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1. Seal cylinder Vo cuumpump Vocuumgauge ol valve lt lt UZO uou Hog Diagrams are shown for standard configurations USER MANUAL REGAL SERIES PROBLEM SOLVING PROBLEM Machine does not work CAUSE The plug is not plugged into the wall socket The main fuse is burnt The ON OFF switch s contact block has come loose The circuit board fuse is burnt Machine does not work Operating panel is on The micro switch that is activated when the lid is closed is disordered or faulty There is an internal malfunction Transparent lid does not open automatically Final vacuum is insufficient The set vacuum time is too short There is too little oil in the vacuum pump The extraction hole at the back of the vacuum chamber is partially covered by the vacuum bag during extraction The lid gasket is worn The oil is contaminated The oil exhaust filter is saturated The machine builds up a vacuum slowly The pumps extraction filter is blocked he oil exhaust filter is saturated The vacuum bag is being placed incorrect on the sealing bar The vacuum bag is not properly and or correctly sealed The sealing time is too long or too short The silicone rubber in the silicone holder is damaged or worn The teflon tape is damaged The inside
2. 1800 035 327 www comcater com au from the world of Comcater foodservice equipment COMCATER b d PureVac USER MANUAL REGAL SERIES q This manual is for the REGAL series The general instructions apply to the models in this category PureVac cannot be held responsible for any damage caused by deviating machine specifications This manual has been compiled with the utmost of care PureVac accepts no responsibility for any errors in this manual and or the results of misinterpretation of this manual PureVac is not liable for damages and or problems that arise from using spare parts that are not supplied by PureVac PureVac reserves the right to change specifications and or spare parts without prior notification All rights reserved No part of this publication may be reproduced by photocopy printing or in any other way without prior consent from PureVac LIABILITY 1 We exclude all liability in so far as it is not provided for by law 2 Our liability shall never exceed the total amount of the order in question 3 Barring the generally applicable legal rules of public order and good faith we are not liable to pay for any damage of any sort whatsoever directly or indirectly including business losses to movable or immovable property or to persons either at the opposing party as at third parties 4 We in any case not liable for damages arising from or cause by the use of the product supplied or by the unsuitability o
3. Ensure that the sealing beam is properly clicked onto the holders or that the screws are firmly screwed in P ull wires taught using a pair of pliers and a vice and screw the wires down on the clamping plate See page 20 for correct parts and quantities Cut off the ends of the sealing wire and stick Teflon tape over the sealing beam without folds PureVac USER MANUAL REGAL SERIES q SILICONE HOLDER AND LID GASKET MAINTENANCE REPLACE THE RUBBER SILICONE HOLDER The silicone holder must be inspected weekly for roughness on the silicone rubber mainly caused by burning by the sealing wire If irregularities appear then the silicone rubber must be replaced Average maintenance cycle for silicone rubber is at least once every 6 months This indication refers to regular use of the machine with standard products No rights can be derived from this indication Remove the old silicone rubber from the holder Cut a new piece of silicone rubber the same size as the old one The same size is very important too short or too long will cause problems with sealing Place the new piece in the silicone holder Ensure that the silicone rubber is completely i and evenly placed in the groove It is also important that the surface of the silicone rubber 4 is smooth after it is in place and is shows no signs of tension Appearance may differ per model but principle remains the same REPLACE LID GASKET The lid gasket ensures tha
4. can always approach the supplier or PureVac ENVIRONMENT e machine must be moved or transported in an upright position The machine may NOT be tilted as this can cause damage to the pump e Place the machine on a flat level floor This is essential for problem free operation of the machine e Enough space must be left around the machine for good ventilation The space must be at least 5 centimetres e The ambient temperature in which the machine is operated must be between 5 OC and 30 0C When operating the machine in other ambient temperatures the user must contact the supplier or PureVac for advice e NEVER place the machine directly next to a heat source or a steaming device for example combo steamer dishwasher or stove POWER EARTH Check that the voltage stated on the machine tag is the same as the mains voltage e Always connect the machine correctly to an earthed socket to avoid danger for fire or electrical shocks earth connection is green yellow The power cable must always be free and nothing may be placed on it e Replace the power cable immediately if damaged e Always disconnect the power if there are problems with the machine or during maintenance prior to starting work on the machine e Ifthe machine is stationary for long periods then the power should always be disconnected VACUUM PUMP e Check before starting the machine if there is oil in the pump see page 16 NEVER start the machine without o
5. machine on and off before and after operation The switch turns on all units in the machine Caution the switch does not completely remove all power from the machine PureVac USER MANUAL REGAL SERIES q CONTROL PANEL USE When the machine is turned on it is ready for use once the two operating codes have displayed DESCRIPTION OF THE PROGRAM CYCLE FOR DIGITAL TIME CONTROL 1 Functions vacuum and sealing are set with the correct values see page below for settings 2 Close the lid 3 Vacuum function The machine starts to vacuum the chamber The light in front of VACUUM goes on Display decrementing time per second starting at the time set max 99 sec Vacuum meter starts increasing to the left 4 Sealing function Once the vacuum function is finished the sealing function starts to seal the vacuum bag s The light in front of SEAL goes on Display decrementing time per 0 1 second starting at the time set max 6 0 sec The reading on the vacuum meter stays the same 5 Ventilating function After ending the seal function the ventilating function starts ventilating the chamber to 1 atmosphere ATO and the lid opens There are no longer any lights on in front of the functions Display lines moving up and down until the lid is opened The vacuum meter runs back to the right to zero and the lid opens automatically 6 The product is packed and ready to remove SET CHANGE FUNCTION VALUES The following steps must be f
6. of the vacuum bag opening is contaminated or greased The control transformer fuse is burnt The gas spring is faulty Purevac SOLUTION Plug the plug into the wall socket Replace the fuse Ensure the correct value Check this and if necessary re fasten it Disassemble the front panel and replace the fuse Check this and if necessary replace it The micro switch must be properly adjusted or replaced Consult the supplier Consult the supplier Extend the vacuum time Check the oil level and top up if necessary Note the type and quantity Place the vacuum bag closer to the sealing beam Replace the lid gasket Replace the oil Note the type amp amount Replace the oil exhaust filter Consult the supplier Place the vacuum bag neatly and smoothly on the sealing bar Ensure that the opening of the bag is always within the vacuum chamber Adjust the sealing time longer or shorter Replace the silicone rubber Replace the Teflon tape Clean the vacuum bag s opening 23 PureVac USER MANUAL REGAL SERIES q REMARKS ON SPECIAL APPLICATIONS PACKAGING LIQUID PRODUCTS The machines can be also used for packaging liquid products like soups or sauces During this process the vacuum process must be carefully monitored through the lid The STOP VACUUM key must be pressed as soon as bubbles appear in the product the saturation point same as boiling point has then been reached The sat
7. Insert the plug firmly into the mains wall socket CAUTION SHOCK HAZARD e Always connect the machine to an earthed wall socket e Always remove the plug during maintenance or when the machine is not in use for extended periods USER MANUAL REGAL SERIES IMPORTANT MACHINE PARTS Purevac Rear view Regal 0428 Sealing bar in vacuum chamber mounted sealing supports with a click system or screws Silicone holder mounted on transparent lid Lid gasket in lid for hermetic seal Gas springs for opening lid after machine cycle Regal 0428 Regal 0835 1 gas spring in the middle Vacuum Ventilation opening Control panel Vacuum pressure meter ON OFF Switch Oil drain plug Oil fill plug Cil inspection window Power cable Fuse holder with fuses 14 15 Machine tag Warning stickers Appearance of parts and machines can deviate per model from illustrations Rear view Regal 0428 with cover removed Fuse holder and cable USER MANUAL REGAL SERIES q STARTING AND OPERATING THE MACHINE ON OFF SWITCH The ON OFF switch is used to turn the machine on and off before and after operation CAUTION The ON OFF switch does not completely remove all power from the machine The power cable must be unplugged from the wall socket to remove all power from the machine Ensure that the machine is completely without power during maintenance and repair activities is When the machine is turn
8. OR PC BUARI PM 2 O4 7 1 12 C NU x Ps 5 Al lt COM 5 4 d A2 A AR L V y IM Y2 X Y4 A 4 1 3 E gt E 24 olt 0 Vol 1 6 1 6 0 Volt H Datum Jaar Benaming Getek 06 06 04 MD CONNECTION DIAGRAM Gecon ype Span 24 req 60 olerar maten Jatum Ige DIN 7 m 20 PureVac USER MANUAL REGAL SERIES q MAIN CURRENT DIAGRAM 2 4 MAIN SUPPLY MAIN FUSE IOT MAIN POWER SUPPLY PCB SEALTRANSFORM MAIN SWITCH TN F a ER_SUPPLY_FOR_PUMP SEALBAI TROLE_TRANSFORM PUMP R1 TR POWER LY FOR SEALTRAFO TRA Brown L1 4 p 9 Green Yell 9 230 voit lov EASE Relay pump D T E protection m gt E C SH VAY ala Clixon 150 1 5 aS 9 lixon 150 C 18 volt 0 t 4 vol Z J 5 5 a RI PN L nns d esl Sal 93 8 M X GREEN YELLOW _ 1 m T ie i iol 9 8 7 1 or Volt C 427 e4Volt cD H datum G Getek 06 06 04 Gecon Type Spon 250 Tekening nummer Fas 1 PAGE 1 2 Freq Artikel nummer m ED IL EY 4 A vrije mat 0 250 Revisie Jatum Ini volgens DIN 7168 m Vervan g van Verval voor Diagrams are shown for standard configur
9. OR THE MACHINE 1 Turn the machine on with the ON OFF switch Warm the pump up with the condition programme if the machine has stood idle for some time instructions page 13 2 Fill the vacuum bag with product Select the correct format bag that easily fits around the product but is not too large for the product Ensure hygienic conditions during this operation Packaging materials product and hands must be clean and if possible dry 3 Lay the vacuum bag in the chamber The open side must be laid over the sealing bar The bag may however not extrude from the chamber If the product is a lot lower than the height of the sealing bar then insertplates that are supplied standard with the machine can be used This makes the operation easier and reduces the cycle time 4 The vacuum bag must be placed over the sealing bar without any folds 5 Multiple vacuum bags can be placed over the sealing bar if the sealing bar is longer than the opening of the vacuum bag Vacuum bags may not however be laid on top of each other on the bar 6 Set the correct value for vacuum and sealing functions See page 11 for setting the function values 7 Close the lid and the machine automatically runs through the full cycle of installed functions The lid opens automatically when the last function ventilation has finished 8 If necessary the cycle can be fully or partially interrupted by pressing the VACUUM STOP key or the STOP key The VACUUM STOP key int
10. T FILTER Regal 0835 Regal 1642 Open the rear of Unscrew the cover The filter is visible clamped Release the tensioner with machine for the pump from the filter housing behind a tensioner a spanner Position and clamp the new filter ensure that the seal ring is in position in the housing Screw the cover back onto the housing Screw the back plate back onto the machine Remove tensioner and Ensure that the sealing ring filter from the housing does not remain behind when removing the filter e Pumps and housing can have a different appearance but the principle of replacing them remains the same e care that the correct type of filter is used for the pump type see page 20 for correct type of filter for the type of pump e It is advisable to have the suppler do this service SEAL SYSTEM MAINTENANCE The seal system for the Regal series is a double 3 5 mm convex sealing wire The seal quality is partially dependent on the maintenance of the sealing bar and silicone holder The main maintenance activities are the daily cleaning of the sealing bar and silicone holder with a damp cloth and a weekly inspection of the bars with replacement of the sealing wire teflon tape or silicone rubber if irregularities appear on top of the bar or the seal quality is insufficient The models Regal 0428 and Regal 0835 are equipped with a hard tissue sealing bar with clamps on both sides of the sealing beam The sealing bar is attached to th
11. THIS FIRST IMPORTANT FOR INSTALLATION READ THIS FIRST WARNING LABELS IMPORTANT MACHINE PARTS START UP AND OPERATION OPERATING PANEL MACHINE MAINTENANCE TECHNICAL SPECIFICATIONS ELECTRICAL DIAGRAMS PNEUMATIC DIAGRAMS PROBLEM SOLVING REMARKS ON SPECIAL APPLICATIONS MAINTENANCE SCHEDULE NOTES REMOVAL FRONT PANEL ON OFF switch 8 Start the machine 8 Standard user operations 9 Control panel 10 Control panel layout 10 Control panel use 11 12 Important before and during maintenance 12 Standard maintenance schedule 13 Vacuum pump maintenance 13 15 Seal system maintenance 16 17 Silicone holder and lid gasket maintenance 18 List of maintenance parts 19 ENO GOG oov wees Weeden toe Sie bg 5 21 Packaging liquid products 24 External vacuuming of food containers 25 Purevac O O A Q N 10 12 20 20 21 22 23 24 26 27 PureVac USER MANUAL REGAL SERIES N PRIOR TO STARTING TO USE THE MACHINE MACHINE REGISTRATION TO BE COMPLETED BY THE USER Register the machine using the following data This information is necessary if the supplier or PureVac is contacted concerning questions or references about t
12. VACUUM FOOD CONTAINERS 1 Start the machine 2 Place the hose connector over the extraction opening of the machine chamber of the machine 3 Check that the sliding valve on the vacuum applicator is on the side of the hose closed position 4 Press the conditioning key C appears in the display Press the SELECTOR key until E External vacuuming appears on the display a 0 8 5 Place the vacuum applicator over the valve of the container and slide the sliding valve towards the lid to open the valve 6 Press the Key The vacuum pump starts to run and the container is vacuumed 52 VACUUM STOP 7 When the vacuum meter reaches 1 then the container is fully vacuumed 8 Press the Key to stop the vacuum pump 9 The vacuum applicator can now be removed from the lid by sliding back the slider 10 The container is now ready for cool storage 11 If the machine needs to be used for normal applications then the hose can be removed from the extraction opening and the normal program mode can be selected by pushing twice the SELECTOR key 25 USER MANUAL REGAL SERIES NOTES MAINTENANCE SCHEDULE DATE CARRIED OUT BY WHOM WHAT DONE 26 Purevac REMARKS USER MANUAL REGAL SERIES REMOVAL TOOLS FRONT PANEL With every machine we ship out we enclose two special tools to make it possible to remove the front panel The tools slide in the slots at the bottom side of the front panel Now lift it a l
13. arding ambient temperature contact the supplier or PureVac USER MANUAL REGAL SERIES Pump Capacity Standard Oil type Cold Oil type Hot Oil type 10 30 5 10 30 40 Regal 0428 004 mi ViscosiyVG22 VM22 Vs 22 Regal 0835 008 mh Viscosity vG32 Vs 32 Viscosity vG32 VS 32 Machine Type Filling litres Regal 1642 016 m h Machines are supplied with standard type oil INSPECT AND CHANGE OIL EXHAUST FILTER There is an oil exhaust filter in the pump that absorb and filter oil vapours The filter will become saturated after a period of time and needs to be replaced This is on average between 9 and 18 months When the filter is saturated it is no longer possible to achieve maximum vacuum and the machine starts smoking OIL EXHAUST FILTER HOUSING TYPES Filter housings are at the rear of the machine 0428 0835 1642 CHANGE OIL EXHAUST FILTER Regal 0428 Regal 0835 amp Regal 1642 0428 Regal 0835 SEC Regal 1642 zm lp om gt e Take care that the filter ik 7 gasket does remain behind when removing the filter Take care that the filter gasket is correctly Hemove the old filter placed on the new filter Slide the component from the housing board to the back Place the new filter in Unscrew the filter the housing Screw the filter on again Purevac USER MANUAL REGAL SERIES q CHANGE OIL EXHAUS
14. ations LIST OF FUSES e Fuses have been placed where the power comes onto the component board e Fuses have been placed on transformers control and seal e Two fuses have been placed on the control circuit Due to different mains voltages and machine models there is a variety of fuse types that can be present in the machine Refer to the specifications of the relevant component for the correct types and values of fuses for replacement or contact the supplier or PureVac Caution to avoid fire and or other irreparable damage to the machine replacement fuses must always be of the same type with the same value as the fuses being replaced SPANNING Caution the maximum allowable voltage fluctuation is 1096 of the official voltage stated on the type tag ERROR CODES The control is programmed with an error code This error code indicates there is a problem with the proper function of the lid switch of there is a user fault F1 This code indicates that the cycle lid switch will be interrupted prematurely Example the cover of the machine closes after starting but before sufficient vacuum is present to keep the cover closed the operator lets go of the cover The F1 code will now be shown on the display If this keeps happening please contact the supplier or your dealer 21 PureVac USER MANUAL REGAL SERIES q PNEUMATIC DIAGRAM
15. e holders with Screws DOUBLE SEAL 2 x 3 5 mm seal The models Regal 35 and Regal 1642 are equipped with an anodised aluminium sealing bar with clamps on the bottom of the sealing bar The sealing bar is clicked to the holders The steps for replacing the sealing wire and teflon tape are described on the following pages The appearance may differ but the procedure remains the same The average maintenance cycle of the sealing bar teflon tape sealing wire is at least once every 3 months This indication refers to regular use of the machine and packaging standard products with standard vacuum packaging materials No rights can be derived from this indication USER MANUAL REGAL SERIES REPLACE SEALING WIRE AND TEFLON TAPE Regal 0835 AND Regal 1642 DOUBLE SEAL 1 Remove the sealing bar from the holder by releasing the click system 2 Remove the teflon tape from the sealing bar 3 The old sealing wires and cut off wires if applicable can be removed by unscrewing the clamp see illustration and pulling the wires from the grooves 4 Remove the teflon tape that is attached to the top of the sealing bar and Remove teflon tape stick a new piece of teflon tape to the bar of the same length after having degreased and cleaned the bar with a dust free cloth 5 Cuta new peace of sealing wire or cut off wire to the size of the sealing beam plus about 15 cm 6 inches If 2 sealing wires or an extra cut off wi
16. ed on with the ON OFF switch then the pump only runs during the vacuum cycle START MACHINE When the machine is connected then the machine can be turned on using the ON OFF switch When starting the machine two codes first appear in succession on the display before control switches to user mode The first code indicates the control software version The second code indicates the machines active options Note both codes on page 4 of this manual as they are important for the supplier or PureVac when making enquiries and or if any problems arise After switching to user mode the machine is ready for use If the machine is new or has not been used for an extended period then it is important to run the conditioning program for the pump 15 minutes to maintain the pump For instructions on the conditioning programme see page 13 After switching to the user mode the display could read OIL This means that the operating hours counter is turned on and the set number of operating hours has elapsed The hour counter is turned off by default but the client supplier can use it as a reminder for regular maintenance activities When Oil is displayed the machine can be still be used as usual but it is advisable to either turn off the hour counter or to reset it Contact the supplier or PureVac for more information about setting or turning off the operating hours counter PureVac USER MANUAL REGAL SERIES q STANDARD USER OPERATIONS F
17. enance or repairs The conditioning program for the pump is the most used service program see explanation on page 13 Contact the supplier or PureVac for more information about the use of other service programs USER MANUAL REGAL SERIES Purevac MACHINE MAINTENANCE GENERAL Regular thorough maintenance is essential for extending the machine s life for preventing malfunctions and for achieving an optimal packaging result If the machine is used intensively more than 5 hours per day then it is a professional service is recommended every 6 months In other cases one complete service per year is sufficient depending on location environment and products There are however also small maintenance activities that must be carried out more regularly and that the user can do himself The following page contains an overview of these activities ZN IMPORTANT BEFORE AND DURING MAINTENANCE The machine must always be completely voltage free before any maintenance is carried out on it Always remove the plug from the wall socket If the machine is not functioning properly or if it produces strange noises turn it off immediately with the ON OFF switch and contact the supplier or PureVac When cleaning transparent lids NEVER use cleaning agents containing solvents Check at least once a week if there are cracks in the lid In case of cracks turn off the machine immediately and contact the supplier or PureVac High pressure cleaning is not perm
18. errupts the active function vacuum or sealing and automatically continues with the next function The STOP key interrupts the entire cycle and goes immediately to the ventilation function 9 The packed product can be removed from the machine SAFETY and PRODUCT PROTECTION The packing process can be partially or fully interrupted at all times e Stop active function press on VACUUM STOP key e Stop full machine cycle press STOP key OPTIMAL AND EFFICIENT PACKAGING RESULT e Use the correct format and good quality vacuum bags e Maximum 75 product filling in vacuum bag e Place vacuum bag fold free over seal beam use correct number in inlay plates in chamber USER MANUAL REGAL SERIES q CONTROL PANEL DIGITALE TIME CONTROL The digital control is implemented with a function program that can be set with different function values per cycle to be able to pack different products A program cycle is the complete program of set functions vacuum and seal that the machine runs through to package a product The control panel is implemented standard with a conditioning program for the regular maintenance of the pump and two STOP keys for complete function interruption or for only active function interruption There are also a number of built in service programs Contact the supplier or PureVac for more information about these functions The value of the functions can be set for a certain time period The vacuum f
19. f it for the goal for which the other party purchased it GUARANTEE 1 Subject to the following limitations we give 24 months guarantee on the products supplied by us This guarantee is limited to manufacturing faults that occur and does therefore not cover breakdowns involving any parts of the supplied product that are exposed to any form of wear or usage 2 The guarantee on parts or additions provided from third party suppliers is limited to the guarantee provided us by the third party supplier 3 The guarantee expires if the other party and or third parties engaged by him use the supplied product incompetently 4 The guarantee also expires if the other party and or third parties engaged by him carry out activities on i e make modifications to the supplied product 5 f we replace parts in compliance with the obligations of this guarantee then the replaced parts become our property 6 If the other party does not not sufficiently or not in a timely fashion fulfil any of the obligations arising from the agreement reached between the parties then we are not obliged to provide this guarantee as long as the situation is occurring The stipulations of the guarantee and liability are part of the general terms and conditions of sale which will be sent to you if requested USER MANUAL REGAL SERIES CONTENT USER MANUAL INTRODUCTION LIABILITY GUARANTEE CONTENT USER MANUAL MACHINE REGISTRATION IMPORTANT FOR INSTALLATION READ
20. he specific machine DATA ON MACHINE TAG Relevant data for answering questions can be found on the machine tag The machine tag is located at the rear of the machine Note down the following data Pu 1 MACHINE TYPE Cram ater PTW des IO 2 MACHINE NUMBER MACHINE NO 156 Seann Denver rac Derrinmaut VIC OG Formes ir ona aler aNd Bargi alle lake ae p TYPE Regal 1642 Machine no 23012061332 Input V Ph Hz 230 12 50 4 3 VOLTAGE TENSION Year 2012 Current 4 5 enge CONTROL PANEL DATA When starting the machine two codes first appear on the display in succession before control switches to user mode The first code indicates the software version of the control software and the second code indicates the options active Write both codes in the space below 4 CODE 1 5 CODE2 PureVac USER MANUAL REGAL SERIES q A IMPORTANT FOR INSTALLATION READ THIS FIRST GENERAL e First read this manual carefully before the machine is put into operation This manual contains relevant information and instructions for starting up maintenance and applications If problems arise with the machine that could have been avoided by referring to this manual then the guarantee expires e PureVac wishes the customer lots of pleasure for an extended period from the purchase of the machine If there are any problems or questions then the customer
21. il in the pump e Use the right type of oil for the pump see page 13 e After moving and or transporting the machine always first check the oil level before re starting operation e When starting the machine for the first time or after a lengthy idle period first run the conditioning programme before operating the machine see page 13 PureVac USER MANUAL REGAL SERIES q VAN IMPORTANT FOR OPERATION READ THIS FIRST GENERAL e Never pack products that can be damaged during or after vacuum packaging Live oats may never be vacuumed e Refer to this manual if in doubt as to the operation and or functioning of the machine If the manual does not offer a solution consult the supplier or PureVac The guarantee and or liability expires if damage is caused by repairs and or changes made by you In the case of malfunctions contact the supplier or PureVac e Inthe case of malfunctions always stop the machine and remove the power cable from the wall socket GENERAL MAINTENANCE e It is essential that the machine is serviced regularly to guarantee operation and to keep the machine in optimal condition The maintenance schedule is clearly defined on page 13 The guarantee automatically expires due to overdue or sloppy maintenance e Always remove the power cable from the wall socket for maintenance work the machine must be completely disconnected e If there are doubts about the maintenance activities or if the machine fails to wo
22. ire length of sealing bar 15 cm Silicone Rubber Silicone 17 x 8 0320200 length silicone holder LID GASKET PureVac MODELS REFERENCE LENGTHS PER MODEL in cm 0428 Regal 0428 Regal 0835 0320100 Regal 0835 140 0835 175 Regal 0835 Regal 1642 0320215 Regal 1642 190 Lengths specified are always a little longer and must be cut to the correct length PureVac USER MANUAL REGAL SERIES q TECHNICAL SPECIFICATIONS VACUUM DIMENSIONS PUMP FINAL MOORE CHAMBER LIG PONSI mm m h VACUUM Regal 0428 Stainless steel Stainless steel 330 x 450 x 295 99 80 Regal 0835 Stainless steel Stainless steel 450 525 x 385 99 80 Regal 1642 Stainless steel Stainless steel 490 x 525 x 430 99 80 Specifications may deviate with optional models Standard ambient temperature 5 C 30 C For deviating ambient temperatures see page 15 for special oil specifications Maximum use per day 5 hours Electricity Voltage see machine tag Frequency see machine tag Power see machine tag Electrical connection Maximum fluctuation 10 of the official registered voltage Sound level lt 70 DB ELECTRICAL DIAGRAMS CONTROL CURRENT DIAGRAM 2 1 7 11 12 4 1 PUT MI ITCH T MI DECOMP OUTPUT INPUT _VO E CO LVE VALVE TRAFO USEFI MI ITCH OM MI ITCH TR L1 M TCI TCI N R CONTACTOR K K1 MAIN CONNECT
23. itted for cleaning the machine High pressure cleaning can cause considerable damage to electronic and other parts of the machine Water may never be permitted to enter either the extraction nozzle of the chamber or the blow off hole of the pump This would cause irreparable damage to the pump Larger services must always be carried out by an authorised supplier The Regal machines are designed for a maximum of 5 hours per day The supplier or PureVac cannot be held responsible for any malfunctions or defects if these operating limits are clearly exceeded without consultation The machine must be moved or transported in an upright position The machine may NOT be tilted as this can cause damage to the pump The supplier or PureVac cannot be held responsible for any malfunctions or defects if the maintenance instructions in this manual are not followed USER MANUAL REGAL SERIES Purevac MACHINE MAINTENANCE STANDARD MAINTENANCE SCHEDULE FOR THE MACHINE Daily Weekly Every Six Months Yearly Four yearly Clean the vacuum chamber lid and housing after use with a damp cloth Be careful that no cleaning agents containing solvents are used Make sure that no high pressure cleaner is used Check the oil level and replace or top up oil if the oil is turbid or the oil level is too low For instructions see page 14 Activate the conditioning program for the pump at least once a week Check the seal beam for damage Re
24. ittle and pull it towards you Purevac 27 NATIONAL HEAD OFFICE 156 Swann Drive Derrimut VIC 3030 Phone 03 8369 4600 Fax 03 8369 4699 Email sales comcater com au EQUIPMENT SALES Phone 1800 035 327 Fax 1800 808 954 VIC TAS SALES SHOWROOM amp DEMONSTRATION KITCHEN 96 100 Tope Street South Melbourne VIC 3205 Phone 03 8369 4600 Fax 03 8699 1299 Email sales comcater com au NSW ACT SALES SHOWROOM amp DEMONSTRATION KITCHEN Unit 20 4 Avenue Of The Americas Newington NSW 2127 Phone 02 9748 3000 Fax 02 9648 4762 Email nswsales comcater com au QLD NT SALES SHOWROOM amp DEMONSTRATION KITCHEN 1 62 Borthwick Avenue Murarrie QLD 4172 Phone 07 3399 3122 Fax 07 3399 5311 Email qldsales comcater com au WA SALES Unit 4 35 Westchester Road Malaga WA 6090 Phone 08 9248 9290 Fax 08 9248 1903 Email wasales comcater com au SA SALES Phone 0409 340 015 Email sasales comcater com au EQUIPMENT SERVICING 24 7 Phone 1800 810 161 Fax 03 8369 4696 Email service comcater com au EQUIPMENT SPARE PARTS Phone 1300 739 996 Fax 03 8369 4696 Email spares comcater com au TECHNICAL PHONE SUPPORT Phone 1300 309 262 Fax 03 8369 4696 Email technicalsupport comcater com au www comcater com au V1 230513
25. ollowed to change the function values for vacuum and or seal Press the FUNCTION SELECT Key to select the required function The function light will light up when the function is selected Press the STOP VACUUM or STOP keys for incrementing or decrementing the function values respectively It takes 0 5 seconds before the value begins to change After changing the value s the machine must run through the cycle once see previous page to record the values VACUUM FUNCTION The vacuum function value can be incremented or decremented per second with a maximum of 99 seconds and a minimum of 2 seconds If while changing the vacuum function setting the STOP VACUUM or STOP key is held down then the first 5 seconds will be incremented or decremented per second Then intervals of 10 seconds will appear If the key is released then the settings can be changed again per second SEALING FUNCTION The seal function setting can be increased or decreased with a maximum of 6 0 sec and a minimum of 0 5 sec If while changing the seal function setting the STOP VACUUM or STOP key is held down then the first 0 5 seconds will be incremented or decremented per 0 1 second Then intervals of 1 0 second will appear If the key is released then the settings can be changed again per 0 1 second SERVICE PROGRAMS CONTROL PANEL The control panel is also equipped with a number of service programs that can be useful during regular maint
26. osion in the pump The program lasts 15 minutes and it is advisable to run it at least once a week Turn on the machine press the key conditioning program and close the lid The program runs automatically During the program the display will display moving dots The program can be interrupted at any time using the STOP key It is however important for the sake of good maintenance that the program completes a full 15 minute cycle and therefore advisable only to interrupt the cycle for something urgent It is also advisable to run the program before using the machine for the first time after the machine has been stationary for a lengthy period of time and especially prior to changing oil USER MANUAL REGAL SERIES q CHANGING OIL FILLING UP The oil level and oil quality must be checked at least once a week The oil inspection window serves this purpose Top up the oil level if it is too low Replace the oil if it is turbid Oil must be replaced at least once every 6 months 1 Oil fill plug 2 Oil drain plug Oil inspection window Rear view Regal 0428 Rear view Regal 0835 and Side view Regal 0835 Regal 1642 after opening rear end Regal 1642 after opening rear end Take care to use the correct type of oil for the pump Beware of hot oil fumes during drainage DRAINING OIL If the oil is white or turbid when checked then it must be replaced Before draining off the oil let the conditioning program r
27. place teflon tape seal wire if the seal quality is no longer sufficient or if the teflon tape seal wire is no longer taught on the bar For instructions see page 16 17 Check the lid gasket and replace it if the gasket is damaged or stretched For instructions see page 15 16 Inspect the transparent lid for cracks If cracks are visible turn off the machine immediately and contact the supplier or PureVac Replace oil at least once every 6 months Inspect the oil exhaust filter for saturation If saturated replace the filter For instructions see page 15 16 Contact the supplier for a professional service Replace transparent lid and the gas springs Replace seal cylinder membranes VACUUM PUMP MAINTENANCE It is very important to regularly service the pump to ensure extended and correct operation The following activities are essential for correct maintenance If the machine is used regularly then it is advisable to have the pump fully inspected at least once a year by the supplier to ensure extended and problem free operation Contact the supplier or PureVac for more advice and information CONDITIONING PROGRAM The conditioning program ensures that the pump is thoroughly rinsed During the programme the pump and oil reaches operating temperature so that the oil can better absorb any moisture and contaminants and filter them The high temperature enables any moisture in the pump to evaporate minimising the risk for corr
28. re is on the sealing beam then a second sealing wire or cut off wire must of course be cut 6 Place the end of the wire or wires through the groove s on the side of the sealing beam and screw the wires to the bottom Unscrew and remove sealing wires 7 Place the sealing bar top down in a vice and pull the sealing wire or wires through the other side of the groove s on the sealing beam 8 Pull the wires tight with a pair of pliers and screw them down at the same time Ensure that the wire wires is are pulled taught and straight with the help of a pair of pliers before the wires are screwed down 9 Itis handy to use a pair of adjustable pliers as a lever for optimal wire tension Place one end of the sealing beam in the vice and stretch the wire wires by pressing down the bar 10 Cut off the extruding wire end s on both ends after having screwed it tight 11 Cut a piece of teflon tape as long as the sealing bar plus about 5 cm 2 inches 12 Stick the new teflon tape straight over the new sealing wire wires Ensure that the teflon is straight on the sealing bar and that the sticky part is stuck on the side Ensure that the teflon is stuck on the bar smoothly and without folds Screw down new wires 13 Cut the teflon tape off so that the sticky part does not get stuck on the sides of onto clamping plate the clamps but that the teflon extends over the top of the clamps 14 Place the sealing bar back in the machine
29. rk correctly always contact the supplier or PureVac TRANSPARENT LID e Never locate the machine near a heat source This can cause damage to the lid cracks e Never place hot sharp or heavy objects on the lid These can cause damage to the cover cracks in the long run e Always clean the cover with solvent free cleaning agents Solvents can damage the lid e Check at least once a week if there are cracks in the lid If cracks are visible in the lid then the machine must IMMEDIATELY be turned off and not used again until the lid has been replaced Continuing to work with a cracked lid can cause the lid to implode All guarantees and or liability expire in the case of accidents and or damage caused by working with a cracked lid e Replace the transparent cover every 4 years as a precautionary measure as a standard maintenance interval VACUUM PUMP e Regularly check the level and quality of the oil in the pump If too little oil or the quality of the oil is bad turbid replace or top up the oil before operating the machine see page 16 Let the pump conditioning program run at least one full cycle before replacing the oil see page 13 e Use the right type of oil for the pump when replacing or topping up see page 17 Use the conditioning program at least once a week to enhance correct and long lasting pump operation see page 13 ZN WARNING SIGNS ON THE MACHINE AX e ONLY use the prescribed power supply voltage e
30. t the vacuum chamber is completely sealed during the machine cycle This is essential to achieve a maximum vacuum The lid gasket wears due to the extreme pressure differences and must be replaced regularly Inspect the lid rubber weekly for tears or damage Average maintenance cycle for silicone rubber is at least once every 6 months this indication refers to regular use of the machine on average 5 hours a day and with standard products No rights can be derived from this indication The length of the new lid gasket is measured against the old rubber If the lid Ensure that the ends of the lid gasket is too short or too long it can cause problems closing the lid or leak gasket line up accurately The gasket must be placed evenly and without tension in the holder The ends Lid rubbers can vary per must be cut straight and must be laid tightly against each other to avoid leakage model see page 18 PureVac USER MANUAL REGAL SERIES q LIST OF SERVICE PARTS VACUUM PUMP PARTS BUSCH VACUUM PUMPS PureVac MODELS 004m h 0428 008 m h Regal 0835 016 m h 1642 BUSCH STANDARD OIL OIL EXHAUST FILTER PureVac PureVac 004m h VG 22 0439501 50 60Hz 0939000 008 m h VG 32 0439510 50 60Hz 0939001 016 m h VG 32 0439510 0 30 50 60Hz 0939003 1 SEAL SYSTEMS PARTS SPECIFICATIONS QUANTITY Reference Teflon tape 46 mm teflon tape 0305515 length sealing bar 5 cm Double seal 2 x 3 5 mm round wire 0305000 1 w
31. un a full cycle The dirt and moisture is absorbed by the oil and the oil becomes thinner making draining easier After the program has ended the drainage plug can be removed CAUTION When unscrewing hot oil fumes can escape The oil now drains from the drain hole an oil pan must be placed underneath When the oil has drained tilt the machine slightly so that all residual oil can drain off After draining the oil drain plug is replaced FILLING UP OIL After draining or if the oil level has dropped oil needs to be filled up The oil fill plug must be removed with the correct size spanner The pump can now be filled with oil Make sure that you add the correct amount see table on page 15 For the models Regal 0428 and Regal 0835 slide the component plate backwards to facilitate filling TAKE CARE to fill with small amounts at intervals Fill the oil level to the top of the oil level indicator sticker OIL TYPES AND AMOUNTS It is important to use the correct type and quantity of oil for the pump The wrong type or too much oil could damage the pump The ambient temperature where the machine is operated is also important for the type of oil See amounts and types with related ambient temperatures in the table on the next page Examples of supplier brands for the standard types of oil are Shell Vitrea Aral Motanol GM BP Energol CS or Texaco Regal with related viscosity numbering If the machine is used outside normal specifications reg
32. unction can be set to whole seconds with a maximum of 99 seconds The seal function can be set with an interval of 0 1 seconds and a maximum of 6 0 seconds CONTROL PANEL LAYOUT a C VACUUM bal p ih C Q SEALTIME A DISPLAY Displays the status of the active function during the run of the program cycle or the set value of the selected function when machine is not running 2 FUNCTION SELECTION KEY Select function vacuum or seal for viewing or changing function values The function is selected if the function light is on in front of the function description under the display 3 CONDITIONING PROGRAMME KEY Start the conditioning program for pump duration 15 minutes For instructions on the program see page 13 4 FUNCTION LIGHTS A light in front of the function indicates that the function is active during the program cycle or that the function is selected for view or change 5 STOP VACUUM KEY Function during cycle Interruption of the active function during the program cycle The cycle immediately continues with the next function General function Increment the value of the selected function 6 STOP KEY Function during cycle Terminates the program cycle completely The cycle immediately switches into the ventilation function General function Decrement the value of the selected function 7 VACUUM METER Displays the pressure in the vacuum chamber 8 ON OFF SWITCH The ON OFF switch is used to turn the
33. uration point of liquids is reached at a certain ratio of low pressures and high temperatures see the example table for water below The saturation point will be reached sooner in the vacuum process when packaging liquids with a high temperature the amount of vacuum will therefore be less PureVac recommends therefore to first cool liquid products before packaging By so doing an optimal vacuum can be achieved for the product Saturation point of water relation between the pressure and temperature of the water Vacuum pressure mbar 1000 800 600 400 200 100 50 20 10 5 2 Boiling Point Temperature C 100 94 86 76 60 45 33 18 2 13 A handy tip when packaging liquid products is to use liquid insertplate so that the product remains at the bottom of the packaging during the vacuuming process and there is less risk of liquid splashing out of the packaging Contact the supplier or PureVac for more information about the liquid insertplate 24 USER MANUAL REGAL SERIES q EXTERNAL VACUUMING OF FOOD CONTAINERS if applicable The Regal series can be equipped with an option for external vacuuming of special food containers This system can vacuum special dishes for longer storage life of the food products in the dish The dish has a special lid with valve Contact the supplier or PureVac for more information about the dishes The system for the machine consists of a hose with vacuum applicator OPERATION EXTERNAL

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