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Title FRENIC Multi_e_2_1

1. c iP PIA Frequency arrival delay time 0 01 to 10 00 s Frequency Hysteresis LIH EEEEEEEEEEEESSsOAM 0 to 10 0 Hz Arrival width Frequency Detection level e 0 to 400 0 Hz detection FDT E34 Hysteresis Fe a 0 to 400 0 Hz ao NEN early Level 0 00 Disable er of the motor warning Current Current value of men 77 to 200 of the inverter rated current rated current E35 detection I 0 01to 600 008 eee E37 Current Detection 2 Level 0 00 Disable 10096 of the motor a Current value of 1 to 200 of the inverter rated current rated current E383 Timer 0 01 to 600 0 s Rate Time PID display coefficientB 999to 0 00to9990 00 E42 LED displayfilter 0 0105 08 05 E43 LED monitor Item selection 0 Speed monitor Select by E48 3 Output current 4 Output voltage 8 Calculated torque 9 Input power 10 PID process command Final 12 PID feedback value 13 Timer 14 PID output 15 Load factor 16 Motor output 21 Current position pulse count position control 22 Position deviation pulse count position control only with multi 1 Bar charts for output frequency current and calculated torque functional keypad Language 0 Japanese TP G1 selection 1 English 2 Germany 3 French 4 Spanish 5 Italian Contrast 0 Low to 10 High control LED monitor Speed monitor 0 Output frequency Before slip compensation 1 Output frequency After slip compensation 2 Reference frequency 3 Motor speed
2. 34 6 2 Application examples with FRENIC Multi In this section two application examples are described To avoid incorrect configuration it is recommended to start from factory default values when setting up the inverter to revert to factory default values set HO3 1 6 2 1 Preset speeds Multistep frequencies selection This example explains how to select preset speeds multistep frequencies with FRENIC Multi inverter With FRENIC Multi is possible to select up to 15 preset speeds multistep frequencies The values of these multistep frequencies are programmed in functions C05 to C19 in Hz To select the multistep frequencies 4 digital inputs between X1 to X5 FWD and REV must be programmed with the functions S81 SS2 SS4 and SS8 and must be activated according to table 1 Functions E01 to E05 E98 and E99 allow to program the functionality of X1 to X5 FWD and REV digital inputs respectively according to table 2 Multistep Frequency Selected n step Frequency Selected I 1 43 1 34 138 Multi 2 3 10 13 KNEE Freq ge em om om om om bd re on oe om or or or or or om ode OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF OFF ON 552 1 OFF OFF Om ON OFF OFF ON ON OFF OFF ON ON OFF T OFF TON T ON 882 OFF rr orr ore ON Ow ON ow or OFF OFF OPE ON on on on Sse OFF Of OF OFF OFF OFF OFF OFF EK SR 83g TT Value Table
3. phase FRN1 5E1S 7LI 160 200 V Note A box O in the above table replaces A C E J or K depending on the shipping destination For three phase 200 V class series of inverters it replaces A C J or K FRN3 7E1S 2 FRN4 0E1S 4 and FRN2 2E1S 7 Power supply voltage Inverter type Three phase 200 V FRN3 7E15 20 Three phase 400 V FRN4 0E1S 4E Single phase 200 V FRN2 2E1S 70 Note A box O in the above table replaces A C E J or K depending on the shipping destination For three phase 200 V class series of inverters it replaces A C J or K FO e Front runners Chapter 8 Spe Units mm Inverter type FRN5 5E1S 20 FRN7 5E1S 20 FRN5 5E1S 40 FRN7 5E1S 40 Note A box O in the above table replaces A C E J or K depending on the shipping destination For three phase 200 V class series of inverters it replaces A C J or K Three phase 400 V ye We 8 Vin j x SEC gt NS X Nie AN WN Nene NSK DIN Power supply voltage Inverter type FRN11E1S 2LI FRN15E1S 2LI FRN11E1S 4LI FRN15E1S 4LI Note A box O in the above table replaces A C E J or K depending on the shipping destination For three phase 200 V class series of inverters it replaces A C J or K Three phase 200 V Three phase 400 V FO e Front runners Chapter 8 Specifications FRNO 4E1E 4 and FRNO 75E1E 4 Units mm 110 4x5x7 Elongated hole JAC Neue JE EMC flange Which comes
4. 49 0 6400 9518 14 Fax 49 0 6400 9518 22 mrost fujielectric de Spain Fuji Electric FA Espana Ronda Can Fatjo 5 Edifici D Local B Parc Tecnologic del Valles 08290 Cerdanyola Barcelona Tel 34 93 5824333 5 Fax 34 93 5824344 droy fujielectric de Contact information
5. 5 Deviation alarm with Hold 3 Absolute value alarm with Hold and Latch 4 Deviation alarm J11 Select alarm output 0 Absolute value alarm 1 Absolute value alarm with Hold 6 Deviation alarm with Latch T Deviation alarm with Hold and Latch 2 Absolute value alarm with Latch Upper limit alarm AH 100 to 100 96 100 J12 J13 J18 999 Depends on setting of F15 999 Depends on setting of F16 J56 0 10 J57 100 to 100 J58 Detection width of dancer position deviation 0 Disable switching PID constant 1 to 100 0 100 PID control block selection Bit 0 PID output pole 0 addition 1 substraction Bit 1 PID Select compensation of output ratio 0 Speed command 1 ratio Overload Stop 0 Torque Detection value 1 Current J64 Detection Level 20 to 200 100 63 pu J65 Mode selection 0 Disable i KG J59 J60 J61 J62 J 1 Decelerate to stop 2 Coast to a stop o o o o o a 3 Hit mechanical stop 0 Enable at constant speed and during deceleration 1 Enable at constant speed 2 Enable anytime 100 Brake ON timer Position control End timer 1 Pulse input with polarity J87 Position pre set condition 0 Forward rotation direction 1 Reverse rotation direction 2 Both forward reverse rotation direction J88 Position detecting direction 0 Forward direction 1 Invert the current direction x 1 Curren
6. Enable data protection and Enable digital frequency ref protection F01 Frequency Command 1 0 Enable arrow keys on the keypad 1 Enable voltage input to terminal 12 10 to 10V DC 2 Enable current input to terminal C1 4 to 20 mA DC 3 The sum of voltage and current inputs terminals 12 and C1 5 Enable voltage input to terminal V2 0 to 10V DC 7 Enable terminal command UP DOWN control 11 DI option card 12 PG SY option card F02 Operation Method 0 Enable RUN STOP keys on the keypad Motor rotational direction from digital terminals FWD REV 1 Enable terminal command FWD or REV 2 Enable RUN STOP keys on keypad forward 3 Enable RUN STOP keys on keypad reverse F03 Maximum Frequency 1 25 0 to 400 0 Hz 50 0 Hz F04 Base Frequency 1 25 0 to 400 0 Hz 50 0 Hz F05 Rated Voltage at base Frequency 1 0 Output a voltage in proportion to input voltage 230V 80 to 240V Output a voltage AVR controlled 200V AC series 400V 160 to 500V Output a voltage AVR controlled 400V AC series 80 to 240V Output a voltage AVR controlled 200V AC series 200V 160 to 500V Output a voltage AVR controlled 400V AC series 400V 0 00 to 3600 seconds Note Entering 0 00 cancels the acceleration time requiring external soft start 0 00 to 3600 seconds Note Entering 0 00 cancels the deceleration time requiring external soft start Torque Boost 1 0 0 to 20 0 percentage of the rated voltage at base l a frequency F05 This setting is e
7. and differential components 1034 Hold PID integral component 1042 Position Control limit switch 1043 Position Control start reset command 1044 Switch to the serial pulse receiving mode 1045 Enter position control return mode 1046 Overload stopping effective command Setting the value of 1000s in parentheses shown above assigns a negative logic input to a terminal Note In the case of THR a Stop data 1009 and 1030 are for normal logic and 9 and 30 are for negative logic respectively E10 Acceleration Time 2 0 00 to 3600 s Note Entering 0 0 cancels the acceleration time requiring external soft start Deceleration Time 2 0 00 to 3600 s Note Entering 0 00 cancels the deceleration time requiring external softstart LANE Torque Limiter 2 20 to 200 Limiting level for driving 999 Disable E17 20 to 200 Limiting level for braking 999 Disable Selecting function code data assigns the corresponding function to terminals Y1 to Y2 and 30A B C as listed below E27 Terminal 30A B C function Relay output 1 5 2 2 2 2 2 3 3 3 3 3 3 4 4 T 8 8 8 8 2 6 7 8 0 3 5 6 T 8 2 9 7 6 0 1 2 3 99 e Front runners b 1000 1001 1002 1003 1004 1005 Inverter running Frequency arrival signal Frequency detected Undervoltage detected inverter stopped Torque polarity detected Inverter output limiting Auto restart
8. assigning code 9 external alarm to any of the terminals X1 to X5 FWD and REV function code E01 to E05 E98 or E99 Note 5 Frequency can be set by connecting a frequency setting device external potentiometer between the terminals 11 12 and 13 instead of inputting a voltage signal 0 to 10 VDC O to 5 VDC or 41 to 5 VDC between the terminals 12 and 11 Note 6 For the control signal wires use shielded or twisted pair wires Ground the shielded wires To prevent malfunction due to noise keep the control circuit wiring away from the main circuit wiring as far as possible recommended 10 cm or more Never install them in the same wire duct When crossing the control circuit wiring with the main circuit wiring ensure they are mounted perpendicular to ach other FO e Front runners 16 Chapter 3 Wiring TRENES 3 5 Setting up the slide switches AWARNING Before changing the switches turn OFF the power and wait more than five minutes Make sure that the LED monitor is turned OFF Also make sure using a multimeter or a similar instrument that the DC link bus voltage between the terminals P and N has dropped below the safe voltage 425 VDC An electric shock may result if this warning is not heeded as there may be some residual electric charge in the DC bus capacitor even after the power has been turned off B Setting up the slide switches Switching the slide switches located on the con
9. depending on the shipping destination FO e Front runners 39 Chapter 8 Specifications STwe FRN F1549 pf a7 4079 Nominal applied motor KW 04 37 4 079 Rated capacity KVA E Sf ai aa Rated voltage V Three phase 380 ta 480 V with AVR function Rated currant A 15 25 37 55 90 Overload capability 15095 of rated current for 1 min 200 0 58 E E e 5 S 3 o Rated frequency Hz 50 60 Hz Phases voltage frequency Three phase 380 to 480 V 50 50 Hz Voltage fraquency variations Voltage 10 to 15 Voltage unbalance 2 or less 1 Frequency 5 to 5 with DCR oa 16 30 44 ra 10 6 without DER 17 24 59 82 130 ma Required power supply capacity kVA 6 0 6 20 2 i 49 p 4 ME Torque 70 40 i Torque h L 150 DC braking Starting frequency 0 1 to 60 0 Hz Braking time 0 0 to 30 0 s Braking levet 0 to 100 of rated current Rated current A Input power Braking Bfralong wangistor Built in Applicable safety standards ULSORC C22 2 No 14 ENS0178 1987 Enclosure IFC60529 IP20 UL open type Cooling method 1 Natural cooling Fencooling Weight Mass kG 1 Fuji 4 pole standard motor 2 Rated capacity is calculated by assuming the output rated voltage as 440 V 3 Output voltage cannot exceed the power supply voltage 4 Use the inverter at the current enclosed with parentheses or below when the
10. mechanical holding means Injuries could occur Turn the power OFF and wait for at least five minutes before starting inspection Further check that the LED monitor is unlit and that the DC link bus voltage between the P and N terminals is lower than 25 VDC Otherwise electric shock could occur Maintenance inspection and parts replacement should be made only by qualified persons Take off the watch rings and other metallic objects before starting work Use insulated tools Otherwise electric shock or injuries could occur Disposal AGAUTION Treat the inverter as an industrial waste when disposing of it Otherwise injuries could occur Others A WARNING Never attempt to modify the inverter Doing so could cause electric shock or injuries FO e Front runners 3 Chapter 1 Safety Information a RS Precautions for use In running general purpose motors In running special motors In running special motors Environ mental conditions Combina tion with peripheral devices Driving a 400 V general purpose motor Torque characteristics and temperature rise Vibration Noise High speed motors Explosion proof motors Submersible motors and pumps Synchronous motors Single phase motors Installation location Installing an MCCB or RCD ELCB Installing an MC in the secondary circuit Installing an MC in the primary circuit Protecting
11. new selected frequency 9 Press RUN key to start driving the motor 6 Press STOP key to stop the motor 5 4 Operation After confirming that the inverter can drive the motor couple the motor to the machine and set up the necessary function codes for the application Depending on the application conditions further adjustments may be required such as acceleration and deceleration times digital input output functions Make sure that the relevant function codes are set correctly FO e Front runners 22 Chapter 5 Quick Stara commissioning 6 FUNCTIONS CODES AND APPLICATION EXAMPLES 6 1 Function codes tables Function codes enable the FRENIC Multi series of inverters to be set up to match your system requirements The function codes are classified into nine groups Fundamental Functions F codes Extension Terminal Functions E codes Control Functions of Frequency C codes Motor Parameters P codes High Performance Functions H codes Motor 2 Parameters A codes Application Functions J codes Link Function y codes and Option Functions o codes For further information about the FRENIC Multi function codes please refer to FRENIC Multi user s manual F codes Fundamental functions F00 Data Protection 0 Disable data protection and Disable digital frequency ref protection 1 Enable data protection and Disable digital frequency ref protection 2 Disable data protection and Enable digital frequency ref protection 3
12. operation Coast to stop Reset alarm Enable external alarm trip Ready for jogging 11 1011 Switch frequency command 2 1 12 1012 Select Motor 2 Motor1 13 Enable DC braking 14 1014 Select Torque Limiter Level 1017 UP Increase output frequency 1018 DOWN Decrease output frequency 1019 Enable write from keypad Data changeable 1020 Cancel PID control 1021 Switch normal inverse operation 1024 Enable communications link via RS485 or field bus option 1025 Universal DI 1026 Enable auto search at starting Speed feedback control switch Force to stop e wT Sr Nm O OON DFP WD c N 1030 1033 Reset PID integral and differential components 1034 Hold PID integral component 1042 Position Control limit switch 1043 Position Control start reset command 1044 Switch to the serial pulse receiving mode 1045 Enter position control return mode 1046 Overload stopping effective command 98 RUN forward 99 RUN reverse 17 18 19 20 21 24 25 26 27 1027 30 33 34 42 43 44 45 46 J J Jj i i i i IE JE J J Setting the value of 1000s in parentheses shown below assigns a negative logic input to a terminal Note In the case of THR a Stop data 1009 and 1030 are for normal logic and 9 and 30 are for negative logic respectively Chapter 6 Function codes a
13. or electric shock AGAUTION Connect the three phase motor to terminals U V and W of the inverter Otherwise injuries could occur The inverter motor and wiring generate electric noise Ensure preventative measures are taken to protect sensors and sensitive devices from rfi noise Otherwise an accident could occur Operation A WARNING Be sure to install the terminal cover before turning the power ON Do not remove the covers while power is applied Otherwise electric shock could occur Do not operate switches with wet hands Doing so could cause electric shock If the auto reset function has been selected the inverter may automatically restart and drive the motor depending on the cause of tripping Design the machinery or equipment so that human safety is ensured after restarting If the stall prevention function current limiter automatic deceleration and overload prevention control have been selected the inverter may operate at an acceleration deceleration time or frequency different from the commanded ones Design the machine so that safety is ensured even in such cases Otherwise an accident could occur FC e Front runners 2 Chapter 1 Safety Information The FE key on the keypad is effective only when the keypad operation is enabled with function code F02 0 2 or 3 When the keypad operation is disabled prepare an emergency stop switch separately for safe operations Switching the run command sour
14. refer to Section 3 5 Setting up the slide switches 11 Analogue Common for analogue input output signals 13 12 C1 and FM common Isolated from terminals CM s and CMY FO e Front runners 10 Chapter 3 Wiring Symbol Name Functions Classifi cation Since low level analogue signals are used these signals are especially susceptible to the external noise effects Route the wiring as short as possible within 20 m and use shielded wires In principle ground the shielded sheath of wires if effects of external inductive noises are considerable connection to terminal 11 may be effective As shown in Figure 3 7 ground the single end of the shield to enhance the shield effect Use a twin contact relay for low level signals if the relay is used in the control circuit Do not connect the relay s contact to terminal 11 When the inverter is connected to an external device outputting the analogue signal a malfunction may be caused by electric noise generated by the inverter If this occurs connect a ferrite core a toroidal core or an equivalent to the device outputting the analogue signal and or connect a capacitor having the good cut off characteristics for high frequency between control signal wires as shown in Figure 2 14 Do not apply a voltage of 7 5 VDC or higher to terminal C1 when you assign the terminal C1 to C1 function Doing so could damage the internal control circuit Analogue input asi
15. the human safety Though FRENIC Multi is manufactured under strict quality control install safety devices for applications where serious accidents or material losses are foreseen in relation to the failure of it An accident could occur Installation A WARNING Install the inverter on a nonflammable material such as metal Otherwise fire could occur Do not place flammable object nearby Doing so could cause fire AGAUTION Do not support the inverter by its terminal block cover during transportation Doing so could cause a drop of the inverter and injuries Prevent lint paper fibers sawdust dust metallic chips or other foreign materials from getting into the inverter or from accumulating on the heat sink Otherwise a fire or an accident might result Do not install or operate an inverter that is damaged or lacking parts Doing so could cause fire an accident or injuries Do not stand on a shipping box Do not stack shipping boxes higher than the indicated information printed on those boxes Doing so could cause injuries FO e Front runners 1 Chapter 1 Safety Information A WARNING When wiring the inverter to the power supply insert a recommended moulded case circuit breaker MCCB or residual current operated protective device RCD earth leakage circuit breaker ELCB with overcurrent protection in the path of power lines Use the devices within the recommended current range Use wires
16. to 900 kWs 999 Disable 0 Reserved Allowable average 0 001 to 50 000 kw loss 0 000 Reserved Chapter 6 Function codes and application example Default setting 24 E codes Extension terminal functions Code Name E01 E02 E03 E04 E05 Terminal X1 Function Terminal X2 Function Terminal X3 Function Terminal X4 Function Terminal X5 Function 0 1 2 3 4 6 T 8 9 10 11 12 14 17 18 19 20 21 24 25 26 27 30 33 34 42 43 44 45 46 E 11 E16 Data setting range 1000 Select multistep frequency 1001 Select multistep frequency 1002 Select multistep frequency 1003 Select multistep frequency 1004 Select ACC DEC time 1006 Enable 3 wire operation 1007 Coast to stop 1008 Reset alarm 1009 Enable external alarm trip 1010 Ready for jogging 1011 Switch frequency command 2 1 1012 Select Motor2 Motor1 Enable DC braking 1014 Select Torque Limiter Level 1017 UP Increase output frequency 1018 DOWN Decrease output frequency 1019 Enable write from keypad Data changeable 1020 Cancel PID control 1021 Switch normal inverse operation 1024 Enable communications link via RS485 or field bus option 1025 Universal DI 1026 Enable auto search at starting 1027 1030 1033 1034 1042 1043 1044 1045 i ee ee 1027 Speed feedback control switch 1030 Force to stop 1033 Reset PID integral
17. 1 Multistep frequencies selection Digital input Value programmed in Decimal value equivalent functionality E01 E05 FWD and REV to binary code Ln 1 2 Table 2 Digital inputs functions programming values For example if you want to activate speeds C05 low frequency and C07 high frequency by using digital inputs X1 and X2 you have to program the functions described in table 3 In this example C05 will be active when X1 input is active and C07 will be active when both inputs X1 and X2 are active Function Value Description o O E01 0 Digital input X1 is programmed to activate SS1 Digital input X2 is programmed to activate SS2 Lowfrequency Hz 1 1 1 Low frequency Hz High frequency Hz 1 The value of the function depends on the application Table 3 Function values for multistep frequencies selection Multistep frequencies can be used regardless of the value of function F02 operation method and functions F01 C30 frequency command 1 and 2 respectively If JOG function is active it has priority over multistep frequencies selection A complex frequency command can be generated by adding more than one signal source depending on the configuration of functions E61 E62 and E63 For more information please refer to chapter 4 section 4 2 Drive Frequency Command Block of FRENIC Multi User s manual MEH457 FO e Front runners uU 35 Chapter 6 Function codes and ap
18. 200 V class series Three phase 400 V class series Single phase 200 V class series External dimensions Inverter dimensions Standard keypad dimensions OPTIONS Options table EMC input filter DC reactor Standard DC reactors DC reactors for EN12015 compliance FO e Front runners 10 10 16 17 19 21 21 21 21 22 23 23 35 35 36 37 39 39 39 40 41 42 42 4T 49 49 90 50 50 50 Preface Thank you for purchasing our FRENIC Multi series of inverters This product is designed to drive a three phase induction motor for many types of application Read through this manual and be familiar with correct handling and operation of this product Improper handling may result in incorrect operation a short life or even a failure of this product as well as the motor Deliver this manual to the end user of this product Keep this manual in a safe place until this product is discarded Listed below are the other materials related to the use of the FRENIC Multi Read them in conjunction with this manual if necessary FRENIC Multi User s Manual MEH457 FRENIC Multi Instruction Manual INR S147 1094 E RS 485 Communication User s Manual MEH448b PG option card OPC E1 PG Instruction Manual INR S147 1118 E PG option card OPC E1 PG3 Instruction Manual INR SI47 1142a E FRENIC Multi Catalogue MEH653a Mounting adapter for External Cooling PB F1 E1 Installation Manual INR S14
19. 7 0880a The materials are subject to change without notice Be sure to obtain the latest editions for use FO e Front runners ED SESC S DH ERA 3 w SS J Pen y mind p 1 SAFETY INFORMATION AND CONFORMITY TO STANDARDS 1 1 Safety information Read this manual thoroughly before proceeding with installation connections wiring operation or maintenance and inspection Ensure you have sound knowledge of the device and familiarize yourself with all safety information and precautions before proceeding to operate the inverter Safety precautions are classified into the following two categories in this manual A WARN N G Failure to heed the information indicated by this symbol may lead to dangerous conditions possibly resulting in death or serious bodily injuries CAUTI ON Failure to heed the information indicated by this symbol may lead to dangerous conditions possibly resulting in minor or light bodily injuries and or substantial property damage Failure to heed the information contained under the CAUTION title can also result in serious consequences These safety precautions are of utmost importance and must be observed at all times Application A WARNING FRENIC Multi is designed to drive a three phase induction motor Do not use it for single phase motors or for other purposes Fire or an accident could occur FRENIC Multi may not be used for a life support system or other purposes directly related to
20. Fo e Front runners STARTING GUIDE FRENIC Multi High performance compact inverter 3 ph 400 V 0 4 kW 15 kW 3 ph 200 V 0 1 kW 15 kW 1 ph 200 V 0 1 kW 2 2 kW Version 1 Date Applied by Index 2 0 0 Second Edition 31 05 07 Andreas Schader Engineer changed norm reference 11 06 07 Andreas Schader option 27 added for parameter e20 e21 e27 format changes CONTENTS Chapter 1 1 1 1 2 2 1 2 2 3 1 3 2 3 3 3 4 3 5 9 1 9 2 9 9 9 4 6 1 6 2 6 2 1 6 22 8 1 8 1 1 8 1 2 8 1 3 8 2 8 2 1 8 2 2 9 9 1 9 2 9 3 9 3 1 9 3 2 SAFETY INFORMATION AND CONFORMITY TO STANDARDS Safety information Conformity to European Standards MECHANICAL INSTALLATION Operating Environment Installing the inverter WIRING Removing the terminal cover and the main circuit terminal block cover Wiring for main circuit terminals and grounding terminals Wiring for control circuit terminals Connection diagram Setting up the slide switches OPERATION USING THE KEYPAD QUICK START COMMISSION Inspection and preparation prior to powering up Setting the function codes Quick start commissioning auto tuning Operation FUNCTION CODES AND APPLICATION EXAMPLES Function codes tables Application Examples with FRENIC Multi Preset speeds multistep frequencies selection Dancer control using PID control block TROUBLESHOOTING SPECIFICATIONS AND EXTERNAL DIMENSIONS Specifications Three phase
21. Operation current at Teens agen E ON 2 5 ETRE Input voltage is at 0 ma emus Ten V Allowable leakage current at OFF fosma Connects to PLC output signal power supply Rated voltage 24 VDC Maximum 50 mA DC Allowable range 22 to 27 VDC This terminal also supplies a power to the circuitry connected to the transistor output terminals Y1 and Y2 Refer to Analogue output pulse output transistor output and relay output terminals in this Section for more information Digital Two common terminals for digital input signal terminals Hc MN These terminals are electrically isolated from the terminals 11 s and CMY B Using a relay contact to turn X1 X2 X3 X4 X5 FWD or REV ON or OFF Figure 3 10 shows two examples of a circuit that uses a relay contact to turn control signal input X1 X2 X3 X4 X5 FWD or REV ON or OFF In circuit a the slide switch SW1 has been turned to SINK whereas in circuit b it has been turned to SOURCE Note To configure this kind of circuit use a high quality relay Recommended product Fuji control relay Model HH54PW ct0nl o gm Figure 3 9 Digital Input Circuit Digital input sianid cis dir fried eir i Im 2 7 aw SOURCE T DET aye REV fime San E a With the switch turned to SINK b With the switch turned to SOURCE Figure 3 10 Circuit Configuration Using a Relay Contact B Using a programmable lo
22. PG feedback card is been used For further information about alarm codes please refer to the FRENIC Multi user s manual FO e Front runners 38 Chapter 7 Troubleshooting 8 SPECIFICATION AND EXTERNAL DIMENSIONS 8 1 Specifications 8 1 1 Three phase 200 V class series pr Em Mr er mr ep aie CE o m M 7 Type FRN F1S 27 or 02 04 75 15 22 37 55 75 11 15 Nominal applied motor KW TI ON 02 004 BIS 5 22 37 55 75 1 15 T T 1 F r Rated capacity KVA 2 0 30 0 57 1 1 19 30 41 64 945 12 17 22 Rated voltage V 3 Three phase 200 10 240 V with AVR function i 9 0 8 1 5 30 50 8 0 11 17 25 33 47 50 Rated current A 4 amp 0 7 1 4 2 5 4 2 7 0 10 16 5 23 5 31 44 57 O Overload capability 150 of rated current for 1 min 200 0 8 s Raled frequency Hz 50 60 Hz Phases voltage frequency Three phase 200 to 240 V 50 60 Hz g Voltage frequency Variations Voltage 10 t 15 Voltage unbalance 2 or less 9 Frequency 5 t 5 a with DCR 0 57 0 93 1 6 39 AP 8 3 14 0 21 7 28 8 422 575 2 Rated current A 5 4 T without DCR 1 1 1 8 41 5 3 9 5 13 2 22 2 315 42 7 60 7 80 1 Required power supply capacity kVA G ap 03 06 11 20 29 49 74 10 15 20 Torque 54 7 150 100 70 40 20 n ak a TE tm Bob mE m E Torque 95 A 150 5 DC braking Starting frequency 0 1 to 60 0 H
23. Pressing this key switches the inverter to Programming mode eX m In Programming mode Pressing this key switches the inverter to Running mode m In Alarm mode Pressing this key after removing the alarm factor will switch the inverter to Running mode Function Data key which switches the operation you want to do in each mode as follows B In Running mode Pressing this key switches the information to be displayed concerning the status of the inverter output frequency Hz output current A output voltage V etc B In Programming mode Pressing this key displays the function code and sets the data entered with and vw keys B In Alarm mode Pressing this key displays the details of the problem indicated by the alarm code that has come up on the LED monitor Tog STOP key Press this key to stop the motor CAM IN UP and DOWN keys Press these keys to select the setting options and change the function code data displayed on Cand Y the LED monitor LED Monitor Item Keys and LED Functions Indicators RUN LED Illuminates when any run command to the inverter is active KEYPAD Illuminates when the inverter is ready to run with a run command entered by the fan key F02 0 2 or 3 In CONTROL LED Programming and Alarm modes you cannot run the inverter even if the indicator lights The three LED indicators identify the unit of numeral displayed on the LED monitor in Running mode by combination Indicators Unit and mode of lit and u
24. SW8 When changing this switch setting also change the data of function code E59 and H26 Data for Data for SW7 FO e Front runners 7 17 Chapter 3 Wiring gt r VE H IZ Factory default SW7 SW8 FMA C1 OFF SOURCE Factory Ca FMP V2 ON SINK gt p gt dum Figure 3 16 Location of the Slide Switches F e Front runners 18 Chapter 3 Wiring 2 5 RII E 4 OPERATION USING THE KEYPAD 7 segment LED monitor LED l l indicators As shown on the right the keypad consists of a four digit LED monitor six keys and five LED indicators The keypad allows you to run and stop the motor monitor running status and switch to the menu Program mode In the menu mode you can set the function Reset key F RUN key code data monitor I O signal states maintenance RUN LED information and alarm information Function STOP Data key J key UP key DOWN key LED Monitor Item Keys and LED Functions Indicators Four digit 7 segment LED monitor which displays the following according to the operation modes LED e A m In Running mode Running status information e g output frequency current and voltage Monitor Z m In Programming mode Menus function codes and their data m In Alarm mode Alarm code which identifies the alarm factor if the protective function is activated Program Reset key which switches the operation modes of the inverter nav m In Running mode
25. V supply 9 3 1 Standard DC reactors The following table describes the recommended standard DC reactors for each inverter model Inverter model StandardDCreactors Three phase 400 V supply Single phase 200 V supply 9 3 2 DC reactors for EN12015 compliance The following table describes the DC reactors for EN12015 compliance with higher inductance Inverter model DC reactor for EN12015 compliance D cS lt 5 E gt oc cO I f FO e Front runners 50 Chapter 9 Options CONTACT INFORMATION Headquarters Europe Electric FA Europe GmbH Goethering 58 63067 Offenbach Main Germany Tel 49 0 69 669029 0 Fax 49 0 69 669029 58 info_inverter fujielectric de www fujielectric de Germany Fuji Electric FA Europe GmbH Sales area South Drosselweg 3 72666 Neckartailfingen Tel 49 0 7127 9228 00 Fax 49 0 7127 9228 01 hgneiting fujielectric de Switzerland Fuji Electric FA Schweiz ParkAltenrhein 9423 Altenrhein Tel 41 71 85829 49 Fax 41 71 85829 40 info fujielectric ch www fujielectric ch FO e Front runners Headquarters Japan Fuji Electric FA Components amp Systems Co Ltd Mitsui Sumitomo Bank Ningyo cho Bldg 5 7 Nihonbashi Odemma cho Chuo ku Tokio 103 0011 Japan Tel 81 3 5847 8011 Fax 81 3 5847 8172 www fujielectric co jp fcs Fuji Electric FA Europe GmbH Sales area North Friedrich Ebert Str 19 35325 M cke Tel
26. a ProfiBus DP master unit CC Link interface card OPC E1 CCL Additional input output This card is allows to set the frequency reference in Binary or BCD code Also enables monitoring by card OPC E1 DIO using binary code PC software Windows GUI Graphics user interface based that allows to set inverter function values more easily Also allows to upload download all the function values to from a file Attachment for external With this adapter you can install the inverter in the panel in such a way that the heatsink is outside of cooling PB F1 the cabinet FO e Front runners 49 Chapter 9 Options This card is used to communicate the inverter to a device with CC Link interface Loader software Operation and communication options A em m V m a V f d ome ILAR aI ES 9 2 EMC input filter The following table describes the EMC input filter and the EMC compliance level for each inverter capacity EN Inverter model EMC input Compliance level filter C1 conducted emission 25m 15 kHz C2 conducted emission 100m 15 kHz C1 radiated emission 25m 15 kHz C1 conducted emission 25m 15 kHz C2 conducted emission 100m 15 kHz C2 radiated emission 25m 15 kHz ae C1 conducted emission 25m 15 kHz C2 conducted emission 100m 15 kHz C1 radiated emission 25m 15 kHz 9 3 DC reactor 400 V supply ab o C lt e ab fe T Single phase 200
27. a hod hy l artes v Army gt Canard Conirel circuile i S i j H ol im et I d rn Uu i A Fomine a Faris cove f mret Pers Ter aie vs qe Lg er d rns Ua arms ba MURS CUNG a Ow G ssa Figure 3 7 Connection of Shielded Wire Figure 3 8 Example of Electric Noise Reduction FO e Front runners 11 Chapter 3 Wiring r 4 am tim X1 Digital 1 Various signals such as coast to stop alarm from external equipment and multi frequency commands can be input 1 assigned to terminals X1 to X5 FWD and REV by setting function codes E01 to E05 E98 and E99 For details refer to Chapter 6 Section 6 1 Function codes tables X2 Digital IL X3 Digital input 3 2 Input mode i e SINK SOURCE is changeable by using the internal slide switch Refer to Section 3 5 Setting X4 Digital input 4 up the slide switches X5 Digital input 5 3 Switches the logic value 1 0 for ON OFF of the terminals X1 to X5 FWD or REV If the logic value for ON of the terminal X1 is 1 in the normal logic system for example OFF is 1 in the negative logic system and vice Run forward versa command c oo DE 38 O 4 The negative logic system never applies to the terminals assigned for FWD and REV Digital input circuit specifications l voltage reverse d 0 SINK OFF level a voltage SOURCF SOURCE OFF level P nod ee
28. age 0 to 10V DC FMA 1 Domo T S in pulse 0 to 6000 p s FMP 000300 FMA O E Select a function to be monitored from the followings OOnNDO RP Cono Output frequency1 before slip compensation Output frequency2 after slip compensation Output current Output voltage Output torque Load factor Input power PID feedback value PV PG feedback value DC link bus voltage Universal AO Motor output analog output Calibration PID process command SV PID process output MV 25 to 6000 p s Pulse rate at 100 output 0 Variable torque load 1 Constant torque load 2 Auto torque boost 3 Auto energy saving operation Variable torque load during ACC DEC 4 Auto energy saving operation Constant torque load during ACC DEC 5 Auto energy saving operation Auto torque boost during ACC DEC 20 to 200 999 Disable 20 to 200 999 Disable 0 Disable V f control with slip compensation inactive 1 Enable 2 Enable 3 Enable 4 Enable bent torque vector control V f control with slip compensation active V f control with optional PG interface Dynamic torque vector control with optional PG interface 0 Disable No current limiter works 1 Enable at constant speed Disabled during ACC DEC 2 Enable during acceleration and at constant operation 20 to 200 The data is interpreted as the rated output current of the inverter for 100 1
29. age voltage V Inter phase voltage unbalance Multi function keypad Allows the user to monitor the status of the inverter voltage output current input power as well as to set parameters values in a conversational mode 6 languages available It is able to store three complete inverter function sets It includes a Liquid Crystal Display Extension cable for The extension cable allows to connect the keypad to the inverter remotely keypad CB S Three lengths are available 5 m CB 5S 3 m CB 3S y 1 m CB 15 RS485 Communications card OPC E1 RS This card adds an additional communications port to the inverter that allows to connect a PLC or PC This card allows to connect a pulse train signal or a signal from a Pulse Generator This signal may be used to generate a speed reference or to close the speed and or position loop The level of the signal that can be connected to this card is 5 V TTL PG option card OPC E1 PG This card allows to connect a pulse train signal or a signal from a Pulse Generator This signal may be used to generate a speed reference or to close the speed and or position loop The level of the signal that can be connected to this card is 12 15 V HTL PG3 option card OPC E1 PG3 DeviceNet interface l l card OPC E1 DEV This card is used to communicate the inverter to a DeviceNet master unit ProfiBus DP interface l card OPC E1 PDP This card is used to communicate the inverter to
30. ance These motors have a larger rated current than general purpose motors Select an inverter whose rated output current is greater than that of the motor These motors differ from general purpose motors in thermal characteristics Set a low value in the thermal time constant of the motor when setting the electronic thermal function For motors equipped with parallel connected brakes their power supply for brake must be supplied from the primary circuit If the power supply for brake is connected to the inverter s output circuit the brake will not work Do not use inverters for driving motors equipped with series connected brakes If the power transmission mechanism uses an oil lubricated gearbox or speed changer reducer then continuous operation at low speed may cause poor lubrication Avoid such operation It is necessary to take special measures suitable for this motor type Contact your Fuji Electric representative for details Single phase motors are not suitable for inverter driven variable speed operation Use three phase motors In the event of a single phase supply to the inverter a three phase motor must still be used as the inverter outputs three phase only Use the inverter within the ambient temperature range from 10 to 50 C The heat sink and braking resistor of the inverter may become hot under certain operating conditions install the inverter on nonflammable material such as metal Ensure that the installatio
31. ature of the heat sink will rise up to approx 90 C during operation of the inverter so the inverter should be mounted on a base made of material that can withstand temperatures of this level A WARNING Install the inverter on a base constructed from metal or other non flammable material fire may result with other material 2 Clearances Ensure that the minimum clearances indicated in Figure 2 1 are maintained at all times When installing the inverter in the panel of your system take extra care with ventilation inside the panel as the temperature around the inverter will tend to increase Do not install the inverter in a small panel with poor ventilation FO e Front runners Chapter 3 Mechanical Installation Figure 2 1 Mounting Direction and Required Clearances m When mounting two or more inverters Horizontal layout is recommended when two or more inverters are to be installed in the same unit or panel If it is necessary to mount the inverters vertically install a partition plate or the like between the inverters so that any heat radiating from an inverter will not affect the one s above As long as the ambient temperature is 40 C or lower inverters can be mounted side by side without any gap between them only for inverters with a capacity of less than 5 5 kW m When employing external cooling At the shipment time the inverter is set up for mount inside your equipment or panel so that cooling is d
32. carrier frequency is set to 4 kHz or above F26 and the inverter continuously runs at 100 load 5 The value is calculated assuming that the inverter is connected with a power supply with the capacity of 500 kVA or 10 times the inverter capacity if the inverter capacity exceeds 50 kVA and X is 5 6 Obtained when a DC reactor DCR is used 7 Average braking torque obtained when reducing the speed from 60 Hz with AVR control OFF lt varies with the efficiency of the motor 8 Average braking torque obtained by use of an external braking resistor standard type available as option 9 The nominal applied motor rating of FRN4 0E1S 4E to be shipped to the EU is 4 0 kW M It V Mi It V EEE oo EE IESU ee er Three phase average voltage V If this value is 2 to 396 use an optional AC reactor ACH Note A box L1 in the above table replaces A C E J or K depending on the shipping destination 40 e Front runners Chapter 8 Specifications 8 1 3 Single phase 200 V class series j c m wc Nalorw t Specifications Type FRN__ E1S 77 01 02 t 04 075 15 22 Nominal applied motor KW 01 0 2 04 0 75 15 22 Rated capacity KVA PT TA t 14 19 30 41 Rated voltage Vv 3 Three pnase 200 to 240 V win AVR function m 0 8 15 3 0 50 8 0 11 Ra geri k 7 14 2 5 4 2 0 10 6 Overload capability 150 of rated current fo
33. ce from keypad local to external equipment remote by turning ON the Enable communications link command LE disables the ere key To enable the ere key for an emergency stop select the STOP key priority with function code H96 1 or 3 If an alarm reset is made with the Run command signal turned ON the inverter may start immediately Ensure that the Run command signal is turned OFF in advance Otherwise an accident could occur If you enable the Restart mode after momentary power failure Function code F14 4 or 5 then the inverter automatically restarts running the motor when the power is recovered Design the machinery or equipment so that human safety is ensured after restarting Ensure you have read and understood the manual before programming the inverter incorrect parameter settings may cause damage to the motor or machinery An accident or injuries could occur Do not touch the inverter terminals while the power is applied to the inverter even if the inverter is in stop mode Doing so could cause electric shock AGAUTION Do not turn the main circuit power circuit breaker ON or OFF in order to start or stop inverter operation Doing so could cause failure Do not touch the heat sink and braking resistor because they become very hot Doing so could cause burns Before setting the speeds frequency of the inverter check the specifications of the machinery The brake function of the inverter does not provide
34. dard motor Slip compensation gain for driving 0 0 to 200 0 100 0 Slip compensation response time 0 01 to 10 00 s Slip compensation gain for braking 0 0 to 200 0 100 0 Rated slip frequency 0 00 to 15 0 Hz Rated value of Fuji standard motor Motor 2 Selection 0 Motor characteristics 0 Fuji standard motors 8 series 1 Motor characteristics 1 HP rating motors 3 Motor characteristics 3 Fuji standard motors 6 series 4 Other motors A40 Slip Compensation 2 0 Enable during ACC DEC and enable at base frequency or above Operating conditions 1 Disable during ACC DEC and enable at base frequency or above 0 2 Enable during ACC DEC and disable at base frequency or above 3 Disable during ACC DEC and disable at base frequency or above A41 Output Current Fluctuation Damping Gain for Motor 2 0 00 to 0 40 0 20 Cumulative Motor Run Time 2 Change or reset the cumulative data ME a Startup Times of Motor 2 Indication of cumulative startup times EE NI FO e Front runners 31 Chapter 6 Function codes and application example J01 PID control Mode selection 0 Disable 1 Enable Process control normal operation 2 Enable Process control inverse operation 3 Enable Dancer control J02 Remote process command SV 0 Enable arrow keys on keypad 1 PID process command 1 3 Enable terminal command UP DOWN control 4 Command via communications link J03 0 100 J04 J05 J06 J10 Anti reset windup
35. digital input is programmed with the function THR 9 and has been deactivated L 1 2 OP OH dbH OLU OH OL1 Electronic thermal The inverter is protecting the motor in accordance with the overload motor 1 electronic thermal overload protection setting F10 A06 1 is for general purpose motors F10 A06 2 is for inverter motors OL2 Electronic thermal F11 A07 defines the operation level current level overload motor 2 F12 A08 defines the thermal time constant F functions are for motor 1 and A functions are for motor 2 OH4 PTC thermistor The thermistor input has stopped the inverter to protect the motor The thermistor has to be connected between terminals C1 and 11 Also the slide switch has to be set to the correct position and functions H26 enable and H27 level have to be set detection Er2 Keypad The inverter has detected a communications error with the keypad detection some other factors Er4 Option Inverter has detected a communications error with the option card communications error detection Er5 The option card has detected an error FO e Front runners 37 Chapter 7 Troubleshooting If H96 1 or 3 pressing the grop key on the keypad forces the inverter to decelerate and stop the motor even if the inverter is running by any run commands given via the terminals or communications link operation After the motor stops the inverter issues alarm Er6 Start check function The invert
36. eed from 60 Hz with AVR control OFF It varies with the efficiency of the motor 8 Average braking torque obtained by use of an external braking resistor standard type available as option Note A box O in the above table replaces A C E J or K depending on the shipping destination 41 e Front runners Chapter 8 Specifications 8 2 External dimensions 8 2 1 Inverter dimensions The diagrams below show external dimensions of the FRENIC Multi series of inverters according to the type FRNO 1E1S 2 7 to FRNO 75E1S 2 7 Units mm F voltage FRNO 1E1S 20 i a Hes FRNO 2E15 20 LH Pe booy LERNO 4E1S 20 FRNO0 75E1S 2H FRNO 1E18 70 Single I Frno2E1S70 gt I phase FRNO 4E1 ee 7L 107 200 V A FRNO 75E1S 700 50 Note A box O in the above table replaces A C E J or K depending on the shipping destination For three phase 200 V class series of inverters it replaces A C J or K FRNO 4E1S E 4 and aal S E 4 Dimensions mm Inverter type EENE Sa HES ae Note A box O in the above table replaces A C J or K depending on the shipping destination tc e Front runners Chapter 8 Specifications FRN1 5E1S 2 4 7 and FRN2 2E1S 2 4 Units mm Power KJE EIK supply Inverter type D2 voltage Three FRN1 5E1S 20 phase 200 V FRN2 2E1 FRN2 2E1S 20 20 Three FRN1 a 40 phase 64 400 V FRN2 2E1 uu 40 Single
37. er prohibits any run operations and displays Er6 on the 7 segment LED monitor if any run command is present when Powering up An alarm is released the z key is turned ON or an alarm reset RST is input Enable communications link LE has been activated and the run command is active in the linked source Tuning error detection During tuning of motor parameters auto tuning one of the following errors happened tuning has failed tuning has been aborted for example by removing run command an abnormal condition has been detected Er8 RS485 The inverter is connected to a communications network via the communications error RS485 port of the keypad and a communications error has been detection detected ErF Data save error during The data could not be saved during activation of the undervoltage undervoltage orotection function ErP RS485 The inverter is connected to a communications network via the communications error optional RS485 communications card OPC E1 RS and a detection Optional communications error has been detected ErH Hardware error Hardware error due to Poor connection between the control printed circuit board control PCB and the power printed circuit board power PCB interface printed circuit board interface PCB or option card Short circuit between terminals 11 and 13 allows to check the fault sequence in an electrical system PG The signal from the PG has been disconnected when
38. er time constant 0 005 Pulse compensation coefficient 1 1 Pulse compensation coefficient 2 1 Feedback Feedback input 20 to 3600 P R 1024 Encoder pulse number Filter time constant 0 005 Pulse compensation coefficient 1 1 Pulse compensation coefficient 2 1 Output limiter 0 00 to 100 0 100 00 Reserve O 015 Reserve O 016 Reserve O 017 Excessive speed deviation Level 0 to 50 018 Timer 0 0 to 10 0 s 019 020 DIO option DI mode selection 0 8 bit binary setting 1 12 bit binary setting 4 BCD 3 digit setting 0 to 99 9 5 BCD 3 digit setting 0 to 999 021 DO mode selection 0 Output frequency before slip compensation 1 Output frequency after slip compensation 2 Output current 3 Output voltage 4 Output torque 5 Overload rate 6 Power consumption 7 PID feedback amount 9 DC link voltage 13 Motor output 15 PID command SV 16 PID command MV 99 Individual signal output 027 Operation selection 0 to 15 028 Timer selection 0 0 to 60 0 s 007 008 010 012 Oo o O AJ 031 040 0000H o41 0000H 042 0000H 043 0000H 044 0000H 045 0000H 046 0000H 047 0000H 048 0000H 049 0000H 050 0000H 051 0000H 052 0000H 053 0000H 054 0000H 055 0000H 056 0000H 057 0000H 058 0000H 059 0000H O m ojojojojolojojjo o CO OO OO ov Co CO CO oO CO CO NID On RI OG PO oO FO e Front runners Chapter 6 Function codes and application example
39. eration Frequency command 1 1 Inverse operation ppp 00 gt 30 O 000 00 00 gt 00 gt 00 gt 00 gt AE JE 00 gt 00 gt 00 gt 000 00 gt 00 gt 00 gt 00 gt 00 gt 00 gt 1000 1000 00 gt 1000 gt 005 FO e Front runners 28 Chapter 6 Function codes and application example ul d p amp pP ns Em Pr JEF P codes Motor parameters Motor No of poles 2 to 22 0 01 to 30 00 HP where P99 is 1 motor Rated current 0 00 to 100 0 A Rated current of Fuji standard motor Auto tuning 0 Disable 1 Enable Tune R1 and X while the motor is stopped 2 Enable Tune R1 and X while the motor is stopped and no load current while running 1 Enable No load current 0 00 to 50 00 A Rated R1 0 00 to 50 00 96 Jr E ra of Fuji X 0 00 to 50 00 96 Slip compensation gain for 0 0 to 200 0 9o 100 0 driving Slip compensation response time 0 01 to 10 00 s Slip compensation gain for 0 0 to 200 0 96 100 0 braking Rated slip frequency 0 00 to 15 00 Hz Rated value of Fuji standard motor Motor selection 0 Characteristics of motor 0 Fuji standard motors 8 series 1 Characteristics of motor 1 HP rated motors 3 Characteristics of motor 3 Fuji standard motors 6 series 4 Other motors H codes High performance functions Data setting range Default setting Data initia
40. erter s control circuit and a PLC In example a the input circuit of the PLC serves as a SINK for the control circuit output whereas in example b it serves as a SOURCE for the output entm carpark jf Pre wert S cicer t orou C kr i ee peal a PLC serving as SINK b PLC serving as SOURCE Figure 3 13 Connecting PLC to Control Circuit Chapter 3 Wiring 14 Symbol Name Functions Classifi cation 30A B C Outputs a contact signal SPDT when a protective function has been activated to stop the motor Contact rating 250 VAC 0 3A cos 6 0 3 Any one of output signals assigned to terminals Y1 and Y2 can also be assigned to this relay contact to use it for signal output Switching of the normal negative logic output is applicable to the following two contact output modes Between terminals 30A and 30C is closed excited for ON signal output Active ON or Between terminals 30A and 30C is open non excited for ON signal output Active OFF Relay output RJ 45 Standard Used to connect the inverter with the keypad The inverter supplies the power to the keypad through the pins connector RJ 45 specified below The extension cable for remote operation also uses wires connected to these pins for for the connector supplying the keypad power keypad Remove the keypad from the standard RJ 45 connector and connect the RS 485 communications cable to control the inverter through the PC or PLC Programmable Logic Contr
41. ffective when F37 0 1 3 or 4 Pe Penang on capacity F10 Electronic Thermal Overload Select motor 1 For general purpose motors with built in self cooling fan Protection for Motor 2 For inverter driven motors or high speed motors with forced ventilation fan F06 F07 F08 09 F F11 Overload 0 0 Disable 1 to 135 of the rated current allowable continuous drive 100 96 of the motor rated current current of the motor constant F14 Restart Mode after Momentary Mode selection 0 Disable restart trip immediately Power Failure 1 Disable restart trip after a recovery from power failure 4 Enable restart restart at the frequency at which the power failure occurred for general loads 5 Enable restart restart at the starting frequency for low inertia NM load DC Braking 1 0 01 to 30 0 s l Holding time 0 01 to 10 0 s F27 Tone 0 Level 0 Inactive 1 Level 1 3 Level 3 oo FO e Front runners 2 Chapter 6 Function codes and application example oa Dan eng ma FO e Front runners Analogue output FM Mode selection Voltage adjust adjust Auto torque boost Auto energy saving operation 1 Analogue sa Frequency ne Limiter 1 Limiting level for driving Limiting level for braking Select Control Mode 1 Current Limiter Electronic Thermal Overload Protection for Braking Resistor Mode selection Discharged capability cp FA NII Setting range 0 Output in volt
42. gic controller PLC to turn X1 X2 X3 X4 X5 FWD or REV ON or OFF Figure 3 11 shows two examples of a circuit that uses a programmable logic controller PLC to turn control signal input X1 X2 X3 X4 X5 FWD or REV ON or OFF In circuit a the slide switch SW1 has been turned to SINK whereas in circuit b it has been turned to SOURCE In circuit a below closing or opening the transistor s open collector circuit in the PLC using an external power supply turns ON or OFF control signal X1 X2 X3 X4 X5 FWD or REV When using this type of circuit observe the following Connect the node of the external power supply which should be isolated from the PLC s power to terminal PLC of the inverter Do not connect terminal CM of the inverter to the common terminal of the PLC J aparma X kagi marale Sterk crau LIE gt lu re E a F EFI piy CO zu a With the switch turned to SINK b With the switch turned to SOURCE Figure 3 11 Circuit Configuration Using a PLC For details about the slide switch setting refer to Section 3 5 Setting up the slide switches FO e Front runners 12 Chapter 3 Wiring Classifi cation The monitor signal for analogue DC voltage 0 to 10 V is output You can select FMA function with slide switch SW6 on the interface PCB and change the data of the function code F29 You can also selec
43. grammed are described in table 4 Function Value Description Activates the dancer control Selection of the source for the primary speed command the signal connected to input 12 Selection of the source signal for the dancer reference position PID command to the value of function J57 Check that digital inputs are not programmed with functions SS4 or SS8 Set up the value for the dancer reference position programmed in percentage Selection of signal connected to input C1 V2 used in voltage mode for the dancer feedback position Je2 btO 0 Select the polarity of the output signal of the PID process Select the output of the PID process as a ratio of the primary speed command Anti reset windup function threshold in percentage Polarity of the frequency command 0 Bipolar 1 Unipolar 1 The value of the function depends on the application Table 4 Functions values for PID dancer control PID control can be used regardless of the value of function F02 operation method A complex frequency command can be generated by adding more than one signal source depending on the configuration of functions E61 E62 and E63 For more information about these functions and PID dancer control refer to chapter 4 section 4 6 PID control block of FRENIC Multi User s Manual MEH457 FO e Front runners 36 Chapter 6 Function codes and application example 7 Troubleshooting Alarm code Alarm name Alarm descr
44. grounding terminal of the motor Inverters provide a pair of grounding terminals that function equivalently 3 3 Wiring for control circuit terminals Table 3 2 lists the symbols names and functions of the control circuit terminals The wiring to the control circuit terminals differs depending upon the setting of the function codes which reflects the use of the inverter Route wires properly to reduce the influence of noise Table 3 2 Symbols Names and Functions of the Control Circuit Terminals Symbol Name Functions 13 Power Power supply 10 VDC for frequency command potentiometer supply Potentiometer 1 to 5kQ for the The potentiometer of 1 2 W rating or more should be connected Classifi cation potentio meter 12 Analogue 1 The frequency is commanded according to the external analogue input voltage setting 0 to 10 VDC O to 100 Normal operation ae e 10 to 0 VDC 0 to 100 Inverse operation 2 Inputs setting signal PID command value or feedback signal 3 Used as additional auxiliary setting to various frequency settings e Input impedance 22kQ The maximum input is 15 VDC however the current larger than 10 VDC is handled as 10 VDC Note Inputting a bipolar analogueue voltage 0 to 10 VDC to terminal 12 requires setting function code C35 to D C1 Analogue 1 The frequency is commanded according to the external analogue input current setting e 4to 20 mA DC 0 to 100 Normal opera
45. he wiring stray capacitance This may cause the relay to trip at a current lower than the set value for the thermal relay If this happens lower the carrier frequency or use the output circuit filter OFL Chapter 1 Safety Information P ax am D a d E 4 ANN d Discontinuance of power capacitor for power factor correction Do not mount power capacitors for power factor correction in the inverter s primary circuit Use the DC reactor to correct the inverter power factor Do not use power capacitors for power factor correction in the inverter s output secondary circuit An overcurrent trip will occur disabling motor operation Discontinuance Do not connect a surge killer to the inverter s output secondary circuit de Use of a filter and shielded wires is typically recommended to satisfy EMC Directive devices If an overvoltage trip occurs while the inverter is stopped or operated under a light load it is Measures against assumed that the surge current is generated by open close of the power capacitor for power surge currents factor correction in the power system Connect a DC reactor to the inverter When checking the insulation resistance of the inverter use a 500 V megger and follow the Megger test instructions contained in Chapter 7 Section 7 5 Insulation Test of FRENIC Multi Instruction Manual INR SI47 1094 E Control circuit When using remote control limit the wiring length between the inve
46. in Braking starting frequency 0 0 to 60 0 Hz Braking level 0 to 100 A11 Braking time 0 00 Disable 0 01 to 30 00 s Starting Frequency 2 0 01 to 60 0 Hz p A13 Load Selection 0 Variable torque load Auto Torque Boost 1 Constant torque load Auto Energy Saving Operation 2 2 Auto torque boost 3 Auto energy saving operation Variable torque during ACC DEC 1 4 Auto energy saving operation Constant torque during ACC DEC 5 Auto energy saving operation Auto torque boost during A14 Overload detection level 1 to 135 of the rated current allowable continuous drive current Thermal time constant ACC DEC 0 V f operation with slip compensation inactive 1 Dynamic torque vector operation Control Mode Selection 2 2 V f operation with slip compensation active 0 3 V f operation with optional PG interface 4 Dynamic torque vector operation with optional PG interface A15 Motor2 No of poles 2 to 22 4 A16 Rated capacity 0 01 to 30 00 kW where A39 data is 0 3 or 4 l 0 01 to 30 00 HP where A39 data is 1 paled capaci of motor A17 Rated current 0 00 to 100 0 A Rated value of Fuji standard motor A18 Auto Tuning 0 Disable 1 Enable Tune R1 and X while motor is stopped 0 2 Enable Tune R1 and X while motor is stopped and no load current while running Online Tuning 0 Disable 1 Enable motor motor X 0 00 to 50 00 Rated value of Fuji stan
47. in r min 4 Load shaft in r min 5 Line speed in m min 6 Constant feeding rate time E50 Coefficient for speed indication E51 Display coefficient for input 0 000 Cancel reset 0 010 watt hour data 0 001 to 9999 Keypad menu display mode 0 Function code data editing mode Menus 0 and 1 1 Function code data check mode Menus 2 2 Full menu mode Menus 0 through 6 0 Current input C1 function 4 to 20 mA DC Ta Function 1 Voltage input V2 function 0 to 10V DC E46 m ITI ITI O o o Co n52 Analogue input for Selecting function code data assigns the corresponding function to terminals 12 C1 and V2 Extension as listed below m selection V2 0 None 1 Auxiliary frequency command 1 2 Auxiliary frequency command 2 3 PID process command 1 5 PID feedback value Reference Loss Detection 0 Decelerate to stop Continuous running frequency 20 to 120 96 999 Disable FO e Front runners m 26 Chapter 6 Function codes and application example Terminal FWD Function Terminal REV Function FO e Front runners Selecting function code data assigns the corresponding function to terminals FWD and REV as listed below 1000 1001 1002 1003 1004 1006 1007 1008 1009 1010 Select multistep frequency Select multistep frequency Select multistep frequency Select multistep frequency Select ACC DEC time Enable 3 wire
48. ing after momentary power failure Motor overload early warning Inverter ready to run Frequency arrival signal 2 Inverter output limiting with delay Auto resetting Universal Digital Output Heat sink overheat early warning Service life alarm Command loss detected Inverter output on Overload prevention control Current detected Current detected 2 PID alarm Switched to motor 2 Brake signal PG error signal Stop position override Over Travelling Indication of total elapsed time for one positioning cycle 1082 Completion of positioning 1083 Current position pulse overflow 1099 Alarm output for any alarm 1006 1007 1010 1021 1022 1026 1027 1028 1030 1033 1035 1036 1037 1038 1042 1049 1057 1076 1080 1081 gt Ne be Net Nat Ne Ne Ne Ne Na co i PP id Nr ra Ne i Na Ne NiP 0 No 5 Setting the value of 1000s in parentheses shown below assigns a negative logic input to a terminal Chapter 6 Function codes and application example Selecting function code data assigns the corresponding function to terminals X1 to X5 as listed below SS1 SS2 SS4 SS8 RT2 RT1 HLD BX RST THR JOG Hz2 Hz1 M2 M f DCBRK TL2 TL4 UP DOWN WE KP Hz PID IVS LE U DI STM PG HZ STOP PID RST PID HLD LS S R SPRM RTN OLS Default setting 10 0 10 0 NO OT
49. iption Overcurrent protection Excessive output current due to during acceleration Excessive motor load Overcurrent protection Acceleration deceleration too fast during deceleration Short circuit in the output circuit Ground fault this protection is effective only during start at constant speed up O Voltage in the DC link too high 400 V for 200 V class inverters during acceleration 800 V for 400 V class inverters due to Deceleration too fast O O Overvoltage protection The motor is regenerating energy and there is no braking during deceleration resistor connected to the inverter Overvoltage protection This protection may not protect the case where the supply voltage at constant speed is excessive Undervoltage Voltage in the DC link too low 200 V for 200 V class inverters 400 protection V for 400 V class inverters In the case F14 4 or 5 then this alarm does not go off when the voltage in the DC link is low Lin Input phase loss Input phase loss protection U1 U2 U3 LU If the inverter load is low or a DC reactor is installed the event of an input phase loss may be not detected protection Overheat protection Excessive heat sink temperature due to Inverter fan is not working The inverter is overloaded resistor overheat IGBT internal temperature calculated from the output current and from the temperature inside the inverter is over the preset value External alarm input A
50. isplay data on the keypad s LED monitor in decimal format In each bit 0 for disabled 1 for enabled Mode selection Bit 0 Lower the carrier frequency automatically 19 Bit 1 Detect input phase loss Bits 4 1 0 1 Bit 2 Detect output phase loss Bit 3 Select life judgment criteria of DC link bus capacitor Bit 4 Judge the life of DC link bus capacitor FO e Front runners 30 Chapter 6 Function codes and application example A codes Motor 2 Parameters Code Name Data setting range Default setting A01 Maximum Frequency 2 25 to 400 0 Hz 50 0 Base Frequency 2 A03 Rated Voltage at Base Frequency 2 0 Output a voltage in proportion to input voltage 80 to 240 Output an AVR controlled for 200V class series 160 to 500 Output an AVR controlled for 400V class series Maximum Output Voltage 2 80 to 240V Output an AVR controlled for 200V class series 160 to 500V Output an AVR controlled for400V class series A05 Torque Boost 2 0 0 to 20 0 percentage with respect to 03 Rated Voltage at Base Frequency Depending on the inverter 2 capacity Note This setting takes effect when A13 0 1 3 or 4 A06 Electronic Thermal Overload Protection for Motor 2 1 general purpose motor with shaft driven cooling fan Select motor Characteristics 2 For an inverter driven motor non ventilated motor or motor with 1 separately powered fan A07 0 00 Disable 10096 of the motor rated of the motor current 0 5 to 75 0 m
51. k option T RS485 link RS485 link option 8 RS485 link option RS485 link option FO e Front runners 29 Chapter 6 Function codes and application example Data setting range Default setting Cumulative run time of cooling fan Indication of cumulative run time of cooling fan for replacement Capacitance of DC link bus capacitor Indication for replacing DC link bus capacitor 0000 to FFFF Hexadecimal Po H44 Startup Times of Motor 1 Indication of cumulative startup times H45 Mock Alarm 0 Disable 1 Enable Once a mock alarm occurs the data automatically 0 returns to 0 H47 Initial capacitance of DC link bus capacitor Jern for replacing DC link bus capacitor 0000 to FFFF Set at factory shipping exadecimal H48 Cumulative Run Time of Capacitors on the Printed Circuit Indication for replacing capacitors on the printed circuit board 0000 Board to FFFF Hexadecimal Reset able Delay Time 0 1 to 400 0 Hz F oltage 0 to 240V Output a voltage AVR controlled for 200V AC series 0 to 500V Output a voltage AVR controlled for 400V AC series 0 1 to 400 0 Hz Voltage 0 to 240V Output a voltage AVR controlled for 200V AC series 0 to 500V Output a voltage AVR controlled for 400V AC series Jogging operation H56 Deceleration time for forced stop 0 00 to 3600 s 6 0 H61 UP DOWN Control 0 0 0 Initial frequency setting 1 Last UP DOWN cammand value on releasing run command H63 Low limi
52. l and overload early output 1 warning can be assigned to any terminals Y1 and Y2 by setting function code E20 and E21 Refer to Chapter 6 Section 6 1 Function codes tables for details 2 Switches the logic value 1 0 for ON OFF of the terminals between Y1 Y2 and CMY If the logic value for ON between Y1 Y2 and CMY is 1 in the normal logic system for example OFF is 1 in the negative logic system and vice versa Transistor output 2 Transistor output circuit specification Control circuitz eje Operation ON level voltage OFF level Maximum motor current at ON Leakage current Figure 3 13 shows examples of connection between the control circuit and a PLC ruins _ When a transistor output drives a control relay connect a surge absorbing Note diode across relay s coil terminals When any equipment or device connected to the transistor output needs to be supplied with DC power feed the power 24 VDC allowable range 22 to 27 VDC 50 mA max through the PLC terminal Short circuit between the terminals CMY and CM in this case Figure 3 12 Transistor Output Circuit Transistor Common terminal for transistor output signal terminals output This terminal is electrically isolated from terminals CM s and 11 s common B Connecting Programmable Logic Controller PLC to Terminal Y1 or Y2 Figure 3 13 shows two examples of circuit connection between the transistor output of the inv
53. lization 0 Disable initialization 1 Initialize all function code data to the factory defaults 2 Initialize motor parameters motor 1 3 Initialize motor parameters motor 2 Auto resetting 0 Disable 1 to 10 Reset interval 0 5 to 20 0s Cooling fan ON OFF control 0 Disable Always in operation 1 Enable ON OFF controllable H07 Acceleration Deceleration pattern 0 Linear 1 S curve Weak 2 S curve Strong 3 Curvilinear Rotational Direction Limitation Disable Enable Reverse rotation inhibited Enable Forward rotation inhibited Select starting characteristics Auto search Disable Enable At restart after momentary power failure Enable At restart after momentary power failure and at normal start Deceleration mode 0 Normal deceleration 1 Coast to stop 1 Enable momentary power failure capacity 0 00 Selected deceleration time oom 0 01 to 100 0 Hz s 999 Follow the current limit command Allowable momentary power 0 0 to 30 0 s failure time 999 The longest time automatically determined by the inverter 1 60 PTC Thermistor Mode selection 0 Disable 1 Enable Upon detection of PTC the inverter immediately trips and stops with OH4 displaved HE 00o Communication link function Mode selection Frequency command RUN command 0 F01 C30 F02 1 RS485 link F02 2 F01 C30 RS485 3 RS485 link RS485 4 RS485 link option F02 5 RS485 link option RS485 link 6 F01 C30 RS485 lin
54. n For details refer to Chapter 7 TROUBLESHOOTING Figure 4 1 shows the status transition of the inverter between these three operation modes r F F Fi Pi y y Pi i F i rn z ie l JA Bout Puri F E st Fd P Er i A E i ET A i n E Ve Pr 7 SC El iA wo E i F4 ra Ht a z E The speed monitor allows you to select the desired one from the seven speed monitor items by using function code E48 Applicable only when PID control is active J01 1 2 or 3 The Timer screen appears only when the timer operation is enabled with function code C21 Applicable only when the full menu mode is selected E52 2 Figure 4 1 Transition between Basic Screens in Individual Operation Mode 20 e Front runners Chapter 4 Operation using the Keypad P ax am 4 P d ELLA d Pd d 5 QUICK START COMMISION 5 1 Inspection and preparation prior to powering on 1 Please check if the power wires are correctly connected to the inverter input terminals L1 R L2 S and L3 T if the motor is connected to the inverter terminals U V and W and if the grounding wires are connected to the ground terminals correctly A WARNING e Do not connect power supply wires to the inverter output terminals U V and W Otherwise the inverter may be damaged if you turn the power on e Be sure to connect the grounding wires of the inverter and the motor to the inverter ground terminals Otherwise an electric
55. n location meets the environmental conditions specified in Chapter 2 Section 2 1 Operating Environment Install a recommended moulded case circuit breaker MCCB or residual current operated protective device RCD earth leakage circuit breaker ELCB with overcurrent protection in the primary circuit of the inverter to protect the wiring Ensure that the circuit breaker rated current is equivalent to or lower than the recommended rated current If a magnetic contactor MC is mounted in the inverter s output Secondary circuit for switching the motor to commercial power or for any other purpose ensure that both the inverter and the motor are completely stopped before you turn the MC ON or OFF Do not install magnetic contactors with built in surge killer on the output of the inverter secondary circuit Do not turn the magnetic contactor MC in the primary circuit ON or OFF more than once per hour as an inverter failure may result If frequent starts or stops are required during motor operation use terminal FWD REV signals or the RUN STOP key The electronic thermal function of the inverter can protect the motor The operation level and the motor type general purpose motor inverter motor should be set For high speed motors or water cooled motors set a small value for the thermal time constant and protect the motor If you connect the motor thermal relay to the motor with a long wire a high frequency current may flow into t
56. nd application example S51 SS2 SS4 SS8 RT2 RT1 HLD BX RST THR JOG Hz2 Hz1 M2 M1 DCBRK TL2 TL4 UP DOWN WE KP Hz PID vS LE U DI STM PG HZ STOP PID RST PID HLD LS SIR SPRM RTN OLS FWD REV 27 ww XL Ge co MN A Y C codes Control functions of frequency Jump frequency A 0 0 to 400 0 Hz 00 gt 30 Multistep frequency 1 0 00 to 400 00 Hz BT 3 md ee EE ee C Jogging Frequency 0 00 to 400 00 Hz C21 Timer Operation Mode Selection 0 Disable 1 Enable C30 Frequency command 2 Enable arrow keys on the keypad Enable voltage input to terminal 12 10 to 10V DC Enable current input to terminal C1 4 to 20 mA The sum of voltage and current inputs terminals 12 and C1 Enable voltage input to terminal V2 0 to 10V DC Enable terminal command UP DOWN control DI interface card option 3 OT 12 PG SY interface card option Analogue input adjustment 5 0 to 5 0 96 for 12 Gain 100 0 100 0 1 Unipolar Analogue input adjustment for C1 100 0 0 05 C41 Analogue input adjustment Ofset 50to5090 for V2 Bias base point Frequency command 1 0 00 to 100 00 96 Bias base point Bias for PID command 100 00 to 100 00 000 O Bias reference point 0 00 to 100 00 96 00 e C53 Selection of normal inverse operation 0 Normal op
57. nel wall mounting The keypad rear cover should be mounted FC e Front runners Chapter 8 Specifications Dimensions of h Units mm in panel viewed from A 47 RUE 000 am on Jo Linu Latha 9 OPTIONS 9 1 Options table Function and application The DC reactor is used to reduce harmonic components on the input current mains supply of the DC reactor DCRE inverter Note DO NOT FORGET to remove the DC link bar between P1 and P before installing this option Install an output filter between the inverter and the motor to 1 Suppress the voltage fluctuation at the motor input terminals 2 Reduce leakage current from the motor power cable motor supply due to harmonic components 3 Reduce emission and induction noise generated from the motor power cable Note When using an OFLE set the switching frequency of the inverter function code F26 within the allowable range specified by the filter manufacturer otherwise the filter will overheat i Mee The ferrite ring reactors are used to reduce radiated emissions from the inverter EMC input filter The EMC input filter is used to make the inverter to conform to European EMC directives Output filter OFLE The AC reactor is connected to the inverter input mains supply when the inter phase voltage AC reactor unbalance of the AC mains is between 2 and 3 ACRE Main options Max voltage V Min voltage V x 67 3 phase aver
58. ng Factor in Relation to Altitude Item Specifications i Output current Site location Indoors Altitude acing factor Ambient 10 to 50 C Note 1 1000 m or lower 1 00 temperature 1000 to 1500 m 0 97 Relative 5 to 95 No condensation humidity 1500 to 2000 m 0 95 Atmosphere The inverter must not be exposed to dust 2000 to 2500 m 0 91 direct sunlight corrosive gases flammable gas oil mist vapor or water drops Note 2 2500 to 3000 m 0 88 The atmosphere must contain only a low level of salt Note 1 When inverters are mounted side 0 01 mg cm or less per year by side without any gap between them less The inverter must not be subjected to el A sd ge sudden changes in temperature that will SAC 2m g cause condensation to form i Note 2 Do not install the inverter in an Altitude 1000 m max Note 3 environment where it may be exposed to cotton waste or moist dust or dirt which will Atmospheric 86 to 106 kPa clog the heat sink in the inverter If the pressure inverter is to be used in such an environment install it in the panel of your Vibration 3 mm Max amplitude 2 to less than 9 Hz system or other dustproof containers 2 2 Installing the Inverter 1 Mounting base 55 to less than 200 Hz 9 8 m s 9 to less than 20 Hz 2 m s 20 to less than 55 Hz Note 3 If you use the inverter in an altitude 1 m s above 1000 m you should apply an output current derating factor as listed in Table 2 2 The temper
59. nlit statas of them expression by Unit kW A Hz r min and m min the three LED While the inverter is in Programming mode the LEDs of indicators Hz and kW illuminate Simultaneous keying Simultaneous keying means pressing two keys at the same time The FRENIC Multi supports simultaneous keying as listed below The simultaneous keying operation is expressed by a letter between the keys throughout this manual For example the expression t keys stands for pressing the oe key while holding down the key Change certain function code data Refer to codes F00 H03 and H97 in Programming mode Chapter 6 FUNCTION CODES Alarm mode fice Switch to Programming mode without resetting alarms currently occurred 19 e Front runners Chapter 4 Operation using the Keypad FRENIC Multi features the following three operation modes E Running mode This mode allows you to enter run stop commands in regular operation You can also monitor the running status in real time E Programming mode This mode allows you to configure function code data and check a variety of information relating to the inverter status and maintenance E Alarm mode If an alarm condition arises the inverter automatically enters Alarm mode In this mode you can view the corresponding alarm code and its related information on the LED monitor Alarm code Indicates the cause of the alarm condition that has triggered a protective functio
60. of function codes P07 and P08 are measured Auto tuning mode 2 P04 2 Values of function codes P07 and P08 are measured as well as the value of function code P06 no load current and the value of function code P12 rated slip frequency When choosing this option please remove the mechanical load from the motor A WARNING The motor will start moving if Auto tuning mode 2 P04 2 is chosen Auto tuning procedure 1 Power on the inverter 2 Switch the operation mode from remote to local setting F02 2 or 3 3 If there are any kind of contactors between the motor and the inverter please close them manually 4 Set P04 to 1 Auto tuning mode 1 or to 2 Auto tuning mode 2 press FUNC DATA and press RUN the current flowing through the motor windings will generate a sound The auto tuning takes a few seconds until it finishes by itself 5 P07 and P08 will be measured also P06 and P12 if Auto tuning mode 2 has been selected and stored automatically in the inverter 6 Theauto tuning procedure has been finished LOCAL MODE TEST 1 Set F02 2 or F02 3 to select the local mode RUN command given by the keypad 2 Switch the inverter on and check the LED keypad is displaying and blinking 0 00 Hz 3 Setalow frequency using the arrow keys amp SZ check if the new frequency is already blinking in the LED keypad Press PRG RESET during one second to move the cursor across the LED keypad 4 Press FUNC DATA to store the
61. of the specified size When wiring the inverter to the power supply that is 500 kVA or more be sure to connect an optional DC reactor DCR Otherwise fire could occur Do not use one multicore cable in order to connect several inverters with motors Do not connect a surge killer to the inverter s output secondary circuit Doing so could cause fire Ground the inverter in compliance with the national or local electric code Otherwise electric shock could occur Qualified electricians should carry out wiring Disconnect power before wiring Otherwise electric shock could occur Install inverter before wiring Otherwise electric shock or injuries could occur Ensure that the number of input phases and the rated voltage of the product match the number of phases and the voltage of the AC power supply to which the product is to be connected Otherwise fire or an accident could occur Do not connect the power supply wires to output terminals U V and W Do not insert a braking resistor between terminals P and N P1 and N P and P1 DB and N or P1 and DB Doing so could cause fire or an accident Generally control signal wires are not reinforced insulation If they accidentally touch any of live parts in the main circuit their insulation coat may break for any reasons In such a case ensure the signal control wire is protected from making contact with any high voltage cables Doing so could cause an accident
62. oller Refer to Section 3 5 Setting up the slide switches for setting of the terminating resistor 5 VDC Communication f RJ 45 connector messio SW3 p 45 connector c pin ass gnment Figure 3 14 RJ 45 Connector and its Pin Assignment Pins 1 2 7 and 8 are exclusively assigned to power lines for the standard keypad and multi function keypad so do not use those pins for any other equipment Route the wiring of the control circuit terminals as far from the wiring of the main circuit as possible Otherwise electric noise may cause malfunctions Fixthe control circuit wires inside the inverter to keep them away from the live parts of the main circuit such as the terminal block of the main circuit e The RJ 45 connector pin assignment on the FRENIC Multi series is different from that on the FVR E11S series Do not connect to the keypad of the FVR E11S series of inverter Doing so could damage the internal control circuit C Note N Mounting the interface printed circuit board interface PCB e Usually you do not need to remove the interface PCB However in the case you remove the interface PCB be sure when reinstalling it to mount the interface PCB by locating the hooks provided on the interface PCB into the inverter until you hear a click Interface printed elfeuit board Y Interface PCR NY Figure 3 15 Mounting the Interface Printed Circuit Board Interface PCB FC e Front runners 15 Chapter 3 Wi
63. one all internally To improve cooling efficiently you can take the heat sink out of the equipment or the panel as shown in Figure 2 2 so that cooling is done both internally and externally this is called external cooling In external cooling the heat sink which dissipates about 70 of the total heat total loss generated into air is situated outside the equipment or the panel As a result much less heat is radiated inside the equipment or the panel To take advantage of external cooling you need to use the external cooling attachment option for inverters with a capacity of 5 5 kW or above In an environment with high humidity or high levels of fibrous dust do not use external cooling as this will clog the heat sink For details refer to the Mounting Adapter for External Cooling PB F1 E1 Installation Manual INR 5147 0880a Figure 2 2 External Cooling AGAUTION Prevent lint paper fibers sawdust dust metallic chips or other foreign materials from getting into the inverter or from accumulating on the heat sink This may result in a fire or accident FO e Front runners Chapter 3 Mechanical Installation 3 WIRING Follow the procedure below In the following description the inverter has already been installed 3 1 Removing the terminal cover and the main circuit terminal block cover 1 For inverters with a capacity of less than 5 5 kW D To remove the terminal cover put your finger in the dim
64. ortation and Section 1 4 Storage Environment of FRENIC Multi storage Instruction Manual INR SIA7 1094 E 1 2 Conformity to European standards The CE marking on Fuji Electric products indicates that they comply with the essential requirements of the Electromagnetic Compatibility EMC Directive 89 336 EEC issued by the Council of the European Communities and the Low Voltage Directive 73 23 EEC Inverters with built in EMC filter that bear a CE marking are in conformity with EMC directives Inverters having no built in EMC filter can be in conformity with EMC directives if an optional EMC compliant filter is connected to them General purpose inverters are subject to the regulations set forth by the Low Voltage Directive in the EU Fuji Electric declares the inverters bearing a CE marking are compliant with the Low Voltage Directive FRENIC Multi inverters are in accordance with the regulations of following council directives and their amendments EMC Directive 89 336 EEC Electromagnetic Compatibility Low Voltage Directive 73 23 EEC LVD For assessment of conformity the following relevant standards have been taken into consideration EN61800 3 2004 EN50178 1997 FO e Front runners 5 Chapter 1 Safety Information 2 MECHANICAL INSTALLATION 2 1 Operating Environment Install the inverter in an environment that satisfies the requirements listed in Table 2 1 Table 2 1 Environmental Requirements Table 2 2 Output Current Derati
65. ple of the terminal cover labeled PULL and then pull it up toward you 2 To remove the main circuit terminal block cover hold its right and left ends with your fingers and slide it toward you Figure 3 1 Removing the Covers For Inverters with a Capacity of Less Than 5 5 kW 2 For inverters with a capacity of 5 5 and 7 5 kW D To remove the terminal cover first loosen the terminal cover fixing screw put your finger in the dimple of the terminal cover labeled PULL and then pull it up towards you 2 To remove the main circuit terminal block cover put your thumbs on the handles of the main circuit terminal block cover and push it up while supporting it with your fingers Refer to Figure 3 2 Terminal cover Terminal caver fixing screw terminal block cover Handles Figure 3 2 Removing the Covers For Inverters with a Capacity of 5 5 and 7 5 kW FO e Front runners 8 Chapter 3 Wiring inte When mounting the main circuit terminal block cover fit it according to the guide on the inverter Note Figure 3 3 Mounting the main circuit terminal block cover For Inverters with a Capacity of 5 5 and 7 5 kW 3 For inverters with a capacity of 11 and 15 kW D To remove the terminal cover first loosen the terminal cover fixing screw put your finger in the dimple of the terminal cover labeled PULL and then pull it up towards you 2 To remove the main circuit terminal block cover hold the handles on
66. plication example p P p g p 6 2 2 Dancer control using PID control block FRENIC Multi is able to perform dancer control by using the PID control block as shown in figure 1 This control structure is used for example in winding applications Fixed roll Fixed roll i Rotation speed control Position data Inverter ex 0 V to 10 V NS Potentiometer Position Lower limit SX The inverter controls the line speed with F reference of the dancer roll position Position Upper limit on bP h e tT Position Reference Speed command Primary cometand Frequency command CA Upper limit PID remote command y C PID Dancer reference position processor s Lower limit PID feedback Dancer position feedback Figure 1 Dancer control To use this type of control block JO1 has to be programmed to value 3 Also the signal sources for the main speed reference primary speed command for the dancer position feedback and the dancer position reference have to be programmed In this example we will use as the signal source for the primary speed command a 0 10 V analogue signal connected to terminal 12 furthermore we will use as signal source for the dancer position feedback a 0 10 V analogue signal connected to terminal C1 V2 configured in voltage mode For the dancer reference set point position we will use function J57 The main functions to be pro
67. r 1 min 200 0 55 Rated frequency H2 50 60H m mM Phases voltage frequency Single phase 200 to 240 V 50 60 Hz Voltage frequenoy vanalians Voltage 10 to 10 Frequency 5 lo 5 with DCR 11 2 0 35 6 4 116 175 Rated parrer d without DCR 18 33 54 97 164 24 B Required power supply capacity kVA 6 03 04 07 13 24 35 Tul tf t5 7 2 EDD i am H Torque 150 i DC braking Starting frequency 0 1 to 80 0 Hz Braking level 0 ta 100 of raled current Braking ume 0 0 to 30 0 s Braking transistor ic mor anne ee oe a oe oe oe Applicable safety standards lt ULSDBG C22 2 No 14 ENS0178 1997 Enclosure EC60529 IP20 UL open type Cooling method 1 natural coaling S 0 Fanenolng i Welghl Mass kg 06 es s 09 18 24 1 Fuji 4 pole standard motor 2 Rated capacity is calculated by assuming the output rated voltage as 220 V 3 Output voltage cannot exceed the power supply voltage 4 Use the inverter at the current enclosed with parentheses or below when the carrier frequency is set to 4 kHz or above F26 and the inverter continuously runs at 10096 load 5 The value is calculated assuming that the inverter is connected with a power supply with the capacity of 500 kVA or 10 times the inverter capacity if the inverter capacity exceeds 50 KVA and X is 5 6 Obtained when a DC reactor DCR is used 7 Average braking torque obtained when reducing the sp
68. ring 3 4 Connection diagram The diagram below shows a basic connection example for running the inverter with terminal commands Power Three phase single phase 200 to 240 V 50 60Hz or three phase 380 to 480 V 50 60Hz Analog inputs ELCB MC EMC filter Potentiometer power supply Voltage input for setting Oto 10 Yde Current voltage input p for setting i 4 to 20 mAdc 0 to 10 Yde Alarm output for any fault T Analog meter Transistor outputs Digital inputs MCCB Molded case circuit breaker ELCB Earth leakage circuit breaker MC Magnetic contactor DCR DC reactor ii PLC DBR Braking resistor f ERE ge en Se Note 1 When connecting an optional DC reactor DCR remove the jumper bar from the terminals P1 and P Note 2 Install a recommended moulded case circuit breaker MCCB or an earth leakage circuit breaker ELCB with an overcurrent protection function in the primary circuit of the inverter to protect wiring At this time ensure that the circuit breaker capacity is equivalent to or lower than the recommended capacity Note 3 Install a magnetic contactor MC for each inverter to separate the inverter from the power supply apart from the MCCB or ELCB when necessary Connect a surge killer in parallel when installing a coil such as the MC or solenoid near the inverter Note 4 THR function can be used by
69. rter and operator panel to 20 wiring length m or less and use twisted pair or shielded cable Vira Tenth If a long cable run is required between the inverter and the motor the inverter may overheat or trip EE LE as a result of overcurrent high frequency current flowing into the stray capacitance in the cables connected to the phases Ensure that the wiring is shorter than 50 m If this length must be and motor P g g TT exceeded lower the carrier frequency or mount an output circuit filter OFL iring Select cables with a sufficient capacity by referring to the current value or recommended wire size Wing debe When several inverters drive motors do not use one multicore cable in order to connect several g typ inverters with motors Securely ground the inverter using the grounding terminal Select an inverter according to the nominal applied motor rating listed in the standard Driving specifications table for the inverter general purpose Selecting motor When high starting torque is required or quick acceleration or deceleration is required select an Inverter inverter with one size larger capacity than the standard capacity Driving special Select an inverter that meets the following condition motors Inverter rated current Motor rated current Transpor When transporting or storing inverters follow the procedures and select locations that meet the environmental tation and conditions listed in Chapter 1 Section 1 3 Transp
70. s trip and alarm ErP If it succeeds continue to run 3 Continue to run Error processing Timer Y14 Transmission speed Baud rate 0 2400 bps 1 4800 bps 2 9600 bps 3 19200 bps 4 38400 bps Y15 Data length 0 8 bits 1 7 bits Y16 Parity check 0 None 2 stop bit for Modbus RTU 1 Even parity 1 stop bit for Modbus RTU 2 Odd parity 1 stop bit for Modbus RTU 3 None 1 stop bit for Modbus RTU Y17 Stop bits 0 2 bits 1 1 bit 1to 60s Response latency time 0 01 seconds 2 Fuji general purpose inverter protocol Y98 Bus Link Function Mode selection Frequency command Run command 0 Follow H30 and Y98 data Follow H30 data 1 Via field bus option Follow H30 data 2 Follow H30 data Via field bus option 3 Via field bus option Via field bus option Y99 Loader Link Function Mode selection Frequency command Run command 0 Follow H30 and Y98 data Follow H30 data and y98 data 1 Via RS 485 link Loader Follow H30 data and y98 data 2 Follow H30 data and y98 data Via RS 485 link Loader 3 Via RS 485 link Loader Via RS 485 link Loader FO e Front runners 33 Chapter 6 Function codes and application example o codes Option functions ow m Cage Dei 10 11 12 20 21 22 002 Speed control P Item 0 01 to 200 00 10 00 003 I Item 0 000 to 5 000 s 0 100 004 Filter time constant 0 000 to 5000 s 0 020 005 Pulse line input Encoder pulse number 1024 Filt
71. shock may occur 2 Check for short circuits between terminals and exposed live parts and ground faults 3 Check for loose terminals connectors and screws 4 Check if the motor is separated from mechanical equipment Inverter 5 Turn the switches off so that the inverter does not start or operate oo EE DT erroneously at power on 6 Check if safety measures are taken against runaway of the system e g a defense to protect people from unexpectedly approaching your power system Power circuit terminal wiring Power supply 5 2 Setting the function codes Set the following function codes according to motor ratings and application values For the motor check the rated values printed on the nameplate of the motor Code Name Description F 03 Maximum frequency F 04 Base frequency Motor characteristics F 05 Rated voltage F 07 Acceleration time 1 F 08 Deceleration time 1 Application values F 42 Control Mode Selection P 02 Motor rated capacity P 03 Motor rated current Motor characteristics P12 Motor rated slip frequency FO e Front runners 21 Chapter 5 Quick Stara commissioning LO PU FREE NINE Fur 5 3 Quick start commissioning auto tuning It is recommended to perform the auto tuning procedure before running the motor for the first time There are two auto tuning modes auto tuning mode 1 static and auto tuning mode 2 dynamic Auto tuning mode 1 P04 1 Values
72. t control level 100 0 oOo RO e Front runners b Chapter 6 Function codes and application example T E jJ T sil E r _ E 1 e EE N 2 hor il Gne co JA i m Y codes Link functions Y01 RS485 communication Station address 1 to 255 Y02 standard Communications error processing 0 Immediately trip with alarm Er8 1 Trip with alarm Er8 after running for the period specified by timer y03 2 Retry during the period specified by timer y03 If retry fails trip and alarm Er8 If it succeeds continue to run 3 Continue to run Y03 Timer Y04 Baud rate 0 2400 bps 1 4800 bps 2 9600 bps 3 19200 bps 4 38400 bps Y05 Data length 0 8 bits 1 7 bits Y06 Parity check 0 None 2 stop bits for Modbus RTU 1 Even parity 1 stop bit for Modbus RTU 2 Odd parity 1 stop bit for Modbus RTU 3 None 1 stop bit for Modbus RTU Y07 Stop bits 0 2 bits 1 1 bit Y08 No response error detection time 0 No detection 1to 60s Y09 Response latency time 0 01 seconds Y10 Protocol selection 0 Modbus RTU protocol 1 FRENIC Loader protocol SX protocol 2 Fuji general purpose inverter protocol X RS485 communication Station address 1 to 255 option Y12 Communications error processing 0 Immediately trip with alarm ErP 1 Trip with alarm ErP after running for the period specified by timer y13 2 Retry during the period specified by timer y13 If retry fail
73. t the signal functions following with function code F31 Output frequency 1 Before slip compensation Output frequency 2 After slip compensation Output current Output voltage Output torque Load factor Input power PID feedback amount PV e PG feedback value DC link bus voltage Universal AO Universal AO Motor output Calibration PID command SV PID output MV Analogue output Input impedance of external device Min 5kQ 0 to 10 VDC output While the terminal is outputting 0 to 10 VDC it is capable to drive up to two meters with 10kQ impedance Adjustable range of the gain 0 to 300 Pulse signal is output You can select FMP function with the slide switch SW6 on the interface PCB and change the data of the function code F29 You can also select the signal functions following with function code F31 Input impedance of the external device Min 5kQ Pulse duty Approx 50 Pulse rate 25 to 6000 p s Voltage waveform Pulse output waveform FM output circuit Pulse output 11 Analogue Two common terminals for analogue input and output signal terminals common These terminals are electrically isolated from terminals CM s and CM Y FO e Front runners 7 13 Chapter 3 Wiring Symbol Classifi cation Y1 Y2 Transistor output FO e Front runners Name Functions Transistor 1 Various signals such as inverter running speed freq arriva
74. ter Mode selection 0 Limit by F16 Frequency Limiter Low and continue to run 1 If the output frequency lowers less than the one limited by F16 0 Frequency limiter Low decelerates to stop the motor H64 Lower limiting frequency 0 0 Depends on F16 Frequency limiter Low 16 0 1 to 60 0 Hz H68 Slip Compensation Operating conditions 0 Enable during ACC DEC and enable at base frequency or above 1 Disable during ACC DEC and enable at base frequency or above 2 Enable during ACC DEC and disable at base frequency or above 3 Disable during ACC DEC and disable at base frequency or above Automatic deceleration Mode selection 0 Disable 2 Enable Canceled if actual deceleration time exceeds three times the one specified by F08 E11 4 Enable Not canceled if actual deceleration time exceeds three times the one specified by F08 E11 0 00 Follow deceleration time specified by F08 E11 em 0 01 to 100 00 Hz s 999 Disable Deceleration characteristics 0 Disable DEBER Posoratonenaemen Vw re T 0 20 H89 Reserved H90 Reserved Reserved o Cumulative run time of motor Change or reset the cumulative data DC braking 0 Slow braking response mode 1 Quick STOP key priority start check function STOP key priority Start check function 0 Disable Disable 1 Enable Disable 2 Disable Enable 3 Enable Enable ii Rae RNC 1 Clear alarm data and return to zero Protection maintenance Function 0 to 31 D
75. the motor FO e Front runners When driving a 400V general purpose motor with an inverter using extremely long wires damage to the insulation of the motor may occur Use an output circuit filter OFL if necessary after checking with the motor manufacturer When the inverter is used to run a general purpose motor the temperature of the motor becomes higher than when it is operated using a commercial power supply In the low speed range the cooling effect will be weakened so decrease the output torque of the motor When an inverter driven motor is mounted to a machine resonance may be caused by the natural frequencies of the machine system Note that operation of a 2 pole motor at 60 Hz or higher may cause abnormal vibration The use of a rubber coupling or vibration proof rubber is recommended Use the inverter s jump frequency control feature to skip the resonance frequency zone s When an inverter is used with a general purpose motor the motor noise level is higher than that with a commercial power supply To reduce noise raise carrier frequency of the inverter Operation at 60 Hz or higher can also result in higher noise level If the reference frequency is set to 120 Hz or more to drive a high speed motor test run the combination of the inverter and motor beforehand to check for safe operation When driving an explosion proof motor with an inverter use a combination of a motor and an inverter that has been approved in adv
76. the both sides of the main circuit terminal block cover and pull it up Figure 3 4 Removing the Covers For Inverters with a Capacity of 11 and 15 kW Note When mounting the main circuit terminal block cover fit it according to the guide on the inverter 7 QD Insert the main circuit terminal block cover by fitting the part labeled GUIDE according to the guide on the inverter 2 Push where PUSH are labeled to snap it into the inverter Figure 3 5 Mounting the Main Circuit Terminal Block Cover For Inverters with a Capacity of 11 and 15 kW FO e Front runners 9 Chapter 3 Wiring 3 2 Wiring for main circuit terminals and grounding terminals Table 3 1 shows the main circuit power terminals and grounding terminals Table 3 1 Symbols Names and Functions of the Main Circuit Power Terminals Symbol L1 R L2 S L3 T Main circuit power Connect the three phase input power lines or single phase input power lines or L1 L L2 N inputs Inverter outputs Connect a three phase motor P1 P DC reactor Connect an optional DC reactor DCRE for improving power factor connection DC braking resistor Connect an optional braking resistor P DC link bus Connect a DC link bus of other inverter s An optional regenerative converter is also connectable to these terminals Grounding for Grounding terminals for the inverter s chassis or case and motor Earth one of the terminals and inverter and motor connect the
77. tion bm 20 to 4 mA DC O to 100 Inverse operation C1 9 7 function 3 Used as additional auxiliary setting to various frequency settings Input impedance 2500 Maximum input is 30 mA DC however the current larger than 20 mA DC is handled as 20 mA DC 2 Inputs setting signal PID command value or feedback signal Analogue 1 The frequency is controlled according to the external analogueue input voltage setting 0 to 410 VDC O to 4100 96 Normal operation Ne 10 to 0 VDC O to 100 Inverse operation V2 a function 3 Used as additional auxiliary setting to various frequency settings e Input impedance 22 kQ Maximum input is 15 VDC however the voltage larger than 10 VDC is handled as 10 VDC PTC 1 Connects PTC nag thermistor Positive Temperature Q Ho vac Input Coefficient thermistor Res biel PTC for motor protection Hb function The figure shown Qn H Comparator below illustrates the fn x Fi K i FT 2 3 ille internal circuit Live m ester diagram To use the il PTC thermistor you must change data of the function code H26 Figure 3 6 Internal Circuit Diagram Q o 2 D S oO c lt 2 Inputs setting signal PID command value or feedback signal lt Coninal epas The C1 function V2 function or PTC function can be assigned to terminal C1 Doing so requires setting the slide switch on the interface PCB and configuring the related function code For details
78. trol PCB and interface PCB allows you to customize the operation mode of the analogue output terminals digital I O terminals and communications ports The locations of those switches are shown in Figure 2 22 To access the slide switches remove the terminal cover and keypad Table 3 3 lists function of each slide switch For details on how to remove the terminal cover refer to Section 3 1 Removing the terminal cover and main circuit terminal block cover Table 3 3 Function of Each Slide Switch D swt Switches the service mode of the digital input terminals between SINK and SOURCE To make the digital input terminal X1 to X5 FWD or REV serve as a current sink turn SW1 to the SINK position To make them serve as a current source turn SW1 to the SOURCE position Factory default Source 2 sw3 Switches the terminating resistor of RS 485 communications port on the inverter on and off To connect a keypad to the inverter turn SW3 to OFF Factory default If the inverter is connected to the RS 485 communications network as a terminating device turn SW3 to ON swe Switches the output mode of the output terminal FM between analogue voltage and pulse output When changing this switch setting also change the data of function code F29 Analogue frequency setting in current Factory default Analogue frequency setting in voltage PTC thermistor input sw7 Switches property of the input terminal C1 for C1 V2 or PTC
79. with the i inverter as standard Clamp for shielded motor cable Clamp for shielded control cable D3 Dimensions mm supply Inverter type voltage Wi W2 D D1 D2 D3 Three FRNO 4E1E 4n 169 40 61 5 phase 10 5 129 400V FRNO 75E1E 40 Note A box D in the above table replaces A C E J or K depending on the shipping destination 194 EMC flange Which comes with the inverter as standard Clamp for shielded motor cable Clamp for shielded control cable Power supply Inverter type voltage The FRN4 0E1E 4E is for EU Note A box O in the above table replaces A C E J or K depending on the shipping destination For three phase 200V class series of inverters it replaces A C J or K 45 e Front runners Chapter 8 Specifications B Tec doos Power Power supply voltage voltage Inverter type Dimensions mm D D1 D2 FRN5 5E1E 40 Three phase 400V TE Note A box O in the above table FANT SEIE A C E J or K depending on the shipping destination For three phase 200V class series of inverters it replaces A C J or K 250 332 Main nameplate Power supply voltage Inverter type FRN11E1E 40 Three phase 400V FRNISE1E 40 E 40 Note A box O in the above table replaces A C E J or K Missus on the shipping destination FC e Front runners ae Chapter 8 Specifications For remote operation or pa
80. z Braking time 0 0 to 30 0 s Braking level D to 100 of rated current Applicable safety standards Enclosure IEC60529 Cooling method Weight Mass kg Braking ransiaioe i Bulll in ULSOBC C22 2 Na 14 EN50178 1997 P20 UL open type zm Natural cooling 06 06 Fan cooling or 08 r 17 23 34 38 1 71 1 2 3 4 5 6 7 8 9 Fuji 4 pole standard motor Rated capacity is calculated assuming the output rated voltage as 220 V Output voltage cannot exceed the power supply voltage Use the inverter at the current enclosed with parentheses or below when the carrier frequency is set to 4 kHz or above F26 and the inverter continuously runs at 100 load The value is calculated assuming that the inverter is connected with a power supply with the capacity of 500 kVA or 10 times the inverter capacity if the inverter capacity exceeds 50 kVA and X is 5 Obtained when a DC reactor DCR is used Average braking torque obtained when reducing the speed from 60 Hz with AVR control OFF lt varies with the efficiency of the motor Average braking torque obtained by use of an external braking resistor standard type available as option Max voltage V Min voltage V Three phase average voltage V If this value is 2 to 396 use an optional AC reactor ACR Voltage unbalance x 67 IEC 61800 3 Note A box O in the above table replaces A C J or K

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