OPERATING MANUAL - Whaley Food Service
Contents
1. STOELTING Model VB9 OPERATING MANUAL Manual No 513802 2 English Vertical batch freezer 3 Dear customer we congratulate you for choosing a high quality product which will surely satisfy your expectations With our thanks for choosing us we kindly invite you to examine the present operating instructions manual before operating your new device 1 IMPORTANT SAFETY ADVICESAND 6 MACHINE SOPERATION 11 PRECAUTIONS 4 WAmMINGS salaria 11 62 Commands and indicators 12 2 SAFETY DEVICES 1 5 63 Production 13 21 Lid s magnetic sensor 5 22 Extraction door s grill 5 7 PRE WASHING UIL CE COCO CCI 14 TECHNICALDATA 5 8 WASHING selini esner anneannesi asan aka anaana 15 31 Technical data plate and CE marking 5 32 Acoustic pressure level 6 9 MANTENANCE 19 4 CARRYINGANDUNPACKING 6 yel gt alel a oe m 4 1 Transport of the packing machine 92 Checking of safety 19 6 93 Yearly maintenance 20 42 Unpacking 6 10 PERIODS INACTIVITY 20 52. RELA 8 WASHING A THE FATS CONTAINED IN THE ICE CREAM MIXTURES ARE IDEAL FOR THE GROWTH OF BACTERIA WE RECOMMEND TO WASH AND SANITIZE WITH THE MAXIMUM CARE EVERY PART IN CONTACT WITH PRODUCT IN ACCORDANCE WITH CURRENT HEALTH REGULATIONS For a long life of the device we suggest not to use solvents abrasive detergents or rough sponges in particular on the plastic and rubber parts During the washing operations and in particular during the rinsing activate the beating only for the suggested periods Otherwise you could damage the machine DO NOT press the REFRIGERATION Pushbutton K6 during the washing Otherwise you would freeze the water and break the parts of the machine Do not press the EXTRACTION Pushbutton K7 because all the washing solution would come out from the top of the machine Do not carry out the washing having a very cold cylinder CARRY OUT THE WASHING OF THE DEVICE FOLLOWING THESE PROCEDURES 1 Simple washing STEP 1 Prepare a pail with a solution composed by 1 5 gal of hot water 50 C and 1 2 oz of detergent GOLDEN GLO by SPARTAN CHEMICAL STEP 2 Check that the extraction door is closed open lid pour the detergent solution in the tank and close the lid again STEP 3 Press the beating pushbutton K5 this wil cause the detergent solution to be agitated in the tank STEP 4 2 minutes later press the beating pushbutton K5 again to stop the agitation place a pail beneath the
3. STEP 2 Check that the extraction door is closed open lid pour the detergent solution in the tank and close the lid again STEP 3 Press the beating pushbutton K5 this will cause the sanitizing solution to be agitated in the tank STEP 4 5 minutes later press the beating pushbutton K5 again place a pail beneath the extraction door and clear out the tank STEP 5 A potable water rinse is not necessary unless so specified by state or local ordinance G After the sanitization close the lid and do not touch with the hands anymore nor dry with clothes or paper all parts in direct contact with food Note Additionally to the operations mentioned in this Chapter it is recommended to clean machine s outer panels and all of its outside parts Lnglish 19 Qoerating instructions 9 MAINTENANCE The machine requires a very limited maintenance Periodically we suggest to check the good conditions of the machine s parts O check that the electric power cable is not damaged Try the efficiency of the safety devices ref Par 82 It is then useful to maintain the external panels clean and the surrounding area Dust paper fragments or other small objects may penetrate in the machine through the ventilation loopholes in particular if equipped with air condensation and rapidly compromise its correct functioning The inside parts to which the user MUST NOT accede must be checked by the Assistance Service r
4. Vertical batch freezer Unusual noises The water tubes present constrictions Avoid constrictions The water condensing faucet s are partially or totally closed The static pressure valve must be newly regulated otherwise it is broken Call the Assistance Service To check if the water correctly flows and if the static pressure valve is regulated it is sufficient to temporarily detach the water outlet tube at the end not connected at the device Water must flow only when the refrigerating system is in function The incoming water s temperature is higher than that prescribed in the Technical Handbook The compressor is overheated due to a lack of ventilation Clean the loopholes and restore the minimal distances for the circulation of air at the sides of the device it may be necessary to wait up to 30 minutes for the thermal protections to cool down Break down the refrigerating system or the electric controls Call the Assistance Service The noisiness comes mainly from the cylinder when the beating is activated Cause Beaters blades are not correctly adjusted Proceed as describes in Par 7 5 Adjusting blades A layer of ice has developed between the beater and the cylinder the mixture is not idoneous or is not sufficient Beaters blades may be damaged or worn Check that the plastic blades scraping edges do not show any dents scratches or wear marks which cannot be mended by adjusting Should this be the case
5. and or malfunctioning of the device and every time you notice damages mainly at the supply cable or at the safety devices tum off the power supply Contact qualified and certified personnel for assistance G NEVER operate the machine in DRY conditions or with an amount of mixture other than the one recom mended A NOT RESPECTING THESE RULES IN ADDITION TO VOIDING ANY FORM OF WARRANTY CAN SERI OUSLY COMPROMISE THE SAFETY PERFORMANCES AND FUNCTIONING OF THE SAME DEVICE 12 English Vertical batch freezer 6 2 Commands and indicators All commands and indicators for the use of the device are grouped in a single control panel placed on the frontal panel Its functioning is electronically managed in low voltage In this manual the buttons and indicators are identified with the relative symbol and or with an imprint K for pushbuttons Z for indicators The functioning of every command is described hereby to obtain the best results an Ol 10 acknowledgment is suggested ze K6 77K7 0 ON OFF Pushbutton K1 When the electric supply is connected the machine is ready to be tumed on the green indicator light Z1 is on By pressing the button the device tums on and the other buttons are enabled The display shows the total refrigerating time previously set in prime minutes SET UP Pushbutton K2 By pressing the pushbutton the Display shows the operative cycles main values Should the need arise
6. basement s holes Unpack the machine and carefully check it In case of doubt do not use it and call the Seller cut the straps and remove the cardboard box from the top English 7 Gperating instructions A THE OPENING OF THE LATERAL PANEL IS ONLY ALLOWED TO THE ASSISTANCE SERVICE OR TO QUALIFIED TECHNICIANS AND MUST BE MADE BEFORE CONNECTING IT MAKE SURE NOT TO DAM AGE THE INSIDE PARTS OF THE DEVICE Remove both the lateral panels unscrewing the relevant fixing screws 21 Find and unscrew the bolts 22 which fix the machine s frame at the packing s basement The outlet of the supply cable is placed on the machine s lower side During the lifting make sure not to damage it Lift the machine from the basement possibly working on the lower side near the wheels and however only on the frame s carrying parts Remove the basement and lean the machine on the floor avoiding bumps G DO NOT insert objects ropes or brackets for the lifting THROUGH the machine since those could damage the inside parts Re close the lateral panels Replace or move the packing which is produced with entirely recyclable materials fo 5 INSTALLATION AN THE INSTALLATION MUST BE CARRIED OUT ONLY BY THE ASSISTANCE SERVICE OR BY TECHNI CALLY AUTHORISED PERSONNEL AND IN COMPLIANCE WITH THE LAWS IN FORCE ALWAYS FOL LOWING INSTRUCTIONS OF THE MANUFACTURER 5 1 Placing and checking of the parts Place the de
7. beater s shaft will start Then open the lid Provided that the lid s magnetic contact is correctly working the beater s shaft will stop immediately and the Display will show oo two small squares If the machine s functioning is as described the safety devices are efficient THE MACHINE MUST NOTBE USED IF ONE OR MORE OF THE SAFETY DEVICES SHOULD RESULT DAM AGED OR MALFUNCTIONING 20 English Vertical batch freezer 9 3 Yearly maintenance Periodically basing yourself on the environmental conditions in which the machine operates and in any case once every year make sure to have a general check up A THE CHECK UP MUST BE MADE BY THE AUTHORISED ASSISTANCE SERVICE OR IN ANY CASE BY TECHNICALLY AUTHORISED PERSONNEL WITH SUITABLE TOOL THE MAINTENANCE OPERATIONS RESERVED TO THE SERVICE ASSISTANCE CAN BE DANGEROUS IF CARRIED OUT BY NON PROFESSIONALS THEREFORE FOR HIS OWN SAFETY THE USER MUST NEVER CARRY THEM OUT 10 PERIODS OF INACTIVITY If long periods of inactivity are foreseen proceed as follows wash up completely the device see Section 7 switch off the power breaker and unplug the device devices with WATER condensation close the water faucet and relieve pressure from inside the delivery pipe by unscrewing one of the pipe fittings Remove both delivery and drain pipes and let all water out Before using the pipes again following a long period of inactivity check for any damages or cracks and replace
8. by opening the breaker above it then disconnect the plug and call the Assistance Service AN DO NOT TOUCH THE DAMAGED ELECTRIC CABLES BEFORE HAVING CUT DOWN THE ELECTRIC SUPPLY With the Main Breaker on 1 the ON OFF indicator light Z1 TURNS ON but the display shows 2 small squares and the device does not work Lnglish 21 Gperating instructions Cause The lid is not correctly closed or tends to open The product lifts the lid due to an excessive quantity or an excessive volume increasing Use a smaller amount of mixture or more suitable ingredients The lid s magnet is damaged Call the Assistance Service Cause The chute with protection flap is not correctly in place The magnet or the chute s magnetic contact is damaged Please call Assistance Service AN THE MAGNETSAND THEIR CONTACTS ARE IMPORTANT SAFETY DEVICES Cause The refrigerator s safety pressure switch comes on Check the machine s air condensing water supply See also par Malfunctions The refrigeration is insufficient The compressors back up relay switches off following excessive stress repeated starts high pressure overheating Stop the device wait a few minutes and start again If the inconvenient shall repeat or frequently repeat call the assistance service The Beater s back up relay switches off following overuse or mechanical overload Check that the eventual product in the cylinder is not excessively dense and that there are no other
9. in refrigeration cycle the display shows the residual refrigerating time and a flashing spot when it shows oo two small squares it indicates a machine failure the lid is not correctly closed e chute with protection flap is not correctly installed e a safety device has come into operation See Section 10 Malfunctions In devices with water condensation check that the condensation water s faucet is open check that the ON OFF Pushbutton s indicator Z1 is lightened If not check that machine is plugged and Main Breaker is tumed on on Py Check the lid is closed and the chute with protection flap is in position otherwise the device will not operate NO oo two small squares should show on the Display press the ON OFF Pushbutton K1 Do not press the BEATING K5 or REFRIGERATION K6 Pushbuttons before having introduced liquids in the cylinder The beater must not function dry otherwise it will be damaged before beginning the production proceed with rinsing washing and sanitization using a detergent and sanitizing solution see Sections 7 PRE WASHING and 8 WASHING Note Ifyou plan to have more than one consecutive production cycle you can avoid the washing between a cycle and the other making sure you begin with the clearer mixtures Before operating beater ALWAYS check that beater s fixing knob 7 is FIRMLY TIGHTENED and the gasket is intact and clear of an
10. term device and must be preserved for any future consultation The Technical Handbook must always be given together with the device to the Assistance Service s personnel or to the technicians to whom you will eventually request assistance In case of selling or transferring to other user all the above mentioned documentation must be handed to the new user so that he can be informed of the operation and relative technical informations and safety instructions A DO NOT INTRODUCE YOUR FINGERS OR OBJECTS IN THE DEVICE S LOOPHOLES gt gt gt DO NOT REMOVE OR HIDE FOR ANY REASON ANY LABEL APPLIED ON THE DEVICE NEVER OPEN THE PROTECTING PANELS THE DEVICE DOES NOT CONTAIN IN ITS INSIDE PARTS WHICH CAN BE OPERATED BY THE USER THE USER MUST NOT EXECUTE OPERATIONS WHICH ARE NOT CLEARLY CONTAINED IN THE PRESENT USER S MANUAL ANY OPERATION WHICH REQUIRES TOOLS NOT GIVEN IN THE DEVICE S EQUIP MENT IS TO BE CARRIED OUT ONLY BY THE ASSISTANCE SERVICE OR BY TECHNICALLY AUTHOR ISED PERSONNEL Always unplug the device before undertaking any operation requiring access to the device s moving parts beater cylinder or extraction door Any modification of the electric supply must be exclusively performed by qualified and certified personnel Any use of the device that is not for the production of ice cream cream cakes or slush has to be considered improper Do not connect and or operate the device when any p
11. INSTALLATION esime limak a kalamaz 7 51 Placingandcheckingoftheparts 7 1 MALFUNCTIONS sesle 20 52 Machine spartsreassembling 8 53 Electric connection 5 8 10 1 ALARM SIGNALLINGS 22 54 Connection to the water network devices with water condensation 9 55 Initial functioning checking 10 WARNING A GENERAL MECHANICAL AN DANGEROUS DANGER VOLTAGE A TEXT IN UPPER CASE IDENTIFIED BY ONE OF THE SYMBOLS ABOVE CONTAINS INSTRUCTIONS THAT IF NOT FOLLOWED MAY CAUSE HARM TO PEOPLE A text in lower case identified by this symbol contains instructions that if not followed could cause damages or malfunctions to the device or falls in its quality 4 2057 Vertical batch freezer 1 IMPORTANT SAFETY ADVICES AND PRECAUTIONS A CAREFULLY READ THE INSTRUCTIONS CONTAINED IN THE PRESENT OPERATING INSTRUCTIONS MANUAL BEFORE INSTALLING AND OPERATING THIS DEVICE THESE INSTRUCTIONS HAVE BEEN DRAFTED FOR THE SAFETY OF INSTALLATION OPERATION AND MAINTENANCE OF THIS DEVICE The present manual of Operating Instructions placed on the device in the packing and supplied with the Technical Handbook the CE conformity certification and the electrical tests schedule is an integral part of the batch freezer also defined in the present manual of operating instructions simply with the
12. SPA Via S Pertini 10 26845 CODOGNO LODI ITALIA Tel 0377 466650 Fax 0377 466690 Internet www telme it E mail telme telme it MANUFACTURER HERSTELLER FABRIKANT Technical Service Kundendienst Servicedienst
13. and or recycling according to the local provisions of the law currently in force on this matter English 5 Gperating instructions 2 SAFETY DEVICES AN DO NOT ALTER THE SAFETY DEVICES AND DO NOT UTILIZE THE MACHINE IF THE SAFETY DEVICES ARE DAMAGED OR MALFUNCTIONING A THE MANUFACTURER IS NOT RESPONSIBLE FOR POSSIBLE DAMAGES CAUSED TO PEOPLE OR OB JECTS BY THE ALTERING OR BYPASSING SUCH DEVICES OR RELATIVE CIRCUITS 2 1 Lid s magnetic sensor This safety device featuring an approved type magnet 1 and a magnetic contact 2 avoids accidents caused by the accidental starting of the beater when the lid is open In consequence the device can t operate when the lid is open and if it is opened during its functioning the beater immediately stops In any case the lid s magnetic sensor MUST NOT be considered a control to be used for the normal stop of the device A DURING THE NORMAL USE THE DEVICE MUST BE STOPPED ONLY BY USING THE BUTTONS ON THE CONTROL KEYPAD AND NOT BY OPENING THE LID The magnet 1 and the magnetic contact 2 MUST be assembled as follows the grooves 3 and the stencilled semicircle 5 on the bottom of the magnet 1 must coincide with the grooves 4 marked by a white line down the side and the stencilled semicircle 6 on top of the magnetic contact 2 The device will not work unless all parts have been correctly assembled in accordance with these instructions 2 2 Extraction door s grill A fixed protect
14. art is missing except for specifically mentioned cases The device has been made to be operated by adults prohibit children to play with it Modifying or attempting to modify this device can be dangerous and would void any type of warranty Always use original spare parts It is important to adopt the following precautions to avoid damages to the cylinder to the beater or any other mechanical part not drop them and do not expose them to bumps do not operate the refrigerator when the beater is not in the cylinder do not operate the device dry with a bad quality of mixture or in a quantity lower or higher than that one recommended the liquids in the cylinder in addition to the lubrication of its surface keep the beater cool uniforming its temperature beater and the cylinder are disposal built and paired with precision for this reason they are very sensible to temperature changes that may cause eventual damages to the mechanical parts of the device NEVER expose to abrupt temperature changes the parts subject to refrigeration DO NOT pour water hot or cold in the cylinder immediately after ice cream has been produced In the event of the use of the device being no longer required deactivate the machine by severing the electric cable after unplugging it from wall socket In addition follow these recommendations avoid dispersing the freezing gas and the oil contained in the device carry out the draining
15. c signal Note If it is necessary to add some ingredients during the refrigerating cycle stop the beater by pressing the BEATING Pushbutton K5 In these conditions the timer is in PAUSE and the residual time memorised To restart the refrigerating cycle press the button once again At the end of the refrigerating cycle the ice cream is ready to be extracted place an idoneous basin on the support open completely the extraction door and press the EXTRACTION Pushbutton K7 Make easy with a suitable spatule the settlement of the ice cream in the basin stop the beater by pressing the EXTRACTION Pushbutton K7 open the lid and detach the ice cream eventually left on the beater s blades by using the featured spatule letting it settle on the bottom of the cylinder o press the EXTRACTION Pushbutton K7 to extract the residual ice cream stop the beater by pressing the EXTRACTION Pushbutton K7 and close the extraction door 7 PRE WASHING Do not carry out the rinsing having a very cold cylinder Proceed with rinsing to eliminate the residual ice cream using 1 5 gal of warm water 30 C if you soon will produce other ice cream Proceed with rinsing to eliminate the residual ice cream using 1 5 gal of warm water 30 C and if the production has come to an end proceed with simple washing accurate washing and disassembling of the parts see 8 WASHING Lnglish 15 Gperating instructions
16. causes of mechanical stress Stop the device wait a few minutes and try again If the incon venient should not be eliminated or should frequently repeat call the assistance service Note it may be necessary to wait up to 30 minutes for the thermal protections to cool down With the Main Breaker on 1 the ON OFF indicator light 21 TURNS ON but the device does not work Cause Break down of inside parts or the electronic controls Call the Assistance Service THE DEVICE CAUSES REPEATED RELEASES OF THE MAIN ELECTRIC PROTECTIONS OR THE INTERRUPTION OF MAIN FUSES Cause The capacity of the electric system is not sufficient to feed the device The electric characteristics of protections and fuses are not adequate Inside breakdown of the device Call the assistance service THE REFRIGERATION IS INSUFFICIENT OR DISACTIVATES IN AN ANOMALOUS WAY AIR CONDENSING devices Cause Obstacles are placed at the air conditioning s opening at a distance lower than that de scribed Restore the minimal distance reported in the Technical Handbook The room temperature is too high and condensation is inadequate The air condenser is dirty Request the cleaning at the Assistance Service The condenser s fan is broken Call the Assistance Service Break down of the refrigerating system or the electric controls Call the Assistance Service WATER CONDENSING devices Cause The flow of condensing water is interrupted or insufficient 22 2057
17. e slot on the beaters hub 27 goes into the shaft clutch 28 Before tightening knob 7 always check that the gasket G is in perfect conditions and in place an that is clear of any fat as to prevent knob from accidentally coming lost If the knob should fall into the cylinder during production cycle it would cause serious damage to the machine Note Gaskets must be periodically replaced Firmly tighten beaters fixing knob 7 put lid 5 in place insert pin 25 install the locking door 40 as illustrated in the drawing taking care not to damage it not to touch its intemal surface X in contact with the extraction pipe 45 reinstall the flat springdriver 46 with the relative big spring 47 and the fixing knob 41 on the left side the conic springdriver 48 with the relative small spring 49 and the fixing knob 41 on the right side install the chute 9 beneath the extraction door 14 fixing it to the hinges 26 install the basin support 10 fixing it to the front panel through the knobs 16 870 18 English Vertical batch freezer 4 Sanitization After reinstalling all the machine s components as previously described carry out a sanitization with water solution and disinfecting SANI T 10 manufactured by SPARTAN CHEMICAL Follow accurately the next steps STEP 1 Prepare a pail with a solution composed by 1 5 gal of water and 1 3 oz of disinfecting SANI T 10
18. e warranty period and c delivers the affected equipment to Stoelting or its designated service location in its original packaging crating also within that period Buyer shall bear the cost and risk of shipping to and from Stoelting s plant or designated service location 4 Exclusions and Limitations This warranty does not extend to parts sometimes called wear parts which are generally expected to deteriorate and to require replacement as equipment is used including as examples but not intended to be limited to o rings auger seals auger support bushings and drive belts All such parts are sold AS IS Further Stoelting shall not be responsible to provide any remedy under this warranty with respect to any component that fails by reason of negligence abnormal use misuse or abuse use with parts or equipment not manufactured or supplied by Stoelting or damage in transit THE REMEDIES SET FORTH IN THIS WARRANTY SHALL BE THE SOLE LIABILITY STOELTING AND THE EXCLUSIVE REMEDY OF BUYER WITH RESPECT TO EQUIPMENT SUPPLIED BY STOELTING AND IN NO EVENT SHALL STOELTING BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES WHETHER FOR BREACH OF WARRANTY OR OTHER CONTRACT BREACH NEGLIGENCE OR OTHER TORT OR ON ANY STRICT LIABILITY THEORY September 1 2007 Form 721 053 Rev 01 Page 1 of 1 COSTRUTTORE CONSTRUCTEUR CONSTRUCTOR Servizio Assistenza Service d Assistance Servicio Asistencia TELME TERMOELETTROMECCANICA
19. echanical measures the plug s wrong connection the electric socket must have above or annexed a breaker conformed to the in force safety laws with an associated gearing placed near the device in a position easily reachable by the operator lt must also be protected by fuses above or annexed with characteristics suited at the current absorbed by the device A A WRONG CONNECTION ON THE EARTH TERMINAL MAY CAUSE SERIOUS DANGER A 4 pole plug suitable with the current socket must be installed at the end of the device s power supply cable The device s power supply cable is composed by 4 coloured wires and eventually marked with appropriate bands which must be connected to the relevant plug s termi nals as shown in the following table A WRONG CONNECTION IN THE PLUG S INSIDE MAY CAUSE SERI OUS DANGER FOR THE CONNECTION ONLY ADDRESS YOUR SELVES TO QUALIFIED AND AUTHORIZED TECHNICIANS Kind Wire Wire Code marked near of supply colour marking band plug s terminal EARTH GREEN YELLOW None Phase R BLACK OR R or L1 Phase S BROWN S or 2 Phase T BLACK Tor L3 G Before using the device it is necessary to connect it to the water network if the device features a water condenser Ref Par 5 4 carry out the initial functioning checking Ref Par 5 5 5 4 Connection to the water network devices with water condensation If your device features water condensation it is necessary to prepare tub
20. ef Par 83 9 1 Maintenance during the disassembling of the parts Check the integrity of gaskets indicated with G in the figure and substitute those that are deteriorated Use exclusively original compatible with food rubber gaskets The spare bag Gay contains a complete series of gaskets approved by the manufacturer G To correctly replace the gaskets it is necessary to 356 remove the old gaskets by using a sharp tool possibly non metallic paying attention not to scratch the seating of the gaskets themselves clean the seatings and the gaskets from any kind of grease before inserting the new gaskets A yearly preventive replacement of all wearing parts and all gaskets is recommended We suggest you to always keep a spare supply to order it make reference to the Spares Section contained in the Technical Handbook 9 2 Checking of safety devices Every three months check that all safety devices on your machine are in perfect working order l K5 854 f necessary stop the device by pressing the ON OFF Pushbutton K1 Rotate the Main Breaker in 0 position When Main Breaker is correctly working the POWER s indicator Z1 must be off open the lid and remove the beater check that protection grill 3 is intact and firmly fixed close the lid and take the Main Breaker in 1 position press the ON OFF Pushbutton K1 and afterwards the BEATING Pushbutton K5 the
21. er that the freezing cylinders hoppers compressors drive motors speed reducers beaters and agitator of Stoelting Ross and Telme product line will be free from defects in materials and workmanship under normal use and proper maintenance appearing within two 2 years and that all other components of such equipment manufactured by Stoelting will be free from defects in material and workmanship under normal use and proper maintenance appearing within twelve 12 months after the date that such equipment is originally installed 2 Disclaimer of Other Warranties THIS WARRANTY IS EXCLUSIVE AND STOELTING HEREBY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE 3 Remedies Stoelting s sole obligations and Buyer s sole remedies for any breach of this warranty shall be the repair or at Stoelting s option replacement of the affected component at Stoelting s plant in Kiel Wisconsin or again at Stoelting s option refund of the purchase price of the affected equipment and during the first twelve 12 months of the warranty period deinstallation reinstallation of the affected component from into the equipment Those obligations remedies are subject to the conditions that Buyer a signs and returns to Stoelting upon installation the Checklist Warranty Registration Card for the affected equipment b gives Stoelting prompt written notice of any claimed breach of warranty within the applicabl
22. es for the feeding and draining of the water Do not let water from a TOWER in unless they have been specifically designed to utilize water from a tower Unless otherwise specified the machine is designed to utilize water from a WELL Note the correct water temperature to start the machine is specified in the Technical Handbook Par Technical data The use of below standard tubes and connections may cause water drops with consequent inconven iences for Your laboratory and if the drop is abundant with squirts it damages the device 10 English Vertical batch freezer Use linen rubber tubes for water connection amanged for 15 Bar pressures interposing a valve or a faucet 17 ABOVE the delivery pipe use a 3 4 rubber holder 18 well fixed with a proper band 19 to connect the tubes at the device s union Note Tubes for the water feeding of households are on the market ex dishwashers which in addition to being cheap feature the requested characteristics and are predisposed with a rubber holder The unions are placed on the back panel of the device they are marked by a plate H O 20 and are labelled with IN INLET of fresh water in the device OUT OUTLET of water used by the device Follow the following precautions to avoid damages at the device s water circuit donot invert the connection of tubes if water in the area presents a high quantity of spur install a suitable decalcificatio
23. extraction door and clear out the tank STEP 5 Rinse only with hot potable water 50 C repeating steps 2 3 4 until the rinse water being drawn from the tank is clear 2 Accurate washing and disassembling of the parts A CARRY OUT THESE OPERATIONS ONLY WITH THE SOCKET S MAIN BREAKER ON 0 THE Z1 INDICATOR OF THE IGNITION BUTTON ON THE CONTROL PANEL MUST BE TURNED OFF 16 2057 Vertical batch freezer STEP 1 o extract the rod 25 from the hinge and remove the lid DI RESIDUAL HAZARD BEATER S BLADES ARE A SHARP ALONG BOTTOM AND EXTERNAL SIDE EDGES IT IS RECOMMENDED TO USE SUITABLE PROTECTIVE GLOVES AND TO HANDLE THE BEATER ONLY BY HOLDING THE CENTRAL HUB AND NOT THE BLADES Unscrew counterclockwise the fixing knob 7 and extract the beater 6 remove the basin support 10 by unscrewing the hand screws 16 unhook chute 9 from hinges 26 and remove it remove the scraping blades 31 from the beater 6 unscrew counterclockwise the 2 fixing knobs 41 and remove the extraction door 40 taking extremely care not to damage its surface and not to loose its parts AN TAKE CARE NOT TO ALLOW WATER OR ANY LIQUID INSIDE THE MACHINE STEP 2 Prepare a pail with a solution composed by 1 gal of water and 1 4 oz of disinfecting SANI T 10 manufactured by SPARTAN CHEMICAL and carry out the cleaning of the underlisted parts using the provided brushes as illustrated in t
24. he drawings the beater 6 and the fixing knob 7 the beaters blade 31 the lid pi the chute 9 the drip tray support 10 locking door 40 STEP 3 Prepare a pail with a solution composed by 1 5 gal of water and 1 3 oz of disinfecting SANI T 10 manufactured by SPARTAN CHEMICAL and immerse for at least 5 minutes the underlisted parts the locking door 40 the fixing knob 7 the beater 6 the beaters blade 31 the chute 9 Pai a CA 7 a Lnglish Qoerating instructions 17 STEP 4 Before reassembling the components accurately wash the fixed parts of the device as illustrated in the drawings and underlisted using the solution previously prepared see STEP 2 the extraction pipe the safety gril the groove and its edges using the provided brush the upper surface the lid s rod and the inside of the tank STEP 5 A potable water rinse is not necessary unless so specified by state or local ordinance 3 Reassembly A THESE OPERATIONS MUST BE CARRIED OUT ONLY WITH THE SOCKET S MAIN BREAKER ON 0 STEP 1 After carrying out the washing as previously described reinstall the machine s parts as follows Assemble the scraping blades 31 on beaters supports 6 Carefully place the beater into the cylinder taking care to keep it vertical without dropping it Th
25. if necessary pipe fittings gaskets if the device will be stored in a different place group all the documentation together with the present manual and enclose it at the device i e in the cylinder Before storing the device with WATER condensation in rooms with a temperature lower than 0 C it is INDISPENSABLE to get rid of the water in the condensator and in the inlet and outlet pipes Call the Assistance Service 11 MALFUNCTIONS A WE RECOMMEND YOU TO CALL IMMEDIATELY THE ASSISTANCE SERVICE IF A MALFUNCTION DIF FERENT FROM THOSE HERE DESCRIBED IS FOUND Note the following malfunctions do not refer to problems noticed in the installation phase but ONLY on correctly installed and already functioning devices THE DEVICE DOES NOT WORK OR STOPS WORKING With the Main Breaker on 1 the ON OFF indicator light 21 DOES NOT TURN ON Cause plug is not correctly plugged The plug is defective A qualified technician should substitute it Power in the socket is missing Check that the breakers the omnipolar switches and the differentials lifesavers on the electric system are closed If they aren t before closing them make sure that no one is making electric maintenance A protective fuse of the electric system is cut down Find and eliminate the eventual cause of overcharge Substitute cut down fuses with others of the same kind The supply cable is defective BEFORE cut down electrical feeding at the socket
26. ing it function dry ATTENTION Follow the directions reported on Par 7 2 Disassembly of parts Lnglish 11 Gperating instructions Open the lid unscrew the fixing knob 7 pull out the beater 6 from the cylinder then close the lid Note The device will not operate when the lid is open Press the BEATING Pushbutton K5 and check that beater s shaft tums CLOCKWISE as shown in the picture In this case the device is correctly connected and ready to be used Note do not unnecessarily start the refrigerating system Ifthe rotation is COUNTERCLOCKWISE the connection to the three phase electrical supply is wrong and must be changed proceeding as follows Tum off the device by pressing the ON OFF Pushbutton K1 AN TURN THE SOCKET S BREAKER ON 0 POSITION THEN UNPLUG THE MACHINE Open the plug s shell and invert TWO of the THREE conductors connected at the phases RS R TorS Close the plug s shell plug in the device and repeat the checking 6 MACHINE S OPERATION 6 1 Warnings WHEN USING THE DEVICE AS WITH ALL ELECTRICAL APPARATUS ESSENTIAL RULES MUST BE COMPLIED WITH PARTICULARLY never touch it if your feet or hands are wet never operate it while barefoot o never pull the supply cable to disconnect it from the main network avoid liquids to penetrate in the device for example during its cleaning forbid children and unable people to operate it In case of failure
27. ion grill 3 prevents as far as possible fingers or objects from being ACCIDENTALLY inserted in the extraction pipe In order to insure normal operation it 3 is not possible to adjust the fixed grill as to prevent fingers and objects from being VOLUNTARILY inserted through the extraction pipe according to Machines Direc tive 89 392 CEE and ensuing modifications Appendix I Art 1 1 2 b 3 para graph RESIDUAL HAZARD DO NOT FOR ANY REASON INSERT FINGERS OR OBJECTS THROUGH THE GRILL OF THE EX TRACTION DOOR WHEN THE MACHINE IS IN FUNCTION 156 The user is warned of the above RESIDUAL HAZARD 89 392 CEE and ensuing modifications Appendix 1 Art 1 1 2 b 3 paragraph and 1 7 2 by a label 30 affixed next to the extraction door DO NOT HANDLE OR REMOVE THE GRILL 3 FROM ITS SEATING IN THE EXTRACTION DOOR TECHNICAL DATA 3 1 Technical data plate and CE marking no 6 O COOLING O w G a ge giz LOW SIDE PSIG O HIGHSIDE PSIG i 6 English Vertical batch freezer The technical data plate and CE marking must not be removed It is placed on the back side of the device and identifies the name and address of the manufacturer 1 the designation of the model 2 the relative serial number 3 and the year of construction 4 the values of voltage and frequency 5 the cooling method 6 the power 7 and current 8 consumption the type and quantity of free
28. n or filtration device above the delivery pipe if not otherwise mentioned in the Technical Handbook the incoming water s pressure must be compre hended between 1 5 and 6 Bar ideal pressure 3 Bar If the pressure in the device is higher it is necessary to interpose a pressure limiting device appropriately regulated above the delivery pipe AN AVOID CONSTRICTION OR NARROW TURNS OF THE TUBES Note The water outcoming the condenser though being hot and not drinkable is not polluted and can be reutilised Before storing the device in rooms with a temperature lower than 0 C it is INDISPENSABLE to get rid of the water in the condenser and in the inlet and outlet pipes Call the Assistance Service 5 5 Initial functioning checking At the end of the installation and before utilising the device it is indispensable to let a qualified techni cian checking the correct connection by performing the following procedure Before starting check that the socke s breaker is in the position 0 nsert the plug in the socket and put the general Breaker in position 1 o only the green indicator on the ON OFF Pushbutton 21 on the control panel must tum on close the cover and press the ON OFF Pushbutton K1 The device predisposes itself for functioning and the display shows the total time previously set in prime minutes G Remove the beater from the cylinder before carrying on the checking to avoid lett
29. replace blades The beater and or the cylinder are damaged or excessively worn Call the Assistance Service Cause The beater and or the cylinder have gone through a sudden temperature s changing and stress me chanically Stop the machine and wait for a few minutes The noisiness DOES NOT come from the cylinder or it there is also when the beating is not activated Cause Inside break down Call the Assistance Service 10 1 ALARM SIGNALLINGS Code of alarm ou high supply s voltage Possible cause Code of alarm uu Possible cause Code of alarm CC Possible cause supercharging from the net electrical worker Call the Assistance Service low supply s voltage temporary lessening of energy from the net electrical worker Call the Assistance Service short circuit breakdown to the part electrical worker Call the Assistance Service Code of alarm OC motor overload Possible cause Code of alarm Oh Possible cause the ice cream contained in the cylinder has become too much solid causing the block of the beater Tum off the machine with the pushbutton K1 wait a minute starting the machine and repeat the job cycle high temperature of the dissipator the heat dissipator has exceeded the temperature limit 65 C Call the Assistance Service C STOELTING FOODSERVICE EQUIPMENT ROSS amp TELME WARRANTY 1 Scope Stoelting LLC warrants to the first user the Buy
30. signalled by the flashing spot visualised on the display at the left of the residual refrigerating time The relative indicator Z6 when lighted indicates that the refrigerating system is activated It remains in function until new pressure of the REFRIGERATION Pushbutton or that of the BEATING Pushbutton K5 at the end of the pre set time on the timer In this case the timer remains in function to avoid the formation of ice on cylinders walls the 25 indicator is still lighted To stop it press the BEATING Pushbutton K5 Lnglish 13 Gperating instructions EXTRACTION Pushbutton K7 Press this button to let the ice cream goes out from the extraction door This happens by rapidly rotating the beater COUNTERCLOCKWISE The refrigerating system is automatically shut down to avoid the formation of ice Note It is always suggested to wait for the end of the cycle Z6 indicator off or stop the refrigeration by hand using the REFRIGERATION Pushbutton K6 before commanding the extraction G To avoid excessive stress before commanding the extraction it is necessary to OPEN THE EXTRAC TION DOOR The Z7 indicator signals that the beater is in functioning COUNTERCLOCKWISE Press this button once again in order to complete the extraction cycle 9 9 Digital display When the device is not functioning the display shows the total refrigerating time previously set in prime minutes When the device is
31. sin support 10 by fixing it to the front panel with knobs 16 5 3 Electric connection AN THE SUPPLY S VOLTAGE REQUIRED BY THE DEVICE IS HIGH SO IT IS PARTICULARLY DANGEROUS THE WORKS ON THE SUPPLY S ELECTRIC CIRCUITS MUST BE MADE WORKMANLIKE BY QUALIFIED STAFF AN THE ELECTRIC SAFETY OF THIS AUTOMATIC DEVICE IS REACHED ONLY WHEN THE SAME IS CORRECTLY CONNECTED BY QUALIFIED AND CERTIFIED PERSONNEL TO AN EFFICIENT EARTHING SYSTEM MADE AS PROVIDED FOR IN FORCE SAFETY REGULATIONS The manufacturer must not be considered responsible for eventual damages caused by an inadequate electric or earthing system All the electric device s features required for the system s proportioning are reported on the Technical Data Plate and on the Technical Handbook AN FOR PREPARING THE ELECTRIC SYSTEM WHICH SUPPLIES THE DEVICE IT IS COMPULSORY TO FOLLOW THE PRESCRIPTIVE STANDARDS IN FORCE IN PARTICULAR Lnglish 9 Gperating instructions The electric capacity of the system must exactly match the supply s voltage and frequency required by the device the current capacity of the system must be suitable for the device s input the system must end with an accepted 4 pole electric socket and with electric and mechanical suitable characteristics The electric socket s poles must be marked with appropriate letters phases R S T earth the earth s pole must be recognizable the electric socket must prevent through appropriate m
32. to modify them press ADJUSTMENT K3 and For more details see Par 6 3 Production SETTING Pushbuttons K3 K4 By pressing these commands the number of minutes visualised on the display will be increased or decreased 1 99 Note It is suggested to set the refrigerating time when the device is idle generally between 8 and 12 minutes depending on the kind and quantity of the mixture It is possible to increase or decrease the timing even during the refrigeration for particular needs In any case the timer will automatically memorise as total time the minutes VISUALISED ON THE DISPLAY after having pressed one of the setting pushbuttons BEATING Pushbutton K5 By pressing the pushbutton the rotation of the beater goes CLOCKWISE Press again the pushbutton to stop the beater The relative lighted indicator Z5 signals that the beater is rotating CLOCKWISE Note Pressing the BEATING Pushbutton when the REFRIGERATION command is activated Z5 indicator lighted stops the refrigeration and the timer is put in PAUSE By pressing again the pushbutton to start the beating the refrigeration starts again REFRIGERATION Pushbutton K6 By pressing the pushbutton after having set the timer what follows will be commanded The start up of the refrigerating system the Z6 indicator of this button lights up The beating automatically clockwise the BEATING indicator 25 lights up The timing control
33. vice on the floor on a flat and steady surface Install the device away from any source of heat avoiding a direct exposition to sun radiation and making sure that air can freely circulate around each side of the device itself front of the condenser s grill to assure the refrigerating sistem a cor rect functioning Further information are reported on the Technical Book Technical Data section The devices with AIR COOLING need at least of 50 cm free space in 8 English Vertical batch freezer Check that the following items are all included in the package ld BI beater 6 correctly fixed inside the cylinder with its knob 7 and supplied with adjustable blades 31 1 3 according to the model extraction door 14 Also check that the following items are included spare part kit 11 big brush 40 medium brush 41 small brush 42 o basin support 10 knobs 16 the lever 8 and the extraction door chute 9 all the technical documentation in addition to this handbook the Technical Handbook the EC Conformity Certifica tion and Electric Test Schedule 5 2 Machine s parts reassembling THE REASSEMBLING MUST BE MADE BEFORE CONNECTING THE MACHINE TO THE ELECTRIC SUP PLY SYSTEM MAM Screw the lever 8 in the extraction door 14 if the chute 9 is supplied disassembled install it under the extraction door 14 by hooking it to the hinges 26 install the ba
34. y fat Should the knob accidentally coming lost and falling into the cylinder while ia operating this would cause serious damages to the machine 14 English Vertical batch freezer 2 8 X check that the extraction door is firmly closed and pour mixture in the cylinder Only use suitable perfectly preserved ingredients in the comect amount The maximum and minimum amounts are indicated in the Technical Handbook the Technical Data section Unsuitable mixture or insufficient amount of it can cause the formation of ice and cause damages or irregular functioning at the cylinder and beater while an excessive quantity of mixture can forbid the correct refrigeration in addition to causing an excessive stress to the motor and beater and overflows of product Close the lid of the beater regulate the refrigerating time following your experience by pressing the SETTING Pushbuttons K3 and K4 and reading the value in minutes on the display Generally 8 to 12 minutes of refrigerationare necessary in function of the quality and quantity of the mixture press the SET UP Pushbutton K2 and to program the time of the BUZZER the advised time set in the factory is 10 seconds The adjustment field is 0 60 seconds press the REFRIGERATION Pushbutton K6 wait the end of the functioning signalled by the shutting down of the REFRIGERATION indicator Z6 and the eventual acousti
35. zing gas contained 9 the values of high and low pressure 10 and the CE marking 11 3 2 Acoustic pressure level The average equivalent continuous acoustic pressure level of this machine is quoted in the Technical Handbook Technical Data section This data has been measured at 1 meter from the surface of the machine and at 1 60 meters from ground level during the machine s functioning 4 CARRYING AND UNPACKING Note We suggest you to let the Assistance Service or qualified technicians carry out the transportation un packing and installation TO LIFT THE MACHINE ALWAYS USE AN ADEQUATE LIFTING DEVICE ATTEMPTING TO LIFT IT MANUALLY IT S DANGEROUS AND IT CAN DAMAGE YOUR HEALTH The machine s weight specifications both including packing and net can be found in both the supplied documents and on the packing itself 068 To prevent the oil contained in the compressor to flow into the refrigerating circuit it is neces sary to always keep the machine in upright position during carrying installation and operation Always follow the instructions on the packing 4 1 Transport of the packing machine The packing has been designed to assure to the machine the highest safety SS It is therefore suggested to transport the machine while it is packed as near as possible to the place where it will be installed SF To the packing machine use an elevator or a bench trolley inserting its forks in the
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