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        CMB16D-QC DMX - Light-O-Rama
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1.   your loads are within acceptable limits  Connect up  your load and use the Hardware Utility to slowly  increase the intensity  If your voltage is 12v or less   see how warm the transistors get  if you can t touch  it  it needs a heat sink  If your voltage is higher  where it might be dangerous to touch the metal tab  of the transistor  use a thermometer     Nitty Gritty    This section is for technical types who are not sure  whether their application would be a good match for  the CMB16D QC     There are two banks of MOSFETs  bank 1 for output  channels 1 to 8  and bank 2 for output channels 9 to  16  The positive outputs of a bank are all tied  together  common anode  and connected through  their fuse to the positive power input  A MOSFET is  used to ground the load connected to its channel  so  positive power is always present at the load     The MOSFETs are Pulse Width Modulated at 400  Hz  1 400  second   2 5 milliseconds  There are 240  possible intensities  This means that in each 400  of  a second  the grounding pulse is somewhere  between 0 240 2 5 ms  off  and 240 240 2 5ms  full  on      13    CMB16D QC    Connecting Controller to PC Data  Cable    If you have not installed your RS485 adapter  do it   now  If you have an SC485  PC serial port adapter   shown on the left below   you need only plug it into  an available PC 9 pin serial port  The cable from an  SC485 serial adapter to the first controller is limited  to 100    or less  Cable length to the first cont
2.  you  need updated firmware  use the Hardware Utility to  determine your current firmware version  Use the  Refresh button to find your controller and check its  firmware version  The drop down menu to the right of  the Refresh button will be filled in with the attached  controllers  The right part of the controller name in  this drop down is the current firmware version     If the controller type or firmware version is not  present  get the latest software that your license  permits from www lightorama com  gt  Software  Run    17    CMB16D QC    the program downloaded to install the software and  devices text file  Retry the Refresh operation     The latest firmware can be found by going to  www lightorama com  gt  Support  gt  Firmware  Find  your controller type and roll the mouse over the  Firmware button     look at the bar in the lower left of  the browser window  It will show the name of the  firmware file  The file name contains the version at  the end  If the version number is greater than what  you saw in the Hardware Utility  new firmware is  available  Click the Firmware button to download the  firmware installer to your PC     remember where you  put it     To load new firmware use a data cable  not wireless   to connect the controller s  to the PC  Start the  Hardware Utility and click the Refresh button to find  your controller s   Select the one you want to update  from the drop down menu to the right of the Refresh  button  Click the Firmware button at the b
3. Ca    EI    7 WW    pr At Tome  H ki dd ek El Ed  6 K zl IIE  cn lle len olle Ale aslla    RTP 5 15  E  ES     5 L   DH   eier Ae fi Bh bn  Oe    e  y i men CMB160 0C U1 m  rd obt   Rama  Inc reer   mmm      d  t   en TTT  M i     r ld Liu EE    sr A   4 e  L       CMB16D QC DMX    16 Channel DC Controller    User Manual  March 2  2012  V1 00  Copyright    Light O Rama  Inc  2007 2012    Table of Contents    INTOGUGHONM EE 4  What   s in the BOX wisscis eis easeescdesvctscdeteas nasa aucaaas 5  Alerte 5  Metal Tab Transistor Consideration             0nn0n00naann  6  Installing Heat SINKS E 6  QUICK Star UICC EE T  Hardware Fundamentals 8  Setting the Unit ID  and DMX address     8  Reset the CMBiIGD OC 9  Data Cable Connections             enonneseensnennnrenrnrn  9  Connecting to EE 9  Connecting to Other Controllers                    00 9  SEET RE 10  Auxiliary Power Input Barrel  10  Channel Power Inputs  10  Channel Power Outputs                 ccccceecseeeeeeeeeees 11  See GE Te EE 12  Current Handling Considerations              0000n0000  12  Elte GEI EE 13  Connecting Controller to PC Data Cable                14  Testing the CHMBIGID OC 14  Designing and Playing a Sequence           onsennenennn  15  Stand Alone Operation              ccccecceecseeeeeeseeeeeeeees 16  TFOUDICSNOOUING secatzacancotcecsunct EERIE 16  Erratic Behavior When Lights Turned On            16  AutoConfigure fails to find COM port                   17  Updating Controller Firmware         e 
4. ckly  Power  the controller down and set the Unit ID back     Data Cable Connections    The Phone Cable In jack is an RJ14  The two CAT5  jacks are RJ45s     Connecting to PC    If you are using telephone cable to connect your  controller to the PC RS485 adapter  plug one end of  the phone cable into the adapter and the other end  into the Phone Cable In jack  See figure 1     If you are using Cat5 LAN cable to connect your  controller to the PC RS485 adapter  plug one end of  the data cable into the adapter and the other end  into either of the CAT5 Cable In or Out jacks     Connecting to Other Controllers    If you are using telephone cable to connect your  controller to another controller  go from either CAT   jack on one controller to the Phone Cable In jack on  the other controller  See figure 1     If you are using CAT5 LAN cable to connect your  controller to another controller  go from either RJ45  jack on one controller to either RJ45 jack on the  other controller  See figure 1     CMB16D QC    Status LED    LED blinking approximately twice second  Controller  has booted correctly and is waiting for commands   The controller is not connected to a Light O Rama  network or the network is not active     LED is on solid  Controller is connected to an active  network  is receiving the heartbeat and commands  from a PC  a Show Director or another controller     LED blinks quickly  Controller is resetting because  the unit ID switches are set to 00     LED blinks on for a l
5. noaneneenonnennnnennn  17  See e e EE 20    CMB16D QC    Introduction    The CMB16D QC is a member of the Component  line of Light O Rama  LOR  products  It was  designed to control DC lighting or any DC device that  will tolerate a PWM modulated voltage  It is a  microprocessor based  intelligent controller that can  perform a number of lighting effects including  dimming  fading  shimmering and twinkling  It can be  daisy chained with any mix of LOR controllers up to  the maximum of 240 controllers     The CMB16D QC automatically detects and obeys  either LOR protocol or DMX protocol  It can be used  with the LOR Windows Showtime Software Suite   This software allows you to design your sequences   sequences are lighting control command sets    arrange your sequences into shows and to schedule  and play your shows     To allow your PC to communicate with this controller   you will need one of Light O Rama   s RS485  adapters  When you purchase the Generic Starter  Package  you get the LOR Showtime Software  a 10     Lat network cable and a choice of RS485 adapters   Choose the adapter appropriate for your PC laptop   The RS485 adapter will allow you to connect your  PC laptop via the Cat5 cable to your DC controller     As with all LOR controllers  this controller is field  firmware upgradeable so you are guaranteed  compatibility with future LOR products     This controller has Common Anode  common  positive  outputs  This means that the positive  voltage is applied to all 
6. ong pulse and off for a short  pulse  Controller firmware needs to be downloaded   See the Updating Controller Firmware section     Auxiliary Power Input Barrel    Use a 12 volt DC  300 milliamp  or greater  external  power supply here if the power input to channels 1 8  is less than 12 volts DC     If the main power input to channels 1 8 is 12 volts  DC or greater  the microprocessor and accessory  power supplies will be derived from it     The center pin of the power barrel is positive     Channel Power Inputs    Bank input connections are made with      quick   connects     Figure 1 shows the two channel bank power inputs   The bottom power input is for channels 1 to 8  If this  input is at 12 volts DC or higher  it will automatically  be used to power the circuit board logic and  accessories  like wireless   If the DC power to    10    CMB16D QC    channels    1 8 input is less than 12 volts DC  see the  Auxiliary Power Input Barrel section     You may use different voltages on channel banks 1   8 and 9 16  The ground between the two channel  banks is common     Channel Power Outputs    o pet  e bal      JON Gs  8 T    H    LNdNI_Y3MOd    R21    N  DN  D      Uv     D  Ko    Figure 2    All output connections are made with      quick   connects     Figure 2 shows the power output connections for  channels 5  6  7 and 8  The silk screening on the  board labels each channel and its positive     and  negative     connections     Remember that DC loads can be polarity sensiti
7. ottom of  the window     In the Firmware section of the window  under Step 1      Select Unit  select the unit listed above  Under  Step 2     Select Firmware File  use the Open button  to browse to the firmware file you downloaded   Under Step 3     Press Download Button click the  Download button  Do not interrupt this process  Your  controller will reboot after the download completes     You can click the Refresh button to see that the new  firmware was loaded into your controller  Repeat this  process for additional controllers     19    CMB16D QC    CMB16D QC    Specifications    Configuration Two banks of 8 channels    Individual Channel 4 amps     No Heat Sinks    Channel Supply Voltage 5 to 60 volts DC        s    Bank voltages may be different   12 volts DC  center pin of barrel   Voltage is positive     20 amp fast acting  Logic Power Consumption   450 mW    Stand alone memory Approximately 5 000 commands  capacity    No Heat Sinks 4w x 5   h x 17d  Low Power Heat Sinks 4 Y     Xx D   h x 11d  Regular Heat Sinks       Light O Rama  Inc    Tel   518  539 9000  Fax   518  538 0067  info lightorama com    
8. outputs continuously and the  negative is switched     CMB16D QC    Caution  Although most applications for this  product use low voltages  this product may be  used with dangerous DC voltages  It is important  that you have an understanding of electrical  wiring     What   s in the Box    The CMB16D QC comes with a user manual  The  latest version of this manual is also available at  www lightorama com  gt  Support  gt  User Manuals  gt   CMB16D QC User Manual     Applications    The CMB16D QC can be controlled by another LOR  controller or  if you would like audio coordinated with  the controller  one of the LOR Show Directors or a  Windows PC  The CMB16D QC can also run a  standalone sequence  This means a set of lighting   or other device  commands created using the  Windows Showtime Software can be downloaded  into the CMB16D QC  The CMB16D QC can use  these internally stored commands to direct itself and  additional controllers  See the Standalone Operation  section for more information     The low voltage  safety  and standalone capabilities  allow the CMB16D QC to be deployed in a myriad of  remote applications with no additional hardware  being required  For example    General LED lighting  spot lights  etc    Vehicle lighting  Bike  Car  Boat  etc    Landscaping  pool and pond lighting   DC Motors  solenoids  valves  relays    CMB16D QC    Metal Tab Transistor Consideration    CMB16D QC boards have transistors with metal  tabs  Heat sinks are not required if the cur
9. ows software     Stop the Hardware Utility  You will not be able to  command your controller from the Sequence Editor if  the Hardware Utility is running  Only one program  may use the RS485 adapter at a time to talk to Light  O Rama controllers     There are Quick Start Guides for creating animation   non musical  and musical sequences  Flash  Tutorials and much more at     www lightorama com  gt  Support  gt  User Manuals    The following Wiki is also an excellent source of  information on all things Light O Rama     www lorwiki com    There is also a very active and helpful Light O Rama  user community     www lightorama com  gt  Forums    15    CMB16D QC    Stand Alone Operation    An animation sequence  Sequence with no  accompanying audio  can be downloaded in the  CMB16D QC  This sequence can contain  approximately 5 000 commands  These commands  can also be for controllers other than this CMB16D   QC  so this controller can direct a network of  controllers  There is no restriction on the types of  controllers in this network     The sequence is designed and tested using the  Showtime Software Sequence Editor  When you are  happy with the sequence  save it and stop the  Sequence Editor     Start the Hardware Utility and click the Refresh  button to find the CMB16D QC  Use the drop down  menu next to the Refresh button to select the  CMB16D QC     Click the Standalone button at the bottom of the  window  Select one of    Run when power is on         Input  norm open swi
10. r  or  greater  and loads not requiring heat sinks  Read the  Hardware Fundamentals section for much more  detail     Parke  AN     f  E   d UE Ki mah  al ai edi KM apt       Ti sl Slc salle Wei CH  EN  TS RTF     a E ain    A ion   e TS       The Status LED should be blinking about  twice second  Fire up the Hardware Utility and the  Status LED should be steady on  Refresh the    CMB16D QC    controllers  select this controller and use the Test  Unit   s Operation section to exercise the lights     Hardware Fundamentals    AF Oe Di    H  Ki    du ALAR      EE   ch  ra haz a    EN Cup en  ac    UL     Za Light c O Rama  Mic  pits      DE  c Lei  Ce nd Hu BS     eg 8 H 4 ve    H z D j  S Sd ots  an et  Tee  ee  A    ek  F H J       e  Setting the Unit ID  and DMX address     Use the Unit Address Switches to set the board   s  controller address  In figure 1  the top rotary switch  sets the most significant digit and the bottom switch  sets the least significant digit     To set the controller address to    01  set the top  switch to    0    and the bottom to    1    as depicted in  figure 1     Legal unit address settings are    01   to    FO     hexadecimal  in decimal that would be 1 to 240     CMB16D QC  The DMX address is set to  Unit ID     1    16   1     Reset the CVB16D QC    To set all device parameters back to factory defaults  and erase any stand alone program  power the  controller down  set the Unit ID switches to 00 and  power it up  The Status LED will flash qui
11. rent draw  per channel is 4 amps or less  The metal tab of the  transistor is electrically hot and a TO 220  insulating kit  mica wafer and screw grommet  is  required when mounting the transistors to metal  heat sinks  Also  keep this fact in mind when using  the board since it is possible to short out the metal  tab transistors     Installing Heat Sinks    A small amount of thermal compound is needed to  facilitate the transfer of heat from the transistors to  the heat sink  Remember to use a TO 220  insulating kit  Put a 1 8    x 1 4    dab of heat sink  compound on the back surface of the transistor just  below the screw hole     The mica wafer goes between the transistor and the  heat sink  There must be heat sink compound on  both sides of the wafer  Use a screw grommet to  prevent the screw from connecting the transistor   s  metal tab with the metal heat sink or use nylon  screws     Put screws from the inside of the board through the  end two transistors and then align the heat sink with  these two screws and press it against the transistors   Put a lock washer on each screw and a bolt  don t  tighten the bolts yet  Do the same for the other six  screws  Now tighten but don t over tighten the bolts   Repeat the process for the other channel bank     CMB16D QC    Quick Start Guide    This section assumes you have previous Light O  Rama hardware experience  It provides the minimum  needed to get the controller up and running     The assumptions here are 12 volt DC powe
12. roller is  not so limited for USB adapters        If you have one of the USB adapters  shown center  and right above   follow the installation instructions  that came with the adapter     Testing the CMB16D QC    To perform this test  the CMB16D QC must have a  unit address between    01    and    FO  and it must be  powered up and connected to the PC  The LED on  the CMB16D QC should be blinking twice second  before the CMB16D QC is connected to a PC  running the Hardware Utility     In the Max Units section of the Hardware Utility  window  click the Change button  Move the slider in  the Change Maximum Units box so that the Max  Units is set to 10   Unless you are using unit  addresses above 10 hexadecimal  This will limit the  search for controllers to the first 16 unit IDs     14    CMB16D QC    otherwise 240 controllers will be searched for      taking a long time  Click the Save button     In the Select Unit to Configure   Download   Test  section of the Hardware Utility screen  click the  Refresh button to locate the attached CMB16D QC  controller  Select the controller from the drop down  menu to the right of the Refresh Button     The Test Unit   s Operation section of the screen  should be active  Attach some lights into your  controller and use the sliders and buttons in this  section to test your controller     Designing and Playing a Sequence  Lighting commands for your shows are called    Sequences and are designed and implemented  using the Sequence Editor Wind
13. tch     or    Input  norm closed  switch      Click the Send Trigger info to Unit button     Finally  Use the Open button to browse to your  sequence and click the Download button     Troubleshooting    Erratic Behavior When Lights Turned On    The most likely cause is insufficient power  If the  CMB16D QC is being powered by the same power  supply as the lights loads  turning them on may  cause a voltage drop and crash the microcomputer   If you suspect that your power supply may not be up    16    CMB16D QC    to the task  see the Auxiliary Power Input Barrel  section  This section will explain how to power the  card logic independently of the loads     AutoConfigure fails to find COM port    If the COM port is not detected  you can manually  select it from the drop down list     If you are not sure which COM port is the RS485  adapter and you have a USB adapter  click start  gt   My Computer  gt  View System Information  gt     Hardware tab    Device Manager button  Click the          in front of    Ports  COM  amp  LPT         you will see     USB Serial Port  COMn         this is the RS485  adapter  Use the Manual Select drop down box to  select that COM port     If you are not sure which COM port is the RS485  adapter and you have a serial port RS485 adapter   you will have to consult your PC   s documentation  it  is normally COM   COM2 or COMS     Updating Controller Firmware    Periodically  Light O Rama will distribute new  firmware for the CMB16D QC  If you believe
14. ve  If  you find that LEDs connected to the outputs do not  light  try swapping the positive and negative  connections     11       CMB16D QC  JP3 PGM Header    The next figure shows how to connect a push button  switch to the circuit board header to start a  standalone sequence     Currently  only    Input 1   is supported  The standalone  sequence in the CMB16D QC will start when the  push button is pressed  If you use a toggle switch   the sequence will run until the switch it turned off     The sequence always runs to completion  even if the  toggle switch is turned off in the middle     Only use the Input 1  Input 2   5V   10V and GRND  pins     Hold the board with the    JP3    label as shown in the  following figure for correct pin assignments     JP3                  MCLR NC Input  Input2  10V          Normally Open  Momentary Contact  Push buttom    Current Handling Considerations    This is a complex subject with MOSFETs   transistors   Their voltage drop increases with  increasing current  This means that the amount of  heat to be dissipated also rises rapidly with current     12    CMB16D QC    This board has metal tab transistors that will easily  handle 4 amps each without a heat sink  For this  reason LOR does not include heat sinks with the  board  4 amps times 16 channels is 64 amps which  exceeds the total current carrying capacity of the  board  The board is rated at 20 amps maximum per  8 channel bank     Trial and error is a reasonable way to determine if
    
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