PMA-2100 - Astronics Test Systems
Contents
1. IETM s can likewise be loaded or developed to further speed and simplify maintenance and repair operations Once configured and customized for speci fic test requirements the PMA 2100 can speed and streamline maintenance test and repair operations It shrinks the test equipment footprint by reducing the number of individual pieces of test equipment that must be inventoried maintained and repaired Additional benefits of applying an advanced synthetic field test instrument such as the PMA 2100 include improved operational readiness faster repairs and a reduction in the costs and logistical burden stemming from NFF no fault found returns Flexibility to test a wide range of MiL Aero systems in different test environments The PMA 2100 is a revolutionary portable test system packaging an automated functional test system into a man portable ruggedized and weatherproof instrument that can be practically deployed in the field on the flight line or on board a ship It enables the maintenance and repair technician to replace a laptop computer tech manuals and groups of single purpose manual test instruments with an integrated and complete test system solution Test Setting Level of Maintenance e OEM Field Service Centers e Intermediate l Level e Field O level Test Applications e LRU Black Boxes e Radios e Avionics e Communications Systems e Aircraft Vehicle or Naval Systems Incorporating s2. Ordering Information continued Step 2 To create the second part of the part number replace the ABCDE with the appropriate application codes for the base options from the table below Use 0 for none or no base instrument BASE INSTRUMENT OPTIONS ABCDE None or no base instrument N A Digitizer Note For RF Deck only no separate D A or A D capability eee None or no base instrument N A RF Deck Requires Option A 1 above 924068 No additional base unit instrumentation or no POD N A 1 MIL STD 1553A B amp ARINC 429 serial bus combination 924081 MIL STD 1553 A B serial bus only 924082 1 N 924110 924111 924112 gt No base instrument only available if X 9 no base unit 80 GB Hard Drive 180 GB Hard drive 240 GB Hard drive None or no base instrument Step 3 To create the third part of the part number replace the FGHIJKLMNO with the appropriate application code s for the base options from the table below Use 0 for none or no base instrument POD 924070 Cabling 924073 Faceplate OEM 430 3639 Base standard POD includes SVGA connector cabling and faceplate No RF Deck or no POD N A RF POD connectors and cabling required if B 1 924074 No DMM or no POD N A DMM Module 924071 i 1 f ww on LJ el a a a p 1 7 Le J L 1 E GP d l a D J Cy k E i L lt 7 C8 g 0 hast None or no base instru
3. e 1 Hz Bandwidth e 100 MHz Maximum Output Level 10V_ 500 pk pk Offset Level e 5V Spurious Harmonics e 30 dBc Spurious Non Harmonics e 50 dBc RF Generator Frequency Range e 2 MHz to 3 000 MHz Resolution 1 HZ Accuracy e Same as timebase 1 Hz Output Level Range e 0 to 60 Output Level Accuracy e 2 dB Spurious Harmonics e 30 dBc Spurious Non Harmonics e 40 dBc AM Modulation Frequency e 10 Hz to 20 kHz Modulation Frequency Accuracy e Timebase 2 Hz 300 Hz to 3 kHz BPF Modulation Range e 0 to 99 Modulation Accuracy e 10 of setting 150 Hz to 5 kHz rate 10 to 90 gt 20 kHz LP Modulation Resolution e 0 1 949 859 8999 800 722 2528 atssales astronics com www astronicstestsystems com PMA 2100 Total Harmonic Distortion e 3 20 to 90 Mod 1000 Hz rate 300 Hz to 3 kHz BPF lt 1 8 GHz e 4 20 to 90 Mod 1000 Hz rate 300 Hz to 3 kHz BPF lt 2 5 GHz FM Modulation Frequency e 10 Hz to 20 kHz Modulation Frequency Accuracy e Timebase 2 Hz 300 Hz to 3 kHz BPF FM Deviation Range e 0 to 100 kHz FM Deviation Resolution 1Hz FM Deviation Accuracy e 10 2 kHz to 50 kHz deviation e 150 Hz to 5 kHz rate 300 Hz to 3 kHz BPF Total Harmonic Distortion e 6 1000 Hz rate gt 2 kHz deviation 300 Hz to 3 kHz BPF lt 2 5 GHz RF Frequency Meter Frequency Range e 2 MHz to 3000 MHz Frequency Resolution e 2 Hz Resolution Frequenc
4. 0101100 PMA 2100 Ordering Information continued Accessories and Spares 924113 ME202CJ Spare Battery Kit requires qty 2 per instrument 924110 Spare 80 GB hard drive 924111 Spare 180 GB hard drive 924112 Spare 240 GB hard drive 949 859 8999 800 722 2528 atssales astronics com www astronicstestsystems com
5. Astronics Test Systems Inc Microsoft Windows 7 tablet PC computer Multiple instrument measurement functionality DMM audio function generator optional baseband digitizer optional RF signal generation and analysis Optional digital serial bus control and communication RS 232 RS 422 RS 485 MIL 1553 and or ARINC 429 Configurable and expandable features two cPCI cPCle slots for instrumentation Removable field replaceable and customizable signal interface units PODs Manual semi automated or fully automatic GO NO GO test Open software architecture Small footprint portable instrument weighing under 25 pounds Ruggedized durable and weatherproof MIL PRF 28800F Class 2 IP67 Watertight AC DC or battery power two replaceable rechargeable Li lon battery packs PRELIMINARY PMA 2100 Portable Maintenance Aid The PMA2100 is a portable ruggedized and multi instrument test system It incorporates a tablet PC and synthetic instrument technology enabling custom ers to automate functional testing Easily configured and customized for specific applications it reduces dependence on large numbers of individual general pur pose test equipment for OEM service depot I level and field O level operations reduces equipment downtime MTTR and cuts the cost and logistical burden associated with No Fault Found NFF Returns Product Information Today military branches face challenging
6. d Maintenance System CMS Reduce the costs and logistics burden of NFF returns No Fault Found NFF returns are a challenge for both manufacturers and the various branches of the military that operate maintain and repair equipment NFF returns can create substantial Specifications Note The Astronics Test Systems policy is one of continuous development and improvement Consequently the equipment may vary in detail from the description and specifications in this publication DMM AC Amps Range 0 01 to1A Accuracy e 0 4 of reading 250 yA non calibra tion frequency e 0 125 of reading 200 UA calibra tion frequency Frequency e 50 Hz to 1 kHz Range 0 1 to 10A Accuracy across entire range e 1 of reading 50 mA e 1 of reading 30 mA calibration frequency logistical costs in terms of incremental spares inventory shipping costs and replacement costs for fully functional equipment Because test with conventional portable test tools in the field or on the flight line can be time consuming or incomplete often the solution for field technicians is just to replace a suspected LRU The PMA 2100 mitigates these challenges by enabling fast reliable and fully compre hensive GO NO GO functional tests to be performed on an LRU in the field or on platform typically within minutes before an LRU is removed from service Thus the PMA 2100 mitigates the costs and logistical burden associated wi
7. ignal generation signal analysis digital serial bus communication LRU DUT control and automated test PMA 2100 with docking station makes moving from O Level to l Level very easy capability into a single package delivers fast reliable and comprehensive functional test for a wide range of radios LRUs or electronic systems For OEM service centers or l level repair locations where the density or diversity of signal interfaces or need for switching go beyond a base POD the PMA 2100 can be easily connected to a custom purpose built docking station for a complete applica tion solution Thus the PMA 2100 can eliminate many of the challenges associated with support ing aging test equipment and older bench top testers Configure and customize a PMA 2100 to your application requirements The PMA 2100 incorporates the flexibility of a modular test system in order to meet diverse application requirements A range of factory options enable configuration of the PMA 2100 with specific test instrumen tation digital bus support and selected durable signal interface connections If further customization is required the base unit incorporates two cPCI cPCle expansion slots which can be used with compatible third party conduction cooled test instrumentation Secondly the design incorporates configur able customizable and field replaceable POD s that dock with the base unit and provide housing for test instrumenta
8. low 20 C nor above 60 C e Operation 10 C to 55 C Note Battery to be charged at temperatures between 0 C and 50 C Usage Environment e Instrumentation CAT Instrumentation CAT II Pollution degree 2 is available with a special POD configuration MIL PRF 28800F Class 2 Altitude 4 600 m max 15 092 ft Shock Functional 30G PMA 2100 Vibration e Random 10 to 500 Hz EMC e EN61326 2006 Humidity e 95 max non condensing Bench Handling Water Tight IP67 Ingress Protection Salt fog Fungus resistance Mechanical Overall Dimensions e 17 5 H x 14 5 W x 3 5 D Weight e lt 25 Ibs including protective covers and accessory bag Step 1 To create the first part of the part number replace the X with the application code s for desired system components from the table below SYSTEM COMPONENTS X Code X Application Code Description PMA2100 complete test system includes base unit and POD Windows 7 Tablet PC batteries AC power supply carrying strap protective faceplate and pouch user manual and CD PN Base 924067 POD 92470 924067 batteries AC power supply carrying strap protective faceplate and pouch user manual and CD Configured POD only No PMA2100 92470 PMA2100 base unit with options no measurement functionality no POD Windows 7 Tablet PC 949 859 8999 800 722 2528 atssales astronics com www astronicstestsystems com PMA 2100
9. ment N A No Serial Bus or no POD N A RS 232 RS 422 RS 485 with shared single DB9 connector eed ane Jeane see below RS 232 RS 422 RS 485 with separate DB9 connectors 924077 and 924080 internal Y cable Note Not available with CAN Bus K 1 see below RS 232 RS 422 RS 485 with shared single DB9 connector RS 422 RS 485 with separate DB9 connectors internal Y cable 924077 924078 924080 None or no base instrument N A None or no POD N A DB25 I O connector and cabling required for MIL STD 1553A B and ARINC 429 bus options in base unit C 1 2 924072 or 3 No audio cabling signal conditioning or no POD N A Audio connectors and signal conditioning 924076 None or no base instrument N A None or no base instrument N A Nart A ee aa VE en ee eee mene po I T IN l mM Near ITOQ rl nN J YoOor Y Yi Ac GAIL INUITIUG UWIOGCTHIUWU CAAITIVISCS wT i PMA 2100 and POD includes PS1100 base unit and POD P21 11110 1110101100 Base Unit Options Digitizer RF Deck 80 GB Hard drive MIL STD 1553A B amp ARINC 429 Serial Bus POD Options RF Connector DMM RS 232 RS 422 RS 485 DB25 Connector Audio PMA 2100 only no POD includes PS1100 base unit Base Unit Options Digitizer RF Deck MIL STD 1553A B serial bus upgraded 240 GB Hard Drive Configured POD for PMA2100 only No base unit POD Options RF Cabling DMM RS 232 RS 422 RS 485 DB25 Connector Audio P25 11230 O0000000000 P29 00000 111
10. ncy e 20 Hz to 20 kHz Frequency Accuracy e 50 ppm 1 Sample Rate e 44100 Hz Flatness 40 to 15 kHz e lt 1 dB Level Accuracy e 10 typ Distortion e 4 to 30 widespread Serial Bus RS 232 RS 422 485 e Baud rates 600 1200 2400 4800 19200 38400 57600 e Parity None Even Odd e Data bits 7 8 e Stop bits 1 2 e Maximum data buffer 127 bytes e Parity Error Char ASCII code 0x3F e RS 232 Drive voltage 8 VDC e Option for RS 422 485 on common or separate DB9 Y Cable Connector MIL STD 1553 A B optional e 2 Dual Redundant Channels e Transformer and or Direct Coupled e BC MT or Multi RT MT per Channel e BC Disable for RT Only Applications e TX Inhibit for MT Only Applications ARINC 429 optional e 4 Receive Channels e 2 Transmit Channels e High Low Speed Operation General Specifications CPU Operating System e Windows 7 Professional operating system 949 859 8999 800 722 2528 atssales astronics com www astronicstestsystems com PMA 2100 Display e 12 1 in SVGA 1000 nits User Interface e 5 wire resistive touch screen Controls e Brightness Task Manager Function Home 802 11 On Off Power Interfaces e Up To 4 USB 2 0 VGA Ethernet Audio RS 232 RS 422 RS 485 Processor e Intel Atom N2800 2 x 1 86 GHz Chipset e Intel NM10 Memory e 2 GB SO DIMM 4 GB Max DDR3 1066 MHz Storage e 80 GB removable solid state drive 180 240 GB Opti
11. onal Network e 802 3 10 100 1000 BASE T 802 11B N Internal e Two 3U cPCl cPCle PXI Slots one used for synthetic instrumentation External e XXX Pin Blade connector for specific POD or docking station solutions AC Input Power AC DC Charger Unit AC Input Power AC Input Voltage e 90 to 264 VAC 47 to 63 Hz Humidity e 10 to 95 RH non condensing Altitude e 3000 m Operating Temperature e 0 C to 55 C Storage Temperature e 20 C to 80 C EMC e EN61000 3 2 class A Safety e EN 60950 UL 60950 CSA 22 2 No 60950 per cUL CE Mark Specifications continued DC Input Power DC Input Voltage Range e 10 VDC to 30 VDC e 12 A max current draw e Max power consumption 120 W 50 W typ Battery Battery Type e Two ME202CJ Lithium lon 78 8 Wh battery packs Note Battery must not be subjected to temperatures below 20 C nor above 60 C Battery Operation Time e 3 5 hrs continuous use 100 duty cycle at full power Note Battery to be charged at temperatures between 0 C and 50 C Ordering Information P2X ABDCE FGHIJKLMNO PMA 2100 Portable Maintenance Aid P2X ABDCE FGHIJKLMNO X System components for configuration ABCDE PMA2100 base unit configuration and options FGHIJKLMNO POD selection and configuration options Instructions Environmental Temperature e Storage 30 C to 71 C Note Battery must not be subjected to temperatures be
12. quipment and systems used in military and aerospace applications Our team of elec tronic test experts are ready to provide the technical guidance and support you need to configure or customize a PMA 2100 to meet your specific application needs including hardware integration custom POD development and or software integration Reduce Equipment Downtime and MTTR Once a PMA 2100 has been configured in software and hardware the result is a powerful and flexible test system that speeds repetitive maintenance evaluations facilitates rapid functional test evaluations and serves as a communication platform for documentation diagnostic information and test results Product Information continued Because the PMA 2100 integrates multi instrument functionality including stimulus and response for a wide variety of analog digital and RF signal types and interfaces it helps you save time relative to finding and operating groups of conventional portable instruments to perform compara ble testing By virtue of its programmability you can easily run automated test routines evaluate multiple measurement parameters to GO NO GO limits and electronically communi cate test data into maintenance and repair databases Technicians or offsite engineering experts can remotely control tests and then communicate response data or test results via convenient WIFI or Ethernet interfaces for remote viewing or storage within a Computerize
13. requirements to improve operational uptime minimize MTTR mean time to repair and minimize their test equipment footprint Commercial manufacturers of the equipment used by the military have a similar vested interest to both ensure the functionality of the systems deployed in the field and to enable streamlined maintenance operation and rapid repairs when necessary New military platforms upgrade programs and service life extensions have resulted in a proliferation in the number of Line Replaceable Units LRUs within aircraft vehicles communications equipment avionics weapons systems and other electronic systems that must be func tionally tested as part of mission support These challenges are straining the bounds of aging I level and O level test systems as well as the myriad of conventional portable instruments used by field maintenance and repair professionals The PMA 2100 presents an ideal solution to these challenges by integrating multiple test instrument functionality the processing and communication power of a Windows 7 based tablet PC and ruggedized packag ing into a portable test system It can be configured and customized for multiple test applications with programmed synthetic measurement applications installed signal generation acquisition hardware field replaceable POD s different signal interfaces and automation software 949 859 8999 800 722 2528 atssales astronics com www astronicstestsys
14. rtable test instruments e Reduce equipment downtime and MTTR e Mitigate NFF returns and associated costs logistics burdens e Seamlessly communicate test and main tenance data to a CMS e Deploy a common solution for OEM service l level and field test of LRUs e Easily configure customize or expand the system to meet varying test needs AC Volts Range 0 03 to10V Accuracy across entire range e 0 5 of reading 50 mV non calibra tion frequency e 0 5 of reading 30 mV calibration frequency Minimum Discernible Level e 5 mV Frequency e 50 Hz to 1 kHz True RMS e Yes NMR e 70 dB Input Resistance e 10 MO 5 Input Impedance e 15 MO 5 Specifications continued Range 2 to 250 V 500 V maximum option available Accuracy across entire range e 1 of reading 500 mV Frequency e 50 Hz to 1 kHz True RMS e Yes NMR e 70 dB Input Resistance e 10 MO 5 Input Impedance e 10 1 MQ 5 Crest Factor 4 1 DC Volts Range 0 to 10 V Accuracy e 05 10 mV Input Resistance e 10 MO t 5 Input Impedance e 15 MO 5 NMR e 70 dB CMR e 140 dB Range 0 to 250 V 500 V maximum option available Accuracy e 0 1 of reading 200 mV Input Resistance e 10 MO t 5 Input Impedance e 10 1 MQ 5 NMR e 70 dB CMR e 140 dB Radio Frequency RF Function Generator Frequency Range e Sine 0 to 100 MHz e Square Triangle at selected frequencies Frequency Resolution
15. tems com The PMA 2100 represents an ideal integration platform to streamline field service testing for manufacturers and field maintenance repair operations It is equally capable of performing manual or semi automated measurements for field diagnostics or executing fully automated functional tests It replaces multiple individual instruments by incorporating both signal generation and analysis for DC to RF signals and even provides a wide range of digital serial bus types within a single self contained and ruggedized instrument platform Manual pre configured measurement parameters or fully automated testing with stimulus analysis and comparison to GO NO GO limits can be performed In addition the PMA 2100 distinguishes itself from conventional portable test instruments because the system can be used as a memory loader verifier updating the soft ware on LRUs and then performing a quick but comprehensive functional test to validate system readiness Utilizing the laptop computer functionality test results can be seamlessly AIsTRONICS TEST SYSTEMS Product Information continued communicated to a Computerized Maintenance Management System CMMS Product documentation manuals and specifications can be loaded into the PMA 2100 ensuring that all the information required for repair or troubleshooting is immediately available at the point of service in the field Interactive Electronic Technical Manuals
16. th NFF or RETOK Re test OK system and equipment returns Seamlessly access update and communicate maintenance and test data The PMA 2100 is an ideal platform to host an IETM and to serve as a Data Loader Data Verifier for a variety of avionics LRUs military radios and other electronics systems Quick and comprehensive functional tests can verify the operational status of an LRU after a repair or software update performed Frequency e 50 Hz to 1 kHz Burden Voltage e 0 075 V A DC Amps Range 0 to 1A Accuracy e 0 1 of reading 60 uA Range 0 to 10A Accuracy e 0 2 of reading 30 mA Burden Voltage e 0 075 V A Resistance Range 0 to 10 kQ Accuracy e 0 1 of reading 0 5 Q Range 0 to 10 MQ Accuracy e 0 1 of reading 1 kQ 949 859 8999 800 722 2528 atssales astronics com www astronicstestsystems com PMA 2100 in the field In addition the PMA 2100 can be programmed to create electronics records of test results update CMS or communicate fault data directly to the manufacturer With standard wireless functionality techni cians do not have to wait to connect to Ethernet in order to transmit test data report problems or to enable remote control by off site experts when trouble shooting a complex repair Key Benefits e Speed and streamline maintenance repair operations e Automate fast and comprehensive LRU functional test e Reduce test equipment footprint replace multiple individual po
17. tion Signal conditioning and durable signal interfaces Finally an open software architecture enables users to develop their own software applications within the synthetic instrument environment The SI environment of the PMA 2100 consists of three components Application Engine and Hardware It is not limited to operation just within the PMA 2100 mean ing it can interface with external devices as well Commercial test application software 949 859 8999 800 722 2528 atssales astronics com www astronicstestsystems com PMA 2100 Synthetic Instruments SI Environment SI Measurement App SI Console SI Environment 1 0 Ports The PMA 2100 s SI environment makes it possible to interface with external devices third party custom applications or Astronics Test Systems developed software can likewise be utilized As new LRUs systems or programs are deployed the instrument can be further upgraded with additional software different signal acquisition hardware new PODs and even a custom docking station This limits the proliferation of test equipment preserves your platform and TPS investment and speeds the process of deploying new programs Astronics Test Systems has more than 50 years experience addressing the needs of ge The PMA 2100 s pod interface provides exten sive flexibility that can make your test system even more efficient those who manufacture operate or repair e
18. y Accuracy e Timebase 2 Hz Power Input Range e 0 dBm to 40 dBm RF Power Meter Frequency Range e 2 MHz to 3 000 MHz Power Range e 0 dBm to 60 dBm Accuracy e 3 dB RF Modulation Analyzer AM Meter Range e 5 to 100 Resolution 1 Accuracy e 5 of reading 1 kHz rate 30 to 90 modulation 3 kHz LPF Specifications continued FM Meter Deviation Range e 500 Hz to 100 kHz Resolution e 1 Hz Resolution Accuracy e 10 1 kHz to 100 kHz Deviation e 150 Hz and 1 kHz Rate e 5 2 to 10 kHz Deviation 150 Hz and 1 kHz Rate Spectrum Analysis Frequency Range e 2 MHz to 3 000 MHz Frequency Resolution e 2 Hz Resolution Frequency Accuracy e Timebase 2 Hz Span e 22 MHz down to 9 76 kHz Selectable 22 MHz 10 MHz and then divide by 2 Displayed Average Noise Level DANL 9 76 kHz span 16K FFT Kaiser Filter e 130 dBm lt 1 5 GHz e 120 dBm gt 1 5 GHz Features e FFT Points 256 to 16K e Spectrograph Plot e Filter Types Bartlett Hann Blackman Blackman Harris Blackman Nuttall Flat Top Gaussian Hamming Hann Kaiser Lanczas Nuttall Rectangular Sine Triangle Tukey Audio Analog Input e Microphone Input Voltage e 350 mV_ Impedance 4 7kO Frequency e 20 Hz to 20 kHz Frequency Accuracy e 50 ppm 1 Hz Sample Rate e 44100 Hz Level Accuracy e 7 50 to 20 kHz Analog Output Headphone Output Voltage e 350 mV_ Impedance 4 7kO Freque
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