Kan le o ohne Funktion D LED also reports gateway diagnostics Hans Turck GmbH amp Co KG e D 45472 M lheim an der Ruhr e Witzlebenstrafie 7 e Tel 0208 4952 0 e Fax 0208 4952 264 e moreQturck com e www turck com Edition 2011 2 23 Compact BLCDP 4M12MT 4AO V Industr A 9 Mapping and diagnostics 9 1 I O Data mapping ourPUT eg Bit7 Bit6 os ei Tea oz ei erg cho Jo AO0LBB n JD TO BOMB AO MSR cha o AO ESB A MSR 9 2 4AO Diagnostic messages DPV1 Error Code no Meaning 7 measurement value range error OoR 8 9 over underflow OUFL 9 3 4AO Diagnostic messages DPV1 Error Code no Meaning 7 mea
3. 0 0 2007 10 10 1 0 0 2008 10 29 1 0 1 2007 10 10 1 0 0 2008 01 24 1 0 0 2007 10 10 1 0 0 2007 10 10 1 0 0 2007 10 10 3 1 0 0 2007 10 10 Industr BLCDN 4M125 4A VI BLCDN 4M125 8XSG PD BL Service BLC Mor Turck BL Service BLC Mo Turck DTM specfic DTM specfic e ta FWDownloadFile binary FWDownloadBinaryStart 65536 FWWait4DVW L 5000 Proglde gwBlDtm Mainz 1 0 0 2008 11 06 1 0 0 2008 11 06 Yi able free of charge on www turck com integer dala forma Software functions Supporting software tool Lo m 11 22011 Configuration parameterization and com missioning of BL Compact modules vi a DTM technology Import of BL Compact DTM files Offline planning and configuration of BL67 BL20 and BL compact I O modules Reading and setting of process data Commissioning help for testing the wiring and sensors without PLC Automatic documentation of configured TURCK systems Hans Turck GmbH amp Co KG D 45472 M lheim an der Ruhr Witzlebenstrafie 7 e Tel 0208 4952 0 e Fax 0208 4952 264 moreQturck com www turck com Edition 2011 2 23 12 22011 Compact BLCDP 4M12MT 4AO V Industr A 8 LED description 8 1 Stations LED Status LED Colour Status Description lOs IN power J RED CON Lowpowerorstatiomerror RED IHLARHING THz I O module configuration error
4. DC ext range 63 channel not active Value representation Kx 0 Integer 15 bit sign 1 12 bit left justified Diagnostic Kx 0 release 1 block Behaviour module bus error 0 output substitute value 1 hold current value Substitute value Ax The substitute value will be transmitted if the respective parameters of the gateway have been set to output substitute value deault setting 15 22011 Hans Turck GmbH amp Co KG D 45472 M lheim an der Ruhr Witzlebenstrafie 7 e Tel 0208 4952 0 e Fax 0208 4952 264 moreQturck com www turck com
5. steps These specific notes are intended to make operation easier and avoid unnecessary work due to incorrect operation 2 2 Prescribed Use Appropriate transport storage deployment and mounting as well as careful operating and thorough maintenance guarantee the trou ble free and safe operation of these devices WARNING A The devices described in this manual must be used only in applications prescribed in this manual or in the respective tech nical descriptions and only with certified components and devices from third party manufacturers 2 3 Notes Concerning Planning Installation of this Product WARNING All respective safety measures and accident protection guidelines must be considered carefully and without exception 5 22011 Hans Turck GmbH amp Co KG D 45472 M lheim an der Ruhr Witzlebenstraf e 7 e Tel 0208 4952 0 e Fax 0208 4952 264 moreQturck com www turck com Edition 2011 2 23 6 22011 Compact BLCDP 4M12MT 4AO V Industr A 3 Introduction 3 1 BL compact High signal variety in a compact design For the first time BL compact provides a product family of IP67 fieldbus devices that can meet any requirement in the I O level in terms of signal type and connectivity Until now compact fieldbus stations were applied to process only digital fieldbus signals BL compact now allows a wide range of I O tasks to be implemented outside of the control cabinet in a compact design with vir
6. H amp Co KG e D 45472 M lheim an der Ruhr e Witzlebenstra e 7 e Tel 0208 4952 0 e Fax 0208 4952 264 e more turck com e www turck com Edition 2011 2 23 Compact BLCDP 4M12MT 4AO V 7 The I O ASSISTANT The configuration software I O ASSISTANT supports you in planning and implementa tion of an I O system No matter if you are online or offline the software simplifies the configuration and pa rameterizsation of the modules The 1 O AS SISTANT is also extremely helpful in system set up and testing 7 1 FDT DTM The system configuration parameterization and diagnostics are done via graphical inter faces based on FDT DTM technology The DTMs can be integrated in any FDT frame application for configuration commis sioning and maintenance The I O ASSISTANT and the DTMS are avail B PACTware 01 Intern 4A1 V l Parameterization Eje Edt View Project Device Extras Window Help mp O1fInterm 4Al V 1 E re LIBLCDN 4M125 8XSG PD E Device for 4 Protocol n E OO ala anze Vendor BL Service BL67 I Turck BL Service BL67 Mk Turck BL Service BL Servi Turck BL Service EL Servi Turck BL Service BL Servi Turck BL Service BL Servi Turck BL Service BL Servi Turck BL Service BL Servi Turck BL Service EL Servi Turck BL Service BL Servi Turck BL Service BLC Mod Turci Al CACA Make A ogue inputs Offline parameterization Device Version 1 0 0 2007 10 10 1 0 0 2007 10 10 1
7. e g with regard to cable cross sections fuses PE All work relating to transport installation commissioning and maintenance must only be carried out by qualified personnel IEC 60 364 and HD 384 and national work safety regulations All shrouds and doors must be kept closed during operation Hans Turck GmbH amp Co KG e D 45472 M lheim an der Ruhr e Witzlebenstrafie 7 e Tel 0208 4952 0 e Fax 0208 4952 264 moreQturck com e www turck com Edition 2011 2 23 Compact BLCDP 4M12MT 4AO V Industr A 2 Generalinformation This manual includes all information necessary for the prescribed product It has been specially conceived for personnel with the neces sary qualifications N ATTENTION Please read this section carefully Safety aspects cannot be left to chance when dealing with electrical equipment 2 1 Description of symbols Used N WARNING This sign can be found next to all notes that indicate a source of hazards This can refer to danger to personnel or damage to the system hardware and software and to the facility This sign means for the operator work with extreme caution ATTENTION A This sign can be found next to all notes that indicate a potential hazard This can refer to possible danger to personnel and damages to the system hardware and software and to the facility NOTE This sign can be found next to all general notes that supply important information about one or more operating
8. el diagnostics 24 VDC 250 mA per channel gt 1kQ lt 1 uF lt 100 Hz lt 0 3 Yo 0 05 Yo lt 300 ppm C of full scale 16 bit 16 bit signed integer 12 bit full range left justified 40 70 C 40 85 C IP69K Glass filled nylon nickel plated brass con nectors Industr A Hans Turck GmbH amp Co KG e D 45472 M lheim an der Ruhr e WitzlebenstraBe 7 e Tel 0208 4952 0 e Fax 0208 4952 264 more turck com e www turck com Edition 2011 2 23 Compact BLCDP 4M12MT 4AO V 5 Fieldbus and l O connections 5 1 Pinning and wiring diagram 8 22011 amp E o e Fieldbus accessories PROFIBIUS DP fieldbus cable example RSSW RKSW451 2M Ident no 6914119 analog outputs Matching connection cable for example WAKA 5 2 WAS4 5 S57 Ident no 8016988 Voltage supply Industr A Pin configuration oss DL thread shield Pin configuration 1 VSENS 2 A0 3 GND 4 AO 5 PE Pin configuration Hans Turck GmbH amp Co KG e D 45472 M lheim an der Ruhr e Witzlebenstrafie 7 e Tel 0208 4952 0 e Fax 0208 4952 264 moreQturck com e www turck com Edition 2011 2 23 Compact BLCDP 4M12MT 4AO V 6 Commissioning 6 1 Address setting The PROFIBUS DP address setting at the module is done via the two decimal rotary coding switches under the protective cover A maximum of 100 addresses 00 to 99 can be allocated Each address may be allocated only o
9. ens esee esee eese sooo 5 Intro oli an o p rr i269 00591925995193 3933938 0023900355 0998 08009389385 038 980 80089890900 0803938 0233998 3 1 BL compact High signal variety in a compact UESIQN eeeeeeeeeeeooooooooeoooeoeoeoeoeoeoeoeoeoeoeoooooeoooooooeoooooeoooooooooooooooooooooeooooooooooooooooooon 6 Technical ALA ka ki b ai kwit TE IR T Fieldbus and I O COPANO CULO MF io 5 11 Pinning and Wiring Ala FAN acia k pa seat k senate saa ke ked ka k p kl k ke 8 CON e aLa e ki dsi kol t kaa ki kaa on di aaa sa awa a Y 6 1 Address a D 9 6 2 Setting the transmission Er ko ki pisan E lak k a A tk la AE RON ak kaa KA AS NARRA CENAR ATAR ARRANCAR URANO 9 6 3 Field DOS terminal isaac ad 9 GA Servico dE COn LI LLLI C I 9 OS Re gt TE EE 10 Tne VO ASSISTAN EAR ANE GU r adios 11 LED GOS IDEO EEN K 8 1 Stations LED SAUS A AAA a 12 B2 WO LED EE 12 Mapping and RN E te d TEE 13 CN WT o BEE 13 9 2 AAO Diagnostic messages DPV Disnei REQUE EU ERR AN 13 9 3 AAO Diagnostic messages DPV E 13 10 Paramete uu oiiiiiori05350200059359502803099308938000928120206029802020090010 2389000600593020988030048080095 09928000000 30020 0200 00 2022002 E 3 22011 10 1 PROFIBUS DP Parameters coe uie Spa CES GERA SEN ki a kika es VR E EMEN CURES kl VRVR SE E ERE ARES RENNES SG ER UU SES EVA UE VOV EE CREE SNR AVESS DEN Uo QI SN ERR VER OU ka DO kaa ake k 14 10 2 AROV s Parameters o ved vo ou
10. f BL compact into PROFIBUS DP Commissioning in a configuration tool Install the GSD file in the PLC configuration tool eg in Step 7 HWConfig from Siemens After the installation the BL compact sta tions can be found under Additional Field Devices gt I O gt TURCK gt BL COMPACT BL compact modules are shown as modular slaves with a PROFIBUS DP gateway and a maximum of 2 1 O slots which have to be de fined according to the module used in the 3 application Doubleclick the BL compact folder and add an empty BLCDP module to the PROFIBUS DP line Now select the required l O functions and add them to the station The BL compact GSD file can be downloaded from www turck com PROFIBUS 1 DP Det 1 5 al da 5 BL Compact Bestellnummer Bez E Adr 1 67 BLCSDIP O38 Ba AA 2 195 BLC 2RFID S 124 0223 Dr cken Sie F1 um Hilfe zu erhalten NOTE Industr A Jak x oj xj Suchen fa Standard v C Schaltger te 3 BL COMPACT gg BL Compact j f j f f f f d Universalmodul Leerplatz BLC PF 24VDC BLC 4DI P BLC 4DI PD BLC 4DI N BLC 8DI PD BLC 8DI N BLC 4D0 24 N BLC 4D0 0 54 P BLC 4D0 24 P respective BL67 manual D300570 pdf which can be downloaded from www turck com 10 22011 For more detailed information about the PLC configuration of TURCK PROFIBUS DP products please read for example the Hans Turck Gmb
11. iii l oua AA AAA AAA 15 Hans Turck GmbH amp Co KG D 45472 M lheim an der Ruhr Witzlebenstrafie 7 Tel 0208 4952 0 e Fax 0208 4952 264 moreQturck com www turck com Edition 2011 2 23 Compact BLCDP 4M12MT 4AO V 1 Industr A General safety notes 1 1 Before the installation 4 22011 Disconnect the power supply of the device Ensure that devices cannot be accidentally restarted Verify isolation from the supply Earth and short circuit Cover or enclose neighboring units that are live Follow the engineering instructions of the device concerned Only suitably qualified personnel in accordance with EN 50 110 1 2 VDE 0 105 Part 100 may work on this device system Before installation and before touching the device ensure that you are free of electrostatic charge The functional earth FE must be connected to the protective earth PE or to the potential equalisation The system installer is responsible for implementing this connection Connecting cables and signal lines should be installed so that inductive or capacitive interference do not impair the automation func tions Install automation devices and related operating elements in such a way that they are well protected against unintentional operation Suitable safety hardware and software measures should be implemented for the I O interface so that a line or wire breakage on the signal side does not result in undefined states in the automa
12. m the module bus stations are made known to the fieldbus mas ter as extended diagnostics 1 deactivate Diagnostic messages from the module bus stations will not be displayed A station diag nostic is not automatically generated along with module diagnostics 14 22011 Hans Turck GmbH amp Co KG D 45472 M lheim an der Ruhr Witzlebenstrafie 7 e Tel 0208 4952 0 e Fax 0208 4952 264 moreQturck com www turck com Edition 2011 2 23 Compact BLCDP 4M12MT 4AO V Industr A 10 Parameter Parameter Description Vo diagnostics 0 activate The monitoring function for the field supply Vo from gateway and power feeding modules is activated If this parameter is set but the parameter Diagnostics from modules see above deactivated then only the voltage supply at the gateway is moni tored A monitoring of the voltage supply at the power feeding module is not realised 1 deactivate A possible over or undervoltage at UL will not be detected I O ASSISTANT Force Mode O release I O ASSISTANT can set the force mode 1 block I O ASSISTANT cannot set the force mode if the station was parameterised by the DP master default setting 10 2 4AO V Parameters Parameter Description Operation mode Kx 0 voltage 10 10 V DC standard 1 voltage 0 10 V DC standard 2 voltage 0 10 V DC PA NE 43 3 voltage 10 10 V DC PA NE 43 4 voltage 10 10 V DC ext range 5 voltage 0 10 V
13. most liquids through its high degree of protection However it is not suited for the following applications high pressure jet cleaning 100 humidity out door installation or permanent operation in liquids Hans Turck GmbH amp Co KG e D 45472 M lheim an der Ruhr e Witzlebenstrafie 7 e Tel 0208 4952 0 e Fax 0208 4952 264 e moreQturck com e www turck com Edition 2011 2 23 7 22011 Compact BLCDP 4M12MT 4AO V 4 Technical data Type Ident No Admissible range System power supply Voltage supply connection Operating current Nominal voltage V Nominal voltage V Max sensor supply Lane Max load current Adjustment transmission rate Fieldbus addressing range Fieldbus addressing Service interface Fieldbus connection technology Fieldbus termination Output type Type of output diagnostics Sensor supply Load resistance resistive Load resistance capacitive Transmission frequency Basic fault limit at 23 C Repeatability Temperature coefficient Resolution Measured value display Operating temperature Storage temperature Protection class housing material BLCDP 4M12MT 4AO V 6811181 24 VDC 18 30 VDC via separate source 2 x M12 5 pin 750 mA 24 VDC 24 VDC 4A 4A Supply voltage Fieldbus transmission rate 9 6 kbps 12 Mbps auto detetcion 0 99 2 decimally coded rotary switches RS232 interface 2xM12 5 pin reverse keyed external Analolgue outputs 10 0 10V chann
14. nce in the entire bus structure The bus address 00 must not be allocated 6 2 Setting the transmission rate The module provides automatic transmission rate detection 6 3 Field bus termination If the module is used as the first or the last station in the bus communication the field bus line has to be terminated using a termi nating resistor The module offers no internal bus terminat ing resistor The termination has to be done externally 6 4 Service interface In order to connect the service interface on the module with a PC and the I O ASSISTANT software project planning and diagnostics software a cable with a pin assignment dif ferent from the PS2 standard pin assignment has to be used el Be el Be LO ce L E IAN dein N 00000 Service Industr A All new settings become valid only after a power cycle Passive terminating resistor RSS4 5 PDP TR Ident no 66001590 Active terminating resistor PDP TRA Ident no 6825346 9 22011 Hans Turck GmbH amp Co KG e D 45472 M lheim an der Ruhr e Witzlebenstrafie 7 e Tel 0208 4952 0 e Fax 0208 4952 264 moreQturck com e www turck com Edition 2011 2 23 Compact BLCDP 4M12MT 4AO V 6 Commissioning 6 5 PLC configuration B HW Konfig SIMATIC 300 1 Konfiguration BLC ly Station Bearbeiten Einf gen Zielsystem Ansicht Extras Fenster Hilfe TURCK provides a GSD file for the integration Dez MR amp Be d MO Vr o
15. surement value range error OoR 8 9 over underflow OUFL 13 22011 Hans Turck GmbH amp Co KG D 45472 M lheim an der Ruhr Witzlebenstrafie 7 e Tel 0208 4952 0 e Fax 0208 4952 264 moreQturck com www turck com Edition 2011 2 23 Compact BLCDP 4M12MT 4AO V Industr A 10 Parameter 10 1 PROFIBUS DP Parameters Parameter Description startup when expected actual 0 activated config differ Reaction depending on the parameter Bit 6 Static configuration If the static configu ration is deactivated the process data exchange is not disturbed in case of module se quence error 1 2 deactivated Reaction depending on the parameter Bit 6 Static configuration If the static configura tion is activated the process data exchange is not disturbed in case of module sequence error static configuration O activate Changes in the station configuration are stored in the gateway following a power on 1 deactivate Ifthe static configuration is deactivated a dynamic configuration take over is realised di rectly following station configuration changes important for acyclic parameterisation The station stops the process data exchange and the bus communication as soon asa module sequence error appears ignoring the parameterisation for error handling But the communication is not interrupted if the gateway parameter byte 1 bit O startup outputs fieldbus error 0 output O The gateway switches the outpu
16. tion devices Ensure a reliable electrical isolation of the Ensure a reliable electrical isolation of the low low voltage for the 24 volt supply Only use power supply units complying with IEC 60 364 4 41 VDE 0 100 Part 410 or HD 384 4 41 S2 Deviations of the mains voltage from the rated value must not exceed the tolerance limits given in the specifications otherwise this may cause malfunction and dangerous operation Emergency stop devices complying with IEC EN 60 204 1 must be effective in all operating modes of the automation devices Un latching the emergency stop devices must not cause restart Devices that are designed for mounting in housings or control cabinets must only be operated and controlled after they have been installed with the housing closed Desktop or portable units must only be operated and controlled in enclosed housings Measures should be taken to ensure the proper restart of programs interrupted after a voltage dip or failure This should not cause dangerous operating states even for a short time If necessary emergency stop devices should be implemented Wherever faults in the automation system may cause damage to persons or property external measures must be implemented to en sure a safe operating state in the event of a fault or malfunction for example by means of separate limit switches mechanical inter locks etc The electrical installation must be carried out in accordance with the relevant regulations
17. ts of the modules to 0 No error information is trans mitted 1 output substitute value The gateway switches the outputs of all modules with the exception of analog output modules to 0 Error information is transmitted to the analog output modules Depend ing on their configuration these modules set their outputs either to 0 or to a default value or maintain the original values The non configured analog output modules set their outputs to O 2 hold current value The gateway maintains the actual output settings of all modules with the exception of analog output modules Error information is transmitted to the analog output modules Depending on their configuration these modules set their outputs either to 0 orto a default value or maintain the original values The non configured analog output mod ules maintain their current output settings outputs mod sequence error 0 to 2 see above outputs fieldbus error 3 Exchange process data The gateway carries on exchanging process data with the other module bus stations No error information is transmitted outputs mod sequence error 0 to 3 see above outputs mod sequence error integer data format O LSB first Data is converted to INTEL format standard format 1 MSB first 16 bit data are transmitted with the high and low bytes reversed MOTOROLA format This parameter influences the process data diagnostics from modules O activate Diagnostic messages fro
18. tually any signal combination The basic concept With the modular concept of the BL67 system by TURCK a fieldbus node can be installed outside the control cabinet using any signal combination For this purpose passive base and active electronic modules are connected to fieldbus gateways which fulfill application specific 1 O tasks Such a fieldbus node can take one gateway with up to 32 extension modules max 512 I O points For applications with low signal density and limited mounting space BL compact is an efficient alternative because basically all BL67 1 O signals are also available in BL compact The modular principle The BL compact devices provide three basic functions in a single housing Fieldbus connection I O signal and connector Depending on the housing style one or two I O modules can be housed The smaller versions e g M12S and M12MT can link any BL67 electronic mod ule each to PROFIBUS DP or DeviceNet The bigger versions e g M12LT have space for two BL67 electronic modules making the pos sibilities of signal combination nearly infinite ML aki A o adii GIO sa BN 69 BN N y amp AL N FU a Um C h Mi NOTE The 1 O system BL compact does not require mounting in an extra housing It was specially designed for the harsh indus trial environment and for direct mounting on the machine and in the process The system is extremely robust and protect ed against dirt dust and the
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