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16 DI 24/48 Vdc Opto Modules PO1000/PO1003
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1. 16 DI 24 48 Vdc Opto Modules PO1000 P01003 Doc Code CE109300 Revision E Product Description The PO1000 and PO1003 modules are part of the Ponto Series and each module has 16 opto isolated 24 Vdc or 48 Vdc digital inputs The modules use positive logic sink and they are ideal solutions for control and supervision process The picture shows the product assembled in a base for digital I O with spring terminal blocks The main features are e High density of I O with feeding and return for each individual input e Hot swap no interference on panel cabling e Field cabling is directly connected to the base thus eliminating need for intermediary terminal e blocks e Remote and local diagnosis with indication for no communication with CPU and failure on external power supply e Protection of all inputs through one fuse assembled in the base PO6103 e Automatic addressing e Automatic verification of module type by the bus head e Status operation via LEDs indicators e A input can interrupt the CPU for immediate processing e Identification tag Ordering Information Included Items The product packing comes with e PO1000 or PO1003 Module e Installation Guide Product Code Use the following codes when ordering the product PO1000 16 DI 24Vdc Opto Module PO1003 16 DI 48Vdc Opto Module Related Products Depending on your system requirements the following products might be ordered along with the
2. 6 R FUS17 g SSS A eae 2 D IRN PARETA wl ov a GND B QO 1 wr To other modules To next tA module Altus Sistemas de Inform tica S A 4 16 DI 24 48 Vdc Opto Modules PO1000 P01003 Doc Code CE109300 Revision E Diagram notes 1 Sensors with 2 wires should have connected on the terminal blocks numbered from 00 to 17 and 20 to 27 2 Power supply for the field sensors The power supply must be connected to the A 24 48 Vdc and B inputs for each base as shown on the diagram The power supply must guarantee an energy output within the module requirements 3 O The power supply common point for the field sensors OV should be connected to the panel grounding This connection is not mandatory but it is highly recommended in order to reduce electrical interference in automation systems 4 O This connection is required when the diagnosis of no voltage for field sensors are needed 5 The terminal blocks and can be used for feeding of other modules of the bus The PO1000 and PO1003 do not use this terminals blocks 6 The power supply common point for the module OV should be connected to the panel grounding This connection is not mandatory but it is highly recommended in order to reduce electrical interference in automation systems 8 In case of necessity of individual input protection use fast fuses with maximum value of 250 mA in accordance to the electrical project specifications ATTENTION Ea
3. with lower limit missing Open fuse Blinking 4X Input point failure One or more input points damaged Physical Dimensions Dimensions in mm 99 0 101 8 gt C I I gt C I I C I I gt C ial I pi C I O I a C I hg gt I y 2 an iD 7 Maintenance The hot swap procedure is described in the Ponto Series User s Manual Manuals For further technical details configuration installation and programming of Ponto Series products please consult following documents MU209000 User s Manual Serie Ponto MAN MT4100 Programming Manual MT4100 Altus Sistemas de Informatica S A
4. 003 parameterizations Such parameterization may be set by the MasterTool when using Altus CPUs or by the software that configures the field bus master For further information please consult Ponto Series Utilization Manual MasterTool Utilization Manual and Manuals for the Interfaces and Field Network Heads The parameterization is set through user friendly menus For reference purposes following are the binary codes Parameters Bytes The PO1000 and PO1003 modules are defined by 1 byte o General Byte 0 General Description Number of parameters bytes always 1 Always zero Self testing disable Self testing enable Power supply diagnosis disable Power supply diagnosis enable Diagnosis Diagnosis Bytes The PO1000 PO1003 modules have one byte for module operating diagnosis o General Byte 0 General PROFIBUS Message Description ARES 0 0 0 Always zero Input points OK Hardware failure External DC voltage on External DC voltage off Diagnostic LED Altus Sistemas de Informatica S A 6 16 DI 24 48 Vdc Opto Modules PO1000 P01003 Doc Code CE109300 Revision E This module diagnostic LED shows the following situations Meaning Causes Normal operation be een Blinking 1X Not accessed module or Position with wrong type module logic problem Module not declared Module damaged Blinking 3X External DC voltage External power supply
5. PO1000 PO6000 Spring Digital I O base PO6100 Spring Digital I O base with fuse PO8522 End bracket for rail PO8523 Spring terminal tool PO8520 16 Fuse 3 A spare part Altus Sistemas de Informatica S A 1 16 DI 24 48 Vdc Opto Modules PO1000 P01003 Doc Code CE109300 Revision E Features PO1000 Module type 16 24Vdc sink digital input Input voltage 24 Vde 15 to 30 Vdc including ripple 15 to 30 Vdc status 1 Oto5 Vdc status 0 Input current 3 mA 24 voc Input type Type 1 for switches and sensors with 3 wires Input impedance 8 KOhm fFitering ms Terminal block configuration One terminal block for external supply and one terminal block by input Input delay time Status indication One LED by input point Diagnosis indication One multifunctional LED with module OK indication not accessing module open fuse and input failure Configurable parameters External power supply missing Input self testing Protection One 300 mA fuse for protection of all inputs External 3A fuse for power supply protection for each input point when PO6100 is used Power supply Inversion polarity protection External power supply 19 to 30 Vdc including ripple for input feeding Positive on A terminal and Negative on B terminal Isolation Inputs to ground 1500 Vac 1 minute 250 Vac continuos Inputs to logic circuit 1500 Vac 1 minute 250 Vac continuos Among inputs No isolation Power dissipation 1 3 W w
6. ch Ponto module use a particular connection to A and B terminal blocks In this case the terminal B is connected to 0 Vdc and the terminal A is connected to 24 Vdc The terminal blocks identification follow direct relation to the I Os and LEDs as shows below Module input o0 o1 o2 o3 o4 o 06 o7 10 11 12 13 14 15 16 17 roerne o0 o f o2 os oa os fo or ro a fie s 7 Common terminal 40 1 42 43 44 45 46 5 51 5 5 5 55 56 57 0 Vdc 24 or 48 Vdc 20 21 22 23 24 25 26 27 30 31 32 33 34 35 36 37 terminal ATTENTION Atmospheric discharges thunders may cause damages to the modules although it s protections Additional protections should be used if module s power comes from a power supply located outside the cabinet where the module is installed because it could be vulnerable to this kind of discharges If the field wiring of the input points is susceptible to this kind of discharge surge suppressors should be used Mechanical Assembly The mechanical assembly is described in the Ponto Series Utilization Manual Please adjust the mechanical code on the assembly base to 0 zero on switch A and 0 on switch B for the PO1000 and 0 zero on switch A and 3 on switch B for the PO1003 Altus Sistemas de Informatica S A 5 16 DI 24 48 Vdc Opto Modules PO1000 P01003 Doc Code CE109300 Revision E Parameterization The CPU or field network head defines via software the PO1000 PO1
7. ith all points activated usual 1 7 W with all points activated maximum 0 6 W with all points off Maximum operating 60 C temperature 100 x52 x84mm Standards IEC 61131 2 2003 clauses 8 and 11 CE EMC and Low Voltage LVD Directives cE PO6000 PO6100 Protection an internal thermo devide fuse is used to protection all input signals After the overload or short circuit the device recover the normal operation Self Test all input points may be automatic tested by the system This characteristic is enable by the user in the configuration step If enable the all points will be tested each 6 seconds during 4 miliseconds During the test time the module will freeze the last input datas The input LEDs will flash during this time too Power supply interruptions Interruptions in power port are supported if not longer than 10 ms and if the module is powered with it s nominal 24 Vdc voltage or greater Longer interruptions or in voltages lower than the nominal may cause modules reset Altus Sistemas de Informatica S A 2 16 DI 24 48 Vdc Opto Modules PO1000 P01003 Doc Code CE109300 Revision E PO1003 Module type 16 48Vdc sink digital input Input voltage 48 Vdc 34 to 60 Vdc includding ripple 34 to 60 Vdc status 1 0 to 10 Vdc status 0 Jinputcurrent 8mA ABVdo o frittering fms Terminal block configuration One terminal block for external supply and one terminal block by input Inpu
8. ly interruptions Interruptions in power port are supported if not longer than 10 ms and if the module is powered with it s nominal 24 Vdc voltage or greater Longer interruptions or in voltages lower than the nominal may cause modules reset Altus Sistemas de Informatica S A 3 16 DI 24 48 Vdc Opto Modules PO1000 P01003 Doc Code CE109300 Revision E Installation ATTENTION ESD Electro Static Discharge sensitive device Always touch a grounded metallic object before handling the device Electrical Installation The following diagram shows the cabling for 2 sensors on the PO1000 module installed on the PO6100 base The same configuration applies to the PO1003 Module PO1000 To other modules 2 Wire Sensors Fusoo POINTS e a 40 007 90 7 FUSO1 gt Se ice Bae e a y Olea 48 01 aie I al Fus02 D m22 7 7ga 0 MIE gt FUS03 Cp S68 Se Se Ne m m2377 743 m03 e pak gt 03 Rg 44 es ce oe gt 04 FUS05 m25 7 7a5 TO 0 MLE 05 Oe a ee ee E ee E s Z 46 Osu sss we gt 06 Q RRI z mo7 a7 oorp T gt age 5 m30 850 Biga a a a sag gt 0 E FUS11 erect ee ceco e oND 0 1 O m31 a51 mii pae FUS12 gt 5 n S B32 B52 Kiss ess pale gt 2 m33 753 wig MT T pak FUS14 et oe a EEEE a E m3477 7 en 1 S aie gt 4 P BRS ak m35 m55 B5snent aE gt 5 3 cS s Se ee S m36 m56 Hig 2 ay
9. t delay time 2 ms usual module open fuse and input failure Configurable parameters External power supply missing een Input self testing Hotswap Protection One 300 mA fuse for protection of all inputs External 3A fuse for power supply protection for each input point when PO6100 is used Power supply Inversion polarity protection External power supply 38 to 60 Vdc including ripple for input feeding Positive on A terminal and Negative on B terminal Isolation Inputs to ground 1500 Vac 1 minute 250 Vac continuos Inputs to logic circuit 1500 Vac 1 minute 250 Vac continuos Among inputs No isolation Power dissipation 1 9 W with all points activated usual 2 8 W with all points activated maximum 0 6 W with all points off Maximum operating 60 C temperature Dimensions 100 x52 x84 mm Standards IEC 61131 2 2003 clauses 8 and 11 CE EMC and Low Voltage LVD Directives cE PO6000 PO6100 Protection an internal thermo devide fuse is used to protection all input signals After the overload or short circuit the device recover the normal operation Self Test all input points may be automatic tested by the system This characteristic is enable by the user in the configuration step If enable the all points will be tested each 6 seconds during 4 miliseconds During the test time the module will freeze the last input datas The input LEDs will flash during this time too Power supp
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