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CLV65x Bar Code Scanner - Allied Automation, Inc.

1. max reading distance aperture angle 50 min reading distance 600 Hz M E E co F D E In o P 2 200 7 88 100 3 94 0 0 100 200 300 400 500 600 700 800 900 1 000 3 94 7 88 11 82 15 76 19 7 23 64 27 58 31 52 35 46 39 4 from reading distance approx 620 24 4 on the reading height is limited Focal position All dimensions in mm inch 1 200 1 100 1 000 900 800 700 600 500 400 300 200 100 Meaning of selection D and in the reading area diagram related to depth of focus diagram Fig 10 1 85 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Chapter 10 Technical data Operating Instructions 7777 7pj7 77p7 ff fnnh ERR RR 500 CLV65x Bar Code Scanner 10 4 1 Depth of field ranges of the CLV650 line scanner with front reading window Reading field height 19 7 400 15 76 300 11 82 200 7 88 100 3 94 6 100 3 94 200 7 88 300 11 82 400 15 76 500 Code resolution L a 0 25 mm
2. TIP Prerequisite CLV65x Bar Code Scanner 7 4 4 Save display and print the current parameter set When archiving a parameter set it is recommended to not only save the project file on the PC but also print out the contents of the file 1 In order to save the current parameter set select the menu item SAVE PROJECT AS in the menu bar under PROJECT 2 Enter a file name in the dialog window and confirm it via SAVE The SOPAS ET configuration software saves the current settings in a configuration file spr 3 Inorderto print out the current parameter set select the command PRINT PRINT PREVIEW in the menu bar under PROJECT The SOPAS ET configuration software displays a preview of a table with a list of all the parameter values 4 Click on gt in the tool bar at the top of the dialog window The dialog window PRINT for the printer configuration appears b Edit setting accordingly and confirm with OK The current project settings are printed as a table on several pages To save the current parameter set as a PDF select the PRINT SAVE AS PDF FILE command in the menu bar under PROJECT 15 Default setting The values of the default setting are permanently saved in the bar code scanner ROM and in the database of the SOPAS ET configuration software in the device specific jar file see chapter 7 4 First startup page 70 A PC is not required to start up the bar code scanner with the defaul
3. 8E S f un g un lon l B e 15 02 0 2 68 L 15 96 mm inch 0 2 0 008 5 0 19 437 se ATO 0 57 0 23 6 2 0 24 m S 9 0 35 10 0 39 11 0 43 13 7 0 54 i 15 0 59 X IS 16 0 63 19 5 0 77 22 0 87 22 5 0 89 25 4 1 00 30 8 121 85 es 35 6 1 40 38 1 50 41 7 1 64 s 43 7 1 72 i 68 2 68 ul 85 3 35 e 96 3 78 D T 652 308 deep G GW de ejou puig All dimensions in mm Fig 10 22 Ethernet version Dimensions of bar code scanners with front reading window CLV65x 0120 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 105 Chapter 10 Technical data Operating Instructions CLV65x Bar Code Scanner 10 5 4 CLV65x 6120 bar code scanner diminsional drawings N LN fey S NS w Buc 3 2 n ee n o T RB D P 5 137 07 050 a i Uu 2 amp L E I yy F z F3 mop B 8 4 SS 2 10 57 o 57 40 mm inch 0 2 0 008 0 48 0 018 5 0 19 5 7 0 23 9 0 35 10 0 39 11 0 43 11 25 0 44 13 7 0 54 15 0 59 16 0 63 22 0 87 22 4 0 88 22 5 0 89 23 8 0 93 28 3 1 12 30 8 1 2
4. 300 11 82 200 7 88 100 3 94 0 100 3 94 200 7 88 300 11 82 400 All dimensions in mm inch 15 76 500 19 7 o 200 400 600 800 1 000 7 88 15 76 23 64 31 52 39 4 Reading distance Reading field conditions Resolution Focal position Aperture angle 0 50 mm 250 to 650 mm 9 85 to 25 61in max 55 Fig 10 12 Depth of field ranges of the CLV651 line scanner with front reading window Resolution 0 5 mm 19 7 mil and inclination angle 0 45 96 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Chapter 10 Technical data Operating Instructions CLV65x Bar Code Scanner OOT ooz 00 oot 00s 009 007 008 006 000 T OOT T O0c T You ww ui suoisu9uulp Iv uonisod 6204 89 22 T9 Ez 004 0S9 p ywu s 343194 Buipeas y uo y Gz uu Gy9 xoidde eoueisip Sulpeas wos x 76D EL2T 9787 62 008 osy oor OSE g8 6 ose 887 ooz 0 v6 OOT eouejsip Sulpead uju o GG eigue eumjede 99uejsip Suipeoj KEW o GZ eigue euynuede ZH 008 ZH 006 884 ooz c8 TT 00 Q2 ST oor 6T 0
5. eee 111 Fig 11 4 Dimensions of the round rod holder no 2042801 ssssss 112 Fig 11 5 EC Declaration of Conformity for the bar code scanner page 1 scaled down version eseeceeecceeeseeceeeeeeeeeeeeeeeaeeceeeeeeseeeeseaeeeeneeeeees 122 Fig 11 6 Code samples of bar codes of various module widths DMAC RATIO 221 wcities ies e 123 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 9 Chapter Figures and Tables Operating Instructions A CLV65x Bar Code Scanner 10 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Notes on this document Chapter 1 w CLV65x Bar Code Scanner 1 Notes on this document Important 1 1 Purpose This document provides instructions for technical staff on the installation and operation of the bar code scanner series CLV65x with autofocus in the following versions Line scanner line scanner with oscillating mirror e With front side reading window oscillating mirror e With cable and connector standard version with connector unit Ethernet version A summary of all device versions is shown in chapter 4 3 Device versions page 26 This document contains the following information e Installation e Electrical installation e Startup and configuration Maintenanc
6. eouejsip Sulpead uju il 99uejsip Suipea xeu 0G eigue eumjede o Gc eiue aunyade 89 22 004 ca T 008 ouenbaJ Suiuueos pepueuiulo281 ovy s 006 eouejsip Sulpeas xeu a twee ZH OOO T Kouenbejj Zujuuess ZH OOO T wnwxew veer OOT T 8c Lv ZH amp ouenbaJj Suluuess oo0c T Hu amp T ww Sg o uonnjosey eouejsip Suipeay Depth of field ranges of the CLV650 line scanner with oscillating mirror side reading window min und max reading distance depending on the focus position and the aperture angle with a resolution of 0 35 mm 13 8 mil Fig 10 9 93 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Technical data Chapter 10 CLV65x Bar Code Scanner youl ww ui SUOISUSWID Iv uonisod e004 peu si 3usieu Sulpesas ay uo 87772 902 xo1dde eouejsip Sulpeoi ul04J x 8c LV veer v 6e 89 12 voez 760 92 ST Z8 TT 882 O0Z T OOT T 000 T 004 009 00S oor 00 ooz 0 0 o v6
7. 0 200 400 600 800 1 000 7 88 15 76 23 64 31 52 39 4 Reading distance Reading field conditions Resolution Focal position Aperture angle 0 50 mm 250 to 650 mm 9 85 to 25 61 in max 55 Fig 10 15 Depth of field ranges of the CLV651 line scanner with oscillating mirror side reading window Resolution 0 5 mm 19 7 mil and inclination angle 0 45 8011980 0000 2009 04 24 SICK AG Division Auto Ident Germany All rights reserved 99 Operating Instructions Technical data Chapter 10 CLV65x Bar Code Scanner YoU ww ui suorsuauutp Iv uonisod e004 p ywu si 448194 Bulpess y uo p Gz WW gy9 xoJdde eoueisip Sulpeoid WOJ x 89 22 toaz voez 29 TZ 761 L LT 92 ST 62 T Z8 TT cg 6 882 004 0S9 009 ogg 00S oSv oor Ose 00 ogc ooz 0 0 00T Beta 882 ooz eh 00 e TH 9787 oov oouejsip SuipeaJ uiu oor oos z z eT vo amp c 009 009 007 GG eigue eymaede oon 20Ue SIP SUIPeas xew ESTE 008 008 i z Te ouenbaj Suiuueos ZH 008 GZ 9 Bue e1nuede E Pasce DUM 9v ce 006 Ip 3ui lt TC 006 ZH 006 a 000 T 4 9 TF Mdh ZH OOO T Kouenbaj S
8. Tab 11 2 Supplementary documentation 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 113 Chapter 11 Appendix Operating Instructions lE B 7 P CLV65x Bar Code Scanner 11 6 Glossary Also see the SOPAS ET configuration software online help for further terms Distance detection Device detecting in 2 graduation distances from objects carrying the bar codes One examp le is the downward reading of a photoelectric reflex switch arranged beside the conveyor system The ranges for focus position switching are defined through combinations of the switched input Sensor 1 and the cross reference list for distance configurations Distance configuration Data set in the bar code scanner to establish a focus position of the laser beam for focus position switching The depths of field for the individual focus positions can be obtained from the specification diagram in relation to the resolution Aspect ratio For bar codes with the code height strip length to code length number of characters ratio Deflection range Deflection of the scanning line by way of the oscillating mirror across the scanning direction to both sides of the central position CW 50 corresponds to a light exit under 105 default setting Also called oscillation amplitude Deflection angle Angle which the scanning line cove
9. eese 78 8 5 RUSTON KON MES EEr CRESE MINE ooe OE 78 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 3 Contents Operating Instructions nU CLV65x Bar Code Scanner 9 Troubleshooting si scccescsocsscccecesecssscssesssocesccsscsscesscccssevsuesstessussoussousssessuerszeestesscessusesursaueroets 79 9 1 Overview of errors and malfunctions me a 79 9 2 Ipevailecalnumcetionfanel SiSRe RR 79 9 3 Statusqprotocolem eee EI EIE E UI EET IE TEIDES 80 9 4 SICK SUDO e IE A NEM e EAE PEN PER ER TERT TTE TESTI TER ERE EY IE ES 80 10 Technical dated ccsscvsctvcsccsscssccsvecescvescsscecesecvavevcvcssssessses seevtscsscessssssersvetsssrrscrssesscesascsvirseurvess 81 OM Datasheet conr Cl Ge xa IIe SXGESYRIRYSNT cecaacccooceccaacecoceecoeeeacccoaocenoceenoceccoceoeecceoece 81 10 2 Data sheet for the CLV65x bar code scanner line scanner with oscillating mir ror 83 LOS seAG dition toiUINce milicatlomeeee teeter ee tee eee 83 LO ASE Specitication diagramissees eene eI DIUI 84 10 5 CLV65x bar code scanner diminsional drawings sess 103 VAD VAP POI em M M ERES 107 TEAS Appendixtovenvie Wise ete ee I REED ES 107 11 2 Configuring the bar code scanner with command strings 107 11 3 Calculating the code length of a bar code 108 11
10. M J Hm la ll ZH 008 ouenbaj Suiuueos ZH 008 pepueuiulooa1 em ZH 006 ee ee ee ee ee ef ef es e i ZH 000 T Aouanbey 8utuueos ZH 000 T wnwxew St IUIL Iu Z 6T ww og o uonnjos y 88 2 ooz o v6 OOT 882 ooz c8 TT 00 9787 oor 767 00S roez 009 89 22 004 cave 008 ov ce 006 v 6 000 T veer OOT T Sc1v O0Z7 T eouejsip Suipeey Fig 10 14 Depth of field ranges of the CLV651 line scanner with front reading window Resolution 0 5 mm 19 7 mil inclination angle 45 aperture angle 25 55 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 98 Operating Instructions Technical data Chapter 10 CLV65x Bar Code Scanner 10 4 4 Depth of field ranges of the CLV651 line scanner with oscillating mirror different aperture and inclination angle Reading field height Resolution 0 50 mm 19 7 mil 500 19 7 400 15 76 300 11 82 200 7 88 100 3 94 0 100 3 94 200 7 88 300 11 82 400 All dimensions in mm inch 15 76 500 19 7
11. 7 CLV65x Bar Code Scanner Parameter value set Data set which is used to initialise and activate the implemented functions of the bar code scanner Transferred using the upload all parameter values only or download from the bar code scanner SOPAS ET configuration software or vice versa Oscillating mirror reversal point Point of deflection the oscillating mirror is at in which a reversal of direction takes place This point can be used to trigger the focus position switching for low speed applications search function Sending point Output time of the reading result in relation to the start of the reading pulse and the fulfilled evaluation conditions SMART decoder Specially developed decoder for reading bar codes with bad or soiled print images SOPAS ET PC configuration software to run on Windows 2000 XP and Vista Used for online com munication with the bar code scanner in the dialog configuration displaying reading events diagnosis as well as for preparatory offline configuration of stand alone devices or the grouping of the same different SOPAS ET compatible SICK devices in a project The pa rameters are exchanged device specific with the bar code scanner the devices via upload and download SOPAS ET help Online help which supports use of the SOPAS ET configuration software The parameter functions of the bar code scanner are explained
12. 009 ool eoueisip Sulpead uiu 008 KouenboJ Suiuueos papuswwosa x eouejsip Sulpeas xeu OS laue ainyade 006 000 T o GZ e Bue eymuede oouejsip Bulpea xew OOT 887 ooz Z8 TT 00 9187 oor 767 008 v9 amp c 009 89 22 004 ST 008 ots 006 v 6 000 T veer ZH 008 OOT T 8c Lv O0Z7 T ZTS OOE T 9t ss oor T T 69 ZH 0 Aoduanbasy Suiuueos ZH 00 ZH 00 oos T vo e9 009 T 8699 O0T T wnwxew 00Z T 76 02 ZH Aouanbay Suluueas 1u G6 ww QO T uonnjosey 008 T eoueijsip Suipeay Fig 10 11 Depth of field ranges of the CLV650 line scanner with oscillating mirror side reading window min und max reading distance depending on the focus position and the aperture angle with a resolution of 1 0 mm 39 4 mil 95 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Chapter 10 Technical data Operating Instructions rr CLV65x Bar Code Scanner 10 4 3 Depth of field ranges of the CLV651 line scanner with front reading window different aperture and inclination angle Reading field height Resolution 0 50 mm 19 7 mil 500 19 7 400 15 76
13. If the light of the scanning line s vertically meets the surface of the bar code this can result in disruptive reflections when the bounced back light is received To prevent this effect the bar code scanner must be installed in such a way that the light emitted is tilted down rela tive to the plumb line Line scanner Line scanner with oscillating mirror front reading window side reading window Top view Side view Central position 105 default setting Fig 5 6 Avoiding surface reflection using the line scanner as an example Angle between emitting light and bar code tilted away from the plumb line 5 3 5 Counting direction of the reading angle and code angle The bar code scanner can scan and decode several bar codes with every reading process The location related reading diagnosis data is determined e The reading angle from the reading window to the red scanning line of the deflected scanning beam under which the middle of a bar code is detected can be displayed as an RA reading angle value e In addition the line scanner with oscillating mirror can display the deflection angle of the scanning line under which the bar code scanner detects the bar code on the red scanning line as CW code angle value 48 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Installation Chapter 5 CLV65x Bar Code Scanner The determination
14. Technical data Operating Instructions 0 2 0 48 5 7 10 11 11 25 13 7 16 22 22 4 22 5 23 8 28 3 30 8 31 2 35 6 38 41 61 2 65 2 68 82 1 85 87 95 96 inch 0 008 0 018 0 19 0 23 0 35 0 39 0 43 0 44 0 54 0 63 0 87 0 88 0 89 0 93 1 12 1 24 1 23 1 40 1 50 1 62 2 41 2 57 2 68 3 23 3 35 3 42 3 74 3 78 Gc deep g GW de ejou pulg CLV65x Bar Code Scanner 10 5 2 CLV65x 6000 bar code scanner diminsional drawings 87 9 02 02 68 96 1 65 2 30 8 224 821 j deep G Gi dei ajoy pulg __ 048 NS IN pepe E E m B BIN Tm A e I wi 57 10 All dimensions in mm Fig 10 21 Standard version Dimensions of the bar code scanner with oscilliating mirror CLV65x 6000 104 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Technical data Chapter 10 CLV65x Bar Code Scanner deep g GW de ejou pulig 10 5 3 CLV65x 0120 bar code scanner diminsional drawings 65 2 9
15. The network parameters can be configured using the SOPAS ET configuration software PROJECT TREE CLV65x PARAMETER NETWORK INTERFACE IOs NETWORK OPTIONS register tabs 4 6 12 Data interfaces The following data interfaces are available on the bar code scanner depending on the ver sion Data interface Function Host interface Preparation of the reading result for further processing by the host RS 232 or RS 422 485 processor and Ethernet host port Auxiliary interface RS 232 Reading diagnosis or host interface monitoring and Ethernet aux port CAN Connection of several bar code scanners to the SICK specific CAN SENSOR network as well as via CANopen Tab 4 4 Data interface function The data interfaces can be configured using the SOPAS ET configuration software PROJECT TREE CLV65x PARAMETER NETWORK INTERFACE IOS SERIAL PROJECT TREE CLV65x PARAMETER NETWORK INTERFACE lOS ETHERNET PROJECT TREE CLV65x PARAMETER NETWORK INTERFACE lOs CAN 36 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Product description Chapter 4 CLV65x Bar Code Scanner Important Important 4 6 13 Digital inputs The external sensor for the object triggering photoelectric reflex switch and the incremen tal encoder e g can be connected to the digital switching inputs The digital inputs can
16. 884 oor ooz oos Z8 TT 009 00 ZH OOL 004 Aouanbeaay Sujuueos ZH 002 ZH 008 pepueuluo291 9181 008 oor ug s p Juipe uiui 006 i l Gt eigue eamjede eouejsip Sulpeas xeuJ i61 0007 H ER vr 00s ZH O00 T Kouenbajj Suiuueos ZH OQO T o GZ eigue eamjede i oouejsip SuipeaJ Xew MIE OOT T vo ez ooz T 009 zZH Aouenba y Suiruue s u 8 6 ww geo uonnjosey eouejsip Sulpeay Depth of field ranges of the CLV650 line scanner with oscillating mirror side reading window min und max reading distance depending on the focus position and the aperture angle with a resolution of 0 25 mm 9 8 mil Fig 10 8 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 92 Chapter 10 Technical data Operating Instructions CLV65x Bar Code Scanner OOT ooz 00 oor 00S 009 007 008 006 000 T OOT T o0c T youl ww ui SUOISUSWIDP Iv uonisod 6204 v 6 ot S 000 T 006 p ywu si 3u8ieu SuipeaJ eui uo p9 z 009 xoidde eoueijsip Bulpeds WO s ca T 8822 r9 c L 6T 9181 ce T1 882 vee 008 004 009 00S oov 00 ooz OOT 0 v6 OOT 88 2 ooz Z8 TT 00 97 87 00v 767 008 yo amp c ZH 009 009
17. 2 x cylinder head screws M5 x 8 mm 0 32 in with hexagon socket self locking Fig 11 1 Dimensions of the fixing bracket no 2020410 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 109 Chapter 11 Appendix Operating Instructions CLV65x Bar Code Scanner 11 4 2 Dimensional drawing of quick release clamp no 2025526 5 0 19 LT d 10 0 39 if 16 0 63 22 0 87 38 1 50 aie t 5 38 B 5 Included to fix the bar code scanner to the clamp 2 x cylinder head screws M5 x 8 mm 0 32 in with hexagon socket self locking Fig 11 2 Dimensions of the quick release clamp no 2025526 110 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Appendix Chapter 11 CLV65x Bar Code Scanner 11 4 8 Dimensional drawing fixing bracket no 2042800 Included to fix the bar code scanner to the bracket e 3xcylinder head screws M5 x 8 mm 0 32 in with hexagon socket self locking 3xspring washer A5 Fig 11 3 Dimensions of the fixing bracket no 2042800 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 111 Chapter 11 Appendix Operating Instructions CLV65x Bar Code Scanner 11 4 4 Dimensional drawing of round rod holder no 2042801 Included to fix the bar code scanner to the holder 3xspring washer A
18. 9 8 mil E b 0 35 mm 13 8 mil ll oso mm 19 7 mil Bl 1 00 mm 39 5 mil All dimensions in mm inch 19 7 0 Resolution 0 25 mm 0 35 mm 0 50 mm 1 00 mm 200 400 600 800 1 000 1 200 1 400 7 88 15 76 23 64 31 52 39 4 47 28 55 16 Reading field conditions Focal position Aperture angle 200 to 500 mm 7 88 to 19 7 in max 45 200 to 905 mm 7 88 to 35 66 in max 50 200 to 980 mm 7 88 to 38 61 in max 50 200 to 1 200 mm 7 88 to 47 28 in max 50 Fig 10 2 Depth of field ranges of the CLV650 line scanner with front reading window Resolutions 0 25 mm 9 8 mil 0 35 mm 13 8 mil 0 5 mm 19 7 mil and 1 0 mm 39 4 mil 1 600 1 800 63 04 70 92 Reading distance SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Chapter 10 Technical data Operating Instructions CLV65x Bar Code Scanner uonisod e204 youl ww ui suoisueuutp Iv v9 ec 6T 92 ST ce TT 884 v6 009 008 oor 00 ooz OOT 0 0 0 ooT v6 age 001 00 884 00S ce TD 009 00 010 004 4H
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20. CLV65x Bar Code Scanner 6 5 Pin assignment and wire colour assignment of the assembled cables 6 5 1 Pin assignment of the assembled cables Cable no 6034414 6029630 6034415 6030928 Ethernet version is n Pin 4 pole Signal Function Pin 6 pole 1 TD Transmitter 1 3 TD Transmitter 2 2 RD Receiver 3 4 5 4 RD Receiver 6 Shield Tab 6 9 Pin assignment of the 4 pole M12 plug and the 6 pole RJ45 plug Cable no 2042916 2041834 2042914 2042915 Ethernet version E Pin 12 pole Signal Function Pin 15 pole 2 18 30 V DC Supply voltage 8 RxD Aux Aux interface receiver 2 7 TxD Aux Aux interface sender 3 4 1 GND Ground 5 11 RD RS 422 485 Host interface receiver 6 12 RD RS 422 485 Host interface receiver T RxD RS 232 5 TD RS 422 485 Host interface sender 8 TD RS 422 485 Host interface sender 9 TxD RS 232 CAN H CAN bus IN OUT 10 3 CAN L CAN bus IN OUT 11 12 13 10 Sensor 1 Digital switching input for exter 14 nal reading pulse 9 SensGND Common ground for the switching 15 inputs Shield Tab 6 10 Pin assignment of the 12 pole M12 socket and the 15 pole D Sub HD plug 64 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating
21. For inductive load 12 Quenching circuit V Install an anti surge s diode directly at the load V 18 30V DG Fig 6 8 Possible wiring of the Result 1 switching output on the 15 pole D Sub HD plug The ratings of the two switching outputs are identical Switching behaviour PNP switching against the distribution voltage Vs Features Short circuit proof and temperature protected Galvanically not separated from Vs Electrical values O V lt Vout S Vs Guaranteed Vs 71 5 V lt Vout Vs with lout x 100 mA Tab 6 8 Ratings for the switching outputs Capacitance loads at the switching output affect the switching behaviour Threshold is a max capacitance of 100 nF Exeeding this value can lead to unwanted pulsing behaviour of the output 1 Connect switching outputs depending on application 2 Wire the switching outputs with a load resistance to test the switching functions using a high resistance digital voltmeter Indication of incorrect voltages switching statuses is avoided this way To wire the switching outputs using connection module CDB620 or CDM420 see the ope rating instructions Connection Module CDB620 no 8012119 German English or Con nection Module CDM420 0001 no 8010004 German English 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 63 Chapter 6 Electrical installation Operating Instructions
22. alpha numeric character is produced from each machine readable corresponding number and combination of strips and spaces Since the entire co ded information framed by start and stop characters is available as a whole in one dimension and is also usually analysed by line bar codes are also referred to as linear codes The various code types differ in their codeable character inventory design number of elements per character number of characters start stop characters check characters their information density and in their print tolerances The length of the code strips and spaces has no bearing on the information content However longer code strips and spaces can be more easily analysed by the reading device User interface Windows oriented input interfaces in the SOPAS ET configuration software for operation and configuration of the bar code scanner CAN interface Physical data interface Controls construction of a rapid SICK specific CAN SENSOR network with various functions e g multiplexer master slave Access to the CLV65x bar code scanner for configuration is possible via the CAN interface network using the SOPAS ET configuration software in remote mode Code geometry Code length and height dimensions Data output string A structured data telegram for the reading results in two independent data output formats that the bar code scanner itself prepares for output from its database The output formats can be output
23. 007 E z Kou nb Suiuueos FH 004 O pepueuiuo221 9481 008 4H 00st z 00v 006 eouejsip SulpeoJ UL l 000 T o Gy eigue ainyede n s gt dd eouejsip 8uipeaJ xeu 7H 000 T Kouenbej 3uruueos 7H QOO T wnwxew 99EF o GZ ajgue eunede eoueisip Suipeoj xeu v9 7 ooz T 009 ZH KouenbaJ Sujuuess iui 86 ww geo uonnjosey oouejsip Suipeay Depth of field ranges of the CLV650 line scanner with front reading window min und max reading distance depending on the focus position and the aperture angle with a resolution of 0 25 mm 9 8 mil Fig 10 3 87 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions CLV65x Bar Code Scanner Technical data Chapter 10 youl ww ui SUOISUSWID IV pexuuij si 3ugieu Bulpess eui uo p pz OZ xoidde eouejsip Sulpeds WO s uonisod e204 6g ot Ge ca T 89 22 v9 eZ L 6T 92 ST ce TT 884 v6 e a 000 T 006 008 004 009 00S oor 00 ooz OOT 0 9 v6 OOT OOT 884 ooz ooz Z8S TT 00 00 974781 oor 00v L 6T 00S 00S 009 voez ZH 009 009 89 22 004 0
24. 00T OOT 884 ooz 002 00 c8 TT 00 00v 92 ST oor 6T 00S 008 v9 Z 009 009 8 27 004 004 eouejsip SuipeaJ uiu 008 ZH Ode ca T 7H 008 KouenboeJj Suluueos ZH 008 008 pepueujulo2281 9v Ge 006 pu 006 NE 0G eiSue eumjede 000 T E o 6g 99uejsip Bulpeas xeu A b 000 T ZH 000 T ouenbaJj Suiuueos ZH 000 T OOT T wnwxew ve ev Gc eigue eumede OOT T eouejsip Sulpeas xeui i 8c Lv O0cT O0Zc T ce T9 OO T OOE T 7 9T Sg oor Tt oor T ZH Aouenbasy Suiuueos u 2 6T ww og o uonnjoseu eouejsip Suipeey Fig 10 10 Depth of field ranges of the CLV650 line scanner with oscillating mirror side reading window min und max reading distance depending on the focus position and the aperture angle with a resolution of 0 5 mm 19 7 mil 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 94 Chapter 10 Technical data Operating Instructions CLV65x Bar Code Scanner youl ww ui suoisuouuip Iv uonisod e204 169 00s T oT gg ZZ TS 8c Lv oor T O0 T 002 T veer v 6 ov se Te 88 22 OOT T 000 T 006 008 002 peyuul s 448194 Bulpess y uo TT ZE GTS xoudde eoueijsip BUIpe I WO y voez 009 2 6T 00s 92 97 oor c8 TT 00 882 ooz v6 OOT o ooz 0 v6 00 oot 00S
25. 4 Dimensional drawing accessories eene 109 11 5 Supplementary documenta ener 113 al Bio Ello ISI e tI RE 114 i EGIDeclaratiomnob onto yes RS 122 11 8 Code samples ofbarcodes sSelectiom a na 123 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Figures and Tables Chapter MM 9 39 CLV65x Bar Code Scanner Figures and Tables Abbreviations CAN Controlled Area Network field bus protocol based on the CAN bus CDB Connection Device Basic CDM Connection Device Modular CE Communaut Europ enne European Community CLV Code Leser V Prinzip Code reader V princible CMC Connection Module Cloning CMD Connection Module Device CMF Connection Module Fieldbus CMP Connection Module Power Cw Codewinkel code angle DOF Depth Of Field ESD Electro Static Discharge HTML Hyper Text Markup Language l Input LED Light Emitting Diode LPS Limited Power Supply MAC Medium Access Control MTTF Mean Time To Failure MTTR Mean Time To Repair o Output PROM Programmable Read Only Memory RA Reading Angle RAM Random Acces Memory ROM Read Only Memory RTF Rich Text Format standardised document format with format description SD Secure Digital SMART SICK Modular Advanced Recognition Technology SOPAS ET SICK Open Portal for Application and Systems Engineering
26. AG Division Auto Ident Germany All rights reserved 83 Chapter 10 Technical data Operating Instructions 777pJ f77fF7TT7 TTTUT nnn CLV65x Bar Code Scanner 10 4 Specification diagrams Test code Code 39 ITF Print ratio 2 1 Print contrast 290 96 Tilt 10 Ambient light lt 2 000 Ix Good read rate 21596 Tab 10 4 Reading conditions for all specification diagrams Observing the reading area diagram see figure of the CLV65x of a module width at a focus position from the top the selections D and 3 can be transferred to the depth of focus diagram for this module width as follows Therefore the depth of focus diagram consists of a slice shaped sequence of many reading area diagrams along the focus position 84 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Chapter 10 Technical data Operating Instructions CLV65x Bar Code Scanner Reading distance Resolution 0 35 mm 13 8 mil Scanning frequency Hz max reading distance aperture angle 25 1 200 47 28 1 100 43 34 maximum T 1 000 Hz scanning frequency 1 000 Hz 39 4 pz cS E mem Inm 900 35 46 recommended r 800 scanning frequency 31 52 Reading field diagram 8 View on the n Ag reading field o L I S from top ix Direction s of view
27. Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Product description SoS EE Chapter 4 CLV65x Bar Code Scanner 4 2 Included in delivery Delivery of the CLV65x bar code scanner includes the following components Piece s Components Comment 1 Bar code scanner CLV650 CLV651 depending on version 1 Set of laser warning signs for class 2in Self adhesive to affix the warning sign to German American English and French the bar code scanner s housing if neces American English sary 1 Notes on device with electrical connec Included in the device packaging of the tion diagrams as primary information CLV65x bar code scanner 1 CD ROM Manuals amp Software Auto Ident CLV65x Operating Instructions in printed Optional depending on the number of form in German and or Englisch issues explicitly ordered upon purchase Tab 4 1 CLV65x bar code scanner delivery Important The Micro SD memory card is not included in delivery MAA An overview of in stock installation accessories connection modules cables and connec mm tors sensors for reading pulses as well as memory media is available in the CLV600 Bar Code Scanner product information see chapter 11 5 Supplementary documentation page 113 Important For save operation of the Micro SD memory card use only SICK approved memory card 4 2 1 Contents of the CD ROM e SOPAS ET Configuration software for Wi
28. Instructions Electrical installation Chapter 6 CLV65x Bar Code Scanner 6 5 2 Pin assignment and wire colour assignment of the assembled cables with an open end 8011980 0000 2009 04 21 Cable no 6034605 Ethernet version eit SS Pin 12 pole Signal Function Wire colour 1 GND Ground brown 2 18 30 V DC Supply voltage blue 3 CAN L CAN bus IN OUT white 4 CAN H CAN bus IN OUT green 5 TD RS 422 485 Host interface Sender pink 6 TD RS 422 485 Host interface sender Yellow TxD RS 232 TxD Aux Aux interface sender black RxD Aux Aux interface receiver grey 9 SensGND Common ground for the switching Red inputs 10 Sensor 1 Digital switching input for external violet reading pulse 11 RD RS 422 485 Host interface receiver grey pink 12 RD RS 422 485 Host interface receiver red blue RxD RS 232 Tab 6 11 Pin assignment of the 12 pole M12 socket and wire colours at the open end Cable no 6012166 Pin 5 pole Signal Function Wire colour 1 Shield 2 24 V DC Supply voltage Red 3 GND Ground black 4 CAN H CAN bus IN OUT white 5 CANL CAN bus IN OUT blue Tab 6 12 Pin assignment of the 5 pole M12 plug and wire colours at the open end SICK AG Division Auto Ident Germany All rights reserved Chapter 6 Electrical insta
29. Parameter values altered via commands are at first only active in the current parameter set in the working memory RAM of the bar code scanner To save in the permanent memory the altered parameter set must be copied into the PROM using a special command this ensures that the alterations are not lost when the power sup ply is switched off Command strings for triggering the reading pulse e START lt STX gt sMN mTCgateon lt ETX gt e STOP lt STX gt sMN mTCgateoff lt ETX gt If the commands are entered via the terminal emulator in the SOPAS ET configuration soft ware the two control characters lt STX gt and lt ETX gt are omitted Connection to the bar code scanner when using the terminal emulator and Ethernet 1 Select TOOLS TERMINAL in the SOPAS ET configuration software menu to call up the ter minal emulator and in the terminal emulator select CONNECTION CONNECT to call up the connection assistant 2 Select option USER DEFINED CONNECTION in the connection assistant and confirm by pres sing NEXT 3 Select option TCP IP and confirm by pressing NEXT 4 Select option SHOW ONLY COLA TELEGRAMS 5 Enter the bar code scanner s IP address in the relevant field and confirm by pressing NEXT 6 In the ADDRESSING MODE selection list select BY NAME and confirm the settings by pres sing CONNECT The connection with the bar code scanner is established The command strings can be transferred 8011980 0000 2009 04 21 SIC
30. Tool PC software for Windows for confi guring the bar code scanner PLC Progammable Logic Controller TCP IP Transmission Control Protocol Internet Protocol 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 5 Chapter Figures and Tables Operating Instructions a n Tables Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab 1 1 2 1 2 2 4 1 4 2 4 3 4 4 4 5 4 6 5 1 6 1 6 2 6 3 6 4 6 5 6 6 6 7 6 8 6 9 6 10 6 11 6 12 6 13 7 1 7 2 10 1 10 2 10 3 10 4 11 1 11 2 CLV65x Bar Code Scanner Target SEOUD scc E ere rb at iatet tees eres Dorv seit eerste ents 11 Required qualification for starting up the bar code scanner 13 Laser urge hiuoqE E 16 CLV65x bar code scanner delivery essere 25 Variants of the CLV65x Bar Code Scanner essen 26 Overview of the bar code scanner s product features and functions 28 Data interface function eesssssessssseseseeeeee eene nnne nennen nnne nnne 36 LED IndiGatlOris 2 ictu ci intact RD Ere eek Ar ni P SR AR BARRE 38 Meaning of the LEDs during activation of buttons seeeeesssssss 39 Perm
31. and the aperture angle with a resolution of 0 35 mm 13 8 mil 88 Depth of field ranges of the CLV650 line scanner with front reading window min und max reading distance depending on the focus position and the aperture angle with a resolution of 0 5 mm 19 7 mil 89 Depth of field ranges of the CLV650 line scanner with front reading window min und max reading distance depending on the focus position and the aperture angle with a resolution of 1 0 mm 39 4 mil 90 Depth of field ranges of the CLV650 line scanner with oscillating mirror side reading window Resolutions 0 25 mm 9 8 mil 0 35 mm 13 8 mil 0 5 mm 19 7 mil and 1 0 mimi 39 4 rl zi inet nnne rr eh Ernte eren rer ue i reo Eo castes 91 Depth of field ranges of the CLV650 line scanner with oscillating mirror side reading window min und max reading distance depending on the focus position and the aperture angle with a resolution of 0 25 mm 9 8 mil eese 92 Depth of field ranges of the CLV650 line scanner with oscillating mirror side reading window min und max reading distance depending on the focus position and the aperture angle with a resolution of 0 35 mm 13 8 mil sese 93 Depth of field ranges of the CLV650 line scanner with oscillating mirror side reading window min und max reading distance depending on the focus position and the aperture angle wi
32. be configured using the SOPAS ET configuration software PROJECT TREE CLV65x PARAMETER NETWORK INTERFACE lOS DIGITAL INPUTS The connection Sensor 2 is only available in the standard version of the bar code scanner For the Ethernet version of the bar code scanner this input is only available with the con nection module CDB620 CDM420 in combination with the parameter memory module CMC600 4 6 14 Digital outputs With certain events in the reading process e g for unsuccessful decoding No Read two independent switch signals can be generated at both digital outputs and can be used e g to display the event status The digital outputs can be configured using the SOPAS ET configuration software PROJECT TREE CLV65x PARAMETER NETWORK INTERFACE IOS DIGITAL OUTPUTS The switching outputs Result 1 and Result 2 are only available in the standard version of the bar code scanner For the Ethernet version of the bar code scanner the two outputs are only available with the connection module CDB620 CDMA20 in combination with the para meter memory module CMC600 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 37 Chapter 4 Product description Operating Instructions u oUhktt uAuuAd Mekx u eeX 7 CLV65x Bar Code Scanner 4 7 Control elements and indicators 4 7 1 User interface The b
33. current health and safety regulations at the work place Electrical installation device replacement Practical electrical training Knowledge of current electrical safety regulations Knowledge of start up and operation of the device in each operati onal area e g conveyor system Startup and configuration Basic knowledge of the Windows operating system Basic knowledge of designing and setting up addressing Ethernet connections for connecting the bar code system to the Ethernet Basic knowledge of working with an HTML browser e g Internet Explorer for using the online help Basic knowledge of data transfer Basic knowledge of bar code technology Operation of the device in each operational area Knowledge of start up and operation of the device in each operati onal area e g conveyor system Knowledge of the software and hardware environment in each operational area e g conveyor system Tab 2 1 Required qualification for starting up the bar code scanner 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 13 Chapter 2 Safety information Operating Instructions 7 7 7J a0 17 7 P x JJ UO EEEEEEEEEEEEEEEEEEEEEEEEEEEEENS RR Important 9 LISTED LT E E244281 Important CLV65x Bar Code Scanner 2 2 Intended use The CLV65x bar code scanner is an intelligent sensor for the automatic recognition and de co
34. e Installing connection module CDB620 or CDM420 e Connecting the bar code scanner to connection module CDB620 or CDM420 Adjusting the bar code scanner e Installing the reading pulse sensor for reading pulse triggering Important Do notopen the bar code scanner s housing If the device is opened the SICK AG warranty shall not apply 5 2 Installation preparations Observe the following general requirements for installation e Typical space requirement application specific e Unobstructed view of the objects for the bar code scanner e Stable installation bracket with sufficient load capacity and measurements suited to the bar code scanner see chapter 10 5 CLV65x bar code scanner diminsional draw ings page 103 e Shock absorbant and vibration free attachment The following tools and resources are required for installation e Two M5 bolts To fix bracket no 2020410 quick release clamp no 2025526 or fix bracket no 2042800 to the base The bolt length depends on the wall thickness of the base Laser warning sign set if necessary Tool e Tape measure up to 1 m 3 28 ft e Goniometer 5 2 1 Components to be installed The following components have to be placed ready for installation e CLV65x bar code scanner 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 43 Chapter 5 Installation Operating Instructions A CLV65x Bar Code Scanner 5 2 2 Accessories The following acce
35. electrical connections are available at the bar code scanner Device version Connection design Interfaces For connection to CLV65x 0000 Cable with connector e RS232 e g connection CLV65x 1000 D Sub HD 15 pole plug RS 422 485 module CDB620 or CLV65x 2000 CAN CDM420 CLV65x 3000 Two digital inputs CLV65x 6000 Two digital outputs Power supply Tab 6 1 Electrical connections to the bar code scanner with a fixed cable and connector standard version Device version Connection design Interfaces For connection to CLV65x 0120 Connector 1 atthe connec Ethernet Network provided by CLV65x 1120 tor unit the client CLV65x 2120 M 12 4 pole socket CLV65x 3120 Connector 2 at the connec RS 232 e g connection CLV65x 6120 tor unit RS422 485 module CDB620 or M 12 12 pole plug CAN CDM420 One digital input Power supply Tab 6 2 Electrical connections to the bar code scanner with connector unit Ethernet version Important Additional digital inputs and outputs are available at connection module CDB620 CDM420 available from week 07 2008 in combination with the parameter memory module CMC600 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 55 Chapter 6 Electrical installation Operating Instructions CLV65x Bar Code Scanner
36. ensure that the narrow reverse side of the device with the laser warning sign is facing the viewer and is ap proximately parallel to the bar code surface When using the bar code scanner with side reading window respectively the line scanner with oscillating mirror ensure that the wide side panel with the LEDs is fa cing the viewer and is approximately parallel with the bar code surface During the reading process consider the reading angle see chapter 5 3 3 Angle alignment of the bar code scanner page 47 Ifthe bar code s position within the scanning line is relevant for the evaluation ob serve the reading angle s counting direction see chapter 5 3 5 Counting direction of the reading angle and code angle page 48 Installing the bar code scanner holder on the base e Screw M5 bolts through the holder and into the bar code scanner s blind hole taps and gently tighten them 6 Adjustthe bar code scanner see chapter 7 6 1 Adjusting the bar code scanner page 73 50 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Installation Chapter 5 A y CLV65x Bar Code Scanner Important 5 5 Installation of external components 5 5 1 Installing connection module CDB620 or CDM420 Depending on the application you can install ei
37. following list provides an overview of a typical installation sequence e Connect bar code scanner to connection module CDB620 or CDM420 e Wire the bar code scanner s data and function interfaces e Connect connection module to the supply voltage e Connect PC for start up and configuration RS 232 or Ethernet The actual installation work which has to be carried out depends on the respective system configuration and the version of the bar code scanner see the following chapter Once electrical installation has been completed the bar code scanner is started up and confi gured see chapter 7 Startup and configuration page 67 6 2 Electrical installation preparations The following general requirements should be observed for the electrical installation e Supply voltage 18 30 V DC functional extra low voltage in accordance with IEC 60364 4 41 VDE 0100 Part 410 and min 10 W output power Using connection module CDB620 CDM420 supply voltage provided by terminals of the connection module or Free wiring by customer without connection module CDB620 CDM420 connec tion of supply voltage e g by cable no 6034418 15 pole D Sub HD socket to open end e With external reading pulsing Appropriate reading pulse sensor start stop e g photoelectric reflex switch for registering an object in the reading area Additional appropriate reading pulse sensor stop e g photoelectric reflex switch For registering the end of pulse w
38. fulfilled evaluation conditions In its default setting the bar code scanner displays the NoRead string as the no read format framed by STX and EXT No read The defined evaluation condition s were not met during the last reading pulse in the rea ding process Focus position Distance of the lens focal point in front of the reading window Can be adjusted via the lenses at the bar code scanner The distance determines the DOF depth of field via the bar code scanner s lenses in which the code can be analysed Focus position switching The capability of the bar code scanner to shift the focus of the laser beam within a wide ran ge on the reading level Focus position switching is event driven e g through distance detection Function interfaces Digital switching inputs and outputs of the bar code scanner Default setting The factory default setting of all of the bar code scanner s parameter values is saved in its permanent memory and can be reloaded at any time when the device is connected using the CLV65x menu to the bar code scanner s working memory This rejects all changes that were made in an application specific configuration if they were not permanently saved in SOPAS ET after the request If necessary the data connection to the bar code scanner itself is lost However the application specific basic setting enables all parameter values except for the communication parameter to be set to the factory default settin
39. installation 7 2 4 Default setting for SOPAS ET configuration software Parameter Value changes Units of length Metric User group operating level Maintenance Download parameter for changes Immediate temporary bar code scanner s RAM Upload parameter after online switching Automatic Window layout 3 project tree help work area Serial communication COM 1 9 600 Bd 19 200 Bd 8 data bits 1 stop bit no parity Tab 7 1 Default setting for the SOPAS ET configuration software excerpt 7 3 Establish communication with the bar code scanner The TCP IP protocol at the PC has to be active to enable communication via TCP IP 7 3 1 Connecting data interfaces gt Connect the PC and bar code scanner via one of the two data interfaces to each other Data interface Comment ETHERNET 10 100 Directly connect the PC Ethernet interface to the ETHERNET connection MBit s of the bar code scanner RS 232 Directly connect the PC serial interface to the AUX or HOST connection of the bar code scanner using a suitable cable Tab 7 2 Connection between the PC with SOPAS ET configuration software and the bar code scanner 68 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions CLV65x Bar Code Scanner TIP Startup and configuration Chapter 7 77 M 7 3 2 Starting the SOPAS ET configuration s
40. installation page 53 4 6 1 Reading configuration The bar code scanner detects bar codes with an adjustable scan frequency The bar code scanner can detect codes on resting and moving objects For more rapid evaluation the reading range of the scanning line reading angle RA value can be restricted The SOPAS ET configuration software can among other things be used to configure the rea ding angle and the symbol contrast PROJECT TREE CLV65x PARAMETER READING CONFIGURATION CODELABEL PROPERTIES register tab 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 29 Chapter 4 Product description Operating Instructions lL M M M 7 XY CLV65x Bar Code Scanner 4 6 2 Object trigger control In order to start an object related reading process the bar code scanner requires an approp riate external signal trigger source for reporting an object in the reading area The start si gnal is emitted via an external reading pulse sensor e g photoelectric reflex switch as standard As soon as an object has passed the reading pulse sensor a time window opens in the bar code scanner reading gate for the reading process Alternatively a command activates the reading process via a data interface or the CAN SEN SOR network In Automatic Cycle mode the actual bar c
41. is available in the Bar Code Scanner CLV600 product infor hk mation see chapter 11 5 Supplementary documentation page 113 Perform an electrical connection to the bar code scanner 1 Connect the bar code scanner to connection module CDB620 CDM420 2 Switch on the power supply for CDB620 CDMA20 3 Switch on the PC for the configuration and install and start the supplied SOPAS ET con figuration software 4 Connect the bar code scanner To achieve this connect the PC using a 3 wire RS 232 data cable null modem cable to the Aux connection in CDB620 CDM420 or Connect the PC to the bar code scanner s Ethernet interface Ethernet version For detailed instructions see chapter 5 Installation page 43 and chapter 6 Electrical in stallation page 53 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 19 Chapter 3 Quick Start Operating Instructions SS A nJX CLV65x Bar Code Scanner 3 2 Establishing connection with the bar code scanner Communicate with the bar code scanner according to the selected data interface RS 232 or Ethernet see chapter 7 3 Establish communication with the bar code scanner page 68 and perform a scan TIP To establish a connection quickly and easily via Ethernet the SOPAS ET configuration soft ware has a CONNECTION WIZARD in the TOOLS menu 3 3 Performing the
42. is used forthe evaluation reading area height depends on the reading distance because of the V shaped light exit The light pattern that is reflected by the bar code is recorded processed and decoded To control this process external sensors deliver information via the reading pulse the object distance and the conveyor speed increment The reading results are output to the bar code scanner s data interfaces and forwarded to a host PC 28 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Product description Chapter 4 U CLV65x Bar Code Scanner Bar Code Scanner Scanner Aux serial a uration Aux Ethernet s 4 Diagnosis Host Aux Photo electric switch Reading pulse Sensor 1 Host Computer Postprocessing of the reading results e g CAN SENSOR Network Host serial Host Ethernet Result 1 2 Result 2 Status indicator e g Good Read Path increment Reading pulse Sensor 2 2 e g No Read 1 only with Ethernet version 2 only with Standard version 18 30 VDC Fig 4 3 Bar code scanner s methods of operation in a conveyor system Schematic The detailed wiring of the bar code scanner and the connections to the host PC and to the external sensors are described in chapter 6 Electrical
43. normal ver Activate version A sion 6 characters UPC E short version Activate version E Codabar Number of bars Number 8 Calculated code length code m 4 Code 128 character set A Number of bars Number 10 Calculated code length Icode oo 3 EAN 128 Number of bars Number 10 Calculated code length loode gt 3 Pharmacode Number of bars Number of bars Number code length 1 Check digit optional for code 39 2 5 Interleaved Codabar Check digit is always integrated into the bar code print for EAN UPC code 128 code 93 EAN 128 according to the specification automatically eliminated when the bar code scanner reading results 2 Apart from a few exceptions every printed character represents an ASCII character which has to be decoded Extended for code 39 The number of characters in the bar code scanner s data string may be greater than the number of cha racters in the print image for code 93 code 128 and EAN 128 since they are made up of several character sets Tab 11 1 Help table for calculating the code length of a bar code 108 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Appendix Chapter 11 CLV65x Bar Code Scanner 11 4 Dimensional drawing accessories 11 4 1 Dimensional drawing fixing bracket no 2020410 60 Elongated hole small Wo m large ex 8 N Included to fix the bar code scanner to the bracket
44. of the RA CW value enables identical bar codes code type code length and data contents to be separated and the bar code data to be assigned to their position on the object Line scanner Line scanner with oscillating mirror front reading window side reading window 100 Reading angle o aperture angle in the scanning direction 1 2 RA 50 100 RA Deflection angle of the scan line crosswise to the scanning direction 1 2 CW 20 40 CW Fig 5 7 Counting direction of the reading angle RA within the scanning line and of the code angle CW with oscillating mirror 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 49 Chapter 5 Installation Operating Instructions A CLV65x Bar Code Scanner 5 4 Installation of the bar code scanner 5 4 1 Installing the bar code scanner NOTICE Damage to the device The maximum thread reach of the two blind hole taps M5 is 5 mm 0 2 in Longer bolts will damage the device gt Use bolts of a suitable length 1 Prepare the base for the installation of the bar code scanner holder see chapter 5 2 2 Accessories page 44 2 Place the object with the bar code at the designated position where the reading should be taken in the bar code scanner s visual range no conveyor movement 3 Visually align the bar code scanner to the bar code Observe the following When using the bar code scanner with front reading window
45. on this document Operating Instructions CLV65x Bar Code Scanner 1 4 Used symbols To gain easier access some information in this documentation is emphasised as follows NOTICE Notice Indicates a potential risk of damage or impair on the functionality of the bar code scanner or other devices gt Carefully read and follow the notices Warning notice A warning notice indicates real or potential danger This should protect you against acci dents The safety symbol next to the warning notice indicates why there is a risk of accident e g due to electricity The warning levels DANGER WARNING CAUTION indicate the serious ness of the risk Carefully read and follow the warning notices Reference Italic script denotes a reference to further information Important This important note informs you about specific features Explanation An explanation provides background knowledge of technical nature Recommendation A recommendation helps you to carry out tasks correctly TIP A tip explains setting options in the SOPAS ET configuration software PROJECT This type of script denotes a term in the user interface in the SOPAS ET configuration software E A symbol indicates a button in the user interface of the SOPAS ET configuration software gt There is a procedure which needs to be carried out This symbol indicates operational instructions which only contain one operational step or operational steps in warning notices whic
46. radiation outlet opening Caution use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure gt Never look directly into the light path similar to sun light gt Never direct the device s laser beam at the eyes of persons When installing and aligning the bar code scanner avoid laser beam reflections from reflective surfaces gt Donotopen the housing Opening does not interrupt the activation of the laser diode by the reading pulsing Always observe the latest valid version of laser protection regulations Bar code scanners in series CLV65x operate with a laser of wavelength A 658 nm red light The radiation emitted is not harmful to human skin The product is classified in laser class 2 laser class II in accordance with EN 60825 1 IEC 60825 1 and 21 CFR 1040 10 see the warning sign on the device for the date of pu blication Maintenance is not required to ensure compliance with laser class 2 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 15 Chapter 2 Safety information Operating Instructions CLV65x Bar Code Scanner The bar code scanner displays a black and yellow laser warning sign Standard version Ethernet version Fig 2 2 Laser warning sign attached to the bar code scanner at deliver
47. reading pulse generator 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 77 Chapter 8 Maintenance Operating Instructions D 7 7771 7 7 7 727 DuB B aai Important CLV65x Bar Code Scanner 8 4 Checking the incremental encoder If an optional incremental encoder is used the position of the friction wheel atthe drive sys tem should be checked at regular intervals gt Ensure that the incremental encoder has direct and fixed contact with the drive system and that the friction wheel rotates without slipping 8 5 Replacing a bar code scanner Incorrect or damaged bar code scanners have to be removed and replaced with either new or repaired bar code scanners Repairs to the bar code scanner should only be carried out by qualified and authorised SICK AG service staff 8 5 1 Removing the bar code scanner 1 Switch the power supply to the bar code scanner off 2 Disconnect all the connection cables on the bar code scanner 3 Remove the bar code scanner from the holder Mark the bar code scanner s situation and alignment on the holder or environment 4 favailable remove the Micro SD memory card optional with the stored parameter set from the faulty bar code scanner see chapter 4 7 4 Parameter set on the Micro SD memory card optional page 42 To do this carefully open the black rubber cover and slightly press on the memory card in order to unlock it 5 Inse
48. return from the button operating mode to the reading operation press the upper button again for approx 3 seconds The beeper confirms the change with a descending melody The Ready LED lights up again The bar code scanner is ready for reading and waits for a reading pulse When using the Auto Setup function make sure that the bar code is in the maximum readable distance to the bar code scanner 40 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions CLV65x Bar Code Scanner Product description Chapter 4 M Further behaviour of the bar code scanner when operated via the buttons Changing into button operating mode is only possible if no other user is logged onto the bar code scanner for changing the parameters via the SOPAS ET configuration soft ware If this is the case however a descending melody is started by the beeper when trying to change into the button operating mode The bar code scanner remains in rea ding operation In case a user logs onto the bar code scanner in button operating mode the bar code scanner leaves the button operating mode and restarts the reading operation The bee per confirms the change with a descending melody If no function is started in button operating mode or if no button operation can be per formed after using a function the bar code scanner returns into reading operation au tomatically after 30 secon
49. separate register tabs are available in the configuration software SOPAS ET 34 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Product description Chapter 4 A MQ x9 Q CLV65x Bar Code Scanner 4 6 8 Reading operation mode There is only one object in the reading field during start stop operation i e all the read codes should be unambiguously assigned to the object Starting and stopping the reading process controls one two reading pulse sensors at the beginning and at the end of the rea ding field by default The distance between each sensor is determined by the size of the rea ding field The reading process can be alternatively controlled with command strings via the data interface The output of the reading results is carried out either at the end of the rea ding pulse the rear edge of the object has left the end of the reading field or during the reading pulse if certain configurable conditions have been fulfilled Start stop operation Data output Trigger 2 Stop Reading field Trigger 1 Start Fig 4 7 Reading operation mode for the CLV65x bar code scanner in stand alone operation The reading operation mode can be configured using the SOPAS ET configuration software PROJECT TREE CLV65x PAR
50. shown depending on the adjustable focus position and the aperture angles used for various resolutions modul widths 46 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Installation Chapter 5 CLV65x Bar Code Scanner 5 3 3 Angle alignment of the bar code scanner The bar code scanner is optimally aligned if the scanning line almost scans the lines of the bar code in the right hand angle 90 Take into account the possible code positions that can occur between the scanning line and bar code in all three levels of the room a Azimut angle tilt B Inclination angle pitch y Step angle skew a Reading distance b Reading range Fig 5 5 Line scanner Reading angles that occur between the scanning line and bar code Angle Threshold Azimut a tilt max 30 resolution 0 35 mm 13 8 mil depending on the print image Inclination pitch max 45 depending on module width Step angle y skew max 45 depending on module width Tab 5 1 Permitted reading angles between the scanning line and bar code 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 47 Chapter 5 Installation Operating Instructions H bB CLV65x Bar Code Scanner 5 3 4 Avoiding surface reflections
51. the parameter set 70 Cleaning the reading WINKOW a scccsccscsccasce conte csscsccesscceceecsssnevernstecesseradessceenseenss TT Cleaning of the external optical sensors reading pulse generator TT 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 7 Chapter Figures and Tables Operating Instructions VIIEEEEEOEOEOUEe a Mn ywm Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig 10 1 10 2 10 3 10 4 10 5 10 6 10 7 10 8 10 9 10 10 10 11 10 12 10 13 10 14 10 15 10 16 10 17 CLV65x Bar Code Scanner Meaning of selection D and in the reading area diagram related to depth of focus diagram ececeeseeeeeeeeeeeeeeeeeeeeeeeceeeesaeeeteeeseeseaeeeees 85 Depth of field ranges of the CLV650 line scanner with front reading window Resolutions 0 25 mm 9 8 mil 0 35 mm 13 8 mil 0 5 mm 19 7 mil and LO mimu 39 4 rri zie E ENEO ceases 86 Depth of field ranges of the CLV650 line scanner with front reading window min und max reading distance depending on the focus position and the aperture angle with a resolution of 0 25 mm 9 8 mil 87 Depth of field ranges of the CLV650 line scanner with front reading window min und max reading distance depending on the focus position
52. 0 3 94 0 100 3 94 200 7 88 300 11 82 400 15 76 All dimensions in mm inch 500 19 70 O 200 400 600 800 1 000 1 200 1 400 1 600 1 800 7 88 15 76 23 64 31 52 39 4 47 28 55 16 63 04 70 92 Reading dist Reading field conditions ing distance Resolution Focal position Aperture angle 0 25 mm 200 to 500 mm 7 88 to 19 7 in max 45 0 35 mm 200 to 905 mm 7 88 to 35 66 in max 50 0 50 mm 200 to 980 mm 7 88 to 38 61 in max 50 1 00 mm 200 to 1 200 mm 7 88 to 47 28 in max 50 Fig 10 7 Depth of field ranges of the CLV650 line scanner with oscillating mirror side reading window Resolutions 0 25 mm 9 8 mil 0 35 mm 13 8 mil 0 5 mm 19 7 mil and 1 0 mm 39 4 mil 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 91 Operating Instructions Technical data Chapter 10 CLV65x Bar Code Scanner uonisod e204 YOU ww ui SUOISUBLUIP Iv voe 161 9587 ce TV 884 009 008 oot 00 ooz 0 0 0 00T ve e ooz OOT 00
53. 00 required Fig 6 1 Standard version Electrical connections at the bar code scanner with connection cable Ethernet Host Aux Bar Code Scanner MEL uM a ow Se 0 coss20 comazo Connection Module H mel 9 ux Photo electric cmc60o0 a EPIO cc RA E J switch pend ees Reading pulse Aux serial 7 Host serial Path increment 5 G Computer Reading pulse 2J 18 30 V DC LAN CAN bus a uo LE na oe Sensor 1 E T PLC Toe e ux Out 2 EIE PLC 18 30 V DC EN E E Deae oe fee eT E CDB620 or CDM420 from production date CW07 2008 and CMC600 required Fig 6 2 Ethernet version Electrical connections at the bar code scanner with connector unit 54 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Electrical installation Chapter 6 M B EE e CLV65x Bar Code Scanner 6 3 1 Electrical connections at the bar code scanner Important Prerequisites for enclosure rating IP 65 e The black rubber cover of the memory card optional has to be closed and lie flush against the device e The connectors attached to the used electrical connections of the Ethernet version have to be firmly screwed The same applies to the EMC requirement ESD according to CE Depending on the device version the following
54. 04 eoueisip Sulpead uru ze t KouenboJ Suiuueos me 0 eiSue ainyade papuswwose eouejsip Sulpeal Xew oy SE 006 99ueisip Sup 006 o GZ eiBue ainpede v6 000 T a a M aG eouejsip Bujpe xew ZH 000 T Aouanba y Suiuueos ZH O00 T ogot WAME veer OoT T OOT T 00e T 8c Lv O0Z T ZH Aouanba y 8utuueos u g T ww GEO uonnjosey eouejsip Suipeay 8011980 0000 2009 04 21 Depth of field ranges of the CLV650 line scanner with front reading window min und max reading distance depending on SICK AG Division Auto Ident Germany All rights reserved the focus position and the aperture angle with a resolution of 0 35 mm 13 8 mil Fig 10 4 88 Chapter 10 You ww ui suoisu9auulp Iv paul si augieu Bulpess ay uo 98782 GTZ xoidde eouejsip SuipeeJ WO x uonisod e004 89 Technical data Operating Instructions CLV65x Bar Code Scanner 8c Lv veer v 6e ots ZS TE 89 12 toez 6T Q2 ST t8 TT 887 re e O0c T OOT T 000 T 006 008 ool 009 oos oor 00 007 OOT 0 0 o v6 OOT OOT 88 2 002 ooz ZS TT 00 00 9487 oor oor i61 00s 00S po amp o 009 009 89 27 ool 004 ZH 008 eouejsip Sulpeas uiu ca T 008 008 Z H 008 ZH 008 Kouenb
55. 06 oouejsip Sulpeay XewW x 000 T Gc a sue eymjede oouejsip SuipeaJ Kew 00 92ST oor 767 008 v9 ez 009 89 22 007 ca Te 008 9v ge 006 v 6 000 T ve er ZH 008 OOT T Sc1v O0Z7 T cc T9 OOE T orae oor T T69 ooS T vo e9 ZH 000 T D _ M m OO0T T KouenboJ Suiuueos 009 T 8699 ZH GOO T ZH 000 T wnwxew 00Z T 76 02 ZH Aouenbajj Suluuess u g 6 WW OO T uonnjosey 008 T ooueijsip SuIpeay Depth of field ranges of the CLV650 line scanner with front reading window min und max reading distance depending on the focus position and the aperture angle with a resolution of 1 0 mm 39 4 mil Fig 10 6 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 90 Operating Instructions Technical data Chapter 10 CLV65x Bar Code Scanner 10 4 2 Depth of field ranges of the CLV650 line scanner with oscillating mirror side reading window Reading field height 500 19 70 Code resolution 400 15 76 C a 0 25 mm 9 8 mil 300 11 82 EJ b 0 35 mm 13 8 mil di Bl o5o mm 19 7 min 7 88 Bc 1 00 mm 39 5 mil 10
56. 0O Glass e y 1 Plastic 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 75 Chapter 8 Maintenance Operating Instructions CLV65x Bar Code Scanner 8 2 1 Cleaning the reading window NOTICE Damage to the reading window Reduced reading capacity due to scratches or smears on the reading window The reading window for versions CLV65x xxxO is made of glass gt Donot use aggressive cleaning agents gt Do not use cleaning agents which cause increased abrasion e g powder gt Avoid cleaning motions on the reading window which could cause scratches or abrasi on NOTICE Damage to the reading window Reduced reading capacity due to scratches or smears on the reading window The reading window for versions CLV65x xxx1 is made of plastic gt Only clean the reading window with a damp cloth gt Use mild cleansing agents without powder Do not use strong cleansing agents such as acetone gt Avoid cleaning motions on the reading window which could cause scratches or abrasi on Important Electrostatic charges cause dust particles to stick to the reading window This effect can be combated by using anti static SICK synthetic cleaner no 5600006 in combination with a SICK lens cloth no 4003353 Cleaning the reading window Switch off device when cleaning see laser protection gt Usea clean soft brush to free the glass reading window from dust gt If necessary additionally clean
57. 0S yo ec 009 89 22 004 KouenbaJj Suiuueos papuswwosa CSTE 008 9v ge 006 eouejsip SuipeoJ xew v 6 KouenboJj Suiuueos ZH 000 T 000 T UInUJIXeuJ veer OOT T 87 Lv ZH Aouenbay Sujuuess oO MLL Itu 7767 ww oso uonnjosey 0070 T eouejsip Suipeey Fig 10 13 Depth of field ranges of the CLV651 line scanner with front reading window Resolution 0 5 mm 19 7 mil inclination angle O aperture angle 25 55 97 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Technical data Chapter 10 CLV65x Bar Code Scanner OOT ooz 00 oor 00S 009 007 008 006 000 T ooT T O0c T ZH Aouenbajj 8uiuueos youl ww ui suoisu9euuip Iv uonisod e204 8 22 T9 SZ roez 19 TZ 67 ELT Q2 ST 62 T Z8 TT see 007 0S9 009 oss 00S ost oor ose 00 osc eouejsip Sulpeas uiu o GG eigue eumjede oouejsip Sulpeal xew eouejsip Sulpea xeui o GZ eiBue eunuede i r a Pu M m r Afla M
58. 1 31 2 1 23 35 6 1 40 38 1 50 EA 41 1 62 gt 59 2 32 61 2 2 41 65 2 2 57 68 2 68 824 3 23 85 3 35 87 342 a 95 3 74 96 3 78 All dimensions in mm S 65 2 308 224 J 82 1 _ Fig 10 23 Ethernet version Dimensions of the bar code scanner with oscilliating mirror CLV65x 6120 106 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Appendix Chapter 11 c CLV65x Bar Code Scanner 11 Appendix Important 11 1 Appendix overview The appendix contains the following additional information e Configuring the bar code scanner system with command strings e Help table for calculating the code length of a bar code e Supplementary documentation overview e Glossary e Copy of EC Declaration of Conformity e Code samples of bar codes 11 2 Configuring the bar code scanner with command strings As an alternative to the SOPAS ET configuration software the bar code scanner can also be configured and operated with command strings via all the data interfaces The command strings can be displayed separately via the SOPAS ET configuration software Both the command strings and the SOPAS ET configuration software are based on com mand language which directly accesses the command interpreter of the bar code scanner This command language must be used with care as the bar code scanner executes com mands that are sent immediately
59. 5 e 3xoylinder head screws M5 x 8 mm 0 32 in with hexagon socket self locking mm in 5 4 0 21 8 0 31 12 0 47 12 7 0 5 20 0 79 32 1 26 38 3 1 5 40 5 1 59 46 1 81 50 5 1 98 50 9 2 56 5 2 22 56 8 2 23 101 1 3 98 Fig 11 4 Dimensions of the round rod holder no 2042801 112 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Appendix Chapter 11 E HE CLV65x Bar Code Scanner 11 5 Supplementary documentation Order no Title Language Contents 8013180 Fitting instructions External mirror hood German Description how to install the mirror hood for English light path reduction 8011945 Bar code scanner CLV600 product information English Information on the bar code scanner and an overview of in stock installation accessories connection modules cables and connectors sensors for reading pulses as well as memory media 8012119 Operating instructions Connection module CDB620 German Description of the wiring for the bar code scan English ner with the host PLC sensor using connec tion module CDB620 8010004 Operating instructions Connection module CDM420 German Description of the wiring for the bar code scan 0001 English ner with the host PLC sensor using connec tion module CDM420 8011155 Operating instructions Conn
60. 5 Laser warning sign attached to the bar code scanner at delivery 16 Quickstart register tab of SOPAS ET configuration software 20 Quickstart register tab in Single Device Mode sees 21 Housing types of the CLV65x bar code scanner seseeseseeeesess 23 Device view of the CLV65x bar code scanner shown here Ethernet Version eseeseseesssesseseeeeeeee ener nnne nnne 24 Bar code scanner s methods of operation in a conveyor system schematic eese nennen 29 Optimization of the depth of field for the object seeseeessssse 31 Switching the focus for CLV65x Division of the entire reading area in distance ConflBUratiOns enc cootra eerie to iva starte nuestra ep inaen iiaiai insa 0A 32 Oscillating mirror CLV65x Example of focal position control in search run here WIth 6 fOCUS POSITIONS 2 5 ecce rou cari eren acsa eaae naue ren ESE 33 Reading operation mode for the CLV65x bar code scanner in stand alone operation 5 ccce ron nana ciere iaiaaeaia EREE 35 Micro SD memory card for storing the parameter set ssusss 42 Example Fixing the bar code scanner with the bracket no 2042800 44 Exchanging the laser warning sign eeeeeeseeeeeeennneenennnnn 45 Allocation of the scanning line s for the bar code and conveyor system 46 Definition of the rea
61. 6 3 2 Bar code scanner connections to the cable and connector standard version 11 15 Pin Signal Function 1 18 30 V DC Supply voltage 2 RxD Aux Aux interface receiver 3 TxD Aux Aux interface sender 4 Sensor 2 Digital switching input adjustable func tion e g external reading pulse GND Ground RD RS 422 485 Host interface receiver 7 RD RS 422 485 Host interface receiver RxD RS 232 TD RS 422 485 Host interface sender 9 TD RS 422 485 Host interface Sender TxD RS 232 10 CAN H CAN bus IN OUT 11 CANL CAN bus IN OUT 12 Result 1 Digital switching output adjustable func tion 13 Result 2 Digital switching output adjustable func tion 14 Sensor 1 Digital switching input for external rea ding pulse 15 SensGND Common ground for the switching inputs Shield Tab 6 3 Standard version Pin assignment of the 15 pole D Sub HD cable connector 6 3 3 Bar code scanner s connections with connector unit Ethernet version Pin Function 1 Transmitter 2 Receiver 3 Transmitter 4 Receiver Shield Tab 6 4 Ethernet version Pin assignment of the 4 pole M12 socket 56 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Electrical installation Chapter 6 CLV65x Bar Code Scanner Important 2 0 1 3 9 4 8 LU 12 5 6 7 Pin Signal Function 1 GND Ground 2 18 30 V DC
62. 651 6120 Line scanner with On side Connector unit on device oscillating mirror Tab 4 2 X Variants of the CLV65x Bar Code Scanner Important Depending on the connection design the following interfaces are available Standard version cable with connector RS 232 RS 422 485 CAN two digital switching inputs two digital switching out puts power supply Ethernet version revolving connector unit Connector 1 Ethernet Connector 2 RS 232 RS 422 485 CAN one digital switching input power supply 4 4 System requirements General system requirements derive from the bar code scanner s technical data see chapter 10 Technical data page 81 The requirements and conditions for installation Electrical installation and Startup and configuration are summarised in the respective chapters 26 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Product description Chapter 4 A M M CLV65x Bar Code Scanner 4 5 CLV65x bar code scanner Product features and functions overview Autofocus Line scanner line scanner with oscillating mirror Reading window on front side oscillating mirror High scan frequency Can be adapted to the print quality of the code Evaluation area of the scanning line can be restricted User safety and convencienc
63. 9 04 21 SICK AG Division Auto Ident Germany All rights reserved 21 Chapter 3 Quick Start Operating Instructions lt CLV65x Bar Code Scanner 22 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Product description Chapter 4 A MM CLV65x Bar Code Scanner 4 Product description This chapter describes the design the features and the functions of the CLV65x bar code scanner gt Forinstallation electrical installation and startup assistance as well as for the applica tion specific configuration of the bar code scanner using the SOPAS ET configuration software please read this chapter prior to carrying out any of the tasks 4 1 Setting up the bar code scanner The CLV65x bar code scanner consists of a laser scanner laser diode and lens with auto focus can be switched off and an electronic unit with an integrated decoder The laser scanner and electronic unit are located in a housing The light exits and enters via a reading window in the industrial type housing The bar code scanner depending on the version is electrically connected by a cable with a connector or a revolving connector unit with two con nections For an adaption to on site space conditions reading functions two housings are available a housing with front reading window and a housing with oscill
64. AMETER DATA PROCESSING TRACKING register tab 4 6 9 Data processing The output time in the reading process with regard to the reading pulse start can be confi gured using the SOPAS ET configuration software PROJECT TREE CLV65x PARAMETER DATA PROCESSING OUTPUT CONTROL Furthermore the evaluation conditions filters and sorters for data output to the host com puter can be configured PROJECT TREE CLV65x PARAMETER DATA PROCESSING EVALUATION CONDITION PROJECT TREE CLV65x PARAMETER DATA PROCESSING FILTER SORTER FOR OUTPUT 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 35 Chapter 4 Product description Operating Instructions CLV65x Bar Code Scanner 4 6 10 Output format The reading result decoded codes is displayed via selectable physical interfaces Two dif ferent output formats telegrams can be defined for this task one format for No Read and one for the heartbeat signalisation of readiness The output formats can be configured using the SOPAS ET configuration software PROJECT TREE CLV65x PARAMETER DATA PROCESSING OUTPUT FORMAT 4 6 11 Network interface lOs All important interfaces for displaying the reading results are available on the bar code scanner Several bar code scanners can be connected to each other via the CAN bus in the SICK specific CAN SENSOR network or via CANopen
65. ATION DYNAMIC READING CONFIGURATION SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Product description Chapter 4 sss CLV65x Bar Code Scanner 4 6 5 Oscillating mirror control You can manipulate the position of the scanning line forthe line scanner with oscillating mir ror CLV65x 6000 CLV65x 6120 by configuring the oscillating mirror In addition to parking fixed scanning line position which can be adjusted or continuous oscillation independent of the reading pulse controlled operation of the oscillating mirror also enables optimised operation sequences related to the reading pulse e n fold oscillation around an adjustable start position within the reading pulse e one shot one time deflection forward and return per reading pulse from an adjustable start position In every oscillation mode the amplitude can be adjusted separately for each of the two de flection directions The deflection speed ratio of one deflection direction to the other can be adjusted within the selected periodic time for the entire oscillation sequence Reading pulse T LI l Focus position t Timer or omax Deflection Oscillating mirror angle X reversal points omax t Fig 4 6 Oscillating mirror CLV65x Example of focal position control
66. Division Auto Ident Fig 11 5 EC Declaration of Conformity for the bar code scanner page 1 scaled down version 122 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Appendix Chapter 11 Hs CLV65x Bar Code Scanner 11 8 Code samples of bar codes selection 2 5 Interleaved EAN 13 digit Code 39 n c c s p 5 H SSS O em E A E L m SS y SaaS 5 N a 2 SSS ET LO N o e O N O m eo O o st Module width 0 30 mm Module width 0 35 mm Module width 0 50 mm 11 8 mil 13 8 mil 19 7 mil Fig 11 6 Code samples of bar codes of various module widths print ratio 2 1 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 123 8011980 0000 2009 04 21 DWF lt PM6 5 FM7 0 PDF gt Printed in Germany Subject to change without notice The specified product features and technical data do not represent any guarantee 05 Pre int62 Australia Phone 61 3 9497 4100 1800 33 48 02 tollfree E Mail sales sick com au Belgium Luxembourg Phone 32 0 2 466 55 66 E Mail infoGsick be Brasil Phone 55 11 3215 4900 E Mail sac sick com br Cesk Republika Phone 420 2 57 91 18 50 E Mail sickGsick cz China Phone 852 2763 6966
67. E Mail ghkGsick com hk Danmark Phone 45 45 82 64 00 E Mail sick sick dk Deutschland Phone 49 211 5301 270 E Mail info sick de Espana Phone 34 93 480 31 00 E Mail info sick es France Phone 33 1 64 62 35 00 E Mail info sick fr Great Britain Phone 44 0 1727 831121 E Mail info sick co uk India Phone 91 22 4033 8333 E Mail info sick india com Israel Phone 972 4 999 0590 E Mail info sick sensors com Italia Phone 39 02 27 43 41 E Mail info sick it Japan Phone 81 0 3 3358 1341 E Mail support sick jp Nederlands Phone 31 0 30 229 25 44 E Mail infoGsick nl Norge Phone 47 67 81 50 00 E Mail austefjord sick no SICKAG Waldkirch Germany www sick com Osterreich Phone 43 0 22 36 62 28 8 0 E Mail office sick at Polska Phone 48 22 837 40 50 E Mail info sick pl Republic of Korea Phone 82 2 786 6321 4 E Mail kang sickkorea net Republika Slowenija Phone 386 0 1 47 69 990 E Mail office sick si Romania Phone 40 356 171 120 E Mail office sick ro Russia Phone 7 495 775 05 34 E Mail info sick automation ru Schweiz Phone 41 41 619 29 39 E Mail contact sick ch Singapore Phone 65 6744 3732 E Mail admin sicksgp com sg Suomi Phone 358 9 25 15 800 E Mail sick sick fi Sverige Phone 46 10 110 10 00 E Mail info sick se Taiwan Phone 886 2 2375 6288 E Mail sickgrc ms6 hinet net Turkiye Phone 90 216 587 74 00 E Mail info sick com tr USA Canada M xico Phone 1 952
68. K AG Division Auto Ident Germany All rights reserved 107 Chapter 11 Appendix Operating Instructions lE B M 11 3 Calculating the code length of a bar code CLV65x Bar Code Scanner The code length of a bar code corresponds to the number of characters used in the print image including the check digit if available To scan decode a code the code length must be put in using the SOPAS ET configuration software Depending on the bar code type the code length can be calculated by counting the bars and spaces according to the relevant formula in the following table 1 Determine the bar code type and count the bars or wide elements bars and spaces incl start and stop characters according to the information in the following table 2 Calculate the bar code length according to the relevant formula 3 Enterthe results via the SOPAS ET configuration software as shown in column 4 of the are generated table Bar code type Count Calculating the bar code length Input the SOPAS ET configuration software Code 39 Number of bars Number 10 Calculated code length code Tee 5 2 5 Interleaved Number of wide elements Number 1 Calculated code length bars and spaces lcode 2 EAN n a 13 characters normal version Activate 13 digit 8 characters short version Activate 8 digit UPC n a 12 characters UPC A
69. L V2 according to UL 758 with a length of up to 3 m 9 84 ft The certification applies for devices with appropriate marking on the type plate The enclos ure rating IP is not UL certified Risk of injuries due to electrical current The optional power supply module CMP400 CMP49O is connected to the power supply 100 250 V AC 50 60 Hz gt Observe current safety regulations when working with electrical equipment Electrical installation must be performed by qualified staff Connect or release current linkages only under de energised conditions Wire cross sections and their correct shields have to be selected and implemented accor ding to valid engineering standards 14 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Safety information Chapter 2 M MM CLV65x Bar Code Scanner Important 2 3 2 Laser radiation of the bar code scanner Line scanner Line scanner with oscillating mirror front reading window side reading window Outlet opening Fig 2 1 Outlet opening of the laser radiation at the reading window shown here Ethernet version Damage to the eyes through laser radiation The bar code scanner operates with a red light laser of class 2 Looking at the laser s light path for a longer period of time can damage the eye s retina The entire reading window is the LED
70. OPERATING INSTRUCTIONS CLV65x Bar Code Scanner Advanced Line SICK Sensor Intelligence Software Versions Operating Instructions MM E E E E EEUU Ey M CLV65x Bar Code Scanner Software Versions Software Tool Function Version Bar code scanner SICK firmware V 3 00 CLV65x Device Description Device specific software module for SOPAS ET configuration From v 3 00 CLV65x software SOPAS ET Configuration software From v 2 20 Copyright Copyright 2009 SICK AG Waldkirch Auto Ident Reute Plant Nimburger Strasse 11 79276 Reute Germany Trademark Windows 2000 XP Vista and Internet Explorer are registered trademarks or trade marks of the Microsoft Corporation in the USA and other countries Acrobat Reader is a trademark of Adobe Systems Incorporated Latest manual version For the latest version of this manual PDF see www sick com 2 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Contents X CLV65x Bar Code Scanner Table of contents Figures andiTables 7072717 diceret e TeEE N Peer NOCERE ENSE PER T RR SSETRECTNC IPSE RUDI Abbreviations tables 7c rettet ITO NEN sees UINICTPT T FOREN TRIES ONE REFER USE tress EIgUfes e eene teen eee ectesecreeieneiieeieee eastern eer eee eese E reir eee ree e n0 1 Notes onithis d
71. Supply voltage 3 CAN L CAN bus IN OUT 4 CAN H CAN bus IN OUT 5 TD RS 422 485 Host interface Sender 6 TD RS 422 485 Host interface sender TxD RS 232 TxD Aux Aux interface sender RxD Aux Aux interface receiver 9 SensGND Switching input Sensor 1 ground 10 Sensor 1 Digital switching input external reading pulse 11 RD RS 422 485 Host interface receiver 12 RD RS 422 485 Host interface receiver RxD RS 232 Shield Tab 6 5 Ethernet version Pin assignment on the 12 pole M12 plug The Sensor 2 Result 1 and Result 2 connections are only available on the bar code scanner with a cable and connector standard version and for the Ethernet version via the CDB620 CDM420 connection module in combination with the parameter memory module CMC600 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 57 Chapter 6 Electrical installation Operating Instructions A Important Important CLV65x Bar Code Scanner 6 4 Performing electrical installation To ensure secure fastening of the connected connectors and adherence to the enclosure rating the knurled nuts coupling rings of the M12 connectors have to be tightened or the cable connectors have to be secured 1 Connector release current linkages only under de energised conditions 2 All wire cross sections and their shields on customer side have to be selected and im plemented according to valid engineeri
72. ZH Aouanbaay Suiuueos St UIL ju Z 6T ww og o uonnjosey eouejsip Suipeey Fig 10 17 Depth of field ranges of the CLV651 line scanner with oscillating mirror side reading window Resolution 0 5 mm 19 7 mil inclination angle 45 aperture angle 25 55 101 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Chapter 10 Technical data Operating Instructions CLV65x Bar Code Scanner 10 4 5 Deflection range of line scanner with oscillating mirror Deflection range A Code resolution 800 L 31 52 J a 0 25 mm 9 8 mil 600 A b 0 35 mm 13 8 mil 23 64 era rh i A E A Bc 0 50 mm 19 7 mit BB 1 00 mm 39 5 mil 400 15 76 a 200 aA 7 88 AN LO 200 7 88 400 15 76 600 23 64 E gt All dimensions in mm inch 200 0 200 400 600 800 1 000 1 200 1 400 1 600 1 800 7 88 7 88 15 76 23 64 31 52 39 4 47 28 55 16 63 04 70 92 Reading distance Fig 10 18 CLV650 Deflection range as a function of the reading distance deflection angle and resolution Deflection range Resolut
73. an be adjusted Triggered oscillation start position and number of oscillations can be adjusted One shot One time oscillation in forward and return motion start position can be adjusted In every oscillation mode the amplitude can be adjusted separately for each of the two deflection directions The deflection speed ratio of one deflection direction to the other can be adjusted within the selected periodic time for a complete oscillation sequence Oscillation frequency Periodic time 0 5 6 25 Hz 2 000 160 ms Max angle of deflection ampli tude 20 20 Power consumption Typically 9 5 W with 18 30 V DC Weight Standard version 420 g 14 8 oz Ethernet version 350 g 12 3 oz Tab 10 2 Technical specifications for the CLV65x bar code scanner line scanner with oscillating mirror 10 3 Addition to UL certification Type Supply voltage Power consumption Power input Ambient operating temperature CLV650 Oxxx 18 30VDC 8 5W Max 800 mA 0 40 C 32 104 F CLV650 6xxx 18 30VDC 9 5W Max 800 mA 0 40 C 32 104 F CLV651 Oxxx 18 30VDC 8 5 W Max 800 mA 0 40 C 32 104 F CLV651 6xxx 18 30VDC 9 5W Max 800 mA 0 40 C 32 104 F Tab 10 3 Technical specifications for UL certification bar code scanner with connection cable from 0 9 m 1 ft up to 6 m 19 7 ft 8011980 0000 2009 04 21 SICK
74. and the connected bar code scanner SOPAS ET identifies these parameters with a blue frame Using the context menu right mouse button if necessary the modified parameter value on a register tab DOWNLOAD PARAMETER VALUE can be transferred manually to the bar code scan ner Using the Communication menu either modified parameter values only DOWNLOAD MODIFIED PARAMETERS TO DEVICE or all of the bar code scanner s parameter values DOWNLOAD ALL PARAMETERS TO DEVICE can be transferred The parameter values that were temporarily changed in the bar code scanner are only saved permanently when the storage option Permanent CLV65x menu is selected The trans ferable parameter values depend on the current user level in SOPAS ET Result status output Adjustable function of the two independent switching outputs Result 1 and Result 2 of the standard version Indicates either the status of the reading result e g good read or the fulfillment of a definable event dependent evaluation condition for the read operation such as Match1 The outputs can also be switched off individually or together The Ether net version does not provide any switching outputs on its connectors However the function with two switching inputs can be accessed via connection module CDB620 in combination with the parameter memory module CMC600 The Result LED is not coupled with one of the result outputs It only shows status Good read for approx 100 ms when gener
75. and modification This is achieved when the device is connected and communication is successfully carried out af ter the scanning process for a confirmed request to synchronise the user interface and the bar code scanner Where necessary this can be triggered manually in the Kommunikation menu UPLOAD ALL PARAMETERS FROM DEVICE Parameter values must be represented in the re gister tabs before the current parameter value set can be modified 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 121 Chapter 11 Appendix Operating Instructions CLV65x Bar Code Scanner 11 7 ECDeclaration of Conformity The figure shows a scaled down version of the EC Declaration of Conformity page 1 for the CLV65x bar code scanner gt The complete EC Declaration of Conformity and the list of device versions and the stan dards met can be requested from SICK AG SICK EC Declaration of conformity en Ident No 9115331 The undersigned representing the following manufacturer SICK AG Nimburger Stra e 11 79276 Reute Germany herewith declares that the product CLV65 is in conformity with the provisions of the following EC directive s including ail applicable amendments and that the standards and or technical specifications referenced overleaf have been applied Reute ZOJ CT OO ppa Torabi ppa Walter Manager Development Division Auto Ident Manager Production
76. and saved archived as a project file spr file with configuration data on the PC Optional Bar code scanner PC with Configuration Software SOPAS ET Micro SD memory card Permanently saved Parameter set in the Opened project file parameter set K main memory of the 4 with current Ne bar code scanner parameter set hj PROM NU RAM RAM and or NG Permanently saved Parameter memory module AA parameter set CMC600 Lu Saved project file spr Bene P d PROM with archived parameter set arameter set k i p Factory default setting of Database the bar code scanner hard drive PROM ROM Fig 7 1 Configuration with SOPAS ET and storage the parameter set If the bar code scanner is optionally connected to a Micro SD memory card see chapter 4 7 4 Parameter set on the Micro SD memory card optional page 42 or con nected to a module with parameter memory mode CMC60OQ the parameter set is saved per manently to the memory card or to the CMC600 repectively with every permanent storage of the parameter set to the bar code scanner After the bar code scanner is restarted the data from the memory card repectively from the CMC600 is automatically transferred to the bar code scanner As such a bar code scanner can be exchanged for example without losing configuration data see chapter 8 5 Replac ing a bar code scanner page 78 If there is a memory card as well as a CMC600 the bar code scanner takes the parame
77. ar code scanner is configured application specifically using the SOPAS ET configurati on software see chapter 7 4 1 Overview of the startup procedure page 70 Its software runs on a PC which must be connected to one of the two data interfaces aux interface Ethernet or RS 232 host interface RS 232 RS 422 485 or Ethernet of the bar code scan ner As an alternative to the SOPAS ET configuration software command strings are available upon which the user interface of the SOPAS ET configuration software is based see chapter 11 2 Configuring the bar code scanner with command strings page 107 In case of an error startup and diagnosis can be carried out via the SOPAS ET configuration software The bar code scanner operates fully automated in normal operation 4 7 2 LEDs on the bar code scanner s housing The bar code scanner s housing has six LEDs displaying the operating status the laser dio de s activity the status of the reading result and the transfer to the RS 232 RS 422 485 CAN and Ethernet interfaces In reading operation the LEDs indicate the following LED Colour Denotation READY green Lights up constantly after switching on and having performed a Y 100 successful self test e Goes out when parameter values are being uploaded from or C downloaded to the bar code scanner C red Lights up when a hardware error has been detected e RESULT green Lights up after a successful r
78. ating mirror Via the oscillating mirror the laser beam exits through the side reading window at an angle of emergence of 105 This corresponds to the central position default settings of the laser beam perpen dicular to the scan direction 4 1 1 Device view Standard version Ethernet version Reading window on front Reading window on front m fy Oscillating mirror Oscillating mirror T Bar code scanner with cable and D Sub connector Bar code scanner with revolving connector unit M12 plug in connectors Fig 4 1 Housing types of the CLV65x bar code scanner 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 23 Chapter 4 Product description Operating Instructions u OVT RRH lL CLV65x Bar Code Scanner SICK SR Qc PA 1041991 nities S N 0735 0110 se ret D Blind hole taps M5 5 mm 0 2 in deep for fixing Laser warning sign Cover of memory card slot Type plate Buttons for selecting starting functions LED Bargraph LEDs for status indicator Revolving connector unit 9 Reading window 12 pole M12 plug 4 pole M12 socket Ethernet connection 2 Micro SD memory card optional Front reading window Oscillating mirror Fig 4 2 Device view of the CLV65x bar code scanner shown here Ethernet Version 24 SICK AG
79. ating reading results via the data interface Ethernet interface Physical data interface with transfer rate 10 100 MBit s and TCP IP protocol The Ethernet interface can be used alternatively to and also in parallel with the physical interfaces RS 232 RS 422 485 Port 2112 Host interface is used to output the reading result and port 2111 Aux interface among other things is used to output reading diagnosis data and to monitor the data traffic on the Host interface The bar code scanner can be configured using both ports If the Aux interface data output via RS 232 is eliminated existing communication via Ethernet re mains active The same applies to the Host interface although the data output via Ethernet can be eliminated separately Error messages Messages in coded form with which the bar code scanner displayed a diagnosed error The bar code scanner differentiates between four error types Information Warning Error Fatal Error The error messages can be displayed in the SOPAS ET configuration software on the System Informationen register tab 116 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Appendix Chapter 11 M X CLV65x Bar Code Scanner No read format Special configurable output format for no reads in the data output string as a replacement forthe output formats of a reading with
80. d over the parameter In order to configure a device via the SOPAS ET configuration software the respective ope rating level has to be selected in advance After the start the SOPAS ET configuration soft ware functions at the operating level MAINTENANCE 1 Inthe menu bar under TooLs select the command LoGIN DEVICE Select the entry AUTHORIZED CLIENT in the dialog window under USERLEVEL in the list box If the parameter set is password protected enter the password client in PASSWORD Activate deactivate password protection on the PARAMETER register tab 3 Click on OK to confirm the dialog window The previously greyed out parameters on the register tabs are now accessible 7 4 3 Permanently load changed parameter sets into the device Changed parameter values are immediately transferred to the bar code scanner s main me mory RAM depending on the option Immediate download To ensure that the changes remain even after the bar code scanner is restarted the configuration has to be permanent ly saved in the bar code scanner s PROM gt Inorder to load the current settings permanently in the bar code scanner select the command PARAMETER SAVE PERMANENT in the menu bar under CLV65x or click on in the tool bar 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 71 Chapter 7 Startup and configuration Operating Instructions BEA ee
81. d the host computer and the distance to the connection module has to be taken into account see chapter 6 2 Electrical installation preparations page 53 and chapter 5 5 1 Installing connection module CDB620 or CDM420 page 51 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 45 Chapter 5 Installation Operating Instructions CLV65x Bar Code Scanner 5 3 1 Allocation of the scanning line for the bar code The main allocation of the scanning line to the bar code on the object depends on the ver sion of the bar code scanner line scanner or line scanner with oscillating mirror Line scanner Line scanner with oscillating mirror Fig 5 3 Allocation of the scanning line s for the bar code and conveyor system 5 3 2 Reading distance to the bar code and aperture angle a The maximum distance between the bar code scanner s reading window and the bar code must not exceed the device specific thresholds The usable length of the scanning line that is used for the evaluation reading area height depends on the reading distance because of the V shaped deflection of the beam Line scanner Line scanner with oscillating mirror Reading distance a n Central position 105 default setting Fig 5 4 Definition of the reading distance a and the aperture angle a In the specification diagrams see chapter 10 4 Specification diagrams page 84 the depth of field is
82. ding distance a and the aperture angle a 46 Line scanner Reading angles that occur between the scanning line and bar COD c 47 Avoiding surface reflection using the line scanner as an example Angle between emitting light and bar code tilted away from the plumb line essere eene 48 Counting direction of the reading angle RA within the scanning line and of the code angle CW with oscillating mirror eese 49 Line scanner Installation example for positioning the external reading DIE pe 51 Standard version Electrical connections at the bar code scanner WITH COMMECUOM CADDIE sessseaves E 54 Ethernet version Electrical connections at the bar code scanner WITH COMMECEOF UNE e Hewes 54 Direction of rotation of the connector unit cece eeeeeeeeeeeeeeeeeeeneeeeeseeeeeeeee 58 Wiring the serial host data interfaces RS 232 or RS 422 on the 15 pole D Sub HD plug seeseesesseeeeeeeneneee enne nennen nenne 60 Function of the Ethernet interface eessessssseeeeseseeeneeen eene 61 Wiring the Sensor 1 switching input on the 15 pole D Sub HD plug 62 Wiring the Sensor 2 switching input on the 15 pole D Sub HD plug 62 Possible wiring of the Result 1 switching output on the 15 pole DS UDF De OU e 63 Configuration with SOPAS ET and storage
83. ding of bar codes on objects e g in a conveyor system The intended use of the bar code system results from the following description of the func tion e Ina reading station the bar code scanner is installed in a holder either on the side of a conveyor system side reading or above it reading from above The bar code scanner transfers the reading data via the host interface to a superordi nate host computer for further processing e The bar code scanner is configured operated using the SOPAS ET configuration soft ware that runs on a standard client PC provided by the customer Communication takes place using RS 232 or Ethernet Any warranty claims against SICK AG shall be deemed invalid in case of changes to the bar code scanner such as opening the housing this includes modifications during installation and electrical installation or changes to the SICK software The bar code scanner is only to be operated in ambient air temperature limit 2 3 General safety precautions and protection measures gt Read the general safety precautions thoroughly and observe them during all bar code scanner activities Also observe the warning notices above the operational instructions of each chapter 2 3 1 Electrical installation work UL certification The CLV65x bar code scanner is certified according to UL60950 1 with the following requirements e Power supply by LPS or Class 2 power supply unit e Use SICK connection cables category AV
84. ds The beeper confirms the change with a descending melody The bar code scanner terminates an activated continous function 5 minutes after start It returns to reading operation automatically The beeper confirms the change with a descending melody If the bar code scanner could not read the bar code in the TeachIN for matchcode as well as Auto Setup functions the Ready LED flashes in red for three times The beeper reports this with a descending melody After that the bar code scanner remains in button operating mode You cannot switch off or turn down the beeper in button operating mode 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 41 Chapter 4 Product description Operating Instructions a CLV65x Bar Code Scanner 4 7 4 Parameter set on the Micro SD memory card optional The bar code scanner stores configured parameter values in the internal PROM as well as on the Micro SD memory card cloning provided that this card has been inserted into the bar code scanner If the bar code scanner needs to be replaced the memory card enables easy and quick transfer of the parameter set to the new device see chapter 8 5 Replacing a bar code scanner page 78 Important In order to avoid data loss the Micro SD memory card may only be removed and inserted into the new device after the respective bar code scanner has been switched off and de energized When inserting the memory card make
85. e Robust compact metal housing CE mark Laser class 2 laser switches off in case of an error Automatic self test on system startup Diagnosis tools for system setup and system remote monitoring Configurable reading diagnosis data display in two reading result formats Operational data retrieval error code display on request in case of errors Activatable test string function heartbeat for signalling readiness for operation Password protected configuration mode Configured parameter values cloning can be additionally secured on a Micro SD me mory card can be removed in the case of bar code scanner replacement Future proof due to firmware update flash PROM via data interface Future proof SOPAS ET configuration software Low current consumption Extended power supply range Convenient operation configuration Reading operation modi Configuration online offline using the SOPAS ET configuration software incl help system Auto Setup of optical reading properties Profile programming with bar codes created and printed via SOPAS ET 2 buttons on the device for calling up preset functions without connecting a PC Status indicators via five LEDs Beeper that can be switched off to confirm device functioning Start Stop operation Reading pulse Pulse sources for start switching inputs data interface command automatic cycle CAN Pulse sources for stop reading pulse source switching inputs command timer con diti
86. e e Troubleshooting e Replacing the bar code scanner A step by step approach is taken for all tasks 1 2 Target group The traget group of this document is persons assigned the following tasks Tasks Target group Installation electrical installation maintenance Qualified staff e g service technicians and fac replacing the device tory electricians Startup and configuration Trained staff e g technicians or engineers Operation of the conveyor system Qualified staff for start up and operation of the conveyor system Tab 1 1 Target group 1 3 Depth of information This document contains all the required information for installation electrical installation and operation of the bar code scanner at the installation location The factory default set ting basic configuration of the bar code scanner is prepared for the use as a stand alone device Configuration of the bar code scanner for the application specific reading conditions and operation is carried out using the SOPAS ET configuration software on a Windows PC The SOPAS ET configuration software contains an online help system to facilitate configuration Further information about the design of the bar code scanner as well as the bar code tech nology is available from SICK AG Auto Ident division On the Internet at www sick com 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 11 Chapter 1 Notes
87. e bar code scanner as an alternative to the SOPAS ET configuration soft ware The command string form a clearly structured command language for changing the parameter value sets in the bar code scanner online Directly accesses the command inter preter of the bar code scanner Use of the host requires a corresponding programming task The SOPAS ET configuration software is based on the command strings Configuration file Project file for the SOPAS ET configuration software in which either only one complete para meter value set for a device or if several devices are grouped into one project the complete parameter value set for each device is saved for archiving on the PC The project file can be printed as a table transferred to the Windows clipboard or provided as a PDF Reading range DOF Depth of field at both sides of the lens focal point at the reading level The size of the range depends on resolution and reading distance Reading diagnosis data Code object or device related data which the bar code scanner derives directly from the reading process The data allows among other things an assessment of the reading quality and to draw conclusions on the reading process Reading result Electronic display and output of the data contents of the scanned bar codes together with reading diagnosis data in a data output string at the defined output time Reading field In start stop mode the reading field is the area between the
88. e between the scanning line and the bar code s lines is almost 90 To avoid disruptive reflections rotate the bar code scanner from the plumb line so that the emitting light meets the bar code at an angle of approx 105 line scanner see chapter 5 3 4 Avoiding surface reflections page 48 Manually bring objects with bar codes sequentially into the bar code scanner s visual range The default setting of the focus position is 285 mm 11 2 in from the reading window Check the reading result using the SOPAS ET configuration software Move objects in different positions angles to the reading area and ensure that the thresholds of the permitted reading angles are not exceeded Align the bar code scanner in such a way that the good read rate is between 70 and 100 Tighten the screws on the bar code scanner The bar code scanner is aligned with the bar code 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 73 Chapter 7 Startup and configuration Operating Instructions a i CLV65x Bar Code Scanner 74 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Maintenance Chapter 8 c CLV65x Bar Code Scanner 8 Maintenance Important Recommendation 8 1 Maintenance during operation The bar code scanner functions maintenance free Mainte
89. e object with barcode s is in side the reading field during one reading pulse The distance profile of the background can also be displayed in the SOPAS ET configuration software The autofocus range is defined by the aperture angle the autofocus space and in the case of line scanners with oscillating mirror also by the angle of deflection The park setting of the focus position from which the device focuses for each read can be specified to the CLV65x in addition to a time and or position related delay timeout or hysteresis If necessary an offset can be defined for the focus position to be set by the measurement The depth of field which radiates in the direction of the scan lines caused by the V principle of the beam deflection is optimized as a result Bunnunngn g 0 00000 Oodd Measured distance Optimum focus position measured distance plus offset for maximum Depth of field DOF Fig 4 4 Optimization of the depth of field for the object The autofocus function can be configured using the SOPAS ET configuration software PROJECT TREE CLV65x PARAMETER READING CONFIGURATION FOCUS CONTROL OPTIONS register tab AUTOFOCUS parameter 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 31 Chapter 4 Product description Operating Instructions 32 CLV65x Bar Code Scanner 4 6 4 Switchable focus position As an alternative to the aut
90. e scanner back on Switch the power supply to the bar code scanner the connection module back on or Connect the 15 pole D Sub HD connector of the bar code scanner s connection cable to the connection module The bar code scanner starts up using the most recent permanently saved configurati on The daily operating hours counter is reset 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 17 Chapter 2 Safety information Operating Instructions 77Jp PpX r 7 7 77777227 272002 BB RR RR RR RR CLV65x Bar Code Scanner 2 5 Environmental information The bar code scanner has been constructed with minimum environmental pollution in mind Excluding the housing the bar code scanner does not contain any materials using silicone 2 5 1 Energy requirement The bar code scanner series CLV65x consumes the following energy e Line scanner Typically 8 5 W with 18 30 V DC e Line scanner with oscillating mirror Typically 9 5 W with 18 30 V DC All values with unwired switching outputs 2 5 2 Dispose of the device after decommissioning SICK AG will not currently accept the return of any devices which can no longer be operated or repaired gt Inoperable or irreparable devices must be disposed of in an environmentally friendly manner and in accordance with valid country specific waste disposal guidelines The design of the bar code scanner allows for its separation as recyclable seconda
91. ead Good Read 100 ms gt E LASER green Reading operation Lights up when the laser diode is switched on Ready a depends on the reading pulse Read Diagn DATA green Lights up during the data transfer for 100 ms Result CAN yellow Flickers during the data transfer via the CAN interface Laser LNK TX green Lights up when the physical Ethernet connection is o k Auto Setup Data Bar graph green LEDs light up according to the reading rate during diagnostic mode Adjusting 0 100 During normal reading mode the bar graph display is switched off CAN Userdefined LNK TX Tab 4 5 LED indications Important The Result LED is not coupled with one of the Result 1 or Result 2 outputs 38 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Product description Chapter 4 A M9 CLV65x Bar Code Scanner 4 7 3 Buttons on the bar code scanner housing There are two yellow buttons on the bar code scanner housing in the LED area see chapter 4 1 1 Device view page 23 You can call up predefined functions via these but tons After changing to the button operating mode you can select one function each by repeatedly pressing the lower button gt By pressing the upper button you can start or stop the selected function The TeachlIn function for matchcode and Auto Setu
92. ection module CDM420 German Description of the wiring for two bar code 0004 English scanners with the host PLC sensor using con nection module CDM420 8012120 Operating instructions Parameter memory module German Description of operating the module in con CMC600 English nection module CDB620 or CDM420 8010372 Operating instructions Display module CMD400 German Description of operating the module in con English nection module CDM420 8010365 Operating instructions Power supply module CMPAOO German Description of installing the module in connec English tion module CDM420 8010601 Operating instructions Power supply module CMP490 German Description of installing the module in connec English tion module CDM420 8010462 Operating instructions Field bus gateway CMF400 English Description of installing and operating confi 1x01 for PROFIBUS DP guring the module in connection module CDM420 8010464 Operating instructions Field bus gateway CMF400 English Description of installing and operating confi 2101 for DeviceNet guring the module in connection module CDM420 8012214 Operating instruction Field bus module CDF600 0100 English Description of installation operation and con for PROFIBUS DP figuration 8009180 Operating instructions Use of the CAN interface English Description of setting up a CAN scanner net work electrical connection configuring the bar code scanner functions and integrating it in a CAN open network
93. egister tab 9 4 SICK Support If an error cannot be eliminated it is possible that the bar code scanner is defective The bar code scanner cannot be repaired by the user meaning that it is not possible to re es tablish functions after a failure However the bar code scanner can be rapidly replaced by the user see chapter 8 5 Replacing a bar code scanner page 78 gt Ifan error occurs which cannot be eliminated please contact SICK Service e International Competent SICK branch office or SICK subsidiary Tel 49 211 5301 270 Fax 49 211 5301 100 Email info sick de e Abroad Your responsible SICK branch or SICK subsidiary Fortelephone numbers and email addresses please see the back page of these ope rating instructions For the postal address please visit www sick com gt Only return devices after consultation with the SICK Service Repairs to the bar code scanner should only be carried out by qualified and authorised SICK AG service staff 80 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Technical data Chapter 10 A X AXA eee CLV65x Bar Code Scanner 10 Technical data 10 1 Datasheet of CLV65x line scanner Type Bar code scanner CLV65x Focus Autofocus Reading window Line scanner With front side reading window with angle attachment light entrance exit under 105 Laser diode wa
94. ersion without vibrating e Two M5 bolts to fix the bar code scanner Screw length depends on the thickness of the mounting device Maximum thread reach in the bar code scanner is 5 mm 0 2 in from the housing surface 44 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Installation Chapter 5 M 5 CLV65x Bar Code Scanner 5 2 4 Exchanging the laser warning sign The laser warning on the bar code scanner must be in a language that is understood by the operators of the unit in which the bar code scanner is integrated A set of self adhesive laser warning sins German American English and French American English is included in the delivery gt f necessary replace the English laser warning sign before operating the bar code scan ner A Fig 5 2 Exchanging the laser warning sign 5 3 Installation location The following aspects are relevant for the selection of the installation location e Allocation of the scanning line for the bar code e Reading distance to the bar code and aperture angle a Angle alignment of the bar code scanner e Avoiding surface reflections e Counting direction of the reading angle position of the bar code along the scanning line Furthermore the distance between the bar code scanner an
95. f data during the current mode recording and analyzing the data of certain bar code scanner memory areas via the data recorder Diagnosing the system SOPAS ET can also be started in Single Device Mode Only one device can be configured in this mode 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 67 Chapter 7 Startup and configuration Operating Instructions B LE Prerequisite CLV65x Bar Code Scanner 7 2 2 System requirements for the SOPAS ET configuration software PC system requirements e Recommendation Pentium Ill 500 MHz 512 MB RAM CD drive RS 232 serial data interface or Ethernet interface card mouse recommended and colour monitor re commended resolution 1 024 x 768 pixels e Operating system Windows 2000 Windows XP or Windows Vista e Free storage space on the hard drive approx 300 MB for SOPAS ET V 2 14 configu ration software with help files and approx 70 MB for Acrobat Reader e PCHTML browser e g Internet Explorer For online help system of SOPAS ET configu ration software Connection cables see Bar Code Scanner CLV600 product information 7 2 3 Installing the SOPAS ET configuration software 1 Start the PC and insert the installation CD 2 If installation does not start automatically call setup exe on the CD 3 Follow the operating instructions to conclude
96. gs The existing communi cation with the bar code scanner remains unaffected Good read The defined evaluation condition s were successfully met during the last reading pulse in the reading process 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 117 Chapter 11 Appendix Operating Instructions E B CLV65x Bar Code Scanner Host interface Logical main data interface of the bar code scanner with two independent configurable data output formats Allows among other functions the output of the reading result in tele gram form to the host PLC Physically switchable to RS 232 RS 422 485 and Ethernet port 2112 or CAN Works as a gateway in conjunction with the SICK specific CAN SENSOR network Provides various transfer protocols except for CAN With the Host interface access to the bar code scanner for configuration and diagnosis is always possible with the SOPAS ET configuration software The data transfer rate is 57 6 kbd in the default setting The data output via RS 232 RS 422 485 can be switched off existing Host interface data output via Ethernet remains active However it can be elimina ted separately Increment management Used in certain CLV65x applications to separate bar codes with identical contents that move during the reading procedure Command strings commands User interface to th
97. h do not have to be followed in any particular order Operational instructions comprising several steps are deno ted using consecutive numbers ce This symbol indicates a reference to other information in the glossary This symbol denotes a section in which the operation steps with the SOPAS ET configuration 1 software are described cc o7 This symbol indicates supplementary technical documentation i 12 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Safety information Chapter 2 M CLV65x Bar Code Scanner 2 Safety information This chapter deals with your safety and operator safety in the operational area gt Read this chapter carefully before using the bar code scanner 2 1 Authorised users For correct and safe functioning the bar code scanner must be installed operated and maintained by sufficiently qualified staff Important SICK AG service staff Repairs to the bar code scanner should only be carried out by qualified and authorised gt The operating instructions should be made available to the end user gt The end user should be briefed and urged to read the operating instructions by the technicians The following qualifications are required for different activities Tasks Qualification Installation maintenance Practical technical training Knowledge of
98. ia CMC600 in CDB620 PNP lj max 100 mA short circuit proof configurable impulse duration static 10 1 000 ms Electrical connection Standard version Cable 0 9 m 3 ft with 15 pole D Sub HD plug Ethernet version Revolving connector unit with two M12 circular connectors 12 pole plug 4 pole socket Operating voltage Power consumption 18 30 V DC in accordance with IEC 60364 4 41 SELV respectively PELV acc to IEC 60364 4 41 2005 Line scanner typically 8 5 W with 18 30 V DC Housing Reading window material Die cast aluminium Glass or plastic see type plate CLV65x xxxy y O glass y 1 plastic Electrical safety According to EN 60950 1 2006 04 Enclosure rating Ill according to EN 61140 2002 03 Enclosure rating IP 65 according to EN 60529 1991 10 A1 2002 02 EMV tested Emission according to EN 61000 6 3 2007 01 immunity according to EN 61000 6 2 2005 08 Vibration shock test According to EN 60068 2 6 1995 to EN 60068 2 27 1993 Weight Standard version 320 g 11 3 oz with connection cable front reading window 340 g 12 0 oz side reading window Ethernet version 250 g 8 8 oz without connection cables front reading window 270 g 9 5 oz side reading window Ambient operating tempera ture storage temperature QO 40 C 32 104 F 20 70 C 4 158 F Max rel humidity Housing colo
99. ig 3 2 Quickstart register tab in Single Device Mode Performing the reading Important The autofocus function is deactivated by default and the focus position is 500 mm 19 7 in Automatic focus adjustment is described in chapter 4 6 3 Autofocus function page 31 1 Ensure that the relevant code types are activated on the register tab 2 Carry out a test reading with a test bar code To achieve this hold an object with a bar code in front of the bar code scanner s reading window and trigger the reading by clicking START If necessary observe the bar code scanner s depth of fields ranges depending on resolution see chapter 10 4 Specifica tion diagrams page 84 During reading operation and with default settings the line scanner with oscillating mir ror deflects the scanning line by the central position with a frequency of 1 Hz andata max angle of 20 The reading result is displayed in the BARCODE CONTENT display field The code reading reliability is specified in the relevant display field Optimise the reading conditions If no reading result is displayed or if you wish to increase the code reading reliability the reading can be repeated by taking the following measures Install the bar code scanner in such a way that the bar code scanner s light meets the idle object code at a 15 angle skew gt Correct or optimise the parameter values where necessary via the SOPAS ET configura tion software 8011980 0000 200
100. in search run here with 6 focus positions The behaviour or the position of the oscillating mirror can be configured via the SOPAS ET configuration software PROJECT TREE CLV65x PARAMETER READING CONFIGURATION OSCILLATING MIRROR OSCILLATING MIR ROR register tab 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 33 Chapter 4 Product description Operating Instructions CLV65x Bar Code Scanner 4 6 6 Increment configuration The bar code scanner receives information about the conveyor speed from an external in cremental encoder for example The incremental encoder delivers pulses which are used to determine the current conveyor speed The conveyor speed results from the number of impulses and the resolution of the external incremental encoder The increment source and the resolution speed can be configured using the SOPAS ET con figuration software PROJECT TREE CLV65x PARAMETER INCREMENT CONFIGURATION INCREMENT register tab 4 6 7 Code configuration The bar code scanner can decode the following code types e Codabar e Code 39 e UPC EAN e 2 5 Interleaved e Code 93 e Code 128 family e Pharmacode The code types can be selected and configured using the SOPAS ET configuration software PROJECT TREE CLV65x PARAMETER CODE CONFIGURATION CODE TYPES register tab The selected code types can be configured individually For this purpose
101. in the online help Runs using an HTML browser such as Internet Explorer and can be called up in the SOPAS ET configuration software Saving to the bar code scanner The application specific parameter set can be stored in the bar code scanner either tempo rarily or permanently In the case of temporary storage the parameter set is only contained in the temporary working memory RAM and is lost as soon as the power supply is switched off In the case of permanent storage the parameter set is also transferred to the bar code scanner s permanent memory and saved as a current data set after switching off The de fault setting is deposited in a fixed Read Only Memory ROM irrespective of this Specification diagrams Diagrams showing the depth of fields DOF depending on resolution for a predefined focus position 120 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Appendix Chapter 11 MMMM CLV65x Bar Code Scanner Start Stop operation In this reading operation mode only one object per reading pulse is located in the reading area Two external sensors or command strings control the beginning and end of the rea ding pulse for the bar code scanner stand alone device The length of the reading area is determined in this case by the distance of both reading pulse sensors for the start begin ning of the reading area and stop end ofthe reading area The mi
102. ion 0 50 mm 19 7 mil A 400 200 LT ao 7 88 X E gs 200 Pr 7 88 400 7 15 76 Pl Boos gt All dimensions in mm inch 200 0 200 400 600 800 1 000 1 200 7 88 7 88 15 76 23 64 31 52 39 4 47 28 Reading distance Fig 10 19 CLV651 Deflection range as a function of the reading distance deflection angle and resolution of 0 5 mm 19 7 mil 102 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Technical data Chapter 10 CLV65x Bar Code Scanner 10 5 CLV65x bar code scanner diminsional drawings 10 5 1 CLV65x 0000 bar code scanner diminsional drawings 13 7 19 5 22 22 5 25 4 30 8 35 6 38 41 7 43 7 61 65 2 68 85 96 inch 0 008 0 19 0 23 0 24 0 35 0 39 0 43 0 54 0 63 0 77 0 87 0 89 1 00 1 21 1 40 1 50 1 64 1 72 2 40 2 57 2 68 3 35 3 78 137 652 5 50 z C 7 AN 3 amp o z ll o N S ADIS 3 E a ol 2 9 E e i z ETE ih iz B SERERE B 1 0 0 0 0 O soopooooqoo8 e 02 02 68 57 10 96 437 47 an N S lg OIS All dimensions in mm Fig 10 20 Standard version Dimensions of bar code scanners with front reading window CLV65x 0000 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 103 Chapter 10
103. itches on the laser diode e n SOPAS ETonthe Illumination control tab you can set or deactivate the laser timeout within a range of 1 1 500 min 25h e Laser LED During normal reading operation the Laser LED lights up when the laser diode is swit ched on When calling up functions via the two buttons of the bar code scanner aborting normal reading operation the LEDs have got additional display functions The Laser LED will differ from its original function It is possible that the Laser LED is flashing when Auto setup is selected although the laser diode is still switched off or the laser diode is swit ched on for example in diagnostic mode Read Diagn and the Laser LED however is not flashing 2 4 Quick stop and quick restart The bar code scanner can be switched on or off using the main switch for connection mo dules CDB620 or CDM420 2 4 1 Switching off the bar code scanner gt Switch off the power supply to the bar code scanner the connection module or Remove pull out the 15 pole D Sub HD connector of the bar code scanner s connec tion cable from the connection module When the bar code scanner is switched off the following data is lost e Application specific parameter sets in the bar code scanner that were only saved tem porarily in the device e The last reading result of the bar code scanner Daily operating hours counter of the bar code scanner 2 4 2 Switching the bar cod
104. ith extended external reading pulse e Appropriate incremental encoder For separating identical bar codes e Host computer with RS 232 RS 422 485 data interface or Ethernet For further pro cessing the reading data e Connection cables see ordering information for Bar Code Scanner CLV600 product information Important The possible distance between the bar code scanner and the host computer depends on the physical version of the selected host interface and the set data transfer rate The following resources are required for electrical installation e Tool e Digital measuring device current voltage measurement 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 53 Chapter 6 Electrical installation Operating Instructions CLV65x Bar Code Scanner 6 3 Electrical connections and cables Bar Code Scanner REESE 1 CDB620 CDM420 Connection Module CNN E E ux Photo electric CMC600 Te J Switch Le Reading pulse LII Aux serial 3 Host serial Host Path increment 5 P Host serial Computer Reading pulse gp L2 UAE CAN CAN bus Result 1 PLC 18 30 V DC ea e m ux In SS SS PLC Sensor 1 Aux In 2 9 M Sensor 2 EHI IM Aux ouri NE PLC Aux Out 2 9 PLC O CDB620 or CDM420 from production date 18 30 VDC CW07 2008 and CMC6
105. itted reading angles between the scanning line and bar code 4T Electrical connections to the bar code scanner with a fixed cable and connector standard version eese enne 55 Electrical connections to the bar code scanner with connector unit Ethernet VErSION e 55 Standard version Pin assignment of the 15 pole D Sub HD Cable COMMECION E 56 Ethernet version Pin assignment of the 4 pole M12 socket 56 Ethernet version Pin assignment on the 12 pole M12 plug 57 Recommended maximum cable lengths depending on the selected Catal transfer rate a ccce envi Dede sabes nude S AEE a Seated r EARE aAA 59 Ratings for the switching inputs sess 62 Ratings for the switching outputs eeeeeeeeneenenenen nennen 63 Pin assignment of the 4 pole M12 plug and the 6 pole RJ45 plug 64 Pin assignment of the 12 pole M12 socket and the 15 pole IBESTV ez io IBToI DEC 64 Pin assignment of the 12 pole M12 socket and wire colours Lire 65 Pin assignment of the 5 pole M12 plug and wire colours at th ppen eNd simid 65 Pin assignment of the 15 pole D Sub HD socket and wire colours at the open cable end sisisi nasien san ANEETA AENEAN 66 Default setting for the SOPAS ET configuration software excerpt 68 Connection between the PC with SOPAS ET config
106. lination angle 45 aperture angle 25 55 ssesssssseseeennee 101 8 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Figures and Tables Chapter A A X A 3 M CLV65x Bar Code Scanner Fig 10 18 CLV650 Deflection range as a function of the reading distance deflection angle and resolution eese 102 Fig 10 19 CLV651 Deflection range as a function of the reading distance deflection angle and resolution of 0 5 mm 19 7 mil 102 Fig 10 20 Standard version Dimensions of bar code scanners with front reading window CLV65x 0000 essere 103 Fig 10 21 Standard version Dimensions of the bar code scanner with oscilliating mirror CLV65x 6000 eee eeceeeeeeeeeeeeeeeeeeeeeseeeeesseeeenseeees 104 Fig 10 22 Ethernet version Dimensions of bar code scanners with front reading window CLV65x 0120 esee 105 Fig 10 23 Ethernet version Dimensions of the bar code scanner with oscilliating mirror CLV65x 6120 seseeseseeeeeeeneeerennn 106 Fig 11 1 Dimensions of the fixing bracket no 2020410 eese 109 Fig 11 2 Dimensions of the quick release clamp no 2025526 110 Fig 11 3 Dimensions of the fixing bracket no 2042800
107. llation Operating Instructions CLV65x Bar Code Scanner Cable no 6034418 Standard version mam Pin 15 pole Signal Function Wire colour 1 18 30 V DC Supply voltage Red 2 RxD Aux Aux interface receiver violet 3 TxD Aux Aux interface sender Yellow 4 Sensor 2 Digital switching input adjustable red black function e g external reading pulse 5 GND Ground black RD RS 422 485 Host interface receiver light blue RD RS 422 485 Host interface receiver blue RxD RS 232 TD RS 422 485 Host interface sender light grey turquoise 9 TD RS 422 485 Host interface sender green TxD RS 232 10 CAN H CAN bus IN OUT grey 11 CANL CAN bus IN OUT pink 12 Result 1 Digital switching output adjustable brown function 13 Result 2 Digital switching output adjustable orange function 14 Sensor 1 Digital switching input for external white reading pulse 15 SensGND Common ground for the switching white black inputs Tab 6 13 Pin assignment of the 15 pole D Sub HD socket and wire colours at the open cable end 66 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Startup and configuration Chapter 7 a CLV65x Bar Code Scanner T Startup a
108. lues in the register tabs In the bar code scanner the default setting will first be active in the temporary main memory only The default setting can also be saved on or printed via the PC see chapter 7 4 4 Save display and print the current parameter set page 72 In the menu bar under TooLs select the command LOGIN DEVICE Select the entry AUTHORIZED CLIENT in the dialog window under USERLEVEL in the list box If the parameter set is password protected enter the password client in PASSWORD Click on OK to confirm the dialog window In the menu bar under CLV65x select the command PARAMETER SAVE PERMANENT The SOPAS ET configuration software transfers the default setting to the permanent pa rameter memory PROM of the bar code scanner If the bar code scanner is equiped with the Micro SD memory card or connected to a connection module CDB620 CDM420 with parameter memory module CMC600 the default setting will be permanently transferred to parameter memory CMC600 or me mory card respectively Important Once the default setting has been restored password protection is deactivated 1 6 Adjusting the bar code scanner 7 6 1 Adjusting the bar code scanner To completely adjust the bar code scanner the electrical installation must be complete and the device must be operated see chapter 6 Electrical installation page 53 and chapter 7 Startup and configuration page 67 1 Align the bar code scanner in such a way that the angl
109. nance is not required to ensure compliance with the bar code scanner s laser class 2 Do not open the bar code scanner s housing If the device is opened the SICK AG warranty shall not apply 8 2 Cleaning the bar code scanner In order to make use of the full optical reading capacity of the bar code scanner the reading window should be checked regularly e g weekly for soiling This is especially recommen ded when operating the device in harsh conditions dust abrasion humidity finger prints etc Damage to the eyes through laser radiation The bar code scanner operates with an red light laser of class 2 Looking at the laser s light path for a longer period of time can damage the eye s retina The entire reading window is the LED radiation outlet opening Caution use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure gt Never look directly into the light path similar to sun light gt Never direct the device s laser beam at the eyes of persons gt When installing and aligning the bar code scanner avoid laser beam reflections from reflective surfaces gt Donot open the housing Opening does not interrupt the activation of the laser diode by the reading pulsing Always observe the latest valid version of laser protection regulations The type place displays the window material used for the reading window CLV65x xxxy e y
110. nd configuration Startup adjustments configuration and diagnosis are carried out via the SOPAS ET confi guration software A simple reading rate diagnosis integrated bargraph display can among other things be called up independently via two buttons on the device see chapter 4 7 3 Buttons on the bar code scanner housing page 39 7 1 Overview of the startup procedure Start the bar code scanner with the factory default settings e Install SOPAS ET configuration software e Connect the PC with the SOPAS ET configuration software to the bar code scanner e In order to optimise the functionality of the bar code scanner adjust and configure the bar code scanner if necessary e Check correct functioning of the bar code scanner in reading operation 7 2 SOPAS ET configuration software The SOPAS ET configuration software optimises the bar code scanner to the reading condi tions on site The configuration data can be saved and archived as a parameter set project file on the PC 7 2 1 Functions of the SOPAS ET configuration software for the bar code scanner overview The online help in the SOPAS ET configuration software describes the general functions and operation of the software MENU HELP HELP F1 e Selecting the menu language German English French Spanish Italian Russian Ja panese Chinese e Setup communication with the bar code scanner e Password protected configuration for various operating levels e Recording o
111. ndows PCs with integrated online help sys tem HTML files e CLV65x operating instructions PDF version in German and English as well as further publications of other SICK devices e CLV600 product information PDF version in German and English including ordering in formation for bar code scanner and accessories e Acrobat Reader Freely available PC software for reading PDF files Important The current versions of publications and programs on the CD ROM can also be downloaded at www sick com 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 25 Chapter 4 Product description Operating Instructions A CLV65x Bar Code Scanner 4 3 Device versions The CLV65x bar code scanner with a glass reading window is available in the following ver sions among others Order no Type Scanning method Reading Connection design window 1041290 CLV650 0000 Line scanner On front Cable with connector 1042121 CLV650 0120 Line scanner On front Connector unit on device 1042124 CLV650 6000 Line scanner with On side Cable with connector oscillating mirror 1042125 CLV650 6120 Line scanner with On side Connector unit on device oscillating mirror 1046557 CLV651 0000 Line scanner On front Cable with connector 1046558 CLV651 0120 Line scanner On front Connector unit on device 1046559 CLV651 6000 Line scanner with On side Cable with connector oscillating mirror 1046560 CLV
112. nfiguring the serial connection ak wn In the dialog window SCAN ASSISTANT under SERIAL PORT STANDARD PROTOCOL check the check box for ENABLE SERIAL COMMUNICATION Click on the ADVANCED button Under SELECT BAUDRATE S deactivate all the baud rates except 57 6 KBD Select the following PORT SETTINGS 8 data bits no parity 1 stop bit Click on OK to confirm settings The dialog window ADVANCED SCAN SETTINGS closes 7 3 5 Carrying out a scan In the dialog window SCAN ASSISTANT click on the NETWORK SCAN button Select the listed devices CLV65x and confirm via ADD DEVICE Connected devices are searched for via the connection The SOPAS ET configuration software inserts the found devices in the project tree and uploads the current parame ter set SYNC CHECK 3 For configuration of the devices see chapter 7 4 2 Configuring the bar code scanner page 71 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 69 Chapter 7 Startup and configuration Operating Instructions a Ma CLV65x Bar Code Scanner 7 4 First startup The SOPAS ET configuration software optimises the bar code scanner to the reading condi tions on site Starting point for this is the factory default setting which can be adjusted to optimise the bar code scanner The SOPAS ET configuration software is used to create an application specific parameter set which can be loaded permanently into the bar code scan ner
113. ng Instructions Troubleshooting Chapter 9 Eg M CLV65x Bar Code Scanner 9 Troubleshooting This chapter describes how errors at the bar code scanner can be recognised and elimina ted 9 1 Overview of errors and malfunctions 9 1 1 Installation error The bar code scanner has been unsuitably aligned to objects with bar codes e g visual glare e Reading pulse sensor has been incorrectly positioned e g internal reading gate opens too late or shuts too early e Incremental encoder optional positioned incorrectly 9 1 2 Electrical installation error e Interfaces of the bar code scanner wired incorrectly 9 1 3 Configuration error e Functions have not been adjusted to the local conditions e g parameters for the data interface set incorrectly e Device related limits have not been considered e g reading distance aperture angle e Selected trigger source for reading pulse incorrect 9 1 4 Malfunctions during operation e Start Stop operation External reading pulse is missing more than one object is in the reading area e Device error hardware software 9 2 Detailed malfunction analysis 9 2 1 LEDs on the bar code scanner The following statuses can among other things be read from the LEDs on the bar code scanner s housing see chapter 4 7 2 LEDs on the bar code scanner s housing page 38 e Reading reliability Bar graph diagnostic mode e Ready e Status of the reading result Resul
114. ng standards Damage to the connector unit at the bar code scanner due to overwinding The connector unit at the bar code scanner has two end positions gt Never turn the connector unit more than 180 in one direction comming from one of the end positions Always rotate the connector unit in the direction of the laser diode name gt is Fig 6 3 Direction of rotation of the connector unit 6 4 1 Connecting the power supply for the bar code scanner The bar code scanner requires a supply voltage of 18 30 V functional extra low voltage in accordance with IEC 60364 4 41 VDE 0100 Part 410 The functional extra low voltage can be created using a safety transformer in accordance with IEC 742 VDE 0551 The ma ximum current consumption is 8 5 9 5 W The bar code scanner is supplied with 18 30 V DC via connection module CDB620 or CDM420 If the power supply module CMP400 CMP490 is used the input voltage is 100 250 V AC 50 60 Hz at the module The output circuit of the power supply must be electrically separated from the input circuit This is usually created by means of a safety transformer in accordance with IEC 742 VDE 0551 58 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Electrical installation Chapter 6 U p M CLV65x Bar Code Scanner Connecting the supply voltage When wiring the ba
115. nimum reading distance between two objects must always be greater than the length of the reading area In the case of combined use with other bar code scanners in a master slave combination e g unidirectional double side reading the bar code scanner as a slave receives its pulse signals from another bar code scanner master The bar code scanners are networked via the CAN interface the output of the master s reading result via its RS 232 RS 422 485 interface and or the Ethernet interface Pine tree effect This effect of the line scanner with oscillating mirror is a result of the limits set by the active scan line range and the oscillation amplitude CW value Hence a sharp window of the same size can be generated in the reading field for every distance configuration for any read distance Teach in Method of programming the information required to adjust the CL V65x to the reading appli cation in Parameterization mode Example teaching in the background for the Autofocus function also known as a distance profile Switching sequence Sequence of the focus positions to be adjusted one after the other with the corresponding depths of field For this purpose the numbering of the active distance configurations is entered in the cross reference list in the desired position Upload Transfer process of all parameter values from the connected bar code scanner s working memory to a PC in the SOPAS ET configuration software for display
116. ocumment 12 E erase nC re SE ea A EN F RR DN NE ONT 11 1 1 Purposes eene E tes IM EI ITEEE RESET NEN ETE T WIR ERE T TYYED 11 1 2 larget StOU O A E A M reR ADDE NR RES 11 1 3 Depth otintormatio Ms aeee eE A E 11 1 4 Used symbolsm ere ie E E aE ERR RE NYIPEI RIT 12 2 Safety informatioris rere eeerreecete reete i eerte O E 13 2 1 Authorised Users uere rer EIE DIU E EIU I Ere EEEE 13 2 2 Intended Usem eerie eR TOI IURE NEUE RETE TIEE R TERI TRES 14 2 3 General safety precautions and protection measures 14 2 4 Guickistoprandiquiekirestaliee e 17 2 5 Einvirommembalsimonmatiomeee e A E E 18 EP QUICK Stat A E A 19 3 1 Preparing the bar code scanner for the quick start seussss 19 3 2 Establishing connection with the bar code scanner ssssse 20 3 3 Pertonmingitheireadimgzsss ce e MRREETNIINEN NR RR IRE ERES 20 4 IProd ct descriptiOn oce eer ooo tener ieu eei soc ince ER COPI PESE SEES AAE RASEN RSS ERER 23 A Settinsmpieibameodeiscalelieee er 23 4 2 IncludediunsdeliVenVasemeeeee EIU 25 4 3 DD VICe VerSIOlS serm a E A O ENERO E ER RIRIR IRAN EIRRES 26 4 4 Systemirequifemiemtsissereecere rere UIDERI TTETI OIN REIN RIE TES TYR IEEE 26 4 5 Product features and functions overview esee 27 4 6 Bar code scanner s methods of operation sees 28 4 7 Controkele me mtsraln claiicll Cee S aaneen 38 5 2 Installationi o
117. ode scanner generates the reading gate internally with an adjustable mark space ratio The reading pulse can be ended in a number of ways With external triggering by the reading pulse source or a command internally by a timer or an evaluation condition to be met The trigger source can be configured using the SOPAS ET configuration software PROJECT TREE CLV65x PARAMETER READING CONFIGURATION OBJECT TRIGGER CONTROL START STOP OF OBJECT TRIGGER register tab 30 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Product description Chapter 4 M CLV65x Bar Code Scanner 4 6 3 Autofocus function The autofocus function enables the CLV65x to detect the distance of an object without the need for external sensors and adjusts the focus position automatically In order to do so the CLV65x measures the object distance in its reading field in front of the reading window and internally creates a distance profile The autofocus function operates in Differential background mode The distance profile of the reading field background is programmed teach in in the CLV65x without any objects present The CLV65x focuses on the object which it recognizes by comparing the object with the background Application with unobstructed view of the object restricted by other ob jects that protrude constantly into the reading plane Only on
118. ofocus function the focus position of the CLV65x can be chan ged dynamically thus covering a wide reading area You can define up to 8 reading areas for the distance configuration which can be started in any order by the lens in reading operation Reading field height Focus position Reading distance Focus position Reading distance DC Distance configuration Fig 4 5 Switching the focus for CLV65x Division of the entire reading area in distance configurations The focus is shifted by changing the object position e g when reading downwards detec tion of object height Trigger sources for the switch over are e Signal at the switching input Sensor 2 for max 2 pole switching Command from the host interface or the integrated timer e g search run for the max 8 pole switch over e Reversal points of oscillation mirror for the bilateral deflection on the line scanner with oscillating mirror see chapter 4 6 5 Oscillating mirror control page 33 The distance configurations of the switching order are assigned via the programmable cross reference list The focus position can be configured using the SOPAS ET configuration software PROJECT TREE CLV65x PARAMETER READING CONFIGURATION PROJECT TREE CLV65x PARAMETER READING CONFIGURATION OSCILLATING MIRROR PROJECT TREE CLV65x PARAMETER READING CONFIGURATION FOCUS CONTROL PROJECT TREE CLV65x PARAMETER READING CONFIGUR
119. oftware and calling the scan assistant 1 Switch the power supply to the bar code scanner on The bar code scanner performs a self test and is initialised Switch on the PC and start the SOPAS ET configuration software The SOPAS ET configuration software opens the program window with an English pro gram interface by default In order to change the language setting click on CANCEL and change the language of the program interface to e g GERMAN DEUTSCH via the menu TOOLS OPTIONS Once the language setting has been changed shut down the SOPAS ET configuration software and restart it In the dialog window select the option CREATE A NEW PROJECT and click on OK to confirm it Click on the CONFIGURATION button in the main window under SCAN ASSISTANT The SCAN ASSISTANT dialog window appears 7 3 3 Configuring the Ethernet connection To establish a connection quickly and easily via Ethernet the SOPAS ET configuration soft ware has a CONNECTION WIZARD in the TOOLS menu Manual configuration 1 In the dialog window SCAN ASSITANT under INTERNET PROTOCOL INTERNET PROTOCOL IP check the check box for ENABLE IP COMMUNICATION Click on the ADD button Enter the IP address of the bar code scanner and confirm it by pressing OK in the dialog window The dialog window closes A new entry appears in the IP ADDRESS CONFIGURATION list Click on OK to confirm settings The dialog window ADVANCED SCAN SETTINGS closes 7 3 4 Co
120. oj Suiuueos 7H 008 ra or 006 pepueuuuo281 006 eee f 6 000T E Q 0 000 T 0G algue emuede ZH 000 T Aouanbasy Suiuueos ZH 000 T 99uejsIp SUIPea xeu wintuixew veer Oot T OOT T o GZ ei Bue einjiede 872v ooz T oouejsip SuipeoJ xew ooc T cc T9 OO T O0 T o1 s9 oor Tt oort ZH Aouanbay Suluuess ju 767 ww oso uonnjosed ooueijsip Suipeay Depth of field ranges of the CLV650 line scanner with front reading window min und max reading distance depending on the focus position and the aperture angle with a resolution of 0 5 mm 19 7 mil Fig 10 5 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Technical data Chapter 10 CLV65x Bar Code Scanner youl uuu ui SUOISUBWIP Iv uonisod e204 Teg 9T S9 00s T oor T cc T9 O0E T Sc2v O0Z T veer i68 9v ge OOT T 000 T 006 008 007 ca T 89 22 peuuul si 3usieu Sulpeas au UO 72 ZE OSB XOIdde soue sIp Sulpeas woy v9 z L 6T 92 ST ce T1 Gg vere 009 008 oor 00 ooz OOT 0 ooz 0 v6 OOT 882 00 ooz c8 TT oot 00S 009 eouejsip Suipeai uiu 007 Aoduanbasy Suiuueos 008 papuawuuosa H 0G aisue eumjede 0
121. on Bar code evaluation All common bar code types Max number of bar codes 50 per reading pulse Separation of identical codes of the same code type using the reading angle Data processing Manipulation of the output of the reading data via event dependent evaluation condi tions Manipulation of the output strings through filter and output sort options Data communication Host interface two data output formats configurable switchable to different physical interfaces parallel operation possible Aux interface fixed data output format switchable to different physical interfaces par allel operation possible 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 27 Chapter 4 Product description Operating Instructions a CLV65x Bar Code Scanner Electrical interfaces e Hostinterface RS 232 RS 422 485 data format and protocol can be configured and Ethernet or CAN Auxinterface RS 232 fixed data format data transfer rate and protocol and Ethernet CAN interface for integration into the SICK specific CAN SENSOR network Digital switching inputs Standard version Two digital switching inputs for external reading pulse sensor s or incremental encoder using optocoupler Ethernet version One digital switching input on the device Digital switching outputs Standard version Two digital switching outputs for signalling definable results in the reading
122. p stop the bar code scanner automatically Currently you cannot call up user defined functions The selected function is shown via the corresponding LED below the buttons When using both of the buttons the LEDs have different meanings than in normal reading operation LED Colour Function Read Diagn green Flashes slowly the Reading diagnosis evaluation function is selected Flashes rapidly the Reading diagnosis evaluation E function is started Co E Teachln green Flashes slowly the TeachIn matchcode function is selected Flashes rapidly the TeachIN matchcode function is gt 0 started Ready Auto Setup green Flashes slowly the Auto Setup function is selected Read Diagn Flashes rapidly the Auto Setup function is started Result eara a tee ee Pee Se Teachin Adjusting green Flashes slowly the Adjusting function is selected Laser Flashes rapidly the Adjusting function is started ceed Userdefined i t ily not available serdefine ellow emporarily not available Data 4 peers Adjusting CAN Userdefined LNK TX Tab 4 6 Meaning of the LEDs during activation of buttons Important When using the buttons the Laser LED s function differs from its original function in rea ding operation the display of the switched on laser diode 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 39 Chapter 4 Important Prod
123. process reading result status Ethernet version No digital switching output on the device Connection technology design Standard version Cable with 15 pole D Sub HD connector Ethernet version Revolving connector unit on the device with two M12 circular connec tors Connection module CDB620 CDMA20 for connection to the host computer standalo ne and for integrating into the SICK specific CAN SENSOR network as well as via CA Nopen e Bus connection module CMF4OO in connection module CDM420 for connecting to field bus systems Tab 4 3 Overview of the bar code scanner s product features and functions 4 6 Bar code scanner s methods of operation The CLV65x bar code scanner is an intelligent sensor system for automatic and non contact detection and decoding of bar codes In principle the codes can be detected on any side of resting or moving objects in a conveyor system single side reading Several bar code scanners can be combined to allow detection of several sides in one pas sage multi side reading The bar code scanner creates a scanning line line scanner to recognise the codes Line scanner with oscillating mirror The oscillating mirror additionally deflects the scanning line from the home position to both sides perpendicularto the scanning direction with a low oscillation frequency This enables the bar code scanner to scan larger areas for bar codes as well The length of the scanning line that
124. r beam extremely fast As a result it creates a light spot in the reading plane that moves along a straight line which appears to the naked eye as a stationary scan line Line scanner with oscillating mirror Line scanner that also deflects the laser beam about a central position on both sides and perpendicular to the san direction using an oscillating mirror By doing so the bar code scanner can search for bar codes in larger areas In addition to basic deflection to the ma ximum oscillation amplitude optimum oscillating mirror functions are also possible Master Slave configuration Special arrangement and technical circuit connection of several bar code scanners to one reading station e g multi side reading using the CAN interface Via the master the combi nation acts on the host as just one device Multi reading Selectable number of readings which must each deliver internal results from one and the same bar code before the bar code scanner generates the reading result Aperture angle a Aperture within the boundaries of which the bar code scanner is able to detect codes through the lenses A V shaped area appears radially in front of the reading window at right angles to the conveyor system reading from above in which the codes to be read must be positioned 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 119 Chapter 11 Appendix Operating Instructions E B
125. r code scanner using connection module CDB620 or CDM420 the bar code scanner s data and function interfaces are contacted to the connection module toge ther with the power supply 1 Ensure that the connection module s supply voltage has been switched off 2 Standard version Connect the bar code scanner s 15 pole cable plug to the connection module s 15 pole socket and screw it tight or Ethernet version Connect the bar code scanner s 12 pole plug via a corresponding ca ble e g 2042916 to the connection module s 15 pole socket and screw it tight 6 4 2 Wiring serial data interfaces The maximum data transfer rate depends on the cable length and the interface type Interface type Transfer rate Distance to the host RS 232 Up to 19 200 Bd Max 10 m 32 8 ft 38 400 57 600 Bd Max 3 m 9 84 ft 115 200 Bd Max 2 m 6 56 ft RS 422 485 Max 38 400 Bd Max 1 200 m 3 937 ft Max 115 200 Bd Max 500 m 1 640 ft 1 With corresponding line termination according to specification Tab 6 6 Recommended maximum cable lengths depending on the selected data transfer rate 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 59 Chapter 6 Electrical installation Operating Instructions CLV65x Bar Code Scanner RS 232 RS 422 Fig 6 4 Wiring the serial host data interfaces RS 232 or RS 422 on the 15 pole D Sub HD plug Pin assignment fo
126. r the serial auxiliary data interface on the 15 pole D Sub HD plug e RxD Pin2 e TxD Pin 3 e GND Pin 5 Damage to the interface module Incorrect wiring of the serial data interfaces can damage electronic components in the bar code scanner gt Observe information about wiring the serial data interface gt Check the wiring carefully before switching on the bar code scanner 1 Connectthe bar code scanner s serial interface to the host in accordance with the EMC regulations using shielded cables Adhere to the maximum cable lengths 2 To prevent interference do not lay cables parallel to power supply cables and motor lines over a longer distance e g in cable channels EI Terminating the RS 422 data interface 4 Termination can be performed either in connection module CDB620 or CDM420 See ope rating instructions Connection module CDB620 or Connection module CDM420 60 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Electrical installation Chapter 6 CLV65x Bar Code Scanner 6 4 3 mn To wire and configure the bar code scanner s CAN interface for use in the CAN SENSOR net work see the operating instructions Using the CAN Interface no 8009180 English 6 4 4 Wiring CAN interface Wiring Ethernet interface Aux and host interface communication can also be executed in parallel via the Ethernet in terface Aux Host CAN Etherne
127. reading For the SOPAS ET configuration software the QUICKSTART register tab contains the most im portant reading parameters for configuring and performing a bar code reading PROJECT TREE CLV65x QUICKSTART register tab Quickstart Device Type ICLV650 0120 Device ID 1 Content Code ID Codesecu Device ID 003456789 42 C128 100 1 003456789 41 C128 100 1 003456789 40 C128 100 1 003456789 39 C128 100 1 003456789 38 C128 100 1 003456789 37 C128 100 1 003456789 36 C128 100 Tiz Clear list Percentage Evaluation 1 0 0 o Vy Start Codabar r Code39 v UPC EAN p 2 5 Interleaved V Code93 M Code 128 Family Vv Scan frequency 1000 Hz S Autosetup more Don t show this dialog on adding device Fig 3 1 Quickstart register tab of SOPAS ET configuration software 20 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Quick Start Chapter 3 M Xi CLV65x Bar Code Scanner If the SOPAS ET configuration software runs in Single Device Mode a simplified register tab is shown Quickstart Device Type Percentage Evaluation Barcode Content 003456789 Start 100 Code ID Ic 128 Code Length 9 Codabar a Code 39 Vv UPC EAN m 245 Interleaved V Code 93 m Code 128 Family jv Pharmacode m Autosetup F
128. rnal reading gate of the bar code scanner Default setting active high debouncing max 30 ms standard Features Optodecoupled reverse polarity protected Can be wired with the PNP output of a sensor Electrical values Low V lt 2 V l lt 0 3 mA High 6 V lt V lt 32 V 0 7 mA lt l lt 5 0 mA Tab 6 7 Ratings for the switching inputs gt Connect switching inputs depending on application 62 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Electrical installation Chapter 6 CLV65x Bar Code Scanner Important Important Important To wire the switching inputs using connection module CDB620 or CDM420 see operating instructions Connection Module CDB620 no 8012119 German English or Connection Module CDM420 no 8010004 German English 6 4 6 Wiring switching outputs Various functions for outputting the result status independently of each other can be allo cated to the two switching outputs Result 1 and Result 2 If the allocated result occurs in the reading process the corresponding switching output at the end of the reading pulse is live for the selected impulse duration The Result LED is not coupled with one of the Result 1 or Result 2 outputs Bar Code Scanner Structure of output Result 2 pin 13 same as output Result 1 Result 1
129. rs at both sides each of the central position CW 50 cor responds to 0 when deflected by the oscillating mirror Also called oscillation angle Autofocus function Ability of the CLV65x to detect the distance of the objects without external sensors in order to adapt the focus position to the object distance Aux interface Logical auxiliary data interface of the bar code scanner with a fixed data output format phy sically switched to RS 232 Aux and Ethernet port 2111 With this data interface access to the bar code scanner for the configuration is always possible with the PC and the SO PASET configuration software The data interface is also used for diagnosis output of rea ding diagnosis data or monitoring the data traffic on the Host interface For the physical RS 232 interface the following applies fixed data format data transfer rate 57 6 kbd The data output to the PC via RS 232 can be switched off existing Aux interface communication via the Ethernet interface port 2111 remains active 114 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Appendix Chapter 11 E EE CLV65x Bar Code Scanner Bar code Field of dark strips bars and light spaces elements arranged in parallel which by working to a certain rule specification can be represented on the medium subsurface by various print processes A user readable
130. rt the memory card accordingly into the empty space of the new turned off bar code scanner the right way round contacts to the back and top until it is locked 6 Close the rubber cover 8 5 2 Replacing the bar code scanner 1 Align and install the new or repaired bar code scanner see chapter 5 Installation page 43 Observe any marks made previously on the holder or the environment see chapter 8 5 1 Removing the bar code scanner page 78 2 Reconnect connection cables to the bar code scanner see chapter 6 Electrical instal lation page 53 3 Switch the power supply to the bar code scanner back on The bar code scanner starts with the default setting 4 lf as an option a Micro SD memory card has been inserted into the bar code scanner or a parameter memory module CMC600 into connection module CDB620 CDM420 the new bar code scanner will automatically load the stored parameter set from the me mory card or CMC600 into its permanent memory If both a memory card and a CMC600 are available the bar code scanner will load the parameter set from the CMC600 or Without Micro SD memory card parameter memory module CMC600 Connect to the bar code scanner via the SOPAS ET configuration software transfer the configuration stored on the PC via download to the bar code scanner and permanently store the con figuration there 78 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operati
131. rto rere reet rore niente ceaecsccestsccestssnenevsuensuenanchececstececsustsseuesevenss 43 5 1 OVENVieWw Of ImStallatiom SCEQUCMCES eere eee eere rr reer ener Eon 43 5 2 installation preparations aeee oS 43 5 3 installation locatio m n aee e e E E E 45 5 4 Installation ci tne bei TE SINNE nonan S 50 5 5 Installation of external COM OES 51 5 6 REMON E Er CE SINNET oeoo 52 6 3 E e AEn e e E A T E A T ET YAP ERE FENCE REUS 53 6 1 OVEMIEN MESECEM SEC VENGE nroa 53 6 2 Electrical installation preparations noaoo 53 6 3 Electricallecommeetonsratndicablese E 54 6 4 Pentoenmingsrelecetugeallistallaiuolgpes eee 58 6 5 Pin assignment and wire colour assignment of the assembled cables 64 EEStartuprandiconfigSUurationr eere PUDE IEEE 67 7 1 OVEMIEW OOF WE SEINY DOCSIS oo 67 7 2 SOPAS ET configuration software aooo 67 7 3 Establish communication with the bar code scanner 68 7 4 EIS USUAL pao ERR EUER RUNSIEUESIEEERRENE IRSE TAN IEEEETAEETRRIE 70 7 5 Default setting ereere e eenaa eeen eaan E aeaee AAAA EAA OARA AEAEE n 72 E ONEMPAdjustmshelibanicodeiscalleleeer er 73 8 MailitenaliCe iesccnetecesesscenscseccsseessecuszceoceucesucesvacsdsceaacssccsvevustsvensveusutesucervecseccrsccsisscectusnsverssy 75 8 1 Maimtenanmcerdusinsioperatiormeeee 75 8 2 eeleaningatnelbaneodeiscanienees E 75 8 3 Cleaning further optical effective surfaces eesessess 77 8 4 Checking the incremental encoder
132. ry raw materials and hazardous waste electronic scrap 18 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Quick Start Chapter 3 MM Q 9 33 CLV65x Bar Code Scanner 3 Quick Start 3 1 Preparing the bar code scanner for the quick start The bar code scanner can be operated quickly and easily using the supplied SOPAS ET con figuration software The software offers the following options among others e Fast connection with the bar code scanner e Configuration of the most important reading parameters and display of the reading re sults on one register tab in the configuration software System requirements for using the SOPAS ET configuration software See chapter 7 2 2 System requirements for the SOPAS ET configuration software page 68 Additional accessories required not in delivery e Connection module CDB620 or CDM420 e For the Ethernet version of the bar code scanner Connection cable for data and func tion interfaces see ordering information for Bar Code Scanner CLV600 product infor mation e 3 wire RS 232 data cable null modem cable no 2014054 or To connect an Ethernet version of the bar code scanner to the PC s Ethernet interface relevant cable see ordering information for Bar Code Scanner CLV600 product infor mation fay An overview of in stock cables
133. ssories are not included in the delivery of the bar code scanner They have to be ordered separately and placed ready for installation if necessary e Mounting device see next chapter e External mirror hood e Connection module CDB620 or CDM420 e Reading pulse sensor for external reading pulse triggering e g photoelectric reflex switch photoelectric proximity switch 5 2 3 Mounting device The bar code scanner is fixed using two blind hole taps M5 that are each located on the narrow sides of the device see chapter 10 5 CLV65x bar code scanner diminsional draw ings page 103 The bar code scanner can be mounted using the following SICK holders e Bracket no 2020410 e Quick release clamp no 2025526 e Bracket no 2042800 Round rod holder no 2042801 The construction of the angle with adapter plate no 2042800 supports e g varied moun ting options and the alignment of the bar code scanner in two axis Fig 5 1 Example Fixing the bar code scanner with the bracket no 2042800 The dimensioning of the SICK holders is shown in chapter 11 4 Dimensional drawing acces sories page 109 Alternatively the user can provide a holder The holder should meet the following requirements e Stable mounting device Adjustable alignment of the bar code scanner in the x and y axis The mounting device must be able to bear the weight of the bar code scanner inclu ding its connection cable depending on the device v
134. start and stopp sensors for the reading pulse in conveyor direction 118 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Appendix Chapter 11 CLV65x Bar Code Scanner Reading pulse Triggering of the internal reading gate via a bar code scanner external pulse is carried out by means of an external trigger source such as a photoelectric reflex switch or a command string via the data interface With internal trigger source automatic tick the bar code scan ner creates the reading pulse itself Reading gate reading interval Time window in which the bar code scanner switches on the scanning line and attempts to recognise valid bar codes from the read information The reading gate can be shorter than the external reading pulse depending on the output mode of the selected reading result Reading angle RA value The reading angle from the reading window to the red scanning line of the scanning beam under which the middle of a bar code is detected Recorded by the bar code scanner for each scan and used e g for the separation of bar codes with identical data contents For the decoding process the active analysis area along the scanning line can be restricted ap plication specifically by presetting the minimum and maximum RA values Line scanner Scanner that uses a polygon mirror wheel with paraxial mirrors to deflect a focused lase
135. sure that the contacts point backwards and upwards towards the inscription mircoSD on the box slot The memory card is located behind a black rubber cover attached to the bar code scanner SanDisk 7 512mB gt mes Cover opened Memory card Fig 4 8 Micro SD memory card for storing the parameter set Important To maintain the enclosure rating IP 65 the black rubber cover has to be closed and lie flush against the device As an alternative to the Micro SD memory card in the bar code scanner the external optio nal parameter memory module CMC600 in connection module CDB620 CDMA20 may also be used for storing the parameter set If both the Micro SD memory card and the parameter memory module CMC600 are available the bar code scanner will load the parameter set from the CMC600 42 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Installation Chapter 5 CLV65x Bar Code Scanner 5 Installation 5 1 Overview of installation sequences This chapter describes the installation sequences for the bar code scanner and its external components The typical installation sequences are displayed below e Changing the language of the laser warning sign if necessary e Selecting the installation location for the bar code scanner Aligning the bar code scanner to the object carrying the bar code e Installing the bar code scanner
136. t RS 232 RS 232 RS 422 485 Port 2111 Aux Port 2112 Host Fig 6 5 Function of the Ethernet interface Important The Ethernet interface has an auto MDIX function This automatically sets the speed and any cross connection that is required 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 61 Chapter 6 Electrical installation Operating Instructions E LL CLV65x Bar Code Scanner 6 4 5 Wiring switching inputs If the bar code scanner s reading process should be triggered by an external sensor the rea ding pulse sensor is connected to the Sensor 1 switching input Bar Code Scanner Vs PNP sensor Sensor GND GND x l GND V 18 30 V DC V max 32 V Fig 6 6 Wiring the Sensor 1 switching input on the 15 pole D Sub HD plug The Sensor 2 switching input has the following functions among others Trigger source for e Incremental encoder input e Reading pulse generator for reading pulse end Bar Code Scanner Vs PNP sensor Switch E Sensor GND GND xl i GND 15 mum E m V 18 30 V DC Vn max 32V Fig 6 7 Wiring the Sensor 2 switching input on the 15 pole D Sub HD plug Important The ratings for Sensor 1 and Sensor 2 are identical Switching behaviour Power fed to the input opens the inte
137. t e Data trafic on the Host Aux and CAN interface The LEDs can display possible malfunctions or errors Please refer to the system informati on for further details 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 79 Chapter 9 Troubleshooting Operating Instructions ENN nn nn nnn Important Important CLV65x Bar Code Scanner 9 2 2 System information The bar code scanner displays errors in various ways The error output is hierarchised and always allows a detailed analysis e Communication errors can occur while transferring telegrams to the bar code scanner In this case the bar code scanner returns an error code e Error codes are written into a status protocol for errors which occur during a reading see next chapter 9 3 Status protocol The status protocol remains even after switching the bar code scanner off and on again The bar code scanner differentiates between four error types e Information e Warning e Error e Fatal error The bar code scanner only saves the last five entries for each of the error types 9 3 1 Displaying the status protocol using the SOPAS ET configuration software In order to display the status protocol the SOPAS ET configuration software has to be online and connected to the bar code scanner 1 Connect the SOPAS ET configuration software with the device 2 Open the project tree CL V65x SERVICE SYSTEM STATUS SYSTEM INFORMATION R
138. t setting 7 5 1 Resetting the default setting in the bar code scanner The SOPAS ET configuration software is connected online to the bar code scanner Two default setting types can be called up via the SOPAS ET configuration software e Complete default setting LOAD FACTORY DEFAULT a SOPAS ET resets all parameter values of the bar code scanner to default Settings which have been previously made for the communication parameters of the Ethernet interfaces or serial data interfaces e g Ethernet address are overwritten The connec tion s to the bar code scanner might be interrupted and has have to be reconfigured e Application specific default setting LOAD APPLICATION DEFAULT 3 SOPAS ET resets the parameter values of the bar code scanner but does not change the communication parameters Settings which have been previously made for the communication parameters of the Ethernet interfaces or serial data interfaces are kept and the current connection s to the bar code scanner remain s established 72 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Startup and configuration Chapter 7 C CLV65x Bar Code Scanner In order to discard changes to the parameter set as described above select the cor responding command in the menu bar under CLV65x The SOPAS ET configuration software loads the default setting from the bar code scan ner and displays the parameter va
139. ter set from the CMC600 7 4 1 Overview of the startup procedure e Connect data interfaces of the PC and the bar code scanner e Start the SOPAS ET configuration software and create a new project file e Configure the scan assistant activate PC communication e Establish communication with the bar code scanner e Accept current configuration of the bar code scanner in the project tree e Logon as an Authorized client to the bar code scanner e Configure the bar code scanner for use e f necessary apply the Event Monitor diagnosis tool e Load the optimised configuration into the bar code scanner and save permanently e Save the project file with the configuration data of the bar code scanner on the PC 70 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Startup and configuration Chapter 7 MS CLV65x Bar Code Scanner 7 4 2 Configuring the bar code scanner All configurable parameters for the bar code scanner are grouped into a device description jar file for the SOPAS ET configuration software The device description s project tree acts as a guideline for the configuration The function of each respective parameter is explained in a context sensitive manner in an online help F1 key The valid value range and the default setting list the display window PARAMETER INFO right mouse button when the cursor is positione
140. th a resolution of 0 5 mm 19 7 mil eesesseseseseeneeeerenee 94 Depth of field ranges of the CLV650 line scanner with oscillating mirror side reading window min und max reading distance depending on the focus position and the aperture angle with a resolution of 1 0 mm 39 4 mil eesseeeeeeeeeneeeeene 95 Depth of field ranges of the CLV651 line scanner with front reading window Resolution 0 5 mm 19 7 mil and inclination angle 0 45 96 Depth of field ranges of the CLV651 line scanner with front reading window Resolution 0 5 mm 19 7 mil inclination angle 0 aperture angle 22b 5b5 assise ser ttes ena Dk Fea cosi annua uin 97 Depth of field ranges of the CLV651 line scanner with front reading window Resolution 0 5 mm 19 7 mil inclination angle 45 aperture angle 250 959 assert tert EGRE EVER xac creen TE Ye EIER 98 Depth of field ranges of the CLV651 line scanner with oscillating mirror side reading window Resolution 0 5 mm 19 7 mil and inclination angle Q 45 iiiuu uiii eiie triste inen tertie ssrs siasio siata 99 Depth of field ranges of the CLV651 line scanner with oscillating mirror side reading window Resolution 0 5 mm 19 7 mil inclination angle 0 aperture angle 25 55 sess 100 Depth of field ranges of the CLV651 line scanner with oscillating mirror side reading window Resolution 0 5 mm 19 7 mil inc
141. the glass reading window with a clean damp lint free cloth and a mild anti static window cleaning fluid gt Only clean the plastic reading window with a clean damp lint free cloth and a mild anti static window cleaning fluid 76 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Maintenance Chapter 8 MM Y CLV65x Bar Code Scanner Line scanner Line scanner with oscillating mirror front reading window side reading window Reading window Fig 8 1 Cleaning the reading window If the reading window is scratched or damaged cracked broken it must be replaced Please contact the SICK Service 8 2 2 Cleaning the housing gt Usea soft cloth to free the housing of dust gt If necessary also clean the LEDs on the housing 8 3 Cleaning further optical effective surfaces Depending on the reading system equipment additional external sensors with optical effec tive surfaces can be installed e g photoelectric reflex switch for external reading pulsing Soiling of these sensors can cause incorrect switching behaviour gt Inorder to prevent incorrect switching behaviour remove soiling from the optical effec tive surfaces of the external sensors clean here clean here O Fig 8 2 Cleaning of the external optical sensors
142. ther connection module CDB620 or CDM420 The installation process is the same for both modules If the PC with the SOPAS ET configuration software accesses the bar code scanner s auxili ary interface RS 232 57 6 kbd via the connection module the connection module should not be installed more than 3 m 9 84 ft cable lengths away from the bar code scanner 1 Install the connection module close to the bar code scanner 2 Install the connection module in such a way that the opened device can be accessed at any time For detailed information about installation and electrical installation see the operating ins tructions Connection Module CDB620 no 8012119 German English or Connection Module CDM420 0001 no 8010004 German English 5 5 2 Installing the external reading pulse sensor If the bar code scanner is triggered by an external reading pulse sensor photoelectric reflex Switch the sensor has to be installed close to the bar code scanner The SICK catalog SENSICK Sensoren for Automation order no 8006530 English con tains a large selection of photoelectric reflex switches and photoelectric proximity switches as well as accessories holders connection cables Bar code scanner in the middle or atthe end Bar code at the beginning of the conveyed mate of the conveyed material rial Fig 5 8 Line scanner Installation example for positioning the external reading pulse sensor The sensor s installa
143. tic Cycle CAN Pulse sources for stop Reading pulse source Sensor 1 Sensor 2 command timer good read condition Host data interface Serial RS 232 or RS 422 485 Ethernet port 2112 adjustable data format serial and data output format Data transfer rate 2 4 115 2 kbd Protocols SICK standard SOPAS Cola A Physical configurations Stand alone Aux data interface Serial RS 232 57 6 kbd 8 data bits no parity 1 stop bit Ethernet port 2111 fixed data output format Ethernet data interface Only for Ethernet version 10 100 MBit s TCP IP half full duplex CAN data interface Digital switching inputs 20 kBit s 1 MBit s SICK CAN SENSOR network Master Slave Multiplexer CANopen Standard version 2 Sensor 1 Sensor 2 2 additional inputs via CMC600 in CDB620 Ethernet version 1 Sensor 1 2 additional inputs via CMC600 in CDB620 optodecoupled Vn max 32 V reverse polarity protected can be wired with PNP output configurable debouncing O 10 000 ms 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 81 Chapter 10 Technical data Operating Instructions NNN nn nnn CLV65x Bar Code Scanner Type Bar code scanner CLV65x Digital switching outputs Standard version 2 Result 1 Result 2 2 additional outputs via CMC600 in CDB620 Ethernet version no output 2 outputs v
144. tion location depends on the distance a of the bar code to the front edge of the object Depending on the application the sensor should be attached in such a way that bar codes on different sized objects can be fully read during the evaluation rea ding gate 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 51 Chapter 5 Installation Operating Instructions A CLV65x Bar Code Scanner 5 5 3 Installing the incremental encoder An incremental encoder is required for separating bar codes with the same code type and identical content The increment impulses have to come from the conveyor system area where the bar code scanner is reading 1 Install suitable increment encoders near to the bar code scanner best against the di rection of the conveyor system in front of the bar code scanner 2 Ensurethatthe incremental encoder has direct and fixed contact with the drive system and that the friction wheel rotates without slipping 5 6 Removing the bar code scanner Removal of the components is described in chapter 8 5 1 Removing the bar code scanner page 78 52 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Electrical installation Chapter 6 eee CLV65x Bar Code Scanner 6 Electrical installation 6 1 Overview of installation sequence Important Electrical installation must be performed by qualified staff The
145. uct description Operating Instructions EIE E CLV65x Bar Code Scanner Use of the buttons In order to use one of the possible function with the buttons do as follows 1 Press the upper button for approx 3 seconds The bar code scanner stops the current reading operation switches off the LEDs and the bargraph display and changes to the button operating mode With immediate effect the bar code scanner ignores all the other external reading pulses No reading results are displayed via the host interface The beeper confirms this process with an ascending melody The Read Diagn function is pre selected as first function LED flashes slowly Repeatedly press the lower button gt until the LED of the required function flashes The bar code scanner scans all the possible functions successively without starting them and starts over The beeper confirms each step with a sound Press the upper button once to start the selected function The LED flashes faster and the beeper confirms the start with two sounds Press the upper button again to stop the function The LED flashes more slowly again and the beeper confirms the end with two sounds The bar code scanner stops the TeachlIn for matchcode and Auto Setup function automatically when the presented bar code was read successfully During this proce dure the Ready LED flashes in green three times and the beeper confirms it with an ascending melody In order to
146. uluueos ZH OOO T winuwixeuw veer OOTT OOT T ooz t 872v O0Cc T ZH Aouenbaj Suiuueos oO MIL 1u 2 6T WLU og o uonnjoseu eoueisip Suipeey Fig 10 16 Depth of field ranges of the CLV651 line scanner with oscillating mirror side reading window Resolution 0 5 mm 19 7 mil inclination angle 0 aperture angle 25 55 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 100 Chapter 10 Technical data Operating Instructions CLV65x Bar Code Scanner YOu ww ur suoisuauulp Iv uonisod e204 89 22 T9 gZ v9 Z L9 TZ L 6T E L T 9487 64 T cg TT se 6 88 2 004 0S9 009 oss 008 ost 00r oge osz 00c 0 9 v6 OOoT OOT ooz Se 00 d 9 ST oot eoueisip SuipeoJ utu o z oor g JO E Q 6D 00S 00S oos SS alBue aunyede y9 ez eoueisip SuipeoJ xew 009 0074 H gz ajBue oinyade a eouejsip Sulpeal xeu 008 P ls m ZH 008 Kouonboj Sujuueos ZH 008 pepueuuulo291 006 ee i ZH 006 000 T a ae i pA ZH 000 T KouenboJ Suiuueos ZH 000 T net veer OOT T OOT T Sc LV ooz T 007 T
147. ur 90 non condensing Light blue according to RAL 5012 7 Reading gate code evaluation time window created internally by the reading pulse 2 Ethernet version only switching input Sensor 1 3 The bar code scanner CLV65x is certified according to UL60950 1 with the following requirements Power supply by LPS or Class 2 power supply unit Use SICK connection cables category AVL V2 according to UL 758 with a length of up to 3 m 9 84 ft The certification applies for devices with appropriate marking on the type plate The enclosure rating IP is not UL certified Tab 10 1 Technical specifications of the bar code scanner CLV65x line scanner 82 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Technical data Chapter 10 Y Y yYfYA X eee CLV65x Bar Code Scanner 10 2 Data sheet for the CLV65x bar code scanner line scanner with oscillating mirror The technical specifications correspond to those of the CLV65x bar code scanner line scanner except for the following variations Type Bar code scanner CLV65x Reading window Side reading window light exit under 105 default setting Useable aperture angle Max 50 Oscillating mirror functions Uncontrolled operation Fixed position can be adjusted or Continuous free oscillation Controlled operation start stop condition c
148. uration software and the bar code scanner seesssssessssseeeeeenee enne eren nnne enne nennen 68 Technical specifications of the bar code scanner CLV65x line scanner 82 Technical specifications for the CLV65x bar code scanner line scanner with oscillating mirror eseeeeeeeeeeeceeeeenneeennnnen 83 Technical specifications for UL certification bar code scanner with connection cable from 0 9 m 1 ft up to 6 m 19 7 ft 83 Reading conditions for all specification diagrams esses 84 Help table for calculating the code length of a bar code 108 Supplementary documentation eeeeseeesesseesseeeee nennen nenne nennen 113 6 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions CLV65x Bar Code Scanner Figures and Tables Chapter he LLL Figures Fig 2 1 Fig 2 2 Fig 3 1 Fig 3 2 Fig 4 1 Fig 4 2 Fig 4 3 Fig 4 4 Fig 4 5 Fig 4 6 Fig 4 7 Fig 4 8 Fig 5 1 Fig 5 2 Fig 5 3 Fig 5 4 Fig 5 5 Fig 5 6 Fig 5 7 Fig 5 8 Fig 6 1 Fig 6 2 Fig 6 3 Fig 6 4 Fig 6 5 Fig 6 6 Fig 6 7 Fig 6 8 Fig 7 1 Fig 8 1 Fig 8 2 Outlet opening of the laser radiation at the reading window shown here Ethernet version eessseeesessseseee eene enne nnne enne 1
149. velength Red light A 658 nm MTTF of the laser diode 20 000 h Device laser class Class 2 in accordance with IEC 60825 1 and EN 60825 1 see warning sign on device for date of publication Useable aperture angle Max 50 front reading window and side reading window Scan decoder frequency 600 1 000 Hz Resolution 0 25 1 0 mm 9 84 39 4 mil determined by distance Bar code print contrast PCS 2 60 96 Ambient light compatibility Number of bar codes per scan 2 000 Ix on bar code 1 20 standard decoder 1 6 SMART decoder Number of bar codes per rea ding gate 1 50 bar codes auto discriminating Bar code types Code 39 Code 128 Code 93 Codabar EAN EAN 128 UPC 2 5 Interleaved Pharmacode Bar code lengths Max 50 characters max 5 000 characters across all bar codes per reading gate 500 characters with multiplexer function CAN Print ratio 2 1 3 1 Number of multireads 1 99 Memory card for parameters cloning Optical indicators Micro SD card flash card 512 MB optional 6 LEDs Ready Result Laser Data CAN LNK TX and bargraph display Acoustic display Control elements Beeper can be switched off with function for result status display 2 buttons selecting and starting stopping functions Reading pulsing Pulse sources for start Switching inputs Sensor 1 and or Sensor 2 command Automa
150. via the Host interface to the physical data interfaces RS 232 RS 422 485 Ethernet or CAN The design of the output formats is flexible sequence of the code seg ments and elements link with event conditions filters sorters etc and can be widely ad apted to the application specific requirements Decoder decoding From the code type dependent analysis routine to reconstruction of the codes read in elect ronic form in order to decipher the data content 8011980 0000 2009 04 21 SICK AG Division Auto Ident Germany All rights reserved 115 Chapter 11 Appendix Operating Instructions PE B X CLV65x Bar Code Scanner Download Transfer process of the parameter values using the SOPAS ET configuration software from the PC to the connected bar code scanner In Online communication mode the SOPAS ET configuration software always transfers the just modified parameter values in the background automatically and temporarily to the wor king memory RAM of the bar code scanner with the Immediate download option default setting With this option the current parameter values in the bar code scanner are cons tantly synchronised with the modifications that are made on the user interface With the Download on request option the user is responsible for comparing them manu ally If individual parameter values have unsynchronized statuses between SOPAS ET
151. y Device CLV650 CLV651 Laser out radiation maximum average 7 0 mW 1 0 mW 4 5 mW 1 0 mW Emitted wavelength 658 nm 658 nm Pulse duration 80 us 80 us Tab 2 2 Laser data of CLV65x Important If the bar code scanner is installed in a machine panelling in such a way that the bar code scanners laser warning sign is hidden additional warning signs in the same language not included in delivery have to be attached to the machine next to the outlet opening of the laser radiation 16 SICK AG Division Auto Ident Germany All rights reserved 8011980 0000 2009 04 21 Operating Instructions Safety information Chapter 2 A M X CLV65x Bar Code Scanner The bar code scanner works as follows in controlling the laser diodes e The bar code scanner has monitoring switches that deactivate the laser diode if irregu larities occur in the radiation emission e The reading pulse pulse source controls the on and off mechanism of the laser diode during the reading process e During reading operation with Sensor and Command reading pulses each time level laser timeout switches off the laser diode automatically after 10 minutes default set tings when a permanent reading pulse has been started However it does not stop the reading pulse The reading pulse can be stopped via an appropriate clock signal The successive rea ding pulse sw

CLV65x Bar Code Scanner - Allied Automation, Inc.

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