P2000 Owner`s Manual
Contents
1. AIR FLOW f l PRESSURE L D SWITCH H SBI N O AUGER I MOTOR COMBUSTION EXHAUST BLOWER CONVECTION BLOWER ZT PT _ HIGH TEMPERATURE HIGH TEMPERATURE po Bf SWITCHL250 SWITCH L 250 AUGER MI MANUAL RESET N _ MOTOR _ HIGH TEMPERATURE CONVECTION CONVECTION P piz SWITCH L 250 AUTOMATIC BLOWER BLOWER THERMOSTAT Pa ae TERMINAL N poor p 3 IGNITER POWER CORD _ EXHAUST HIGH TEMPERATURE qur THERMISTOR SWITCH F 160 COMBUSTION EXHAUST AIR SUPPLY ACCESS PANEL T AIR SUPPLY Sp CONTROL FRESH AIR INTAKE FIGURE 27 IGNITER 28 REPLACEMENT PARTS Contact an Authorized Drolet Dealer to obtain any of these part2. dol lo ele e 3 e 03 I5 FIGURE 16 Rear view 16 THERMOSTAT INSTALLATION continued N B It is possible to change the setting of your unit such that if the thermostat does not call for heat after 45 minutes the unit will remain at the lowest heat setting 1 but will not shut down this is the PILOT ON mode The stove will remain at the lowest heat level until the thermostat calls for heat again If you prefer that your unit runs following that logic you need to change the setting to PILOT ON by simultaneously pressing the following two buttons on the PC Board for a couple of seconds A a and Once you do that the letters P I L T O N will appear on the PC Board to let you know that you are in the PILOT ON mode If you wish to go back to the default thermostatic mode i e the unit shuts down after 45 minutes if the thermostat does not call for heat simply press the same two buttons again for a couple of seconds The letters L U T O will appear on the PC Board to let you know that you are in the PILOT AUTO mode NOTE When in thermostatic mode You should not operate the manual
3. gam H Tl HIGH TEMPERATURE 4 SWITCH F 160 A CONVECTION BLOWER AR SUPPLY CONTROL FIGURE 21 Side view FIGURE 18 Baffle removal CLEANING ROD FIGURE 19 Cleaning FIGURE 20 Ash drawer MAINTENANCE VACCUM USE If a vacuum is used to clean your stove we suggest using a vacuum designed for ashes
4. Ce Locate the two fixation 4 LOG lak lt Loc SUPPORT 4A SUPPORT o m us ed A AL Figure 14c Location of supports J gt screws Js LOG L SET N 7 LOG SUPPORT Figure 14d Log set positioning Figure 14e Log set positioning OPERATION FILTERS INSTALLATION AND CLEANING The two filters for your convection blowers are supplied with the owner s manual Although the filters are not mandatory they are useful to prevent dust from being dispersed into the room where the stove is located If you install the filters please make sure that they are cleaned ona regular basis as per our recommended maintenance schedule This is particularly critical if you have animals in your house such as a dog or a cat Filters that are not cleaned can clog up and cause yo
5. SS 3216 FIGURE 4 Rear view TRIM COLLAR X RODENT FIGURE 5 GUARD Fresh air supply T il VENTILATED CRAWL SPACE FIGURE 6 Fresh air supply INSTALLATION Equivalent Vent Length EVL The longer the run of pipe in your installation the more restriction there is in the system Therefore larger diameter pipe should be used e Use 4 pipe if you have more than 15 feet of Equivalent Vent Length EVL e Horizontal runs shall not exceed 10 feet of EVL e To calculate EVL use the following conversions table EVL equivalent ft Qty Type of pipe 90 elbow or T 45 elbow 5 fg eee los _ 1 ft Vertical pipe run NOTE At altitudes above 3 000 feet we suggest the use of 4 diameter vent at an EVL of 7 feet or more Here is an example on how to calculate the EVL of your installation See Figure 8 3 x 4 of v
6. 5 Clearances sede ereak peni re ieie ee cede tue COMDUSIIONVAIRSUPDIY 1 6 When Outside Air Is Not Used MeeseemmMMMMMMMe 6 venting sseeeseeeecececlx etr Igea Ed Hu ical ILE E ME MA DARLES 6 FreestandindWslaladols JESUS Eden eee o1 Wl atch 12 11 6 qe Pec dee 10 Filters installation and cleaning 8MMMMMMMMMM 11 OPERATION 12 wise dui MN A LL E 12 Pre Start Up Check 7 MMMMMMMMMeeeeMeevwemMe 12 Building a Fire 7 MMMMMMMMeeMeeeeveMMMeee e e 12 Lighting proceauren MM LLL LC 12 Unit Controls e MMMMMMMeeeeeMeMeeeeMMMMMeMeee 12 Opening Door 13 Convection blower mmm mmm 13 If Stove Runs Out Of Pellets MMMSMee 14 Damper Control MMMMMeMMMeeeeeeeMeMeemMMMMMeeec 14 pub NNNM C caer gee greens emcees eager sce eran eee er yer eee 14 shutdown mme 14 Safety Features wWeeeuecicucsca
7. OWNER S MANUAL Warning If your appliance is not properly installed a house fire may result For your safety follow the installation directions Contact local building or fire officials about restrictions and installation inspection requirements in your area PLEASE read this entire manual before installation and use of this pellet fuel burning room heater Failure to follow these instructions could result in property damage bodily injury or even death Save these instructions Some surfaces become hot at higher feeding rates To prevent potential burns avoid contact with those areas This heating appliance must serve as a supplementary heat source An alternative heat source should be available in the home if needed The manufacturer cannot be responsible for additional heating costs associated with the use of an alternative heat source It is highly recommended that the user buys this product from a retailer who can provide installation and maintenance advice PROFESSIONAL INSTALLATION IS HIGHLY RECOMMENDED Manufactured by Stove Builder International Inc 250 rue de Copenhague Saint Augustin de Desmaures Quebec G3A 2H3 Tel 418 878 3040 Fax 418 878 3001 C Gb Kb LISTED Intertek Intertek 45 167A 14 02 201 1 2 INTRODUCTION Thank you for purchasing the ECO 45 pellet stove You are now prepared to burn wood in the most efficient convenie
8. FIGURE 22 Access to cleaning outlet 1 ACCESS PANEL ASKET BOTTOM LEFT ACCESS PANEL SIDE PANEL B TO EXHAUST BLOWER FIGURE 23 Access to cleaning outlet 2 HIGHT TEMPERATURE SWITCH L 250 MANUAL RESET AUGER MOTOR CONVECTION N BLOWER _ CONVECTION A BLOWER _7 PRESSURE va THERMOSTAT TERMINAL 1 IGNITER POWER CORD EXHAUST _ THERMISTOR COMBUSTION EXHAUST BLOWER MOTOR CLEANING ACCESS PANEL AIR SUPPLY CONTROL FIGURE 24 Rear view Oiling both the convection and combustion exhaust blowers have sleeve bearings that are permanently sealed No oiling is required MAINTENANCE CHIMNEY CLEANING a Creosote Formation When any wood is burned slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the relatively cool chimney flue or a newly started fire or from a slow burning fire As a result creosote residue accumulates on the flue lining When ignited this creosote makes an extremely hot fire which may damage the chimney or even destroy the house Despite their high efficiency pellet stoves can accumulate creosote under certain
9. OPTIONAL __ OUTSIDE AIR WALL THIMBLE i Ss OUT Figure 13 Venting through side of masonrv chimnev OPTIONAL LOG SET INSTALLATION To install the optional log set you first need to remove the four screws indicated on figure 14a Keep the screws brackets figure 14b that came with your owner s manual Fix the two brackets using the same screws you have removed Lay the log set inside the firebox as shown on figure 14d amp 14e LOG SUPPORTS Figure 14a Fixation of supports N RSS ow SS Uus I mil 5 uj ass Su 27 Cus Z 7 SS d QZ 2 Figure 14b set supports INSTALLATION
10. Bad igniter element Put power directly to the igniter element Watch the tip of the igniter from the front of the stove After about 2 minutes the tip should glow If it does not the element is bad You may need a technician to perform this test 4 The thermistor heat sensor has malfunctioned The thermistor is a heat sensor located on the exhaust housing Its function is to tell the control board that the unit has ignited properly by measuring the heat in the exhaust The pellet stove will not start feeding pellets at the desired heat setting until it has received a signal from the thermistor heat sensor If the thermistor heat sensor is bad the unit will stop after the ignition cycle If this situation occurs call your dealer or technician The control board is not sending power to the igniter Check the voltage going to the igniter during startup It should be a full current If the voltage is lower than full current check the wiring If the wiring checks out good the board is bad You will need a technician to perform this test STOVE FEEDS PELLETS BUT WILL NOT IGNITE AND APPEARS ON THE CONTROL BOARD Possible Causes Possible Remedies The igniter fuse on the control board has blown Remove the control board and check at the back to see if the F3 fuse appears to be bad Replace it with a 5 Amp 250V fuse Plug the stove back and try to run the unit STOVE STOPS FEEDING PELLETS AND o APPEARS ON THE CONTROL BOARD Possible Causes
11. Possible Remedies The L 250 manual reset high temperature switch has tripped Using the owners manual locate the L 250 high temperature switch There is a red button located on the back of it Press the red button If you hear a click the high limit had tripped Reset the stove The stove should now function normally YOU NEED TO INSPECT YOUR UNIT AT THIS POINT The F 250 high temperature switch will trip if the unit overheats There might be a problem with another component or the installation causing the stove to overheat Make sure that the convection blower works If the convection blower has failed this can cause the unit to overheat Clean any dust off of the windings and blades of the convection blower Call your dealer or a technician if you get this code again TROUBLESHOOTING GUIDE STOVE STOPS FEEDING PELLETS AND H APPEARS ON THE CONTROL BOARD Possible Causes Possible Remedies One of the two L 250 automatic high temperature switches has been tripped The L 250 automatic high temperature switch is located on the auger housing and will send a signal to the control board if the auger housing overheats Wait until the stove cools down YOU NEED TO INSPECT YOUR UNIT AT THIS POINT There might be a problem with another component or the installation causing the stove to overheat Reset the stove and start it Call a technician if you get this code again CODE BEFORE RESETING H2 Heat exchanger and or exha
12. Some regular vacuums and shop vacs leak ash into the room Your vacuum or shop vac may have a special filter or bag available to eliminate this leakage CLEANING a Heat Exchange Tubes Your ECO 45 stove is designed with a build in heat exchanger tube cleaner This should be used weekly to remove accumulated ash on the tubes To clean the heat exchanger open the door and grab the cleaning rod located behind the louvers just above the stove s door and push it forward Close the door Slide the cleaning rod back and forth two or three times from front to back refer to figure 19 When finished push the cleaning rod back in behind the louvers b Baffle Remove the baffle and scrape off ashes Use a vaccum is necessary In some cases you will need to remove creosote on the baffle which can accumulate rapidly under certain conditions A small wire brush can be used It is important to remove this creosote because it is highly combustible and could cause premature corrosion c Chamber walls Periodically you must vacuum the ashes that may have accumulated on the main walls of the combustion chamber START BY REMOVING THE DECORATIVE MASONRY LIKE PANELS WHICH ARE SIMPLY HELD BY SCREWS Scrape off ashes Use a vacuum is necessary There is also a cleaning outlet located behind the left side panel of the combustion chamber Remove this panel using a screw driver You will notice a small rectangular cleaning outlet Inspect behind this
13. combustion fumes from spilling into the room c If the temperature in the auger rises beyond a certain acceptable level a second high temperature switch located on the auger housing will stop the fuel feed system and an warning will appear CODE BEFORE RESETING TO RESET H1 H2 H3 Heat exchanger and or exhaust system O OR H4 is are clogged Refer to the owner s manual Press simultaneously for 2 seconds for maintenance procedures After 3 attempts reset is no longer possible call SBI technical support THERMOSTAT INSTALLATION OPERATING THE STOVE USING A THERMOSTAT A thermostat may help you maintain a constant house temperature automatically A Low voltage thermostat or 24 Volt thermostat is required A fixed wall mount or hand held model can be used The control panel can be set up two ways to operate your stove in thermostatic mode THERMOSTAT INSTALLATION Unplug the stove from the power outlet Connect two thermostat wires to the terminal block located on the lower right side of the back of the stove To do so loosen the two screws and insert the wires in the terminals Tighten the two screws See figure 16 If you are using a wireless wall thermostat or a hand held thermostatic remote control you can locate the receiver behind the stove s back panel on the right end side just below the terminal block Most receivers are already equipped with quick connect terminals Simply unplug the PC board wires c
14. conditions b Fly Ash This accumulates in the horizontal portion of an exhaust run Though noncombustible it may impede the normal exhaust flow It should therefore be periodically removed C Inspection and Removal The chimney connector and chimney should be inspected annually or per ton to determine if a creosote or fly ash build up has occurred If creosote has accumulated it should be removed to reduce the risk of a chimney fire Inspect the system at the stove connection and at the chimney top Cooler surfaces tend to build creosote deposits quicker so it is important to check the chimney from the top as well as from the bottom The creosote should be removed with a brush specifically designed for the type of chimney in use A qualified chimney sweep can perform this service It is also recommended that before each heating season the entire system be professionally inspected cleaned and if necessary repaired To clean the chimney detach the vent at the combustion blower transition where it is attached to the blower RECOMMENDED MAINTENANCE SCHEDULE Use this as a guide under average use conditions Weekly Twice a year Annually Components Daily or after or after or 10 bags 25 bags per ton of pellets Empty Activate cleaning Heat Exchanger Tubes rod every time you lee a rod em MD the stove EE e SEI Empty and brush e Blower V m Filters acuu Ashe Drawer oa Lefthand Chan
15. filters assembly section e gt Q 2 CLEARANCES 45 has been tested and listed for installation in residential mobile gt home refer figure 1 amp 2 FLOOR PROTECTION minimum 6 the front and 6 on each side The mE stove must be placed on a continuous grouted joints noncombustible material such as ceramic tile cement board brick 3 8 millboard or equivalent or other approved or listed material suited for floor protection NOTE ceramic tile or any tile requires a continuous sheet beneath to prevent the possibility of embers falling through to the combustible floor if cracks or separation should ae e FIGURE 2 occur in the finished surface this would include floor protection for Built in i raised hearths Check local codes for approved alternatives Corner installation Clearances are measured from the sides back and face door opening or mae stove body refer to fig 3 ee DO NOT USE MAKESHIFT MATERIALS OR COMPROMISES IN THE INSTALLATION OF THIS UNIT 6 m _ _ 6 M INSTALL VENT WITH CLEARANCES SPECIFIED BY THE VENT MANUFACTURER FIGURE 3 Floor protection COMBUSTION AIR SUPPLY For a mobile home installation the stove must be connected to an outside source of combustion air A 3 inside diameter metallic pipe either flexible or rigid may be attached to the inlet at the stove s rear ref
16. not see 7 7 Control board not sending power to combustion exhaust If there is no current going to the combustion blower check all wire blower connections If all wires are properly connected you have a bad control board Control board not sending power to airflow pressure switch There should be a 120 volt current going to the air switch after the stove has been on You will need a technician to perform this test Airflow pressure switch has failed very rare To test the airflow pressure switch you will need to disconnect the air hose from the body of the stove With the other end still attached to the switch very gently suck on the loose end of the hose you may want to remove the hose entirely off the stove and the switch first and make sure it is clear If you hear a click the switch is working BE CAREFUL TOO MUCH VACUUM CAN DAMAGE THE SWITCH TROUBLESHOOTING GUIDE STOVE SHUTS OFF AND E APPEARS ON THE CONTROL BOARD Possible Causes Possible Remedies Unplug stove first when possible 1 hopper is out of pellets Refill the hopper 2 The air damper is too far open for a low feed setting If burning on the low setting you may need to close the damper all the way turn the air supply knob toward the minimum setting 3 The burn pot holes are blocked Remove the burn pot and clean it thoroughly 4 Theair inlet the interior chambers or exhaust system has a Follow all cleaning procedures in the maintenance
17. purchase price of the product A one time replacement limit applies to all parts benefiting from a lifetime coverage This warranty applies to products purchased after March 1 2009 WARRANTY APPLICATION DESCRIPTION xi A LABOUR 5 chamber welds only heat exchanger welds only auger and Lifetime Stainless steel firebox components surrounds and heat shields ash drawer pedestal trims aluminum extrusions and plating defective manufacture 5 years Carbon steel firebox components burn pot glass retainers and handle assembly Blowers auger motor PC board igniter heat sensors switches wiring rheostat and other controls Ceramic glass thermal breakage only paint peeling gaskets insulation ceramic logs masonry like panels and ceramic fibre blankets Pictures required Shall your unit or a components be defective contact immediately your DROLET dealer Prior to your call make sure you have the following information necessary to your warranty claim treatment e Your name address and telephone number e Serial number and model name as indicated on the e Bill of sale and dealer s name nameplate fixed to the back of your unit e Nature of the defect and any relevant information Before shipping your unit or defective component to our plant you must obtain from your DROLET dealer an Authorization Number Any merchandise shipped to our plant without authorization will be refused automatically
18. section of the partial blockage owner s manual 5 The auger motor has failed Remove the auger motor from the auger shaft and try to run the motor separately by pressing the fuel feed button on the control board If the motor turns the shaft is jammed on something If the motor does not turn the motor is bad or a connection with the control board is faulty To remove the auger motor take off the top and bottom panels at the back of the stove s body Loosen the two screws holding the motor to the auger shaft Then remove the plate located on the stove body at the bottom of the gear motor to allow the motor to slide out of the stove body 6 The auger shaft is jammed Remove that auger shaft from the auger housing Start by emptying the hopper Take off the top and bottom panels at the back of the stove s body Then remove the auger motor by removing the screws holding the motor to the auger shaft Remove the plate located on the stove body at the bottom of the gear motor to allow the motor to slide out of the stove body Once the motor is out remove the four screws on the steel plate holding the auger shaft to the auger housing Then rotate the bottom end of the auger shaft down towards you until you can pull the shaft down out of the stove After you have removed the shaft inspect it for bent flights burrs or broken welds Remove any foreign material that might have caused the jam Also check the auger housing for signs of dam
19. 2 REPLACEMENT PARTS LIST 28 HORIZONTAL VERTICAL VENT CHART 29 INSPECTION AND REPAIR FORM Mmmm 30 WARRANTY x Leute 31 INSTALLATION 5 ECO 45 FREESTANDING PELLET STOVE NUS TER Width 27 i Height 30 1 2 3 Depth 28 P Weight 230 Ibs Ee Flue size 3 or 4 8 Hopper Capacity Up to 60 Ibs This can vary widely depending on pellet size length and diameter EPA status exempt Burn rate 1 3 lbs to 5 5 lbs per hour BTU range 8 200 to 45 000 Electrical consumption 3 5 Amps lighting cycle 2 5 Amps continuous duty Control board fuses Main 7 5A 250V fastblow Igniter 5A 250V fastblow E E Electrical requirement 120VAC 15A Approved installations mobile home conventional _ 6 SIDE WALL FIGURE 1 PREPARATION Back wall installation Factory packaging must be removed and some minor assembly work is required prior to installation ADJACENT WALL e he black knob must be attached to heat exchanger rod e he black coil handle must be attached to the handle rod e Filters may be inserted between finger guard and convection blower see
20. ALLY INTO EXISTING CHIMNEY SYSTEM As an alternative 3 or 4 vent can be run inside existing chimney to termination Figure 11 This is the preferred method Follow guidelines for equivalent vent length SENSE uses Teg p FOLLOW CHIMNEY OR VENT MANUFACTURER S INSTRUCTIONS J E N A WALL STRAP FOR BASEMENT INSTALLATION A 4 PIPE IS RECOMMANDED i E CLEAN OUT TEE e V DOOR CLEAN OUT TEE FIGURE 10 Basement installation 24 USA 36 CANADA MINIMUM CLEARANCE TO ROOF VERTICAL ROOF VENT ATTIC INSU LA TION SHIELD M m Soy lt 4 FOLLOW CHIMNEY OR VENT MANUFACTURER S INS TRUC TIONS CLEAN OUT TEE dd FIGURE 9 Venting through roof EXISTING CHIMNE Y SI STEM PELLET NOTE VENT THIS METHOD IS PREFERRED FIGURE 11 Venting through existing chimney INSTALLATION b VERTICALLY INTO EXISTING MASONRY FIREPLACE NOTE Follow the vent manufacturer s instructions 1 D Have the masonry chimney inspected by a qualified chimney sweep or installer to determine its structural condition You will need a pipe length equal to the chimney height from the hearth If outside combustion
21. RE THIS STOVE This may cause serious damage to your stove and void your warranty It also may create a fire hazard in your home IF ANY EXTERNAL PART OF THE UNIT BEGINS TO GLOW YOU ARE OVERFIRING Immediately press the MODE switch on the control panel until reaching the OFF position DO NOT UNPLUG YOUR STOVE f you leave your house and your stove is not connected to a thermostat or a fresh air supply do not leave it at the maximum setting If the ambient air in a confined room becomes to hot the stove may overheat and the thermal protection on the combustion exhaust motor may be activated causing the motor to stop d KEEP ALL LOOSE OR MOVEABLE HOUSEHOLD COMBUSTIBLES SUCH AS FURNITURE DRAPES TOYS ETC AT LEAST THREE FEET FROM THE OPERATING STOVE e Maintain proper ventilation It is important that adequate oxygen be supplied to the fire for the combustion process Modern houses are often so well insulated that it may become necessary to open a window slightly or install an outside air vent to provide sufficient combustion air f Since heating with solid fuel is potentially hazardous even with a well made and thoroughly tested stove it would be wise to install strategically placed smoke detectors and have a fire extinguisher in a convenient location near an exit g Do not open the stove door when operating unless necessary This will create a dirty inefficient burn and could allow smoke spillage or sparks to escape h Do no
22. adjacent to a public walkway Mobile home installations must use a spark arrester Other restrictions may apply such as the need to maintain a minimum distance to a gas meter US and Canadian Standards may vary Consult the vent manufacturer s instructions 8 INSTALLATION B VERTICALLY WITH NEW CHIMNEY SYSTEM Refer to Figure 9 Venting through roof NOTE Follow Vent chimney manufacturer s instructions OPTION To achieve a centered vertical installation a 45 elbow and a clean out tee can be used to offset the pipe from the exhaust outlet to the rear center of the stove OPTION Install Vent elbow in place of clean out tee Locate stove Drop plumb bob to center of tee outlet mark point on ceiling Install ceiling support and Vent pipe per Vent manufacturer s instructions 1 Always maintain 3 clearance from combustible materials When passing through additional floors or ceilings always install firestop spacer 2 After lining up for hole in roof cut either a round or square hole in roof always 3 larger all the way around pipe Install upper edge and sides of flashing under roofing materials nail to the roof along upper edge Do not nail lower edge Seal nail heads with flexible waterproof sealant 3 Apply flexible waterproof sealant where the storm collar meets the vent Slide storm collar down until it sits on the flashing Seal and install cap Mobile home installations must use a spark arrester C VERTIC
23. age such as burrs rough spots or grooves cut into the metal that could have caused a jam Clean the auger housing thoroughly to remove all pellet dust 7 The thermistor heat sensor has malfunctioned The thermistor is a heat sensor located on the exhaust housing Its function is to tell the control board that the unit has ignited properly by measuring the heat in the exhaust The pellet stove will not start feeding pellets at the desired heat setting until it has received a signal from the thermistor heat sensor If the thermistor heat sensor is bad the unit will stop after the ignition cycle If this situation occurs call your dealer or technician TROUBLESHOOTING GUIDE 23 STOVE FEEDS PELLETS BUT WILL NOT IGNITE ano te APPEARS ON THE CONTROL BOARD Possible Causes Possible Remedies Air damper open too far for ignition Turn the air supply knob toward the minimum setting for startup In some situations it may be necessary to have the damper completely closed for ignition to take place After there is a flame the damper can then be adjusted for the desired feed setting Blockage in igniter tube or inlet for igniter tube Remove the burn pot and clean it thoroughly Make sure that all openings are clear Find the igniter tube coming out of the burn pot housing It is a small tube located on the back of the burn pot housing Make sure it is clear Make sure there is not any debris around the igniter element or inside the igniter tube
24. air is to be used you will need a pipe length equal to the chimney height plus 18 inches Install a blanking plate and the chimney pipe and if used the outside air pipe as shown in Figure 12 Attach the DuraVent adapter a section of pipe and clean out tee making sure the clean out tee is centered in the chimney flue area Use RTV metallic tape and a minimum of three self taping screws at all joint connections to ensure a tight seal Position the stove adhering to the clearances in Figures 1 amp 2 Measure and build chimney top plate Cut out holes for chimney pipe and if used the outside air pipe Install and seal with non hardening mastic to prevent water leakage Install vent cap INSTALLATION THROUGH SIDE OF MASONRY CHIMNEY NOTE Follow vent manufacturer s instructions 1 Position the stove adhering to the clearances in Figures 1 amp 2 Mark the center of the hole where the pipe is to pierce the masonry chimney It will be necessary to break out the masonry around the location of the pipe center mark Use a 4 inch diameter hole for 3 inch pipe and 5 inch diameter hole for 4 inch pipe Measure and build chimney top plate Cut out holes for chimney pipe and if used the outside air pipe Install the tee on the bottom of the vertical pipe system and lower it down the chimney until the center branch of the tee is level with the center of the hole in the masonry as shown in Figure 13 Install and seal th
25. and returned to sender
26. and the firebox is cool b Open the door and remove the baffle from the firebox Close the door c With the door closed clean heat exchanger tubes by activating the cleaning rod back and forth from front to back see Cleaning section and Figure 18 amp 19 d Open the door and remove the burn pot by grasping it and pulling straight out Scrape the burn pot with a scraper if necessary Make sure that the burn pot holes are not plugged Empty ashes from the burn pot into the pedestal ash bin through the opening at the bottom of the firebox Put the burn pot back in place Make sure it is level and pushed all the way in e Scrape the ashes in the firebox into the pedestal ash bin through the opening or the bottom of the firebox or vacuum to remove ashes WARNING Make sure ashes are cool to the touch before using a vacuum See VACUUM USE f Periodically remove and empty the ash bin see Figure 20 by opening the front lid of the pedestal below the ash lip Dispose of ashes properly See ASH REMOVAL above g Put the ash bin back into place making sure that you tighten the knob and maintain a good seal Inspect gasket at the same time to make sure it is in good condition Ais 3 HIGH TEMPERATURE pom B lt SWITCH L 250 W MANUAL RESET 1 p _ HIGH TEMPERATURE g por SWITCH L 250 AUTOMATIC
27. button to select the desired setting MANUAL or THERMOSTAT c If the flame is too low in burn pot or the unit has difficulty to light reduce the air supply by turning the air supply control knob toward the minimum setting The knob is located on the side of the unit Once the fire is established adjust the air supply knob to the desired flame height d Adjust feed rate to desired setting by pressing or button If fire doesn t start in 30 minutes refer to troubleshooting section UNIT CONTROLS See Figure 15 The blowers and automatic fuel supply are controlled from a panel on the right hand side of the ECO 45 The control panel functions are as follows OPERATION OFF MANUAL THERMOSTAT a MODE SWITCH Wiss e When the mode switch is pressed the stove will automatically ignite If the manual mode is selected the heat level must be selected manually to adjust the stove s heat output to the desired level If the thermostat mode is selected the stove will automatically modulate between the lowest heat level and the heat level selected to keep the room temperature at the thermostat s setting If the set room temperature is achieved while the stove has been running at the lowest heat level for more than 45 minutes the unit will automatically shut off and will start another ignition cycle only when the thermostat calls for heat again No fire starter is necessary to ignite the unit The auger will feed fuel
28. cal rise for each foot of horizontal run The total vertical rise should never be less than 3 feet see Appendix A This is a pressurized exhaust system All vent connector joints must be sealed and fastened in accordance with the pellet pipe manufacturer s instructions to ensure consistent performance and avoid smoke and ash spillage DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER WARNING DO NOT INSTALL IN SLEEPING ROOM CAUTION THE STRUCTURAL INTEGRITY OF THE MANUFACTURED HOME FLOOR WALL AND CEILING ROOF MUST BE MAINTAINED 6 INSTALLATION 3 256 7 D D olf 5 c lee da E E EXHAUST z m Ar rj AIR INTAKE 1 N oO
29. ciusendaededceccocidaud ondes acu REC ueri duret cUcde eun nete 14 Optional Thermostat 7 mMmMMMMMMMMMeMMMMeemMMMMMM 15 Thermostat Installation MMM8MMMMMM 15 Please Read This Operating Safety Precautions 17 MAINTENANCE J 18 Ash Removal MMMMMMMeMeMeMMMeeeMeelmmMMMMMMeeee ee e 18 Ash Disposal L Meeece MMMMMMeMMeeeemMMMeeeemMMMee 18 USE sesssscecesessaecee Ger ese saat eso ace as seme re geeae oe esos samme staan semen peres 19 Cleaning mmMMMMMMMMMMMMMMMMMMMMMMMMMIMMeMIMeMeemmmmMMMMMe e 19 Blowers MMMMMMMMeeeeMeeeeeeeeeeeeMMeMMeeMMMeMMeeMeeMMeMM 19 Chimney Cleaning 20 Recommended Maintenance Schedule 20 Removal amp Replacement of Broken Door Glass 1 20 TROUBLE SHOOTING GUIDE MMMMMMMMMMMMM 21 ELECTRICAL DIAGRAM
30. control or play with the temperature setting YOUR THERMOSTAT SHOULD BE INSTALLED BY AN AUTHORIZED DEALER OR SERVICE PERSON ra D M n f p gt SHOULD BE AVOIDED D MINIMUM DISTANCE 15 FEET FIGURE 17 Thermostat location OPERATION OPERATING SAFETY PRECAUTIONS PLEASE READ THIS a If you notice a smoldering fire burnpot full but no visible flame AND a heavy smoke buildup in firebox immediately TURN OFF the stove but DO NOT unplug it Do not open the door change the damper setting or tamper with any controls on the stove Wait until smoke inside the firebox clears and blowers shut down Do as instructed in PRE START UP CHECK and LIGHTHING PROCEDURE then attempt to restart the fire If the problem persists contact your dealer Please note that smoke build up during ignition may occur Smoke can accumulate in the firebox for a few seconds just before the igniter is hot enough to fire up the pellets in the burn pot This is normal As soon there is fire in the burn pot smoke will disappear b DO NOT STORE OR USE FLAMMABLE LIQUIDS ESPECIALLY GASOLINE IN THE VICINITY OF YOUR DROLET STOVE NEVER USE A GAS OR PROPANE TORCH GASOLINE GASOLINE TYPE LANTERN FUEL KEROSENE CHARCOAL LIGHTER FLUID OR SIMILAR FLUIDS TO START OR FRESHEN UP A FIRE IN THIS HEATER c WARNING DO NOT OVERFI
31. e open vents of the stove Never try to repair or replace part of the stove unless instructions are given in this manual All other work should be done by a trained technician The stove will not operate during a power outage If an outage does occur check the stove for smoke spillage and open a window if any smoke spills into the room Disconnect the power cord before performing any maintenance or repairs on the stove NOTE Turning the stove off does not disconnect all power from the stove Do not unplug the stove if you suspect a malfunction Turn the stove off periodically inspect it and call your dealer e Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area Notify your insurance company of this stove as well This unit must be properly installed to prevent the possibility of a house fire The instructions must be strictly adhered to Do not use makeshift methods or compromise in the installation Allow the stove to cool before carrying out any maintenance or cleaning Ashes must be disposed in a metal container with a tight lid and placed ona non combustible surface well away from the home structure This stove must be connected to a standard 120 V 60 Hz grounded electrical outlet Do not use an adapter plug or sever the grounding plug Do not route the electrical cord underneath in fron
32. e top plate from step 3 with non hardening mastic Slip the storm collar over the pipe and while holding the pipe at the proper elevation affix the collar with a minimum of three stainless steel sheet metal screws Seal all joints and seams around the collar Connect the horizontal pipe by pushing it through the hole in the masonry and lining it up with the branch in the tee Push the pipe into the tee while twisting it to lock it into the tee If desired once the horizontal pipe is in place the space between the pipe and masonry may be filled with high temperature grout Install the trim collar An adjustable pipe length and adapter may be needed to finish the connection to the stove VERTICAL ROOF VENT 6 3 5 NN j FOLLOW CHIMNEY OR VENT MANUFACTURER S INSTRUCTIONS A TOP PLATE BLANKING PLATE AR OPTIONAL 7 E OUTSIDE AIR i UN j CLEAN OUT l TEE L Figure 12 Venting through masonry chimney VERTICAL ROOF VENT ee 6 E FOLLOW CHIMNEY OR VENT MANUFACTURER S INSTRUCTIONS TOP PLATE
33. ent Poor quality pellets will often create smoke OFF MANUAL THERMOSTAT and dirty glass They will create a need for more frequent maintenance You will have to empty the burn pot plus vacuum the entire system more often Poor quality pellets could damage the auger Drolet cannot accept responsibility for damage due to poor quality pellets The pellet ash content should be less than 1 The pellet grade and ash content should be indicated on the bag by the pellet manufacturer PRE START UP CHECK Remove burn pot making sure it is clean and none of the air holes are plugged Clean the firebox and then reinstall burn pot Clean door glass if necessary a dry cloth or paper towel is usually sufficient Never use abrasive cleaners on the glass or door Check fuel in the hopper and refill if necessary BUILDING A FIRE Never use a grate or other means of supporting the fuel Use only the Drolet approved burn pot NOTE During the first few fires your stove will emit an odor and a small amount of fumes as the high temperature paint cures or becomes seasoned to the metal Maintaining smaller fires will minimize this Avoid placing items on stovetop during this period because paint could be affected Make sure the room is well ventilated Open windows Odors and fumes released during this process are unpleasant but they are not toxic LIGHTING PROCEDURE FIGURE 15 PC board a Fil hopper and clean burn pot b Press MODE
34. er to figures 4 5 amp 6 A rodent guard minimum 74 wire mesh must be used at the terminus refer to figure 5 All connections must be secured and airtight by either using the appropriately sized hose clamp and or UL 181 AP foil tape For mobile home installations only No combustion air supply may exceed 10 feet Sources of Outside Combustion Air e A hole in floor near stove rear terminating only in a ventilated crawl space e hole in the wall behind the stove WHEN OUTSIDE AIR IS NOT USED If outside air is not used it is important that combustion air be easily available to the air inlet A closeable outside air register can be used in tightly insulated homes VENTING The ECO 45 is certified for use with a vent certified to UL 103 or ULC S629M and a chimney type vent certified to UL 641 or ULC S 609 M89 and ULC ORD C441 M90 with 3 or 4 inner diameter In Canada we recommend that you use a listed pellet vent that meets the ULC S 609 M89 and ULC ORD C441 M90 Standards For the United States we recommend that you use a listed pellet vent that meets the UL 641 7 edition Standard This unit can be vented in an existing chimney with the addition of a liner if the chimney is more than 4 in diameter Class A chimney is not required Refer to the instructions provided by the vent or chimney manufacturer especially when passing through a wall ceiling or roof Your venting system should have at least one foot of verti
35. ertical length 12 x 0 5 6 EVL 1 x elbow or 5 EVL 2 x 1 of horizontal length 2 EVL Total EVL 6 5 2 13 So 3 diameter vent is allowed Note Do not count the outside termination goose neck in the EVL calculation INSTALLATION CONFIGURATIONS A HORIZONTALLY THROUGH WALL refer to Figure 7 8 or 10 NOTE Follow the vent manufacturer s instructions 1 Position stove adhering to clearances shown in Figures 1 amp 2 2 Locate position of hole in wall directly behind stove exhaust vent refer to figure 4 3 Always maintain 3 clearance from combustible materials 4 Install a wall instructions thimble as per the vent manufacturer s 5 Attach enough piping to penetrate and extend at least 6 inches beyond the exterior wall There should always be at least one foot of vertical rise for each foot of horizontal run see Appendix A At least 3 feet of vertical rise are needed in all cases A longer vertical rise will favour a better exhaust 6 reduce the risk of smoke spillage never terminate with a horizontal run If your system terminates with a horizontal run add at least 3 feet of vertical rise see Appendix A 7 Attach cap and seal outside wall thimbles with non hardening waterproof mastic Termination should not be located so that hot exhaust gases can ignite trees shrubs or grasses or be a hazard to children Exhaust gases can reach temperatures of 500 F and cause ser
36. et pipe manufacturer s instructions to ensure consistent performance and avoid smoke and ash spillage Your stove requires periodic maintenance and cleaning Failure to maintain your stove may lead to smoke spillage in your home e This stove is designed and approved for pelletized wood fuel only Any other type of fuel burned in this heater will void the warranty and safety listing When installed mobile home the stove must be bolted to the floor have outside air and NOT BE INSTALLED IN A BEDROOM Per H U D requirements Check with local building officials e Stove Builder International Inc grants no warranty implied or stated for the installation or maintenance of your stove and assumes no responsibility of any consequential damage s 4 TABLE OF CONTENTS INTRODUCTION 2 SAFETY PRECAUTIONS 3 SPECIFICATIONS MMMMMMMMMMmMMMMMMMMMMMMeeMeee 5 INSTALLATION _ 5 Preparato
37. fire goes out and the auger motor and blowers will run until the stove cools down This will take a few minutes After the stove s components stop running a warning message will appear El To restart press the RESET button refill the hopper and press the FUEL FEED button rd until pellets begin to fall into the burn pot Press the button to start the unit on Manual or Thermostatic mode DAMPER CONTROL The damper control rod on the stove s lower right side adjusts the combustion air This control is necessary due to the varied burn characteristics of individual installations and different pellet brands It allows you to improve the efficiency of your stove Providing correct combustion air will reduce the frequency of cleaning your glass door and prevent the rapid buildup of creosote inside your stove and chimney You should adjust the damper based on the fire s appearance A low reddish dirty fire can be improved by increasing the air supply using the control knob located on the side of the unit A blow torch fire can be improved by reducing the air supply Through trial and error you will find the best setting Consult your dealer if you need help REFUELING We recommend that you not let the hopper drop below 14 full If the reload lid stays for open more than minutes an warning will appear To restart press the RESET button and then press the MODE button to start the unit on Manual or Thermostatic
38. for 4 minutes and the electronic igniter will stay on for 10 minutes If the unit doesn t ignite within 15 minutes the stove will wait for 5 minutes and will start a second ignition cycle If ignition fails a second time a warning message will appear on control panel e Heat Level may be selected during the ignition cycle However the unit will only feed fuel at the desired heat level setting when the heat sensor located into the stove will receive a signal indicating that the unit has been fully ignited This may take anywhere between 10 and 15 minutes b FUEL FEED SWITCH rad e When the Fuel Feed button is pushed and held down the stove will feed pellets continuously into the burn pot CAUTION THIS FUNCTION CAN ONLY BE OPERATED WHEN THE STOVE IS IN OFF POSITION THE FUEL FEED SWITCH IS USED TO PRIME THE AUGER WHEN AUGER IS EMPTY c NOISE REDUCER WAA e convection blower speed varies directly with the fuel feed rate e When the NOISE REDUCER button is pushed the convection blower will switch to its lowest speed The convection blower will remain at its lowest speed unless the stove reaches a certain temperature If this occurs the convection blower will go back to its highest setting to cool down the stove The low noise button will have to be pressed again for the convection blower to go back to its lowest speed Please note that the difference in noise level may not be noticeable on units manufactured after Oct
39. he installation in accordance with the instructions supplied with this product and all local and national building codes Any service call related to an improper installation is not covered by this warranty The manufacturer may require that defective products be returned or that digital pictures be provided to support the claim Returned products are to be shipped prepaid to the manufacturer for investigation If a product is found to be defective the manufacturer will repair or replace such defect Transportation fees to ship the product back to the purchaser will be paid by the manufacturer Repair work covered by the warranty executed at the purchaser s domicile by an authorized qualified technician requires the prior approval of the manufacturer Labour cost and repair work to the account of the manufacturer are based on predetermined rate schedule and must not exceed the wholesale price of the replacement part All parts and labour costs covered by this warranty are limited according to the table below The manufacturer at its discretion may decide to repair or replace any part or unit after inspection and investigation of the defect The manufacturer may at its discretion fully discharge all obligations with respect to this warranty by refunding the wholesale price of any warranted but defective parts The manufacturer shall in no event be responsible for any special indirect consequential damages of any nature which are in excess of the original
40. ious burns if touched S N 90 DEGREE ELBOW FOLLOW CHIMNEY OR 45 DEGREE ELBOW VENT MANUFACTURER S a INSTRUCTIONS MN B a TERMINATION WALL 1 COLLAR THIMBLE EUM x X WALL STRAP CLEAN OUT TEE FIGURE 7 Venting through wall VERTICAL ROOF VENT M US C amp p NM 7S I m VERTICAL LENGTH 4 EVLz4X0 5 z2 FOLLOW CHIMNEY OR VENT MANUFACTURER S INSTRUCTIONS m m VERTICAL LENGTH 4 4 X 0 5 2 COUPE FEU X WALL STRAP I m VERTICAL LENGTH4 EVL 4 X0 5 z2 CLEAN OUT TEE d Mm 90 ELBOW T LEE 5 1 HORIZONTAL RUN EVL 1 1 HORIZONTAL RUN EVL 1 FIGURE 8 Venting through wall Locate terminations a not less than 3 feet above any forced air inlet located within 10 feet b not less than 4 feet below or horizontally from or one foot above any door window or gravity air inlet into any building c not less than two feet from an adjacent building and not less than 7 feet above grade when located
41. ld end be within the allowable configuration zone on the chart since it would have at least one foot of vertical rise for each foot of horizontal run Furthermore the total vertical rise would be at least 3 foot high WARNING To reduce the risk of smoke spillage never terminate with a horizontal run If your system terminates with a horizontal run add at least 3 feet of vertical rise INSPECTION AND REPAIR FORM APPENDIX B Fabriquant de po le international inc INSTALLATION DIAGRAM Stove Builder International Inc o MSALATONDAGRA 0 1700 rue L on Harmel Qu bec Qu bec G1N 4R9 DRAW YOUR INSTALLATION Phone 418 527 3060 Fax 418 527 4311 E mail tech sbi international com Web site www drolet ca instalation m o oa 0 TIITII Name PT TT LLLI 1m Add Sch ma de s ress la chemin e 17 Gi js Province State dps Count L LE E LLL Ls Home telephone 0103 EERSEEEN PTT TTT TT Ts jw _ qui Installator name Pt L d dl dg EEEEEEEEE ype of pellets d s als lolo la Thermostat Yes og No Outside air Yes o No 3 Ignition gasket 2 magniglass Yes r1 No T Equivalent vent lenght EVL CLEANING PART pe tfe Hore Lenght _ Lett imerior channel Ow Or feet vert tengit _ Hopper Lo 79 we Use 4 pipe if you have more than 15 Evacuation blower MEAM ves ee The longer the r
42. lease photocopy and fill out the form in Appendix B Try to answer as many questions as you can Have it handy when you call This will hel ou obtain a much faster service STOVE SHUTS OFF AND APPEARS ON CONTROL BOARD Possible Causes Possible Remedies Unplug stove first when possible Airflow pressure switch hose or pressure tab for hose are Unhook air hose from the airflow switch and blow through it If air blocked flows freely the hose and tube are fine If air will not flow throw the hose use a thin wire to clear the blockage 2 The air inlet burn pot interior combustion air chambers Follow all cleaning procedures in the maintenance section of the combustion blower or exhaust pipe are blocked with ash or owner s manual foreign material 3 Vent pipe is incorrectly installed Check to make sure vent pipe installation meets criteria in owner s manual and pipe manufacturer 4 airflow pressure switch wire connections are faulty Check the connectors that attach to the airflow pressure switch 5 airflow pressure switch wires are pulled loose at the Check to see if the wires are loose at the connector connector on the wiring harness Combustion exhaust blower failure With the stove on check to see if the combustion exhaust blower is running If it is not you will need to check for power going to the combustion exhaust blower Current reading may vary If there is power the blower is bad If there is
43. mode KEEP HOPPER LID CLOSED AT ALL TIMES EXCEPT WHEN REFILLING THE HOPPER MAY BE FILLED WHILE THE STOVE IS OPERATING DO NOT OVERFILL HOPPER SHUTDOWN PROCEDURE Turning your Drolet stove off is a matter of pressing the MODE control panel switch until the OFF led goes on The blowers will continue to operate until internal firebox temperatures have fallen to a preset level SAFETY FEATURES a Your stove is equipped with a re settable high temperature switch also called heat sensor or heat switch The switch has a reset button on its backside Like a circuit breaker once tripped the reset button will have to be pushed before you can restart the stove The high temperature switch is there to protect the stove from overheating in case of an evacuation problem a control board problem a blower problem or any other problem causing the unit to overheat The manufacturer recommends that you call your dealer if this occurs as it may indicate a more serious problem A service call may be required NOTE f an overheating situation occurs the high temperature switch called the L 250 manual reset will automatically shut down the auger fuel feed system and a warning code will appear b If the combustion blower fails an air pressure switch will automatically shut down the auger and a warning message will appear This safety feature is to prevent the unit from burning fuel when the combustion exhaust blower has failed therefore preventing
44. n Exhaust Blower o Vawm Pressure Switch Tap amp Bush VemmgSysem npa Swep Gases S AL set Hoper Vacuum _ Gasket around door and door glass should be inspected and repaired or replaced when necessary see REPLACEMENT PARTS REMOVAL AND REPLACEMENT OF BROKEN DOOR GLASS While wearing leather gloves or any other gloves suitable for handling broken glass carefully remove any loose pieces of glass from the door frame Dispose of all broken glass properly Return the damaged glass to your Drolet Dealer for replacement It is absolutely critical that you replace the glass with a genuine one supplied by your dealer MOTOR OILING Both the convection and combustion exhaust blowers have sleeve bearings that are permanently sealed No oiling is required TROUBLESHOOTING GUIDE When your stove acts out of the ordinary the first reaction is to call for help This guide may save time and money by enabling you to solve simple problems yourself Problems can be caused by to only five factors 1 poor fuel 2 poor operation or maintenance 3 poor installation 4 component failure 5 factory defect You can usually solve those problems related to 1 and 2 Your dealer can solve problems relating to 3 4 and 5 Refer to figures 25 27 to help locate indicated parts Should you need to contact your dealer or the manufacturer p
45. ned with any type of coal This stove is designed to provide the optimum proportions of fuel and air to the fire in order to burn free of smoke and soot Any blockage of the air supply to or from the stove will seriously degrade its performance and will be evidenced by a smoking exhaust and a sooting window For best operation the ash content of the pellet fuel should be less than 1 and the calorific value approximately 8 200 BTU LB Avoid high ash content fuels because this will rapidly fill up the burn pot and eventually cut off the combustion air supply Commercial and industrial installations of the ECO 45 should not be used since operational control is often not well managed in these settings REGISTER YOU WARRANTY ONLINE To receive full warranty coverage you will need to show evidence of the date you purchased your stove Keep your sales invoice We also recommend that you register your warranty online at www drolet ca Registering your warranty online will help us track rapidly the information we need on your stove X X 6600906 SAFETY PRECAUTIONS Do not operate your stove if you smell smoke coming from it Turn it off monitor it and call your dealer Never use gasoline gasoline type lantern fuel kerosene charcoal lighter fluid or similar liquids to start or freshen up a fire in this stove Keep all such liquids well away from the stove while in use Never block free airflow through th
46. nit again 4 Burn pot holes are blocked Remove the burn pot and clean it thoroughly 5 Blockage in air intake pipe Visually inspect the air intake pipe that leads into the burn pot for foreign material 6 Combustion exhaust blower is not spinning fast enough Test the RPM on the blower separately bypassing the control board after the blades have been cleaned The RPM should be approximately 3000 RPM You will need a technician to perform this test 7 pellets The brand of pellets or the batch of pellets that are being used may Applies to GLASS SOOTS UP AT A VERY FAST RATE Only be of poor quality If possible try a different brand of pellets You might also want to try a brand that is made from a different type of wood softwood vs hardwood Different woods have different characteristics when being burned Your pellets may also be too humid Make sure your store your fuel properly in a dry ventilated area e The control board does not display any information Possible Causes Possible Remedies 1 A fuse on the control board has blown Remove the control board Check if the F2 fuse on the back of it appears to be bad Replace it with a 7 5 Amp 250 Volt fuse Plug the stove back in and try to run the unit THE STOVE IS RUNNING BUT DISPLAYS WARNING CODE Possibles Causes Possibles Solutions Warning generated by a power failure while the stove was The stove will restart on the initial setting once it co
47. nt way possible To achieve the safest most efficient and most enjoyable performance from your stove you must do three things 1 Install it properly 2 Operate it correctly and 3 Maintain it regularly The purpose of this manual is to help you do all three PLEASE read this entire manual before installation and use of this palletized wood burning room heater Failure to follow these instructions could result in property damage bodily injury or even death Keep this manual handy for future reference You ECO 45 has been independently tested to ASTM E1509 95 Standard Specification for Room Heaters Pellet Fuel Burning Type 1 UL 1482 1998 and ULC S627 00 Standard for oolid Fuel Room Heaters Oregon Administrative Rules for Mobile Homes 814 23 900 through 814 23 909 and Installation as a Stove Heater This pellet stove when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 and CSA C22 1 This appliance is designed specifically for use only with pelletized wood It is designed for residential installation according to current national and local building codes as a freestanding room heater It is also approved as a mobile home heater which is designed for connection to an outside combustion air source The stove will not operate using natural draft or without a power source for the blower systems and fuel feed system and must not be bur
48. ober 2007 with serial 1677 or above Those units already use two ultra quiet tubeaxial convection blowers that produce a very low noise even at full speed d HEATLEVEL By pressing you can set the pellet feed rate and hence the heat output of your stove The levels of heat output will incrementally change and each LED indicate the level from 1 to 6 e RESET Reset button has to be used to clear any warning on the control and restart your stove OPENING DOOR The door should be open only for maintenance purposes CONVECTION BLOWER ROOM AIR FAN Upon starting your stove the convection blower will not come on until the stove s heat exchanger warms up This usually takes about 10 to 15 minutes from start up Speed will vary with the selected feed rate except if the noise reducer mode has been activated COMBEX Your stove uses a unique patented technology called COMBEX As opposed to most other pellet stoves which use only an exhaust blower your ECO 45 uses a motor on which are mounted two housings with impeller blades One housing serves for combustion and the other for exhaust This is why we refer to the combustion exhaust blower throughout this manual The COMBEX system balances combustion air and uptake to provide clean worry free combustion which is less dependent on the leak tightness of the device and the quality of the combustible OPERATION IF THE STOVE RUNS OUT OF PELLETS The
49. ols off running Note For a short power failure less than 5 seconds the stove will continue to function at the selected speed TROUBLESHOOTING GUIDE WARNING CODES CHART CORRESPONDING WARNING BINNEN E NL Lee pe EMIT ee dd Hopper lid stay open more than 3 minutes dn Inverted polarity in power outlet OE pee SMOKE SMELL OR SOOT BUILD UP Because it is a wood burning device your ECO 45 may emit a faint wood burning odor If this increases beyond normal or if you notice an unusual soot build up on walls or furniture check your exhaust system carefully for leaks All joints should be properly sealed Also clean your stove following instructions in MAINTENANCE If problem persists contact your dealer ELECTRICAL DIAGRAM THERMOSTAT HOPPER LID TERMINALS SWITCH N O N O oeeo e CONTROL BOARD THERMISTOR meee L2 LINE COMMON LI LINE HOT LI LINE NO CONNECTED FRAME GROUND
50. onnected to the back of the terminal block and connect them directly with the receivers terminals Location of the thermostat is very important to obtain the best comfort and efficiency from you ECO 45 The thermostat should be mounted 50 inch from the floor on a wall located 15 to 20 feet from the stove You should avoid an installation directly in front of the stove to avoid cycling See figure 17 MODES THERMOSTATIC MODE To use this mode the MODE button must be pushed to Thermostat upon starting the stove The heat setting is then selected using the Heat Level selector or When set in thermostatic mode the stove will automatically run a the heat level selected until the set room temperature is reached When that occurs the stove will switch to heat setting 1 lowest until the thermostat calls for heat again The convection blower will also slow to its lowest speed When the thermostat calls for heat again the stove will increase its feed rate to match the heat setting selected N B f the room temperature remains stable and the thermostat does not call for heat during at least 45 minutes the stove will shut down When the thermostat calls for heat again the stove will start an ignition cycle Once the ignition cycle is completed the stove will increase its feed rate to match the heat setting selected THERMOSTAT TERMINAL J
51. outlet see figure 22 Insert the vacuum tip through the cleaning outlet and clean thoroughly REPEAT THIS OPERATION AT LEAST ONCE PER TON OF PELLETS BURNED UNTIL YOU ARE FAMILIAR WITH HOW ASHES ACCUMULATE WITH YOUR OPERATING PRACTICES BLOWERS DANGER RISK OF ELECTRIC SHOCK DISCONNECT POWER BEFORE SERVICING UNIT e Cleaning Over a period of time ashes or dust may collect on the blades of both the combustion exhaust blower and convection blower Periodically the blowers should be cleaned as the ash and dust can impede performance The combustion exhaust blower can be accessed by opening the left right and back panels located on the pedestal To clean the blades in the combustion housing insert the vacuum tip through the air inlet damper opening located on the side of the combustion housing Clean thoroughly To clean the blades in the exhaust housing use a screw driver to remove the cleaning access panel located on the side of the metal box covering the housing Insert the vacuum tip through the cleaning outlet and clean the blades thoroughly NOTE When cleaning be careful not to bend fan blades Some stove owners lightly spray an anti creosote chemical on the fire to help reduce creosote formation within the stove BAFFLE LEFT SIDE PANEL OF COMBUSTION ER CHAMBER ACCESSTO CLEANING OUTLET
52. s Never use substitute materials Use of non approved parts can result in poor performance and safety hazards Exhaust Adapter 3 SE52572 Hot Rod Igniter 44030 44095 F 160 Convection blower heat sensor 44058 L 250 Manual Reset High Temp Switch 44041 L 250 Automatic High Temp Switch 44059 Window Gasket 7 AC06400 APPENDIX A HORIZONTAL AND VERTICAL VENT CHART 29 28 N If you plot your venting Possible Vertical system configuration on vent length feet 2 this chart your wall or ae roof termination should be 2r within the grid 20 Possible Horizontal vent length feet CO 4 00 D OO Lets imagine an installation consisting of a horizontal vent coming out at the back of the stove on a total distance of 8 feet This horizontal run is followed by a Tee and a 6 foot vertical rise This type installation is not acceptable As you can see the vent termination is clearly outside the allowed configuration zone on the chart The venting system does not have at least one foot of vertical rise for each foot of horizontal run Instead if the installation consisted of a horizontal vent coming out at the back of the stove on a total distance of 4 feet followed by a Tee and a 6 foot vertical rise it would be acceptable The installation wou
53. t of or over the stove The exhaust system should be checked at a minimum at least twice a year for any build up of soot or creosote X IA SSSGG Keep foreign objects out of the hopper e Do not throw this manual away This manual has important operating and maintenance instructions that you will need at a later time Always follow the instructions in this manual Do not place clothing or other flammable items on or near the stove The viewing door must be closed and latched during operation Do not operate the stove if the flame becomes dark and sooty or if the burn pot overfills with pellets Turn the stove off periodically inspect it and call your dealer Do not touch the hot surfaces of the heater Educate all children of the danger of a high temperature stove Young children should be supervised when they are in the same room as the stove If the stove is installed in a room without air conditioning or in an area where direct sunlight can shine on the unit it is possible this can cause the temperature of the stove to rise to operational levels one of the sensors could then make the stove start on its own It is recommended that the stove be unplugged when not in use for extended amounts of time i e during the summer months The exhaust system must be completely airtight and properly installed All vent connector joints must be sealed and fastened in accordance with the pell
54. t permit operation by young children or those unfamiliar with stove s operation i Donotservice or clean this appliance without disconnecting the power cord j Do not abuse the door glass by striking slamming or similar trauma Do not operate the stove with the glass removed cracked or broken If the stove is installed in a room without air conditioning or in an area where direct sunlight can shine on the unit it is possible this can cause the temperature of the stove to rise to operational levels one of the sensors could then make the blowers start on their own It is recommended that the stove be unplugged when not in use for extended periods of time i e during the summer months MAINTENANCE FAILURE TO CLEAN AND MAINTAIN THIS UNIT AS INDICATED CAN RESULT IN POOR PERFORMANCE AND SAFETY HAZARDS NEVER CLEAN WHEN HOT NOTE Inspect burn pot periodically to see that holes have not become plugged If so clean thoroughly ASH REMOVAL Ashes should be placed in a metal container with a tight fitting lid The closed container or ashes should be placed on a noncombustible surface or on the ground well away from all combustible materials pending final disposal If ashes are disposed of by soil burial or otherwise locally dispersed they should be retained in the closed container until all cinders have thoroughly cooled ASH DISPOSAL The ECO 45 has an ash bin located below the firebox To remove ashes a Make sure fire is out
55. the hopper Then remove the auger motor by removing shutoff thermal protector the screws holding the motor to the auger shaft Remove the plate located on the stove body at the bottom of the gear motor to allow the motor to slide out of the stove body Once the motor is out remove the four screws on the steel plate holding the auger shaft to the auger housing Then rotate the bottom end of the auger shaft down towards you until you can pull the shaft down out of the stove After you have removed the shaft inspect it for bent flights burrs or broken welds Remove any foreign material that might have caused the jam Also check the auger housing for signs of damage such as burrs rough spots or grooves cut into the metal that could have caused a jam Clean the auger housing thoroughly to remove all pellet dust TROUBLESHOOTING GUIDE e GLASS SOOT S UP AT A VERY FAST RATE FLAME IS LAZY DARK AND HAS BLACK TIPS e AFTER STOVE HAS BEEN ON FOR A WHILE THE BURNPOT OVERFILLS Possible Causes Possible Remedies Stove or vent pipe is dirty which restricts airflow through the Follow all cleaning procedure in the maintenance section of the burn pot owner s manual 2 Vent pipe installed improperly Check to make sure the vent pipe has been installed according to the criteria in the owner s manual 3 The air damper is too far closed for a higher setting Turn the air supply knob toward the maximum setting and try to burn the u
56. un of pipe in Pressure system fs re pyourinstallation 5 Burn pot more restriction there is in Convection blower filter es re fC the system Evacuation stem heretors arger diameter pipe Ss 222 INDICATE APPLIANCE CODE DESCRIPTION OF THE PROBLEM a fa La Bia Ho Bo Bio ijo 00 o z D o Q D o Appliance code DROLET LIMITED LIFETIME WARRANTY The warranty of the manufacturer extends only to the original consumer purchaser and is not transferable This warranty covers brand new products only which have not been altered modified nor repaired since shipment from factory Proof of purchase dated bill of sale model name and serial number must be supplied when making any warranty claim to your DROLET dealer This warranty applies to normal residential use only Damages caused by misuse abuse improper installation lack of maintenance over firing negligence accident during transportation power failures downdrafts or venting problems are not covered by this warranty This warranty does not cover any scratch corrosion warping or discoloration caused by over firing abrasives or chemical cleaners Any defect or damage caused by the use of unauthorized parts or others than original parts void this warranty An authorized qualified technician must perform t
57. ur stove to overheat You may also damage or burn the convection blowers In order to install the filters simply insert them in the slot just above the blower s finger guard To clean the filters use a vacuum or remove the filters and rinse them with hot water OPERATION PROPER FUEL THIS STOVE IS APPROVED FOR BURNING PELLETIZED WOOD FUEL ONLY Factory approved pellets are those or 5 16 in diameter and not over 1 long Longer or thicker pellets sometimes bridge the auger flights which prevents proper pellet feed Burning f wood in forms other than pellets is not permitted It will violate Bu EY 4 K LET the building codes for which the stove has been approved and Will void all warranties The design incorporates automatic feed of the pellet fuel into the fire at a carefully prescribed rate Any additional fuel introduced by hand will not increase heat output but may seriously impair the stoves performance by generating considerable smoke Do not burn wet pellets The stove s performance depends heavily on the quality of your pellet fuel Avoid pellet brands that display these characteristics a Excess Fines Fines is a term describing crushed pellets or loose material that looks like sawdust or sand Pellets can be screened before being placed in hopper to remove most fines b Binders Some pellets are produced with materials to hold r them together or bind them c High ash cont
58. ust system OR H4 is are clogged Refer to the owner s manual for maintenance procedures TO RESET Press simultaneously for 2 seconds After 3 attempts reset is no longer possible call SBI technical support STOVE STOPS FEEDING PELLETS AND APPEARS ON THE CONTROL BOARD Possible Causes Possible Remedies As a security measure the auger will stop turning and feeding pellets as The hopper lid has stayed open for more than 3 minutes soon as the hopper lid opens It will resume normal operation as soon as the hopper lid is closed However if the hopper lid stays open for more than 3 minutes the unit will stop and a code d will appear on the control board Close the hopper lid Reset the unit and start it again SMOKE SMELL COMING BACK INTO THE HOME Possible Causes Possible Remedies 1 There is a leak in the vent pipe system Inspect all vent pipe connections This is a pressurized exhaust system All vent connector joints must be sealed and fastened in accordance with the pellet pipe manufacturer s instructions to ensure consistent performance and avoid smoke and ash spillage 2 The gasket on the combustion exhaust blower housing has Inspect the gasket on the combustion exhaust blower housing to make sure gone bad it is in good shape AUGER MOTOR STOP FEEDING PELLETS AND COMES BACK ON Possible Causes Possible Remedies The auger motor is overheating and tripping the internal temperature Start by emptying
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