160 SSC™ Variable Speed Drive (Series C)
Contents
1.2. 4 1 1 2 120VAC 2 CUSTOMER SUPPLIED INTERFACE ANALOG SIGNAL FOLLOWER 3 3 AND PROTECTED 120VAC 160 CONTROL BOARD 4 1 1 POT 4 5 2 2 WIPER 0 10VDC INPUT 5 6 3 3 COMMON 6 7 4 4 4 20mA INPUT 8 8 E TERMINAL BLOCK TB3 9 5 5 RUN REVERSE 9 2 WIRE 10 DEVICE 10 11 6 6 RUN FORWARD 11 11 12 7 7 12 13 LOCAL s REMOTE 13 8 8 TB3 KEYPAD OR COMMUNICATION CONTROL 14 5 14 15 9 9 15 LEJ ie 81 PROGRAMMABLE RELAY f 10 10 OUTPUTS 17 FROM P a INPUT MODE 6 17 1 19 1 T 2AVDC 30 fax 3 18 11 11 46 6 18 NOS 1 2 19 1 3 19 20 14 20 Ed PRESET SPEED MODEL e CUSTOMER SUPPLIED INTERFACE 22 22 AND PROTECTED 120VAC 160 CONTROL BOARD 23 1 1 swi 23 24 2 2 sw2 24 25 3 3 COMMON 25 26 26 4 4 swa 27 27 E TERMINAL BLOCK TB3 28 5 5 RUN REVERSE 28 2 WIRE 29 DEVICE m 6 6 RUN FORWARD 30 30 31 7 7 81 32 LOCAL s REMOTE ad 090 8 8 TB3 KEYPAD OR COMMUNICATION CONTROL 33 33 34 9 9 34 cL Mb 81 PROGRAMMABLE RELAY I Lun 10 OUTPUTS
3. 4 gt 1 2 FEREN ANALOG SIGNAL FOLLOWER CUSTOMER SUPPLIED 5 4 AND PROTECTED 24700 160 CONTROL BOARD 5 1 1 POT 6 2 2 WIPER 0 10VDC INPUT 7 3 3 COMMON 8 4 4 4 20mA INPUT 9 ien TERMINAL BLOCK TB3 10 5 5 RUN REVERSE 2 WIRE 11 DEVICE 6 6 RUN FORWARD 12 13 1 7 7 44 LOCAL Y REMOTE 777 og 8 8 TB3 KEYPAD OR COMMUNICATION CONTROL 15 SS1 SLOT 1 16 9 9 7 5 PROGRAMMABLE RELAY 10 10 OUTPUTS 18 INPUT MODE 6 19 11 T PAR 46 6 20 PRESET SPEED MODEL CUSTOMER SUPPLIED INTERFACE cele 23 AND PROTECTED 24VDC 160 CONTROL BOARD 24 1 1 sw1 25 2 2 sw2 26 3 3 COMMON 2 4 4 Swa 28 TERMINAL BLOCK TB3 29 5 5 RUN REVERSE 2 WIRE 30 DEVICE T 6 6 RUN FORWARD 31 3 32 NOTE 1 7 7 LOCAL REMOTE H3 og 8 8 TB3 KEYPAD OR COMMUNICATION CONTROL 34 SS1 T SLOT 1 35 9 9 PROGRAMMABLE RELAY 10 10 1 OUTPUTS 37 6 38 11 11 46 6 39 40 NOTE 1 CONNECT TERMINAL 7 ENCLOSURE GROUND WHEN OPTION
4. 4 gt 1 1 2 2 TABLE 2 3 OPTION SYMBOL COLOR LEGEND PAR 47 SETTING 3 ANALOG SIGNAL FOLLOWER D35 WHITE DRIVE RUN 2 4 D36 PL4 RED DRIVE FAULT 0 DEFAULT TB3 160 CONTROL BOARD 5 1 POT 5 6 2 WIPER 0 10VDC INPUT 6 7 3 COMMON 7 8 8 4 4 20mA INPUT 9 9 E TERMINAL BLOCK 10 5 RUN REVERSE 10 2 WIRE 11 DEVICE 11 1 6 RUN FORWARD io 12 13 i 7 COMMON 13 14 14 8 TB3 KEYPAD OR COMMUNICATION CONTROL 15 15 1 16 9 16 CUST X 17 SUPPLIED PILOT DEVICE 5 is 120VAC 25 PROGRAMMABLE RELAY 10 ourPUTS 18 SEE TABLE 2 INPUT MODE 6 18 11 46 6 19 20 20 m 22 22 PRESET SPEED MODEL 23 160 23 CONTROL BOARD 24 1 swt 24 25 2 sw2 25 26 3 COMMON 26 27 27 4 swa 28 28 E TERMINAL BLOCK 29 OFF 5 RUN REVERSE 29 HAND AUTO 2 WIRE 30 DEVICE 30 1 6 RUN FORWARD 81 81 32 7 COMMON 32 33 33 8 TB3 KEYPAD OR COMMUNICATION CONTROL 34 1 34 35 9 35 CUST X 36 SUPPLIED PILOT DEVICE 3 36 120VAC 25 6 PROGRAMMABLE RELAY 7 OUTPUTS 37 SEE TABLE 2 NES INPUT MODE 6 37 38 11 46 6 38 39 39 40 NOTE 1 40 re
5. 4 5 gt 1 1 2 2 SERA ANALOG SIGNAL FOLLOWER 2 CUSTOMER SUPPLIED 5 INTEREAGE 4 AND PROTECTED 24VDC m 160 4 CONTROL BOARD 5 1 1 POT 5 6 2 2 WIPER 0 10VDC INPUT 6 7 3 3 COMMON 7 8 8 4 4 4 20mA INPUT 9 9 FORWARD REVERSE p cene TERMINAL BLOCK TB3 N 10 08 23 5 5 REVERSE 10 0X sgg START SLOT 2 20 s 21 11 95 6 6 START 12 PB2 12 SLOT 1 13 NOTE 1 7 7 COMMON 13 14 5 5 777 B 08 8 8 5 15 PBS 15 SLOT 16 9 9 16 1 17 LL LL PROGRAMMABLE RELAY 10 107 OUTPUTS 18 ES INPUT MODE 0 18 19 11 11 PAR 46 0 19 20 20 gt dem TRA PRESET SPEED MODEL CUSTOMER SUPPLIED INTERFACE cele 23 AND PROTECTED 24VDC 160 2 CONTROL BOARD 24 1 1 24 25 2 2 sw2 25 26 3 COMMON 26 27 27 4 4 swa 28 28 FORWARD w REVERSE urls TERMINAL BLOCK 23 29 20 Of 5 5 REVERSE 29 3275 30 25 2 30 4 ec o2 6 6 START 81 PB2 81 SLOT 2 NOTE 1 7 7 COMMON 32 24 STOP n 77 33 08 8 8 STOP 34 PB3 34 SLOT 1 35 9 9 35 36 36 PROGRAMMABLE RELAY 10 10 OUTPUTS 37 ll INPUT MODE 0 37 38 11 11 PAR 46 0 38
6. 4 gt 1 1 2 2 TABLE 2 3 OPTION SYMBOL COLOR LEGEND PAR 47 SETTING 3 ANALOG SIGNAL FOLLOWER D35 PL3 WHITE DRIVE RUN 2 4 D36 PL4 RED DRIVE FAULT 0 DEFAULT TB3 160 E CONTROL BOARD 5 1 10V POT 5 6 2 WIPER 0 10VDC INPUT 6 3 COMMON 7 8 8 4 4 20mA INPUT 9 9 TERMINAL BLOCK TB3 10 5 REVERSE 10 START 11 11 20 21 6 START 12 12 13 7 COMMON 13 14 5 14 22 aolo 8 5 15 15 16 9 16 CUST 17 SUPPLIED PILOT DEVICE 17 120VAC 25 10 PROGRAMMABLE RELAY X2 OUTPUTS 18 SEE TABLE 2 INPUT MODE 0 18 19 11 46 0 19 20 20 m 22 22 PRESET SPEED MODEL 23 TB3 160 23 CONTROL BOARD 24 1 5 1 24 25 2 sw2 25 26 3 COMMON 26 27 27 4 swa 28 28 TERMINAL BLOCK TB3 29 5 REVERSE 29 START 30 30 20 21 O 6 START 81 a 32 7 COMMON 32 58 STOP a 22 olo 8 5 34 34 35 9 35 CUST X 36 SUPPLIED PILOT DEVICE a 120VAC 25 16 PROGRAMMABLE RELAY 2 OUTPUTS 37 SEE TABLE 2 INPUT MODE 0 37 38 1 PAR 46 0 38 39 39 40 40 41 41 9 8 8 8 N amp F amp F B S8 co A t 5 N D35 D36 With Keypad Comm Control Options
7. T D m gt 1 1 2 2 ANALOG SIGNAL FOLLOWER 2 CUSTOMER SUPPLIED INTERFACE 4 AND PROTECTED 120VAC zs RET 160 4 CONTROL BOARD 5 1 1 POT 5 6 2 2 WIPER 0 10VDC INPUT 6 7 3 3 COMMON 7 8 8 4 4 4 20mA INPUT TERMINAL BLOCK TB3 9 10 5 5 RUN REVERSE 10 OFF HAND AUTO 11 11 20 LE 21 X00 6 6 RUN FORWARD m 5107 1 12 13 7 7 COMMON 13 14 SLQT 2 3 a TOOX OR 8 8 TB3 KEYPAD OR COMMUNICATION CONTROL 15 552 15 16 9 9 16 1 17 am PROGRAMMABLE RELAY 10 10 OUTPUTS 18 INPUT MODE 6 18 19 1 11 46 6 19 20 20 gt om PRESET SPEED MODEL CUSTOMER SUPPLIED INTERFACE PERS 5 23 AND PROTECTED 120 m 160 gt CONTROL BOARD 24 1 1 swt 24 25 2 2 sw2 25 26 3 COMMON 26 27 27 4 4 swa 3g j 28 TERMINAL BLOCK 29 5 5 RUN REVERSE 29 OFF 30 HAND AUTO 30 Fa odo OF 21 6 6 RUN FORWARD 31 SLQT 1 81 2 7 7 COMMON 2 33 SLQT 2 33 Oo 22 8 8 TB3 KEYPAD OR COMMUNICATION CONTROL 00x F i 34 34 35 9 9 35 36 36 PROGRAMMABLE RELAY 10 10 1 OUTPUTS 37 6 37 38 11 11 46 6 38 39 39 40 40 41 41 5 8 8 8 N 8 9 3 B N 9 S8 co BA t 5 N lt 5 o
8. T 4 gt 1 1 2 2 3 120VAC 3 INTERFACE ANALOG SIGNAL FOLLOWER 4 4 160 BLACK CONTROL BOARD 5 1 1 10V 5 SPEED REF RED 6 RH1 2 2 WIPER 0 10VDC INPUT 6 10K WHITE 7 3 3 COMMON 7 T 8 8 4 4 4 20mA INPUT 9 CUSTOMER SUPPLIED T 5 AND PROTECTED 120VAC E TERMINAL BLOCK TB3 10 OFF 5 5 RUN REVERSE 10 HAND AUTO 2 WIRE A sd DEVICE zm 6 6 RUN FORWARD 12 s 12 13 7 7 COMMON 13 14 14 8 8 TB3 KEYPAD OR COMMUNICATION CONTROL 15 i 15 16 9 9 16 17 17 PROGRAMMABLE RELAY 10 10 OUTPUTS 18 INPUT MODE 6 18 11 11 PAR 46 6 35 20 20 dem 22 22 23 23 24 24 25 25 26 26 27 27 28 28 29 29 30 30 31 31 32 32 33 33 34 34 35 35 36 36 37 37 38 38 39 39 40 40 41 41 H 9 B 8 T B 8 8 S ss B8 9 9 4 62 12 4 5 gt 1 2 ANALOG SIGNAL FOLLOWER CUSTOMER SUPPLIED INTERFACE 4 AND PROTECTED 120VAC Ta 160 CO
9. 4 gt 1 1 2 2 SERA ANALOG SIGNAL FOLLOWER 2 CUSTOMER SUPPLIED INTERFACE 4 AND PROTECTED 120VAC 160 4 CONTROL BOARD 5 1 1 POT 5 6 2 2 WIPER 0 10VDC INPUT 6 7 3 3 COMMON 7 8 8 4 4 4 20mA INPUT OFF AUTO CONTROL 5 2 WIRE FORWARD REVERSE puente TERMINAL BLOCK TB3 DEVICE 10 oot d a 21 T an of 24 5 5 RUN REVERSE 10 00 s SLOT 2 11 is 11 Ke Lo 6 6 RUN FORWARD 12 553 12 SLOT 1 13 7 7 COMMON 13 SLQT 2 14 22 14 of 8 8 TB3 KEYPAD OR COMMUNICATION CONTROL X00 15 552 15 16 9 9 16 1 17 IP LI PROGRAMMABLE RELAY 10 10 OUTPUTS 18 INPUT MODE 6 18 19 11 11 PAR 46 6 19 20 20 gt om PRESET SPEED MODEL CUSTOMER SUPPLIED INTERFACE SEIS 5 23 AND PROTECTED 120VAC 160 gt CONTROL BOARD 24 1 1 24 25 2 2 sw2 25 26 13 3 COMMON 26 27 27 25 AUTO CONTROL 4 E a 2 WIRE FORWARD _ REVERSE TERMINAL BLOCK TB3 DEVICE 24 d 2 29 4 1 ox 5 5 RUN REVERSE 29 i or X TT 9 08 6 6 RUN FORWARD XO E 31 553 31 SLOT 1 32 7 7 2 519 2 22 33 Woo 8 8 OR COMMUNICATION CONTROL 34 552 34 35 9 9 35 36 36 PROGRAMMABLE RELAY 10 10 1 OUTPUTS 37 INPUT MO
10. X 4 o gt 1 1 2 2 3 3 ANALOG SIGNAL FOLLOWER 4 4 TB3 160 CONTROL BOARD 5 1 POT 5 6 2 WIPER 0 10VDC INPUT 6 7 3 COMMON 7 8 8 4 4 20mA INPUT 9 9 FORWARD REVERSE TERMINAL BLOCK 9 23 10 5 REVERSE 10 sss 1 START SLOT 2 20 21 9 6 START 12 PB2 12 SLOT 1 13 7 13 14 STOP 14 8 STOP 15 15 SLOT 1 16 9 16 17 T 17 PROGRAMMABLE RELAY 10 OUTPUTS 18 INPUT MODE 0 18 19 T PAR 46 0 19 20 20 m 22 22 PRESET SPEED MODEL 23 23 TB3 160 CONTROL BOARD 24 1 swi 24 25 2 sw2 25 26 3 COMMON 26 27 27 4 swa 28 28 FORWARD REVERSE TERMINAL BLOCK o 23 29 E 5 REVERSE 29 sss START ATO 30 di 30 0 6 START 3 cr 31 32 7 2 STOP iig 33 o2 8 STOP 34 PB3 34 SLOT 1 35 9 35 15 36 36 PROGRAMMABLE RELAY 10 OUTPUTS 37 MEM INPUT MODE 0 37 38 11 46 0 38 39 39 40 40 41 41 8 9 B 8 B B NB N 8 she s 8 8 9 9 D32 and D33
11. T 4 gt TABLE 2 OPTION SYMBOL COLOR LEGEND PAR 47 SETTING 1 2 D35 PL3 WHITE _ DRIVE RUN 2 2 D36 PL4 RED DRIVE FAULT 0 DEFAULT REN ANALOG SIGNAL FOLLOWER 2 CUSTOMER SUPPLIED d INTERFACE 4 AND PROTECTED 24VDC SES 160 4 CONTROL BOARD 5 1 1 10v POT 5 6 2 2 WIPER 0 10VDC INPUT 6 7 3 3 COMMON 7 8 8 4 4 4 20mA INPUT TERMINAL BLOCK TB3 3 10 5 5 RUN REVERSE 10 2 WIRE 11 DEVICE 11 11 6 6 RUN FORWARD 12 12 13 NOTE 2 7 7 COMMON 13 14 REMOTE w LOCAL F7 P 8 8 TB3 KEYPAD OR COMMUNICATION CONTROL 15 15 16 9 9 16 CUST X 17 SUPPLIED PILOT DEVICE 5 120VAC 25 PROGRAMMABLE RELAY AX 10 10 OUTPUTS 18 SEE TABLE 2 ae INPUT MODE 6 18 a PAR 46 6 19 20 20 gt dem PRESET SPEED MODEL CUSTOMER SUPPLIED 5 INTERFACE 23 AND PROTECTED 24VDC 160 23 CONTROL BOARD 24 1 1 swi 24 25 2 2 swe 25 26 3 3 COMMON 26 27 27 4 4 swa 28 TERMINAL BLOCK TB3 28 29 5 5 RUN REVERSE 29 2 WIRE 30 DEVICE 30 6 6 RUN FORWARD 81 91 32 NOTE 2 7 7 COMMON 32 33 REMOTE LOCAL 77 d On 8 8 TB3 KEYPAD OR COMMUNICATION CONTROL 34 i 34 35 9 9 35 CUST x 36 SUPPLIED PILOT DEVICE 7 36 120VAC 25 PROGRAMMABLE RELAY A 10 10 OUTPUTS 37 SEE TABLE 2 INPUT MODE 6 37 2 T 4i PAR
12. 4 gt 1 1 2 2 3 3 ANALOG SIGNAL FOLLOWER TB3 160 4 CONTROL BOARD 5 1 POT 5 6 2 WIPER O 10VDC INPUT 6 7 3 COMMON 7 8 8 4 4 20mA INPUT 9 9 TERMINAL BLOCK TB3 10 5 RUN REVERSE 10 2 WIRE 11 DEVICE 11 6 RUN FORWARD 12 12 13 7 13 14 LOCAL Y REMOTE 14 og 8 OR COMMUNICATION CONTROL 15 551 15 SLOT 1 16 9 16 17 1 17 PROGRAMMABLE RELAY 10 OUTPUTS 18 RT xA INPUT MODE 6 18 19 11 46 6 19 20 20 gt m 22 22 PRESET SPEED MODEL 23 TB3 160 23 CONTROL BOARD 24 1 sw1 24 25 2 sw2 25 26 3 COMMON 26 27 27 4 swa 28 28 i TERMINAL BLOCK TB3 29 5 RUN REVERSE 29 2 WIRE 30 DEVICE 30 11 6 RUN FORWARD 81 81 32 7 COMMON 32 VOCAL 23 0X Of 8 TB3 KEYPAD OR COMMUNICATION CONTROL 84 551 34 SLOT 1 35 9 35 36 X 36 PROGRAMMABLE RELAY 10 OUTPUTS 37 INPUT MODE 6 37 38 11 46 6 39 39 40 40 41 41 8 9 B 8 B N BR B NB N 8 she B 9 9 4 4 D13 D32 Without 2 4 gt
13. x m 4 m 1 1 2 2 3 3 ANALOG SIGNAL FOLLOWER 4 4 TB3 160 CONTROL BOARD 5 1 POT 5 6 2 WIPER 0 10VDC INPUT 6 7 3 COMMON 7 8 8 4 4 20mA INPUT 9 9 2 WIRE DEVICE FORWARD REVERSE TERMINAL BLOCK TB3 21 23 10 exo 5 RUN REVERSE 10 SLOT 2 11 11 6 RUN FORWARD 12 553 1 12 SLOT 1 18 7 COMMON 13 14 LOCAL Y 8 TB3 KEYPAD OR COMMUNICATION CONTROL 15 561 15 SLOT 1 16 9 16 dM 17 PROGRAMMABLE RELAY 107 OUTPUTS 18 Io INPUT MODE 6 18 19 11 PAR 46 6 19 20 20 gt 22 22 PRESET SPEED MODEL 23 23 TB3 160 CONTROL BOARD 24 1 swl 24 25 2 sw2 25 26 3 COMMON 26 27 27 4 swa 28 28 2 WIRE DEVICE FORWARD x REVERSE TERMINAL BLOCK 29 ag ow 23 5 RUN REVERSE 29 1 00 SLOT 2 30 30 6 RUN FORWARD 31 553 81 SLOT 1 2 7 2 33 LOCAL Na 25 ge 8 TB3 KEYPAD OR COMMUNICATION CONTROL 34 551 34 SLOT 1 35 9 35 36 X 36 PROGRAMMABLE RELAY 10 1 OUTPUTS 37 pr ak INPUT MODE 6 37 3 11 46 6 39 39 40 40 41 41 8 9 8 8 B 8 als s 9 17 D35 and D36 Without Keypad or Comm Control Options
14. 1 TABLE 1 2 3 SING S DRIVE RATINGS FUSE RATINGS DS OPTION LINE FILTER MODULE 4 CATALOG NO HP VOLTAGE FLA CATALOG NUMBER 4 VOLT 8 160S AA02 5 200 240 2 LPJ 6A 600v 160S RFA 9 A gt 160S AA03 75 200 240V 3 0A LPJ 10A 600V 160S RFA 9 A 6 160S AA04 1 200 240V 4 5A LPJ 15A 600V 160S RFA 9 A 6 1608 2 200 240 8 0 LPJ 30A 600V 160S RFA 16 B 7 7 8 THREE PHASE 8 9 9 DRIVE RATINGS FUSE RATINGS DS OPTION LINE FILTER MODULE CATALOG NO VOLTAGE FLA 10 HP VOLT CATALOG NUMBER 16 160 2 5 200 240 2 3A LPJ 6A 600V 160 RFB 5 A 11 160 AA03 75 200 240V 3 0A LPJ 6A 600V 160 RFB 5 A 11 160 AA04 1 200 240 4 5 LPJ 10A 600V 160 RFB 5 A 12 160 08 2 200 240V 8 0A LPJ 15A 600V 160 RFB 14 A 12 160 AA12 3 200 240 12 0A LPJ 20A 600V 160 RFB 14 A 160 AA18 5 200 240 18 0 LPJ 30A 600V 160 RFB 22 B 160 5 380 460V 1 2A LPJ 4A 600v 160 RFB 5 A 14 160 2 75 380 460V 1 7 LPJ 4A 600v 160 RFB 5 A 14 160 BAO3 1 380 460V 2 3A LPJ 5A 600V 160 RFB 5 A 160 04 2 380 460V 4 0 LPJ 8A 600V 160 RFB 5 A 15 160 BAO6 3 380 460V 6 0A LPJ 15A 600V 160 RFB 14 A 15 160 BA10 5 380 460V 10 5A LPJ 20A 600V 160 RFB 14 B 16 16 CATALOG NO SUFFIX CAN CONTAIN SF1 OR PS1 17 17 18 18 19 19 20 20 gt m 22 22 23 23
15. 2WIRE FORWARD 5 REVERSE TERMINAL BLOCK TB3 23 o 24 10 xo 5 5 RUN REVERSE 10 stor 11 P 11 og 6 6 RUN FORWARD 12 583 gt SLOT 1 13 NOTE 1 7 7 COMMON 13 14 77 14 8 8 TB3 KEYPAD OR COMMUNICATION CONTROL 15 15 16 9 9 16 1 17 LL LL PROGRAMMABLE RELAY 10 107 OUTPUTS 18 INPUT MODE 6 18 19 11 11 46 6 19 20 20 gt dem TRA PRESET SPEED MODEL CUSTOMER SUPPLIED INTERFACE cele 23 AND PROTECTED 24VDC 160 2 CONTROL BOARD 24 1 1 24 25 2 2 sw2 25 26 3 3 COMMON 26 27 27 AUTO CONTROL 4 4 swa 28 HAND AUTO 28 2 WIRE DEVICE FORWARD x REVERSE o TERMINAL BLOCK TB3 23 t 24 29 Of 5 5 RUN REVERSE 29 SLOT 2 30 pg 30 6 6 RUN FORWARD 81 XO 553 i SLOT 1 32 NOTE 1 7 7 COMMON 32 33 77 8 8 OR COMMUNICATION CONTROL 34 34 35 9 9 35 36 36 PROGRAMMABLE RELAY 10 10 1 OUTPUTS 3f INPUT MODE 6 37 38 11 11 PAR 46 6 38 39 39 40 40 NOTE 1 CONNECT TERMINAL 7 TO ENCLOSURE GROUND WHEN EMC OPTION IS PRESENT 41 41 2 8 8 N 5 3 DB S8 Ui t 5 lt 5 o o 36 D17 and D32
16. i ii PAR 46 6 37 37 38 38 ii NOTE 1 92 40 CONNECT THE 24VDC amp 24VDC TO TERMINALS TB3 7 amp TB3 8 RESPECTIVELY WHEN 40 D13 D33 MX12 OR MX19 ARE NOT ORDERED Al NOTE 2 CONNECT TERMINAL 7 TO ENCLOSURE GROUND WHEN EMC OPTION IS PRESENT n 8 9 8 8 8 55 S B BS 9 S8 a 03 t 5 N 2 5 o o o 45 Notes 46 One Hundred Twenty Volt AC 120VAC Control Interface for Analog and Preset Drives Power Distribution and DS 48 Operator Interface Options DN2C RSIC P2C and Reddy Paul Panels lath RC CS 48 Enclosure Mounted DeviceNet Connector Options DNSCI DNSC2 DNB C1 rito 48 Drive Ratings and DS Option Ratings 49 Product Control Logic Options seu teet s Ec feto in p e e e tee b ape oe os 50 DIS WIH src pnt RUE Eee ense dee Nee Bay D aad oad 51 DIT Pw Ree vet eS quU ed T E rta a ped 52 RE E Lu ox tq RS SN ERE 53 5x56 Roe tA IA Ii aiu 54 and D32 Without PL sa putt modas 55 and D32 WAP 2G acre OR NGA aree ARAS 56 D32 tac E at
17. PRESET SPEED MODEL CUSTOMER SUPPLIED INTERFACE SEIS 5 23 AND PROTECTED 120VAC 160 CONTROL BOARD 24 1 1 25 2 2 sw2 26 3 3 COMMON 27 4 4 swa 28 TERMINAL BLOCK TB3 29 5 5 RUN REVERSE 2 WIRE 30 DEVICE T 6 6 RUN FORWARD 31 32 7 7 33 LOCAL REMOTE 20 0 ae 8 8 TB3 KEYPAD OR COMMUNICATION CONTROL OX T T 34 551 SLOT 1 35 9 9 PROGRAMMABLE RELAY 10 10 OUTPUTS 37 INPUT MODE 6 B dd ii PAR 46 6 39 40 4 8 9 B B B8 N 8 B8 Y B BN 9 S c she 5 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 54 D13 and D32 Without 2 T o 4 gt 1 1 2 2 ANALOG SIGNAL FOLLOWER 2 CUSTOMER SUPPLIED INTERFACE 4 AND PROTECTED 120VAC Ts 160 4 CONTROL BOARD 5 1 1 POT 5 6 2 2 WIPER 0 10VDC INPUT 6 7 3 3 COMMON 7 8 8 4 4 4 20mA INPUT OFF 6 HAND FORWARD REVERSE TERMINAL BL
18. 18 11 46 6 18 NOS 1 2 19 1 3 19 20 14 20 Ed PRESET SPEED MODEL e CUSTOMER SUPPLIED E INTERFACE 22 22 AND PROTECTED 24VDC 160 CONTROL BOARD 23 1 1 swl 23 24 2 2 sw2 24 25 3 3 COMMON 25 26 26 4 4 swa 27 27 E TERMINAL BLOCK TB3 28 5 5 RUN REVERSE 28 2 WIRE 29 DEVICE m 6 6 RUN FORWARD 30 30 31 NOTE 2 7 7 81 32 LOCAL s REMOTE 77 ad 00 8 8 TB3 KEYPAD OR COMMUNICATION CONTROL 33 33 34 9 9 34 Mb 81 PROGRAMMABLE RELAY iun 10 10 OUTPUTS 36 d 36 139 e INPUT MODE 6 2AVDC 30 fa 32 f 2 37 1 11 PAR 46 6 37 A2 1 12 38 1 3 38 39 MX14 OPTION 39 NOTE 1 30 CONNECT THE 24VDC 8 24VDC TO TERMINALS TB3 7 8 TB3 8 RESPECTIVELY WHEN 30 i D13 D33 OR MX12 ARE NOT ORDERED d NOTE 2 CONNECT TERMINAL 7 TO ENCLOSURE GROUND WHEN EMC OPTION IS PRESENT 8 9 B 8 8 Y 8 T B N N 8 5 4 mw 44 19 gt 1 1
19. 9 o 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 29 D13 Without P2C T 4 gt 1 1 2 2 ANALOG SIGNAL FOLLOWER 2 CUSTOMER SUPPLIED 5 INTEREAGE 4 AND PROTECTED 24VDC 160 4 CONTROL BOARD 5 1 1 POT 5 6 2 2 WIPER 0 10VDC INPUT 6 7 3 3 COMMON 7 8 8 4 4 4 20mA INPUT 5 9 TERMINAL BLOCK TB3 10 OFF 5 5 RUN REVERSE 10 HAND AUTO 11 o2 6 6 RUN FORWARD X R 12 SLOT 1 12 13 NOTE 1 7 7 13 14 SLOT 2 M 77 14 20 8 8 TB3 KEYPAD OR COMMUNICATION CONTROL 4g ggg R 15 16 9 9 16 1 17 PROGRAMMABLE RELAY 10 10 OUTPUTS 18 INPUT MODE 6 18 19 11 11 46 6 19 20 20 gt om PRESET SPEED MODEL CUSTOMER SUPPLIED INTERFACE PERS 5 23 AND PROTECTED 24VDC 160 gt CONTROL BOARD 24 1 1 sw1 24 25 2 2 sw2 25 26 3 3 COMMON 26 27 27 4 4 swa 28 28 TERMINAL
20. FORWARD REVERSE pem TERMINAL BLOCK 23 1 29 9 of 5 5 REVERSE START 553 3b SLOT 2 20 6 6 START 31 32 7 7 COMMON 33 STOP Lo 2 8 8 5 ot 35 9 9 PROGRAMMABLE RELAY 10 10 1 OUTPUTS 37 MODE 0 a dd ii PAR 46 0 39 40 41 8 9 B B B N 8 B8 Y B BN 9 S c she 5 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 53 D33 4 gt 1 2 8 120 CUSTOMER SUPPLIED INTERFACE ANALOG SIGNAL FOLLOWER 4 AND PROTECTED 120VAC ES us 160 CONTROL BOARD 5 1 1 POT 6 2 2 WIPER 0 10VDC INPUT 7 3 3 COMMON 8 4 4 4 20mA INPUT iM TERMINAL BLOCK TB3 10 5 5 RUN REVERSE 2 WIRE 11 DEVICE T 6 6 RUN FORWARD 12 13 7 7 COMMON 14 LOCAL o 8 8 TB3 KEYPAD OR COMMUNICATION CONTROL 15 551 SLOT 1 16 9 9 7 La am PROGRAMMABLE RELAY 10 10 OUTPUTS 18 INPUT MODE 6 5 m m PAR 46 6 20
21. 1 POT 5 SPEED REF RED 6 RH1 2 WIPER 0 10VDC INPUT 6 10K 7 WHITE 3 COMMON 7 SHLD 8 8 4 4 20mA INPUT 9 9 E TERMINAL BLOCK TB3 10 OFF 5 RUN REVERSE 10 HAND AUTO 2 WIRE 11 DEVICE 11 OKO 6 RUN FORWARD 12 12 13 7 COMMON 13 14 14 O 8 TBE KEYPAD OR COMMUNICATION CONTROL 15 1 16 9 16 17 X 17 I PROGRAMMABLE RELAY 10 OUTPUTS 18 Io INPUT MODE 6 18 46 6 20 20 gt em 22 22 23 23 24 24 25 25 26 26 27 27 28 28 1 29 29 WIRE 7 TB3 8 IF OPTIONS 013 033 OR 12 ARE ORDERED 30 30 81 81 32 32 33 33 34 34 85 35 36 36 37 37 38 38 39 39 40 40 41 41 5 9 8 SN 8 B B S z 9 21 MX12 gt i 2 3 ANALOG SIGNAL FOLLOWER 4 TB3 160 CONTROL BOARD 5 1 POT 6 2 WIPER 0 10VDC INPUT 7 3 COMMON 8 4 4 20mA INPUT 9 E TERMINAL BLOCK TB3 10 5 RUN REVERSE LOCAL CONTROL 11 OFF x RUN FWD 20 amp 21 Ox g 6 RUN FORWARD 12 552 13 7 COMMON 42 LOCAL REMOTE 20 22 Ox 8 OR COMMUNICATION CONTROL
22. 39 40 41 D32 gt 2 ANALOG SIGNAL FOLLOWER 4 TB3 160 CONTROL BOARD 5 1 POT 6 2 WIPER 0 10VDC INPUT 7 3 COMMON 8 4 4 20mA INPUT 9 FORWARD x REVERSE TERMINAL BLOCK 23 10 SO Of 5 REVERSE 563 START SLOT H 20 1 a 6 START 12 13 7 COMMON 14 STOP 8 STOP 15 16 9 17 X PROGRAMMABLE RELAY 10 OUTPUTS 18 MEET INPUT MODE 0 19 T PAR 46 0 20 22 PRESET SPEED MODEL 23 160 CONTROL BOARD 24 1 sw1 25 2 swe 26 3 COMMON 27 4 swa 28 FORWARD REVERSE o TERMINAL BLOCK TBS 29 29 og 5 REVERSE sss START Sor 30 20 21 6 START 81 32 7 COMMON 33 STOP 8 STOP 34 35 9 36 X PROGRAMMABLE RELAY 10 OUTPUTS 37 INPUT MODE 0 38 11 46 0 39 40 41 8 2 8 B B N 8 B B8 ifs gt D33
23. Allen Bradley 160 SSC Variable Speed Drive Series C Publication 160 CDP Configured Drive Package Automation Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls Publication SGI 1 1 available from your local Allen Bradley Sales Office or online at http www ab com manuals gi describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will the Allen Bradley Company be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation the Allen Bradley Company cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Allen Bradley Company with respect to use of information circuits equipment or software described in this manual Rep
24. o 50 D13 With P2C T gt 1 1 2 2 ANALOG SIGNAL FOLLOWER 2 CUSTOMER SUPPLIED INTERFACE 4 AND PROTECTED 120VAC zs RET 160 4 CONTROL BOARD 5 1 1 10V POT 5 6 2 2 WIPER 0 10VDC INPUT 6 7 3 3 COMMON 7 8 8 4 4 4 20mA INPUT TERMINAL BLOCK TB3 9 10 5 5 RUN REVERSE 10 2 WIRE 11 y HANDS AUTO PE O 08 1 6 6 RUN FORWARD m SLOT 2 12 13 7 7 COMMON 13 14 SLQT 1 S d OR 8 8 TB3 KEYPAD OR COMMUNICATION CONTROL 15 552 15 16 9 9 16 1 17 am PROGRAMMABLE RELAY 10 10 OUTPUTS 18 INPUT MODE 6 18 19 1 11 46 6 19 20 20 gt om PRESET SPEED MODEL CUSTOMER SUPPLIED INTERFACE PERS 5 23 AND PROTECTED 120 m 160 gt CONTROL BOARD 24 1 1 swi 24 25 2 2 sw2 25 26 3 3 COMMON 26 27 27 4 4 swa 28 28 TERMINAL BLOCK 29 5 5 RUN REVERSE 29 S7 2 WIRE HAND AUTO i 30 DEVICE 30 Ho 08 6 6 RUN FORWARD 00X R 31 SLOT 2 31 2 7 7 32 33 SLQT 1 33 os 22 8 8 TB3 KEYPAD OR COMMUNIC
25. olog 8 8 STOP 34 PB3 SLOT 1 35 9 9 9 PROGRAMMABLE RELAY 10 10 1 OUTPUTS 37 INPUT MODE 0 FE PAR 46 0 39 40 41 8 9 B B B8 N 8 B8 Y BR 9 S zs she we 5 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 52 D32 4 gt 1 2 EA ANALOG SIGNAL FOLLOWER CUSTOMER SUPPLIED INTERFACE 4 AND PROTECTED 120VAC Ta 160 CONTROL BOARD 5 1 1 POT 6 2 2 WIPER 0 10VDC INPUT 7 3 3 COMMON 4 4 4 20mA INPUT 9 FORWARD REVERSE aa TERMINAL BLOCK TB3 23 10 20 Of 5 5 REVERSE OX R START 553 i SLOT 2 20 21 O 6 6 START 12 13 7 7 COMMON 14 STOP 22 Q 8 8 STOP 15 16 9 9 17 PROGRAMMABLE RELAY 10 10 OUTPUTS 18 INPUT MODE 0 19 dd 46 0 20 PRESET SPEED MODEL CUSTOMER SUPPLIED INTERFACE PERS 5 23 AND PROTECTED 120VAC m 160 CONTROL BOARD 24 1 1 25 2 2 sw2 26 3 3 COMMON 27 4 4 swa 28
26. 1 1 2 2 3 3 ANALOG SIGNAL FOLLOWER 4 4 TB3 160 CONTROL BOARD 5 1 POT 5 6 2 WIPER 0 10VDC INPUT 6 7 3 COMMON 7 8 8 4 4 20mA INPUT 9 9 FORWARD REVERSE TERMINAL BLOCK TB3 10 og 23 5 RUN REVERSE 10 oO 2 11 11 6 RUN FORWARD 12 XO 553 7 12 SLOT 1 13 7 13 14 14 8 TB3 KEYPAD OR COMMUNICATION CONTROL 15 do 16 9 16 17 lt 17 PROGRAMMABLE RELAY 10 OUTPUTS 18 INPUT MODE 6 18 19 11 46 6 19 20 20 gt m 22 22 PRESET SPEED MODEL 23 23 160 CONTROL BOARD 24 1 swt 24 25 2 sw2 25 26 3 COMMON 26 27 27 4 swa 28 HAND AUTO 28 FORWARD REVERSE TERMINAL BLOCK TB3 23 29 exo 5 RUN REVERSE 29 SLOT 2 30 30 6 RUN FORWARD 81 53 1 SLOT 1 2 7 COMMON 32 38 33 8 TB3 KEYPAD OR COMMUNICATION CONTROL 34 34 35 9 35 36 X 36 PROGRAMMABLE RELAY 10 OUTPUTS 37 MEE INPUT MODE 6 37 E 11 PAR 46 6 us 39 39 40 40 41 41 8 9 B B B N B 8 she B 9 s D13 D32 With 2 4 5 gt 1 1 2 2 3 3 AN
27. 32 NOTE 1 7 7 COMMON 32 Y REMOTE I 33 Ox 8 8 TB3 KEYPAD OR COMMUNICATION CONTROL 34 551 34 35 9 9 35 36 36 PROGRAMMABLE RELAY 10 10 1 OUTPUTS 37 6 37 38 11 11 46 6 38 39 39 40 40 NOTE 1 CONNECT TERMINAL 7 TO ENCLOSURE GROUND WHEN EMC OPTION IS PRESENT 41 41 8S 9 8 B R N 5 8 R X B c 3 t 5 B lt 5 o o o o 43 14 4 1 1 2 24VDC 2 CUSTOMER SUPPLIED E INTERFACE ANALOG SIGNAL FOLLOWER 8 3 AND PROTECTED 24VDC TS 160 CONTROL BOARD 4 1 1 POT 4 5 2 2 WIPER 0 10VDC INPUT 5 6 3 3 COMMON 6 7 4 4 4 20mA INPUT 8 8 po TERMINAL BLOCK TB3 9 5 5 RUN REVERSE 9 2 WIRE 10 DEVICE 10 11 6 6 RUN FORWARD 11 11 12 2 7 7 12 13 LOCAL s REMOTE 777 13 8 8 TB3 KEYPAD OR COMMUNICATION CONTROL 14 5 14 15 9 9 15 16 16 81 PROGRAMMABLE RELAY 10 10 9 OUTPUTS 17 FROM P a INPUT MODE 6 17 1 19 1c ES 2AVDC 30 fax 3
28. 36 36 112 e ll INPUT MODE 6 2AVDC 30 fa 32 f E 37 1 11 46 6 37 2 1 12 38 1 3 38 39 MX14 OPTION 39 20 1 d CONNECT THE HOT AND NEUTRAL OF 120VAC TO TERMINALS TB3 8 amp TB3 7 RESPECTIVELY WHEN d D13 D33 OR MX12 ARE NOT ORDERED 8 9 B 8 T BR N 8 ss 5 64 19 10 11 12 13 14 15 16 17 18 19 20 X m 1 gt 1 2 120VAC INTERFACE ANALOG SIGNAL FOLLOWER 3 160 CUSTOMER SUPPLIED CONTROL BOARD AND PROTECTED 120VAC 1 1 POT 2 2 WIPER 0 10VDC INPUT 3 3 COMMON 7 20 B A1 LA 2 21 4 4 4 20mA INPUT c o 8 E TERMINAL BLOCK TB3 5 5 RUN REVERSE CR1 10 W A1 W A2 22 ay 6 6 RUN FORWARD 18 17 1 1 B 552 7 7 12 13 8 8 TB3 KEYPAD OR COMMUNICATION CONTROL 9 9 15 CUSTOMER CRI ae PLC OUTPUT H 16 PROGRAMMABLE RELAY gt lt 1520 10 101 OUTPUTS CUSTO
29. 39 39 40 40 NOTE 1 CONNECT TERMINAL 7 TO ENCLOSURE GROUND WHEN EMC OPTION IS PRESENT 41 41 2 8 8 8 N 8 3 B S8 i t 5 5 o o 37 D32 and D33 T 4 5 m 1 1 2 2 FEREN ANALOG SIGNAL FOLLOWER CUSTOMER SUPPLIED 5 INTERFACE 4 AND PROTECTED 24VDC m 160 4 CONTROL BOARD 5 1 1 10V 5 6 2 2 WIPER 0 10VDC INPUT 6 7 3 3 COMMON 7 8 4 4 4 20mA INPUT 9 2 cS FORWARD REVERSE TERMINAL BLOCK TB3 10 t oO OF 5 5 RUN REVERSE 10 SLOT 2 11 e 11 OR 6 6 RUN FORWARD 12 XO SS3 SLOT 1 13 NOTE 1 7 7 COMMON 13 14 LOAL 77 14 Of 8 8 TB3 KEYPAD OR COMMUNICATION CONTROL 15 851 15 SLOT 1 16 9 9 16 1 17 PROGRAMMABLE RELAY 10 10 OUTPUTS 18 INPUT MODE 6 18 19 11 11 46 6 19 20 20 gt dem FEREN PRESET SPEED MODEL i CUSTOMER SUPPLIED INTERFACE BEIS 23 AND PROTECTED 24VDC TES 160 23 CONTROL BOARD 24 1 1 swi 24 25 2 2 sw2 25 26 3 3 COMMON 26 27 27 4 4 swa 28 28 2 WIRE DEVIC
30. OR PS1 33 33 NOTES 34 34 1 CE AND C TICK LABELS CAN NOT BE USED WITH OPTION LTN120 2 ASSIGN CATALOG NUMBER PER THE ITEM DESCRIPTION 35 3 TO ASSIGN SERIAL NUMBER USE PARENT ITEM NUMBER FOLLOWED BY A 1 2 ETC 35 DEPENDING ON QUANTITY OF ORDER ITEM 36 4 ENCLOSURE TYPE IS DICTATED BY 2 DIGITS OF THE DRIVE CATALOG NUMBER 36 TYPE 4 37 b AS TYPE 4X 22 5 AND CURRENT RATINGS ARE BASED NOMINAL VOLTAGE OF 230V AND 460 RESPECTIVELY 38 38 39 39 40 40 41 41 9 8 8 8 9 5 89 B S38 Bee 33 t 5 NW 25 o o o Standard Control Interface Power Distribution and DS Option oss bd raa exa Vs RS 7 Operator Interface Options DN2C RSIC P2C and Ready Fault Panel 4 ria ele AT IS IRR dE 7 Enclosure Mounted DeviceNet Connector Options DNSCI DNSC2 7 Drive Ratings and DS Option Ratings 8 Product Control Logic Options alee a 9 DUS Wit PLC ag Sag ace aw e ate led lc Meee 10 DIS tease 2 med MS aoe CON E met Me 11 VAG 12 e bes o RULE Se Bep uito AN es tou 13 013 032 Without P2C em saree ete ER E a E DR 14 D13 and D32 With P2C e
31. P2C 6 RPM BASE E MOTOR REFER MOTOR NAMEPLATE 35 FOR EXACT DATA 35 GENERAL NOTES 4 COIL AND CONTACT CROSS REFERENCING NUMBERS ADJACENT TO 36 COIL AND UNDER CONTACT INDICATE SHEET AND LINE NUMBERS 36 1 BUILDING GROUND TO BE GROUNDED BY CUSTOMER 37 1 3 4 INDICATES LINE NO 3 37 SIGNAL COMMON 1 3 INDICATES SHEET NO 1 38 POWER EQUIPMENT GROUND 38 7 CHASSIS CONNECTION UNDERSCORED TEXT LINE INDICATES 39 A NORMALLY CLOSED CONTACT 39 2 INDICATES COMPONENTS SUPPLIED BY OTHERS OFF PAGE CROSS REFERENCING NUMBERS ADJACENT TO SOURCE 40 AND DESTINATION SYMBOLS INDICATE SHEET AND LINE NUMBERS O INDICATES TERMINAL BLOCK FROM 1 94 ROM 124 4 54 4 INDICATES LINE NO 24 41 4 INDICATES TERMINAL ON INDIVIDUAL 41 COMPONENTS TO 1 24 INDICATES SHEET NO 1 9 8 8 RN 9 5 9 B N SBS t 5 NW lt 5 o o N 48 Drive Ratings and DS Option Ratings X o m 4 1 TABLE 1 2 fue cer A SUE AE UI UNS gt aga INASRE CETTE 3 DRIVE RATINGS FUSE RATINGS DS OPTION 4 CATALOG NO VOLTAGE FLA VOLT 5 160S AA02 5 200 240 2 3A LPJ 6A 600V 160S AA03 75 200 240 3 0A LPJ 10A 600V 6 160S AAQ4 1 200 240V 4 5A LPJ 15A 600V 1608 2 200 240V 8 0 LPJ 30A 600V
32. POWER DISCONNECTING OPTION 9 5 9 1 DS OPTION VES Wr d 10 EAI CHASSIS 10 T GRD R 5 T d TERMINAL BLOCK TB1 EA2 iuba 12 STD BLOGGED FOTO 12 OPTIONAL INTERFACE CONTROL BOARD 8 RS1C RS232 SERIAL 13 PROGRAMMER PANEL FOR DETAILED INFORMATION TABLE 13 2 REMOTE KEYPAD MODULE REFER TO CONTROL OPTIONS 600V DN2C DEVICE NET PANEL H 1 5 RS1C RS232 SERIAL 14 PD1C PROFIBUS MODULE 051 1 INTERBUS MODULE 15 i 16 CUSTOMER Li jj Bw 2 ne DEVICE NET 3 17 Eur 4 17 5 18 18 f la OPTIONAL 19 DNSC2 19 OPTIONS 4 DNBG1 bon 20 DNBC2 cad 20 MX14 OPTION 22 BULLETIN 160 SMART SPEED CONTROLLER 22 TABLE 1 HP ANALOG SIGNAL FOLLOWER 23 TABLE1 VOLTS FOR FURTHER DRIVE INFORMATION REFER 23 TABLE 1 AMPS 160 SSC VARIABLE SPEED DRIVE USER MANUAL 24 24 NOTE MOTOR FLA MUST NOT 5 EXCEED DRIVE RATING 25 TERMINAL BLOCK 2 26 BR Be oc V w 56 27 27 MODULE 29 FORWARD TEE 29 30 30 MOTOR DATA 32 EI 32 VOLTS T2 OPTIONAL ULP FLA 33
33. 1 2 TABLE 1 DRIVE RATINGS FUSE RATINGS DS OPTION LINE FILTER MODULE CATALOG NO VOLTAGE FLA CATALOG NUMBER VOLT 6 1608 02 5 200 240 2 3A LPJ 6A 600V 160S RFA 9 A 160S AA03 75 200 240 3 0A LPJ 10A 600V 160S RFA 9 A 7 1605 04 1 200 240V 4 5A LPJ 15A 600V 160S RFA 9 A 160S AA08 2 200 240 8 0 LPJ 30A 600V 160S RFA 16 B 8 9 THREE PHASE 10 DRIVE RATINGS FUSE RATINGS DS OPTION LINE FILTER MODULE CATALOG NO VOLTAGE i HP TYPE AMP VOLT CATALOG NUMBER 160 AA02 5 200 240V 2 3A LPJ 6A 600V 160 RFB 5 A 12 160 AA03 75 200 240 3 0A LPJ 6A 600V 160 RFB 5 A 160 04 1 200 240 4 5A LPJ 10A 600V 160 RFB 5 A 13 160 AA08 2 200 240 8 0 LPJ 15A 600V 160 RFB 14 A 160 AA12 3 200 240 12 0 LPJ 20A 600V 160 RFB 14 A 160 18 5 200 240V 18 0A LPJ 30A 600V 160 RFB 22 B 14 160 BA01 5 380 460V 1 2A LPJ 4A 600V 160 RFB 5 A 160 02 75 380 460V 1 7A LPJ 4A 600V 160 RFB 5 A 15 160 1 380 460 2 LPJ 5A 600V 160 RFB 5 A 160 BA04 2 380 460 4 0 LPJ 8A 600V 160 RFB 5 A 16 160 BAO6 3 380 460V 6 0A LPJ 15A 600V 160 RFB 14 A 160 10 5 380 460 10 5 LPJ 20A 600V 160 RFB 14 B 17 CATALOG SUFFIX CAN CONTAIN SF1 OR PS1 18 19 20 gt 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 8 amp 8 9 8 B 8 N 8 8 C DB B 8 ss
34. 46 6 39 1 39 20 CONNECT THE 24VDC 8 24VDC TERMINALS TB3 7 8 TB3 8 RESPECTIVELY WHEN 45 013 033 OR MX12 NOT ORDERED 41 41 NOTE 2 CONNECT TERMINAL 7 TO ENCLOSURE GROUND WHEN EMC OPTION IS PRESENT 8 9 8 8 8 N 8 8 9 B N 5 Be FT t 5 N 5 o o o Q 40 D61 for Analog Signal Follower Drives Without Keypad Comm Control Options T 4 gt 1 1 2 2 3 24VDC 3 INTERFACE ANALOG SIGNAL FOLLOWER 4 4 160 BLACK CONTROL BOARD 5 1 1 POT 5 SPEED d REF RED 6 1 2 2 WIPER 0 10VDC INPUT 6 10K 7 WIE 3 3 COMMON 7 T 4 4 4 20mA INPUT 9 CUSTOMER SUPPLIED 5 9 AND PROTECTED 24VDC TERMINAL BLOCK TB3 10 5 5 REVERSE 10 START 11 11 20 L 21 6 6 START 12 12 13 NOTE 1 7 7 13 14 STOP 3 77 8 8 STOP 15 i 15 16 9 9 16 15 T 17 PROGRAMMABLE RELAY 10 107 OUTPUTS 18 INPUT MODE 0 18 11 11 46 0 35 20 20 gt em 22 22 23 23 24 24 25 25 26 26 27 27 28 28 29 29 30 30 31 31 32 32 33 33 34 34 35 35 36 36 37 37 38 38 39 39 NOTE 1 CONNECT TERMINAL 7 ENCLOSURE GROUND WHEN OPTIO
35. 7 7 COMMON 2 33 STOP R 22 8 8 5 34 34 SLOT 1 35 9 9 35 36 36 PROGRAMMABLE RELAY 10 10 1 OUTPUTS INPUT MODE 0 37 38 11 11 PAR 46 0 38 39 39 40 40 41 41 8 9 B B B8 N 8 5 Y B BN 9 S c she 5 9 57 D32 and D33 T D w gt 1 1 2 2 M Ae ANALOG SIGNAL FOLLOWER CUSTOMER SUPPLIED INTERFACE 4 4 AND PROTECTED 120VAC Ts 160 CONTROL BOARD 5 1 1 10V POT 5 6 2 2 WIPER 0 10VDC INPUT 6 7 3 3 COMMON 7 8 8 4 4 4 20mA INPUT 9 2 WIRE FORWARD REVERSE TERMINAL BLOCK TB3 DEVICE 23 10 1 of 5 5 RUN REVERSE 10 5 2 11 P 11 yoQ o2 6 6 RUN FORWARD 12 553 12 SLOT 1 13 7 7 13 LOCAL REMOTE 14 m 55 14 20 Of 8 8 OR COMMUNICATION CONTROL sg 15 15 SLOT 1 16 9 9 16 12 17 PROGRAMMABLE RELAY 10 10 OUTPUTS 18 INPUT MODE 6 18 19 dd 31 PAR 46 6 35 20 20 om TEREN PRESET SPEED MODEL 3 CUSTOMER SUPPLIED INTERFACE SETS 9 23 23 AND PROTECTED 120VAC 160
36. BLOCK TB3 29 OFF 5 5 RUN REVERSE 29 HAND AUTO 30 55 2 30 08 6 6 RUN FORWARD R 81 SLOT 1 81 32 NOTE 1 7 7 COMMON 32 33 SLOT 2 25 77 33 0 Of 8 8 TB3 KEYPAD OR COMMUNICATION CONTROL 00X ago 34 34 35 9 9 35 36 36 PROGRAMMABLE RELAY 10 10 OUTPUTS a INPUT MODE 6 37 38 11 11 46 6 38 39 39 40 40 NOTE 1 CONNECT TERMINAL 7 TO ENCLOSURE GROUND WHEN EMC OPTION IS PRESENT 41 41 8 9 8 8 8 N B8 8 9 BSB BS co t 5 N 5 o o o o 30 D13 With P2C X 4 gt 1 1 2 2 VERA ANALOG SIGNAL FOLLOWER CUSTOMER SUPPLIED 5 INTERFACE 4 AND PROTECTED 24VDC 160 4 CONTROL BOARD 5 1 1 POT 5 6 2 2 WIPER 0 10VDC INPUT 6 7 3 3 COMMON 7 8 8 4 4 4 20mA INPUT o TERMINAL BLOCK TB3 9 10 5 5 RUN REVERSE 10 2 WIRE 1 6 6 RUN FORWARD 12 de 13 NOTE 1 7 7 13 14 77 14 8 8 OR COMMUNICATION CONTROL 15 15 16 9 9 16 15 LE PROGRAMMABLE RELAY 10 10 OUTPUTS 18 IN
37. CONTROL BOARD 24 1 1 swi 24 25 2 2 sw2 25 26 3 3 COMMON 26 27 27 4 4 swa I 2 WIRE 28 FORWARD REVERSE E TERMINAL BLOCK TB3 DEVICE 25 29 1 i 500 OF 5 5 RUN REVERSE 29 SLOT 2 30 54 30 o2 6 6 RUN FORWARD 31 553 31 SLOT 1 2 7 7 COMMON 32 LOCAL REMOTE 33 20 Y 22 H 33 ox of 8 8 OR COMMUNICATION CONTROL 34 551 34 SLOT 1 35 9 9 35 36 36 PROGRAMMABLE RELAY 10 10 OUTPUTS 37 6 37 38 11 11 46 6 38 39 39 40 40 41 41 R 2 8 8 8 8 58 B B amp A t 5 N 5 o o o o 58 D35 and D36 Without Keypad or Comm Control Options I 4 9 gt TABLE 2 1 OPTION SYMBOL COLOR LEGEND PAR 47 SETTING 1 2 D35 PL3 WHITE DRIVE RUN 2 2 D36 PLA RED DRIVE FAULT 0 DEFAULT ANALOG SIGNAL FOLLOWER 2 CUSTOMER SUPPLIED 4 AND PROTECTED 24VAC EN T 160 4 CONTROL BOARD 1 1 10V POT 5 6 2 2 WIPER 0 10VDC INPUT 6 7 3 3 COMMON 7 4 4 4 20mA INPUT E TERMINAL BLOCK T
38. Drives Use when drive catalog number does not include control interface options DMSFIC DMPSIC or LTN120 Twenty Four Volt DC 24VDC Control Interface for Analog Signal Follower and Preset Speed Drives 21 Use when drive catalog number includes control interface options 1 DMPSIC One Hundred Twenty Volt AC 120VAC Control Interface for Analog Signal Follower and Preset Speed Drives 47 Use when drive catalog number includes drive option SF1 and control interface option LTN120 Material List for Spare wo EXER 66 Data Nameplate Drawing X 4 o 1 1 2 186953 2 3 DATA NAMEPLATE DATA NAMEPLATE 3 5 NOTE 2 NOTE 2 4 SERIES C SERIES C 4 m SEENOTE3 2 3 R amp 5 5 HP TABLE 1 AV TABLE 1 ph TABLE 2 AIPS TABLE 2 ph ENOLOSURETYPE NOTE4 Mocemm noreg 15 eem 6 6 POWER RATINGS C POWER RATINGS NOTE 1 PHASE AC INPUT 1 3PHASE AC INPUT PHASE AC OUTPUT 7 TABLE 1 1 TAB
39. INPUT MODE 6 37 38 11 46 6 38 39 39 40 40 41 41 8 9 B BB 8 8 Y B N 9 S she 9 D17 2 3 ANALOG SIGNAL FOLLOWER 4 TB3 160 CONTROL BOARD 5 1 10V POT 6 2 WIPER 0 10VDC INPUT 7 3 COMMON 8 4 4 20mA INPUT 9 TERMINAL BLOCK TB3 10 5 REVERSE START 11 21 6 START 12 PB2 SLOT 1 13 7 COMMON 14 STOP 1 2 8 STOP PB3 SLOT 1 16 9 17 hs PROGRAMMABLE RELAY 10 t OUTPUTS 18 MEE INPUT MODE 0 a 11 PAR 46 0 20 22 PRESET SPEED MODEL 23 160 CONTROL BOARD 24 1 swt 25 2 sw2 26 3 COMMON 27 4 swa 28 TERMINAL BLOCK TB3 29 5 REVERSE START 30 9 21 6 START gi PB2 SLOT 1 32 7 33 STOP 1 2 8 STOP 34 SLOT 1 35 9 36 A PROGRAMMABLE RELAY 10 1 OUTPUTS 37 INPUT MODE 0 38 11 PAR 46 0 39 40 41 8 9 8 8 8 N 8 amp SN 5 5 o o o 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
40. IS PRESENT 41 8 9S B 8 3 N 8 9 B MN 9 B sts z 8 5 B 9 4 o 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 34 013 and 032 Without 2 4 gt 1 1 2 2 VERA ANALOG SIGNAL FOLLOWER 2 CUSTOMER SUPPLIED 5 INTERFACE 4 AND PROTECTED 24VDC T 160 4 CONTROL BOARD 5 1 1 POT 5 6 2 2 WIPER 0 10VDC INPUT 6 7 3 3 COMMON 7 8 8 4 4 4 20mA INPUT 9 HAND AUTO 9 FORWARD REVERSE TERMINAL BLOCK TB3 20 wa 21 an 23 10 5 5 RUN REVERSE 10 x9 SLOT 1 SLOT 2 11 11 29 6 6 RUN FORWARD 12 883 SLOT 1 18 NOTE 1 7 7 COMMON 18 14 5972 777 14 2 8 8 TB3 KEYPAD OR COMMUNICATION CONTROL Ag 00X 552 R 15 16 9 9 16 1 17 PROGRAMMABLE RELAY 10 10 OUTPUTS 18 ES INPUT MODE 6 18 19 11 11 46 6 19 20 20 gt dem TERRA PRESET SPEED MODEL CUSTOMER SUPPLIED INTERFACE cele 23 AN
41. LINE FILTER 6 t MODULE 6 7 AC LINES L3 IS ORDERED 3 4 7 LINE io 8 8 PE SSS POWER DISCONNECTING OPTION 5 10 7 pm 10 1 CHASSIS 1 GRD R S T 11 1 2 12 510 pe eae S DUSTIN e COTOTLIEOT O 12 READY FAULT PANEL TERMINAL BLOCK TB2 F3 OPTIONAL INTERFACE CONTROL BOARD 13 RS1C RS232 SERIAL FoTo 13 P1C PROGRAMMER PANEL FOR DETAILED INFORMATION TABLE KEYPAD MODULE REFER TO CONTROL OPTIONS 60 14 51 RS232 SERIAL 4 Be eer ene 1 14 PD1C PROFIBUS MODULE DS1 INTERBUS MODULE Mec S a 15 4 T 1 LINE FILTER OPTION 16 CUSTOMER PEN 16 DEVICE NET 3 17 Eum EN 17 18 wH PTIONAL FILTER 19 DNSC1 OPTIO 212 MODULE 2 5 19 DNSC2 TO OPTIONS 4 pci imam 20 DNBC2 738 3 jg TABLET ple 20 MX14 OPTION E i m 22 BULLETIN 160 SMART SPEED CONTROLLER c DEMOS 22 e TABLET HP ANALOG SIGNAL FOLLOWER PRESET SPEED MODEL 23 TABLE1 VOLTS FOR FURTHER DRIVE INFORMATION REFER TO 23 TABLE1 AMPS 16055 1 VARIABLE SPEED DRIVE USER MAN
42. NOT ORDERED 4 41 8S 9 8 BE 8 N 8 9 B B S8 3 t 5 lt 5 o o o o 60 D61 for Analog Signal Follower Drives Without Keypad Comm Control Options 4 gt 1 1 2 2 8 120VAC 3 INTERFACE ANALOG SIGNAL FOLLOWER 4 4 TB3 TB3 160 BLACK CONTROL BOARD 5 1 1 10V POT 5 SPEED at REF RED 6 RH1 2 2 WIPER 0 10VDC INPUT 6 10K WHITE i 7 3 3 COMMON 7 SHLD 8 8 4 4 4 20mA INPUT 9 2222 CUSTOMER SUPPLIED T g AND PROTECTED 120VAC E TERMINAL BLOCK TB3 10 5 5 REVERSE 10 START 11 20 24 21 11 4 6 6 START 5 12 13 7 7 13 14 STOP 5s 14 8 8 STOP 15 15 16 9 9 16 15 17 LL LL PROGRAMMABLE RELAY 10 10 OUTPUTS 18 INPUT MODE 0 18 11 11 46 0 35 20 20 dem 22 22 23 23 24 24 25 25 26 26 27 27 28 28 29 29 30 30 81 32 32 33 33 34 34 35 35 36 36 37 37 38 38 39 39 40 40 41 41 8 9 B B B N 8 B8 Y B BN 9 S c zs she Roc 5 9 61 D61 for Analog Signal Follower Drives With Keypad Comm Control Options
43. REVERSE 29 30 30 6 RUN FORWARD 31 31 32 7 32 33 33 8 TB3 KEYPAD OR COMMUNICATION CONTROL 34 34 35 9 35 36 X 36 PROGRAMMABLE RELAY 10 OUTPUTS 35 l INPUT MODE 6 35 38 11 PAR 46 6 38 39 39 40 40 4 4 2 8 8 N 8 3 B S8 i t o o o B 5 N o 24 19 T gt 1 1 2 ANALOG SIGNAL FOLLOWER 2 3 TB3 160 3 CONTROL BOARD 1 10V POT 4 4 2 WIPER 0 10VDC INPUT 5 3 COMMON 7 LOCAL REMOTE gt 20 1 2 21 4 4 20 INPUT 8 TERMINAL BLOCK TB3 8 5 RUN REVERSE 9 9 CR 10 W A1 caps W A2 22 10 j T 6 RUN FORWARD 19 17 B 552 7 12 r 12 13 18 8 OR COMMUNICATION CONTROL 14 14 9 15 15 CUSTOMER CR1 ae PLC OUTPUT H 16 PROGRAMMABLE RELAY 16 T gt 4 Ten 10 OUTPUTS CUSTOMER SUPPLIED AND WPUTMODES 17 PROTECTED 120VAC F 17 T PAR 46 6 18 18 19 19 20 20 gt PRESET SPEED MODEL 22 160 22 CONTROL BOARD 1 swi 23 28 2 sw2 24 T 24 3 COMMON 25 OFF 25 56 LOCAL REMOTE 56 20 1 2 21 4 SW3 27 E TERMINAL BLOC
44. START 11 20 21 6 6 START 12 i 12 13 1 7 7 COMMON 13 14 5 55 777 B 8 8 STOP 15 5 15 16 9 9 16 CUST 17 SUPPLIED PILOT DEVICE 17 120VAC 25 PROGRAMMABLE RELAY X2 10 10 OUTPUTS 18 SEE TABLE 2 L INPUT MODE 0 18 di FE PAR 46 0 19 20 20 gt em PRESET SPEED MODEL 3 CUSTOMER SUPPLIED 5 INTERFACE SEKS 23 23 AND PROTECTED 24VDC ed us 160 CONTROL BOARD 24 1 1 swi 24 25 2 2 sw2 25 26 3 3 COMMON 26 27 27 4 4 swa 25 TERMINAL BLOCK TB3 S 29 5 5 REVERSE 29 START 30 30 20 2t 6 6 START 81 31 32 NOTE 1 7 7 COMMON 32 STOP 77 33 22 8 8 STOP 34 t 34 35 9 9 35 CUST X 36 SUPPLIED PILOT DEVICE 0 36 120VAC 25 PROGRAMMABLE RELAY 3 Ax 10 10 OUTPUTS 37 SEE TABLE 2 INPUT MODE 0 37 ii 46 0 38 39 39 40 40 NOTE 1 CONNECT TERMINAL 7 TO ENCLOSURE GROUND WHEN EMC OPTION IS PRESENT 41 41 B B B N 8 Y B S c she 5 9 39 D35 D36 With Keypad Comm Control Options
45. 1 41 8 8 8 5 5 8 N 8 5 A t 5 OG N 42 12 4 gt 1 1 2 2 FEREN ANALOG SIGNAL FOLLOWER 2 CUSTOMER SUPPLIED 5 INTEREAGE 4 AND PROTECTED 24VDC 160 4 CONTROL BOARD 5 1 1 POT 5 6 2 2 WIPER 0 10VDC INPUT 6 7 3 3 COMMON 7 8 8 4 4 4 20mA INPUT 9 9 TERMINAL BLOCK TB3 10 5 5 RUN REVERSE 10 LOCAL CONTROL 11 OFF x RUN N A 6 6 RUN FORWARD P 12 12 13 NOTE 1 7 7 COMMON 13 14 LOCAL REMOTE ITI 14 20 22 TOX 8 8 TB3 KEYPAD OR COMMUNICATION CONTROL 15 551 15 16 9 9 16 1 17 IP LI PROGRAMMABLE RELAY 10 10 OUTPUTS 18 ll INPUT MODE 6 18 19 1 11 46 6 19 20 20 gt om PRESET SPEED MODEL CUSTOMER SUPPLIED INTERFACE PERS 5 23 AND PROTECTED 24VDC 160 gt CONTROL BOARD 24 1 1 24 25 2 2 sw2 25 26 3 3 COMMON 26 27 27 4 4 swa 28 28 TERMINAL BLOCK TB3 29 5 5 RUN REVERSE 29 LOCAL CONTROL 30 M OFF x RUN pin d ee 6 6 RUN FORWARD 31 SS2 j 31
46. 24 24 25 25 26 26 27 27 28 28 29 29 30 30 81 81 32 32 33 33 34 34 35 35 36 36 37 37 38 38 39 39 40 40 41 41 N o a a D13 Without 2 o gt 1 1 2 2 3 3 ANALOG SIGNAL FOLLOWER 4 TB3 160 4 CONTROL BOARD A 1 10V POT 5 6 2 WIPER 0 10VDC INPUT 6 7 3 COMMON 7 8 8 4 4 20mA INPUT 2 TERMINAL BLOCK TB3 9 10 OFF 5 RUN REVERSE 10 HAND AUTO H 11 20 55 1 21 6 RUN FORWARD On 12 SLOT 1 12 13 7 13 14 SLOT 2 m 14 a a 8 TB3 KEYPAD OR COMMUNICATION CONTROL 00X R 15 15 16 9 16 1 i PROGRAMMABLE RELAY 17 10 OUTPUTS 18 INPUT MODE 6 18 11 46 6 19 20 20 m 22 22 PRESET SPEED MODEL 23 160 23 CONTROL BOARD 24 1 swi 24 25 2 sw2 25 26 3 COMMON 26 27 27 4 swa 28 TERMINAL BLOCK TB3 en 29 OFF 5 RUN REVERSE 29 HAND AUTO 30 30 20 2 21 6 RUN FORWARD On 81 SLOT 1 81 32 7 COMMON 32 33 SLOT 2 5 8 TB3 KEYPAD OR COMMUNICATION CONTRO
47. 24VDC 2 CUSTOMER SUPPLIED AND PROTECTED 24VDC INTERFACE ANALOG SIGNAL FOLLOWER 3 160 CONTROL BOARD 1 1 4 4 2 2 WIPER 0 10VDC INPUT 5 3 3 COMMON OFF 7 LOCAL REMOTE gt 20 1 A B A2 21 4 4 4 20mA INPUT T 8 TERMINAL BLOCK TB3 8 5 5 RUN REVERSE 9 9 CR1 10 22 10 T 6 6 RUN FORWARD 18 17 1 552 NOTE 2 7 7 COMMON 12 12 13 E 13 8 8 OR COMMUNICATION CONTROL 14 14 9 9 15 15 CUSTOMER CRI ae PLC OUTPUT H 16 PROGRAMMABLE RELAY 16 gt lt 1520 10 101 OUTPUTS CUSTOMER SUPPLIED AND WPUTMODES 17 PROTECTED 120VAC F 17 PAR 46 6 18 18 19 19 20 20 CUSTOMER SUPPLIED 24VDC AND PROTECTED 24VDC INTERFACE PRESET SPEED MODEL 22 TB3 160 22 CONTROL BOARD 1 1 swi 23 23 2 2 sw2 24 24 3 3 COMMON d OFF 56 LOCAL REMOTE T 56 20 1 2 21 1 5 o o7 27 E TERMINAL BLOCK TB3 27 5 5 RUN REVERSE 28 28 29 W A1 W A2 22 29 GM ge T 6 6 RUN FORWARD 18 36 T 30 592 30 NOTE 2 7 7 COMMON 81 31 32 32 8 8 OR COMMUNICATION CONTROL 33 33 9 9 34 34 35 ORI PROGRAMMABLE RELAY 35 T 54 dag 10 10 OUTPUTS 36 CUSTOMER SUPPLIED AND V MEE INPUT MODE 6 36 120
48. 551 16 9 v DON PROGRAMMABLE RELAY 10 OUTPUTS 18 po INPUT MODE 6 15 11 46 6 20 22 PRESET SPEED MODEL 23 160 CONTROL BOARD 24 1 swi 25 2 sw2 26 3 COMMON 27 4 swa 28 TERMINAL BLOCK TB3 29 5 RUN REVERSE LOCAL CONTROL 30 OFF s RUN FWD 20 21 paa 6 RUN FORWARD 34 552 32 7 LOCAL x REMOTE 20 22 TOX p 8 TB3 KEYPAD OR COMMUNICATION CONTROL 34 551 35 9 36 5 PROGRAMMABLE RELAY 10 OUTPUTS 37 INPUT MODE 6 38 11 46 6 39 40 41 8 2 8 14 2 ANALOG SIGNAL FOLLOWER 3 TB3 160 CONTROL BOARD 10V POT 4 WIPER 0 10VDC INPUT COMMON 6 7 4 20mA INPUT 8 TERMINAL BLOCK TB3 8 5 RUN REVERSE 2 WIRE i DEVICE 11 6 RUN FORWARD 11 5 7 12 LOCAL REMOTE ds aye 050 8 OR COMMUNICATION CONTROL n NOTE 1 9 15 16 PROGRAMMABLE RELAY 10 OUTPUTS 46 6 18 19 20 14 PRESET SPEED MODEL 22 160 CONTROL BOARD swi 23 sw2 24 COMMON 25 26 sw3 27 E TERMINAL BLOCK TB3 5 RUN REVERSE 28 2 WIRE 25 DEVICE 11 6 RUN FORWAR
49. 6 www rockwellautomation com Corporate Headquarters Rockwell Automation 777 East Wisconsin Avenue Suite 1400 Milwaukee 53202 5302 USA Tel 1 414 212 5200 Fax 1 414 212 5201 Headquarters for Allen Bradley Products Rockwell Software Products and Global Manufacturing Solutions Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Rockwell Automation SA NV Vorstlaan Boulevard du Souverain 36 BP 3A B 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation 27 F Citicorp Centre 18 Whitfield Road Causeway Bay Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Headquarters for Dodge and Reliance Electric Products Americas Rockwell Automation 6040 Ponders Court Greenville SC 29615 4617 USA Tel 1 864 297 4800 Fax 1 864 281 2433 Europe Rockwell Automation Br hlstra3e 22 D 74834 Elztal Dallau Germany Tel 49 6261 9410 Fax 49 6261 1774 Asia Pacific Rockwell Automation 55 Newton Road 11 01 02 Revenue House Singapore 307987 Tel 65 351 6723 Fax 65 355 1733 U S Allen Bradley Drives Technical Support Tel 1 262 512 8176 Fax 1 262 512 2222 Email support drives ra rockwell com Online www ab com support abdrives Publication 160 CDP April 2002 P N 300317 04 Supersedes March 2001 Copyright amp 2002 Rockwell Automation All rights reserved Printed in USA
50. 7 8 THREE PHASE 9 DRIVE RATINGS FUSE RATINGS DS OPTION CATALOG NO VOLTAGE FLA 10 VOLT 160 02 5 200 240 2 3A LPJ 6A 600V 11 160 75 200 240V 3 0A LPJ 6A 600V 160 AAQ4 1 200 240 4 5A LPJ 10A 600 12 160 2 200 240 8 0 LPJ 15A 600V 160 AA12 3 200 240V 12 0A LPJ 20A 600V 160 AA18 5 200 240 18 0 LPJ 30A 600 160 BAO1 5 380 460V 1 2A LPJ 4A 600V 14 160 2 75 380 460V 17A LPJ 4A 600V 160 BAO3 1 380 460V 2 3A LPJ 5A 600V 160 04 2 380 460V 4 0 LPJ 8A 600V 15 160 BAO6 3 380 460 6 0 LPJ 15A 600V 160 BA10 5 380 460V 10 5A LPJ 20A 600 16 use CATALOG NO SUFFIX CAN CONTAIN 1 OR PS1 17 18 19 20 22 23 24 25 26 27 28 29 30 81 32 33 34 35 36 37 38 39 40 41 N N 1 N a a gt 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 49 D13 Without P2C
51. ALOG SIGNAL FOLLOWER 4 4 TB3 160 CONTROL BOARD 5 1 10V POT 5 6 2 WIPER 0 10VDC INPUT 6 7 3 COMMON 7 8 8 OFF AUTO CONTROL 4 4 20mA INPUT 9 HAND 9 2 WIRE DEVICE FORWARD REVERSE TERMINAL BLOCK TB3 20 21 23 24 10 00x xo 5 RUN REVERSE 10 SLOT 1 SLOT 2 11 11 6 RUN FORWARD 12 553 SLOT 1 13 7 13 14 SLOT 2 25 14 e e 8 TB3 KEYPAD OR COMMUNICATION CONTROL 15 X00 15 16 9 16 17 7 PROGRAMMABLE RELAY 10 1 OUTPUTS 18 poo INPUT MODE 6 18 19 11 46 6 19 20 20 m 22 22 PRESET SPEED MODEL 23 23 160 CONTROL BOARD 24 1 swt 24 25 2 sw2 25 26 3 COMMON 26 27 27 OFF AUTO CONTROL 4 swa 28 HAND AUTO 28 2 WIRE DEVICE FORWARD x REVERSE 77 777 TERMINAL BLOCK TB3 21 23 24 2 29 000 5 RUN REVERSE 29 SLOT 2 30 30 6 RUN FORWARD 31 553 21 SLOT 1 2 7 32 33 5 33 e 8 OR COMMUNICATION CONTROL m XOO T 34 35 9 35 36 X 36 PROGRAMMABLE RELAY 10 1t OUTPUTS af E eL INPUT MODE 6 37 28 11 46 6 38 39 39 40 40 4 41 8 9 8 8 B N 8 B8 B N S8 8 als s 5 9 D17 and D32
52. ART 20 21 2 6 6 START 12 2 SLOT 1 13 NOTE 1 7 7 COMMON 14 stop Ho 20 8 8 STOP 15 SLOT 1 16 9 9 LT ES IPS PROGRAMMABLE RELAY 10 10 OUTPUTS 18 MEET INPUT MODE 0 19 T 11 46 0 20 PRESET SPEED MODEL CUSTOMER SUPPLIED INTEBEAGE SELS 9 23 AND PROTECTED 24VDC ET 160 CONTROL BOARD 1 1 swt 25 2 2 sw2 26 3 3 COMMON 4 4 swa 28 E TERMINAL BLOCK TB3 29 5 5 REVERSE START 30 20 21 m 6 6 START 31 PB2 SLOT 1 32 NOTE 1 7 7 33 STOP FH 20 8 8 STOP 94 PB3 SLOT 1 85 9 9 DO PROGRAMMABLE RELAY 10 10 1 OUTPUTS 37 INPUT MODE 0 38 11 11 46 0 39 40 NOTE 1 CONNECT TERMINAL 7 TO ENCLOSURE GROUND WHEN EMC OPTION IS PRESENT 41 B B B N 8 8 B S zs she 5 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 32 D32 4 gt 1 2 8 ANA
53. ATION CONTROL X00 7 34 34 35 9 9 35 36 36 PROGRAMMABLE RELAY 10 10 1 OUTPUTS 37 6 37 38 11 11 46 6 38 39 39 40 40 41 41 2 8 8 amp N 5 amp 3 B N 9 S8 BA t 5 5 N Q 51 D17 gt 1 2 8 ANALOG SIGNAL FOLLOWER CUSTOMER SUPPLIED INTERFACE 4 AND PROTECTED 120VAC zs RET 160 CONTROL BOARD 5 1 1 10V POT 6 2 2 WIPER 0 10VDC INPUT 7 3 3 COMMON 4 4 4 20mA INPUT iM TERMINAL BLOCK TB3 10 5 5 REVERSE START 1 20 E 21 4 80 Og 6 6 START 12 PB2 SLOT 1 13 7 7 COMMON 14 STOP 8 8 5 15 SLOT 1 16 9 9 7 Li LL PROGRAMMABLE RELAY 10 10 OUTPUTS 18 INPUT MODE 0 49 dd 11 46 0 20 PRESET SPEED MODEL CUSTOMER SUPPLIED INTERFACE PERS 5 23 AND PROTECTED 120VAC m m 160 CONTROL BOARD 24 1 1 swi 25 2 2 sw2 26 3 3 COMMON 27 4 4 swa 28 TERMINAL BLOCK 29 5 5 REVERSE START 30 20 og 6 6 START 81 PB2 SLOT 1 2 7 7 NC 2
54. B3 3 10 5 5 REVERSE 10 START n 11 4 20 6 6 START 12 12 13 7 7 COMMON 13 14 STOP o o 8 8 STOP 15 15 16 9 9 16 CUST X 17 SUPPLIED PILOT DEVICE X 120VAC 25 PROGRAMMABLE RELAY DOS AKA 10 10 OUTPUTS 18 SEE TABLE 2 Feu INPUT MODE 0 18 19 1 11 46 0 19 20 20 dem 2 REM PRESET SPEED MODEL CUSTOMER SUPPLIED INTERFACE 23 AND PROTECTED 24VAC 160 23 CONTROL BOARD 24 1 1 swi 24 25 2 2 Sw2 25 26 3 3 COMMON 26 27 27 4 4 swa e TERMINAL BLOCK TB3 28 29 5 5 REVERSE 29 START 30 30 06 o 6 6 START 31 81 32 7 7 COMMON 32 33 STOP 10 22 8 8 STOP 34 34 35 9 9 35 CUST x 36 SUPPLIED PILOT DEVICE 7 36 120VAC 25 PROGRAMMABLE RELAY A 10 10 OUTPUTS 37 SEE TABLE 2 INPUT MODE 0 37 Ti di PAR 46 0 38 39 39 40 40 41 41 8 9 B B B N 8 8 Y B S zs she 5 9 59 D35 D36 With Keypad Comm Control Options T 4 m TABLE 2 OPTION SYMBOL COLOR LEGEND PAR 47 SE
55. D 30 7 COMMON 81 i LOCAL REMOTE 39 ENTE 090 8 OR COMMUNICATION CONTROL 38 NOTE 1 rg 34 35 PROGRAMMABLE RELAY 10 OUTPUTS MEE INPUT MODE 6 24VDC 30 64 32 4 46 6 37 1 2 38 S MX14 OPTION 40 41 WIRE TB3 7 TO TB3 8 IF OPTIONS D13 D33 OR MX12 ARE NOT ORDERED 8 9 8 8 8 8 8 8 8 8 9 S8 c ads s 28 9 4 o o 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 23 2 4 gt 1 1 2 2 3 3 ANALOG SIGNAL FOLLOWER 4 4 TB3 160 CONTROL BOARD 5 1 10V 5 6 2 WIPER 0 10VDC INPUT 6 7 3 COMMON 7 8 8 4 4 20mA INPUT 9 9 i TERMINAL BLOCK TB3 10 5 RUN REVERSE 10 11 11 6 RUN FORWARD 12 12 13 7 COMMON 13 14 14 8 TB3 KEYPAD OR COMMUNICATION CONTROL 15 15 16 9 16 17 X 17 PROGRAMMABLE RELAY 10 OUTPUTS 18 ul INPUT MODE 6 18 19 11 PAR 46 6 19 20 20 gt om 22 22 PRESET SPEED MODEL 23 23 TB3 160 CONTROL BOARD 24 1 swt 24 25 2 sw2 25 26 3 COMMON 26 27 27 4 swa 28 28 MM TERMINAL BLOCK TB3 29 5 RUN
56. D PROTECTED 24VDC 53 TES 160 23 CONTROL BOARD 24 1 1 24 25 2 2 sw2 25 26 3 COMMON 26 27 27 4 4 swa 28 AUTO 28 FORWARD w REVERSE pce TERMINAL BLOCK 20 21 23 29 10 08 30 Of 5 5 RUN REVERSE 29 t xoo9 xo SLOT 1 SLOT 2 30 30 29 6 6 RUN FORWARD 31 553 j SLOT 1 32 NOTE 1 7 7 COMMON 32 33 SLOT 2 22 777 33 v 8 8 OR COMMUNICATION CONTROL 00X 34 34 35 9 9 35 36 36 PROGRAMMABLE RELAY 10 10 1 OUTPUTS 3f INPUT MODE 6 37 38 11 11 PAR 46 6 38 39 39 40 40 NOTE 1 CONNECT TERMINAL 7 TO ENCLOSURE GROUND WHEN EMC OPTION IS PRESENT 41 41 9 8 8 8 9 5 9 B N S t 5 lt 5 o o o o 35 D13 and D32 With P2C 4 gt 1 1 2 2 TER ANALOG SIGNAL FOLLOWER 2 CUSTOMER SUPPLIED 4 AND PROTECTED 24VDC TE 160 4 CONTROL BOARD 5 1 1 POT 5 6 2 2 WIPER 0 10VDC INPUT 6 7 3 3 COMMON 7 8 8 AUTO CONTROL 4 4 4 20mA INPUT 5 9 2 WIRE
57. DE 6 37 38 11 11 PAR 46 6 38 39 39 40 40 41 41 8S 9 8 8 RN 95 9 t 5 NW 5 o o o o 56 D17 and D32 x 4 5 gt 1 1 2 2 EA ANALOG SIGNAL FOLLOWER 2 CUSTOMER SUPPLIED INTERFACE 4 AND PROTECTED 120VAC Ta 160 4 CONTROL BOARD 5 1 1 POT 5 6 2 2 WIPER 0 10VDC INPUT 6 7 3 3 COMMON 7 8 8 4 4 4 20mA INPUT 9 9 FORWARD REVERSE aa TERMINAL BLOCK TB3 23 10 20 Of 5 5 REVERSE 10 OX R START 553 SLOT 2 ii e 6 6 START 12 PB2 m SLOT 1 13 7 7 COMMON 13 14 STOP 14 8 8 5 15 PB3 i SLOT 1 16 9 9 16 1 17 PROGRAMMABLE RELAY 10 10 OUTPUTS 18 INPUT MODE 0 18 19 11 11 PAR46 0 19 20 20 gt om PRESET SPEED MODEL CUSTOMER SUPPLIED INTERFACE PERS 5 23 AND PROTECTED 120 m 160 gt CONTROL BOARD 24 1 1 24 25 2 2 sw2 25 26 3 3 COMMON 26 27 27 4 4 swa 28 28 FORWARD REVERSE pem TERMINAL BLOCK 23 1 29 xj of 5 5 REVERSE 29 START 553 5s SLOT 2 50 20 o 21 6 6 START 31 PB2 31 SLOT 1 2
58. E FORWARD w REVERSE ye TERMINAL BLOCK TB3 23 L 3 w 29 1 OR 5 5 RUN REVERSE 29 SLOT 2 30 a 30 29 6 6 RUN FORWARD 81 XO 553 i SLOT 1 2 NOTE 1 7 7 COMMON 32 LOCAL w REMOTE 777 as og 8 8 OR COMMUNICATION CONTROL 34 551 34 SLOT 1 35 9 9 35 36 36 PROGRAMMABLE RELAY 10 10 OUTPUTS 37 6 37 38 11 11 PAR 46 6 38 39 39 40 40 NOTE 1 CONNECT TERMINAL 7 TO ENCLOSURE GROUND WHEN EMC OPTION IS PRESENT 4 41 8S 8 8 b N 59 N o i t 3 OG 5 o o o o 38 D35 and D36 Without Keypad or Comm Control Options I D gt TABLE 2 1 OPTION SYMBOL COLOR LEGEND PAR 47 SETTING 1 2 D35 WHITE _ DRIVE RUN 2 2 D36 PLA RED DRIVE FAULT 0 DEFAULT ANALOG SIGNAL FOLLOWER 4 CUSTOMER SUPPLIED INTEREACE 4 4 AND PROTECTED 24VDC T s Tus 160 CONTROL BOARD 5 1 1 10v POT 5 6 2 2 WIPER 0 10VDC INPUT 6 7 3 3 COMMON 7 4 4 4 20mA INPUT TERMINAL BLOCK TB3 ii 10 5 5 REVERSE 10
59. ED BY 1 1 MODULE T WHEN DS OPTION 7 ACLINES L3 IS NOT ORDERED 3 6 l 7 LINE 1 LM POWER DISCONNECTING OPTION o ip 0 10 LT p 10 CHASSIS Et 11 11 GRD R S T 11 TERMINAL BLOCK 1 2 wot 2 12 er 12 TERMINAL BLOCK TB2 OPTIONAL NEE INTERFACE CONTROL BOARD 3 13 RS1C RS232 SERIAL COM OT Hoto 13 PROGRAMMER PANEL FOR DETAILED INFORMATION TABLET 2 REMOTE KEYPAD MODULE REFER TO CONTROL OPTIONS 60001 DN2C DEVICE NET PANEL d 14 51 RS232 SERIAL ER E PE RE 1 14 PD1C PROFIBUS MODULE IB1C INTERBUS MODULE WEE T I ene ee 1 Q QQQQO p 15 ____ ox 16 CUSTOMER DEE E LINE FILTER OPTION 16 DEVICE NET EC NE OPTION 17 5 4 17 i 5 REDEEM BEN 18 EN mH fafa 1 ILINE FILTER 19 OPTIONAL 2 152 5 19 TO TABLE 1 do imm 33 20 MX14 OPTIO 22 BULLETIN 160 SMART SPEED CONTROLLER 22 ___ TABLE1 HP ANALOG SIGNAL FOLLOWER PRESET SPEED MODEL 23 TABLE1 VOL
60. G KEYPAD N A AB 160 P1 4 P2 OP INTRF MOD N A AB 160 P2 4 DN2 DEVICENET MOD N A AB 160 DN2 E RS1 SER MOD N A AB 160 RS1 DMPS1 24 PRESET AB 160 DM PS1 DMSF1 24V ANAL INTRFCE N A AB 160 DM SF1 6 LTN120 115V INTERFACE SF N A LEAF TECHNOLOGY LT160 SF1 120VAC 6 LTN120 115V INTERFACE PS N A LEAF TECHNOLOGY LT160 PS1 120VAC SS1 LOCAL REMOTE SS N A AB 800EP SM24LX10 7 552 HOA SEL SW N A AB 800EP SM32C24LX22 7 SS3 FOR REV SS N A AB 800EP SM24LX10 PB2 START PB N A AB 800EP F34LX10 8 PB3 STOP PB N A 44 8 PL3 PILOT LIGHT WHITE N A AB 800EP PL74RL5 8 PL4 PILOT LIGHT RED AB 800EP PL44RL5 8 RH1 FREQ POT 119331 OHMITE CMU1031 1C CONTACTOR N A 100 05 2243 10 181 INTERBUS MODULE N A AB 160 IB1 10 PD1 PROFIBUS MODULE N A AB 160 PD1 DNR DEVICENET RELAY N A AB 100 DNY42R 11 11 12 551 LOCAL REMOTE SS N A AB 800EP SM24LX10 12 562 OFF RUN FWD SS N A AB 800T H2A MX12 OPTION ONLY 13 18 552 LOCAL OFF REMOTE SS N A AB 800T J2A 14 CRI RELAY N A 700 2 1 19 OPTION ONLY 14 15 15 16 16 17 17 18 18 19 19 20 20 gt on 22 22 23 23 24 GENERAL NOTES 24 25 1 SEE TABLE 1 FOR FUSE SIZES 25 26 26 27 27 28 28 29 29 30 30 31 31 32 32 33 33 34 34 35 35 36 36 37 37 38 38 39 39 40 40 41 41 N N 1 N a a gt 6
61. K TB3 27 5 RUN REVERSE 28 28 29 wat 22 29 6 RUN FORWARD 552 19 39 30 30 7 COMMON 31 31 32 2 8 OR COMMUNICATION CONTROL 33 33 Sie 7 34 T 34 35 i PROGRAMMABLE RELAY 35 10 OUTPUTS INPUT MODE 6 PAR 46 6 37 37 38 38 CUSTOMER CR1 39 PLC OUTPUT 39 gt lt 19 30 AU CUSTOMER SUPPLIED AND 45 PROTECTED 120VAC 41 41 9 8 8 B NX S B N 9 t 5 lt 5 N o o o 25 Notes 26 Twenty Four Volt DC 24VDC Control Interface for Analog and Preset Drives Power Distribution and DS 1 28 Operator Interface Options DN2C RSIC P2C and Reads Panel od we pe ee ai nee x 28 Enclosure Mounted DeviceNet Connector Options DNSCI DNSC2 DNBCI 0 gt _ dh oed 28 Drive Ratings and DS Option Ratings 29 Product Control Logic Options DIS Without P2G 5 Eire te eo atk hU e Yet e 30 D13 Willi ose e ROG REINES ENG ROG UEFA RP NN EA RUE SI Kore 3l aad see ex cede addo ober dei So RADO seater A 32 E ia d TaN o tap po 33 ao ats 34 Without derbi tara hh ACH ees DISSI epp d dp
62. L 00X 7562 R 34 34 35 9 35 36 PROGRAMMABLE RELAY 3e OUTPUTS 37 c INPUT MODE 6 37 55 11 46 6 5 39 39 40 40 41 41 8 9 8 8 8 S8 o ilo o o o D13 With P2C 4 gt 1 1 2 2 3 3 ANALOG SIGNAL FOLLOWER 4 4 TB3 160 CONTROL BOARD 5 1 10V POT 5 6 2 WIPER 0 10VDC INPUT 6 7 3 COMMON 7 8 8 4 4 20mA INPUT 9 9 E TERMINAL BLOCK TB3 10 OFF 5 RUN REVERSE 10 2 WIRE 11 25 DEVICE 11 4 9 On OS 6 RUN FORWARD 12 SLOT 2 12 13 7 13 14 SLQT 14 o8 8 OR COMMUNICATION CONTROL 552 R T 15 16 9 16 17 T 15 PROGRAMMABLE RELAY 10 1 OUTPUTS 18 INPUT MODE 6 18 19 11 46 6 19 20 20 m 22 22 PRESET SPEED MODEL 23 23 TB3 160 CONTROL BOARD 24 1 swt 24 25 2 sw2 25 26 3 COMMON 26 27 27 4 swa 28 28 E TERMINAL BLOCK TB3 29 OFF 5 RUN REVERSE 29 HAND AUTO 2 WIRE 30 DEVICE 30 OR 1 6 RUN FORWARD 81 00x SLOT 2 31 32 7 COMMON 32 33 SLOT 1 2 8 TB3 KEYPAD OR COMMUNICATION CONTROL 24 562 34 35 9 35 36 X 36 PROGRAMMABLE RELAY 10 OUTPUTS 37
63. LE2 TABLE2 7 1 VOLTS TABLE 1 VOLTS Nes TABLE 2 VOLTS TABLE 2 XA 8 50 60 He 0 240 1 50 60 0 240 He 8 TABLE 1 AMPS TABLE 1 AMPS TABLE 2 AMPS TABLE 2 AMPS 9 MAXIMUM RMS SHORT CIRCUIT CURRENT 100 000 MAXIMUM RMS SHORT CIRCUIT CURRENT 100 000 Aps 9 10 10 Allen Bradley Allen Bradley iia 11 11 SINGLE PHASE DATA NAMEPLATE THREE PHASE DATA NAMEPLATE 12 12 18 13 14 14 15 15 SINGLE PHASE 16 DRIVE RATINGS 16 17 INPUT INPUT INPUT OUTPUT OUTPUT OUTPUT 17 CATALOG NO KVA VOLTS AMPS KVA VOLTS AMPS 1 160S AA02 5 14 230 48 0 5 230 23 19 160S AA03 75 14 230 62 07 230 3 0 19 160S AA04 1 22 230 94 10 230 45 19 160S AA08 2 37 230 163 18 230 8 0 20 20 gt m 22 22 23 23 2 24 THREE PHASE 24 DRIVE RATINGS 25 25 INPUT INPUT INPUT OUTPUT OUTPUT OUTPUT CATALOG NO KVA VOLTS AMPS KVA VOLTS AMPS 56 160 2 5 14 230 28 10 230 23 27 160 175 1 4 230 3 6 12 230 3 0 27 160 AA04 1 22 230 5 4 1 9 230 45 28 160 AA08 2 37 230 94 33 230 8 0 28 160 AA12 3 57 230 142 5 0 230 12 0 160 18 5 84 230 214 72 230 180 25 160 BAO1 5 14 460 14 10 460 12 30 160 02 75 16 460 20 13 460 17 30 160 BAO3 1 2 2 460 2 8 1 8 460 2 3 31 160 BA04 2 37 460 46 32 460 40 2 160 BAO6 3 5 6 460 7 0 48 460 60 160 BA10 5 2 32 CATALOG SUFFIX MUST CONTAIN
64. LOG SIGNAL FOLLOWER CUSTOMER SUPPLIED 5 INTEREAGE 4 AND PROTECTED 24VDC Em ms 160 CONTROL BOARD 5 1 1 10V POT 6 2 2 WIPER 0 10VDC INPUT 7 3 3 COMMON 4 4 4 20mA INPUT 9 FORWARD REVERSE TERMINAL BLOCK TB3 N 10 5 5 5 REVERSE START ane 20 L 6 6 START 12 13 1 7 7 COMMON 14 STOP 2 H3 olo 8 8 5 15 3 16 9 9 7 LL LL PROGRAMMABLE RELAY 10 10 OUTPUTS 18 INPUT MODE 0 49 F PAR 46 0 20 PRESET SPEED MODEL CUSTOMER SUPPLIED INTERFACE cele 23 AND PROTECTED 24VDC TES 160 CONTROL BOARD 24 1 1 swi 25 2 2 sw2 26 3 3 COMMON 4 swa 28 FORWARD w REVERSE pit TERMINAL BLOCK 29 23 5 5 REVERSE 0X START bred d 20 L 0 6 6 START 31 2 NOTE 1 7 7 so 7 alo 8 8 STOP 34 35 9 9 PROGRAMMABLE RELAY 10 10 OUTPUTS 37 ll INPUT MODE 0 55 11 11 46 0 39 40 NOTE 1 CONNECT TERMINAL 7 TO ENCLOSURE GROUND WHEN EMC OPTION IS PRESENT 41 8 9 B B B8 N 8 5 Y B BN 9 8 c zs she 5 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 33 D33
65. MER SUPPLIED AND INPUFMODES 17 PROTECTED 120VAC F 11 46 6 18 19 20 120VAC gt INTERFACE PRESET SPEED MODEL 22 TB3 TB3 160 CUSTOMER SUPPLIED CONTROL BOARD 54 AND PROTECTED 120 1 1 5 1 2 2 sw2 24 3 3 COMMON 25 56 20 A 2 21 4 4 SW3 T 27 TERMINAL BLOCK TB3 5 5 RUN REVERSE 28 ont 29 wag 22 O O 6 6 RUN FORWARD 552 18 36 1 30 7 7 81 32 8 8 TB3 KEYPAD OR COMMUNICATION CONTROL 9 9 34 CUSTOMER ch1 X 35 PROGRAMMABLE RELAY PLC OUTPUT T 54 dag 10 10 OUTPUTS 36 CUSTOMER SUPPLIED AND lt 6 PROTECTED 120VAC F i PAR 46 6 37 38 39 20 NOTE 1 CONNECT THE 24VDC amp 24VDC TO TERMINALS TB3 7 8 TB3 8 RESPECTIVELY WHEN 41 D13 033 12 OR MX19 ARE ORDERED 8 9 8 B S9 8 she o w 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 65 Material List for Spare Parts T 4 MATERIAL LIST COMPONENTS 1 1 2 2 EA1 DRIVE UNIT N A REFER TO C 300316 12 FOR DRIVE CATALOG NO 1 3 FUSES N A BUSSMANNILPJ SP NOTE 1 3 DS DISCONNECT AB 194R NJO30P3 3 RF1 LINE FILTER N A REFER TO C 300356 2 PAGE 2 TABLE 1 FOR CATALOG NO PRO
66. N IS PRESENT 41 41 8 9 B B B N 8 B8 Y B BN 9 S c zs she 5 9 41 D61 for Analog Signal Follower Drives With Comm Control Options o 4 5 gt 1 1 2 2 3 24VDC 3 INTERFACE ANALOG SIGNAL FOLLOWER 4 4 160 BLACK CONTROL BOARD 5 1 1 10v POT 5 SPEED xd REF RED 6 RH1 2 2 WIPER 0 10VDC INPUT 6 10K 7 mE 3 3 COMMON 7 T 8 8 4 4 4 20mA INPUT 9 5 CUSTOMER SUPPLIED 9 AND PROTECTED 24VDC TERMINAL BLOCK 10 OFF 5 5 RUN REVERSE 10 HAND AUTO 2 WIRE 11 DEVICE 11 6 6 RUN FORWARD 12 12 13 NOTE 2 7 7 13 14 77 14 8 8 TB3 KEYPAD OR COMMUNICATION CONTROL 15 3 15 16 9 9 16 15 T 17 PROGRAMMABLE RELAY 10 10 OUTPUTS 18 ly INPUT MODE 6 18 bi 11 1 PAR 46 6 19 20 20 gt em 22 22 23 23 24 24 25 25 26 26 27 27 28 28 29 NOTE 1 29 30 CONNECT THE 24VDC amp 24VDC TO TERMINALS TB3 7 amp TB3 8 RESPECTIVELY WHEN 30 D13 D33 OR MX12 ARE NOT ORDERED 31 31 NOTE 2 CONNECT TERMINAL 7 ENCLOSURE GROUND WHEN OPTION IS PRESENT 32 32 33 33 34 34 35 35 36 36 37 37 38 38 39 39 40 40 4
67. NTROL BOARD 5 1 1 POT 6 2 2 WIPER 0 10VDC INPUT 7 3 3 COMMON 4 4 4 20mA INPUT iM TERMINAL BLOCK TB3 10 5 5 RUN REVERSE LOCAL CONTROL T OFF x RUN FWD 20 21 i Ox of 6 6 RUN FORWARD 12 ss2 13 7 7 COMMON 14 LOCAL REMOTE 2 22 TOX 8 8 TB3 KEYPAD OR COMMUNICATION CONTROL 15 551 16 9 9 17 PROGRAMMABLE RELAY 10 10 OUTPUTS 18 INPUT MODE 6 19 dd PAR 46 6 20 PRESET SPEED MODEL CUSTOMER SUPPLIED INTERFACE PERS 5 23 AND PROTECTED 120VAC m 160 CONTROL BOARD 24 1 1 25 2 2 sw2 26 3 3 COMMON 4 4 swa 28 TERMINAL BLOCK TB3 29 5 5 RUN REVERSE LOCAL CONTROL 30 OFF x FWD 20 21 X 6 6 RUN FORWARD 81 552 32 7 7 COMMON LOCAL REMOTE 33 Y 20 22 Ox 8 8 TB3 KEYPAD OR COMMUNICATION CONTROL 34 551 35 9 9 PROGRAMMABLE RELAY 10 10 1 OUTPUTS 37 INPUT MODE 6 B dd ii PAR 46 6 39 40 41 8 9 B B B N 8 B8 Y B BN 9 S c zs she 5 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 63 14
68. OCK TB3 20 y 23 10 5 5 RUN REVERSE 10 R O0 dr 0 SLor 2 11 xo oS 6 6 RUN FORWARD 12 SS3 12 SLOT 1 13 7 7 13 14 510 2 14 OOK 2 22 8 8 TB3 KEYPAD OR COMMUNICATION CONTROL 15 552 15 16 9 9 16 12 17 PROGRAMMABLE RELAY 10 10 OUTPUTS 18 INPUT MODE 6 18 19 dd 11 PAR 46 6 45 20 20 gt om PRESET SPEED MODEL CUSTOMER SUPPLIED INTERFACE SEIS 5 23 AND PROTECTED 120 m 160 gt CONTROL BOARD 24 1 1 sw1 24 25 2 2 sw2 25 26 3 3 COMMON 26 27 27 28 ort 1 1 ni 28 AUTO FORWARD REVERSE TERMINAL BLOCK TB3 29 xd d 21 OX of 23 5 5 RUN REVERSE 29 X00 lt 5 2 30 30 2 LOS 6 6 RUN FORWARD 81 SS3 81 SLOT 1 32 7 7 COMMON 32 33 SLOT 2 33 e 22 8 8 TB3 KEYPAD OR COMMUNICATION CONTROL 5 T 34 552 34 35 9 9 35 36 36 PROGRAMMABLE RELAY 10 10 1 OUTPUTS 37 6 37 38 11 11 46 6 38 39 39 40 40 41 41 9 8 8 8 N B8 8 9 3 N 5 t 5 N o o o o 55 D13 and D32 With P2C
69. PUT MODE 6 18 19 11 11 46 6 19 20 20 22 TERRA PRESET SPEED MODEL i CUSTOMER SUPPLIED SETS 5 23 AND PROTECTED 24VDC 160 23 CONTROL BOARD 24 1 1 24 25 2 2 sw2 25 26 3 3 COMMON 26 27 27 4 4 swa I TERMINAL BLOCK TB3 e 29 OFF 5 5 RUN REVERSE 29 HAND AUTO 2 WIRE 30 m DEVICE 30 HO 6 6 RUN FORWARD 31 099 81 32 NOTE 1 7 7 32 33 SLQT 1 25 777 e 8 8 TB3 KEYPAD OR COMMUNICATION CONTROL 34 XOO 552 34 35 9 9 35 36 36 PROGRAMMABLE RELAY 10 10 1 OUTPUTS 3f INPUT MODE 6 37 38 m 46 6 38 39 39 40 40 NOTE 1 CONNECT TERMINAL 7 TO ENCLOSURE GROUND WHEN EMC OPTION IS PRESENT 4 41 8S 9 8 8 8 N 8 8 8 B 5 S8 Be Ui t 5 NW lt gd A 31 D17 w gt 1 2 ANALOG SIGNAL FOLLOWER CUSTOMER SUPPLIED 4 AND PROTECTED 24VDC EM 160 CONTROL BOARD 5 1 1 10v 6 2 2 WIPER 0 10VDC INPUT 7 3 3 COMMON 6 4 4 4 20mA INPUT 9 E TERMINAL BLOCK TB3 10 5 5 REVERSE ST
70. RSS 35 DIS and D32 With PIG tutte eie Sr e RR 36 s iig Re AQUAE 37 DS PADS cop ve estado aa US ace 38 035 D36 Without Keypad Comm Control 39 035 and 036 With Keypad or Comm Control Options 40 061 for Analog Signal Follower Drives Without Keypad or Comm Control Options 41 061 for Analog Signal Follower Drives With Keypads or Comm Control 42 So erts ul 43 MANIA DERE A 28 and 44 Ux qd eos cd eara ls ace x toV GE ro VIC RE 45 27 Power Distribution and DS Option X 4 gt 1 IE II MEC C 1 1 2 2 E 12 1 50 60HZ 3 ACLINES i 3 4 se eet 4 L1 1 5 t DISCONNECTING H 14 5 5 12 2
71. TS FOR FURTHER DRIVE INFORMATION REFER TO 23 TABLE1 AMPS 160 SSC VARIABLE SPEED DRIVE USER MANUAL 24 l 24 NOTE MOTOR FLA MUST NOT 25 EXCEED DRIVE RATING TERMINAL BLOCK TB2 26 BR BR GRD 0 w 26 27 27 28 OPERATOR INTERFACE 28 MODULE 29 PROGRAM RUN FORWARD REVERSE 29 30 30 a MOTOR DATA ie VOLTS 33 OPTIONAL c m m FLA 33 2 e AC RPM BASE 34 MOTOR 34 REFER TO MOTOR NAMEPLATE 35 FOR EXACT DATA 35 GENERAL NOTES 4 COIL AND CONTACT CROSS REFERENCING NUMBERS ADJACENT TO 36 on COIL AND UNDER CONTACT INDICATE SHEET AND LINE NUMBERS 36 45 1 BUILDING GROUND BE GROUNDED BYCUSTOMER of ma 13 4 INDICATES LINE NO 3 37 NV SIGNAL COMMON 1 3 INDICATES SHEET NO 1 3e POWER EQUIPMENT GROUND 38 CHASSIS CONNECTION o UNDERSCORED TEXT LINE INDICATES 39 NORMALLY CLOSED CONTACT 39 77 2 INDICATES COMPONENTS SUPPLIED BY OTHERS OFF PAGE CROSS REFERENCING NUMBERS ADJACENT TO SOURCE 4 AND DESTINATION SYMBOLS INDICATE SHEET AND LINE NUMBERS 3 O INDICATES TERMINAL BLOCK EHOM 1 24 Ai 1 24 4 INDICATES LINE NO 24 ji 4 INDICATES TERMINAL ON INDIVIDUAL COMPONENTS TO 1 24 INDICATES SHEET NO 1 8 9 B 8 T 8 N 8 8 she B gt 59 Drive Ratings and DS Option Ratings
72. TTING 1 2 D35 WHITE DRIVE RUN 2 2 D36 PL4 RED DRIVE FAULT 0 DEFAULT ANALOG SIGNAL FOLLOWER 2 CUSTOMER SUPPLIED INTERFACE 4 AND PROTECTED 120 EN T 160 4 CONTROL BOARD 1 1 10V POT 5 6 2 2 WIPER 0 10VDC INPUT 6 7 3 3 COMMON 7 8 8 4 4 4 20mA INPUT TERMINAL BLOCK TB3 3 10 5 5 RUN REVERSE 10 2 WIRE 11 DEVICE 11 6 6 RUN FORWARD 12 12 13 7 7 13 14 REMOTE x LOCAL 14 000 8 8 COMMUNICATION CONTROL 15 15 16 9 9 16 CUST X 17 SUPPLIED PILOT DEVICE X 120VAC 25 PROGRAMMABLE RELAY DOS XT 10 10 OUTPUTS 18 SEE TABLE 2 L INPUT MODE 6 18 di T PAR 46 6 19 20 20 dem PRESET SPEED MODEL CUSTOMER SUPPLIED INTERFACE 23 AND PROTECTED 120VAC 160 23 CONTROL BOARD 24 1 1 swi 24 25 2 2 swe 25 26 3 3 COMMON 26 27 27 4 4 SW3 28 TERMINAL BLOCK TB3 28 29 5 5 RUN REVERSE 29 2 WIRE 30 DEVICE 30 6 6 RUN FORWARD 81 81 32 7 7 COMMON 32 33 REMOTE LOCAL 33 000 8 8 TB3 KEYPAD COMMUNICATION CONTROL 34 34 35 9 9 35 CUST x 36 SUPPLIED PILOT DEVICE 7 36 120VAC 25 PROGRAMMABLE RELAY A 10 10 OUTPUTS 37 SEE TABLE 2 L INPUT MODE 6 37 38 11 11 46 6 38 39 39 NOTE 1 40 CONNECT THE 120VAC HOT AND NEUTRAL TO TERMINALS TB3 8 amp TB3 7 RESPECTIVELY WHEN 40 D13 D33 OR MX12 ARE
73. UAL 24 24 NOTE MOTOR FLA MUST NOT 25 EXCEED DRIVE AMP RATING oe TERMINAL BLOCK TB2 26 BR BR GRD 0 w 26 27 27 28 OPERATOR INTERFACE 28 MODULE 29 PROGRAM RUN FORWARD REVERSE 29 30 30 gi 31 MOTOR DATA 32 HP 32 VOLTS 33 OPTIONAL FLA 3 P2C AC RPM BASE 34 MOTOR 34 REFER TO MOTOR NAMEPLATE 35 FOR EXACT DATA 35 GENERAL NOTES 4 COIL AND CONTACT CROSS REFERENCING NUMBERS ADJACENT TO 36 COIL AND UNDER CONTACT INDICATE SHEET AND LINE NUMBERS 36 1 L BUILDING GROUND TO BE GROUNDED gt CUSTOMER 37 1 3 4 INDICATES LINE NO 3 37 SIGNAL COMMON 1 3 INDICATES SHEET NO 1 3e NW POWER EQUIPMENT GROUND 2 18 38 7 CHASSIS CONNECTION UNDERSCORED TEXT LINE INDICATES 39 A NORMALLY CLOSED CONTACT 39 A 2 INDICATES COMPONENTS SUPPLIED BY OTHERS OFF PAGE CROSS REFERENCING NUMBERS ADJACENT TO SOURCE AND DESTINATION SYMBOLS INDICATE SHEET AND LINE NUMBERS 3 O INDICATES TERMINAL BLOCK FROM 1 24 d 1 24 4 INDICATES LINE NO 24 4 INDICATES TERMINAL ON INDIVIDUAL COMPONENTS TO 1 24 INDICATES SHEET NO 1 8 9 8 8 8 N B8 8 9 B N BS BAe t 5 o o Ww gt 28 Drive Ratings and DS Option Ratings 0 4 Oo
74. WIRE 7 TB3 8 IF OPTIONS D13 033 OR MX12 ARE NOT ORDERED 8 2 B 8 NS N RR BS 8 she 2 5 9 D61 for Analog Signal Follower Drives Without Keypad or Comm Control Options o m gt 1 1 2 2 3 3 ANALOG SIGNAL FOLLOWER 4 4 160 BLACK CONTROL BOARD 5 1 POT 5 SPEED REF RED 6 RH1 2 WIPER 0 10VDC INPUT 6 10K T WHITE 7 SHLD 3 COMMON 7 8 8 4 4 20mA INPUT 9 9 i TERMINAL BLOCK TB3 10 5 REVERSE 10 START 11 11 20 21 6 START 12 12 13 7 13 14 STOP bs 14 alo 8 5 15 15 16 9 16 17 X 17 LL PROGRAMMABLE RELAY 10 1 OUTPUTS 18 E INPUT MODE 0 18 19 11 46 0 19 20 20 gt om 22 22 23 23 24 24 25 25 26 26 27 27 28 28 29 29 30 30 31 31 32 32 33 33 34 34 35 35 36 36 37 37 38 38 39 39 40 40 4 41 8 2 8 8 9 N 8 8 BS 8 BB i 1 5 o B 5 N D61 for Analog Signal Follower Drives With Keypad Comm Control Options T 4 5 gt 1 1 2 2 3 3 ANALOG SIGNAL FOLLOWER d TB3 160 BLACK CONTROL BOARD 5
75. e pa utet 57 DSS ys E cat px dts Ma un MA 58 035 and D36 Without Keypad or Comm Control 39 035 D36 With Keypad or Comm Control Options 60 D61 for Analog Signal Follower Drives Without Keypad or Comm Control Options 61 D61 for Analog Signal Follower Drives With Keypad or Comm Control Options 62 2 aS ing Weer UN GU a UR RR 63 MX Ia us ox ees we o E ars ie e dno race Sigs cp Whe Sang RON M BL a 48 and 64 NEXU aces Reps dee boe ARI a EL dep tim ce d 65 47 Power Distribution and DS Option 4 gt 1 ya 1C BRAKE 2 2 uj 4 1PH 50 60HZ ACLINES 1748 4 pu a LSM has Nicol 4 T 1 MX14 OPTION 5 t DISCONNECTING 5 5 1 SHORT CIRCUIT e 3PH 50 60HZ WHEN DS OPTION 7 AC LINES L3 IS NOT ORDERED 3 7 8 Rm BE 8
76. gured Drive you have purchased obtain the complete catalog string from the unit s data nameplate Note the options specified in the catalog string and refer to the page number that corresponds with each option Compliance Certification applicable to approved program defined options U S Canada UL ULS08C CUL CAN CSA C22 2 No 14 91 Europe CE Low Voltage Directive EN60204 1 50178 EMC Directive EN61800 3 EN500082 2 EN5008 1 2 Australia C Tick AS NZS 2064 1 CE Compliance CE Marking of this product is based upon compliance with the Low Voltage Directive 73 23 EEC and the EMC Directive 89 336 EEC The following standards have been used to demonstrate compliance with the directives Low Voltage Directive EN60204 1 50178 Directive EN61800 3 EN5008 1 2 50082 2 Important This product complies with the EMC requirements of EN61800 3 and other referenced EMC standards as a stand alone unit It is the responsibility of the machine builder applying this product in machinery to ensure EMC compliance of the entire installation Refer to the Bulletin 0160 User Manual for additional information A copy of the Declaration of Conformity DoC is available from your local Rockwell Automation Sales Office Table of Contents Data Nameplate DTaWITE Gottes Leld 2 Oe se trcs PN oa Use for all catalog numbers Standard Control Interface for Analog Signal Follower and Preset Speed
77. ro SERRE ERA EN AGU ae WR RP RN EA RU USA Ko y 15 DAT DO ee ee ee a SUC RAD aba d 16 D32 and 033 POE o NR Qr 17 035 and D36 Without Keypad or Comm Control 18 035 and 036 With Keypad or Comm Control Options 19 D61 for Analog Signal Follower Drives Without Keypad or Comm Control Options 20 D61 for Analog Signal Follower Drives With Keypad or Comm Control Options 21 VA T 22 eee 7 23 wa se do Detalle Yule c e ic inp be e ap ac Me o 24 Ro 25 Power Distribution and DS Option BRAKE 2 2 3 1PH 50 60HZ m ACLINES L1 1 5 t DISCONNECTING T 1 i 14 OPTION 5 MEANS AND __ semen 2 5 2 1 PROVID
78. roduction of the contents of this manual in whole or in part without written permission of the Allen Bradley Company is prohibited Throughout this manual we use notes to make you aware of safety considerations circumstances that can lead to personal injury or death property ATTENTION Identifies information about practices or damage or economic loss Attentions help you e identify a hazard e avoid the hazard recognize the consequences Important Identifiesinformation thatis especially importantfor successful application and understanding of the product Shock Hazard labels may be located on or inside the drive to h alert people that dangerous voltage may be present SCANport is a trademark of Rockwell Automation PLC is a registered trademark of Rockwell Automation COLOR KEYED is a registered trademark of Thomas amp Betts Corporation IBM is a registered trademark of International Business Machines Corporation Windows 95 is a registered trademark of Microsoft Corporation Bulletin 160 SSC Variable Speed Controller Configured Drives Package Thank you for purchasing a Bulletin 160 Configured Drive This Rockwell Automation product is designed with the customer in mind saving time and money by configuring a drive package at the factory to meet your application needs This publication contains all drawings for the Bulletin 160 Configured Drive product offering To select the appropriate schematics for the Confi
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