C-2070E - DEN-SIN
Contents
1. iii i ee EES 26 Tumble Box Service amp Repair Instructions Dual Mode Functions 27 A Avalable Accessories yanti 30 KOPE sas nena S RE PE 31 Ma asem at S 31 Main assembly spare parts list cccccssssssssesssssseeccccccccsessecceeansssssssesssssscecccececeeneeeeees 32 Watertankass a a 34 Water tank assembly spare parts 15 35 Filter assembly standard biak d ayla adla asa 36 Filter Assembly Part list Standard E E NE 36 Filter assembly Optional UR Ra DUL 37 Filter Assembly Partlist Op Ona isinya 7 Games YEN s 38 Gaute assembly spare Parts list area ae ae ea ene ee 38 PUMP couplingass em DIV ani ie an ng 39 Pump coupling assembly spare parts list oooooooooooo 40 Pump TUG ene assembly an E E sus 41 Pump fluid end assembly spare parts 56 2222 42 Pump power end assembly parte a ei ANE EKA 43 OHM Sealassem DIY aaa 45 Oil Seal Assembly spare parts 156 45 Rotating gun Hoses Un loader 55 46 Rotating gun Hoses Un loader assembly spare parts list 47 Pneumatic un loader dump type assembly spare parts list 49 Air Operated Rotating Gun Assembly Dual Model2. 50 00700 5200 Table Of Contents Rotating gun spare parts assembly ooooooonnnnnnnnnanan 50 Pneumatic Un loader Dump type assembly Dual Model 51 Pneumatic Un loader Dump type assembly spare parts list Dual Mode 52 Rotating gun spare parts assembly oooooooooooo nan 53 Rotating gun spare parts assembly spare parts 1156 2222 54 Front trigger for rotating gunassembDly aa 55 Front trigger for rotating gun assembly spare parts list ooooooo 55 Svayel for rotatine gun ASSEMD eae E tala 56 Swivel for rotating gun assembly spare parts 1154 22222222222222 56 Trigger dump sun amp hose assembly si eni eee Ka anus 27 Trigger dump gun amp hose assembly spare parts 1156 222222 57 Rotating Nozzle 59 Rotating Nozzle Assembly spare parts list oooooooooooooooo 60 o Wirinf dapa MR NR RR a 61 7 Declaration and Warranty sia ea 62 EU declaratlon Or COM ormi RN BNN 62 AE E EE a A A AM PI IA S O O OEEO 62 The information contained in this user guide is subject to change without notice NOTE OTOR 00 1 Getting Acquainted With Your UHP Water Blaster 1 Getting Acquainted With Your UHP Water Blaster Fast And Efficient Cleaning The DEN SIN UHP Water Blaster C 2070E enables you to get
3. 5 Spare Parts List Pump power end assembly part 5 Sad ol z SPE bb da T ea DS AN tet Nm A 4 NANO ANN N MM CASEY Pn SN aa ZAZ a an ARRANA Pa por v s SA EL i lt q VS 4 A I ke na S H TN SN 3 47 sed HA NA SS S I Z 2 7 39 SOJE DOO 5 Spare Parts List Pump power end assembly spare parts list Pos Part No Oty Description 0000000000 6 700650223 3 Connecting rod and cap Assembly 0060606000 8 700650285 3 Crosshead 8 Sleeve Assembly 0060606000 9 700650237 1 CirdipS150M S 13 700510009 8 Screw 14 700650273 8 VVasher retainer for cap bearing lt 15 700510003 6 Serevrfiller cap 17 700510218 8 CapScrew o 20 700510157 8 Socket head screw for crankcase cover 35 700650113 6 gt Z o Z o 36 700650112 6 Connecting rod bolt 1 50 700650281 1 Power End 60Hz 700650305 1 Power End 50Hz 00705 200 5 Spare Parts List Oil Seal assembly Oil Seal Assembly spare parts list Description Oil Seal Housing Oil Seal scraper Seal crosshead oil 700650265 O ring 700650296 Guide Band 45X50X9 7S HE 700650304 Spacer Ring Rod Seal 700650302 Oil Seal Assy 2011 5070 200 m 5 Spare Part
4. C 2070E DEN Electric Powered Ultra High Pressure Water Blaster Machine www densin com Introductions Introductions Congratulations on your purchase of the DEN SIN C 2070E UHP Water Blaster DEN SIN makes no warranty of any kind with regards to this material including but not limited to the implied warranties of merchantability and fitness for a particular purpose DEN SIN expressly disclaims all responsibility and liability for the installation use purpose maintenance and support of third party products This document or part of it may not be photocopied or in any other way reproduced or translated to other languages without the prior written consent of DEN SIN Warning Read this user manual before you start up your Water Blaster the first time This machine is a Water Blaster producing water jet under high pressure which is why severe injuries can occur if the safety precautions are not observed Therefore a full understanding of the contents of this instruction manual is required in order to prevent injuries to you objects and persons near by Safety The following symbols are used in this manual to indicate procedures that if not followed may results in personal injuries or damage to equipment practice which if not followed correctly could result in personal injuries h WARNING is used to alert the reader of procedures or WARNING CAUTION is used to alert the reader of procedures or practice
5. Straight Connection 9 16 Optional 00000 700540919 Dual mode tumble box Nozzle Configuration 700550603 NOZZLE UHP 0 013 700551171 NOZZLE UHP 0 012 O Ze lt 010 5 Spare Parts List Pneumatic Un loader Dump type assembly Dual Mode DETAIL A SCALE 0 40 1 500 51 5 Spare Parts List Pneumatic Un loader Dump type assembly spare parts list Dual Mode 2 177408714003 1 Base Plate 40K TumbleBox 3 4 Screw SHCS 4 20x SS 00088 8 4 700540823 1 R 0000 O 5 177408857 1 DiffuserCover 7 6 3 Screw SHCS 34 20 x 1 1 4 SS 7 1 Screw SHCS 14 20 x 1 1 2 SS 81 8 Flat Washer SS _9 4 Hex Nut 20 SS Air Coupling Male Thread Busing 3 8 x 1 8 NPTF Brass Street Elbow 12 NPT 261 4 Hex Bolt 4 20 x 5 1 2 2771 4 Hex Nut 20 700540919 TUMBLE BOX 40KPSI DUAL ASSY 27 Cag Or 00 5 Spare Parts List Rotating gun spare parts assembly SOJE DOO 53 5 Spare Parts List Rotating gun spare parts assembly spare parts list Front trigger complete Air hose in coming Air hose connecting Quick coupling male 6 700540481 1 Quick coupling female 700510150 8 DomenutM6 Z 2 38 z 52575 Air push quick coupling straight swivel 1 4 m thread 1 Timi v 700550682 1 Timing pulley driving Gearbox cover gun UHP Air pus
6. gt S 8 700550745 1 Back upring 0000588 9 700550747 1 Back upringwithseal 0060606060 700550740 Swivel complete 12 SOJE lt 00 5 Spare Parts List Trigger dump gun amp hose assembly Trigger dump gun amp hose assembly spare parts list LANCE PIPE 9 16 HP L48 SS 6 700551490 1 SHOULDERSUPPORT 000x0VN Sei 100 5 5 Spare Parts List 8 700540353 1 COUPLING9 16 STRAIGHT 00 9 700540387 1 GLANDNUT9 1688 0000 Straight Connection 9 16 Optional Nozzle Configuration 700551104 NOZZLE BARRACUDA 40K 0 018 700551337 NOZZLE BARRACUDA 40K 0 017 Cag Or 00 ela 5 Spare Parts List Rotating Nozzle Assembly 59 00 SOJE 6 Wiring diagram Rotating Nozzle Assembly spare parts list NOZZLE BARRACUDA 40K 0 018 NOZZLE BARRACUDA 40K 0 017 5 700551145 1 MULTIJET SEAL LARGE 0060000000 6 700551146 Ta Carbide Seat 608080 mu Carbide Seat dani 1 1 K ma 2 Ea na ri 1 Bg a pelet EE imi ei m m ik apoy gt gt gt K nom M 1 CompressionSpring 000800 0V N 1 ll tsas 0808292O24X4 1 Made 08v0v 4 700551279 1 ROTATING NOZ 40K HF na 7 9 10 Nm ES 55 12 m em im mini ma MES Cag Or 00 6 Wiring diagram 6 Wiring diagram 6 0700E kva vez KI omo 61 7 Declaration and Warranty 7 Dec
7. No 77408674 Item No 16 2 Connect air to upstream side of Air Dryer Regulator on Part No 77408674 Item No 16 3 Connect High Pressure Water Supply line from pump to 9 16 HP connection on the Valve Block Part No 77408808 Item No 20 4 Connect a high pressure water line from the 3 8 connection on the opposite side of the valve block to the swivel on the back of the gun 5 Connect an air line from the gun not exceeding 7 5m long to the Female QD Connector downstream of Air Shut Off Exhaust Valve on Part No 77408674 Item No 16 to air inlet on gun 6 Connect Pilot air line not exceeding 7 5m long from the gun to the Male Push Lock Connector Part No 77408661 Item No 14 on Quick Exhaust Valve 7 Open Air Shut Off Exhaust Valve and adjust Air Regulator on Part No 77408674 Item No 16 to give a minimum pressure of 90 psi and a maximum pressure of 100 psi 5200 1 Getting Acquainted With Your UHP Water Blaster 8 Operate gun by pressing both triggers simultaneously 9 Adjust the lubricator to 10 drops per minute while the gun is being operated To recharge oil reservoir use 10W machine oil 10 Item No 46 Part No 700540328 this elbow must be installed and is required for the diffuser to function properly A discharge hose can be installed should there be a need to return the discharged fluid back to the tank initial leakage from the dump diffuser and hose assembly This is
8. cylinder is properly sited in the step of the back plate before proceeding 10 Push in the throat bushing 700680007 and insert the valve cartridge assembly 700680068 Ensure that the valve cartridge assembly is properly sited in the step of the manifold Ensure that the 3 O ring did not fall out during installation 11 Install the top shorter tie bolt 700680053 12 Lightly hand torque the tie bolts in an alternating manner until the whole cylinder assembly is correctly seated in its place SERIOUS DAMAGE MAY OCCUR IF THE CYLINDER AND VALVE CARTRIDGE ASSEMBLY IS NOT SEATED PROPERLY CZE 100 3 Maintenance and troubleshooting 13 Tighten and torque the tie bolts in a star configuration the bolts should be torque to the correct value in 3 increasing steps 14 Pull the plunger 700680111 toward the floating clamp and tighten the Allen head screw 700510181 located at the top of the plunger clamp Grease the floating clamp 700550977 through the greasing nipple located at 700540695 with silicone grease DO NOT CRANK THE ENGINE OR TURN THE ELECTRIC MOTOR TO MOVE THE CLAMP FORWARD If required the plunger adaptor 700680112 can be loosen to move it forward It is important that the plunger adaptor be fully tighten any excess length may cause the plunger to knock against the valve pin 15 Crank the engine while depressing the stop button or turn the motor coupling by hand carefully This is to ensure that the plung
9. due to the metal to metal seat in the cartridge Cycling the gun on and off a few times NOTE should sol After installation of the new cartridge in some cases there may be some Hose Pump Connection 1 Connect 9 16 high pressure hose s 700550852 to the adaptor located on the left hand side of cylinder head 2 If required the second hose could be joined up by means of a straight connector 700540378 25 x 7 700540378 qan m Water Supply 1 Attaching a 1 1 2 hose to the supplied low pressure inlet coupling on the frame 2 Connect the other end of the water supply hose toa fresh water tap 3 Turn on the tap 4 To prevent overflowing always use the float valve inlet Cena p00 pt 1 Getting Acquainted With Your UHP Water Blaster z VVater inlet Filter 300L vvater tank with water overflow valve Water drainage valve 1 1 2 LP Hose so tb segi maut 25 vvith supplied coupling CAUTION ALWAYS FLUSH THE SYSTEM TO REMOVE ANY PARTICLE THAT MAY CHOKE THE NOZZLE CAUSING AN OVER PRESSURE ONLY FIX THE NOZZLES AFTER THE SYSTEM HAD BEEN THOROUGHLY FLUSHED O Ze p00 2 1 1 Getting Acquainted With Your UHP Water Blaster Control Panel Operations Safe operating A Make sure your local power supply specifications are in accordance with the motor s requirement Refer to the ID plate loca
10. is reached at full speed Reconfigure nozzles if pressure is too low or too high if in doubt please contact DEN SIN for assistance O Ze lt 010 a 1 Getting Acquainted With Your UHP Water Blaster Filter Maintenance And Filter Change Standard aaa Filter vvith bag type of filter is vvashable ko and can reuse for a few times before need to be changed Cloth Bag Filter Filter Housing amp Holder The filter fiber cartridges inside Stainless Steel filters are not flushable and should be replaced with new cartridges when clogged Fiber Cartridges Filters Stainless Steel Filter Water inlet pressure gauges one before and one after the filters should indicate Approximately the same pressure 6 7 bar when running the machine When the gauge after the filters the one closest to the inlet at the pump head shows significantly lower pressure than the gauge at the booster pump before the filters it indicates a pressure drop through the filters and their cartridges should be replaced Always replace both filter cartridges Clogged filters may inflict cavitation in the high pressure pump leading to severe damage of the pump Pressure reads below 4 bar indicates filter maintenance bag or replacement cartridge is required CAUTION Notice Un loading cycle Do not let the machine unload the water for prolonged periods of time This is especially valid when running two gun o
11. warranty is condition upon a Seller being notified in writing by Buyer within one week after discovery of defects b the return of defective articles to Seller transportation charges prepaid by Buyer and c Seller s examination of such article disclosing to its satisfaction that such defects were not caused by negligence misuse improper maintenance improper installation accident or unauthorized repair or alteration Accessories or equipment furnished by DEN SIN but manufactured by others shall carry the warranty that its manufacturer has conveyed to DEN SIN and which may be passed on to the purchaser The original warranty period of any article which has been repaired or replaced by DEN SIN shall not thereby be extended Se ANU 1100
12. 00 2 Safety And Protection Information General Safety amp Application Guidelines 1 Treat the machine as a high speed cutting tool 2 Anyone under the age of 18 is NOT allowed to use the machine 3 Always use a proper plug and socket specially designed with ground to earth wiring Only connect to an installation with earth wiring A certified electrician shall make the installation It is strongly recommended that the electric supply to the machine include a Residual Current Device GFCI 4 Always keep the Water Blaster and its accessories in good working condition Check the machine for defects especially the insulation on the electric cable DO NOT start up the machine if there is any defect Have the machine serviced 5 When using the Water Blaster and its accessories eye protection must be worn to protect against repelling or ricocheting matters causing eye damage 6 Suitable clothing and footwear must be worn while using the equipment to protect the operator Do not try to clean clothes or footwear with the machine 7 Precautions must be made to keep bystanders away from the working range 8 DO NOT spray clean on yourself others or live animals The high pressure jets are capable of making severe injuries 9 DO NOT spray at electrical equipment OR the machine itself 10 While repairing or servicing the equipment and its accessories always make sure the machine is turned off and disconnected from the main p
13. Connecting rod securing screws 68 Nm 6 8 kgm 50 Ibs ft Main bearing cap screws 570 Nm 57 kgm 420 Ibs ft SAJE ae 00 AG 3 Maintenance and troubleshooting Tumble Box Service amp Repair Instructions Dual Mode Functions Replacement of cartridge The replacement of the cartridge Part No 700540484 is necessary when 1 there is a significant decrease in working pressure and water is leaking out from the diffuser tube while the unit is in the working mode 2 water is leaking out from the gun side while the unit is in the idling mode excessive leaking will constitute to a safety hazard There will be no decrease to the working pressure if water leaks from the gun side while the unitis in the idling mode Removal procedure of the cartridge Step 1 Step 2 Disconnect the QD from the Air Actuator Use a crescent wrench turning in a counter clockwise rotation to loosen the valve Step 3 Step 4 Turn by hand to release the cartridge from Use a crescent wrench turning in a the clockwise rotation to loosen the spring block The seat end of the cartridge will housing then turn by hand until the come lower end of the valve comes out of the out of the block The valve will remain in the block block until the lower end cartridge seat is removed V 00 3 Maintenance and troubleshooting Step 5 Step 6 Tilt the Tumble Box and continue turning by Turn the seat to remove it from the hand
14. INGM8ZN 00 25 700520340 6 RUBBERDAMPENER 32x24 M8x20 00 SUCTION HOSE 1 1 2 L 1 5M HOSE NIPPLE 1 1 2 BSPT SS Cag Or 00 ae 5 Spare Parts List Filter assembly standard Picture shown diesel variant Filter Assembly Part list Standard 4 700510005 6 WASHERFLATM8 80 6 700540565 1 HOSE NIPPLE 1 1 2 BSPT 8 700950025 0 78m HOSE 9152 RUBBER BLACK 9 700540262 1 HOSECLIPDIA11 2 HOSE 01 RUBBER BLACK HOSE NIPPLE 1 1 2 BSPT O Ze lt 010 ai 5 Spare Parts List Filter assembly Optional Picture shown diesel variant Filter Assembly Partlist Optional Description Filter Housing S S c w filter Bushing 1 1 2 2 Elbow 1 M F 6 700540480 1 Hose Nipple 1 5 1 4 7 700510063 6 BoltM10x30mm 8078007 8 700510006 6 WasherFlatM10 gt S 9 700510035 6 WWasherSpringMl0 11 700510005 8 VVasher Flat M8 gt O Ball Valve 34 F F VX09N Na 1 17 700520674 1 FILTER HOUSING HIGH FLOW SS COMPLETE CZE 1100 ai 5 Spare Parts List Gauge assembly Gauge assembly spare parts list Description PRESSURE GAUGE 4000BAR 4 DIAL 6 700540386 2 SAFETY HEAD 9 16 60K S S COMPLETE w o RUP DISC 8 700510030 3 BOLTM8X25HEX 807 9 700510005 5 WASHERFLATM8 0718077 ADAPTOR 1 1 8 M 1 1 8 F 40KP NIPPLE 9 16 X 4 40K O Ze lt 010 5 Spare Parts Lis
15. a potable water supply 8 If the machine is to be connected to potable water supply it is strictly necessary to fit the machine with a water break tank in accordance with EN1717 SOJE lt 00 3 Maintenance and troubleshooting 3 Maintenance and troubleshooting Maintenance Schedule 1st Every 100hrs month needed Every 500hrs Check pump oil level Change pump oil Recommended Oil ISO Grade 220 Usage Approx 15L of oil Change engine oil Recommended Oil SAE 15W40 Usage Approx 13 5L of oil where applicable Cleaning of machine Cleaning of engine fan cover to ensure sufficient airflow where applicable Procedure Remarks e Top up if necessary Renewal of oil e Turn off High Pressure Cleaner e Cool down the engine before oil change e Loosen bolt Hex at bottom of pump housing e Drain oil into a waste oil tray e Tighten bolt Hex e Add oil through pump inlet on top of the pump until the red point of the oil control glass has been reached Notice Do not dispose of used oil in drain e Turn off High Pressure Cleaner e Cool down the engine before oil change Notice Do not dispose of used oil in drain e Use a damp cloth to wipe the machine Do not use detergent cleaning chemicals e To prevent electrical shock do NOT clean the machine with high pressure Notice Do not use detergent cleaning chemicals e Clean the motor fan cover e Cle
16. an the motor fan blade Do NOT operate the machine with damaged or removed fan cover Do s Don t s Dont Action Cause Do Dont cr Spray em onto the machine with high ae shock may occurs em water Operate the machine with damaged or Engine u be overheated and malfunction removed fan cover Block the engine air in takes Engine vvill be overheated and malfunction m Operate keep machine vvith frost built up Flush pump vvith antifreeze fluids before use by heavy or squeezed in door opening Check high pressure hose for wear and To prevent electrical shock and safety to cracks the user Ensure coupling parts free of dirt to ensure long life of O ring seals preventing water Extend life span of the pump seals and maintaining correct pressure Cag Oe p00 3 Maintenance and troubleshooting Troubleshooting Symptom Rectification Engine Electric motor will not start Check power battery supply Low water level in tank Level switch in water tank is stuck Shake level switch in water tank Pressure switch on booster pump line is stuck Fan belt is broken Replace fan belt Battery is flat Charge battery Fill up water tank through the correct inlet Dismantle and lubricate pressure switch with silicone grease diesel engine model variant The engine cannot pull the e Allow engine to warm up without load Disconnect load at start up for engine model hose and
17. and tear replace if necessary Inspect that the valve spring 700680058 is not broken replace if necessary 13 If valve spring is broken or valve wear is suspected place the valve cartridge on a vice Clamp on the flat part of the discharge valve pin 700680056 and carefully unscrew the valve stop nut 700680021 with a suitable spanner or pipe wrench 2 HERE gt a 14 Inspect the suction valve disc 700680057 for wear and pitting Replace if necessary Temporary field repair of the suction valve disc can be carried out by sanding it with fine emery paper ona flat surface Reassembling If possible keep the parts as clean as possible and apply some silicone grease Silicon grease can be ordered as part no 700953008 to the parts before assembly for easy assembly To assemble the valve cartridge 1 Clamp the valve and valve cartridge on a vice Position the valve disc 700680057 and spring 700680058 before applying a drop of Lock tite onto the thread of the discharge valve pin 700680056 Do not apply excessive force when tightening the valve stop nut 700680021 but make sure the nut is screwed on completely 2 Apply some silicone grease to the O rings 700680049 7006800138 700680060 to prevent them from falling off during assembly To assemble the cylinder 1 Silicone grease can be applied to parts for easy assembly From the rear of the cylinder insert the back
18. er clamp amp the plunger is coupled tightly the seals are properly seated and is not binding the plunger Finish the procedure by mounting back the spray cover Diesel or electric model versions Inspection And Replacement Of Floating Plunger Components Floating plungers clamps parts list Pos Part No Qty Description 0000000 06 700680115 1 Belville Disc Spring 08 700510181 2 Screw M10x40 o Inspection Service Always stop the pump entirely before inspection and service are carried out Car Oe nes 1100 5 3 Maintenance and troubleshooting The self aligning plunger assembly is designed to work with a light tension from the Belville Disc Spring Inspect daily to ensure that the assembly has enough tension to maintain the self alignment By hand Try to turn the Plunger Clamp around the axis resistance should be felt If the Plunger Clamp turns very freely without any resistance at all or even have slack dismantling and inspection of the Belville Disc Spring and the Thrust Disc must be carried out If there is evidence of wear replace the worn parts In order to ensure correct self aligning to take place during operation the assembly must be kept lubricated with grease at regular intervals Do not use copper grease THE CARBIDE PLUNGER MUST BE HANDLED WITH CARE AT ALL TIMES Carbide Plunger is very long lasting it is a very hard and strong material it is in danger of chippin
19. es amp connector Extension hoses in various lengths Safety gear Notice Always state type of Water Blaster along with the part no when ordering accessories or spare parts Cag Or 00 l 5 Spare Parts List Main assembly 5 Spare Parts List SOJE 5 Spare Parts List Main assembly spare parts list 2 1 a 6 700530358 2 Cable gland4G 50MM2P45MM 2 8 700530661 10m Main cable 95mm Complete 9 700530659 1 Cable gland95mm 0000072780 13 700510008 8 LocknutM10 gt S 17 Pressure Svvitch Connector 17 Pressure Svvitch Socket na o po o o Bolt 7 8 x 3 Spring washer 7 8 7 8 Nut Continues Cag Or 00 5 Spare Parts List Continued Hose nipple 1 1 2 1 1 4 50 50 1 Kn s pepo 1 53 EE nr 54 Booster pump Grundfos 50Hz 54 Booster pump Grundfos 60Hz Hose nipple 1 1 2 1 1 4 Not shown Cag Or 00 5 Spare Parts List Water tank assembly 990563B 1 SOJE DOO 5 Spare Parts List Water tank assembly spare parts list COUPLING EVERTIGHT 114 HOSE COUPLING EVERTIGHT 1 ADAPTOR HOSE NIPPLE 1 1 2 SS 6 700520244 1 SUPPLYHOSE11 2 L 1 5M 0000000 8 700520122 1 FILTER11 2 BSPPF F COMP INS FILTER INSERT BLUE 50 MESH 9 700520138 1 BRACKETFOR11 2 WATERFILTE 600 23 700510005 6 WASHERFLATM88 5 18MMX1 16 09080 24 700510034 6 WASHERSPR
20. g if exposed to sharp blows Dissembling Of Plunger Clamps 1 Loosen the two Screws M10x40 pos 08 until the Plunger Clamp is loose enough for the Plunger can be pushed out freely It is not necessary to dismantle the plunger clamp entirely 2 To remove Beville spring unscrew the Plunger Adaptor Pos 05 from the Pony rod Reassembling of Plunger Clamps 1 Mount the Belville Disc spring pos 06 over the Plunger Adaptor pos 05 A CAUTION TAKE NOTE OF DIRECTION OF THE BELVILLE SPRING When the Belville Disc Spring is mounted in the correct way it will give a calculated tension to the plunger assembly allowing for self alignment The inner diameter must face the recess on the Plunger Adaptor the flared outer diameter must face towards the threaded end of the Plunger Adaptor 2 Place the Thrust Disc pos 03 in the Plunger Clamp pos 02 the curved side facing towards the Plunger Adaptor the tapered sides aligned with the inside taper of the Plunger Clamp 3 Lubricate the parts well with grease Do NOT use copper grease Screw the plunger adaptor pos 5 back into the pony rod 4 Assemble the plunger clamps reseat the plunger and tighten the M10 screw Pos 08 5 Tighten the M10 screw Pos 08 to the specified torgue Repeat the above steps for the remaining two plungers Torgue specifications Cylinder head securing screws 450 Nm 45 kgm 300 Ibs ft Plunger clamping screws 20 Nm 2 kgm 15 Ibs ft
21. gs e The pump sucks air One or more valve springs are broken or down e Extraneous matter in the valves e Inspect the low pressure water supply Replace springs e Clean the valves e The Oil seal is worn out High moisture in the air condensing inside the crankcase The seals are completely worn out e Check or replace the oil seals e Renewal of the crankcase oil more often e Replace the seals 2 3 Maintenance and troubleshooting For any further inconveniences not mentioned in this user guide or any damages of the machine we strongly suggest you to make contact with your dealer for the repair or possible replacement of any original spare parts Pump Service amp Repair Instructions Inspection and replacement of valves and high pressure plunger packings Disassembling 1 Disconnect the cable from the battery and drained all water from the water tank Remove the spray cover 700680066 2 Loosen the Allen head screw 700510181 located at the top of the plunger clamp 700680114 b Allen Head Screvv IMPORTANT AVOID KNOCKING THE PLUNGER AGAINST ANYTHING 3 Gently free the plunger 700680111 from the clamp 700680114 and push the plunger 700680111 slightly into the cylinder 700680061 4 While pushing take care not to knock the tip of the plunger 700680111 against the valve pin 700680056 5 Loosen the tie bolts 700680054 700680053 in an even and alternati
22. gun The pressure drops and the UHP works irregularly No booster pump pressure The UHP is running at high pressure when trigger is released The UHP does not reach the proper working pressure when the spray gun handle is activated The UHP works with approximately 2 3 of the maximum pressure and the high pressure hose is vibrating Excessive water leakage shooting out from the back of the cylinder assembly Water in the oil 90705 e The pre filter on the water tank is clogged Or the water supply from the tap is insufficient The twin booster pump filters are clogged e Air in the booster pump e Flush the pre filter e The machine should always suck from the water tank e Replace both filter cartridges e Repair the booster pump e This is normal when running two gun operation e One gun operation Un loader valve is stuck e Inspect clean and repair the un loader valve seat and pin e Leakage from un loader valve hose connections trigger gun e Inspect repair the un loader e The pump sucks air The high pressure nozzle is worn e Plunger packings worn out Change packings e Turn off the UHP Inspect for leakage Replace the nozzle e There is dirt in the valves e Turn off the Water blaster Dismantle cylinder assembly e Remove the dirt e Check to ensure the inlet valve discs and the discharge valve pins are movable and fit tightly e Packing is worn out Replace packin
23. h neurovascular examination X rays can be used to access subcutaneous air and foreign bodies distant from the site of injury Injuries to the extremities can involve extensive nerve muscle vessel damage as well as cause a distal compartment syndrome Injuries to the torso can involve internal organ damage Surgical consultation should be obtained Aggressive irrigation and debridement is recommended CZE IMPORTANT MEDICAL INFORMATION This card is to be carried by personnel working with high pressure water jetting eauinment MEDICAL ALERT NOTE TO PHYSICIAN Surgical decompression and exploration may also be necessary Angiographic irrigation studies are recommended pre operatively if arterial injury is suspected Bandages with a hygroscopic solution 5 and hyperbaric oxygen treatment have been used as adjunctive therapy to decrease pain edema and subcutaneous emphysema Unusual infections with uncommon organisms in immune competent patients have been seen the source of the water is important in deciding on initial empiric antibiotic treatment and broad spectrum intravenous antibiotics should be administered Cultures should be obtained SEE 2 Safety And Protection Information Safety Precautions Eye protection Operators must wear visors and goggles to guard against spray and flying debris A combination of both goggles and visor is advisable And will protect the eyes and the face during both
24. h quick coupling elbow swivel 1 8 M thread Coupling UHP barrel 9 16 thread Barrel tube standard 25 Barrel tube short Optional Barrel tube extra long Optional Air push quick coupling straight 1 8 F thread Mn oxun Barrel shroud tube standard 27 Barrel shroud tube short Optional Barrel shroud tube extra long Optional 36 700550603 Nozzle 013 Optional 700550602 wa Nozzle 014 Optional 700550680 Nozzle 018 Optional 0000000000 700550601 Nozzle 020 Optional 0000000000 700550774 Nozzle 026 Optional 0000000000 700550773 Nozzle 036 Optional 0000000000 700550604 Cag Or 200 5 Spare Parts List 23425427 700550930 Barrel tube set complete standard Optional 23425427 700550931 Barrel tube set complete short Optional When purchasing item 15 700551294 It is recommended to include item 12 700550682 Front trigger for rotating gun assembly Front trigger for rotating gun assembly spare parts list Description Screw M6 SS Guard Bushing 6 700550728 1 Valvepn 80000 8 700550756 1 9 700650055 1 Oring 00 nvv00vvvk O Oh ak lt 000 5 5 Spare Parts List Swivel for rotating gun assembly Swivel for rotating gun assembly spare parts list Description Swivel oil seal front Swivel housing 6 700550743 1 Spindleassembly
25. laration and Warranty EU declaration of conformity EU Declaration of Conformity Product Electric powered Ultra high pressure Water blaster Type C 2070 26E 50Hz amp C 2070 26E 60Hz Description 380 440V 0 50 60Hz IP 54 2070 bar The design of the unit corresponds to the following EC Machine Directive 98 37 ECC pertinent regulations EC Low Voltage Directive 72 23 EEC EC EMC Directive 89 336 EEC Applied harmonized standards EN 292 EN 60335 2 79 EN 55014 1 EN 55014 2 EN 61000 3 2 Applied national standards and technical specifications DIN EN 60335 2 79 DEN SIN a division of Nilfisk Advance Pte Ltd o No 5 Tuas Avenue 2 Es Singapore 639445 M Tel 65 62681006 Fax 465 62684916 Singapore Oct 2008 Ampornsittikul Preecha General Manager Warranty DEN SIN warrants all eguipments of its manufacture furnished under this agreement to be free from defect in workmanship and material for a period of one year from the date of invoice of the eguipment This warranty does not cover normal wear and tear consumable items or part failures caused by i accident ii abuse or iii failure to maintain the DEN SIN system containing the affected parts in accordance with DEN SIN technical specification All labour is the responsibility and the expense of the Buyer The liability of Seller under this warranty is limited at Seller s option solely to repair or replacement with equivalent articles This
26. more cleaning done in less time This DEN SIN cold water UHP Water Blaster offers you high performance and a design optimized for heavy duty use The design of the surrounding frame safeguard the vital parts during transport and use and the high performance gives you the opportunity to solve an array of blasting tasks The Water Blaster is designed for industrial and for offshore use All pump parts fittings and pipes in contact with water are made of non corrosive materials Together with the carbide coated plungers long life seals and Stainless steel valves it ensures long life and high durability Specifications Motor Motor Working Flow Capacity Power Dimensions Weight Speed Supply LxWxH kW rpm psi ar gpm l min Voltage EVA 12 1450 30000 2070 68 26 415V50Hz 2380x1400x1850 1700 25 92 1750 30000 2070 68 26 440V 60Hz 2380x1400x1850 1700 ID Plate Refer to the identification plate on the machine 17 Link Road Si 619034 fs Tel No 65 6268 1 Fax No 65 6268 4916 IS CL Hz Serial No Phase IP HPIKW Amp RPM Max Inlet Temp BAR PSI Noise Db L Min Weight A DANISH DESIGNED PRODUCT Year of Manu Identity Plate will be located on the coupling shield or main frame Applications These UHP Water Blasters are capable of removing any kind of dirt 652 070 500 1 Getting Acquainted With Your UHP Water Blaster Descaling Surface preparation Paint and rust
27. ng manner Remove the top 2 screws 700680053 completely and push back the lower 2 700680054 6 Slide the back plate 700680084 and cylinder 700680061 backwards to remove the valve cartridge assembly 700680068 O Ze lt 010 3 Maintenance and troubleshooting Valve Cartridge Back Plate 7 Slide the cylinder 700680061 forward ensure that the plunger 700680111 is clear of the back plate 700680084 before lifting and removing the cylinder 700680061 8 Once outside pull out the plunger 700680111 from the back of the cylinder 700680061 Inspect the plungers for scratches grooves and pitting replace if necessary 9 Remove the Throat bushing 700680007 and packing spring 700680059 from the front but leave the packing adaptor 700680008 inside the cylinder 700680061 10 Knock out the remaining packing assembly 7006800053 7006800113 700680032 700680008 with the packing removing tool Order part no 700953510 or with a piece of plastic rod or suitable piece of round wood from the front of the cylinder 11 Inspect the throat bushing 700680007 packing adaptor 700680008 back up ring 700680005 and support ring 700680110 for wear replace if necessary Packing 700680110 700680032 should be replace with every dismantling CZE 100 3 Maintenance and troubleshooting 12 Inspect the 3 O rings 700680049 700680013 amp 700680060 on the valve cartridge 700680068 for wear
28. ower supply 11 Only allow instructed personnel to operate the machine 12 Activating the trigger gun can cause backward force therefore always hold spray lance with both hands 13 When pausing during operation turned off the main switch of the machine and ensures that the trigger gun is locked 14 Only use high pressure hoses connections and nozzles specified by DEN SIN 15 IMPORTANT Do not use the machine in a possible explosive environment in accordance with EN 50014 who uses the equipment and to protect bystanders and nearby placed inventory or machinery a few safety precautions needs attention jobs To prevent accidents from happening ensure the safety of the person s WARNING SOJE 00 E 2 Safety And Protection Information Application Guidelines 1 It is not allowed to clean asbestos containing surfaces with high pressure unless using special equipment 2 Persons under the influence of alcohol drugs or medicine should not operate the machine 3 Do not touch the electrical plug and socket with wet hands 4 Always unplug power supply when cleaning and maintaining the machine 5 Do not use the machine if important parts are damaged i e safety devices high pressure hoses spray handle 6 The user is obliged to observe all national working environment and working safety regulations concerning operation of high pressure washers 7 Itis not allowed to connect this machine directly to
29. peration Salt water When running the UHP on salt sea water supply the machine MUST always be flushed with fresh water at the end of each use More frequent filter change is recommended Running the machine on salt water supply may shorten the life of the pump and pump parts Ce 1100 2 Safety And Protection Information 2 Safety And Protection Information IMPORTANT MEDICAL INFORMATION Immediate hospital attention should be given personnel who sustain eguipment related injuries while operating the system In such cases it is vital that medical personnel be apprised of all facts relevant to such injuries Therefore all operating personnel should be provided with waterproof emergency medical alert tags or cards describing the nature of their work and the possibility of injury inherent in the use of water jetting eguipment The below example of a standard card can be photo copied laminated and used as medical alert tag d n Mu TE va TE WARNING Obtain medical treatment immediately for ANY high pressure water jet injuries Inform the doctor of the cause of the injury Show this card to the doctor d n ATESTEM OLUT LAI 1 This patient may be suffering from a water jet inyury Evaluation and management should parallel that of a gunshot injury The external manifestations of the injury cannot be used to predict the extent of internal damage Initial management should include stabilization and a thoroug
30. re made of stainless steel and can be easily gall and seize during the make up of joints Threads must be protected by use of Teflon tape and the use of a high quality anti seize compound Major service kit installation The periodic replacement of the Cartridge Guide Tube Jet Impact Slug and Nozzle will be necessary when water begins leaking from the dump side of the Tumble Box while blasting which will cause loss of flow through the gun These parts receive the heaviest wear While every precaution has been taken in designing and manufacturing the Tumble Box for ease of operation and maintenance certain procedures are required It is recommended that frequent checking of Guide Tube Jet Impact Slug and Nozzle in the end of the Dump Tube for signs of wear and anti seize lubricant must be applied to all threaded connections during reassembly to prevent undue wear Any NPT threads must have Teflon tape as well as anti seize lubricant This affects performance longevity and the warranty Step 1 Shows the components of Tumble Box Major Service Kit 700540484 Step 2 After disassembly inspect the Guide Tube Part no 700540483 Impact Slug Part No 700540649 and Discharge Orifice for wear and clean all threads 700540726 Diffuser assembly complete 700540483 700540649 700540328 50700 100 5 4 Available Accessories 4 Available Accessories Accessorles Special nozzles Deck Cleaner Various valv
31. removal Concrete roughening removal And with the option for use of accessories even many more jobs are to be dealt with use shall be considered improper and therefore potentially dangerous The manufacturer is NOT to be held responsible for any damages caused by CAUTION improper use This machine is only to be used the purposes it is designed Any other Unpacking Remove the UHP Water Blaster and its accessories from the packing material if any For transport and packing reasons some accessories may be supplied disassembled Make sure all components are present Water Blaster machine itself High pressure hose s Trigger gun s with lance s Remote Pneumatic un loader s Water inlet hose coupling for 11 2 hose Operation manual Spare parts book Any ordered optional accessories and spare parts Hose Tumblebox Connection SINGLE MODE DIAGRAM 50070 200 1 Getting Acquainted With Your UHP Water Blaster AIR SUPPLY amp AIR PILOT HOSES AIR SUPPLY ROTATING UHP GUN SUPPLY HOSE AIR OPERATED DUMP UNLOADER UHP PUMP DISCHARGE HOSE UHP PUMP A NOTE IMPORTANT Required Airflow and Pressure 20CFM or 6001 min 7 bar 1 The tumble box is provided with 9 16 HP connections on one side of the body The high pressure water supply from the pump is connected to the inle
32. s List Rotating gun Hoses Un loader assembly SOJE DOO 5 Spare Parts List Rotating gun Hoses Un loader assembly spare parts list High pressure hose 9 16 3 8 5mm for gun x 7m standard Hose containment safety grip 6 700540390 1 Glandnut3 8 080 8 700540388 3 Collar 9 16 0027572882 9 700540353 N A _ Straight Connection 9 16 Optional Connection straight 9 16 w collars amp gland nuts Optional e Dual mode tumble box 700540486 e For Dual mode tumble box replace part no 700550643 with 700550939 Nozzle Configuration 700551486 UHP Nozzle 0 017 700550680 UHP Nozzle 0 018 Note Above nozzle size may varies according to machine OTOR 00 5 Spare Parts List Pneumatic Un loader Dump type assembly SOJE lt 00 5 Spare Parts List Pneumatic un loader dump type assembly spare parts list 6 700540520 1 Valvebodyfortumblebox _ 8 700540518 1 Valvepn 0801801727 9 700540445 1 Back up ring for valve pin UHP tumble Bearing linear air actuator Bushing 4 1 8 Air coupling female 14 T joint 74 Nipple 3 8 4 Cag Or lt 010 5 Spare Parts List Air Operated Rotating Gun Assembly Dual Mode Rotating gun spare parts assembly High pressure hose 3 8 3 8 05mm for gun x 7m 6 700540390 2 Gland nut3 87 6 8 700540388 2 Collar9 16e o 9 700540353 N A
33. t Pump coupling assembly SEE GAUGE ASSEMBLY SECTION 39 00 SOJE 5 Spare Parts List Pump coupling assembly spare parts list Description Pump Outlet fitting UHP 6 700540262 4 Hoseclip11 2 0 8 700510080 4 Bolt5 8 7X257 000 9 700510081 8 WasherFlat 5 8 0 Hose 14 x 1000mm Hose Nipple 34 Elbow 14 N A 700540739 6 Hoseclipforcylinder Cag Or lt 00 5 Spare Parts List Pump fluid end assembly O Ze p00 211 5 Spare Parts List Pump fluid end assembly spare parts list Hose Nipple 34 1 Elbow 34 5 700510167 9 BoltM6x10HEX 0XU2U2 O 6 700680096 1 Plate bottom for box for UHP fluid end ooo 7 700510161 4 Dowel pin 91 2 x1 8 700510160 4 Bolt 34 UNC x 3 Allen 9 700680095 1 Platerear for UHP fluid end 10 700510140 8 BoltM24x80Allen 6006060082 Bolt 34 UNC x 5 Allen 16 700680054 6 157 17 700680053 6 Tiebolt117 0088 5 8 Floating Plunger AJ Back up ring for 5 8 1 3 8 UHP Packing white 5 8 1 3 8 Packing gold 5 8 1 3 8 Packing adaptor 5 8 1 3 8 AJ Spring for packing UHP Throat bushing 5 8 1 3 8 AJ O ring manifold end outer 41 700540447 6 Spring 42 700510185 6 1 0 43 700510181 6 M10x40 80N 700680065 Fluid End Complete 36KPsi 45 gt RP RIS 60070 200
34. t side and the hose to the gun is connected to the 3 8 HP outlet When tightening the hoses ensure that there are 2 to 3 threads protruding from the collar 2 Connect the other end of the hose to the inlet on the remote pneumatic un loader as shown in the picture 0 da p00 1 Getting Acquainted With Your UHP Water Blaster 700540568 Single Mode 700540388 e 700540387 a 4 700540388 700540387 3 Connect the trigger gun hoses with the attached air hoses Always use two wrenches when tightening the hoses to the rotating gun Remove the nozzle from the nozzle carrier 700540568 700540587 700540588 700550645 WARNING ALWAYS FLUSH THE SYSTEM TO REMOVE ANY PARTICLE THAT MAY CHOKE THE NOZZLE CAUSING AN OVER PRESSURE ONLY FIX THE NOZZLES AFTER THE SYSTEM HAD BEEN THOROUGHLY FLUSHED O Ze 1100 1 Getting Acquainted With Your UHP Water Blaster DUAL MODE DIAGRAM 2x ONE GUN OPERATION ON 2 x HIGH PRESSURE DUMP TYPE TUMBLE BOX AIR SUPPLY amp AIR PILOT HOSES AIR SUPPLY ROTATING UHP GUN 5 nm SUPPLY HOSE PNEUMATIC UNLOADER UHP PUMP UHP TEE DISCHARGE HOSE UHP PUMP AIR SUPPLY amp AIR PILOT HOSES AIR SUPPLY ROTATING UHP GUN SUPPLY HOSE PNEUMATIC UNLOADER N NOTE IMPORTANT Required Airflow and Pressure 20CEM or 6001 min 7 bar for each guns and tumbleboxes 1 Close the Air Shut Off Exhaust Valve on Part
35. ted at the coupling cover or CAUTION on the frame of the UHP machine Start up 1 Turn the emergency stop button clockwise to unlock it 2 Switch on the booster pump Water will start dumping from the unloader If the machine has been complete drained loosen the air bleed screw on the booster pump until booster pressure of 5 7 bar is achieved 3 Lift up the pump cover and check that the cooling spray is directed into the 3 holes at the cylinder back plate 1 Getting Acquainted With Your UHP Water Blaster m Spray Nozzle Pump Spray Cover pm A ALAN Shut down Normal Depress the stop button but leave the booster pump running Only switch off the booster pump after the main pump has comes to a complete stop Failure to do so may damage the pump Shut down Emergency The system has an EMERGNCY STOP button located on the control panel Once depress the motor and booster pump will stop immediately One gun operation Once motor has reach full speed depress both the front trigger and the air motor trigger Pneumatic un loader should stop dumping The gun will operate at high pressure Two gun operation Once motor has reach full speed Activate both guns ensure that pressure is equal with two guns running one gun running and both guns unloading Reconfigure nozzles to obtain equal pressure The nozzle configuration on the gun should be matched so that desired pressure
36. to release the valve and seat from the Actuator Adapter This is also done on bottom of the block This exposes the lower the Spring Adapter end of the cartridge assembly Step 7 Step 8 Inspect and clean the valve block bore with Showing the assembly as it would a clean rag Do the same to the Actuator appear inside the block Adapter and Spring Adapter copper coated threads Major service kit for tumble box dual Mode For Pressures to 40 000psi 700540484 Cartridge Rep kit valve tumble box dual mode 700540484 Caw Og On V 00 3 Maintenance and troubleshooting Maintenance scheduling must acknowledge that equipment and components wear out during jetting operations Nozzles valves hoses and fittings must be regularly examined to assess their fitness for service Nozzles holders and connectors must be examined for damaged threads cracks and general wear and replaced as needed Valves must be disassembled and inspected for wear and corrosion and repaired or replaced when necessary This is particularly important for Control Valves hand guns amp foot guns which must be kept clean and in good condition to minimize the risk of malfunction Hoses and their connections and fittings must be thoroughly inspected after EVERY job and or at the end of each shift Inspect the hoses periodically during operation of the equipment to make sure there is no damage NOTE Many components used in water jetting systems a
37. up ring 700680005 with its chamfered side facing the rear 2 Position and align the support ring 700680110 before pushing it into the cylinder do not forcefully knock the support ring into position Cary Je 5200 2 3 Maintenance and troubleshooting 3 From the front of the cylinder insert the white packing 700680011 Using the packing adaptor pos 26 as adaptor gently knock the packing into the cylinder with a mallet Use the special tool Order part no 700953510 or a clean plastic rod gently knock the packing into the cylinder until the packing is touching the backup ring 4 Repeat the procedure for black gold packing 700680032 5 With the packing adaptor still inside the cylinder slide the packing spring 700680059 into the cylinder 6 With its thin walled side facing the front of the cylinder slide the throat bushing 700680007 7 Turn the cylinder over and push in the plunger 700680111 from the rear DO NOT KNOCK THE PLUNGER INTO THE CYLINDER To prevent against corrosion and ceasing of the tie bolts 700680054 700680053 copper slip order part no 700953015 should be applied to the threaded region of the tie bolt 8 Assemble the bottom longer tie bolt 700680054 and the back plate 700680084 Ensure that the hole is facing upward 9 Slide the cylinder with the plunger into the back plate A portion at least 2cm of the plunger should be protruding out of the pack plate Ensure that the
38. water blasting as well as abrasive water blasting Head protection Helmets must be worn at all time by personnel within the work area Helmet material must be able to withstand mechanical shock without fracturing Hearing protection Operators and other personnel exposed to noise levels of more than 90 dBa for more than 1 hour must wear suitable ear protection Ear plugs or ear muffs are usually sufficient Hand protection Shear proof gloves must be worn by the operator at all times A glove combination of a cloth inner lining and a water tight outer layer is preferred Foot protection Safety footwear with steel toecaps must be worn Basic safety footwear must also be equipped with metatarsal guards to protect the instep Safety boots are available in other designs than the illustration Gaiters This is an additional layer of protection to the user foot that are not protected by the steel top cap It is intended to be worn outside of the user s regular protective boots Five clips ensure that gaiters securely stay in place The entire area is protected Very comfortable and light to wear Body protection Waterproof garments protect the operator only from spray and flying debris They do NOT deflect direct jet impact Therefore an operator must take care never to point a water jet either at themselves or other personnel Hose protection Protect user from high pressure water injuries incase hose connection is loose SOJE lt
39. which 1f not followed correctly could result in damage to machine or other equipment gt CAUTION NOTE is used to highlight important information that may assist the reader carrying out the procedure or understanding the text i gt NOTE Version 00 2014 OTOR 00 Table Of Contents Table Of Contents naa ana daa Bea naa en aa 1 Table Of Contents ee NN ana 3 1 Getting Acquainted With Your UHP Water Blaster imo momo 5 Fast Ana Frholen Clean NE ane ASN BNI BN SN 5 perna NS baa abba baa 5 ID 5 ADPU ITO 5 Umpan Pn aa aa ai 6 6 Hose Pumo Con echon nana m al Rab 10 Water Supply Connect Ne oe sa 10 COMO Banten bata AA enam an 12 ODETA OT seks ee a ee ee in dode ee 12 Filter Maintenance And Filter 14 2 Safety And Protection Information oo oo oo oom 15 IMPORTANT MEDICAL INFORMATION isis kue ble 15 na Ia 15 Salet Preca MO Sea BN BN 16 General Safety amp Application 4 17 ApPplicaNnOn GUIA ea aa a 17 3 Maintenance and troubleshooting oo oma 19 Maintenance celb 19 DOS Done o o o o E SH 19 Toba os od A ee Re hha 20 Pump service amp Repair ISU ON ANA 21 Inspection And Replacement Of Floating Plunger Components 29
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