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Installation Guide
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1. 0 18A Yellow YEL 130781 0 25A Violet VIO 100151 0 5A Red RED 004001 0 75A Brown BRN 004008 1A Gray GRY 100991 1 18A White WHT 004006 1 5A White Yellow WHT YEL 004011 2A Orange ORN 004002 2 5A White Orange WHT ORN 130783 3A Blue BLU 004012 3 5A White Blue WHT BLU 130782 4A White Brown WHT BRN 004013 5A Green GRN 004014 7 5A Black White BLK WHT 004010 10A Red White RED WHT 004015 12A Yellow Green YEL GRN 102287 15A Red Blue RED BLU 102288 20A White Green Without Safety Cover WHT GRN 127240RC 20A White Green With Safety Cover WHT GRN 131340 Telect Inc All Rights Reserved 145121 1 AO 1 509 926 6000 telect com 12 Alarm Card The nrg600BT08 M s alarm card can be replaced if necessary by unscrew ing the two screws on the alarm card front bezel Gently remove the card by pulling straight out The card can be removed with the nrgNET power still connected Hot Swapping to the panel The replacement part number for the nrg600BT08 M card is the nrg600BT08 AUX WARNING Handle the Alarm Card with care The alarm card is ESD sensitive Take ESD mitigation precautions when handling the Alarm Cards Temperature Probes Two temperature probe ports are available on the back of the nrg600BT08 M Each port is able to accept the optional nrg TEMP probes Figure 6 Temperature Probe Inputs Figure 7 Optional nrgTEMP Temperature Probe Telect nrg600BT08 M Power
2. 600A Load Center with nrgSMART Remote Monitoring nrgNET Connectivity Telect Data Hosting E EE VPN External WAN nraCONTROL BT Connection SNMP or Telect Data Hosting Chassis Ground DC Power Connection nrg600BT08 M ECT AA OLS slg a g me AE z ote e E Lo ade ala o a a r b A E A dr ea a ae ee ae a e a e WE Tre aL i E ic er ha r n a a D F k _ me y nrgNET Out O Telect Inc All Rights Reserved 145121 1 AO 13 1 509 926 6000 telect com lelect nrg600BT08 M Preliminary Power 600A Load Center with nrgSMART Remote Monitoring nrgNET Pin Outs Table 6 nrgNET Pinouts Pin Number Label Wire Pin 1 COM White 22AWG Pin 2 COM Blue 22AWG Pin 3 S Drain Wire 24AWG Pin 4 PWR Red 18AWG Pin 5 PWR Black 18AWG nrgCONTROL BT nrg600BT08 M Telect Inc All Rights Reserved 145121 1 AO 14 1 509 926 6000 telect com El 3 nrg600BT08 M Power 600A Load Center with nrgSMART Remote Monitoring O O f pe o olol lelelelelelelele alo D Z o o ole o o so gt gt lplellelelelcl lo ea El 9 gt DO Ola o q Too OG di a pn a a E mi j Lo 3 of SELLE 3 gt ao a ol a A a o a 17 17 18 92 FOR 19 RACK 22 92 FOR 23 RACK Front View 2414 ALA a A Al o o o o o o o a O 3630000600539 43000500036563 000005630060 0000530305600 E A
3. Input amp GND Lugs Preliminary The following table describes the available input lugs for stranded copper conductors with straight dual hole lugs for 3 8 in studs on 1 in centers Table 2 Input Lugs Source 1 0 AWG 2 0 AWG 3 0 AWG 400MCM AWG 500MCM AWG 750MCM AWG T amp B 54209 54210 54211 54216 54218 Panduit LCD1 0 38D X LCD2 0 38D X LCD3 0 38D X LCD400 38D 6 LCD500 38D 6 LCDN750 38D 6 Burndy YA322TC38 YA342TC38 YA392NT38 The following table describes the available ground lugs for stranded copper conductors with 90 dual hole lugs for 1 4 20 bolts on 5 8 centers Table 3 Ground Lugs Source 2 AWG 4 AWG 6 AWG 8 AWG T amp B 54207 54206 54205 Panduit LCDN2 14A Q LCD4 14A L LCD6 14A L LCD8 14A L Burndy YA2CL2NT 14 YA4CL2TC14 YA6CL2TC14 YA8C2TC14 Table 4 Single Hole Ring Lug 22 18 AWG 22 16 AWG 16 14 AWG 12 10 AWG AMP 51863 51863 320619 329697 Panduit PN18 6R M PV14 6RNB 3K Burndy YAE18N 21BOX YAE14N 43BOX Insulated Barrels with Part Numbers vs Output Wire Size For 6 Panhead Screws O Telect Inc All Rights Reserved 145121 1 AO 1 509 926 6000 telect com 10 Telect nrg600BT08 M Power 600A Load Center with nrgSMART Remote Monitoring Circuit Breakers Table 6 Standard Trip Circuit Breakers Description Part Number
4. to verify that the applicable FUSE Alarm LED turns red Also check the FUSE alarm terminals on the rear of the panel e Expect an open circuit 00 between Terminals C and NC e Expect continuity 0Q between Terminals C and NO Re install operable GMT fuse before proceeding e f desired connect remote external audio visual panel alarm indicator wires solid wires 22 to 18 AWG to wirewrap PWR and FUSE alarm pins on rear of panel as shown in Figure 5 Re install terminal cover Lastly enable equipment loads one at a time to verify the proper operation of loads The total load for all GMT fuse and bullet terminal outputs on each side must not exceed the panel s load rating 600A Telect Inc All Rights Reserved 145121 1 AO 1 509 926 6000 telect com Figure 5 Alarm Wire Wrap Contacts Dry Contact Alarm States e Alarm card is not installed All contacts will be open e Alarm card is installed but no power present on nrgNET All contacts will go to the alarm state NC and C will be open NO and C will be closed e Alarm card is installed and powered All contacts operate as indicated NC and C will be closed if no alarm present Telect nrg600BT08 M Power 600A Load Center with nrgSMART Remote Monitoring Accessories amp Alarm Card The following lists optional and replacement items for the panel WARNING Use only UL listed fuses or UL recognized component secondary protection devices
5. at the circuit level time results at any of your distributed sites This enables powerful trend analysis and insights into equipment performance and enables preventative maintenance processes High accuracy 100 passive monitoring modular sensor modules O Telect Inc All Rights Reserved 145121 1 AO 1 1 509 926 6000 telect com e El nrg600BT08 M Preliminary Power 600A Load Center with nrgSMART Remote Monitoring Overview Telect s nrgs00BT08 M 600A dual feed 8 8 circuit breaker TFD Load Center with 5 GMTs features 48V operating voltage to fit in legacy and next gen network applications with advanced circuit level monitoring features engineered into a 4RU footprint Each of the dual feeds contains eight positions for either bullet style breakers or TFD fuse holders Each of the dual feeds also includes five GMT fuses providing ample capacity for distribution to a broad range of components The panel provides total front access to fuses and LED status Below the status LED console is a pull out designation card holder All terminals for inputs outputs ground and alarms are on the rear of the panel All terminals are covered by a single full width transparent terminal cover e Inputs are studs for dual hole lugs e Ground terminals are dual threaded holes for gound bolts e Output studs for dual hole lugs and screw posts for GMTs e Power fuse alarm terminals are wire wrap pins The bullet terminals
6. radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Modification Any modifications made to this device that are not approved by Telect Inc may void the authority granted to the user by the FCC to operate this equipment ICES 003 Class A Notice Avis NMB 003 Classe A This Class A digital apparatus complies with Canadian ICES 003 Cet appareil num rique de la classe A est conforme a la norme NMB 003 du Canada us ELECTROSTATIC DISCHARGE ESD PRECAUTIONS ELECTROSTATIC DISCHARGE ESD PRECAUTIONS When handling any electronic component or assembly you must observe the following antistatic precautions to prevent damage Always disconnect power from the server and wear a grounded wrist strap when working around the nrgCONTROL BT Always wear a grounded wrist strap when handling printed circuit boards Treat all assemblies components and interface connections as static sensitive Telect Inc All Rights Reserved 145121 1 AO 17 1 509 926 6000 telect com e El nrg600BT08 M Preliminary Power 600A Load Center with nrgSMART Remote Monitoring This page intentionally left blank Telect Inc All Rights Reserved 145121 1 AO 18 1 509 926 6000 telect com lelect
7. rating Output terminal studs with KEPS nuts and washers for dual hole compression lugs e 1 4 20 studs on 5 8 in centers max lug width of 0 680 in 15 8 mm for a BATT terminal and 0 70 in 177 mm fora RETURN terminal e Torque bolts using 7 16 in or 12 mm wrench to 50 in lb 5 5 Nem max Output wire size 14 AWG minimum GMT Outputs Max GMT output fuse ea 20A Max GMT output load ea 14A continuous Minimum short circuit interrupt 450A rating GMT output terminals for compression lugs e 10 removable 6 32 panhead screws max lug width of 0 29 in 7 4 mm e Torque to 6 3 in lb 0 7Nem max GMT output wire size 22 AWG to 12 AWG depending on output fuse rating Dry Contact Alarms Alarm wire size 22 to 18 AWG Alarm terminals Wirewrap Relay contact ratings Max Alarm Power Rating Dry Form C contacts 1A 30 VDC 0 5A 60 VDC 0 3A 125 VAC 24V 72 mA 1 73W 048V 147 mA 7 06W O Telect Inc All Rights Reserved 145121 1 AO 1 509 926 6000 telect com Preliminary Grounding Earth GND terminal bolts with washers for dual hole compression lug e Two pair of 1 4 20 threaded holes on 5 8 in centers e Torque bolts using 7 16 in or 12 mm wrench to 50 in lb 5 5 Nem max Ground wire size 2 AWG recommended Voltage Sensor Sensor Accuracy 0 to 19
8. 000 When you receive the equipment carefully unpack it and compare it to the packaging list Please report any defective or missing parts to Telect Quality at quality telect com or call 1 509 926 6000 Telect is not liable for transit damaged If the product is damaged please report it to the carrier and contact Telect Quality NOTE The nrg600BT08 M is suitable for installation as part of a Common Bonding Network CBN for installation in Network Telecommunication Facilities an OSP Telect Inc All Rights Reserved 145121 1 AO 1 509 926 6000 telect com Installation ALERT It is recommended that this product is installed within a restricted access location where access is through the use of a tool lock and key or other means of security and is controlled by the authority responsible for the location This product must be installed and maintained only by qualified technicians Verify all connections meet requirements specified in local electric codes or operating company guidelines before supplying power Unit shall be protected by a listed circuit breaker or branch rated fuse sufficient to interrupt power levels specified on the preceding page Rack Mounting e The nrg600BT08 M panel can be mounted in 19 in amp 23 in EIA and WECO racks e The nrg600BT08 M panel can be flush mounted 2 in extended or 4 in extended s Use the 12 screws provided to fasten the brackets to the panel 2 Locate an unused rac
9. 5 8 centers 6 Single Screw 6 Single Screw Removable screw B Feed Bullet Return Terminal B Feed GMT Return A Feed GMT Return A Feed Bullet Return Terminal down terminal block 1 4 studs on 5 8 centers Terminal for nrgNET Terminal 1 4 studs on 5 8 centers 6 Single Screw 6 Single Screw Telect Inc All Rights Reserved 145121 1 AO 3 1 509 926 6000 telect com lelect nrg600BT08 M Power 600A Load Center with nrgSMART Remote Monitoring Specifications Inputs Voltage range nominal voltage 40V to 60V Nominal 48Vdc Max input load rating 600A per side at max Short circuit withstand rating 5000A breakers fuses 450A GMT Nominal power loss at full load Less than 75W per side 28 000W full load per side 600A x 48V Percentage of full power dissipation at nominal voltage Max input interrupt device Less than 1 750A Input Terminal Studs with nuts flat washers and spring washers for dual hole compression lugs e Two pair of 3 8 16 studs on 1 in centers per terminal max lug width of 1 94 in 49 2 mm per pair e Torque nut using 9 16 in or 15 mm wrench to 150 in lb 17 Nem max Input wire size 1 AWG to 750 MCM Dual Hole Outputs Max output single pole long 100A delay circuit breaker ea Max output TPS or TLS 125A Max output load ea 100A continuous Minimum short circuit interrupt 5000A
10. 7 BRKT UNIVERSAL 19IN 4RU PWTR GRAY 133800 B7 BRKT UNIVERSAL 23IN 4RU PWTR GRAY Annual Contracts nrgPORTAL ADH nrgSMART ACON DATA HOSTING Annual web portal data hosting service nrgSMART APSC nrgSMART ACON ANNUAL PRODUCT SUPPORT CONTRACT Annual product maintenance and support The Bluetooth word mark and logos are registered trademarks owned by Bluetooth SIG Inc and any use of such marks by licensee name is under lice nse Other trademarks and trade names are those of their respective owners Telect Inc All Rights Reserved 145121 1 AO 16 1 509 926 6000 telect com Telect nrg600BT08 M Power 600A Load Center with nrgSMART Remote Monitoring FCC Class A Notice This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device many not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Note This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide a reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to
11. 99V 0 3V 20V to 60V 0 1V Voltage Measurement Range 0 to 60VDC Feed Voltage Detection NOTE 0 to 19 99V Alarm 20V to 60V Normal e Voltage measurement may be slightly different than at input terminal blocks due to the voltage drop within the panel e Sensors are factory calibrated and do not require user adjustment Communication nrgNET sensor and alarm card power 48VDC nominal nrgNET data communication RS 485 nrgNET connector Removable 5 pin connector with screw down terminals nrgNET connector functions nrgNET IN from the nrgCONTROL or nrgSMART Panel nrgNET OUT to next inline nrgSMART panel Supported protocols Proprietary nrgNET used to communi cate between panels and controller Fit and Finish Material 14 gauge steel Color Pewter grey powder coat Mechanical Dimensions L x W x H 12 x 17 25 x 7 Rack space 4RU Environmental Operating temperature 5 to 44 C Humidity 0 to 90 non condensing Weight approximate Installed 47 lb 21 3kg Shipping 49 1lb 22 3kg Compliance Warranty UL NEBS level 3 e Standard 1 year warranty on all parts e The warranty is extended through the addition of the annual maintenance and support contract nrgSMART APSC Telect nrg600BT08 M Power 600A Load Center with nrgSMART Remote Monitoring Important Ins
12. AAA AAA ASA AAA 1 0 79 082 60 E 2 0000696000006 00 G O GO ODG aa a e a D a E E E a a a a a E E e E a ee O a a 550 B0 Do CO C0800 0 G oO g he Fe G g C m e L D D A D D a A e A OO E A A A A AAA a AAA AAA AAA a A ELE EE LALA LLANES LAA AA EEE AE 9 9 00 0 0 9 09 00 0 00 9 0 8 9 9 090 90 0 9 0 99 9 0 4 0 00 9 09 020 A A A A A oe oe eo oo See CER ECR eH ROHR EOC ee Oe eee eee ee oe oe oe M a a a De othe A A A A A A A AA A E E MAA LAA AAA AAA AAA AAA AAA AS Cee O O O O MMMM MM 4090020002005 0000000500300509000030030090500000030000006006 n il n Il aa lso boss n i ji j i TER E pl sa Qe Lo oO Top View Y O ae JO w O O Rear View Side View Telect Inc All Rights Reserved 145121 1 AO 15 1 509 926 6000 telect com lelect nrg600BT08 M Preliminary Power 600A Load Center with nrgSMART Remote Monitoring Related nrgSMART Part Numbers nrgCONTROL Parts Products Description Use nrgCONTROL BT nrgSMART CONTROLLER Bluetooth nrgSMART Controller with B uetooth 143142 Part Number nrg600BT08 M TERM BLOCK RCPT 1x4 300V 15A 5 08 mm MTG SCRW 30 12AWG ROHS Description Replacement Power connector Use nrg600BT08 M nrg600BT08 nrgSMART PANEL 600A DUAL 8 5 GMT 4RU 48V WITH nrgBT and nrgGMT nrgSMART PANEL 600A DUAL 8 5 GMT 4
13. Description Part Number Single Pole 1A 118714 Double Pole 125A 134634 2A 119103 150A 134635 3A 124210 175A 135921 5A 117852 Triple Pole 200A 134636 10A 116669 225A 134637 15A 115999 250A 134638 20A 116670 25A 117402 30A 116671 40A 116672 50A 116673 60A 118160 70A 118161 80A 118162 90A 118163 100A 118159 Table 7 Instantaneous Trip Circuit Breakers Item Description Part Number Single Pole 20A 140368 25A 140369 30A 140370 40A 140371 50A 140372 60A 140373 70A 140374 80A 140375 90A 140376 100A 140377 Telect Inc All Rights Reserved 145121 1 AO 11 1 509 926 6000 telect com lelect nrg600BT08 M Preliminary Power 600A Load Center with nrgSMART Remote Monitoring Table 8 TPS TLS Fuses Item Description Part Number TFD Fuse Holder TPS TLS Fuse Holder 129816 TPS Fuses 5A 130481 10A 130485 15A 130487 20A 130489 25A 130476 30A 130478 40A 130482 50A 130484 60A 130486 70A 130488 TLS Fuses 80A 140640 90A 140641 100A 140642 110A 140643 125A 140644 GMT Fuses For additional dummy fuses order part number 132748 For GMT safety splash splatter covers order part number 116915 for GMT fuses up to 15A Telect recommends using only UL recognized supplementary protectors Table 5 GMT Fuses GMT Fuse Part Number
14. RU 48V UN POPULATED Fully populated with sensors Base Chassis and Alarm Card no sensors nrg600BT 08 8800 nrg600BT08 AUX nrgSMART PANEL 600A DUAL 8BT 4RU 48V WITH nrgBT nrgSMART AUX ALARM CARD FOR BT GMT Base Chassis Alarm Card and nrgBT sensors Replacement alarm card 600CB08 MPK COVER REAR W EXTENSIONS MULTI POLE 2 pole bridge 600CB08 3PK BUSBAR ADAPTER 3 POLE 600CB08 3 pole bridge nrg600CB08 SGL KIT nrgSMART ACC A B BUSS BAR BRIDGE TO SINGLE FEED nrgSMART Circuit Modules BT nrgSMART MOD BT PASSTHROUGH 48V nrgBT nrgSMART MOD BT CURRENT SENSOR 48V BT TFD KIT nrgSMART MOD TFD NON MONITORING BT CB KIT nrgSMART MOD CB NON MONITORING nrgBI TFD KIT nrgSMART MOD TFD MONITORING nrgBT CB nrgSMART KIT MOD CB MONITORING 48V nrgBI TFDFP nrgSMART ACC TFD FACE PLATE nrgBI CBFP nrgSMART ACC CB FACE PLATE nrgB T BLANK nrgSMART ACC BT BLANK FACE PLATE nrgGMT nrgSMART MOD GMT CURRENT SENSOR 48V GMT BLANK nrgSMART MOD GMT BLANK FACE PLATE System Level Components nrgNET 500 nrgSMART ACC nrgNET CABLE SPOOL 500FT 500 foot spool of cable nrgNET 10 nrgSMART ACC nrgNET CABLE UN TERMINATED 10FT 10 foot length of cable unterminated nrgBT HEX nrgSMART ACC BT HEX WRENCH nrg EMP NRGSMART ACC TEMP SENSOR 6FT 141431 TERM BLOCK RCPT 1x5 160V 8A 3 81mm 30 16AWG ROHS nrgNET termination connector 133705 B
15. can accept either TFD fuse holders or bullet terminal breakers Single pole double pole and triple pole breakers are also supported The GMT fuse holders are mounted inverted so that the GMT indicator flag flips downward when tripped making identification and detection easier especially on taller racks In addition the GMT fuse holders sensors are generously spaced for easy grip of fuses and better heat dissipation Figure 1 nrg600BT08 M Front View ee 193933 A Feed GMT Sensors A Feed Bullet Terminal Sensors O Telect Inc All Rights Reserved 145121 1 AO 1 509 926 6000 telect com Alarm Card Designation Card m e b ta a a gale i pea bs ETL E DELIA PELE PE PEO TE SERIAS eee ee ee gt _ B Feed Bullet Terminal Sensors B Feed GMT Sensors Telect nrg600BT08 M Power 600A Load Center with nrgSMART Remote Monitoring Figure 2 nrg600BT08 M Rear View Grounding 1 4 bolts on 5 8 centers on each side of chassis B Feed Inputs B Feed Returns PWR and FUSE Dry Contact A Feed Returns A Feed Inputs 3 8 studs on 1 centers 3 8 studs on 1 centers Alarm Terminations 3 8 studs on 1 centers 3 8 studs on 1 centers LLL OLLIE EEE LOE y enn RETURN E CIRCUIT BREAKERS B Feed Bullet Load Terminal B Feed GMT Load Temperature Temperature A Feed GMT Load A Feed Bullet Load Terminal 1 4 studs on 5 8 centers Terminal Probe Input Probe Input Terminal 1 4 studs on
16. e sure all interrupter positions are either empty off or contain dummy fuses phoney inoperative all plastic slugs ALERT Only qualified service personnel should replace fuses The installer must verify that a readily accessible protection device is incorporated in the building wiring feeding the panel 750A max protection device for a 600A panel Telect nrg600BT08 M Power 600A Load Center with nrgSMART Remote Monitoring nrgNET Connection to the nrgCONTROL BT Power A Fuse Alarm A Fuse Alarm B Power B Figure 3 nrg600BT08 M Alarm Card LED State PWR A B FUSE Alarm A B nrgNET Connection Green Operating normally Operating normally Active communication to ngCONTROL BT Blinking Green PWR B boot loader loading N A Used for visual identification through controller command Yellow PWR A boot loader mode N A N A RED PWR A or PWR B feed A feed or B feed fuse alarm Connected to nrgCONTROL but no communication to this voltage alarm lt 20VDC specific panel within last 3 seconds RED Single Blink N A N A Defective panel Contact Telect for replacement RED Double Blink N A N A Invalid communication to ngCONTROL Check that COM and COM did not get swapped No Light No power to feed No alarm No power present on nrgNET IN connector Boot Loader Mode The nrg600BT08 M alarm card will receive remote firmware updates automatically from the nrg ONTROL BT The boot loader mode is indicated by a yel
17. holder at primary power distribution unit or battery before connecting this panel s input cables to a PDU or battery WARNING Before connecting input power cables make sure the input power to the panel is turned off 11 For input wiring wiring used as inputs to this load center e Crimp dual hole compression lugs onto 1 AWG to 750MCM copper wires The choice of input wiring depends on the following criteria e Input interrupt device rating affects the size of input wiring e Ambient operating temperature affects the type of input wire insulation Use Table 1 to choose the correct temperature rated input wires For further information consult the National Electrical Code NEC Telect Inc All Rights Reserved 145121 1 AO 1 509 926 6000 telect com Table 1 Temperature Rating Min Cable Insulation Temperature Rating Max Current Rating Per Side Ambient Operating Temperature Range 5 to 49 C 23 to 120 F 600A 75 C 167 F 49 to 55 C 20 F to 191 550A 75 C 167 F 49 to 55 C or ete 600A 90 C 194 F 12 Insulate lug barrels with UL94 V O rated heat shrink tubing 13 Clean terminals and lugs with nonabrasive nonmetallic pad 14 If required lightly coat anti oxidant on lugs and input BATT and RE TURN terminals and then connect the lugs to input terminals on the back of the panel 15 Tighten lugs to 150 in lb 17 Nem max 16 Mak
18. k position and mount panel using at least four sets of fasteners screws flat washers and star washers provided per side It s best to mount the panel as high as possible on the rack 3 Tighten screws to 35 in lb 4 29 Nem Telect recommends using a seismic rack for best rigidity Also if you intend on installing more than one panel per rack you need to plan a rack arrangement that dissipates heat efficiently 4 Loosen you need not remove four screws securing transparent terminal cover to the rear of the panel 5 Remove the cover Telect nrg600BT08 M Preliminary Power 600A Load Center with nrgSMART Remote Monitoring WARNING Failure to properly ground this equipment can create hazardous conditions for installation personnel and for the equipment ALERT Only use components and crimping tools approved by agencies or certifying bodies recognized in your country or region such as Underwriter s Laboratories UL TUV etc 6 Use a listed approved crimping tool to attach a listed approved dual hole compression lug for 1 4 20 studs on 5 8 in centers onto 2 AWG ground wire 7 If desired highly recommended lightly coat anti oxidant on lug grounding terminal and surrounding contacting surface 8 Connect the lug using the 1 4 20 bolts lock washers and flat washers provided 9 Tighten bolts to 50 in lb 5 6 Nem max 10 Make sure the power is off open breaker dummy fuse or open fuse
19. low PWR A LED In this mode the power and fuse LEDs are used for diagnostics and do not represent the power and fuse status A blinking green PWR B LED in conjunction with the yellow PWR A LED indicates the firmware is actively being updated The update process lasts approximately 7 seconds NOTE The following steps require that the nrg600BT08 M is connected to an nrgCONTROL BT controller The ngCONTROL BT provides power to the nrg600BT08 M s alarm card which is required for steps 17 19 and steps 22 27 Reference the nrgNET connectivity section for further details 17 Enable protection device fuse or breaker at primary PDU to turn on Feed A to Side A of panel and then check voltage and polarity at input connectors of panel Also check that e PWRALED on front of panel turns on green e PWR B LED is off 18 With PWRALED green normal operation but with PWR B LED off test power fail relay and contacts at PWR alarm terminals on rear of panel e Expect open circuit 002 between Terminals C and NC e Expect an continuity 00 between Terminals C and NO 19 Also test fuse alarm relay contacts at fuse CB Fuse Alarm terminals on the rear of the panel e Expect continuity 00 between Terminals C and NC e Expect an open circuit 00 between Terminals C and NO 20 Repeat Steps 17 through 19 to power up Side B PWR A and PWR B LEDs must both be green Telect Inc All Rights Reserved 145121 1 AO 7 1 509 926 6000 telect co
20. m lelect nrg600BT08 M Preliminary Power 600A Load Center with nrgSMART Remote Monitoring 21 With PWR A and PWR B lit green test power fail relay and contacts at PWR alarm terminal e Expect continuity 00 between Terminals C and NC e Expect an open circuit 00 between Terminals C and NO 22 For circuit breaker or TPS TLS output wiring crimp dual hole lugs onto one end of 6 to 2 AWG copper output wires for single pole outputs or 6 to 2 0 AWG for double pole circuit breaker outputs as required by NEC Work with one output wire at a time ALERT DO NOT use a double pole strap to combine the outputs of two single breakers or two single fuses 23 Insulate lug barrels with UL 94 V 0 rated heat shrink tubing 24 Clean panel terminals and lugs with nonabrasive nonmetallic pad 25 If required lightly coat anti oxidant on lugs and output BATT and RETURN terminals and then connect lugs to terminals NEC specifies only one lug and load at each output terminal 26 Tighten the nuts to 20 in lb 2 3 Nem max RACK BAY DESCRIPTION FUSE TYPE DESCRIPTION SIDE A POS AMP POS AMP a Se PO IOMA AAA 27 For GMT output wiring use 22 to 12 AWG copper wire and proceed as follows a Working with one wire at a time at the panel end of the wire crimp a single hole ring or fork lug as required by NEC b Clean the panel terminals and lug if applicable with a nonabra sive nonmetallic cleani
21. ng pad c If required lightly coat anti oxidant on lug wire and output BATT and RETURN terminals and then connect to terminals NEC specifies only one load at each output terminal d Tighten panhead screws to no greater than 6 3 in lb 0 7 Nem e Connect other end of output wire to load 28 Use the provided designation card to record circuit assignments in accordance with operating company procedures and guidelines SIDE B FUSE TYPE RACK BAY DESCRIPTION POS AMP DESCRIPTION Figure 4 Designation Card Telect Inc All Rights Reserved 145121 1 AO 1 509 926 6000 telect com Telect nrg600BT08 M Power 600A Load Center with nrgSMART Remote Monitoring ALERT GMT fuses have a small inherent electrical resistance resulting in a small inherent power loss For this reason the GMT fuse manufacturer recommends 29 30 31 32 33 34 e The load for GMT fuses up to and including 7 5A not exceed 80 of the fuse rating e The load for GMT fuse sizes between 10A and 20A not exceed 70 of the fuse rating For example the load for a 15A GMT fuse should not exceed 10 5A 15A x 0 70 10 5A Make sure load devices are off disabled and then install GMT fuses Remember GMT fuses need to be installed inverted so that failure indication flags are at the bottom Test power and polarity at input of each equipment load If possible replace one of the operable GMT fuses with a blown fuse
22. nrg600BT08 M Power 600A Load Center with nrgSMART Remote Monitoring Installation Guide nrgSMART describes the family of distributed network monitoring and e Collect feed voltage circuit current and temperature management products from BDFB s high current and low current e Network Data Collection Intelligent interpretation of the collected secondary panels as well as Web interface software and data server data based on equipment data signature smart alarms drives solutions nrgSMART allows you to collect performance data on distrib relevant business decisions uted assets and tools to help you efficiently access business critical and Hosted Data Services available through the nrgSMART ADH actionable information service SNMP Interface comes standard when used with the Telect recognizes the industry need to manage distributed assets more nrgCONTROL BT efficiently get better power performance out of deployed assets as well as pursue realistic and achievable alternative energy goals Through e Data Analytics When used in conjunction with the ngCONTROL BT nrgSMART access to data at the equipment level provides the foundation and nrgSMART ADH Service the nrg600BT08 M can be remotely for managing performance of a distributed DC power distribution system monitored through the nrgSMART web portal and dashboard views Remotely access the data that is important to you Instantly see real e Individual circuit monitoring measure power
23. tallation Guidelines e Elevated Operating Ambient Temperature If you install the rack in a closed or multi unit rack assembly the operating ambient tem perature of the rack environment may be greater than room ambient Therefore take care to install the equipment in an environment compatible with the maximum operating temperature e Reduced Air Flow Installation of the equipment in a rack should be such that the amount of air flow required for safe operation of the equipment is not compromised e Mechanical Loading Mounting of the equipment in the rack should be such that a hazardous condition is not achieved due to uneven mechanical loading e Circuit Overloading Give consideration to the connection of the equipment to the supply circuit and the effect that overloading of the Circuits might have on overcurrent protection and supply wiring Use appropriate consideration for equipment nameplate ratings when addressing this concern e Reliable Earthing Maintain reliable earthing of rack mounted equipment Pay particular attention to supply connections other than direct connections to the branch circuit e g use of power strips e Disconnect Device Incorporate a readily accessible disconnect device in the building installation wiring Inspection Please read and understand all instructions before starting installation If you have questions contact Telect Technical Support at support telect com or call 1 509 926 6
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