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To display the input pressure

1. Low Battery Indicator The Diamond Calibrator can operate for approximately 10 minutes after the low battery indicator has been displayed The low battery indicator is displayed in the Time Date area of the display Battery and voltage level will flash periodically until you replace the batteries or plug in the AC adaptor About Your Calibrator 1 5 AccuPro Diamond About Your Calibrator 1 6 Chapter 2 Specifications AccuPro Diamond The following specifications describe the input output and environmental specifications of the Diamond Calibrator Accuracies are in percent of full scale unless in C Display resolution is 1 digit Accuracies are given for an ambient temperature of 23 2 C Thermocouple accuracies are based on manual temperature compensation Input Specifications Input Type Low Limit High Limit FR SE STC 75 90 1200 KTIC 75 90 1370 TTC 15 30 200 E T C ITS 90 R T C ITS 90 S T C ITS 90 B T C ITS 90 N T C ITS 90 C TIC OMEGA D T C OMEGA G T C OMEGA L T C DIN 43710 UTC DIN 43710 100 Q Pt a 385 OMEGA 100 Q Pt a 3916 RDF 100 Q Pt a 3923 RDF 120 Q Ni MINCO 7 120 80 320 C NI 0 or oo fmiliamps measure om o oo oo milliAmps measure w loop power 24 0 001 0 025
2. COMMUNICATIONS LINK HIA Figure 39 HART Connection Diagram 4 20 mA D LOCP HART INSTRUMENT HART COMMUNICATIONS OC Rue i HIA i 250 OHM BNC i SHUNT 2500 A 1 HIA Figure 40 Alternate HART Connections HART Instruments 9 13 AccuPro HART Interface Adapter Note If the HART instrument is a Thermocouple type the Select CJC Method screen will appear This allows you to select the appropriate Cold Junction Compensation for your application The instrument ambient temperature is displayed as read from the instrument via the HIA See Chapter 4 HART Temperature Variable To choose a Compensation method highlight CJC Method then use the left right arrows to select your choice The recommended default CJC selection is Inst temp which will allow the calibrator to continuously track the instrument temperature and adjust the calibrator output to compensate for changes in the instrument CJC Other options are Cal Intand Cal Man Cal Intuses the calibrator internal temperature to compensate the instrument analog input values This method will not be as accurate as the Inst temp method since ambient temp
3. A _ N ER INPUT NGE OUTPUT a e A NY ee aw V e mure NI Ta AR AS 7 UN Ta o NO e MOS wW o SE 7 ER Y Manual Operations 5 5 AccuPro Diamond Using External CJC The use of an external cold junction temperature will usually increase the accuracy of the thermocouple temperature reading By physically moving the CJC sensor away from the calibrator you can eliminate any heat influences that might be present You will need two additional pieces of equipment to set up an external CJC a temperature probe and an adapter to connect it to the CL 9000 calibrator The adapter and probe are standard industry equipment and can be purchased from your local electronics supply company These items can also be purchased from RiS by specifying the following part numbers 5300 115 Thermistor Probe with 10 ft Cable and phone jack termination 3004 039 Phone Jack to double banana plug adapter To hook up the probe for external CJC refer to Figure 8 Figure 8 External Cold Junction Compensation Diagram Thermocouple Wire K Adapter l MMS Manual Operations 5 6 AccuPro Diamond RTD The calibrator measures Resistance Temerature Detectors RTD s types 1000 Pt a 385 1000 Pt a 3916 1000 Pt a 3923 100 Cu and 1200 Ni The range and accuracy of each RTD type is listed i
4. 5 19 Figure 22 Milliamp Output Diagram Internal Source 5 20 Figure 23 Milliamp Output Diagram External Source 5 21 Figure 24 Ohms Output Diagram 5 22 Figure 25 Frequency Output Diagram 5 23 Figure 26 Diamond Interface on 2 32014 poe eee bas ete gas eee ss 6 22 Figure 27 PC Printer Connection Diagram 7 2 Figure 28 AccuPro Pressure ModulePMM 9700 8 1 Figure 29 PMM 9850 Series Pressure Module 8 1 Figure 30 PMM 9900 Series Pressure Module 8 2 Figure 31 Calibrator POS ne ete A oles 8 13 Figure 32 Input Pressure Connections 8 14 Figure 33 Current Pressure Diagram 1 P 8 16 Figure 34 Pressure Current Diagram P I 8 18 Figure 35 Connection Diagram for a PC terminal mode 8 19 Figure 36 Typical HART Instrument Block Diagram 9 4 Figure 37 Calibrator Ports ne eee Mont re done te wee Me eae Gg 9 9 Figure 38 Basic Connection Diagram for HART Instrument Calibration 9 1 1 Figure 39 HART Connection Diagram 9 13 Figure 40 Alternate HART Connections 9 13 Figure 41 HART Pressure Connections
5. Peu o vo Specifications 2 1 AccuPro Diamond Amplitude voltage range for frequency measurement Input Impedance mV T C Volt mA Frequency Cold Junction Compensation Internal Temp Compensation External Temp Compensation RTD Excitation Current Input Calibrator Sourcing to an RTD Specifications 2 2 0 1 to 100 Vp p gt 10MQ 2 MQ 10 lt 250 2 MQ 23 5 pF typical Max error 0 4 C Max error 0 2 C 280uA max Pt Ni or Q 850uA max 100 Cu AccuPro Diamond Output Specifications Resolution vws o 2 oo oo R T C ITS 90 S T C ITS 90 B T C ITS 90 feiecomecay o ese oc e DricwomEesa o ese oc 1sc Cre omaso 20 so orc 100 ute omano 20 eo oc me SE so f so ore oe eeo Cs M C source w external loop power 0 001 0 025 milliAmp source w internal loop power 24 0 001 0 025 CCOO o ior vo CE FACT A AAC ICI Specifications 2 3 AccuPro Diamond Output Drive Capabilities Volts Output Source Current Capacitive Load excluding frequency millivolts T C Resistive Load Capacitive Load Frequency Output Impedance RTD Excitation Current From Transmitter to CL 9000 Two Wire Compliance current Amplitude Voltage Range for Frequency Specifications 2 4 1 mA minimum 0 1 UF minimum 10kQ minimum 0 1 UF minimum 1kQ 125uA min to 5mA max 19V minimum
6. 9 22 Figure 42 Example Calibration Hookup Diagram A 3 Chapter 1 About Your Calibrator AccuPro Diamond About Your Calibrator The Diamond Calibrator Models CL 9001 and CL 9002 are multi function hand held instruments for field calibration of process signal measuring and control equipment Designed for the process industry the Diamond Calibrators are capable of measuring and sourcing voltage millivolts current thermocouples RTDs resistance and frequency signals Pressure can be measured using the optional PMM Series Pressure Modules See Chapter 8 for more information The Diamond Calibrator Models CL 9003 and CL 9004 are capable of measuring and sourcing voltage millivolts current thermocouples RTDs resistance and frequency signals Pressure measurement is not available for these Models The Diamond Calibrator Model CL 9005 is capable of all the above functions and in addition is designed to read and calibrate HART instrumentation with the use of a HART Interface Adapter Refer to Chapter 9 for details The Diamond Calibrators will simultaneously source an output measure an input and display both values on the 240 x 128 point LCD All selections are made via the integral keypad The functionality of the unit includes frequency capabilities to 10 kHz counts from 1000 counts minute down to 1 10 count per hour set point storage and recall trip detection and ramped outputs Figure 1 D
7. Recorded Data Main Menu 3 Press Util then View The Calibration Info screen is displayed Use Next Page to scroll through the record There are three pages of information in a record 4 Press _F1_ Exit on the first or second page to return to the Recorded Data Utility Menu Or press _ F1_ Cancel or Done on the last page to return to the Recorded Data Main Menu Calibrator Configured Procedures 6 15 AccuPro Diamond Plus Calibrator Configured Procedures 6 16 AccuPro Diamond Plus Deleting Data Calibrator Configured Procedures can be selected for deletion all at once or individually Only CCPs can be deleted at the calibrator DCPs must be deleted via Total IQ or Cornerstone software applications 1 From the Recorded Data Main Menu press Util then _F3_ Delete Util The Auto Op Tag Selection screen is displayed 2 Select the record s to delete Pressing _r2_ Select Record places an asterisk next to the highlighted record Pressing _ F3_ Select All places asterisks next to all records 3 Press Delete to delete the selected records You will be prompted to confirm your choice Y N before the records are deleted Use the left right arrow keys to select Y then press Enter or Delete again to delete Printing Data Once you have collected the instrument calibration data in the Diamond Calibrator you can print the data to a serial printer through the RS 232 port Data format is user selectable
8. 0 1 10 Vpp AccuPro Diamond Environmental Specifications Ambient Temperature Range Operating Storage Temperature Drift Effect on Accuracy Internal CJC External Relative Humidity Effect on Accuracy RFI General Specifications Input Output Isolation Real Time Clock Accuracy Power Battery Life Size Weight 0 to 50 C 32 to 122 F 20 to 60 C 4 to 140 F 50 PPM C maximum 0 05 C C maximum 0 02 C C maximum 20 to 90 non condensing lt 0 05 of span for a change in RH from 20 to 90 23 C When tested at a field strength of 10 V M ata distance of 1M the mV input and output will not shift by more than 1 of full scale 250 Vac with less than 2 mA leakage Within 1 minute per month at 25 C 77 F AC Adaptor CL 910 or six C cell Alkaline or six NiCad batteries no internal charger 8 hours minimum when sourcing a 4 20 mA loop at 20 mA 9 751 x 5 25w x 2 5d inches 24 81 x 13 3w x 6 4d cm 2 lbs 1 1 kg Specifications 2 5 AccuPro Diamond Specifications 2 6 Chapter 3 Using the Diamond AccuPro Diamond Using the Diamond Calibrator The Diamond Calibrator s LCD and keypad are designed to guide you through the desired functions in an easy to use format Figure 3 shows the display area and the keypad layout Take a few minutes to familiarize yourself with the keypad layout N KL
9. 0 to 21 numbers Refer to page 8 8 in this Chapter Pressure Modules 8 22 AccuPro Diamond Pressure Calibration Most calibration procedures must be performed by the factory or a calibration laboratory However the PMM 9900 Series Pressure Modules can be field calibrated by using the following procedure NOTE This calibration procedure is for span adjustment only pressure linearity will not be affected Equipment Required CL 9000 Diamond Calibrator OR PC Computer with external 24VDC power supply and PMM 9710 adapter cable connected as shown in Figure 35 Pressure Source Accuracy should be four times better than the PMM 9900 module to be calibrated Calibration Procedure 1 Apply power to the Pressure Module Refer to the section titled Terminal Mode Operation in this chapter for connection details Allow a minimum 5 minutes warm up time to stabilize the unit To begin span calibration type QUICKCAL then press lt ENTER gt Note the period required The unit will prompt you to enter pressure units Apply 0 PSIG or inH O or PSIA for absolute pressure ranges Press any key to continue Apply positive full scale pressure to the PMM 9900 under calibration skip this step for vacuum range modules Press any key to continue Apply negative full scale pressure to the PMM 9900 This step is performed only on vacuum and compound range modules Press any key to continue The module will respond wit
10. soo este soso ar axrang PMM 9900 5000G 5000 PSIG 0 06 1 5 x Range PMM 9900 7500G 7500 PSIG 0 06 1 5 x Range Pressure Modules 8 3 AccuPro Pressure Modules Absolute Pressure with Isolated Sensors 0 to __ of span PSIA Overrange PMM 9900 5000A 5000 PSIA 0 06 1 5 x Range PMM 9900 7500A 7500 PSIA 0 06 1 5 x Range Compound Pressure with Isolated Sensors Model Number Range Scale Accuracy Resolution Maximum of span PSIG Overrange PMM 9900 10CP 10 to 10 PSIG 0 06 0 001 PMM 9900 15CP 15 to 15 PSIG 0 06 0 001 PMM 9900 30CP 15 to 30 PSIG 0 06 0 001 PMM 9900 60CP_ 15t0 60 PSIG 0 06 Pressure Modules 8 4 AccuPro Diamond Vacuum with Isolated Sensors Model Number Range Scale Accuracy Resolution Maximum Oto of span PSIG Overrange Pressure Modules 8 5 AccuPro Pressure Modules Low Pressure Differential or Gauge Pressure with non Isolated Sensors Model Number Range Scale Accuracy Resolution Maximum Oto of span in H O Overrange PSIG PMM 9900 1LG a nho 0 07 0 0001 15 and 50 PMM 9900 5LG 5 nko 0 07 0 001 15 and 50 PMM 9900 10LG 0 07 0 001 15 and 50 PMM 9900 25LG S ese 0 07 0 001 15 and 50 Low Pressure Compound Differential or Gauge Pressure with non Isolated Sensors Model Number Range Scale Accuracy Resolution Maximum of span in H O Overrange PSIG PMM 9900 1LCP 0 07 0 0
11. 6 Verify the password by retyping the password T Press Enter 8 Press any key to return to the Configuration menu Baud Rate Note Baud rate does not apply to the Model CL 9001 and CL 9003 The baud rate determines the communications processing speed at which the calibrator will communicate across the RS 232 cable The baud rate is selectable for 1200 2400 4800 or 9600 baud The other communication parameters are 8 bits 1 stop bit and selectable odd even none parity gt To select the baud rate 1 Scroll up or down to Baud Rate 2 Use the left right arrow keys to scroll through the parameter choices 3 Scroll to another configuration parameter or press to return to the Main Menu Configuration 4 4 AccuPro Diamond Parity Parity is a check bit that is added to a group of bits to verify the transfer information is received correctly The parity can be set at even odd or none gt To set the parity 1 Scroll up or down to Parity 2 Use the left right arrow keys to toggle between the parameter choices 3 Scroll to another configuration parameter or press to return to the Main Menu Link Output to Trip Input This function is either enabled or disabled When this function is enabled and the input is set up for Trip and the output is set up for Ramping the output will freeze at the instant a change of state is detected at the input For more information on trip and ramping operation see Chapter 5
12. Done 7 Press Done when ready to begin The zero set point will appear in the output section of the display Enter your new value After a few seconds the display shows that the zero adjustment is complete Press any key to continue and you will return to the View HART Inst Info menu HART Instruments 9 23 AccuPro HART Interface Adapter For a pressure instrument Press _ F2 Zero Module to zero the PMM pressure module Apply pressure manually to your desired LRV level Press Done to start the zeroing process The CL 9005 will advise you when complete Press any key to continue and you will return to the View HART Inst menu HART Instruments 9 24 AccuPro Diamond gt To change an Instrument Span adjustment URV Instrument Span adjustments are not normally necessary on HART instruments however the option is available to perform these functions and described below CAUTION NOTE Before proceeding the instrument to be calibrated must be taken out of automatic loop control as the instrument output may be frozen or driven off scale 1 Connect the instrument to the CL 9005 as shown in Figure 39 or Figure 40 2 From the Main Menu press _f1_ Manual 3 Use the down arrow key to select HART Compatible Instrument then press Done or the Enter key 4 Press _r3 HART A timer will appear at the top of the display and a message will be displayed to signify that communications are in progress T
13. HART Instruments not in the IST may require additional information i e T C or RTD type via additional prompts For a pressure instrument select Analog In Wait for communications to be established with the pressure module Press _ F2__ to zero the module Now input a pressure value within the range of your sensor from a remote source Note Be sure the PMM series Pressure Module is properly connected to the Calibrator 6 If the Instrument sensor and output are correctly trimmed the Digital Output and HART Instruments 9 16 AccuPro Diamond Analog Input values should be proportional within the Instrument accuracy specification gt To set the Digital Output and read the Analog Output If you are already in the HART Manual Mode and communications with the Instrument have already been established press the n key then jump to step 4 1 From the Main Menu press _F1_ Manual 2 Use the down arrow key to select HART Compatible Instrument then press Done or the Enter key Shortcut Press H to select HART Compatible Instrument 3 Press the n key and wait a few seconds while communications are established Select the CJC method if applicable 4 Select Analog Out from the screen menu and press Enter 5 Press the Out key Select Digital Out from the screen menu Type in a value ranging from 4 to 20 mAmps and press Enter 6 Ifthe Instrument output is correctly trimmed the Digital Output and An
14. HART Instruments 9 5 AccuPro HART Interface Adapter 8 Upload CCP and DCP data from the calibrator s RS232 port in either report format or comma delimited format CCPs are configurable for any instrument however there is reduced capability i e no Sensor Trim via the HIA for HART compatible instruments that are not defined in the HIA Table HART Instruments 9 6 AccuPro Diamond HART Communications Bus Operation One of the inherent advantages of a HART instrument is that its Primary Variable or digital output can be read by a DCS or other control system The operator can select a HART instrument that is either standalone or on a HART communications bus A HART communications bus can support up to 15 instruments If an instrument has an address of 0 the analog output is reflective of the analog input If the instrument has an address between 1 and 15 bus instruments then the analog output is not used and fixed at 4 mAmps A HART bus can have two communications MASTER devices on it at one time One device will be a Primary Master and the other will be a Secondary Master ADCS system is always a Primary Master and a Hand Held Configurator is always a Secondary Master The HIA is always a Primary Master There can be multiple Primary Masters on the HART bus but there may be a few additional retries in communications Prior to the output of the calibrator being configured the operator is issued a prompt to indicate the con
15. To Replace an Instrument If the instrument cannot be calibrated to specifications and replacement is required Delegated Calibration 7 5 Delegated Calibration Procedures you can use the CL 9000 to keep a record of the change Under the existing Instrument Tag Number the stored information can include the replacement instrument s serial number and a user text box for any maintenance notes you wish This information will be printed or uploaded as part of the Tag Number record you have saved 1 From the Recorded Data screen above press _ F1 to enter the Replace Inst screen From the Adjust Instr screen above press _ F2_ to enter the Replace Inst screen 2 Enter the new instrument s serial number and any related text to be saved in the record 3 Press Done to accept the entry gt To choose a previously configured procedure 1 From the Recorded Data Main Menu press _F2 __ Select You will enter the Auto Op Tag Selection screen 2 Highlight the instrument to be selected by using the up down arrow keys Depending upon the status of the record one of the following tags will appear Done As Found and As Left data is recorded As Fnd Only As Found data is recorded New Instrument setup no As Found or As Left data is recorded 3 Press Done to select the highlighted record and return to the Recorded Data Main Menu Delegated Calibration 7 6 AccuPro Diamond Plus To run a previously configured procedur
16. the output axis we find that it cuts the axis at a point above 4 mA at 4 5 mA In other words at the lower input range limit or at 0 of span there is an error of 0 5 mA This d error is carried through all other measurements The data may have told a different story Milliamp Output o a o o 50 100 150 200 250 Temperature Actual Expected AccuPro Diamond Consider Table Il below Table Il Input Values Outputs mA e otspan Actua A Expected Deviation Deviation reset The first test result is very promising but the test data seems to deviate from the expected results and is at its largest at 90 of the input span The expected output signal span is 22 mA 6 mA 16 mA The actual span is 18 4 mA 5 6 mA 12 8 mA Therefore the actual output span represents a greater percentage of the span than the input and we see that we have a span error Itis important to notice that unlike the graph of test data for an instrument with a zero error the two lines in a graph of actual and expected test data for a device with a span error are not parallel It is possible to find an instrument that has both a span and zero error A graph of actual and expected test data for such a device will show two lines that are not parallel and that do not intersect with the output signal axis at the same point The instrument should now be adjusted according to the manufa
17. to zero the pressure module 1 Press _F2_ Run Setpoint 1 and the corresponding input and output values are displayed When the instrument output has settled press _ F2 Log As Found Delegated Calibration 7 3 Delegated Calibration Procedures If the instrument selected requres Manual data entry you will be prompted to manually key in the setpoint value and or measured value now If you are calibrating pressure you will need to manually generate a pressure quantity to match the Target value shown in the output field Setpoint 2 and the corresponding input and output values are displayed When the instrument output has settled press _r2_ Log As Found Continue to step through the Setpoint list until the last Setpoint has been logged As Found The Adjust Instr screen will appear Alternate Procedure In lieu of stepping through the setpoints individually as described above simply press _ r3_ Auto to automatically step through all As Found setpoints unless Manual entry was chosen Note that pressure calibration also requires manually stepping through the setpoints 4 At this point you can Viewthe As Found data to verify whether the instrument requires calibration Press _F1_ View to see if the output has passed or failed If all points are within specification passed proceed to Copy As Found Data to As Left Data or record data As Left below If there was an error recording As Found data
18. Instrument Input REMOTE PRESSURE PRESSURE SOURCE HART INSTRUMENT DIAMOND Ea ADAPTER RS232 4 T C OR PRESSURE Communications Link CL 9005 Communications Calibrator Link Optional Communications Link to other Hart Devices or a Master Device Figure 38 Basic Connection Diagram for HART Instrument Calibration HART Instruments 9 11 AccuPro HART Interface Adapter Reading a HART Instrument The HIA is provided complete with a clip lead cable to connect your instrument 1 Make your connections with the Diamond Calibrator power off 2 Read your instrument s instruction manual to determine how to set it up for calibration i e moving jumpers switches etc 3 The signal loop must have a minimum 250 ohm load to operate the HIA Install a 250 ohm resistor as a load in series with the 20mA current loop An optional in line BNC connector shunt resistor is available from RiS for quick connections RiS part number 4001 063 4 Connect the HIA clip lead cable between the CL 9005 and the loop as shown in Figure 39 or Figure 40 NOTE 1 Figure 39 and Figure 40 show typical hookups for an RTD transmitter Refer to Chapter 5 for CL 9000 connection details to other types of transmitters 5 Connect the appropriate Diamond output terminals to the instrument input 6 Turn on the Diamond Calibrator HART Instruments 9 12 AccuPro Diamond 250 OHMS INSTRUMENT
19. Lee a e E a login anal lt 5 1 milliamp A A EN 5 9 milliamps OUTPUTS siz esto es i D ae O D bt 5 19 millivolts INDUL 2 it A E 5 3 QUIPUL AN IRA RAS nr nn es tomate 5 15 ohms A RC A O USOS Ot 5 10 QUID e A AAA ios 5 21 UIP SOIS CONN ii E OR et aan EE 5 13 UT I u dora aan A O Neal Oya WO este RN 5 19 frequency a de 5 22 Mio Ss aa 5 15 resistance se tos edo ica a e A a a ee a aa aa aa aaa ee 5 21 A NO 5 18 HIVE FIMO OUOIE a aa 5 16 Voltage nse See ewe ee Er er ee ee ee ee ee 5 14 O tput Specifications tasado aerial Cut 2 3 OVEN SE RE ar ok tanh he eaten OO o eee kate 4 2 Fe A Siem meee A 4 5 DASSNON ee 582 Rhee EDS Re eee One ee Re eons ks 4 4 power adaplero condor taaan weer dada 1 4 Pressure Modules MeEASUIING case e e de ee aed 8 19 8 20 MO ta E E E AE E E 8 3 OVERVIEW sae ae a ee ee AE ree E ROE eee eee ee are ea 8 1 selecting engineering units 8 7 specifications suaa de 8 6 ama aaa e ii 3 3 Ramping AAA A A A A IS 5 25 registration 255 as aah a At ee Nes dt dodo aia td a anas 1 3 resistance A EA reee 5 10 Output as dera ole decantado paolo de tala letales ee a ee ee e 5 21 A A NR RN 1 4 RTD INOUE ME RS Me te On CR Oe Ome een MO RTE 5 7 9 0 20 lt a OR RO 5 18 A A A 3 3 SOLOS late 5 23 O A et ee et ee see 5 24 Specifications Environmental ata ba e arta Stash at eco A Soha da a See 2 5 General A A E eT es 2 5 INP ss e eee es eee 2 1 A A AA Are dl
20. Power Adaptor The Diamond Calibrator is powered by six C cell alkaline or six NiCad batteries It can also be operated using an AC adaptor optional CL 910 Contact your factory representative for ordering information 1 716 238 4094 The AC adaptor 9 Vdc 500 mA is a power source it does not recharge the batteries It is recommended that you turn the Diamond Calibrator off before replacing the batteries If you do not turn the power off before disconnecting the battery or A C adaptor the unit will turn on when contact is made The battery pack is located inside the unit with access through the door at the bottom of the calibrator See Figure 2 for details The lid opens easily allowing access to the battery holder which slides out for easy battery replacement About Your Calibrator 1 4 AccuPro Diamond If storing the Diamond Calibrator for longer than three months remove the batteries from the battery compartment Note The calibrator will operate with NiCad batteries however it will not charge NiCad batteries NiCad batteries must be removed from the unit and recharged separately NiCad batteries should be completely discharged before being recharged Note The Battery Save feature allows the calibrator to automatically shut off after 20 minutes of inactivity For more information see Chapter 4 Configuration Figure 2 Battery Replacement AC Power
21. Standard Package INSTRUMENT MODEL REVISION TYPE Rosemount 3144 Rosemount 1151S Generic HART ooo IO To O Generic HART is automatically selected as the default if your instrument is not in the IST You can perform most HART features previously listed except for sensor trim Other functionality may vary depending on your instrument 4 4 1 6 All HART Instruments 9 9 AccuPro HART Interface Adapter HART Interface Specifications Dimensions HIA PLx 3 W x 1 D HIA Power Requirements one internal standard 9 Volt alkaline battery Power Up Time less than 2 seconds Battery life minimum of 8 hours continuous use Battery Low Indicator minimum of 10 minutes usage after indication Environmental Specifications Temperature Operating 0 to 50 deg C Storage 20 to 60 deg C Relative Humidity 20 to 90 non condensing RFI Effects No effect at a field strength of 10 V M at a distance of 1M from 20MHz to 1GHz ESD Effects No effect at 10kV Drop and Topple The HIA unit will function with no mechanical damage after a drop of five feet HART Instruments 9 10 AccuPro Diamond Connecting the HIA to a HART Instrument CAUTION Unplugging the HIA RS232 cable HIA powered down or cycling power to the calibrator during a HART instrument calibration or configuration may leave the HART instrument in an unknown state Instrument Output 4 20 milliAmps for most HART transmitters
22. Table of Contents and the List of Figures Each chapter title is printed with the page number at the bottom of every page An index has been provided to assist you in finding the information you need Getting Help If you need assistance there are several ways to obtain help e Refer to the Diamond Calibrator User Manual e Contact ROCHESTER TECHNICAL Support at oa a 1 716 238 4094 1 716 238 4097 Fax Help is available Monday through Friday from 8 15 p m to 5 p m Eastern time About Your Calibrator 1 2 AccuPro Diamond Your Calibrator Kit Includes The Diamond Calibrator is a multi function instrument that includes the calibrator carrying case a test lead kit six alkaline batteries this instruction manual and registration card If you have purchased a CL 9005 you will also have a HART Interface Adapter w carrying case and cables Registration Before continuing take a minute to fill out the registration card and return it to RO CHESTER Returning the registration card ensures that you will receive update notices and entitles you to toll free telephone support The registration card is enclosed in the Calibrator Kit Inspection Instructions Upon receiving your calibrator please inspect it for damage and to ensure that all the components are included Check for Sealed shipping container If any container is open notify the carrier and record it on the freight bill e Open the container and check the co
23. a Calibrator Configured Procedure CCP for any Smart communication instruments HART and non HART HART instruments defined in the HIA table can be tested and calibrated completely from the Diamond keypad no Hand Held Communicator is required HART instruments not defined in the HIA will require an HHC to complete an input Trim NOTE The HIA is not meant to be a total replacement for a Hand Held Communicator The HIA supports only those HART commands necessary to complete a HART instrument calibration or change the following parameters Date Instrument Tag Instrument Description Instrument Input Range If other parameters are to be changed you will need an HHC The Diamond CL 9005 allows the uploading and downloading of Delegated Calibration Procedures DCP between the calibrator and the Total IQ or Cornerstone PC programs The CL 9005 HIA allows the operator to 1 Connect a HART instrument via the HIA and read its internal variables 2 Calibrate trim the input sensor on HIA supported instruments and output sections of the instrument 3 Complete an overall calibration of the instrument 4 Record As Found and As Left test data for most input to output combinations on a HART instrument 5 Enter custom input and output units conventional and Smart non HART instruments 6 Record test data for input output units that are not supported by the calibrator custom units 7 Copy As Found test data to As Left test data
24. and analysis This ensures that your procedures are complete and consistent from start to finish The Diamond Plus Calibrator can retain any combination of up to 50 delegated procedures and CCPs Delegated Calibration is discussed in Chapter 7 Calibrator Configured Procedures and Delegated Calibrations are performed independently Calibrator Configured Procedures can be set up and performed even if you have Delegated Calibration Procedures stored in the documenting calibrator Calibrator Configured Procedures CCP Calibrator Configured Procedures provide the capability to store an input quantity output quantity time date and Tag ID number for an instrument All instrument records are stored and can be identified by the Tag ID number Calibrator Configured Procedures allow you to transfer upload your data to a PC or printer in ASCII format tab delimited or comma delimited via the RS 232 communications port A CCP can be performed for any instrument type conventional Smart or HART We will look at each Calibrator Configured Procedure as five basic steps Collecting As Found Data Conventional HART Collecting As Left Data Conventional HART Viewing Data Deleting Data Printing Data Transferring Data to a PC In order to avoid confusion each section describes the steps involved to achieve the Calibrator Configured Procedures 6 1 AccuPro Diamond Plus desired task It is suggested that you master the basic technique
25. and can be set for either Comma Delimited or Tab Delimited format see Chapter 4 Configuration Standard report format requires the port to be configured as Tab Delimited Printing the instrument data will print all data associated with the instrument To print data to a printer you must set up the Diamond Calibratorto communicate with your printer The default communication settings for the Diamond Calibrator are 9600 baud 8 data bits odd parity and 1 stop bit Most serial printers are defaulted to no parity Check your printer manual to determine the printer communication settings The Diamond Calibrator serial port communication settings can be changed using the Configuration menu See Chapter 4 Configuration to change the communication settings Communication Cable Connections Calibrator Configured Procedures 6 17 AccuPro Diamond Plus Connector on Connector on Diamond Printer DB9F Pin DB9M Pin A 9 to 25 pin adapter is required if your computer uses a 25 pin connector COMMUNICATIONS CABLE TO PRINTER x SERIAL PORT DB9M DB9F CONNECTOR CONNECTOR SERIAL PRINTER DIAMOND CALIBRATOR Calibrator Configured Procedures 6 18 AccuPro Diamond Plus gt To print the record 1 Connect the cable between the serial port on your printer and the RS 232 port 9 pin on the Diamond Calibrator 2 Check the communication settings for the printer
26. be configured for the following items NOTE Configuration choices will vary by Model Number Your CL 9000 series calibrator may not contain all of the following choices Proceed to the Configuration menu to determine your model s features time time format date date format owner name cold junction compensation type temperature scale audible alarm Calibrator password baud rate parity link output to trip input battery save output filter data view print format HART temperature variable HART password To enter the configuration menu 1 From the Power Up screen press _ F1 Main Menu 2 From the Main Menu press _F3_ Config Time Date The time and date are configured from the Configuration menu The time format choices are 12 hour or 24 hour and the date format choices are MM DD YY or DD MM Y Y gt To change the time or date 1 Use the arrow keys to scroll up or down to Time or Date 2 Change the parameter using the arrow keys and the numeric keypad 3 Scroll to another configuration parameter or press to return to the Main Menu Configuration 4 1 AccuPro Diamond gt To change the time format or date format 1 Use the arrow keys to scroll up or down to time format or date format 2 Use the left right arrow keys to toggle between the parameter choices 3 Scroll to another configuration parameter or press to return to the Main Menu Owner The ownership feature allows you to defi
27. be set longer than the instrument damping time Lower The lower limit of the test range not necessarily the instrument range this is entered in terms of the input units i e C PSIG etc or percent of span if selected in the Config menu Upper The upper limit of the test range not necessarily the instrument range this is entered in terms of the input units i e C PSIG etc or percent of span if selected in the Config menu Number of points The total number of test points to be run during a test The calibrator Calibrator Configured Procedures 6 10 AccuPro Diamond Plus will automatically assign the test points evenly between the Lower and Upper test limits The maximum number of points is 21 This is not a valid entry field for Custom test schemes An error message will be displayed if selected When all information is correct press Done to accept any changes and return to the Calibration Setup screen If you have NOT selected Custom testpoints press Done again The calibrator input value will be displayed on the Log As Found screen If you have selected Custom test points press Done to go to the Custom Calibration Setup screen Proceed with the following section AFTER you have entered all the above parameters gt To enter Custom Test Points When configuring a CCP you can let the calibrator automatically select testpoints within your specified calibration range or you can manua
28. enter a decimal point in the correct place Press Done when complete 8 The Calibration Setup screen will appear with default parameters You can accept the defaults by pressing Done or edit the parameters by pressing _ F3 _ Edit Params Accuracy Enter the specified accuracy of the instrument under test Scheme This is the sequence of the test points during a test UP lowest to highest values DOWN highest to lowest values UP DOWN lowest to highest to lowest DOWN UP highest to lowest to highest CUSTOM user selected testpoints by test point number see section below Settle Time The selectable time delay between test points to allow the input and output to become stable Only used with automatic tests The settle time must be set longer than the instrument damping time Lower The lower limit of the test range not necessarily the instrument range this is entered in terms of the input units i e C PSIG etc or percent of span if selected in the Config menu Upper The upper limit of the test range not necessarily the instrument range this is entered in terms of the input units i e C PSIG etc or percent of span if selected in the Config menu Number of points The total number of test points to be run during a test The calibrator will automatically assign the test points evenly between the Lower and Upper test limits The maximum number of points is 21 This is not a valid entry fiel
29. frequency is displayed in the Main Input Area of the display Manual Operations 5 11 AccuPro Diamond Trip Trip determines the status of the input contact The input contact can either be open or closed Trip detection is determined by measuring the input resistance Less than 100 Q resistance is considered closed greater than 150 Q is open Trip detection can be either enabled or disabled or linked to an output for input trip detection For information on how to enable the trip detection see Chapter 4 Configuration To display the trip connect the device to the calibrator as shown in Figure 16 gt To display the trip status 1 From the Manual Operation menu press the In key 2 Select the input type by pressing the key for the trip status or by using the arrow keys to scroll up or down to Trip and press Enter The trip status is displayed in the Main Input Area of the display Figure 16 Trip Input Diagram NPU A JTPU lt M e a a D e a O FD WZ Jy o y a OPA eS ee ee MOMO Manual Operations 5 12 AccuPro Diamond Output Selections The Diamond Calibrator will provide an output signal to a device and display the signal value in the Main Output Area of the screen The output ranges accuracies and resolutions are stated in Chapter 2 Specifications To source voltage current temperature resistance or frequency use the
30. not in the IST may require additional information i e T C or RTD type via additional prompts For a pressure instrument select Analog In Wait for communications to be established with the pressure module Press _ F2__ to zero the module Now input a pressure value within the range of your sensor from a remote source Note Be sure the PMM series Pressure Module is properly connected to the Calibrator 6 Ifthe Instrument sensor is correctly trimmed the Digital PV and Analog Input values should track within the Instrument accuracy specification To set the Analog Input and read the Digital Output If you are already in the HART Manual Mode and communications with the Instrument have already been established press the n key then jump to step 4 1 From the Main Menu press _F1_ Manual 2 Use the down arrow key to select HART Compatible Instrument then press Done or the Enter key Shortcut Press H to select HART Compatible Instrument 3 Press the n key and wait a few seconds while communications are established Select the CJC method if applicable 4 Select Digital Output from the screen menu and press Enter 5 Press the Out key Select Analog In from the screen menu Type in a value within the range of the Instrument sensor and press Enter This will provide a calibrator output to the sensor input displayed in the correct units the HIA has already read and determined the proper engineering units
31. output has passed or failed If all points are within specification passed proceed to Copy As Found Data to As Left Data or record data As Left below If there was an error recording As Found data you can re record the data and save it again gt To copy As Found data to As Left data If the instrument is found to be within specification and calibration is not required you can copy the As Found test results to the As Left screen to complete the record This will save the time of actually running the test again From the Recorded Data screen above Calibrator Configured Procedures 6 6 AccuPro Diamond Plus Press _F3_ Copy Respond to the Y N prompt to copy As Fnd to As Lft by pressing Y or using the right arrow key then Done Enter any optional calibration information in the Recorded Data Enter Text screen This is a good location to make any notes about the instrument etc Press Done when complete and you will return to the Recorded Data screen to see that your data has been copied Press Done to return to the Adjust Instr screen If you are satisfied with your records press Done again to return to the Recorded Data Main Menu gt Perform the Instrument Calibration If the instrument parameters read in the preceeding section exceeds its rated limits it must be calibrated or replaced Refer to the calibration procedure provided by the instrument manufacturer and make any ne
32. top Traversing the set point list can be done automatically using the cycle key or manually Note The setpoints you configure in manual setpoints are the default setpoints that are also used in Cycling gt To manually traverse through set points 1 From the Manual Operation menu press the key 2 Select the output type by pressing the desired output type key or by using the arrow keys to scroll up or down to the desired output type and pressing 3 Press the key The set points will be displayed in a vertical list provided you have previously defined the setpoints Enter or edit up to 21 set points by scrolling to the set point 1 21 and entering the value Continue this process for each set point 4 Press _ Fa Done You will be returned to the output display screen 5 Press _ F2_ Run to advance to the Point 1 set point 1 Point 1 is displayed in the output area of the display 6 To advance to the next set point Point 2 press _F3_ Next Set point To return to the previous set point press Previous Set point A Press _F1_ Manual to exit set points Manual Operations 5 24 AccuPro Diamond Cycle The Cycle key used for automatic cycling of set points cycles through the user defined set points at the predetermined dwell time The dwell time is the duration time at each set point The minimum rate at which you can cycle is 6 sec setpoint 10 The maximum cycle rate is 600 sec setpoint 10 T
33. trans 2 3 techi fical SOPPOrt s sekre ea aaea n late ate te det Safes nes ir fn le asta sl rit E 1 3 temperature cal cese cea ee a sb 4 3 thermocouple A Oe Ee RR AN 5 4 time date 4 1 Mime Gate format PE ee eink ne etek Ne eee ee ok Oe ee EE EES 4 2 trip AO ass shat Sg RR 5 12 THO CES 24 e AT IO II SE ke a UE Bk BL 3 3 voltage A mee ar ae aa ee E ee eee a ee me eae 5 2 G pur na A a a A a aa a a RS a LR DE 5 14 warm up A re er AAA 3 4 Procedures for Factory Repair and Return A Obtain a Returned Material Authorization RMA number by calling ROCHESTER Repair Sales and giving the following information Model and Serial Number of the equipment Failure Symptom Be Specific Approximate date of installation The site name and address of the failed equipment Complete shipping information for the return of the equipment if other than the operating site 6 Name and telephone number of person to contact if questions arise i eu B Enclose the information with the equipment and pack in a commercially accepted shipping container with sufficient packing material to insure that no shipping damage will occur Mark the outside of the container with the RMA number Ship to the appropriate location Attention Repair Department Rochester Instrument Systems INC 255 North Union Street Rochester New York 14605 USA Telephone 716 238 4993 Fax 716 238 4097 C Your equipment will be tested repaired and inspected at th
34. until the last setpoint has been logged As Found The Adjust Instr screen will appear Alternate Procedure not available with pressure transmitters In lieu of stepping through the setpoints individually as described above simply press _ F3 _ Auto to automatically step through all As Found setpoints 4 At this point you can Viewthe As Found data to verify whether the instrument requires calibration Press _ F1 View to see if the test has passed or failed If all points are within specification passed and trimming is not required proceed to copy As Found data to As Left data below gt To copy As Found data to As Left data If the instrument is found to be within specification and calibration is not required you can copy the As Found test results to the As Left screen to complete the record This will save the time of actually running the test again From the Recorded Data screen above 5 Press _ F3 Copy Respond to the Y N prompt to copy As Fnd to As Lit by pressing Y then Done 6 Enter any optional calibration information in the Recorded Data Enter Text screen This is a good location to make any notes about the instrument etc Press Done when complete and you will return to the Recorded Data screen to see that your data has been copied 7 Press Done to return to the Adjust Instr screen If you are satisfied with your records press Done again to return to the Recorded Data Main Men
35. 001 15 and 50 PMM 9900 5LCP 0 07 0 001 15 and 50 PMM 9900 25LCP 25 to 25 0 07 15 and 50 PMM 9900 50LCP 50 to 50 0 07 15 and 50 PMM 9900 100LCP 0 07 15 and 50 100 3 Differential Pressure Inputs have two ports The HI pressure port accepts the input pressure up to the Range value shown above with respect to the LO port The LO pressure port accepts the reference pressure Gauge pressure is measured by leaving the LO port vented to ambient For Pressure modules scaled in H O add 0 03 of reading 1 Least Significant Digit to the Accuracy of span specification Unit must be zeroed prior to reading Pressure Modules 8 6 AccuPro Diamond General Specifications Long Term Drift less than 0 05 of full scale accuracy shift per year Power Supply The module s are powered by the Diamond Calibrator or can be operated from 24 Vdc 10 25 Power Consumption The module s draw a maximum of 20 mA 19 Vdc 380 mW typically 130 150 mW Warm Up Time 5 minutes for rated accuracy Communications Format 8 data bits 1 stop bit no parity Baud Rate 9600 Environmental Specifications Operating Temperature Range 0 to 50 C Storage Temperature Range 0 to 60 C Temperature Effect PSI 150 ppm C maximum over the operating temperature range inH O 200 ppm C maximum over the operating temperature range Relative Humidity PSI ranges Opera
36. 1 25 00 4 12 Fail 25 00 4 02 Pass 2 50 00 8 22 Fail 50 00 8 01 Pass 3 75 00 12 29 Fail 75 00 12 00 Pass 4 100 00 16 31 Fail 100 00 15 99 Pass 5 125 00 20 44 Fail 125 00 19 98 Pass Calibrator Configured Procedures 6 20 AccuPro Diamond Plus Transferring your Data to a PC Transferring data to your PC requires using a terminal emulator such as Windows Terminal To transfer data to a PC you must setup the Diamond Calibrator to communicate with your PC terminal emulator The default communication settings for the Diamond Calibrator are 9600 baud 8 data bits odd parity and 1 stop bit The Diamond Calibrator communication settings can be changed using the Configuration menu See Chapter 4 Configuration for information on how to change the communication settings gt To transfer data to your PC 1 Connect the Cable between the serial port on your PC and the RS 232 port 9 pin on the Diamond Calibrator See Figure 26 2 Setup the PC Terminal Emulator to receive ASCII data across the serial port connected to the Diamond Calibrator 3 Check the communication settings for the Terminal Emulator and the Diamond Calibrator The default communication settings for the Diamond Calibrator are 9600 baud 8 data bits odd parity and 1 stop bit See Chapter 4 Configuration to change the Diamond Calibrator communications settings 4 From the Recorded Data Main Menu press Util The Recorded Data Utility Menu will appear 5 Press _r2_ Prin
37. 2 and CL 9005 have pressure measurement capabilities the CL 9004 does not Delegated Calibrations are downloaded using the Windows based programs Total IQ or Cornerstone For installation and operation instructions refer to the Total IQ or the Cornerstone User Manual This section provides instructions on how to establish a communications link and how to perform delegated calibrations with the Diamond Plus documenting calibrators Delegated Calibration 7 1 Delegated Calibration Procedures Setting up the Communications Link In order to communicate with a PC you must first set up the communication link between the Diamond Plus and the PC The communication link is a standard cable 9 pin male 25 pin male Figure 27 shows the communication link hookup diagram Figure 27 PC Printer Connection Diagram AC Power Jack E RE ESA O Computer I RS 232 Port Serial Port 1 Connect the Cable between the serial port on your PC and the RS 232 port 9 pin on the Diamond Plus 2 Turn on the Diamond Plus calibrator The communication settings on the Diamond Plus are defaulted to 9600 baud 8 data bits odd parity and 1 stop bit For information on how to change the communication settings see Chapter 4 Delegated Calibration 7 2 AccuPro Diamond Plus Using Delegated Calibration Procedures A Delegated Calib
38. 4 5 Bald ratei saii aaua lia ee ee ee o aeda a ee Aa ba A Br 4 4 Clos 4 2 A A A RA 4 2 DARTY ES a er apa 4 5 password oireen NN 4 4 temperature scale 4 3 MSA 42 aene aihena a aE na entente one tone 4 1 RA 4 5 configuration Menu Basset Best ce he esas aces te baste e OA sn ie sad 4 1 current UUM ne a o cena saps dan ony ee edema esas 5 19 current A acd a chad ad atate tad baat led etal 5 9 cycle key es re RS es es le Rit ite SS wei eda SR west te Ste tS a CA he 3 3 Cycling setpoints ECO en PA CS o ee o do o ee ao 5 24 data logging a a a tea oe apt depen te hat il ise dela 6 1 collecting Cala se Re ESS aaa 6 4 6 8 7 3 deleting data Rd Lo D Po D ers 6 12 OVEIVIGW nee er ape Bia Race D Bla fata Bia Ei ne Eu a ali 6 1 PHARMA IA ass ioe LE de LAN E Oo 6 12 transferring data to a PC gt ts aa 6 15 vewngdata 2 ss Disease 6 11 del gated CallOraviOm lat ADD SE ane 7 1 communications link Dra atea 7 2 display sarao a be 3 2 display characteristics os lores de bas Vint ew e ee o 3 2 Environmental Specifications 2 5 external cold junction compensation 5 6 5 17 frequency A de A A D be D Sas 5 11 A A 5 22 TUNCUOKSYS as A ane Be one D AN Sas Be D ns RE 3 2 3 3 General Specifications td a A A e ts 2 5 geting OE its Rate ios ot dira os 1 2 HART Instrument automatic mode RE Re hres oon Satara anne te 9 20 Doc AM
39. A LK go mA X Y FREQ PRES 5 T RTD OHM A JA CY Y Figure 3 Diamond Calibrator Using the Diamond Calibrator 3 1 AccuPro Diamond Display Characteristics The display area is divided into six areas of varying size for displaying information Each display area shows a specific type of information The six areas are command subsidiary time date main input main output and variable function key The dotted lines indicate the display areas that operate as one area during some operations Display Areas Subsidiary Time Date Command Area Area Area Main Input Area Main Output Area Variable Function Keys The Command area provides the menu name or the screen name depending upon the current actions The Subsidiary area provides additional information about the general command or a given function The Time Date area displays the current time and date The low battery indicator is displayed in this area The Main Input area displays information that is relevant to the selection and measurement of an input signal The Main Output area displays information that is relevant to the selection and measurement of an output signal Note The main input and main output areas will combine for certain functions to provide a larger display area The Variable Function Key area is comprised of four areas that will display various commands associated with t
40. A INTERNAL ERROR An error occurred in the HART interface adaptor Cancel out of the current operation and cycle power to the calibrator and resume operations HART Instruments 9 27 AccuPro HART Interface Adapter HIA TIMEOUT ERROR The HART interface adaptor did not respond in the allotted time Cancel out of the current operation and cycle power to the calibrator and resume operations NO ACTIVE SESSION ESTABLISHED The calibrator is out of sequence with the HART interface adaptor Cancel out of the current operation and cycle power to the calibrator and resume operations ERROR WRITING DATA TO INSTRUMENT General error writing the date description tag or range to the transmitter INSTRUMENT ERROR An error was detected in the instrument Cycle power to the instrument and calibrator and try operation again INVALID HIA STATE The calibrator is out of sequence with the HART interface adaptor Cancel out of the current operation and cycle power to the calibrator and resume operations LOW RANGE TOO LOW The low range value is too low for the instrument LOW RANGE TOO HIGH The high range value is too high for the instrument LOST CONNECTION WITH INSTRUMENT The HIA can no longer communicate with the HART instrument Verify that the connections between the HIA and the instrument are in place and power is being applied to the instrument CALIBRATOR MEMORY CAPACITY REACHED All records in the calibrator c
41. ACCUPRO DIAMOND AND DIAMOND PLUS CALIBRATORS INSTRUCTION MANUAL DIAMOND CALIBRATORS Rochester Instrument Systems Inc AccuPro Products Division Publication 1075 992 Rev H September 1998 This manual applies to CL 9000 Diamond Calibrator Version 3 0 and later Table of Contents Chapter 1 About Your Calibrator About Yo rGalibrator 200402 A A A Sods How to Use this Manual rua his eaten use sut dns ste huis sisi Getting Help eriei nn e e ie Your Calibrator Kit Includes 52106 cade ar ads ar des O62 sen Registration edsa oie ate eens alae ira laa da ad INSPECTION INSIMUGIONS gt Returning a Damaged Unit spin heehee Peete ad Battery Replacement AC Power Adaptor Low Battery Indicator sata ls Pets sk le a le Ma ek ele Chapter 2 Specifications INPUESPSCIICANLONS Esas EA IEA AA EA Output Specifications o SR oe Environmental Specifications teatros a kes ees G n ral Specifications isa AA OE CIAT Chapter 3 Using the Diamond Using the Diamond Calibrator Display Characi nistes sir A Keybad OperatiO codos cds adds dd sus PowerUp 2020 att ala ee ete ete aaa baila tre Chapter 4 Configuration COMIGUIANO Mies MEN peas eo eo ets de o tro dad Mm Dale tr EA AA ARA RA AIR A eR Deen pee ene aes Cold Junction Compensation 4 4 644 ew i A as temperature Cali Se ee eh oe tone ety Se i pee eal iene eects AUD AMEN OMS e ara Bake PassWord as ee RARER ERE REE
42. AN UUT Manual Operations 5 21 AccuPro Diamond Resistance The calibrator sources resistance in the range of 5 to 5000 To source the output resistance connect the device to the calibrator as shown in Figure 24 Note Proper output data will not be displayed unless an output device is connected gt To display the output ohms 1 From the Manual Operation menu press the key 2 Select the output type by pressing the key or by using the arrow keys to scroll up or down to Ohm and press Enter 3 Enter the output value using the keypad Press Enter The left and right arrow keys move the cursor left and right The up and down arrow keys increment or decrement the digit at the current cursor position 4 Press Enter The output ohms are displayed in the Main Output Area of the display Figure 24 Ohms Output Diagram INPUT mde SS amp N ON e ION ONO mV mV TC aD Hz TC VHZ a e DS Yo VO S8 H Manual Operations 5 22 AccuPro Diamond Frequency The calibrator sources frequency in the range of 1 to 1000 Hz or 0 1 to 10 kHz 0 1 to 100 CPH or 1 to 1000 CPM To source the output frequency connect the device to the calibrator as shown in Figure 25 gt To display the output frequency 1 From the Manual Operation menu press the key 2 Select
43. EERE REE EERE REE EEE RES Ba d Rate ete aR eo ery acer Paso ee er a a are eta ta Oo My RO Link Output to Trip Input c 06 preparas pee alas at aa le Battery Save ti A A QUIPUERIS a E Vin asia Data WCW set Bs ai ba rra Bop thee Bop thee Boe oe Be hk Piint Format et an a A sett Seca ete a set A ne ete ar at A HART Temperature Variable HAR MP ASSWORGi so sc3 et ae Gta aa Goat ctas C stom UNIS 5 244560 eet on areas ohne eens A anak hace week eee Gd Chapter 5 Manual Operation Manual Operation anadir ase 5 1 NPUESCISCUONS ir i AAA re AA 5 1 Voltage se Bama ip O ropa ro io Carne eae Soke 5 2 MINOS AAA AAA ta 5 3 TRNSTMOCOUPIS ae 5 4 Cold Junction Compensation 5 4 Using External ele seen sement se men es 5 6 AT D AES ee Re EN Dont DD GE GR 5 7 Current Milliamps RE eee 5 9 Resistance 2 2624 sabes eb e eer eh obese res obe ese A 5 10 o St set teste sites 5 11 A ER EE re eran 5 12 Q tput Selections s ads oe Soo a OLY Tarbes 5 13 Voltage a e o ee e nn 5 14 Nilo a a EN tag ag Rds 5 15 Thermocouple tora bs nao a tete 5 16 Cold Junction Compensation CJC 5 17 Using External TE ri id E E achats 5 17 ON D O 5 19 Current Milliamps css is eee ee eels 5 20 RESISTANCE ii ES AS AAA E AAA 5 22 o SR RER A ee 5 23 Del FOIS coa e de a 5 24 A RO 5 25 ANO oy Geen E E A EERE E EE E E T 5 26 Chapter 6 Calibrator Configured Procedur
44. HART instrument The user has the option of making the configuration of a HART instrument password protected Once a password is entered it is permanent although it can be enabled or disabled If you lose or forget your password call RiS Technical Support for assistance gt To enable HART password protection 1 Use the down arrow key to scroll to the bottom of the column Highlight HART Password and use the left right arrows to Enable this function Press Done 2 You will be prompted to enter a password up to 11 characters then a verification screen will ask you to re enter the password Once the password is accepted you must enter it whenever you are changing HART instrument parameters Do not lose or forget your password It will be required whenever you enable or disable the password gt To disable HART password protection 1 Go to the Main Menu and press _r3_ Config 2 Use the down arrow key to scroll to the bottom of the column Highlight HART Password and use the left right arrows to Disable this function Press Done 3 You will be prompted to enter the existing password Type in the password and press Done The password protection will be disabled Custom Units Custom Units are units of measurement that are not available in the standard calibrator You can enter any units descriptor you wish and the calibrator will display them Up to 10 Custom Units can be configured for use with Calibrator Co
45. New Instrument setup no As Found or As Left data is recorded Press Done to select the highlighted record and return to the Recorded Data Main Menu Calibrator Configured Procedures 6 8 AccuPro Diamond Plus To run a previously configured procedure with As Found or Done tags on the record ll From the Recorded Data Main Menu press _F2 _ Select You will enter the Auto Op Tag Selection screen 2 Highlight the instrument to be selected by using the up down arrow keys and press _ F3 Run The status tag must be either As Found or Done The Adjust Instr Menu will appear 3 You can press _F1_ View previously stored data or _ F2_ Collect As Left data Press Done to return to the Recorded Data Main Menu Configuring and Running a CCP for HART Instruments To begin you must first connect the HIA to the CL 9005 Calibrator and to the HART instrument Also connect the instrument to the appropriate input output terminals on the CL 9005 depending on the type of instrument Refer to Chapter 9 and your instrument instruction manual for connection details gt To configure a HART CCP ils From the Main Menu press _r2_ Auto The Recorded Data Main Menu will appear 2 Press _ F3 _ New Select HART Compatible Instrument and press Done Note If the HART instrument is a Thermocouple type the Select CJC Method screen will appear This allows you to select the appropriate Cold Junction Compensa
46. SR SES RE SR she tee estes tee Se Ce 9 3 Bus operation A A A AU A M eta tna ah dearest 9 5 configuring parameters s s tote bee ae ee nr laa 9 13 DESCUPIO Nas SES wie ees beet ee ee es ies eins Regu eek RS Dour 9 4 feat reS sea fae eee ee ye ee er ee he er ee ES 9 1 FR COMMECHONG 2 AT 9 8 FUIPSOCSCH DION a RO 9 5 MANU AMO o bee Poe hehe ere te Lo 9 15 DS LE LS sica eS Ea 9 1 pressule CONMECHON erradicar een eres we me 9 17 Ce 9 9 setting Input output ss oracion 9 11 Specifications cae ete 6 ots os ete be ii E ii ee ee MO RS 9 7 TERMINOLOGY cta did dato toa ce nee 9 2 WES daa Bebe Oi tyee db Layee to Mio M 0 Lanse thee dia behead dl 9 15 A RN AN 1 2 HADEN SEI CCHIOM tse arses aes ans Gosia wa ENS NS oso es and ei oot aan esas tas ae 5 1 CURE AA A A AAA IS A O Rahat 5 9 LES TS A A AN NAAA 5 11 MIIVORS Se ii as 5 3 a A E O 5 10 RLD rte leal al far datado de pole Patol a a deta rd de cole loto d nde 5 7 MENO IBIS ui sire Een Sac rig ne ane tog Jee cir pe ord er er Gens ete tere an 5 4 HD nes ae E SS E eee oe eee oot ees 5 12 voltade ea ae a e aa eee 5 2 IRPUESDSCIICANONS a er dr en der ener de ers dei ant 2 1 instrument accuracy a as area Mw due waver a hte 9 2 INSUMOS EEE Ge eRe Ge ROE eRe Gk 9 2 instrument errorSCy ES Le MA da cel incre A does es te 9 2 keypad operations cuida be a ia 3 3 link output to trip input ae ii a Pd ia 4 5 loop power MPU osses sees a donnes 5 9 IOW Battery iee h RS RL io 1 5 manualoperation il nt Lee
47. The Diamond Calibrator will read an input signal and display the signal value in the Main Input Area of the screen The detailed input ranges accuracies and resolutions are stated in Chapter 2 Specifications To read voltage current thermocouples resistance RTDs or frequencies use the hookup diagrams and the directions for each input type Display Areas Subsidiary Time Date Command Area Area Area Main Input Area Main Output Area Variable Function Keys Manual Operations 5 1 AccuPro Diamond Voltage The calibrator measures voltage in the range of 0 to 50 Vdc To display the input voltage connect the device to the calibrator as shown in Figure 5 gt To display the input voltage 1 From the Manual Operation menu press the In key 2 Select the input type by pressing the key for voltage or by using the arrow keys to scroll up or down to Vand press Enter The input voltage is displayed in the Main Input Area of the display Figure 5 Voltage Input Diagram e a roa INPUT SV LU A PO e N E E p Voltage Manual Operations 5 2 AccuPro Diamond Millivolts The calibrator measures millivolts in the range of 0 to 200 mV To display the input millivolts connect the device to the calibrator as shown in Figure 6 To display the input voltage 1 From the Manual Operation menu press the In key 2 Select the input type by pressing the key f
48. agram aa PUT OUTPUT SS CTS SARA ES ONO O ON ee EK OP mV mv TC ow PS zo RID 7 gt ID Ve a Y 0 a a a Q Y WS Manual Operations 5 8 AccuPro Diamond Current Milliamps The calibrator measures current in the range of 0 to 50 mA and 0 to 24 mA with loop power To display the input current connect the device to the calibrator as shown in Figure 12 and Figure 13 gt To display the input current 1 2 From the Manual Operation menu press the In key Select the input type by pressing the key for milliamp input or by using the arrow keys to scroll up or down to mA and press Enter The input current in milliamps is displayed in the Main Input Area of the display Figure 12 Milliamp Input Diagram Y Red INPUT wo ANTES i E ay Se ONO oe wW ES Milliamp Source Figure 13 Milliamp Input using Loop Power Diagram Bock SN ere dl Ns osdd aio Red N GUATE INPUT ENT le af Manual Operations 5 9 AccuPro Diamond Resistance The calibrator measures resistance in the range of 5 to 500 Q To display the input resistance connect the device to the calibrator as shown in Figure 14 gt To display the input ohms 1 From the Manual Operation menu press the in key 2 Select th
49. al manual or none Note CJC is not valid for T C type B Therefore you can not access the Comp Type or Cold Jct fields with type B selected 6 Select the manual cold junction temperature by scrolling up or down to highlight Cold Jct and then enter the desired value Note The cold junction temperature field is designated for manual compensation only If you have any other CJC type selected the field will not be accessible 7 Press Done The thermocouple input value is displayed in the Main Input Area of the display Note For rated accuracy using internal CJC insert the bare thermocouple wire under the binding post Manual Operations 5 4 AccuPro Diamond Cold Junction Compensation Cold junction compensation CJC consists of an auxiliary thermocouple connected in series with the hot thermocouple and either immersed in ice or operated at ambient temperature The Diamond Calibrator provides four types of CJC internal external manual or none Internal CJC is automatically determined for you by the Diamond Calibrator and is based on the calibrator s ambient temperature Manual CJC allows you to measure the CJC with another source and enter in the desired value with one degree resolution External CJC provides a means to move the CJC probe away from the calibrator Using manual or external CJC values usually increases the accuracy of your reading Figure 7 Thermocouple Input Diagram
50. alog Output values should track within the Instrument accuracy specification Configuration of HART Instrument Parameters Several instrument parameters that normally require a HART Communicator can be configured using the CL 9005 and HIA These are e Instrument Description e Instrument Tag Number e Instrument Input Range e Instrument Date gt Password protection of HART Configurable Parameters The user has the option of making the HART configuration password protected To enable the HART password protection feature go to the Main Menu and press Cra Config Use the down arrow key to scroll to the bottom of the column Highlight HART Password and use the left right arrows to Enable this function Press Done You will be prompted to enter a password up to 11 characters HART Instruments 9 17 AccuPro HART Interface Adapter then a verification screen will ask you to re enter the password Once the password is accepted you must enter it whenever you are changing instrument parameters Do not lose or forget your password The password must be known if you want to disable this feature gt To configure HART Instrument Parameters 1 2 From the Main Menu press _F1_ Manual Use the down arrow key to select HART Compatible Instrument then press Done or the Enter key 3 Press _r3 HART A timer will appear at the top of the display to signify that communications are in progress The HIA will read the in
51. and the Diamond Calibrator The communications settings must match in order for the equipment to communicate This may require changing the default communications settings The communication settings are set using the Configuration Menu and are described in Chapter 4 3 From the Recorded Data Main Menu press Util The Recorded Data Utility Menu will appear 4 Press _ F2_ Print Util Select or deselect the highlighted record s by pressing _ F2_ Select Record or Enter or press _ F3_ Select All to select all the records An asterisk denotes selection of the record 5 Press Print The instrument record will be sent to your printer A sample printout is shown below Note Alternatively you can select _ F2_ Print from any page of an instrument record to immediately print the selected record Calibrator Configured Procedures 6 19 AccuPro Diamond Plus Sample Printout Below is an example of the CCP Standard report Format RS232 port Diamond 9000 Recorded Data Record Date 11 14 97 Calibrator Calibration OK Time 10 04 41 PM Calibrator ID D9005 0896A0 Tag ID 3044CA1G Amb Temp 23 8 Deg C Instrument Serial 257032 Transfer Func Linear Operator PFE Test Text Instrument Input TC S Deg C CJC Inst 21 2 Range 0 0 100 0 Instrument Output mA Range 4 0 20 0 Recorded Data Eng Units Accuracy Spec 0 25 As Found As Left Test Point Output Input Pass Fail Output Input Pass Fail
52. asurement of pressure below atmospheric and the scale is usually graduated in inches of mercury or inches of water AccuPro Pressure Modules allow the display of pressure readings in a variety of selectable engineering units The available engineering units and the conversion factors are listed on the following pages Default Pressure Units Default engineering units are automatically selected on power up The operator can change the default settings using the Diamond Calibrator in Terminal Mode or a PC in terminal mode For more information see the section labeled Terminal Mode Operation located later in this chapter Note Each input on the PMM 9850 has its own default setting The default selections may be different for each input Engineering Units and Conversion Factors Note To convert from psi to another unit of measure multiply by the conversion factor The number field indicates the command number to be used with the U and D commands for terminal mode operation Pressure Modules 8 9 AccuPro Pressure Modules Conversion Factors Engineering Units Conversion 9900 9700 Factor 9850 o atm Atmospheres 0 0680457 a e NN a festa Foun poremae vencieron 1000 in H O 20 C Inches of water 20 C 27 7300 Ps e fimozoo moommm mc zors Ce f e ren mme i FRE mm H 0 4 C Millimeters of water 4 C 703 048 Ea TN EC EE mel RE ES RS In H O 4 C Inches of water 4 C NOTE Any Pressure Module can be facto
53. cessary adjustments While in the Adjust Instr screen manual output values can be entered and input values can be read to aid instrument adjustments gt To Record As Left Data If you are already in the Adjust Instr screen jump to step 4 1 de From the Main Menu press _r2_ Auto The Recorded Data Main Menu will appear Press _ F2_ Select A list of instrument tag numbers if available will be displayed in the Auto Op Tag Selection screen To record As Left data the selected record must indicate As Fnd or Done Use the up down arrow keys to highlight the correct tag number and press _ Fa Run The calibrator will proceed to the Adjust Instr Menu Press _ F2_ As Left the first setpoint value is sourced Point 1 is displayed Press _F2 again to Log As Left setpoint 1 or alternately press _F3_ Auto If you are calibrating pressure you will need to manually generate a pressure quantity to match the Target value shown in the output field Point 2 and the corresponding input and output values are displayed When the instrument output has settled press _ F2_ Log As Left Calibrator Configured Procedures 6 7 AccuPro Diamond Plus Continue to step through the Setpoint list until the last Setpoint has been logged The calibrator will then display the Recorded Data display including the As Found and As Left results in tabular form If the As Left data is acceptable Passed press D
54. cturer s instructions The normal procedure is to first set the input to the device at a point near the lower input range limit and alter the zero control usually a potentiometer until the output signal is correct Then adjust the input Milliamp Output Milliamp Output 3 50 100 150 200 250 Temperature Actual Expected 50 100 150 200 250 Temperatue Actual Expected close to the upper input range limit and then alter span control until the output signal is also correct Changing the span may affect the zero setting It is important to repeat the zero and span adjustments until both are within specification Index about your calibrator s a4 a thet dao dv o ea fond le S00 to dad Be 1 1 Ss A NN 1 4 O PPR REPEL OER PERRO 4 3 AOW KEYS ee a ee ee ae eae ee eee ee ee ee ee eee aia e eee eee 3 3 Battery Indicators o te sde le eC e le testeo E en eee 1 5 battery replacement srt ii a wane Ans 1 4 E ON 3 4 4 5 DAGON 2 5 oe oa E SAA 4 4 calibration of instruments es end teca 9 1 of Coe eee ee eee en ec ee ee ee ee ee ee 5 4 5 17 cold junction compensation cisco ranas RE Tete 4 2 5 4 5 17 SS tec Rove che tet yp ok Seek yh toa ob wie oh ety ed ol O 5 4 5 17 A POU vr Pv vn e a aa iA 5 4 5 17 manual morsa Baie St hyd wait abyss Pha va Bic cba Bieta 5 4 5 17 Configuration MAME 4 3 battery save A O A AI IS aoe
55. cuPro Diamond Plus gt To collect As Found data Collecting As Found Data allows you to read your instrument and determine if recalibration is necessary The calibrator will collect and store up to 50 instrument records If you are calibrating pressure press _r3_ to zero the pressure module 1 Press _r2 Run Setpoint 1 and the corresponding input and output values are displayed When the instrument output has settled press _ F2 Log As Found If you selected MANUAL INPUT Y or MANUAL OUTPUT Y in step 2 you will be prompted to manually key in the setpoint value and or measured value now If the device you are calibrating requires a pressure input you will need to manually generate a pressure quantity to match the Target value shown in the output field 2 Setpoint 2 and the corresponding input and output values are displayed When the instrument output has settled press _r2_ Log As Found 3 Continue to step through the Setpoint list until the last Setpoint has been logged As Found The Adjust Instr screen will appear Alternate Procedure not available with pressure transmitters In lieu of stepping through the setpoints individually as described above simply press __F3_ Auto to automatically step through all As Found setpoints unless Manual entry was chosen 4 At this point you can View the As Found data to verify whether the instrument requires calibration Press _ F1_ View to see if the
56. cy Refer to Chapter 6 Calibrator Configured Procedures for complete instructions on using this important tool HART Instruments 9 26 AccuPro Diamond HART Error Codes The following error codes may appear on your calibrator display While most codes are self explanatory you can use this section as a reference if you are not familiar with a displayed message ACTION NOT SUPPORTED IN INSTRUMENT The selected action is not permitted with the instrument that is connected APPLIED PROCESS TOO HIGH The value applied to the instrument is too high out of the range of the instrument APPLIED PROCESS TOO LOW The value applied to the instrument is too low out of the range of the instrument COMMUNICATIONS ERROR An error occurred while communicating with an external device transmitter or pressure module ERROR WRITING INSTRUMENT TAG There was an error writing the Tag to the instrument ERROR WRITING INSTRUMENT DATE There was an error writing the Date to the instrument ERROR WRITING INST DESCRIPTION There was an error writing the Description to the instrument ERROR WRITING INSTRUMENT RANGE There was an error writing the Range to the instrument ERROR WRITING INSTRUMENT MESSAGE There was an error writing the Message to the instrument INSTRUMENT INPUT NOT SUPPORTED BY CALIBRATOR The input type to the transmitter cannot be sourced by the calibrator An external source must be used HI
57. d for Custom test schemes An error message will be displayed if selected 9 When all information is correct press Done to accept any changes and Calibrator Configured Procedures 6 4 AccuPro Diamond Plus return to the Calibration Setup screen lf you have NOT selected Custom testpoints press Done again The calibrator input value will be displayed on the Log As Found screen If you have selected Custom test points press Done to go to the Custom Calibration Setup screen Proceed with the following section AFTER you have entered all the above parameters gt To enter Custom Test Points When configuring a CCP you can let the calibrator automatically select testpoints within your specified calibration range or you can manually select them Custom Test Points allows you to enter your own specific values From the procedure above 1 In the Custom Calibration Setup screen press _F2_ Edit Setpts You will proceed to the Enter Setpoints screen Using the arrows and keypad enter new test points within the specified calibration range for this CCP To delete a point move the cursor to the far left of the desired line and press CE clear entry Note a zero in a field will be taken as a test point Press Done when complete You will return to the standard Calibration Setup screen To accept the new configuration press Done The Log As Found screen will be displayed Calibrator Configured Procedures 6 5 Ac
58. e factory Factory turn around is ten working days or less excluding shipping time D For emergency service or repair status information please contact the ROCHESTER Repair Sales Engineer at 716 238 4993 WARRANTY Rochester Instrument Systems warrants equipment of its own manufacture to be free from defects in material and workmanship under normal conditions of use and service Rochester Instrument Systems will replace any component found to be defective upon its return transportation charges prepaid within one year of its original purchase Rochester Instrument Systems will extend the same warranty protection on accessories which is extended to Rochester Instrument Systems by the original manufacturer Rochester Instrument Systems assumes no responsibility expressed or implied beyond its obligation to replace any component involved Such warranty is in lieu of all other warranties expressed or implied O Rochester Instrument Systems Inc 255 North Union Street Rochester New York 14605 USA ROCHESTER SCIENTIFIC COLUMBUS 1995 Rochester Instrument Systems Inc ISOk e 1 AccuPro and Diamond are trademarks of Rochester Instrument Systems Inc Cornerstone is a trademark of Applied System Technologies Inc Sy Windows is a trademark of Microsoft Corp Printed in USA Rochester Instrument Systems Inc Phone 716 263 7700 or 716 238 4094 255 North Union Street Rochester NY 14605 Fax 716 238 4097
59. e input type by pressing the key for the ohms input or by using the arrow keys to scroll up or down to Ohm and press Enter The input resistance is displayed in the Main Input Area of the display Figure 14 Ohms Input Diagram PUT DUTPUT _ MAS _ RD x AA AAA SA ZZ NE S SA NZ A aw V mV mv TC 2W RD HZ TC nz SM NODO NS Y SY Y SEY AS Kn ad Note Passive resistance devices such as RTDs are not polarity sensitive However when measuring electronically generated resistances polarity must be observed If you encounter a problem during measurement try reversing the leads Manual Operations 5 10 AccuPro Diamond Frequency The calibrator measures frequency in the range of 1 to 1000 Hz or 0 1 to 10 kHz 1 to 1000 CPM counts per minute or 0 1 to 100 CPH Counts per hour To display the input frequency connect the device to the calibrator as shown in Figure 15 gt To display the input frequency 1 From the Manual Operation menu press the In key 2 Select the input type by pressing the key for frequency input or by using the arrow keys to scroll up or down to Freq and press Enter 3 Select the scale by scrolling up or down to scale and then use the arrow keys to select the scale Hz kHz CPM or CPH 4 Press Cra Done Figure 15 Frequency Input Diagram Red Frequency Device The input
60. e parameter to be changed You may change the Instrument Description Tag Input Range or Date 5 When the setup is acceptable press Done to write the changes to the instrument and exit the screen You will be asked if you want to Send Changes to Instrument Press Y then Done to make the changes If you have previously configured a HART password you will be prompted to enter it now The screen will show that the changes are being written to the instrument When HART Instruments 9 18 AccuPro Diamond completed press Next 6 You will return to the View HART Inst Info screen Press Done to go to the Manual Operation screen Manual Calibration Mode of Operation The manual mode of operation is used when you do not have a Calibrator Configured Procedure CCP or Delegated Calibration Procedure DCP configured for a particular instrument This section details the manual mode when used with HART instruments only Chapter 5 should be referenced when calibrating conventional and Smart non HART instruments Proper HART calibration procedures include both a 4 20mA Output Trim and a Sensor Input Trim These two functions are completely independent and can be performed in any sequence without affecting each other An Output Trim can be performed on most HART instruments they do not have to be supported in the HIA Instrument Support Table A Sensor trim does require HIA support and the instrument must be included in t
61. e type the Select CJC Method screen will appear This allows you to select the appropriate Cold Junction Compensation for your application The instrument ambient temperature is displayed as read from the instrument via the HIA See Chapter 4 HART Temperature Variable To choose a Compensation method highlight CJC Method then use the left right arrows to select your choice The recommended default CJC selection is Inst temp which will allow the calibrator to continuously track the instrument temperature and adjust the calibrator output to compensate for changes in the instrument CJC Other options are Cal Intand Cal Man Cal Intuses the calibrator internal temperature to compensate the instrument analog input values This method will not be as accurate as the Inst temp method since ambient temperature differences between the calibrator and instrument will introduce a corresponding error in your measurements Cal Man uses the calibrator manual CJC feature and can be used if the HIA is unable to read the instrument temperature You will need a separate device to read the instrument temperature Select Cal Man then move the cursor to Man and enter the temperature value directly 5 Press F3 More Optns 6 Press _r2 Output Trim Make sure all automatic i e DCS control functions are disabled and that the loop is under manual control prior to and during trim 7 Press Done when you are ready to begin The output w
62. e with As Found or Done tags on the record ll From the Recorded Data Main Menu press _F2_ Select You will enter the Auto Op Tag Selection screen 2 Highlight the instrument to be selected by using the up down arrow keys and press _ F3 Run The status tag must be either As Found or Done The Adjust Instr Menu will appear 3 You can press __ F1 View previously stored data or _ F2_ Collect As Left data Press Done to return to the Recorded Data Main Menu Once your DCPs are completed they can be uploaded to the Calibration Management Program for analysis or archiving When the DCP is uploaded the calibrator memory is cleared CAUTION When uploading Delegated Calibration Procedures ALL calibrator memory is cleared If you have Calibrator Configured Procedures CCP in memory they will also be cleared A good practice is to upload or print all CCPs before uploading your DCPs Delegated Calibration 7 7 Delegated Calibration Procedures Delegated Calibration 7 8 Chapter 8 AccuPro Pressure Modules AccuPro Diamond Overview The AccuPro Pressure Modules PMM 9700 Figure 28 AccuPro Pressure Module PMM 9850 and PMM 9900 are a family of PMM 9700 pressure devices used with the Diamond Calibrators Models CL 9001 CL 9002 and CL 9005 The AccuPro Pressure Modules measure pressure to calibration accuracies and provide measurement data to a Diamond Calibrator via a serial communicatio
63. ents The Analog Output of the instrument that is measured at the output terminals The process of testing or calibrating the instrument from the input section to the output section i e Conventional instrument calibration Allows CCP or DCP calibrations to be performed Calibrator Configured Procedure A calibration routine or series of commands that is entered on the calibrator keypad All of the information that would normally be downloaded from calibrator management programs such as Total IQ can be configured through a sequence of screens on the Diamond calibrator A Windows based software program that allows the user to download upload calibration routines and data to a PC for analysis and archiving Delegated Calibration Procedure A calibration routine that has been downloaded from a calibration management program An acronym for Distributed Control System The digital output value of an instrument is the quantity that will be converted to an analog signal and output from the instrument The Digital Output Value is read from the instrument via the HIA An acronym for Hand Held Communicator this device is used to set parameters in HART instrumentation With the use of the CL 9005 HIA an HHC is not needed for calibration An acronym for Instrument Support Table this information is stored in the HIA memory The IST contains setup data specific to supported HART instrument models and revision levels To perform a sens
64. enu is displayed 9 Press _ F3_ to determine the direction of the ramp up or down 10 Press F2 Runto start the ramping procedure After you have started the ramping procedure F2 operates as a Halt key 11 Press F2 Repeatto continue the ramping procedure After you have started the ramping procedure _F2_ operates as a Halt key 12 To exit ramping select F1_ Manual or re select the output function Manual Operations 5 26 Chapter 6 Calibrator Configured Procedures AccuPro Diamond Plus Overview The Diamond Plus Model CL 9002 CL 9004 and CL 9005 documenting calibrators have the capability to perform automatic tests and calibrations using pre programmed routines Calibrator Configured Procedures CCP provide the ability to store date and time stamped measurement source and calibration data for up to 50 instruments This data collection feature automates the record keeping required for environmental regulations safety regulations quality improvement programs product liability and ISO 9000 certification CCPs are configured via the calibrator keypad Delegated Calibration Procedures DCP available on the CL 9002 CL 9004 and CL 9005 are downloaded preprogrammed routines from a PC calibration program such as Total 1Q or Cornerstone The Diamond Plus Calibrator can be taken into the field for data collection and returned to the lab where the information can be uploaded to the PC for record keeping
65. er to the calibrator as shown in Figure 42 Figure 42 Example Calibration Hookup Diagram Two Wire mA mA Output 3 From the Main Menu press _F1_ Manual 4 From the Manual Operation menu press the in key 5 Select the input type by pressing the key for milliamp input or by using the A 3 AccuPro Diamond arrow keys to scroll up or down to mA and pressing Enter 6 The value of the input milliamp signal is displayed in Main Input Area of the display AccuPro Diamond gt To source a thermocouple signal From the Main Menu press _ F1 Manual From the Manual Operation menu press the key Select the output type by pressing the key for thermocouple output or by using the arrow keys to scroll up or down to TC and press Enter Select the thermocouple type the temperature scale the compensation type and cold junction temperature The selection is made by scrolling up or down to the desired parameter and then using the left and right arrow keys scroll through the available selections You can also select the T C type by pressing the T C letter from the keypad Select T C type J To select the appropriate temperature scale use the up and down arrow keys to highlight Temperature Scale and then use the left and right scroll keys to select C To select the desired means of cold junction compensation use the up and down arrow key
66. erature differences between the calibrator and instrument will introduce a corresponding error in your measurements Cal Man uses the calibrator manual CJC feature and can be used if the HIA is unable to read the instrument temperature You will need a separate device to read the instrument temperature Select Cal Man then move the cursor to Man and enter the temperature value directly HART Instruments 9 14 AccuPro Diamond gt To set the Analog Input and read the Analog Output If you are already in the HART Manual Mode and communications with the Instrument have already been established press the n key then jump to step 4 1 From the Main Menu press _F1_ Manual 2 Use the down arrow key to select HART Compatible Instrument then press Done or the Enter key Shortcut Press H to select HART Compatible Instrument 3 Press the n key and wait a few seconds while communications are established Select the CJC method if applicable 4 Select Analog Output from the screen menu and press Enter 5 Press the Out key and select Analog In from the screen menu Type in a value within the range of the Instrument sensor and press Enter This will provide a calibrator output to the sensor input displayed in the correct units the HIA has already read and determined the proper engineering units HART Instruments not in the IST may require additional information i e T C or RTD type via additional prompts Fo
67. es 2 Turn on the Diamond Calibrator 3 From the Main Menu press _F1_ Manual gt To display the input pressure 1 From the Manual Operation menu press the in key 2 Select the input type by pressing the key for pressure or by using the arrow keys to scroll up or down to Pres and press Enter 3 Select the engineering units by scrolling to the desired available units and press Enter Note The engineering units are the units available at the Pressure Module The input pressure is now displayed in the Main Input Area of the display Make sure that the calibrator output is configured for mA Refer to Section 5 for displaying output current gt To zero the unit 1 Press F2 Zero The pressure module will now use the current pressure reading as the zero reference point Note When powering a Pressure Module the Diamond Calibrator can not supply loop power to devices connected to the mA output terminals The 2W SIM Pressure Modules 8 15 AccuPro Pressure Modules output is used to regulate an external loop current source Figure 33 Current Pressure Diagram I P Pressure Output mA Input Loop Power Source ItoP Converter INPUT TAUTEUT AOQ O ACCRO 00000 ene Measuring Module Input Range 0 to 30 PSIG ROCHESTER To Diamond Input Functions Pressure M
68. es COVGIVIOW ei Ii TE 6 1 Calibrator Configured Procedures CCP 6 1 Configuring and Running a CCP for Conventional Instruments 6 3 Configuring and Running a CCP for HART Instruments 6 9 Viewing Datel see en ri odo dde 6 15 Deleting Data saca ctas 6 17 Printing Data A E e 6 17 Sample PEQUES cra o E us 6 20 Transferring your Data toa PG sospsisartarpsiadir ASE 6 21 Chapter 7 Delegated Calibration Procedures Delegated Calibration 2 025430 da AA alt 7 1 Setting up the Communications Link 7 2 Using Delegated Calibration Procedures 7 3 Chapter 8 AccuPro Pressure Modules OIE a a a e ete catedral om tt cota o ME 8 1 Available Models and Ranges 222060 A 8 3 General Specifications corr e see 8 7 Environmental Specifications 8 7 PMM 9700 Physical Specifications 8 7 PMM 9850 Physical Specifications 8 7 PMM 9900 Physical Specifications 8 8 Engineering Units x sed Rae a Due 8 9 Default Pressure Units SE e ne nd nets nee 8 9 Engineering Units and Conversion Factors 8 9 Measuring Pressure using the Diamond Calibrator 8 13 Interface Requirements pe E Et ard te 8 13 Reading a PresSUroIMDUE amooo 6 A ae e 8 13 VP Applicatiom s in Taea o ds 8 15 Pressure Transmitter Applicat
69. fined rate Ramp Trip Set Points and Cycle are explained in full detail later in this manual When the calibrator is processing input and output data there may be times when the keypad entries are not processed in real time During these times the keypad entries will be held in a buffer ensuring that the keystrokes are not lost Using the Diamond Calibrator 3 3 AccuPro Diamond Power Up The Power Up screen contains information about your calibrator It lists the software version number the owner s name and the battery save control The battery save feature allows the calibrator to be programmed to shut off after 20 minutes of inactivity The Battery Save feature is an on off toggle switch To select or deselect the Battery Save feature press _F3_ The Battery Save feature is also accessible from the Configuration Menu See Chapter 4 for more information To view the detailed calibration status information press _ F4 Note You can not return to the Power Up screen from the Calibrator Information screen Choose F1 which displays the Main Menu The Calibration information screen lists the Calibration period in days the Last calibration the Calibration due date and any associated warning messages Note The warm up time to rated accuracy is 5 minutes Using the Diamond Calibrator 3 4 Chapter 4 Configuration AccuPro Diamond Configuration The Configuration menu allows the Diamond Calibratorto
70. for a sample printout gt To select the print format 1 Scroll up or down to Print Format 2 Use the left right arrow keys to toggle between the parameter choices 3 Scroll to another configuration parameter or press to return to the Main Menu HART Temperature Variable This feature is used specifically for HART Thermocouple instruments which have the capability of reading and communicating the instrument temperature back to a CL 9005 Diamond Calibrator The HART instrument can communicate the temperature data as a Secondary Tertiary or Fourth Variable and the user has the ability to choose the parameter The Secondary Variable is most commonly used for this function and is the default setting Consult the HART instrument instruction manual to determine your specific settings NOTE The CL 9005 user also has the ability to select whether Cold Junction Compensation is referenced at the HART instrument the calibrator or manually defined Refer to Chapter 9 HART Instrumentation to set up this parameter gt To select the HART internal temp variable 1 Scroll up or down to HART Temp Var 2 Use the left right arrow keys to toggle between parameters SV Secondary Variable TV Tertiary Variable 4V Fourth Variable 3 Scroll to another configuration parameter or press to return to the Main Menu Configuration 4 7 AccuPro Diamond HART Password This feature is used to limit access to setup parameters in a
71. gt To enable the trip function 1 Scroll up or down to Trip Input 2 Use the left right arrow keys to toggle between enable and disable 3 Scroll to another configuration parameter or press to return to the Main Menu Battery Save The Battery Save feature is either enabled or disabled When the Battery Save feature is enabled the calibrator will turn off after 20 minutes of inactivity Activity is defined as a keypress or RS 232 operation Note If you are using the calibrator for an operation such as Frequency counts per hour you must turn off the battery save feature Ifthe AC Adaptor is used the battery save feature will also shut the unit off after 20 minutes Be sure to disable the battery save feature Configuration 4 5 AccuPro Diamond gt To select the battery save function 1 Scroll up or down to Battery Save 2 Use the left right arrow keys to toggle between the parameter choices 3 Scroll to another configuration parameter or press to return to the Main Menu Output Filter Some temperature instruments transmit a short periodic pulse on their input terminals to detect the burnout of an input sensor The Diamond Calibrator is designed to continually monitor its own output Depending on the width and period of the sensor burnout pulse the calibrator may detect the pulse and make an adjustment to its output to compensate When the calibrator adjusts to these pulses there may be a fluctuation
72. gure 35 Figure 35 Connection Diagram for a PC terminal mode Pressure f Source e a ACSPRO PMM 9700 30G Diamond Pressure Measuring Module Input Range 0 to 30 PSIG Cable PMM 9710 IHI Black Red Power Supply 24 V 10 25 Pressure Modules 8 19 AccuPro Pressure Modules The following sections describe the command set that communicates with the pressure unit Engineering Pressure Units Engineering units are changed by entering the proper command to the pressure module The following command set is used to change the engineering units Note On the Diamond Calibrator the Space Dot key is the same as the key A Dot can also be used instead of the equals sign in terminal mode on a PC Explanation menu of the default engineering units D n sets the default engineering units n 0 to 21 U n sets current engineering units n O to 21 PC Terminal Diamond Calibrator Terminal Mode 3 The Conversion chart defines the n 0 to 21 numbers Refer to page 8 8 of this Chapter Pressure Modules 8 20 AccuPro Diamond Command Set These commands may be used to interface with Pressure Modules through a PC terminal or Diamond running in terminal mode All commands are in upper case and must be followed by lt ENTER gt An equals sign may be substituted for the period in any command if using a terminal or PC The
73. h DONE when the calibration constants have been updated Quick Calibration span adjustment is now complete If full linearity calibration is required a procedure is available from the factory Contact Technical Support at the telephone numbers in the back of this manual Pressure Modules 8 23 AccuPro Pressure Modules Pressure Modules 8 24 AccuPro Diamond Chapter 9 AccuPro CL 9005 with HART Interface Adapter Pressure Modules 9 1 AccuPro Diamond Overview HART is an acronym for Highway Addressable Remote Transducer This is an industry standard protocol used to transfer specific commands and data between a HART communications compatible instrument and a HART communications device HIA is an acronym for HART Interface Adaptor a microprocessor based module that is connected between the CL 9005 Diamond Calibrator and the HART instrument to be tested or calibrated The CL 9005 with HART Interface Adaptor HIA provides a convenient method to test and calibrate a HART communication compatible instrument eliminating the need for a separate Hand Held Communicator for these functions The CL 9005 can also record data from conventional and Smart transmitters A Smart transmitter is one that has communications capabilities but not necessarily HART communications and functions Proper HART calibration procedures include both a 4 20mA Output Trim anda Sensor Input Trim These two functions are completely
74. he HIA will read the instrument s setup parameters and display them after a few seconds 5 Press _F3 More Optns twice 6 Press _rF2 Span URV Select Calibrator unless you are providing a remote source Press Done 7 Press Done when ready to begin The span set point will appear in the output section of the display Enter your new value After a few seconds the display shows that the span adjustment is complete Press any key to continue and you will return to the View HART Inst Info menu For a pressure instrument Press _ F2 _ Zero Module to zero the PMM pressure module Apply pressure manually to your desired LRV level Press Done to start the zeroing process The CL 9005 will advise you when complete Press any key to continue and you will return to the View HART Inst menu gt To perform a zero trim pressure instruments only The instrument zero trim operation is performed by the calibrator sourcing a known value and the instrument completing the calibration of the sensor to that known value The input trim sequence is completed via the HIA HART Instruments 9 25 AccuPro HART Interface Adapter CAUTION NOTE Before proceeding the instrument to be calibrated must be taken out of automatic loop control as the instrument output may be frozen or driven off scale 1 From the Main Menu press _F1_ Manual 2 Use the down arrow key to select HART Compatible Instrument then press Done or the E
75. he F1 through F4 function keys located at the top of the keypad Using the Diamond Calibrator 3 2 AccuPro Diamond Keypad Operation The Diamond Calibrator keypad is comprised of 34 designated keys a power key and four function keys The keypad is color coded splash proof and has tactile keys The 34 designated keys provide alpha numeric selection and input output type selection Refer to Figure 4 The arrow keys serve several functions The a S arrow keys can move the cursor up down and ori ora rs re left right through the display area or they can aa a increment or decrement the digit at the current power output value ASA OUT The four function keys F1 F4 are variable function keys and change depending upon the do present mode of the system The functionality of SET CYCLE v mV each key is displayed above the key on the LCD y AE The Ramp key allows the user to define a ramp L J A E configuration to ramp the source up or down in DR 5 7 value This is useful for checking limit switches 4 s 6 RTD OHM alarms and valves A The Trip key allows the user to select input trip operation The Set Point key allows the user to define upto gt 21 set points for the selected output type The Cycle key cycles the unit through the Figure 4 Keypad Layout configured set points at the user de
76. he Instrument Support Table Instrument Zero and Span operations are not normally necessary on HART instruments however the option is available to perform these functions and described below Refer to RiS Application Guide 1081 542 for basic information on HART instrumentation gt To perform a 4 20mA output trim The instrument output trim operation is completed by measuring the 4 mA output of the instrument and relaying that reading to the instrument via the HIA for correction The instrument will adjust its output if necessary to output the new 4 mA output This sequence continues until the 4 mA trim point is trimmed The same process is then performed for 20 mA CAUTION NOTE Before proceeding the instrument to be calibrated must be taken out of automatic loop control as the instrument output may be frozen or driven off scale 1 Connect the output of the instrument to the input of the CL 9005 as shown in Figure 39 or Figure 40 2 From the Main Menu press _ F1 Manual HART Instruments 9 19 AccuPro HART Interface Adapter 3 Use the down arrow key to select HART Compatible Instrument then press Done or the Enter key 4 Press _r3 HART A timer will appear at the top of the display and a message is displayed to signify that communications are in progress The HIA will read the instrument s setup parameters and display them after a brief wait Note If the HART instrument is a Thermocoupl
77. he upper range value for the transmitter is too low UPPER RANGE TOO HIGH The upper range value for the transmitter is too high EXCESS CORRECTION USE SMALLER STEPS The internal reading for the trim point for the HART transmitter is out of the expected range Smaller steps applied to the sensor are required to step in the trim point Selection of the incorrect CJC method may result in this error message HART Instruments 9 29 AccuPro HART Interface Adapter HART Instruments 9 30 Appendix A Calibration AccuPro Diamond Calibration Calibration is the accurate and precise measurement of an instrument s inputs and outputs using a known standard By appropriate analysis sources of inaccuracy in the instrument s operation can be identified Adjustments are made to restore the instrument to its manufacturer s specifications Calibrations are performed for a variety of situations e when unexpected changes in measured parameters occur e when the specifications of a process or its components change e for regular planned or preventative maintenance schedules An instrument is properly calibrated when it performs in accordance with the manufacturer s specifications Alternately the instrument s output accurately reflects the input applied to it To give an example consider a temperature transmitter that can be used to measure temperature signals from a thermocouple in the range of 0 to 250 C The range of an instr
78. hermocouple type by scrolling to thermocouple type and use the left right arrow keys to scroll through the selections or by selecting the thermoucouple letter on the keypad 4 Select the temperature scale by scrolling to Temp Scale and then use the left right arrow keys to select either F or C 5 Select the compensation type by scrolling to Comp Type and then use the left right arrow keys to select either internal external manual or none Note CJC is not valid for T C type B Therefore you can not access the Comp Type or Cold Jct fields with type B selected 6 Select the cold junction temperature for manual type CJC only by scrolling up or down to highlight Cold Jct and then enter the desired value Note The cold junction temperature field is designated for manual compensation If you have any other CJC type selected the field will not be accessible 7 Press _ F4 _ Done The thermocouple output temperature value is displayed in the Main Output Area of the display The arrow keys can be used to increment and decrement the output value Note For rated accuracy using internal CJC insert the bare thermocouple wire under the binding post Manual Operations 5 16 AccuPro Diamond Figure 19 Thermocouple Output Diagram Black TC Measuring Device Cold Junction Compensation CJC Cold junction compensation CJC for thermocouple systems consists of an auxil
79. hookup diagrams and the directions for each output selection type Display Areas Subsidiary Time Date Command Area Area Area Main Input Area Main Output Area Variable Function Keys NOTE The analog output value displayed on the calibrator represents the true actual calibrator output If the calibrator cannot reach the desored value check the wiring and connections between the calibrator and the unit under test instrument Manual Operations 5 13 AccuPro Diamond Voltage The calibrator sources voltage in the range of 0 to 20 V To source the output voltage connect the device to the calibrator as shown in Figure 17 gt To display the output voltage 1 2 From the Manual Operation menu press the key Select the output type by pressing the key for voltage or by using the arrow keys to scroll up or down to Vand press Enter Enter the output value using the keypad Press Enter The left and right arrow keys move the cursor left and right The up and down arrow keys increment or decrement the digit at the current cursor position Press Enter The output voltage is displayed in the Main Output Area of the display Figure 17 Output Voltage Diagram zA C lt ST FA NI e E mits 2W SM E oe x Voltage Measuring Device Manual Operations 5 14 AccuPro Diamond Millivolts The calibrator sources millivo
80. hould provide a minimum of 8 hours usage Note the HIA is only powered when communicating with a HART instrument Once the HIA Batt indicator appears you will have at least 10 minutes of operation left The HIA is mounted in its own snap on case which can be easily removed from the Calibrator when not in use HART Instruments 9 8 AccuPro Diamond Connecting the HIA to the Diamond Calibrator The HART Interface Adapter transmits data over a serial cable supplied integral to the HIA To activate the Aion unit simply plug the cable into the Data I O connector located on the side of the calibrator See Figure 37 The HIA unit operates on a standard 9V a Power g N owr is automatically switched on in the HIA when the HART Instrument screen is selected in the calibrator menu Figure 37 Calibrator Ports DATA I O Instrument Compatibilit The Sensor Trim commands for a HART instrument are unique to each instrument model The HIA includes an Instrument Support Table IST that contains instrument specific calibration commands The HIA is capable of full automatic testing only if your instrument is listed in the pre loaded IST The Instrument Support Table contains the specific HART commands for particular models and revision levels of HART instruments The table is configured in your HIA when you place your order It can be updated at a later date to include additional HART instruments TABLE 1
81. iamond Figure 20 External Cold Junction Compensation Diagram Adapter S N Thermocouple Wire Copper Wire Il H O Manual Operations 5 18 AccuPro Diamond RTD The calibrator sources resistance for RTD types 1000 Pt a 385 1000 Pt a 3916 1000 Pt a 3923 1200 Ni and 100 Cu The range and accuracy of each RTD type is listed in Chapter 2 Specifications To source an RTD output connect the device as shown in Figure 21 Note Proper output data is not displayed unless an output device is connected gt To display an RTD output type 1 From the Manual Operation menu press the key 2 Select the output type by pressing the key or by using the arrow keys to scroll up or down to RTD and press Enter 3 Select the RTD type by using the left right arrow keys to scroll through the selections 4 Select the temperature scale by using the left right arrow keys to select either C or F 5 Press _ Fa 6 Enter the RTD temperature value using the keypad Press Enter The temperature output value is displayed in the Main Output Area of the display The arrow keys can be used to increment and decrement the output value Figure 21 RTD Output Diagram N lt Sq Af s 2 z 3 lt N 4 Y lt J Manual Operations 5 19 AccuPro Diamond Current Milliamps The calibrator
82. iamond Calibrator About Your Calibrator 1 1 AccuPro Diamond Other features include internal external and manual cold junction compensation F or C display low battery warning and dedicated input and output terminals to allow any combination of measured and simulated signals The Diamond Calibrator Models CL 9001 and CL 9003 will source an output measure an input and display both values The RS 232 port is used for the factory calibration of the AccuPro Diamond unit The Diamond Calibrator Models CL 9002 CL 9004 and CL 9005 feature an RS 232 communication port which allows communication with a PC Through the RS 232 communications port you can send documented calibration procedures to a PC or printer in ASCII format for archiving data analysis and report generation For more information on Calibrator Configured Procedures and Delegated Calibration see Chapters 6 and 7 The Diamond Calibrator Models CL 9001 CL 9002 and CL 9005 have an accessory port that is used for communication to the optional PMM Series Pressure Modules For more information on the PMM Series Pressure Modules see Chapter 8 Note The Model number is located on the back of the unit or on the power up screen How to Use this Manual This manual has been designed to instruct you on the use and care of your Diamond Calibrator Each chapter of the manual describes a particular function of the calibrator Relevant information can be located by using the
83. iary thermocouple connected in series with the hot thermocouple and either immersed in ice or operated at ambient temperature The Diamond Calibrator provides four types of CJC internal external manual or none Internal CJC is automatically determined for you by the Diamond Calibrator and is based on the calibrator s ambient temperature Manual CJC allows you to measure the CJC with another source and enter in the desired value with one degree resolution External CJC provides a means to move the CJC probe away from the calibrator Using manual or external CJC values usually increases the accuracy of your reading Using External CJC The use of an external cold junction temperature will usually increase the accuracy of the thermocouple temperature reading By physically moving the CJC sensor away from the calibrator you can eliminate any heat influences that might be present You will need two additional pieces of equipment to set up an external CJC a temperature probe and an adapter to connect it to the CL 9000 calibrator The adapter and probe are standard industry equipment and can be purchased from your local electronics supply company These items can also be purchased from RiS by specifying the following part numbers 5300 115 Thermistor Probe with 10 ft Cable and phone jack termination 3004 039 Phone Jack to double banana plug adapter To hook up the probe for external CJC refer to Figure 20 Manual Operations 5 17 AccuPro D
84. ieu of stepping through the setpoints individually as described above simply press _ r3_ Auto to automatically step through all As Found setpoints gt To Replace an Instrument If the instrument cannot be calibrated to specifications and replacement is required you can use the CL 9000 to keep a record of the change Under the existing Instrument Tag Number the stored information can include the replacement instrument s serial number and a user text box for any maintenance notes you wish This information will be printed or downloaded as part of the Tag Number record you have saved 1 From the Recorded Data screen above press _ F1 to enter the Replace Inst screen 2 Enter the new instrument s serial number and any related text to be saved in the record 3 Press Done to accept the entry Calibrator Configured Procedures 6 13 AccuPro Diamond Plus 4 Run the As Left data to determine if the instrument meets specifications If not trim the instrument and re run the As Left data as required gt To choose a previously configured procedure 1 From the Recorded Data Main Menu press _F2_ Select You will enter the Auto Op Tag Selection screen Highlight the instrument to be selected by using the up down arrow keys Depending upon the status of the record one of the following tags will appear Done As Found and As Left data is recorded As Fnd Only As Found data is recorded New Instrument setup no As Found
85. ill trim automatically and the display indicates when the operation is complete gt To perform a sensor trim The instrument sensor trim operation is performed by the calibrator sourcing a known value and the instrument completing the calibration of the sensor to that known value The input trim sequence is completed via the HIA The trimming of a sensor requires either a single trim point or two trim points depending on the instrument NOTE Sensor Trim operations are only performed for instruments that are defined in the HIA instrument definition table The trim operation is completed with minimal interaction required from the operator for all HART supported instruments in the HIA instrument table with the exception of pressure instruments Pressure instruments require generating an input from a remote source HART Instruments 9 20 AccuPro Diamond CAUTION NOTE Before proceeding the instrument to be calibrated must be taken out of automatic loop control as the instrument output may be frozen or driven off scale 1 From the Main Menu press _F1_ Manual 2 Use the down arrow key to select HART Compatible Instrument then press Done or the Enter key 3 Press _r3 HART A timer will appear at the top of the display and a message is displayed to signify that communications are in progress The HIA will read the instrument s setup parameters and display them after a few seconds 4 Press F3 More Opt
86. in the Output display of the Diamond Calibrator The Output Filter is used when reading or calibrating an instrument that generates a sensor burnout pulse When the filter is turned ON the calibrator will ignore the pulse and provide a stable output However to provide faster response the filter should be turned OFF when not needed Consult your instrument instruction manual to determine if you need this feature gt To enable disable the Output Filter 1 Scroll up or down to Output Filter 2 Use the left right arrow keys to toggle between On and Off 3 Scroll to another configuration parameter or press to return to the Main Menu Data View The Data View feature allows you to configure a CCP and data report in either of instrument span or actual engineering units gt To configure the method of data reporting 1 Scroll up or down to Data View 2 Use the left right arrow keys to toggle between span and Eng Units 3 Scroll to another configuration parameter or press to return to the Main Menu Configuration 4 6 AccuPro Diamond Print Format This feature configures the serial output on the CL 9002 CL 9004 and CL 9005 and allows the user to select the format of the report data You can select Comma Delimited for downloading the data to a PC spreadsheet or wordprocessor program You can select Tab Delimited format for direct printing from the calibrator port to a serial RS232 printer Refer to Chapter 6
87. independent and can be performed in any sequence without affecting each other An Output Trim can be performed on most HART instruments it does not have to be supported in the HIA Instrument Support Table IST A Sensor trim does require HIA support and the instrument must be included in the Instrument Support Table For further reading on the subject of HART Protocol ask your AccuPro Products representative for Application Guide 1081 542 HART Instruments and the Diamond Calibrator Features Function The Diamond Calibrator Model CL 9005 will perform all the features of the CL 9001 through CL 9004 In addition the CL 9005 is capable of the following functions e Ability to communicate with a HART compatible instrument in both Manual and Automatic data capture modes of operation see next page for definition e Ability to trim calibrate HART input and output sections via the HIA during both manual and automatic modes of operations e Ability to configure or modify a limited set of HART instrument parameters e Ability to configure and record data from a HART instrument and conventional instruments HART Instruments 9 1 AccuPro HART Interface Adapter Terminology Before continuing it is important to understand some industry specific terminology Analog Output Analog Test Calibration Automatic Mode CCP Cornerstone DCP DCS Digital Output Value HHC IST HART Instrum
88. input or output type to clear the pressure selection Pressure Modules 8 17 AccuPro Pressure Modules Figure 34 Pressure Current Diagram P I mA Output Pressure Input P to Pressure Converter Source FES ae Agta CCR n A 0 0 Mie 00 008 teassing Node Input Range Dto 30 PSIG ROCHESTER HE 1 Feedback to Diamond Output KE OF SEE Gel 3 e 3 UE OA Glaz EE Pressure Modules 8 18 AccuPro Diamond Terminal Mode Operation Terminal mode operation allows you to communicate with a Pressure Module using the Diamond Calibrator in terminal mode or a PC personal computer in terminal mode Terminal mode allows you to select the default engineering units and perform field calibration of the Pressure Modules gt To use the Terminal mode on the Diamond Calibrator Note You must first have a Pressure Module attached and you must be in the Pressure Mode 4 Select Terminal mode on the Diamond Calibrator by pressing _ F4 _ Term 5 Use F3 to toggle between the Alpha Num keys Note On the Diamond Calibrator the Space Dot key is the same as the key A dot can also be used instead of the equals sign in terminal mode on a PC To use the Terminal mode on a PC To use the Pressure Module with a PC you need an adapter cable PMM 9710 that allows an external power source to be connected to the Pressure Module See Fi
89. ion 8 17 Terminal Mode OPM oa 8 19 Engineering Pressure Units 2 4 eee a nd 8 20 Command Obi sto d meou ci ds ds ts Mallee Re 8 21 Pressure Calibration sist canada Done Sarge ne 8 23 Chapter 9 AccuPro CL 9005 with HART Interface Adapter O o RT do A ur 9 1 Features EUncUO caia os 9 1 Terminology sere hk nn ne nt acer eis eS es le Sea ee ee ae See eens cee 9 2 General Description e len ts ae 9 5 HART Communications Bus Operation 9 7 HIA Hardware Description 9 7 Connecting the HIA to the Diamond Calibrator 9 9 Instrument Compatibility 2 04524 oe22eeieamddawd owehiewdsd ode 9 9 HART Interface Specifications 9 10 Environmental Specifications 9 oir bi ee eae Pe ae Be eS 9 10 Temperatltes siii is Cees oa a 9 10 Relative Humidity 4 ota eo ins tE se nues 9 10 RELENBCIS a foei ana ae o A E e 9 10 ESD EN CIS iD a a 9 10 Connecting the HIA to a HART Instrument 9 11 Reading a HART Instrument 2 ii NA A 9 12 Configuration of HART Instrument Parameters 9 17 Manual Calibration Mode of Operation 9 19 Automatic Calibration Mode of Operation 9 26 HART Error IS a aaa 9 27 Appendix A Calibration GAlUDFAION 300 a a id Veis A 1 Instrument Acc r cy corro AI IS e A 2 Types of Instrument Error a a a a a a O a AS A 2 Example Calibrati
90. lly select them Custom Test Points allows you to enter your own specific values From the procedure above 1 In the Custom Calibration Setup screen press _F2_ Edit Setpts You will proceed to the Enter Setpoints screen Using the arrows and keypad enter new test points for this CCP To delete a point move the cursor to the far left of the desired line and press CE clear entry Note a zero in a field will be taken as a test point Press Done when complete You will return to the standard Calibration Setup screen To accept the new configuration press Done The Log As Found screen will be displayed Logging As Found Data Collecting As Found Data allows you to check your instrument and determine if recalibration is necessary The calibrator will collect and store up to 50 instrument records If you are calibrating pressure press _ F3 _ to zero the pressure module Press F2 _ Run Setpoint 1 and the corresponding input and output values are displayed When the instrument output has settled press F2 Log As Found Calibrator Configured Procedures 6 11 AccuPro Diamond Plus If you are calibrating pressure you will need to manually generate a pressure quantity to match the Target value shown in the output field 2 Setpoint 2 and the corresponding input and output values are displayed When the instrument output has settled press _r2_ Log As Found 3 Continue to step through the setpoint list
91. lts in the range of 0 to 200 mV To source the output millivolts connect the device to the calibrator as shown in Figure 18 gt To display the output voltage 1 From the Manual Operation menu press the key 2 Select the output type by pressing the key for millivolt output or by using the arrow keys to scroll up or down to mV and press Enter 3 Enter the output value using the keypad and or the arrow keys Press Enter The left and right arrow keys move the cursor left and right The up and down arrow keys increment or decrement the digit at the current cursor position Press Enter The output sourced millivolts are displayed in the Main Output Area of the display Figure 18 Millivolt Output Diagram INPUT AS OWOJO ei Last e Oa fala Millivolt easuring Device Manual Operations 5 15 AccuPro Diamond Thermocouple The calibrator sources thermocouple types J K T E R S B N C D G L and U The range and accuracy of each thermocouple type is listed in Chapter 2 Specifications To source a thermocouple output connect the device to the calibrator as shown in Figure 19 gt To display the output thermocouple type 1 From the Manual Operation menu press the key 2 Select the output type by pressing the key for thermocouple output or by using the arrow keys to scroll up or down to TC and press Enter 3 Select the t
92. m the Main Menu press _r2_ Auto The Recorded Data Main Menu will appear 2 Press _F2_ Select A list of instrument tag numbers if available will be displayed in the Auto Op Tag Selection screen To record As Left data the selected record must indicate As Found or As Left 3 Use the up down arrow keys to highlight the correct tag number and press Cra Run The calibrator will proceed to the Adjust Instr Menu 4 Press _F2_ As Left the first setpoint value is sourced Point 1 is displayed Press _ F2_ again to Log As Left setpoint 1 or alternately press _F3_ Auto If you are calibrating pressure you will need to manually generate a pressure quantity to match the Target value shown in the output field 5 Point 2 and the corresponding input and output values are displayed When the instrument output has settled press _F2_ Log As Left Continue to step through the Setpoint list until the last Setpoint has been logged The calibrator will then display the Recorded Data display including the As Found and As Left results in tabular form If the As Left data is acceptable Passed press Done and you will return to the Recorded Data Main Menu screen If you want to run the calibration again press _ F2 Repeat As Left and the setpoint scheme will repeat and write over the previous record You can also add calibration notes to the record by pressing _F3_ User Text before leaving this display gt
93. mation using the pressure module command set Diamond Calibrator Terminal Mode Operation Interface Requirements The AccuPro Pressure Modules transmit Figure 31 Calibrator Ports data and receive power over a serial cable The serial cable plugs into the accessory module port on the Diamond Calibrator See Figure 31 The serial communication j DATA O rate is 9600 baud The communications format is fixed at 8 data bits 1 stop bit no e O av parity ACCESSORY MODULE Reading a Pressure Input The Diamond Calibrator measures input pressure in a variety of engineering units The range and accuracies are listed in the Specifications section of this chapter 1 Connect the pressure module cable to the Diamond Calibrator Accessory Module Port as shown in Figure 32 The pressure input should not be overranged When using a PMM 9850 make sure the input selector switch is in the proper position Warning Improper use of pressure equipment can cause bodily harm Follow proper safety standards and practices 2 Turnonthe Diamond Calibrator 3 From the Main Menu press _Fi_ Manual If you are using a CL 9005 select Conventional Instrument Pressure Modules 8 13 AccuPro Pressure Modules gt To display the input pressure 1 From the Manual Operation menu press the Cn key 2 Select the input type by pressing the key for pressure or by using the arrow keys to scroll up or down t
94. n Chapter 2 Specifications To display an RTD input connect the device to the calibrator as shown in Figure 9 Figure 10 or Figure 11 gt To display an RTD input type 1 From the Manual Operation menu press the In key 2 Select the input type by pressing the key for resistive thermal device input or by using the arrow keys to scroll up or down to RTD and press 3 Select the RTD type by using the left right arrow keys to scroll through the selections 4 Select the number of RTD wires by using the up down arrow keys to highlight Number of Wires and then use the left right arrow keys to select either 2 4 or 3 wires 5 Select the Temperature Scale by using the up down arrow keys to highlight Temp Scale and then use the left right arrow keys to select either C or F 6 Press Done The temperature value is displayed in the Main Input Area of the display Figure 9 RTD Two Wire Input Diagram gp INPUT ea COUT PUT a XT me E a TD eee GHB QQIAO 0 aw V mV mv TC ow 1 RD HZ TO _VH SIM 7 Ce o ie e Ye SF SS VE NEN Manual Operations 5 7 AccuPro Diamond Figure 10 RTD Three Wire Input Diagram Ea INPUT DUTPUT A e e NON WA e LU amp PP exe PQ 9 mV mV TC 2W PTE Hz EN 15 V HZ Las A O OF I JI Figure 11 RTD Four Wire Input Di
95. n to Temp Scale 2 Use the left right arrow keys to scroll through the parameter choices 3 Scroll to another configuration parameter or press to return to the Main Menu Audible Alarm The audible alarm feature allows you to select the functions that will sound a tone upon execution The audible alarm is a single tone for all functions except for invalid keypress which is a double tone The tone choices are No Tone no tone for any function Always Tone tones for keypresses errors set points and trip Invalid Key tones on keypress errors gt To select the alarm function 1 Scroll up or down to Audible Alarm 2 Use the left right arrow keys to scroll through the parameter choices 3 Scroll to another configuration parameter or press to return to the Main Menu Configuration 4 3 AccuPro Diamond Password The password protects the ownership of the unit The password function is either enabled or disabled Once a password is set it is retained in permanent memory You can change the password however you must know the original password in order to change the password In the enabled position you will be prompted for the password upon changing the ownership message To enter or change a password 1 Scroll up or down to password 2 Use the left or right arrow keys to toggle to enable 3 Press Enter Press _F3_ to toggle between alpha and numeric entry 4 Enter the new password 5 Press Enter
96. ne a message of up to 12 characters The message is displayed upon power up of the unit To enter change an owner name 1 Use the arrow keys to scroll up or down to Owner Note The Ownership feature may be password protected If the password is enabled and a valid password is active the password will have to be entered prior to changing the owner message field 2 Press _ F3_ to toggle between alpha and numeric entry Enter the desired owner name or number Use the key to enter spaces 3 Scroll to another configuration parameter or press __F4_ to return to the Main Menu Cold Junction Compensation The thermocouple cold junction compensation temperature can be selected as internal external manual or none Selecting the cold junction temperature source from this menu will set up your choice as the default for all input and output thermocouple types For more information on Cold Junction compensation see Chapter 5 To select the default CJC 1 Scroll up or down to CJC Type 2 Use the left right arrow keys to scroll through the parameter choices 3 Scroll to another configuration parameter or press to return to the Main Menu Configuration 4 2 AccuPro Diamond Temperature Scale Select the default thermocouple or RTD temperature scale degrees F or C The default temperature scale applies to all thermocouple and RTD input and output types gt To select the temperature scale 1 Scroll up or dow
97. nfigured Procedures CCP for the manual collection of calibration data When these units are configured they can be used when Manual input and or output is selected during a CCP configuration see Chapter 6 Configuration 4 8 AccuPro Diamond gt To configure Custom Units 1 2 Go to the Main Menu and press Custom Units In the Custom Units menu type in any alpha numeric name for custom unit 1 up to 12 characters The _Fs_ key toggles between Alpha and Numeric Press Enter or the down arrow key to advance to the next entry When all desired custom units have been entered press Done to return to the Main Menu Configuration 4 9 AccuPro Diamond Configuration 4 10 Chapter 5 Manual Operation AccuPro Diamond Manual Operation The Diamond Calibratoris a multi function hand held instrument for field calibration of process signal measuring and control equipment The Diamond Calibrator is capable of measuring and sourcing voltage current thermocouples T C resistance and Resistance Temperature Detectors RTD and frequency signals Pressure can be measured using the CL 9001 CL 9002 and CL 9005 in conjunction with optional Pressure Modules See Chapter 8 for more information gt To enter manual operation mode ls From the Main Menu press _F1_ Manual If you are using a CL 9005 select Conventional Instrument Refer to Chapter 9 for HART Instrument information Input Selections
98. ns 5 Press F1 _ Sensor Trim 6 For a temperature instrument connect the input of the instrument to the output of the CL 9005 as shown in Figure 39 or Figure 40 Press Done when ready to begin For a pressure instrument connect a remote pressure source to the instrument input and to the PMM Pressure Module Refer to Figure 41 Press Done when ready to begin HART Instruments 9 21 AccuPro HART Interface Adapter HART PRESSURE INSTRUMENT REMOTE PRESSURE SOURCE PMM PRESSURE MODULE m HART COMMUNICATIONS LINK Figure 41 HART Pressure Connections 7 The first set point will appear in the output section of the display This is the default which was the last used Trim value You can choose to accept the value or enter a new value For a temperature instrument press Done to start the trim process The CL 9005 will apply the first trim point For a pressure instrument Press _F2__ Zero Module to zero the PMM pressure module Apply pressure from your remote source to equal the desired trim pressure value Press Done to start the trim process HART Instruments 9 22 AccuPro Diamond 8 After completion a second trim point will appear if your instrument has the capability This is the default which was the last used Trim
99. ns link All interaction such as configuration and ACC calibration occur through the pressure module RO communications port The Diamond PMM 9700 30G Calibrator or a PC provides the display Measuring Module functions for the pressure modules Input Range 0 to 30 PSIG Connection to a PC terminal mode requires a PMM 9710 adaptor cable ROCHESTER The PMM 9700 series is a single input pressure module The PMM 9850 consists of up to three PMM 9700 modules mounted in a single assembly with a manually operated switch to select the desired module PRESSURE FITTINGS SERIAL INTERFACE PORT UP TO 3 RANGES TO CL 9000 i 5 ml C 1 2 3 INPUT RANGE INPUT RANGE INPUT RANGE 0 TO 15 PSIG 0 TO 30 PSIG 0 TO 100 PSIG 1 2 3 WARNING DO NOT DISCONNECT WHILE PRESSURIZED SERIOUS BODILY INJURY MAY RESULT DEFINED INPUT SELECTOR RANGES SWITCH Figure 29 PMM 9850 Series Pressure Module Pressure Modules 8 1 AccuPro Pressure Modules The PMM 9900 series modules are designed to meet most pressure measuring requirements Various models are available to read gauge pressure absolute pressure compound pressure or vacuum Isolated models can withstand any pressure media compatible with 316 Stainless Steel Non isolated models can be used with clean dry non corrosive gasses Refer to the following pages for available ranges and types Note If you are
100. ntents against the packing list Inspect the outside of the equipment for any signs of damage such as scratches dents cracks protrusions or rattles e Save all packing containers and materials for possible reshipment Record any damaged missing or incorrect items and immediately notify the carrier and RO CHESTER T 1 716 238 4094 About Your Calibrator 1 3 AccuPro Diamond Returning a Damaged Unit To return a damaged unit to RO CHESTER for service or repair 1 Call RO CHESTER Repair Sales and obtain a Return Material Authorization RMA number 1 716 238 4993 2 Attach a tag to the instrument identifying the owner and indicating the service or repair to be made Include the model number and the full serial number of the instrument 3 In all correspondence identify the instrument by model number and full serial number Serial tag is located on the instrument 4 Place the instrument in the original container with the appropriate packing material and secure with strong tape 5 If you do not use the original container and packing materials do the following Wrap the instrument in static resistant plastic Place packing material around all sides of the instrument and cushion it with cardboard strips Place the instrument in a heavy carton and seal with strong tape Mark the shipping container Delicate Instrument Fragile Mark the RMA number on the outside of the package Battery Replacement AC
101. nter key 3 Press F3 HART A timer will appear at the top of the display and a message is displayed to signify that communications are in progress The HIA will read the instrument s setup parameters and display them after a few seconds 4 Press F3 More Optns 5 Press Zero Trim 6 Connect the instrument to the CL 9005 as shown in Figure 41 Press Done when ready to begin 7 Press F2 Zero Module to zero the PMM pressure module Apply pressure from your remote source to equal the desired zero trim pressure value Press Done to start the trim process 8 Press any key and you will return to the View HART Inst Info menu Automatic Calibration Mode of Operation The automatic calibration mode for HART instruments is called a Calibrator Configured Procedure CCP and is performed using the CL 9005 keypad Once communications are established between the HIA and the instrument it is possible to use a preprogrammed routine to perform the calibration tests and adjustments Since HART instruments use an intelligent interface to communicate parameters and setup information it is not possible to use a Delegated Calibration Procedure DCP which is downloaded from a calibration management program The CL 9005 will store up to 50 CCPs in memory for quick retrieval or you can create a CCP on the spot Once you have a CCP available for a particular instrument HART calibration can routinely be performed with ease and consisten
102. o Pres and select Enter Wait while communications between the Calibrator and Pressure Module are established 3 Select the engineering units by scrolling to the desired available units and select Enter Note The engineering units are the units available at the Pressure Module The input pressure is displayed in the Main Input Area of the display gt To zero the unit 1 Press _r2 Zero the pressure module will now use the current pressure reading as the zero reference point PMM 9850 CL 9000 a N ca PRESSURE PRESSURE SOURCE SOURCE SOURCE 2 E PRESSURE naa an bist pate any CABLE CONNECTOR CABLE 6 FT o PART NO 1081 018 J PMM 9700 PMM 9900 4 N PRESSURE SOURCE CABLE 6 FT PART NO 1081 01 C O 1081 018 Figure 32 Input Pressure Connections Pressure Modules 8 14 AccuPro Diamond I P Application The Diamond Calibrator measures input pressure in a variety of engineering units The range and accuracies are listed in the Specifications section of this chapter 1 Hook up the pressure module to the Diamond Calibrator as shown in Figure 33 The pressure module should not be overranged When using a PMM 9850 make sure the input selector switch is in the proper position Warning Improper use of pressure equipment can cause bodily harm Follow proper safety standards and practic
103. o automatically cycle through set points 1 From the Manual Operation menu press the key 2 Select the output type by pressing the desired output type key or by using the arrow keys to scroll up or down to the desired output type and pressing 3 Press to edit the set point list and the dwell time Enter the dwell time for each setpoint from 6 to 600 seconds The set points will be displayed in a vertical list provided you have previously defined the setpoints Enter or edit up to 21 set points by scrolling to the set point 1 21 and entering the value Continue this process for each set point 4 Press _ F4 Done You will be returned to the output display screen 5 Press _F2_ Run to cycle through the set points The set points are displayed in the output area of the display To change the direction of the cycle press _r3_ Up Down key Increasing operation will start with Point 1 and proceed to Point 21 decreasing operation will start with Point 21 and proceed to Point 1 For example for increasing operation the operation will proceed from Point 1 to Point 21 and then roll over to Point 1 decreasing operation starts at Point 21 and decreases to Point 1 and then rolls over to Point 21 6 Press _r2_ Halt to stop the set point signal generation operation 7 Press _F1_ Manual to exit set points or re select the ouput function Manual Operations 5 25 AccuPro Diamond Ramping Ramping is a mean
104. odules 8 16 AccuPro Diamond Pressure Transmitter Application The Diamond Calibrator displays the pressure value in a variety of engineering units The range and accuracies are listed in the Specifications section of this chapter 1 Hook up the Pressure Module to the Diamond Calibrator as shown in Figure 34 The pressure module should not be overranged When using a PMM 9850 make sure the input selector switch is in the proper position Warning Improper use of pressure equipment can cause bodily harm Follow proper safety standards and practices 2 Turn ON the Diamond Calibrator 3 From the Main Menu press _ F1 Manual gt To display the output pressure 1 From the Manual Operation menu press the key 2 Select the output type by pressing the key for pressure or by using the arrow keys to scroll up or down to Pres and press Enter 3 Select the engineering units by scrolling to the desired units and press Enter The output pressure is now displayed in the Main Output Area of the display Make sure that the calibrator input is configured for mA Refer to Section 5 for displaying input current gt To zero the unit 1 Press F2 Zero The Pressure module will now use the current pressure setting as the zero reference point Note You can not simultaneously select input and output pressure functions When you change from an input to an output function you may have to select a different
105. on eno tie A VDE A 3 List of Figures Figure 1 Diamond Calibrator sf 2 24 05 034 84 oreo Oh 84 A le 1 1 Figure 2 Battery Replacement AC Power 1 5 Figure 3 Diamond Calibrator sisi d se EA 3 1 Figure 4 Keypad Layout secre Ob b dobbs els ela o bd 3 3 Figure 5 Voltage Input Diagram 5 2 Figure 6 Millivolt Input Diagramme sense eee we eee ee ee tee 5 3 Figure 7 Thermocouple Input Diagram 5 5 Figure 8 External Cold Junction Compensation Diagram 5 6 Figure 9 RTD Two Wire Input Diagram 5 7 Figure 10 RTD Three Wire Input Diagram 5 8 Figure 11 RTD Four Wire Input Diagram 5 8 Figure 12 Milliamp Input Diagram 00d ii A AA A E 5 9 Figure 13 Milliamp Input using Loop Power Diagram 5 9 Figure 14 Ohms Input Diagram lt scccet tasas oia is 5 10 Figure 15 Frequency Input Diagram 5 11 Figure 16 Trip Input Diagram a ant heated 5 12 Figure 17 Output Voltage Diagram 5 14 Figure 18 Millivolt Output Diagram 5 15 Figure 19 Thermocouple Output Diagram 5 16 Figure 20 External Cold Junction Compensation Diagram 5 18 Figure 21 RTD Output Diagram
106. one and you will return to the Recorded Data Main Menu screen If you want to run the calibration again press _ F2_ Repeat As Left and the setpoint scheme will repeat and write over the previous record You can also add calibration notes to the record by pressing Fs _ User Text before leaving this display gt To Replace an Instrument If the instrument cannot be calibrated to specifications and replacement is required you can use the CL 9000 to keep a record of the change Under the existing Instrument Tag Number the stored information can include the replacement instrument s serial number and a user text box for any maintenance notes you wish This information will be printed or uploaded as part of the Tag Number record you have saved 1 From the Recorded Data screen above press _ F1 _ to enter the Replace Inst screen From the Adjust Instr screen above press _ F2_ to enter the Replace Inst screen Enter the new instrument s serial number and any related text to be saved in the record Press Done to accept the entry gt To choose a previously configured procedure 1 From the Recorded Data Main Menu press _F2 _ Select You will enter the Auto Op Tag Selection screen Highlight the instrument to be selected by using the up down arrow keys Depending upon the status of the record one of the following tags will appear Done As Found and As Left data is recorded As Fnd Only As Found data is recorded
107. ontain calibration procedures and no more memory is available ERROR MISMATCHED UNITS The instrument units do not match those in the calibrator or pressure module Verify the units of the HART instrument against the units supported by the calibrator and the connected pressure module if applicable NO INSTRUMENT FOUND The HIA could not find a HART instrument Verify that the HIA is connected to the HART instrument or HART bus across at least a 250 Ohm resistor PARAMETER IS TOO LARGE The applied value or entered value is to large out of range HART Instruments 9 28 AccuPro Diamond PARAMETER IS TOO SMALL The applied value or entered value is to small out of range RANGE ERROR Either the upper or lower range value is beyond the limit of the instrument RANGE VALUE OUT OF LIMITS The upper and or lower range value is out of the range of for the transmitter SESSION IN PROGRESS The calibrator is out of sequence with the HART interface adaptor Cancel out of the current operation and cycle power to the calibrator and resume operations SPAN TOO SMALL The span value is too small for the connected HART transmitter NO EXTERNAL ADAPTER CONNECTED The calibrator cannot communicate with the pressure module Verify that an RiS pressure module is attached to the calibrator auxiliary port PRESSURE ADAPTOR OVER RANGE The pressure applied to the pressure module is too high UPPER RANGE TOO LOW T
108. or As Left data is recorded Press Done to select the highlighted record and return to the Recorded Data Main Menu Calibrator Configured Procedures 6 14 AccuPro Diamond Plus To run a previously configured procedure with As Found or Done tags on the record ll From the Recorded Data Main Menu press _F2_ Select You will enter the Auto Op Tag Selection screen 2 Highlight the instrument to be selected by using the up down arrow keys and press _r3 Run The status tag must be either As Found or Done The Adjust Instr Menu will appear 3 You can press _F1_ View previously stored data F2 Collect As Left data or _r3_ More Optns to replace an instrument Press Done to return to the Recorded Data Main Menu Viewing Data There are three pages of data associated with each instrument record Each page displays pertinent information about the instrument The information that is stored for the instrument is Tag ID Number CJC Compensation Ambient Temperature Time Date Calibrator Certification Tabular Data Table Operator Test Information gt To view an instrument record 1 Select the instrument record you want to view by pressing _F2_ Select from the Recorded Data Main Menu The Auto Op Tag Selection screen displays a list of instrument Tag ID numbers 2 Scroll through the CCP Tag list and select the desired tag number Press or Done to accept the new Tag ID number and return to the
109. or millivolt input or by using the arrow keys to scroll up or down to mV and press Enter The input millivolts are displayed in the Main Input Area of the display Figure 6 Millivolt Input Diagram FT WM INPUT gr OUTPUT e Red a D iN 2 J Va MN a f my ne a a OA AID m y O OO Q 0 fi Manual Operations 5 3 AccuPro Diamond Thermocouple The calibrator measures input thermocouple types J K T E R S B N C D G L and U The range and accuracy of each thermocouple type is listed in the Chapter 2 Specifications To display a thermocouple input connect the device to the calibrator as shown in Figure 7 Note The thermocouple wire must correspond with the thermocouple type being measured gt To display the input temperature 1 From the Manual Operation menu press the in key 2 Select the input type by pressing the key for thermocouple input or by using the arrow keys to scroll up or down to TC and press Enter 3 Select the thermocouple type by using the left right arrow keys or by selecting the T C letter on the keypad 4 Select the temperature scale by using the up down arrow keys to highlight Temp Scale and then use the left right arrow keys to select either F or C 5 Select the compensation type by using the up down arrow keys to highlight Comp Type and then use the left right arrow keys to select either internal extern
110. or trim the instrument parameters must be available in the IST AccuPro Diamond LRV Manual Mode Output Trim PV Secondary Variable Sensor Trim Smart Span TOTAL IQ IITM URV An acronym for Lower Range Value This refers to the low end of the instrument input range i e Zero is the LRV for an input range of 0 to 100 PSIG When the user must enter input and output values on the calibrator to run a test non CCP and non DCP The process of calibrating the 4 20 mAmp Analog Output of a HART instrument Primary Variable The digital output value of the HART instrument sensor This value can be read directly digitally from the instrument via the HIA A value that can be read from a HART transmitter that represents a second analog value within the transmitter For example a transmitter frequently uses the secondary variable to report the temperature of the instrument The process of calibrating the input sensor of a transmitter Any instrument with on line communication capabilities these can be HART Instrument compatible or not The difference in the number of units between the Upper Range Value and the Lower Range Value A Windows based software program designed specifically for the Diamond 9000 series calibrators This calibration management software allows the user to communicate download calibration routines automatically capture data and upload it to a PC for analy
111. period is necessary for Diamond interface because there is no equals sign on the Diamond keypad Oo x x The following set of commands are used to communicate pressure information from the PMM 9700 and PMM 9850 AccuPro Pressure Module s D cils he current default engineering uns ho ra ofthe etai engineering unts PC continuously send pressure in current units until any key is pressed displays the model number displays the serial number E Us vf alspiays the firmware revisionlevel The Conversion chart defines the n 0 to 21 numbers Refer to page 8 8 in this Chapter CAUTION Typing the CALIBRATE command followed by lt ENTER gt will instantly delete the pressure module calibration isplays the current engineering units V Pressure Modules 8 21 AccuPro Pressure Modules The following set of commands are used to communicate pressure information from the PMM 9900 AccuPro Pressure Module s Displays the current default engineering unis b menu of the default engineering units PC continuously send pressure in current units until any key is pressed sets the zero reference point terminates each output pressure reading with a line feed required for Diamond operation in non terminal mode terminates each output pressure reading without a line feed QUICKCAL Initiates pressure span adjustment QUICKCAL Unit returns the span adjustment constant The Conversion chart defines the n
112. ponents to age and their electrical properties to vary The process of calibration compensates for these changes AccuPro Diamond Instrument Accuracy Instrument accuracy is defined as the difference or deviation between the instrument s measurement of a physical parameter and the parameter s true value For example if a temperature transmitter measures a tank at 200 C but shows a measurement of 202 5 C the difference is 2 5 C We can say that the transmitter is accurate to within 2 5 C This does not however suggest how important this error is This can be best conveyed by expressing the error as a percentage of the instrument s input span Thus in the example of the temperature transmitter above the accuracy is 1 because 2 5 C is 1 of 250 C If the manufacturer had specified an accuracy of 0 5 of span this instrument would need to be recalibrated because it is outside its accuracy specification Types of Instrument Errors The calibration process involves the adjustment of the instrument output so that it accurately represents the input It is therefore very important to be able to recognize different types of instrument error so that we might take steps to avoid them Zero shift An instrument has a zero shift error when its output is consistently higher or lower than it should be by some constant amount Span error An instrument has a span error when the percentage span between two outputs is either large
113. r a pressure instrument select Analog In Wait for communications to be established with the pressure module Press _ F2__ to zero the module Now input a pressure value within the range of your sensor from a remote source Note Be sure the PMM series Pressure Module is properly connected to the Calibrator 6 Ifthe Instrument sensor and output are correctly trimmed the Analog Input should be proportional within the Instrument accuracy specification to the Analog Output gt To set the Analog Input and read the Primary Variable If you are already in the HART Manual Mode and communications with the Instrument have already been established press the In key then jump to step 4 1 From the Main Menu press _r1_ Manual 2 Use the down arrow key to select HART Compatible Instrument then press Done or the Enter key Shortcut Press H to select HART Compatible Instrument 3 Press the n key and wait a few seconds while communications are established Select the CJC method if applicable HART Instruments 9 15 AccuPro HART Interface Adapter 4 Select Digital PV from the screen menu and press Enter 5 Press the Out key Select Analog In from the screen menu Type in a value within the range of the Instrument sensor and press Enter This will provide a calibrator output to the sensor input displayed in the correct units the HIA has already read and determined the proper engineering units HART Instruments
114. r or smaller than the span between corresponding inputs The five point check These two types of errors can be detected using a calibrator and a simple procedure known as the five point check In this process we use the calibrator to apply five known inputs to the instrument and to measure the corresponding signal outputs Other methods can be used but this is among the most common The five inputs should be at regular intervals throughout the instrument s input span such as at 10 30 50 70 and 90 Inputs at the extreme of the instrument s span 0 and 100 should not be used Compile the data from this test on a calibration record sheet keeping track of the input and output and calculating the expected values The following description depicts the execution of a five point check for the hypothetical transmitter discussed above AccuPro Diamond Example Calibration Device under test Two wire transmitter with a 4 to 20 mA output measuring the temperature signal from a J type thermocouple in the range of 0 to 250 C Calibration strategy Five point check 10 30 50 70 and 90 of span 25 C 75 C 125 C 175 C 225 C respectively using internal automatic cold junction compensation gt To display input current 1 Disconnect the transmitter from the control loop Make sure that you perform any necessary safety checks and procedures 2 Connect the input and output terminals of the transmitt
115. ration Procedure DCP must be downloaded from your Calibration Management Program Total IQ or Cornerstone6 Refer to the instruction manual supplied with your software for operating and downloading procedures Once the DCP has been installed in your calibrator you can proceed with calibration gt To RUN a Delegated Calibration Procedure 4 Connect the calibrator input and output to the proper instrument terminals Refer to the instrument operation manual for connection details 5 Press e Auto from the Main Menu The Recorded Data Main Menu screen is displayed 6 Press _ F2 _ Select The Auto Op Tag Selection screen is displayed Instrument records are stored by their tag ID The first column of the screen reports the status of the calibration procedure Done As Found and As Left data is recorded As Fnd Only As Found data is recorded New Instrument setup no As Found or As Left data is recorded 7 Scroll up or down to the desired instrument tag name and press _F3_ Run The Docking Cal Operator Info screen is displayed 8 The operator name can be entered or edited Any Instrument Advisory message downloaded with the DCP from Total IQ or Cornerstone will be displayed gt To collect As Found data Collecting As Found Data allows you to read your instrument and determine if recalibration is necessary The calibrator will collect and store up to 50 instrument records If you are calibrating pressure press _r3_
116. rmation as necessary The _r3 key toggles between alpha and numeric entry When the setup is acceptable press Done to write the changes to the instrument and exit the screen You will be asked if you want to Send Changes to Instrument Press Y then Done to make the changes The screen will show that the changes are being written to the instrument When completed press Next Select the HART output to be read from the Select Inst Output screen Output choices are Digital PV Digital Output or Analog Output For normal applications and this example select Analog Output Selection is made by scrolling to the desired output type and pressing or Done For detailed information on HART output stages see RiS Application Guide 1081 542 The Calibration Setup screen will appear with default parameters You can accept the defaults by pressing Done or edit the parameters by pressing _F3_ Edit Params Accuracy Enter the specified accuracy of the instrument under test Scheme This is the sequence of the test points during a test UP lowest to highest values DOWN highest to lowest values UP DOWN lowest to highest to lowest DOWN UP highest to lowest to highest CUSTOM user selected testpoints by test point number see section below Settle Time The selectable time delay between test points to allow the input and output to become stable Only used with automatic tests The settle time must
117. ry configured for additional user specified engineering pressure units Consult the factory for more information Pressure Modules 8 10 AccuPro Diamond The modules are capable of communicating pressure data in the following engineering units X Available Units Eras a A ES AA Pressure Modules 8 11 AccuPro Pressure Modules Sd 0 C H O H O H O TornO Hg E cm lem ft 20 C a C 0 C a F 4 re aec lac acc aaa solx x x x x px x x fx x x x x x x x x x mx x x x x x x x x x x x x x x x x x mx x x x x x x x x x x x x x x x x x woolx x x x x tx x fx x x x x x x x x x asolx x x x x tx x fx x x x x x x x x x soolx x x x x x x x x x x x x x x x lx x x x x x txt fx ix x x x jf asoolx x x x x fx tx xx x x x EZ cae EEES ee E ere ES ee asoolx x x x tx ix fx x x cp p abel gt sfx x tx x x x fx x x SA ARA A MRE A Pressure Modules 8 12 AccuPro Diamond Measuring Pressure using the Diamond Calibrator The AccuPro Pressure Modules measure pressure inputs to calibration accuracies and provide measurement data output to the AccuPro Diamond Calibrator A serial cable provides the communication link The Diamond Calibrator provides the display function and can communicate infor
118. s and then determine the best way to accomplish your goals Once you are familiar with the procedures you can integrate the tasks for your application Caution Downloading Delegated Calibration Procedures from your calibration management program will erase any CCPs in memory Calibrator Configured Procedures 6 2 AccuPro Diamond Plus Configuring and Running a CCP for Conventional Instruments gt To configure a Conventional CCP 1 Press ra Auto from the Main Menu The Recorded Data Main Menu screen is displayed 2 Press _ F3 _ New If you are using a CL 9005 select Conventional Instrument Refer to the second part of this chapter for HART Instruments Press Done The Inst Config Edit screen displays a list of the requested setup information The information requested is the Tag ID serial number operator transfer function linear or square root and manual input Y N and output Y N The manual input output information tells the calibrator if you have an instrument that requires the value to be manually entered into the calibrator or uses units not supported by the calibrator custom units 3 Enter the instrument data by scrolling to the information line and typing in the desired information Repeat for each line of information The _ F3 _ key toggles between alpha and numeric entry Press Next to advance to the next screen 5 Select the calibrator output type from the Config Inst Input screen Outpu
119. s to increment or decrement an output between a high or low value over time There are two types of ramping increasing and decreasing Ramp operation requires the user to enter a low and high value and a time period An increasing ramp will start the output at the low value and steadily increase the output value to the high value over the specified period of time A decreasing ramp will start at the high value and steadily decrease the output value to the low value over the specified period of time Use the ramp feature to check a limit switch alarm or valve any time you want a smoothly increasing or decreasing output function The minimum ramp rate is 6 sec span 10 The maximum ramp rate is 600 sec span 10 RTDs require a longer settle time make sure that your setting is sufficient for your application gt To set up ramping 1 From the Main Menu select _F1_ Manual 2 From the Manual Operation menu press the key 3 Select the output type by pressing the desired output type key or by using the arrow keys to scroll up or down to the desired output type and pressing Enter 4 Press the key 5 Enter the lower ramp limit by scrolling up or down to Lower and entering the desired lower limit value 6 Enter the upper limit by scrolling up or down to Upper and entering the desired upper limit value 7 Enter the time period by scrolling to Seconds and entering the desired time 8 Press _F4_ Done The Ramp Operation m
120. s to select Compensation Type and then use the left and right scroll keys to select Internal To perform the five point check Enter the value of the first test point 25 C using the keypad Press Enter The display will show the value of the actual output signal as the calibrator approaches the desired output signal value The value of the corresponding milliamp input is displayed in the Main Input Area of the display Press the up key until the number above the line changes to the number 7 and press or enter 75 from the keypad The calibrator will now simulate the signal from a J type thermocouple measuring a temperature of 75 C The corresponding milliamp input is displayed in the Main Input Area of the display Continue the test for the remaining three points of the five point check The output signal can be changing using the scroll keys or by entering a new value through the alphanumeric keypad Typical results of such a test are shown in Table I AccuPro Diamond Table Input Values Outputs mA The data shows that the instrument produces an output signal that is consistently 0 5 mA greater than it should be This suggests that we have a zero error This error is clearly illustrated if we plot the actual data on a graph and compare it with the ideal The graph also demonstrates the origin of 20 the term zero error If we drew a line to 4 extend the actual data until it intersects with 12
121. sis and archiving An acronym for Upper Range Value This refers to the high end of the instrument input range i e One hundred is the URV for an input range of 0 to 100 PSIG HART Instruments 9 3 AccuPro HART Interface Adapter Figure 36 Typical HART Instrument Block Diagram PRIMARY LINEAR DIGITAL ANALOG DIGITAL ANALOG ANALOG DIGITAL RIABLER CONVERSION OUTPUT ANALOG OUTPUT OR SQUARE 4 20 mA CONVERSION ROOT CONV CONVERSION TRANSFER INPUT OUTPUT SECTION SECTION SECTION DIGITAL DIGITAL EQUIVALENT EQUIVALENT OF ANALOG OF ANALOG INPUT OUTPUT READ IN READ IN mA ANALOG UNITS CONFIG DIGITAL OUTPUT HART Instruments 9 4 AccuPro Diamond General Description With respect to the CL 9005 Diamond Calibrator process instruments can be categorized as one of the following HART Instrument Conventional Instrument includes Smart non HART Instruments The HART Interface Adaptor HIA is a microprocessor based module that is connected between a Diamond calibrator and a HART instrument The HIA supports a subset of the HART commands Universal Command Specification and Common Practice Command Specification as specified by the HART Foundation Non volatile memory in the HIA contains all the information necessary to test and calibrate specific HART instruments Communication between the Diamond calibrator and the HIA are via an RS232 connection The Diamond CL 9005 allows the creation of
122. sources current in the range of 0 to 24 mA with external loop power or 0 to 24 mA with internal loop power To source the output current connect the device to the calibrator as shown in Figure 22 To control the current supplied by an external device connect the calibrator as shown in Figure 23 Note Output current will not be displayed unless an output device is connected gt To display the output current 1 From the Manual Operation menu press the key 2 Select the output type by pressing the key or by using the arrow keys to scroll up or down to mA and press Enter 3 Enter the output value using the keypad Press Enter The left and right arrow keys move the cursor left and right The up and down arrow keys increment or decrement the digit at the current cursor position Press Enter The output sourced milliamps are displayed in the Main Output Area of the display External Loop Power Each device on a typical 4 to 20 mA loop has a resistance of 250 Q For the external loop power to properly function at least one device must be connected Figure 22 Milliamp Output Diagram Internal Source UT Y pale Ss a L mi V HZ SM nm EN yY A Vay 0 0 0 OS EREE J Manual Operations 5 20 AccuPro Diamond Figure 23 Milliamp Output Diagram External Source 24V Loop Power Supply ETE INPUT QUT RD Ex OOTO je TO ja oe
123. strument s setup parameters and display them The time can vary from a few seconds to over a minute when interrogating instruments on the HART bus Note If the HART instrument is a Thermocouple type the Select CJC Method screen will appear This allows you to select the appropriate Cold Junction Compensation for your application The instrument ambient temperature is displayed as read from the instrument via the HIA See Chapter 4 HART Temperature Variable To choose a Compensation method highlight CJC Method then use the left right arrows to select your choice The recommended default CJC selection is Inst temp which will allow the calibrator to continuously track the instrument temperature and adjust the calibrator output to compensate for changes in the instrument CJC Other options are Cal Intand Cal Man Cal Intuses the calibrator internal temperature to compensate the instrument analog input values This method will not be as accurate as the Inst temp method since ambient temperature differences between the calibrator and instrument will introduce a corresponding error in your measurements Cal Man uses the calibrator manual CJC feature and can be used if the HIA is unable to read the instrument temperature You will need a separate device to read the instrument temperature Select Cal Man then move the cursor to Man and enter the temperature value directly 4 Press _F2_ Edit Use the up and down arrows to select th
124. t types are volts millivolts thermocouple RTD milliamps ohms frequency pressure PMM 9000 series and configured custom units if manual input was selected Note Pressure measurement for CCPs is available for the CL 9002 and CL 9005 only A Zero soft key is provided for zeroing the PMM 9000 series pressure module Selection is made by pressing the desired function key or by scrolling to the desired output type and pressing or Done Note For detailed information on selecting output types see Chapter 5 For pressure information see Chapter 8 6 Select the calibrator input type from the Config Inst Output screen The input types are volts millivolts thermocouple RTD milliamps ohms frequency trip pressure and configured custom units if manual output was selected Calibrator Configured Procedures 6 3 AccuPro Diamond Plus Selection is made by pressing the desired function key or by scrolling to the desired input type and pressing or Done Note You can not simultaneously select input and output pressure functions Note For detailed information on selecting input types see Chapter 5 For pressure information see Chapter 8 7 The Inst Config I O Limits screen will appear Now enter the instrument input zero and span range you wish to test Also enter the instrument output zero and span Selection is made by scrolling to the line and using the keypad to type in the correct value Make sure you
125. t Util Select or deselect the highlighted record s by pressing _ F2 Select or Enter or press _F3_ Select All to select all the records An asterisk denotes selection of the record 6 Press Print The instrument record s will be uploaded to your terminal Note Alternatively you can select _ F2_ Print from any page of an instrument record to immediately upload the selected record Calibrator Configured Procedures 6 21 AccuPro Diamond Plus Figure 26 Diamond PC Interface AC Power Jack Ea RS 232 Port Serial Port Calibrator Configured Procedures 6 22 Computer Chapter 7 Delegated Calibration Procedures AccuPro Diamond Plus Delegated Calibration Delegated Calibration provides the ability to download preprogrammed routines from a PC calibration management program such as Total IQ or Cornerstone to the Diamond Plus CL 9002 CL 9004 or the CL 9005 The Diamond Plus can then be taken into the field for data collection then returned to the lab where the information can be uploaded to the PC for record keeping and analysis This ensures that your procedures are complete and consistent from start to finish The Diamond Plus can retain 50 delegated procedures and 50 instrument data records The CL 900
126. the output type by pressing the key or by using the arrow keys to scroll up or down to Freq and press Enter 3 Select the scale by scrolling up or down to Scale and then use the arrow keys to select the frequency scale Hz kHz CPM or CPH 4 Select the amplitude by scrolling up or down to amplitude and enter the desired amplitude value range 0 1 and 10 Vpp 5 Press _ Fa _ Done 6 Enter the output value using the keypad Press Enter The left and right arrow keys move the cursor left and right The up and down arrow keys increment or decrement the digit at the current cursor position Press Enter The output frequency is displayed in the Main Output Area of the display Figure 25 Frequency Output Diagram Cm INPUT TN OREN COA Are WwW S a Le TZ V o Sm Red To ave a OT OO nas Y A d NY Ce 2 7 Manual Operations 5 23 AccuPro Diamond Set Points The set point feature is defined for signal output only and allows you to define up to 21 set points signal values for any of the output types Thermocouples and RTD s have 21 set points for each type of thermocouple or RTD Set points are useful for quickly jumping between 0 and 100 or 0 50 and 100 or 0 to 100 in increments Once the set points have been defined the Diamond Calibrator can be instructed to traverse the set point list from top to bottom or from bottom to
127. ting Range 20 to 90 non condensing Humidity Effect 0 05 of span for a change in RH from 20 to 90 at 23 C RFI When tested at a field strength of 10 V M ata distance of 1M the pressure reading will not shift by more than 1 of full scale PMM 9700 Physical Specifications Housing High impact plastic Size 5 25 x 2 5 x 3 inches 13 3 x 6 4 x 7 6 cm Weight 1 pound 453 g PMM 9850 Physical Specifications Housing Aluminum water resistant Size 9 x 5 5 x 3 2 inches 22 9 x 14 x 8 1 cm Pressure Modules 8 7 AccuPro Pressure Modules Weight 2 5 pounds 1136 g PMM 9900 Physical Specifications Housing Aluminum water resistant Size 3 x 4 x 4 inches 7 6 x 10 2 x 10 2 cm Weight 1 5 pounds 681 6 g Pressure Modules 8 8 AccuPro Diamond Engineering Units Pressure is a measurement of Force over Area Pressure intensities can be expressed with reference to any arbitrary data and the usual ones are absolute zero and local atmospheric pressure The common scales used are gauge pressure psig absolute pressure psia and vacuum usually stated in inches of water or inches of mercury below atmospheric pressure The difference between gauge pressure and the absolute pressure scale is the location of the zero point On the gauge pressure scale the zero point is at the atmospheric pressure line On the absolute pressure scale the zero point is at the absolute zero pressure mark Vacuum measurement is the me
128. tion for your application The instrument ambient temperature is displayed as read from the instrument via the HIA See Chapter 4 HART Temperature Variable To choose a Compensation method highlight CJC Method then use the left right arrows to select your choice The recommended default CJC selection is Inst temp which will allow the calibrator to continuously track the instrument temperature and adjust the calibrator output to compensate for changes in the instrument CJC Other options are Cal Intand Cal Man Cal Intuses the calibrator internal temperature to compensate the instrument analog input values This method will not be as accurate as the Inst temp method since ambient temperature differences between the calibrator and instrument will introduce a corresponding error in your measurements Cal Man uses the calibrator manual CJC feature and can be used if the HIA is unable to read the instrument temperature You will need a separate device to read the instrument temperature Select Cal Man then move the cursor to Man and enter the temperature value directly Calibrator Configured Procedures 6 9 AccuPro Diamond Plus 3 The View HART Inst Info screen displays a list of the setup information read from the instrument If necessary you can edit this information by pressing Cra Edit Enter the new setup data by scrolling to the information line and typing in the desired information Repeat for each line of info
129. trol loop should be placed into Manual Mode of operation Any instrument on the bus is identified by its Tag Number HIA Hardware Description The HART Interface Adaptor is provided with an integral cable to connect to the serial port on the Diamond Calibrator See Figure 37 The serial communication rate is 9600 baud and the format is fixed at 8 data bits 1 stop bit no parity When communicating with the HIA the serial port automatically adjusts to these parameters The calibrator then returns to the configured settings when communications are completed The HIA interface cable is supplied with thumb screws so that it can be firmly attached to the Diamond calibrator without using a screw driver A cable with clip leads is also provided for connection to the HART Instrument under test The HART Interface Adaptor includes two LED indicators Power On Green Indicates that the HIA is connected to the Diamond and the HART mode of operation is selected Communication Red This LED will light during any communication between the Diamond Calibrator and the HIA or the HIA and a HART instrument An HIA Batt message will appear when the HIA battery needs replacement This is located in the upper right display area that normally shows the time and date A low battery condition will cause this message to alternate with the time date function A HART Instruments 9 7 AccuPro HART Interface Adapter fresh 9V alkaline battery s
130. u gt Perform the Instrument Trim If the instrument parameters read in the preceeding section exceeds its rated limits it must be trimmed calibrated or replaced Refer to Chapter 9 of this manual for HART Trim procedures After trimming proceed with Recording As Left Data below Calibrator Configured Procedures 6 12 AccuPro Diamond Plus gt Recording As Left Data If you are calibrating pressure press _r3_ to zero the pressure module 1 Press _F2_ As Left the first setpoint value is displayed Press F2_ again to Log As Left setpoint 1 If you are calibrating pressure you will need to manually generate a pressure quantity to match the Target value shown in the output field 2 Point 2 and the corresponding input and output values are displayed When the calibrator has settled press _ F2_ Log As Left 3 Continue to step through the Setpoint list until the last Setpoint has been logged The calibrator will then display the Recorded Data Menu including the As Found and As Left results in tabular form If the As Left data is acceptable Passed press Done and you will return to the Recorded Data Main Menu screen If you want to run the As Left data again press _F2_ Repeat As Left and the setpoint scheme will repeat and write over the previous data You can also add calibration notes to the record by pressing Fs User Text Alternate Procedure not available with pressure transmitters In l
131. ument is the set of values over which accurate measurements can be made The span of the device is the difference between the upper and lower range limits Therefore the input span of the transmitter is 250 C The output of the transmitter is an electrical signal measured in milliamps in the range of 4 to 20 mA The output span of the device is therefore 16 mA 20 mA 4 mA We can use a Calibrator to simulate the input from the thermocouple and measure the corresponding output from the instrument If the instrument is properly calibrated and we apply a signal equivalent to a temperature of 25 C this is an input equal to 10 of the input span of the transmitter Therefore the milliamp output should also be 10 of the output span of the transmitter or 5 6 mA As the input increases to 50 C the output is 7 2 mA And when the input is 75 C the output will reach 8 8 mA This relationship continues to the limits of the instrument s input and output ranges The performance of an instrument can deviate for several reasons Although instruments are calibrated by the manufacturer they may be held in storage for some time before shipment and may even be affected during shipment e If the instrument is repaired it must be recalibrated before being returned to service e Calibration may change when the device is installed It is very important therefore to calibrate a device whenever possible e Environmental conditions cause all electronic com
132. using a PMM 9900 with Compound or Vacuum pressure ranges your Calibrator should contain firmware Version 3 0 or higher You can use earlier versions but the display resolution will be diminished by one digit for negative pressure values To check your firmware version turn the CL 9000 Calibrator on The first screen to appear will display the version number SERIAL INTERFACE CONNECTOR TO CL 9000 INPUT PRESSURE PORT 7 1 8 FEMALE NPT WARNING DO NOT DISCONNECT WHILE PRESSURIZED SERIOUS BODILY INJURY MAY RESULT ACClbp o o IFR wi no W o o g E PMM 9900 De INPUT RANGE AS ROCHESTER _USER SPECIFIED RANGE Figure 30 PMM 9900 Series Pressure Module Pressure Modules 8 2 AccuPro Diamond Available Models and Ranges Gauge Pressure with Isolated Sensors Model Number Range Scale Accuracy Resolution Maximum 0 to __ of span PSIG Overrange O lara PMM 9850 _ G _ G __G User PSIG As stated As stated 2 x Range Specified above above 1 Accuracy is dependent upon the user zeroing the unit before taking the measurement Add 1 Least Significant Digit to the of span reading for all Accuracy specifications User will specify two or three input ranges when ordering choices are any combination of 15 30 and 100 psig Gauge Pressure with Isolated Sensors Sealed Gauge above 300 PSIG Oto __ of span PSIG Overrange Pumos
133. value You can choose to accept the value or enter a new value For a temperature instrument press Done to apply the second trim point After a few seconds the display will inform you that trim is complete Press any key and you will return to the HART Inst Config menu For a pressure instrument apply pressure from your remote source to equal the desired trim pressure value Press Done to start the trim process gt To change an Instrument Zero adjustment LRV Instrument Zero adjustments are not normally necessary on HART instruments however the option is available to perform these functions and described below CAUTION NOTE Before proceeding the instrument to be calibrated must be taken out of automatic loop control as the instrument output may be frozen or driven off scale 1 Connect the instrument to the CL 9005 as shown in Figure 39 or Figure 40 2 From the Main Menu press _F1_ Manual 3 Use the down arrow key to select HART Compatible Instrument then press Done or the Enter key 4 Press F3 HART A timer will appear at the top of the display and a message will be displayed to signify that communications are in progress The HIA will read the instrument s setup parameters and display them after a few seconds 5 Press F3 More Options twice 6 Press _r1 Zero LRV You will be prompted to select the Instrument signal source Select Calibrator unless you are providing a remote source Press
134. you can re record the data and save it again gt To copy As Found data to As Left data If the instrument is found to be within specification and calibration is not required you can copy the As Found test results to the As Left screen to complete the record This will save the time of actually running the test again From the Recorded Data screen above 9 10 11 Respond to the Y N prompt to copy As Fnd to As Lft by pressing Y then Done Enter any optional calibration information in the Recorded Data Enter Text screen This is a good location to make any notes about the instrument etc Press Done when complete and you will return to the Recorded Data screen to see that your data has been copied Press Done to return to the Adjust Instr screen If you are satisfied with your records press Done again to return to the Recorded Data Main Menu Delegated Calibration 7 4 AccuPro Diamond Plus gt Perform the Instrument Calibration If the instrument parameters read in the preceding section exceeds its rated limits it must be calibrated or replaced Refer to the calibration procedure provided by the instrument manufacturer and make any necessary adjustments While in the Adjust Instr screen manual output values can be entered and input values can be read to aid instrument adjustments gt To Record As Left Data If you are already in the Adjust Instr screen jump to step 4 le Fro

To display the input pressure

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