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FL900 Series Full User Manual - English/Outside of
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1. ann 20 Set up a GPRS modem based account nennen nennen nn 21 Attach an antenna wireless Option rnn 21 Add the logger to the FSDATA Server uuusessnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnn ern 22 Configure the logger for remote COMMUNICATION i 23 Verify the telemetry wireless Option i 23 Verify the telemetry with FSDATA Desktop nennen nennen 24 Troubleshooting telemetry cece eeeeeeeeaeeeeeeeeesecaeaeeeeseseneaeaeeeeeees 24 Use the mobile SMS option i 24 Modbus communication i nne 25 B sic setup 2 2 2 ra nai iis 25 Make a basic logger program nn 25 Calibrate the sensor with the Cal Wizard nennen nennen nennen 26 Site install tion u uses naar 27 H ng from a eable 2 3 2 32 oa lhi SHARE 27 Install on a wall bracket ns444ennn ee aari naaa aana aena aAa aa ienaa 27 Maintenance a GR arde 27 Clean the instrument misticii ia oe 28 Replace the batteries inisi 22H 28 Replace the desiccant e ern aa An 28 Table of Contents Troubleshooting Communication failure Replacement parts and accessories Specifications Specifications are subject to change without notice Specification Details Dimensions W x D x H
2. IC Approved as a Modular Device with Certificat D Acceptabilite Technique C REL ID 5131A HE910 Table 2 Power for Modem CDMA FCC rule parts Frequency range MHz Output watts 22H 824 7 to 848 31 0 30 24E 1851 25 to 1908 75 0 274 Cellular Modem MTSMC EV3 IP N3 CDMA Important FCC Grant Conditions The power shown in Table 2 is RF conducted power The maximum antenna gain is 5 12 dBi for part 22H and 6 12 dBi for part 24E The maximum antenna gain includes the cable loss for compliance with radiated power limits RF exposure requirements and the categorical exclusion requirements of 2 1091 Install the antenna s for this transmitter so there is a minimum distance of 20 cm 7 9 in from all persons Install the antenna s for this transmitter so that the antenna does not transmit at the same time as other antennas or transmitters Only use this device for OEM integration into host products Consumer or end user installation is not permitted End users and OEM integrators must be supplied with the information that is necessary to satisfy RF exposure compliance Table 3 Power for Modem GPRS FCC rule parts Frequency range MHz Output watts Emission designator 22H 824 2 to 824 2 1 995 300KGXW 22H 824 2 to 848 8 0 997 300KG7W 22H 826 4 to 846 4 0 446 4M20F9W 27 1712 4 to 1752 6 0 226 4M20F9W 24E 1850 2 to 1909 8 0 993 300KGXW 24E 1850 2 to 1909 8 0 380 300KG7W 24E 1852 4 to 1907 6 0
3. Password the default password is HachWebData 3 Go to Instruments gt Instrument Manager Record the SVC Server Verification Code from the upper left corner of the screen gt Click ADD NEW The Add Instrument window opens Enter the serial number SN of the logger Figure 14 Select the Instrument Type Select the Active check box and click OK The instrument is shown in the Instrument Manager o N Gr 22 English Configure the logger for remote communication Pre requisites The logger must be attached to the computer An account with a network provider must be set up and the server must be configured The settings for remote communication must be entered into FSDATA Desktop and then written to the logger 1 Start a communication session with the logger Open FSDATA Desktop Click CONNECT The Connect to Instrument window opens Click the FL900 button Select the port on the computer where the logger is attached serial or USB then click Connect Note If the sensor mismatch message is shown select Create new program based on sensors connected e Make sure that the connection status shows connected 2 Go to the Communications tab Enter the information for the desired site Select Time Zone 3 Complete the Remote Settings information ooo Option Description CDMA No additional configuration is necessary GPRS Select the network provider and the modem frequency For US locations 850 1
4. Enclosure 25 4 x 22 x 40 cm 10 0 x 8 7 x 16 0 in PC ABS structural foam Environmental rating NEMA 6P IP68 24 hours at 1 8 m 6 ft submersion Weight model FL900 4 5 kg 10 Ib with no batteries 6 3 kg 14 Ib with 2 batteries and 8 2 kg 18 Ib with 4 batteries Operating temperature Storage temperature 18 to 60 C 0 to 140 F at 95 RH 40 to 60 C 40 to 140 F Power requirements 8 to 18 VDC from batteries or external power source 2 5 W max Battery life Installation category Varies with sensor type logging intervals telemetry and environment For a 15 minute logging interval with no modem four 6 V lantern batteries at room temperature Flo tote 3 sensor 306 days Area Velocity sensor with AV9000 Analyzer 296 days Flo Dar sensor 185 days e Ultrasonic sensor 456 days Note For longer deployments use with Long Life Battery PN 8542900 Protection class Pollution degree 1 Sensor ports 1 2 or 4 ports Primary devices Contains algorithms to support the primary devices that are shown in Table 1 Connectors Stainless steel connectors Datalog channels 16 maximum Alarms Alarm actions Maximum of 16 channel alarms with high high high low low low options System alarms include low battery low RTC battery low slate memory slate memory full sensor time out sensor ID Start the sampler change the log interval c
5. 200 mm flume Montana 1 2 3 6 9 12 18 24 30 36 48 60 72 84 96 108 120 144 180 240 300 360 480 and 600 in throat width British Rectangular 1 2 3 6 9 12 18 24 30 36 48 60 72 84 96 108 120 144 180 240 300 360 480 and 600 in throat width San Dimas More than 0 in flume Manning equations Circular More than 0 in diameter 0 1 0 slope 0 0010 0 75 roughness coefficient Rectangular More than 0 in width more than 0 in height of the channel 0 1 0 slope 0 0010 0 75 roughness coefficient Trapezoidal More than 0 in bottom width more than 0 in height of the trapezoidal part of the channel more than 0 in top width 0 1 0 slope 0 0010 0 75 roughness coefficient U shape More than 0 in diameter more than diameter 2 in channel height 0 1 0 slope 0 0010 0 75 roughness coefficient Area velocity Circular Rectangular Trapezoidal U shape Level area table 60 point table Tables Head flow 60 point table General information In no event will the manufacturer be liable for direct indirect special incidental or consequential damages resulting from any defect or omission in this manual The manufacturer reserves the right to make changes in this manual and the products it describes at any time without notice or obligation Revised editions are found on the manufacturer s website English 5 Safety informa
6. Connect only one logger to the computer 1 Attach the logger to the computer Figure 8 2 When a USB cable is attached for the first time the Found New Hardware wizard opens Run the new hardware wizard to install the USB driver for the logger When finished the message Your new hardware is installed and ready to use is shown In the event the wizard does not run or the install fails contact Hach Flow Tech Support to assist with trouble shooting your specific operating system English 15 Figure 8 Attach the logger to a computer Attach a sensor or external devices to the logger Pre requisite Make sure that the connection status is not connected hazards and are used in explosive atmospheres See sensor manual warnings and instructions before connecting a sensor to the logger G Sensor Hazardous Locations and RF Exposure Hazards Some sensors have RF radiation exposure The number of sensors that can attach to the logger varies with the model of the logger Some sensors must attach to an external module that is used as an interface between the sensor and the logger Figure 10 shows the AV9000 Area Velocity Analyzer module on the side of the logger and the connection to a submerged area velocity sensor 1 If the sensor cable has connectors on both ends attach the cable to the sensor first 2 Attach the sensor or module to any SENSOR port on the logger Figure 9 or Figure 10 Tighten the connector by
7. Refer to Install the batteries on page 12 and Specifications on page 3 Replace the desiccant The desiccant is located in the battery compartment To remove the battery cover refer to Install the batteries on page 12 The desiccant absorbs moisture from the air and prevents corrosion to the instrument components The desiccant beads change color when they become saturated Replace the desiccant when the beads change from a yellow to a green color refer to Figure 17 As a best practice replace the desiccant when the batteries are replaced Figure 17 Desiccant replacement Troubleshooting If problems occur in the system try to find whether the problem is with the sensor the logger or the cable connections e Examine all connections to the sensors Make sure all connections are tight e Remove and examine the sensor connectors for moisture Clean and dry if necessary e Examine the sensors for debris and remove the debris e Examine the Event Log for problem events 28 English Communication failure If a call was sent to the server but the connection failed complete the following tasks Disconnect and apply power to the instrument Adjust the antenna to increase the signal strength Log on to the server and make sure that the serial number was entered correctly and that the SVC used for configuration was recorded correctly e Make sure that the communication settings were entered correctly in the FL900 d
8. damage to the instrument could occur if not observed A symbol on the instrument is referenced in the manual with a precautionary statement This is the safety alert symbol Obey all safety messages that follow this symbol to avoid potential injury If on the instrument refer to the instruction manual for operation or safety information This symbol indicates that a risk of electrical shock and or electrocution exists This symbol indicates the presence of devices sensitive to Electro static Discharge ESD and indicates that care must be taken to prevent damage with the equipment This symbol indicates radio waves Electrical equipment marked with this symbol may not be disposed of in European domestic or public disposal systems Return old or end of life equipment to the manufacturer for disposal at no charge to the user gt be 6 English Confined space precautions ADANGER Explosion hazard Training in pre entry testing ventilation entry procedures evacuation rescue procedures and safety work practices is necessary before entering confined spaces The information that follows is supplied to help users understand the dangers and risks that are associated with entry into confined spaces On April 15 1993 OSHA s final ruling on CFR 1910 146 Permit Required Confined Spaces became law This standard directly affects more than 250 000 industrial sites in the United States and was creat
9. la r glementation canadienne sur les equipements provoquant des interferences FCC Part 15 Class A Limits Supporting test records reside with the manufacturer The device complies with Part 15 of the FCC Rules Operation is subject to the following conditions 1 The equipment may not cause harmful interference 2 The equipment must accept any interference received including interference that may cause undesired operation Changes or modifications to this equipment not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their expense The following techniques can be used to reduce interference problems English 7 Disconnect the equipment from its power source to verify that it is or is not the source of the interference If the eq
10. to hold the weight of the logger The logger can hang from a cable for installation in an area such as a manhole 1 Connect a cable to the eye bolts on the top of the logger Refer to Figure 16 2 Hang the cable from a strong support such as an optional spanner bar Figure 16 Hang the logger from a cable Install on a wall bracket The logger can be attached to a wall pole or ladder Refer to the documents that are supplied with the hardware for installation instructions Maintenance document N Multiple hazards Only qualified personnel must conduct the tasks described in this section of the English 27 Biological hazard Obey safety handling protocols and wear all of the personal protective equipment required when handling an instrument that may have come in contact with biological hazardous materials Wash and decontaminate the instrument with a disinfectant soap solution and rinse with hot water before maintenance or shipping Electromagnetic radiation hazard Make sure that the antenna is kept at a minimum distance of 20 cm 7 9 in from all personnel in normal use The antenna cannot be co located or operated in conjunction with any other antenna or transmitters Clean the instrument Clean the exterior of the instrument with a moist cloth and a mild soap solution and then wipe the instrument dry Replace the batteries Replace the batteries with the same type and rating
11. 243 4M20F9W Cellular Modem MTSMC H5 IP GPRS Important FCC Grant Conditions The power shown in Table 3 is RF conducted power The maximum antenna gain is 5 22 dBi for part 22H 3 31 dBi for part 24E and 6 45 dBi for part 27 The maximum antenna gain includes cable loss for compliance with radiated power limits RF exposure requirements and the categorical exclusion requirements of 2 1091 Install the antenna s for this transmitter so there is minimum distance of 20 cm 7 9 in from all persons Install the antenna s for this transmitter so that the antenna does not transmit at the same time as other antennas or transmitters that are not in the description of this FCC ID identifier unless in accordance with FCC multi transmitter product procedures The final product that operates with this transmitter must include operating instructions and antenna installation instructions for end users and installers to satisfy RF exposure compliance requirements Compliance of this device in all final product configurations is the responsibility of the grantee The submission of a Class Il permissive change application that includes the data applicable to RF exposure spurious emissions ERP EIRP and host module authentication or new application may be necessary for installation of this device into final products This device contains GSM functions that are not operational in the U S This filing is only applicable for U S operations Pro
12. 900 MHz For outside the US contact the provider for the modem frequency Enter the user name and password if applicable Primary Call Interval The frequency that the logger calls the server not to exceed the logging interval Secondary call interval The frequency that the logger calls the server during an alarm condition Server Verification Code The account number that allows a connection to the server 4 Click WRITE TO LOGGER to save the settings A message window is shown Option Description Warning all data All data that is stored in the logger is erased when a program is written to the logger will be lost To save the data select No and download the data to a safe location Select Yes to Continue erase all data and update the logger with the new program Set Logger Clock Synchronize to Computer Clock the logger uses the date and time settings of the computer Set Logger Clock the logger uses the date and time settings that are set by the user If the unit has a modem the logger automatically uses the date and time settings of the server A pop up screen will show success or failure 5 Go to the General Settings tab Select data log channels and logging intervals 6 Click Write to Logger to save Verify the telemetry wireless option The user can manually send a call to the server to make sure that the network communication is good 1 Temporarily attach the antenna to the logger to test the antenna and the cell cover
13. COMPANY World Headquarters HACH LANGE GMBH P O Box 389 Loveland CO 80539 0389 U S A Willst tterstra e 11 Tel 970 669 3050 D 40549 D sseldorf Germany 800 227 4224 U S A only Tel 49 0 2 11 52 88 320 Fax 970 669 2932 Fax 49 0 2 11 52 88 210 orders hach com info hach lange de www hach com www hach lange de Hach Company Hach Lange GmbH 2013 2014 All rights reserved Printed in U S A HACH LANGE Sarl 6 route de Compois 1222 V senaz SWITZERLAND Tel 41 22 594 6400 Fax 41 22 594 6499
14. D DOC026 53 80015 FL900 Series Flow Logger 11 2014 Edition 7 User Manual Table of Contents SpecificatiohSs nenne nn eeren eneee 3 General information ii 5 Safety INformations piaeas AAA eee AREA Aaa dee ee ao 6 Use of hazard information nennen nnnnnnnennnnnnnnnnnnnnnnennnnn ern nnnnnn ernennen nenn 6 Precautionary labels i 6 Confined space precautions tr tettttnrtesttttnnnnsteertten netese en ee 7 Certification zre ia iaia ie iz A ila ll lia lie 7 Wireless modem certification i 8 Gellular devic amp s aaa ee ii 8 Prod ct Overview nirs e n ie acti ola pull ie 9 Product components ze nee iaia eee 11 Apply power to the Logger iii 12 Install the batteries ne nee lea 12 Attach an external power supply Optional nn nnnnnnnnnnennnnnnn nennen nennen 14 System Startup ae ar ni 15 Install FSDATA Desktop on a computer i 15 Attach the logger to the computer e 15 Attach a sensor or external devices to the logger nennen nennen nennen 16 Attach an external module Hessen 17 Attacha Sample licscscecaciel ERRE RE RR OE E Martcendectteet 17 User interface ee ni 18 Program a unit equipped with a Modem 18 Set up the wireless Account en ne neusten 18 Install a SIM card GPRS ON1Y
15. IP N3 FCC ID RI7DE910 DUAL IC CERT 5131A DE910Dual MEID BARCODE MEID XXXXXXXXXXXXX TRANSMITTER CONTAINED WITHIN GSM GPRS CARRIER MODEL MTSMC H5 IP FCC ID RI7HE910 ha IC CERT 5131A HE910 l IMEI BARCODE IMEI 35157905XXXXXXX English 19 Install a SIM card GPRS only Potential Instrument Damage Delicate internal electronic components can be damaged by static electricity resulting in degraded performance or eventual failure NOTICE The instrument enclosure can break if the cover screws are over tightened Tighten the cover screws by hand with a maximum torque of 2 0 Nm 20 in Ib Make sure that the gasket is lubricated with grease If the instrument contains a GPRS modem a SIM card from the mobile carrier must be installed Refer to the illustrated steps that follow 20 English Set up a GPRS modem based account Note If requested provide the IMEI and modem carrier model found on the transmitter label on the logger 1 Contact a wireless provider and request an activated SIM card with the following capabilities GPRS data PIN disabled A minimum of 10 MB of data per month SMS optional but required to transmit alarm notifications to an email or mobile number 2 Record the data number for the modem APN number Install the SIM card in the logger Refer to Install a SIM card GPRS only on page 20 4 Use the modem diagnostics i
16. If electromagnetic interference EMI occurs it can either Stop the stimulating pulses from the pacemaker that control the rhythm of the heart Cause the pacemaker to supply the pulses irregularly Cause the pacemaker to ignore the rhythm of the heart and supply pulses at a set interval Current research shows that cellular devices are not a significant health problem for most pacemaker wearers However persons with pacemakers should use precautions to make sure that their device does not cause a problem Keep the device a minimum of 20 cm 7 9 in from the user Electromagnetic radiation hazard Make sure that the antenna is kept at a minimum distance of 20 cm 7 9 in from all personnel in normal use The antenna cannot be co located or operated in conjunction with any other antenna or transmitters Electromagnetic radiation hazard In portable applications do not use the modem within 20 cm 7 9 in of the user Regulatory RF device approvals Modem MTSMC EV3 IP N3 Equipment Class PCS Licensed Transmitter Dual Band CDMA GPS module e FCC Approved as a Modular Device with a TCB Grant of Authorization FCC ID RI7DE910 DUAL IC Approved as a Modular Device with Certificat D Acceptabilite Technique C REL ID 5131A DE910Dual 8 English Modem MTSMC H5 IP PCS Licensed Transmitter WWAN module FCC Approved as a Modular Device with a TCB Grant of Authorization FCC ID RI7HE910
17. age at the site location before installation 2 Touch the magnet to the call initiation target Figure 15 The modem LED indicator changes to green 3 Look at the modem LED indicator during the call 45 to 90 seconds and wait for a change LED goes off the call to the server was successful English 23 LED flashes red the call to the server failed Note If the connection failed refer to Troubleshooting on page 28 for more information Figure 15 Call the server 1 Call initiation target 2 Magnet Verify the telemetry with FSDATA Desktop 1 In FSDATA Desktop select Communications gt Modem Diagnostics 2 Make sure the registration status is either home or roaming If blank or identify is shown the connection has failed 3 Adjust the antenna for optimum signal strength and quality 4 Click Call Server to make a call to the network A pop up screen will indicate success or failure Troubleshooting telemetry Make sure the SVC is correct Make sure the serial number is registered and active on the host server Make sure the modem is enabled and the Hach IP address has been correctly entered e Ifthe problem persists contact technical support Use the mobile SMS option Configure the FL900 modem to send or receive SMS messages optional Refer to FSDATA Desktop documentation for configuration information During a predefined alarm condition e g battery or high level an SMS
18. alibrate the sensor with the Cal Wizard Pre requisite The logger must be connected to the computer and must be online for calibration The sensor can be configured and calibrated with the calibration wizard Click the Sensors tab Click on Sensor Port 1 sensor name Click on the CAL WIZARD button The Calibration Wizard window opens Select the options on each screen When the Calibration Complete screen is shown click FINISH 5 Click WRITE TO LOGGER to save the settings A message window is shown puo Ra Option Description Warning all data All data that is stored in the logger is erased when a program is written to the logger will be lost To save the data select No and download the data to a safe location Select Yes to Continue erase all data and update the logger with the new program Set Logger Clock Synchronize to Computer Clock the logger uses the date and time settings of the computer Set Logger Clock the logger uses the date and time settings that are set by the user If the unit has a modem the logger automatically uses the date and time settings of the server The installation is complete The Status light should flash green if the programming was successful 26 English Site installation Multiple hazards Only qualified personnel must conduct the tasks described in this section of the document Hang from a cable NOTICE Do not use the handles to hang the logger The handles are not designed
19. art numbers and accessories Description Item no Battery 6 V lantern 11013M Battery long life alkaline 8542900 Long life alkaline battery pack top cap adapter and cable 8543000 Cable power supply adapter 3 pin to 7 pin 8528600 Power Supply 110 120 VAC US plug requires 8528600 adapter cable 8754500US Power Supply 110 120 VAC EU plug requires 8528600 adapter cable 8754500EU Power Supply 110 120 VAC UK plug requires 8528600 adapter cable 8754500UK Mounting hardware Description Item no Manhole Support Bracket Spanner 18 28 in 9542 Manhole Support Bracket Spanner 28 48 in 9557 Manhole Support Bracket 18 27 in 5713000 Suspension Cable 16 in 8544300 Suspension Cable 30 in and D ring standard 4920 Wall mount Bracket with ladder hanger 8544500 Wall mount Bracket without ladder hanger 8542700 Wall mount Bracket adapter 8543800 Antennas Description Item no Antenna traffic rated burial 824 896 1850 1990 MHz 8537600 Antenna half wave 824 894 1850 1990 MHz US 5228400 Antenna traffic rated manhole lid 824 896 1850 1990 MHz US 5255400 Antenna mini wing 824 960 1710 2170 MHz US 6241804 External devices Description Item no Rain Gauge with 100 ft cable 8542800 Connector for legacy rain gauge to FL900 8547700 AV9000 Analyzer Module required to attach a Submerged Area Velocity Sensor 8531300 IM9001 Interface Module required to attach a Sigma 950 Flow Meter 8549800 30 English B B HACH
20. ately Figure 4 FL900 series logger components 1 Logger 3 D ring with threaded lock 2 Cable suspension 4 Batteries 6 V alkaline 4x English 11 Apply power to the Logger Install the batteries Explosion hazard Incorrect battery installation can cause the release of explosive gases Be sure that the batteries are of the same approved chemical type and are inserted in the correct orientation Do not mix new and used batteries Fire hazard Battery substitution is not permitted Use only alkaline batteries NOTICE Do not over tighten the cover Tighten until the cover just touches the O ring then tighten one quarter to one half turn maximum from O ring contact Keep the O ring lubricated with silicone grease The instrument can use two or four 6 V batteries for power Use two batteries for short term use or four batteries for long term use for battery life refer to Specifications on page 3 When only two batteries are used put both batteries on the same side of the compartment A A or B B Refer to the illustrated steps that follow Changes in temperature and pressure can cause the battery compartment cover to be difficult to remove by hand If this occurs a tool can be used to remove the cover Figure 5 Figure 5 Battery cover removal 12 English English 13 Attach an external power supply optional A Potential explosion hazard T
21. cess The user must first open an account with a mobile wireless provider The instrument is then registered to the data hosting server FSDATA and the applicable communication settings are programmed into the logger with FSDATA Desktop If the modem was activated at the factory go to Add the logger to the FSDATA Server on page 22 Pre requisite Make sure that the logger logger test certificate and antenna are nearby Mobile wireless providers use CDMA or GPRS technology for data transmission Note For optimal troubleshooting install the FSDATA Desktop driver add the logger to the FSDATA server and verify telemetry before visiting the deployment site 1 Gather your account information a Find the MEID or IMEI number from the label Refer to Figure 12 b Find the modem carrier model from the label 2 Contact a wireless provider to start service on the modem Request a data plan with a minimum 10 MB of data per month and SMS SMS is optional but required to transmit alarm notifications to an email or mobile number a Give the MEID or IMEI number to the provider If requested give the carrier model also found on the transmitter label b Record the data number for the modem 3 Use the modem diagnostics in FSDATA Desktop to verify operation Refer to the FSDATA Desktop documentation Figure 12 Transmitter Label Examples TRANSMITTER CONTAINED WITHIN VERIZON CDMA2000 1xEV DO CARRIER MODEL MTSMC EV3
22. duct overview The FL900 series flow loggers are used in open channel flow monitoring studies such as inflow amp infiltration 1 amp 1 combined sewer overflow CSO capacity and planning and storm water runoff monitoring English 9 Data is collected from attached sensors and logged for future retrieval The sensors can be added or changed in the field Depending on the model up to four sensors can be connected The data can be retrieved directly through a USB or RS232 cable or remotely through a wireless network with FSDATA Desktop and FSDATA server software Refer to Figure 1 The FL900 Series loggers can also connect to an external power source rain gauge or be used to pace a Sigma sampler The wireless option and the number of available connectors varies with the model of the logger Refer to Figure 2 and Figure 3 Figure 1 System overview with wireless option Figure 2 Connectors side 1 1 Sensor all models 3 Computer USB or RS232 cable all models 2 Sensor FL902 FL904 only 4 Auxiliary external power or sampler all but FL900 10 English Figure 3 Connectors side 2 1 Sensor FL904 only 2 Sensor FL904 only 3 Antenna option all but FL900 4 Rain gauge all but FL900 Product components Make sure that all components have been received Refer to Figure 4 If any items are missing or damaged contact the manufacturer or a sales representative immedi
23. ed to protect the health and safety of workers in confined spaces Definition of a confined space A confined space is any location or enclosure that has or has the immediate potential for one or more of the following conditions e An atmosphere with an oxygen concentration that is less than 19 5 or more than 23 5 and or a hydrogen sulfide H2S concentration that is more than 10 ppm An atmosphere that can be flammable or explosive due to gases vapors mists dusts or fibers e Toxic materials which upon contact or inhalation can cause injury impairment of health or death Confined spaces are not designed for human occupancy Confined spaces have a restricted entry and contain known or potential hazards Examples of confined spaces include manholes stacks pipes vats switch vaults and other similar locations Standard safety procedures must always be obeyed before entry into confined spaces and or locations where hazardous gases vapors mists dusts or fibers can be present Before entry into a confined space find and read all procedures that are related to confined space entry Certification Canadian Radio Interference Causing Equipment Regulation IECS 003 Class A Supporting test records reside with the manufacturer This Class A digital apparatus meets all requirements of the Canadian Interference Causing Equipment Regulations CAN ICES 3 A NMB 3 A Cet appareil num rique de classe A r pond a toutes les exigences de
24. ext to the channel name The log channel count increases each time a channel is selected Note For loggers with multiple sensor ports the port number is added to the channel name For example Velocity 3 is the velocity channel name for sensor port 3 English 25 Logger Power Supply Rain Port1 Flo Dar Level Velocity Flow Temperature Surface Velocity Distance FR a 4 To set the logging interval for a channel group a Click on the channel group name for example Port1 Flo Dar The logging intervals are shown b Select the interval from the drop down list The primary logging interval is used for normal operation The secondary logging interval is used during alarm conditions Note The logging interval cannot be set for an individual sensor channel 5 Click WRITE TO LOGGER to save the settings A message window is shown Option Description Warning all data All data that is stored in the logger is erased when a program is written to the logger will be lost To save the data select No and download the data to a safe location Select Yes to Continue erase all data and update the logger with the new program Set Logger Clock Synchronize to Computer Clock the logger uses the date and time settings of the computer Set Logger Clock the logger uses the date and time settings that are set by the user If the unit has a modem the logger automatically uses the date time settings of the server C
25. hand Note For rain gauges attach the sensor to the RAIN connector 3 Ifthe sensor uses an external module attach the module to the logger then attach the sensor to the module Figure 10 4 Ifthe sensor cable has a desiccant hub align the desiccant hub vertically and make sure that the air port points down Figure 9 16 English Figure 9 Attach a sensor to the logger Attach an external module An external module must be used as an interface between some sensor types and the logger The external module is mounted on the side of the logger Figure 10 on page 17 Refer to the documentation that is supplied with the module for mounting instructions Attach a sampler The logger can attach to a Sigma 900 Standard Sigma 900 Max Hach SD900 or Hach AS950 sampler for flow paced and set point sampling The sampler also supplies power to the logger English 17 and to attached sensors Connect the auxiliary cable to the AUX port on the logger and to the auxiliary port on the sampler To make a sampler program refer to the documentation that is supplied with the sampler User interface The indicators on the user interface show the status of the instrument and the modem Refer to Figure 11 and Table 4 Figure 11 User interface O 1 Instrument without modem 2 Instrument with modem Table 4 LED status indicators Indicator LED color Description Green Flashes every 3 seconds dur
26. hange the call interval send an e mail or a text message SMS from logger or server Note SMS rates may apply Not all alarm types may be available with all cellular carriers and service plans Logging intervals 1 2 3 4 5 6 10 12 15 20 30 or 60 minutes Primary and secondary intervals for dynamic logging Data storage Event log 1000 events maximum in non volatile flash memory Sample history 2000 sample events maximum in non volatile flash memory Datalog 325 000 data points 1128 days for 3 channels at 15 minute log intervals PC communication USB RS232 Baud rates 9600 19200 38400 57600 115200 English 3 Specification Details Remote communication optional Wireless Modem CDMA 2000 1xRTT US Only 2G 3G GPRS US and Canada Protocols Modbus RTU RS232 Mobile Terminated SMS Mobile Originated SMS Timebase accuracy 0 002 synchronized every 24 hours with server software and modem Supported sensors Flo Dar Flo Dar with SVS Flo Tote Rain Gauge Ultrasonic Submerged Area Velocity Sigma 9501 Sampler interface Compatible with Sigma 900 Standard Sigma 900 Max and Hach SD900 to support set point sampling flow pacing and sample history logging Certifications Logger CE Optional AC power supply UL CSA standards cETLus CE Modems FCC IC others may be available contact the manufacturer for m
27. he instrument is not approved for use in hazardous locations The instrument can be powered by an external long life battery an SD900 power supply or other source that can supply power in the specified range refer to Specifications on page 3 and Replacement parts and accessories on page 29 If the logger has both external power and internal batteries the internal batteries are used as an auxiliary power supply When the external power falls below approximately 9 V the internal batteries supply power until the voltage from the external source is above 9 V 1 Install the external power source in a safe location near the logger Be sure to obey all safety precautions for the power supply 2 Attach the cable from the power source to the AUX connector on the logger Figure 6 3 Apply power to the power source if applicable Figure 6 External power options O 1 2 conductor power cable Figure 7 3 SD900 power supply 2 Power adapter cable 4 Long life battery 14 English Figure 7 2 conductor power cable wiring oC N 3 OO 1 Power 16 AWG red 2 Common 16 AWG black System startup Install FSDATA Desktop on a computer Before the FL900 Logger is connected to a computer make sure that FSDATA Desktop is installed on the computer FSDATA Desktop is available at www hachflow com Attach the logger to the computer Pre requisites Make sure that FSDATA Desktop is installed on the computer
28. ing normal operation Flashes every STATUS V17 O 15 seconds during sleep mode Red Flashes when an attached sensor does not agree with the logger program an expected sensor is not found or the sensor operation has failed O Green Stays green during a call to the server MODEM BE Red Flashes red if the call to the server failed Program a unit equipped with a modem 7 9 in from all personnel in normal use The antenna cannot be co located or operated in conjunction with any other antenna or transmitters A Electromagnetic radiation hazard Make sure that the antenna is kept at a minimum distance of 20 cm For units without a modem refer to Basic setup on page 25 For units that come with activated modem accounts go to Add the logger to the FSDATA Server on page 22 Set up the wireless account Note Adequate cellular coverage from the selected carrier must be verified for each site before a logger with a cellular modem is purchased The units that come with activated modem accounts have patent numbers with GX GR VX or VR as the last digits 18 English Network and access point security is the sole responsibility of the customer using the wireless instrument The manufacturer will not be liable for any indirect special incidental or consequential damages caused by a breach in network security When the logger has a modem data can be sent from the logger to the internet for remote ac
29. message can be sent directly from the logger to an email address or a mobile telephone This message is sent in addition to the alarm messages that are sent from the server A mobile telephone can be used to send an SMS message to the logger Table 5 The logger looks for new SMS messages during each call to the server Ifthe message requires a response from the server the SMS message is forwarded from the logger to the server on the next call 24 English Table 5 SMS message commands SMS Command Action CURR or STATUS Receive the current status of the FL900 and any sensors connected to it SVC Receive the current value of the Server Verification Code SVC XXXXXXXX To set the current value of the Server Verification Code using a text message Modbus communication The Modbus protocol can be used for communication with this instrument Attach an external network device such as a PLC to the RS232 interface on the instrument to read data as it is logged Contact technical support for more information on Modbus communications Note Historical data cannot be read with Modbus communication Basic setup The information in this manual can be used to make a simple program for the logger and to calibrate the sensors Refer to the FSDATA Desktop documentation for advanced options Complete the sections in the order that they are shown Make a basic logger program A basic program must be written to the logger to s
30. n FSDATA Desktop to make sure that the modem operates correctly 2058 Mag Attach an antenna wireless option 7 9 in from all personnel in normal use The antenna cannot be co located or operated in conjunction with any other antenna or transmitters Electromagnetic radiation hazard Make sure that the antenna is kept at a minimum distance of 20 cm An antenna can be attached to the instrument for wireless communication Various antenna options are available Refer to Replacement parts and accessories on page 29 Attach an antenna directly to the logger or attach an antenna cable to the ANTENNA connector Figure 13 English 21 Figure 13 Attach Half wave antenna Add the logger to the FSDATA Server Pre requisite Serial number of the logger Figure 14 Serial number location HACH COMPANY C PO BOX 389 LOVELAND CO R MODEL FL904 XX XX NEMAG 6P S N YYMMXXXXXXXX un MADE IN U S OF U S amp IMPORTED CONTENT VOLTS 8 18V 2 5 WATTS rar a Protected by one or more of the following US patents and Si HAH 14040704 patents worldwide 5 421 211 5 506 791 5 544 531 5 633 81 5 684 250 5 691 914 5 811 688 6 208 943 Patent Pending Be sure to enter the serial number and SVC correctly to prevent communication failure 1 Go to the website http fsdata hach com to access the FSDATA server 2 Enter the user name and password User name the default user name is the 8 digit customer ID number
31. ore information Warranty 1 year 1 This device attaches through an external module Refer to External devices on page 30 Table 1 Primary devices supported Primary devices Type Details Weir V notch 22 5 120 notch Contracted rectangular Non contracted rectangular Cipolletti Compound V notch 22 5 120 notch 0 61 cm 0 24 in notch height contracted and non contracted ThelMar 6 8 10 12 and 15 in Nozzles Kennison 6 8 10 12 16 20 24 30 or 36 in diameter half and not half California Pipe 91 cm 36 in diameter and less 4 English Primary devices Table 1 Primary devices supported continued Type Details Flumes Parshall 1 2 3 6 9 12 18 24 30 36 48 60 72 84 96 108 120 144 180 240 300 360 480 and 600 in throat width Palmer Bowlus 4 6 8 10 12 15 18 21 24 27 30 36 42 48 60 and 72 in flume Leopold Lagco 4 6 8 10 12 15 18 20 21 24 27 30 36 42 48 54 60 66 and 72 in pipe diameter HS 0 4 0 6 0 8 and 1 0 ft flume H 0 5 0 75 1 0 1 5 2 2 5 3 and 4 5 ft flume HL 3 ft and 4 ft flume Trapezoidal 12 in 45 SRCRC 2 in 45 WSC 8 in 60 V small 60 V large 60 V and extra large 60 V Cutthroat 1 2 3 4 6 8 12 16 24 48 and 72 in throat width 8 36 54 and 108 in length of rectangular cutthroat RBC 50 75 100 150 and
32. pecify the channels to be logged 1 Open a communication session with the logger Open FSDATA Desktop Click CONNECT The Connect to Instrument window opens Click the FL900 button Select the port on the computer where the logger is attached serial or USB then click CONNECT Note If the sensor mismatch message is shown select Create new program based on sensors connected e Make sure that the connection status shows connected 2 Complete the information in the General Settings tab or Option Description Site Identification Enter a unique name for the site 3 Select the channels to be logged in the Select channels to log section a Expand the tree for the Logger channel group The Power Supply channel is always shown in this group Logging the power supply will provide values for the battery level An alarm could be set at a specific level to alert the account manager of a low level thus prompting a field visit to change the batteries and prevent lost data If the logger contains a port for a rain gauge the Rain channel is also shown To include a Logger channel in the datalog select the check box next to the channel name b Expand the tree for each Port 1 Sensor Name channel group to view the available channels for the sensor Ifthe check box next to Logger or Port 1 is selected all of the channels in the group are automatically selected c To include a Sensor channel in the datalog select the check box n
33. river window e Connect the logger to the computer and open a communications session In the FL900 driver window click on the Diagnostics tab and then the Modem menu The Registration Status should be Home e If there is no resolution call technical support Replacement parts and accessories Note Product and Article numbers may vary for some selling regions Contact the appropriate distributor or refer to the company website for contact information Replacement parts Description Item no Battery compartment cover 8524400 Battery compartment cover O ring 8533400 Desiccant cap assembly battery compartment desiccant 8754900 Desiccant tube assembly battery compartment desiccant 8535200 Desiccant replacement beads 680 g 1 5 Ib 8755500 Eyebolts 1 4 20 x 2 5 in stainless steel 8535500 Gasket top cover 8533300 Enclosure screw 10 14 x 1 in 8753300 Logger handle 8524200 Lubricant silicone 0 25 oz 000298HY Magnet assembly 8537800 Cap and lanyard for the Sensor Comm or Aux connectors 8535000 Cap and lanyard for the rain gauge connector 9492500 Cables Description Item no Cable external power 2 wire 9 ft 8528700 Cable external power 2 wire 25 ft 8528701 Cable communication RS232 8528200 Cable communication USB 8528300 Cable connect to sampler 9 ft 8528400 Cable connect to sampler 25 ft 8528401 English 29 Power For samplers refer to www hach com for p
34. tion NOTICE The manufacturer is not responsible for any damages due to misapplication or misuse of this product including without limitation direct incidental and consequential damages and disclaims such damages to the full extent permitted under applicable law The user is solely responsible to identify critical application risks and install appropriate mechanisms to protect processes during a possible equipment malfunction Please read this entire manual before unpacking setting up or operating this equipment Pay attention to all danger and caution statements Failure to do so could result in serious injury to the operator or damage to the equipment Make sure that the protection provided by this equipment is not impaired Do not use or install this equipment in any manner other than that specified in this manual Use of hazard information ADANGER Indicates a potentially or imminently hazardous situation which if not avoided will result in death or serious injury Indicates a potentially or imminently hazardous situation which if not avoided could result in death or serious injury Indicates a potentially hazardous situation that may result in minor or moderate injury NOTICE Indicates a situation which if not avoided may cause damage to the instrument Information that requires special emphasis Precautionary labels Read all labels and tags attached to the instrument Personal injury or
35. uipment is connected to the same outlet as the device experiencing interference connect the equipment to a different outlet Move the equipment away from the device receiving the interference Reposition the receiving antenna for the device receiving the interference Try combinations of the above dai oP Wireless modem certification The device complies with Part 15 of the FCC Rules and Industry Canada license exempt RSS standard s Operation is subject to the following conditions 1 The equipment may not cause harmful interference 2 The equipment must accept any interference received including interference that may cause undesired operation Changes or modifications to this wireless communication equipment not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment Any change to the equipment will void the Industry Canada certification and FCC grant Changes and modifications include any modifications to the wireless modems and associated antennas including antenna cables Follow the manufacturer recommendations for product installation configuration and wireless operation Cellular devices NOTICE Network and access point security is the responsibility of the customer that uses the wireless instrument The manufacturer will not be liable for any indirect special incidental or consequential damages caused by a breach in network security Pacemaker precautions
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